Lenze PC-based Automation Industrial PC User Manual

Download

SHGPCBAUTO-001 13397576

Ä.Hlmä

L-force Controls

Software Manual

PC-based Automation

Industrial PC

Parameter setting & configuration

Industrial PC | Parameter setting & configuration

Contents

1 About this documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1.1 Document history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

1.2 Conventions used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

1.3 Terminology used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

1.4 Notes used. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

2 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

3 The PC-based Automation system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

4 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

4.1 Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

4.1.1 Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

4.1.2 Module labelling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

4.1.3 Baseboard label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

4.2 Control elements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

4.2.1 LEDs at the front of the monitor panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

4.2.2 Function keys. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

4.2.3 Changing the function key assignment in the »WebConfig« . . . . . . . . . . . . . . . 26

4.2.4 Changing the function key assignment in the L-force »Engineer«. . . . . . . . . . 27

4.3 Technical background information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

4.3.1 Data management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

4.3.2 Starting process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

4.4 Configuring the Industrial PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

4.4.1 Touch display calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

4.4.2 Establishing an automatic dial-up connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

4.4.3 Entering the IP address of the Industrial PC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

4.4.3.1 Industrial PCs with a touch panel/with an external monitor. . . . . . 33

4.4.3.2 Industrial PC without touch panel/without external monitor. . . . . 33

4.4.4 Establishing Windows® CE access rights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

4.4.4.1 Setting up Windows® CE users in the »WebConfig« . . . . . . . . . . . . . 34

4.4.4.2 Setting up Windows® CE users in the »Engineer« . . . . . . . . . . . . . . . . 35

5 System structure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

5.1 Engineering PC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

5.2 Industrial PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

5.2.1 Centralised control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

5.2.2 IPC data manager. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

2.5 EN - 01/2012 L 3

Industrial PC | Parameter setting & configuration

6 Parameterisation using the L-force »Engineer« . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

6.1 Parameterisation via codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

6.2 Addressing structure in the »Engineer«. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

6.2.1 Volatile data of an »Engineer« project . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

6.2.2 Saving data permanently . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

6.3 Parameter reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

6.4 Representation of the parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

6.4.1 Parameters with read access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

6.4.2 Parameters with write access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

6.4.2.1 Parameters with a setting range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

6.4.2.2 Parameters with a selection list. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

6.4.2.3 Parameters with a bit-coded setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

6.4.2.4 Parameters with subcodes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

7 Web-based parameterisation with »WebConfig« . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

7.1 Parameterisation via codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

7.2 Requirements for working with the web-based parameterisation. . . . . . . . . . . . . . . . . . 45

7.2.1 Online connection between the Engineering PC and Industrial PC . . . . . . . . . . 45

7.2.2 Setting IP addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

7.3 Start of the web-based parameterisation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

7.3.1 Start at the Engineering PC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

7.3.2 Start at the Industrial PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

7.4 User interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

7.4.1 Parameters of the standard device of the Industrial PC. . . . . . . . . . . . . . . . . . . . . 51

7.4.2 Diagnostics/Command execution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

7.4.3 Logbook. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

7.4.3.1 Explanations of the logbook entries, example . . . . . . . . . . . . . . . . . . . 53

7.4.3.2 Filter options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

7.4.3.3 Time filter for the display of logbook entries. . . . . . . . . . . . . . . . . . . . . 54

7.4.3.4 Export logbook entries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

7.4.4 Device commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

7.4.5 User management. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

7.4.6 General parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

7.4.7 Extension card parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

7.4.7.1 CAN communication card (MC-CAN2) . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

7.4.7.2 EtherCAT communication card (MC-ETC) . . . . . . . . . . . . . . . . . . . . . . . . 57

7.4.7.3 PROFIBUS master communication card (MC-PBM) . . . . . . . . . . . . . . . 58

7.4.7.4 Ethernet communication card (MC-ETH) . . . . . . . . . . . . . . . . . . . . . . . . 58

7.4.8 Polling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

7.4.9 Language selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

7.4.10 Parameter list buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

4 L 2.5 EN - 01/2012

Industrial PC | Parameter setting & configuration

Contents

8 Programming with the »PLC Designer« . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59

8.1 Basics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

8.2 Configuration and parameterisation via the control application . . . . . . . . . . . . . . . . . . . 60

8.3 Accessing IPC parameters from the PLC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

8.3.1 The LDM_ParameterAccess_FB function block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

8.3.2 The LLS_AddLog function block - Generate logbook entry . . . . . . . . . . . . . . . . . . 63

9 IPC backup & restore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

9.1 Introduction to »IPC Backup & Restore« . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

9.2 Differences between archive, backup and restore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

9.3 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

9.4 Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

9.5 Backup procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

9.6 Restore procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

9.7 Software update procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

10 Data integrity in the case of a voltage failure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

10.1 Retain variables of the PLC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

10.2 Backup for systems with UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

10.3 Backup for systems without UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

10.3.1 Persisting the PLC's retain variables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

10.3.2 Persisting the IPC parameterisation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

10.3.3 Persisting log files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

11 Replacing the Industrial PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

11.1 Removing the connected Industrial PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

11.2 Connecting the new Industrial PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

11.3 Adapting the »Engineer« project . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

12 Remote maintenance and diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82

12.1 Remote Access Service (RAS) connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

12.1.1 RAS client configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

12.1.2 RAS settings with the web-based parameterisation. . . . . . . . . . . . . . . . . . . . . . . . 84

12.1.3 RAS settings in the »Engineer« . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

12.2 telnet connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

12.2.1 Settings of the web-based parameterisation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

12.2.2 Settings in the »Engineer« . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

2.5 EN - 01/2012 L 5

Industrial PC | Parameter setting & configuration

12.3 FTP connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

12.3.1 FTP settings with the web-based parameterisation . . . . . . . . . . . . . . . . . . . . . . . . 88

12.3.2 FTP settings in the »Engineer«. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

12.3.3 FTP and web settings in the Internet Explorer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

12.4 Windows® CE functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

12.4.1 Remote Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

12.5 logbook function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

12.5.1 logbook query via »WebConfig« . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

12.5.1.1 logbook codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

12.5.2 Logbook query in the »Engineer« . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

12.5.2.1 Filtering logbook entries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

12.5.2.2 Logbook codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

13 Visualisation with »VisiWinNET®« . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

13.1 Introduction to »VisiWinNET®« . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

13.1.1 »VisiWinNET®« Compact. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

13.1.2 Licensing of the visualisation (lic file) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104

13.2 Basic functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104

13.2.1 Start the »VisiWinNET®« development system . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104

13.2.1.1 »VisiWinNET®« Smart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104

13.2.2 Creating a new project . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105

13.2.3 Open the Project Explorer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106

13.2.1.2 »VisiWinNET®« Professional. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104

13.2.2.1 Creating a new project in »VisiWinNET®« Smart . . . . . . . . . . . . . . . . . 105

13.2.2.2 Creating a new project in »VisiWinNET®« Professional . . . . . . . . . . . 105

6 L 2.5 EN - 01/2012

Industrial PC | Parameter setting & configuration

Contents

13.3 Constellation and connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

13.3.1 Use the CoDeSys direct driver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108

13.3.1.1 Use the direct driver for visualisations under Windows CE. . . . . . . . 108

13.3.1.2 Use the direct driver for visualisations under Windows XP . . . . . . . 109

13.3.2 Inserting the OPC tunnel in »VisiWinNET®« . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110

13.3.3 The Lenze Variables Browser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111

13.3.3.1 Browsing for variable definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111

13.3.3.2 Accept variable definitions to project . . . . . . . . . . . . . . . . . . . . . . . . . . . 113

13.3.4 Entering variables manually. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114

13.3.4.1 Using the SoftPLC OPC tunnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114

13.3.4.2 Using the data manager OPC tunnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114

13.3.4.3 Local use of CAN OPC tunnel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115

13.3.4.4 Using the Remote SoftPLC OPC tunnel . . . . . . . . . . . . . . . . . . . . . . . . . . 115

13.3.4.5 Using the Remote data manager OPC tunnel . . . . . . . . . . . . . . . . . . . . 115

13.3.4.6 Local use of Remote CAN OPC tunnel . . . . . . . . . . . . . . . . . . . . . . . . . . . 115

13.3.5 Linking control elements and variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116

13.3.6 Transferring an application to the target device . . . . . . . . . . . . . . . . . . . . . . . . . . . 116

13.4 Configuration of the OPC tunnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118

13.4.1 Local visualisation (integrated control system) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119

13.4.2 External visualisation (remote access) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120

13.4.3 External visu on a Windows XP/XP Embedded IPC (remote access) . . . . . . . . . 122

13.5 Lenze specifications - exception handling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124

13.5.1 Install additional fonts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124

13.5.2 No access to variables with AT declaration possible (CoDeSys direct driver) . 124

14 Parameter reference. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125

14.1 Structure of the parameter description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125

14.1.1 Data types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126

14.1.2 Parameters with read access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126

14.1.3 Parameters with write access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126

14.1.3.1 Parameters with a setting range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127

14.1.3.2 Parameters with a selection list. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127

14.1.3.3 Parameters with a bit-coded setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127

14.1.3.4 Parameters with subcodes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127

14.1.4 Parameter attributes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128

14.2 Parameters of standard devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129

14.3 Ethernet interface (on board) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153

14.4 Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155

14.5 PLC (Logic/Motion) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159

2.5 EN - 01/2012 L 7

Industrial PC | Parameter setting & configuration

14.6 Industrial PC extension modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161

14.6.1 CAN communication card (MC-CAN2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162

14.6.2 EtherCAT communication card (MC-ETC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172

14.6.3 PROFIBUS master communication card (MC-PBM) . . . . . . . . . . . . . . . . . . . . . . . . . 207

14.6.4 Ethernet communication card (MC-ETH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209

15 Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213

16 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217

Your opinion is important to us. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225

8 L 2.5 EN - 01/2012

Industrial PC | Parameter setting & configuration

1 About this documentation

This documentation provides general information on the parameterisation and configuration of an Industrial PC. The Industrial PC is the central control system of the PCbased Automation system.

The present manual is part of the "PC-based automation" manual collection which consists of the following components:

Documentation Subject

System manuals PC-based Automation

Communication manuals PC-based Automation

(Software) manual PC-based Automation

Operating Instructions Embedded Line Panel PC

Operating Instructions Command Station

Operating Instructions Control Cabinet PC

Operating Instructions HMI EL 100

Further software manuals • Global Drive Control (GDC)

• Control technology - system structure & configuration

• Visualisation - system structure & components

• CANopen control technology

• EtherCAT control technology

• PROFIBUS control technology

• Industrial PC - Parameterisation & Configuration

• EL x800 - Panel PC with TFT display

• CS x800 - Stand-alone operator terminal

• CPC 2800 - Control cabinet PC

• EL 1xx - HMI with Windows

• IPC as gateway - Parameterisation & Configuration

• »Engineer«

• »PLC Designer« / »PLC Designer - SoftMotion« / »PLC Designer - CANopen

• »VisiWinNET® Smart«

About this documentation

® CE

for runtime systems«

 Information on the use of the IPCs beyond control technology can be found in the

System manuals which are designed to meet the respective case of application.

2.5 EN - 01/2012 L 9

Industrial PC | Parameter setting & configuration

About this documentation

Further technical documentation for Lenze components

Further information on Lenze components which can be used in connection with "PC based Automation" can be found in the following documentation:

Mounting & wiring Legend:

 MA 8400 StateLine/HighLine  Printed documentation

 MA 9400 StateLine/HighLine  Online help/PDF

 MA EPM-Txxx (I/O system IP20) Abbreviations used:

 MA EPM-Sxxx (I/O system 1000) SHB System Manual

 MA 8200 vector BA Operating Instructions

 EMC-compliant wiring 8200 vector MA Mounting Instructions

 MA ECSxS/P/M/A axis modules SW Software manual

 MA ECSxE power supply modules KHB Communication manual

Accordingly for built-in variants:

• Built-in unit

• Push-through technique

•Cold plate technology

 MA MC-CAN2 communication card

 MA MC-ETC communication card

 MA MC-ETH communication card

 MA MC-PBM communication card

 MA MC-PBS communication card

 MA MC-MPI communication card

 MAs for the communication modules

Parameterisation, configuration, commissioning

 SW 8400 StateLine/HighLine frequency inverters

 SW 9400 StateLine/HighLine/PLC controller

 9400 HighLine commissioning guideline

 SHB I/O system IP20 (EPM-Txxx)

 SHB I/O system 1000 (EPM-Sxxx)

 SHB 8200 vector

 BA ECSxS "Speed and Torque" axis module

 BA ECSxP "Posi & Shaft" axis module

 BA ECSxM "Motion" axis module

 BA ECSxA "Application" axis module

 BA ECSxE power supply module

 KHBs for the communication modules

Programming

 SW 9400 function library

Establishing a network

 KHBs for the communication modules

10 L 2.5 EN - 01/2012

Industrial PC | Parameter setting & configuration

About this documentation

Target group

This documentation is directed at persons who wish to parameterise, configure, and diagnose a PC-based control system using an Industrial PC in conjunction with the L-force »Engineer« Engineering software.

2.5 EN - 01/2012 L 11

Industrial PC | Parameter setting & configuration

About this documentation Document history

1.1 Document history

Version Description

1.0 07/2007 TD16 First edition control technology 1.0

1.5 11/2007 TD16 Updated parameter lists control technology 1.5, amended by the »WebConfig«

2.0 05/2008 TD11 Control technology 2.0, amended by the parameter lists for the MC-CAN2, MC-ETH,

2.1 08/2008 TD11 Control technology 2.1, "(in preparation!)" removed for Release EtherCAT,

2.2 05/2009 TD11 Control technology 2.2, update for the new software version

2.3 11/2009 TD11 Control technology 2.2.2, update for the new software version

2.4 01/2011 TD11 Control technology 2.5, update for the new software version

2.5 01/2012 TD11 Control technology 2.6, update for the new software version

and MC-ETC communication cards.

Update EtherCAT parameters.

• Update of the German »WebConfig« user interface,

• Added default settings of IP addresses,

• Amended by the IP port in the system overviews,

• Added contents from system verification,

• Added ID numbers to document,

• Amended by the parameter list of the MC-PBM communication card.

•new chapter: Lenze specifications - exception handling

•new chapter: Configuration of the OPC tunnel

 Tip!

Current documentation and software updates on Lenze products can be found on the Internet in the "Services & Downloads" area under:

http://www.Lenze.com

12 L 2.5 EN - 01/2012

1.2 Conventions used

This documentation uses the following conventions to distinguish between different types of information:

Type of information Writing Examples/notes

Spelling of numbers

Decimal separator Point Generally the decimal point is used.

Text

Version information Text colour blue All pieces of information that only apply to or from a

Program name » « The Lenze PC software »Engineer«...

Window Italics The Message window... / The Options dialog box...

Variable identifier By setting bEnable to TRUE...

Control element Bold The OK button... / The Copy command... / The

Sequence of menu commands

Keyboard command <Bold> Press <F1> to open the online help.

Program listings Courier Keyword Courier bold

Industrial PC | Parameter setting & configuration

About this documentation

Conventions used

For example: 1234.56

specific software version are indicated accordingly in this documentation.

Example: This function extension is available from

software version V3.0!

Properties tab... / The Name input field...

If several commands must be used in sequence to carry out a function, then the individual commands are separated by an arrow. Select File

If a command requires a combination of keys, a "+" is placed between the key symbols: With <Shift>+<ESC> you can...

IF var1 < var2 THEN a = a + 1 END IF

Open to...

Hyperlink Underlined

Symbols

Page reference ( 13) Optically highlighted reference to another page. Is

Step-by-step instructions



Optically highlighted reference to another topic. Is activated via mouse-click in this documentation.

activated via mouse-click in this documentation.

Step-by-step instructions are indicated by a pictograph.

2.5 EN - 01/2012 L 13

Industrial PC | Parameter setting & configuration

About this documentation Terminology used

1.3 Terminology used

Term Meaning

»Engineer« Lenze engineering tools which support you throughout the whole life cycle of a

»Global Drive Control« / »GDC«

»PLC Designer«

Code "Container" for one or several parameters used for parameter setting or

Subcode If a code contains several parameters, the individual parameters are stored

IPC Industrial PC

PLC Programmable Logic Controller

machine with an Industrial PC - from planning to maintenance.

monitoring Lenze Servo Drives.

under "subcodes". This manual uses a slash "/" as a separator between code and subcode (e.g. "C00118/3").

14 L 2.5 EN - 01/2012

1.4 Notes used

The following signal words and icons are used in this documentation to indicate dangers and important information:

Safety instructions

Structure of safety instructions:

 Pictograph and signal word!

(characterise the type and severity of danger)

Note

(describes the danger and gives information about how to prevent dangerous situations)

Industrial PC | Parameter setting & configuration

About this documentation

Notes used

Pictograph Signal word Meaning

Danger! Danger of personal injury through dangerous electrical voltage



Danger! Danger of personal injury through a general source of danger



Stop! Danger of property damage



Application notes

Pictograph Signal word Meaning

Note! Important note to ensure trouble-free operation

Reference to an imminent danger that may result in death or serious personal injury if the corresponding measures are not taken.

Reference to a possible danger that may result in property damage if the corresponding measures are not taken.



Tip! Useful tip for simple handling



Reference to another documentation



2.5 EN - 01/2012 L 15

Industrial PC | Parameter setting & configuration

Safety instructions

2 Safety instructions

Please observe the following safety instructions when you want to commission a controller or system using the Industrial PC.

 Read the documentation supplied with the corresponding field device thoroughly

before starting to commission the devices with the Industrial PC!

The device documentation contains safety instructions which must be observed!

 Danger!

According to our present level of knowledge it is not possible to ensure the absolute freedom from errors of a software.

If necessary, systems with built-in controllers must be provided with additional monitoring and protective equipment according to relevant safety regulations (e.g. law on technical equipment, regulations for the prevention of accidents), so that an impermissible operating status does not endanger persons or facilities.

During commissioning persons must keep a safe distance from the motor or the machine parts driven by the motor. Otherwise there would be a risk of injury by the moving machine parts.

 Stop!

If you change parameters in the »Engineer« or the »WebConfig« while a device is connected online, the changes will be directly accepted by the device!

A wrong parameter setting can cause unpredictable motor movements. By unintentional direction of rotation, too high speed or jerky operation, the driven machine parts may be damaged!

16 L 2.5 EN - 01/2012

Industrial PC | Parameter setting & configuration

3 The PC-based Automation system

Industrial PCs (IPCs) keep finding their way into automation technology. Due to their scaling options and various possibilities of combining visualisation and control in one device, Industrial PCs offer great advantages for many applications.

Lenze Industrial PCs are available in the following software equipments:

 Industrial PC as component, on request with operating system, without further

software

 Industrial PC as visualisation system

 Industrial PC as control and visualisation system

The PC-based Automation system enables central control of Logic and Motion systems.

The PC-based Automation system

For this pupose, Lenze provides well-matched system components:

 Industrial PCs as control and visualisation system

– The IPC is the central component of the PC-based Automation system that uses the

Runtime Software to control the Logic and Motion functionalities. – The IPC uses the fieldbus to communicate with the field devices. – The IPC is available in various designs.

 Note!

The PC-based Automation system also includes the EL 1xx PLC HMI series. Regarding efficiency and other details, these devices differ considerably from the Industrial PCs. However, the devices of the EL 1xx PLC HMI series are able to perform smaller control tasks.

 Engineering tools for the Engineering PC

– The Engineering PC uses the Ethernet to communicate with the IPC. – Use the various Engineering tools to configure and parameterise the system.

2.5 EN - 01/2012 L 17

Industrial PC | Parameter setting & configuration

The PC-based Automation system

 Fieldbuses  Field devices

18 L 2.5 EN - 01/2012

4 Commissioning

This chapter provides general information on the first commissioning of an Industrial PC. Depending on the actual hardware installed, different settings are required to integrate the Industrial PC for machine control purposes into a network.

 Note!

• Please observe the following predefined IP addresses when commissioning your IPC for the first time:

– Engineering PC: 192.168.5.100 – Industrial PC: 192.168.5.99

Further information on the setting of the IP address of your Industrial PC can be found in the following section: Entering the IP address of the Industrial PC

Industrial PC | Parameter setting & configuration

Commissioning

( 32)

 Read the Mounting Instructions accompanying the controller first before you start

working!

The Mounting Instructions contain safety instructions which must be observed!

 Further information on the device-specific properties can be found in the

Hardware Manual of the corresponding Industrial PC.

2.5 EN - 01/2012 L 19

Industrial PC | Parameter setting & configuration

Commissioning Identification

4.1 Identification

 Note!

Here the documentation provides some general information on the commissioning of an Industrial PC. Depending on the design and version of the Industrial PC, the commissioning can vary.

Every Industrial PC is provided with a nameplate containing the device data. The device data is required for being able to select the IPC in the »Engineer« corresponding to the hardware components installed.

 The Industrial PC can be identified by means of the nameplate. Nameplate  The nameplate contains information on the components installed which is required for

initial commissioning.

( 21)

20 L 2.5 EN - 01/2012

4.1.1 Nameplate

The nameplate is...

 ...on the back of the panel for Industrial PCs of the EL and CS series,  For cabinet PCs of the CPC series on the housing.

Industrial PC | Parameter setting & configuration

Commissioning

Identification

Manufacturer address

Material number (customised)

Inspector's signature

4.1.2 Module labelling

The extension module labelling indicates the connection options to the fieldbus. Depending on the configuration, one or more fieldbus adapter are mounted.

[4-1] Module labelling, example: the CAN communication card (MC-CAN2)

Type designation Catalogue / order

Bar code

with serial number

number

Certification CE mark

 Tip!

Data provided by module labelling facilitate the integration of IPC device modules into the L-force »Engineer«.

Technical data

 Further information on the L-force »Engineer« can be found in the online

documentation of the L-force »Engineer«.

2.5 EN - 01/2012 L 21

Industrial PC | Parameter setting & configuration

Commissioning Control elements

4.1.3 Baseboard label

The baseboard label illustrates possible connections to the main board of the IPC.

 Therefore, quick wiring of the individual components is possible.

4.2 Control elements

Depending on the equipment level and the model series, the different series are provided with different control elements. The monitor panels and embedded line front modules are equipped with status LEDs, function keys and special keys.

The IPC can be operated

 as standard via the function keys of the command stations and embedded line PCs next

to the panel,

 or via the on-screen keyboard or touchscreen.

 If extensive diagnostics and configurations are required, the Industrial PC can also be

operated via external input devices such as a keyboard or mouse.

4.2.1 LEDs at the front of the monitor panel

The LEDs are located at the front of the panel. Depending on the model design, the LEDs are positioned in different places.

Power LED

 The green power LED is lit when an input voltage is supplied.

 If the LED is blinking, the Industrial PC is in service mode.

Fail LED

 The red fail LED is lit if a fault has occurred in the current supply.  If the LED is blinking, there is no screen signal.

22 L 2.5 EN - 01/2012

Status LED (optional)

 Note!

In the case of some IPC variants the status LED has no function!

 Depending on the IPC design, the status LED can signalise the access to the respective

storage medium.

 Further information on the device-dependent function of the light-emitting diodes

can be found in the Hardware Manual of the corresponding Industrial PC.

4.2.2 Function keys

At the least the panel is equipped with function keys F1, F2, F3 and a shift key  at the front module. The following description applies to the IPC series ELxx00, MPxx00 and CSxx00. Here the function keys are located on the right of the display. Depending on the IPC design, the position and assignment of the keys may vary.

Industrial PC | Parameter setting & configuration

Commissioning

Control elements

The key assignment of function keys F1-F3 can be parameterised via the »Engineer«or the »WebConfig«.

Changing the function key assignment in the »WebConfig«

Changing the function key assignment in the L-force »Engineer« ( 27)

Every function key has two functions. The additional functions can be activated via a service mode.

( 26)

 How to activate the service mode:

1. Keep the key

• While the LED is blinking, the service mode is active.

2. In the service mode the screen brightness can be changed via F2 and F3.

• F1 starts the control panel.

3. To return to standard mode, wait until the green LED is lit permanently or press 

again.

 pressed until the green LED is blinking.

2.5 EN - 01/2012 L 23

Industrial PC | Parameter setting & configuration

Commissioning Control elements

Function key "F1"

Standard mode: The key sends the key code for <SHIFT>+<F1>.

• In the standard assignment, <F1> starts the input panel.

In the service mode, <F1> sends the key code for <SHIFT>+<F4> and starts the Windows® CE control panel: Control panel

( 25)

The View menu provides further options for representation.

24 L 2.5 EN - 01/2012

Industrial PC | Parameter setting & configuration

Control panel

Icon Designation Information

Network Connections Open configuration of the network connections

Service Command Open command line box

System Show system properties

Commissioning

Control elements

Touch Calibration Touch display calibration

»VisiWinNET®« Project Manager Start »VisiWinNET®« Project Manager

• Manage »VisiWinNET®« projects

»VisiWinNET®« Remote Access Start »VisiWinNET®« Remote Access

Transferring an application to the target device

VisualStudio Connect VisualStudio2005 ConManClient

»WebConfig« Start »WebConfig«

( 31)

Function key "F2"

Standard mode: The key sends the key code for <SHIFT>+<F2>

The standard assignment of the function key is the right mouse-click.

Service mode: The screen brightness is increased.

Function key "F3"

Standard mode: The key sends the key code for <SHIFT>+<F3>

( 116)

Service mode: The screen brightness is reduced.

The codes C422

(C0422) and C423 (C0423) contain the parameters for screen brightness.

Further information on the codes containing the values of the screen brightness can be found in chapter Parameters of standard devices

( 129)

Shift key ""

Standard mode: The key sends the key code for <SHIFT>+<F4>.

The shift key activates the Service mode. When the system is started, the shift key interrupts batch processing and executes the Windows® CE control panel.

2.5 EN - 01/2012 L 25

Industrial PC | Parameter setting & configuration

Commissioning Control elements

4.2.3 Changing the function key assignment in the »WebConfig«

 The assignment of the function keys of the panel can be configured via the

»WebConfig«.

 Each function key can be assigned with different functions via a selection list:

–The Start program option enables linking a function key to the start of an

application,

– Touch keyboard assigns the function key to the on-screen keyboard, – Right mouse-click assigns the function key with the right mouse-click, – Run AP script starts an automation panel script, – Start control panel starts the Windows® CE control panel.

The function key assignment can be changed via the Panel button. Parameters of the

standard device of the Industrial PC ( 51)

[4-2] Representation of the function key assignment as a list field (example: the F4 key)

26 L 2.5 EN - 01/2012

Industrial PC | Parameter setting & configuration

4.2.4 Changing the function key assignment in the L-force »Engineer«

 The panel function key assignment can be configured in the »Engineer«.

 Every function key has a selection list including different function assignments.

Commissioning

Control elements

[4-3] Function key assignment in the L-force »Engineer« with an online connection to the Industrial PC

 Note!

The function key assignment can only be changed if an online connection to the Industrial PC has been established.

Online connection between the Engineering PC and Industrial PC

( 45)

2.5 EN - 01/2012 L 27

Industrial PC | Parameter setting & configuration

Commissioning Control elements

 How to start the function key assignment in the »Engineer«:

1. Highlight the corresponding Industrial PC in the project view.

2. Establish the online connection to the Industrial PC selected.

• Observe the chapter "Establishing the online connection to an Industrial PC" in the »Engineer« documentation.

3. Click the Settings tab.

 For every function key a selection list with different functions is available:

–The Start program option enables linking a function key to the start of an

application,

 Alternatively the function key assignments can also be configured via codes C432 to

C439.

28 L 2.5 EN - 01/2012

4.3 System boot-up

 Note!

Removing the CF card causes a failure of the system! The CF card is required for the system start, as the operating system and all the system files required for the boot process are stored on the CF card.

 The CF card is the storage medium of the Industrial PC.

 During the system start-up, the Industrial PC generates the required data in the main

memory from the data bases of the CF card. Thus the Industrial PC can only be operated in connection with the CF card.

 Configurations which have been saved previously, e.g. the entry of the IP address and

the touch calibration, are taken into account for the system start.

Industrial PC | Parameter setting & configuration

Commissioning

Technical background information

4.4 Technical background information

4.4.1 Data management

 During a system start the data management generates the required

registry entries from the reference data saved. As the registry is not saved with mains failure protection, the Industrial PC regenerates the registry at every system start.

 The reference data base is composed of the IPC data and parameters which are saved

to the files of the data manager. The remaining data are stored within the databases by the Industrial PC. The CF card serves as a storage medium for saved data.

4.4.2 Starting process

The operating system is stored in a binary file on the CF card. During system start-up the Industrial PC loads the system data and starts the operating system. The Industrial PC executes the following steps during a start-up:

1. Loading the system data from the binary file into the main memory and starting the operating system:

2. Unpacking the system programs and installing the device drivers: – Unpacking of the basic settings from the database, – Installation of the "backup and restore“ components, – Installation of the device scanner, – Installation of the data manager.

After unpacking the system files, the Industrial PC starts the system programs. The device scanner identifies the IPC configuration and establishes the topological addressing.

2.5 EN - 01/2012 L 29

Industrial PC | Parameter setting & configuration

Commissioning Configuring the Industrial PC

 Note!

• The Industrial PCs are preconfiured, i.e. during initial commissioning the touch display is already calibrated and a default IP address (192.168.5.99) is defined.

• After 15 seconds the network configuration and the touch calibration are closed automatically, and the Industrial PC continues to boot.

The preset IP configurations can be configured using the »Engineer« and »WebConfig«.

Entering the IP address of the Industrial PC

4.5 Configuring the Industrial PC

This chapter will inform you on how to configure the Industrial PC during initial commissioning. The configuration of the IP address and the touch calibration are maintained when the system is restarted.

( 32)

30 L 2.5 EN - 01/2012

4.5.1 Touch display calibration

 Tip!

Use a ballpoint pen with retracted cartridge for the touch calibration or a special PDA/touch pen. In this way the calibration can be carried out more precisely.

 Note!

• The touch calibration can be viewed for 15 seconds. Then the touch display remains in an uncalibrated state so that the touch function does not properly work. When the system is started again, the Industrial PC carries out another touch calibration.

• The touch calibration can be started manually: – Via one of the function keys, standard setting <F3>, –In the Windows® CE control panel on the IPC Control panel

Industrial PC | Parameter setting & configuration

Commissioning

Configuring the Industrial PC

( 25)

Touch calibration is required if...

 ...you replace the CF card,  ...you have updated the IPC software,

 ...a USB data carrier with backup / restore configuration has been connected,

 ...the Industrial PC remains in the service mode due to start-up problems,  ...the Industrial PC detects a change in the hardware configuration when the system is

started.

 How to calibrate the touch display:

1. If the touch calibration cannot be viewed, press function key <F3>.

• The icon appears on the screen surface.

2. Press the red-white icon displayed on the screen with your finger, PDA/touchpen, or similar.

• The icon skips from its initial position to the upper left-hand corner.

2.5 EN - 01/2012 L 31

Industrial PC | Parameter setting & configuration

Commissioning Configuring the Industrial PC

3. Keep the icon pressed.

• The icon gets smaller and after letting go skips to the right upper corner.

4. Repeat step 3 times.

• Until the Accept button appears.

5. Press Accept.

4.5.2 Establishing an automatic dial-up connection

Further information on how to establish an automatic dial-up connection, remote maintenance and diagnostics options can be found under: Remote maintenance and

diagnostics ( 82)

In order to carry out a remote maintenance on the Industrial PC different mechanisms are provided:

Remote Access Service (RAS) connection

telnet connection ( 86)

FTP connection ( 88)

4.5.3 Entering the IP address of the Industrial PC

The Industrial PC has the following network settings by default:

Setting Value

IP address 192.168.5.99

Subnetwork 255.255.255.0

Default gateway 192.168.5.1

 When the Industrial PC is commissioned for the first time, the desired

IP address must be entered.

( 82)

32 L 2.5 EN - 01/2012

Industrial PC | Parameter setting & configuration

4.5.3.1 Industrial PCs with a touch panel/with an external monitor

 Tip!

Connect a keyboard to the Industrial PC for entering the IP address. Alternatively you can start the input panel with the F1 function key on the Industrial PC. Make your entries afterwards:

[4-1] IP settings of the Industrial PC by default

 Start the control panel with <Shift+F4>.

Commissioning

Configuring the Industrial PC

 Start the network connections by double-click and enter the IP address, subnet mask,

and the default gateway.

 After clicking the button the IP address is saved and need not be entered again

when the system is restarted.

4.5.3.2 Industrial PC without touch panel/without external monitor

If no external monitor is provided, a laptop with a suitable IP address as well as a subnetwork template and a default gateway are required to carry out the settings. The preset IP address of the Engineering PC is 192.168.5.100.

 Connect the laptop to the Industrial PC by means of a "crossed" network cable.  Change the settings on an HTML compliant browser:

Setting IP addresses

 Establish the connection from the laptop to the Industrial PC. For this purpose enter the

IP address of the Industrial PC on the browser: 192.168.5.99 (default setting).

 Select the Ethernet button and enter the desired IP address, subnet mask, and the

default gateway of the Industrial PC.

 Click Accept & Save all

 Set Apply IP configuration to the value "Activate device"

( 45)

 Re-click Accept & Save all to save the network settings.

2.5 EN - 01/2012 L 33

Industrial PC | Parameter setting & configuration

Commissioning Configuring the Industrial PC

4.5.4 Establishing Windows® CE access rights

In order to be able to establish a connection to the Industrial PC, each user must be allocated access rights. For this the respective user has to be set up as a Windows® CE user with a user name and a password. Windows® CE users can be set up via the »WebConfig« and the »Engineer«:

Setting up Windows® CE users in the »WebConfig«

Setting up Windows® CE users in the »Engineer« ( 35)

4.5.4.1 Setting up Windows® CE users in the »WebConfig«

 Note!

You have to be set up as Windows® CE user to have authorisations for further services like FTP, telnet, or web server access.

 Up to ten Windows® CE users can be set up in the »WebConfig« in the User

management area.

 In codes 101 to 169 the user name, password, and various authorisations are set up for

a maximum of ten users.

( 34)

The representation for user 1 is displayed. Users 2 to 10 are represented analogously. Detailed information on the parameters can be found in the following section:

Parameters of standard devices

34 L 2.5 EN - 01/2012

( 129)

Industrial PC | Parameter setting & configuration

4.5.4.2 Setting up Windows® CE users in the »Engineer«

 Note!

You have to be set up as a Windows® CE user to be authorised for other services such as FTP, telnet or web server access. For the actual access you additionally have to be registered. The assigned user passwords are unencrypted!

 In the »Engineer« you can set up to ten Windows® CE users.

 The value for code C100 shows the number of users set up.

 In codes C101 to C170 you set up the user name, password, and different

authorisations for the users.

Commissioning

Configuring the Industrial PC

2.5 EN - 01/2012 L 35

Industrial PC | Parameter setting & configuration

System structure Engineering PC

5 System structure

This chapter gives you an overview of the general system structure in control technology.

 Further information can be found in the respective documentation of the

corresponding Engineering software.

5.1 Engineering PC

 The Engineering PC serves to:

– parameterise, configure and maintain the IPC: »WebConfig«, »Engineer«), – parameterise, configure, and maintain the field devices connected

(»Engineer«, »Global Drive Control«), – program the IPC (»PLC Designer«), – creating a visualisation project (»VisiWinNET®«) – the backup/restore preparation with »IPC Backup & Restore«.

5.2 Industrial PC

 The following programs run on the Industrial PC:

– the control software (L-force Logic, L-force Motion), – the fieldbus drivers, – the optional visualisation software, and – additional services (data manager, web server, logbook).

36 L 2.5 EN - 01/2012

5.2.1 Centralised control system

 The PLC of the Industrial PC (Logic/Motion) is the central control component, consisting

of the PLC runtime program with the running PLC application. – Via the data manager and the fieldbus driver the PLC (Logic/Motion) has access to

the system components and field devices.

Industrial PC | Parameter setting & configuration

System structure

Industrial PC

[5-1] * The PROFIBUS fieldbus driver can only be accessed via PLC (Logic/Motion). Access via Engineer, GDC or VisiWinNET®

Runtime is not provided.

 Field devices and the Industrial PC compose the machine to be commissioned by the

Engineering PC.

 The Industrial PC can read parameters from and write parameters to the connected

field devices via the fieldbus (Logic/Motion).

5.2.2 IPC data manager

With the Data manager, Lenze Industrial PCs contain a central tool for the configuration and data management of a system.

 A system in this connection is the combination of an Industrial PC and the field devices

connected to it and registered via the fieldbus.

2.5 EN - 01/2012 L 37

Industrial PC | Parameter setting & configuration

Parameterisation using the L-force »Engineer« Parameterisation via codes

6 Parameterisation using the L-force »Engineer«

This chapter provides information on how to configure the Industrial PC using the L-force »Engineer«. Further information on the settings in the »Engineer« is provided in the corresponding topics of the online help.

6.1 Parameterisation via codes

 All settings by means of which you parameterise the Industrial PC are summarised in a

parameter list that is numbered serially. The individual entries of this list are called "codes". Each code can be addressed via a number.

 Codes can also contain subparameters. They are also numbered and can be addressed

via a subindex. With the code number and the subindex you can address each parameter unambiguously.



 Tip!

In addition to the parameterisation via the »Engineer«, you can also parameterise the Industrial PC by means of the »WebConfig«.

The web-based parameterisation can be found in the chapter

Web-based parameterisation with »WebConfig«

( 44)

The parameter lists can be found in the chapters entitled

Parameter reference

38 L 2.5 EN - 01/2012

( 125)

Industrial PC | Parameter setting & configuration

6.2 Addressing structure in the »Engineer«

In order to be able to address the individual components, the »Engineer« maps the complete Industrial PC in a linear code range. Each parameter is listed in a code which can either be changed or can only be read. The length of the code list depends on the corresponding hardware assembly.

 The basic IPC device uses the code range from 0 to 200;

 The Ethernet on board interface uses the code range

from 220 to 260;

 The optional panel uses the code range from 400 to 600;

 The PLC (Motion/Logic) uses the code range from 600 to 800;

 If optional extension modules are used, the code range is extended accordingly. Every

extension module is provided with the card and the interface parameters;

 A card plugged into a slot is equipped with one or more interfaces. If a card is plugged

into a slot, the code range is extended accordingly:

Parameterisation using the L-force »Engineer«

Addressing structure in the »Engineer«

 The parameters of the extension modules use a maximum of 500 parameters each. The

code number range depends on the slot: – Slot 1 uses codes 1000 to 1499, – Slot 2 uses codes 1500 to 1999.

2.5 EN - 01/2012 L 39

Industrial PC | Parameter setting & configuration

Parameterisation using the L-force »Engineer« Addressing structure in the »Engineer«

6.2.1 Volatile data of an »Engineer« project

During operation, the Industrial PC manages the data in the main memory. Since the main memory is a volatile memory, all information which has not been saved permanently on the CF card will be lost in the case of a restart.

Changes on individual codes, which are carried out online with the »Engineer« for instance are volatile data.

 Tip!

An existing online connection is indicated in the »Engineer« by an animated icon below the project view bar:

 Note!

Detailed information on the use of the »Engineer« software can be found in the corresponding »Engineer« documentation.

 The settings that you carry out in an

»Engineer« project during an online connection is established remain volatile at first. – If changes carried out with regard to individual parameters during the online

connection was established are incorrect, the last stable status can be retrieved by

restarting the Industrial PC and the changes can be carried out again.

 Manual data backup is possible for saving the current settings permanently.

40 L 2.5 EN - 01/2012

6.2.2 Saving data permanently

Code 18 enables you to transmit commands. A command overview can be found in the description of code 18 of the parameter lists.

Via the Persist all command you can permanently save the changes carried out with an online connection.

– The complete changes since the last restart of the Industrial PC are persistent.

The Industrial PC stores the data saved manually by the user on the CF card. For the project management within the Industrial PC, different device commands are available, which can be activated via code 18.

Industrial PC | Parameter setting & configuration

Parameterisation using the L-force »Engineer«

Parameter reference

 When an online connection has been established, you can use the »Engineer« to

activate a device command by selecting it from the Device commands tab in C00018.

6.3 Parameter reference

 The codes are numbered and marked in the documentation by a "C" in front of the code,

e.g. "C00002".

 For the sake of clarity, some codes contain "subcodes" for storing parameters. This

documentation uses a slash "/" as a separator between code and subcode, e.g. "C00118/3".

 The All parameters tab shows all available codes for parameterising the Industrial PC.

2.5 EN - 01/2012 L 41

Industrial PC | Parameter setting & configuration

Parameterisation using the L-force »Engineer« Representation of the parameters

6.4 Representation of the parameters

6.4.1 Parameters with read access

 The »Engineer« displays the parameters with read access with a grey background or,

when an online connection has been established, with a pale yellow background:

6.4.2 Parameters with write access

 Input values outside the valid setting range are represented in red font by the

»Engineer«.

6.4.2.1 Parameters with a setting range

 In the »Engineer« parameters are set by entering the desired value into the input field

or by means of the two arrow buttons:

 The two arrow buttons can be used to increase/decrease the displayed value stepwise.

6.4.2.2 Parameters with a selection list

 In the »Engineer« the parameters can be changed via a selection list:

42 L 2.5 EN - 01/2012

Industrial PC | Parameter setting & configuration

6.4.2.3 Parameters with a bit-coded setting

 The »Engineer« uses a dialog box for the parameter setting in which the individual bits

can be set or reset. Alternatively, the value can be entered as a decimal or hexadecimal value:

Parameterisation using the L-force »Engineer«

Representation of the parameters

6.4.2.4 Parameters with subcodes

 In the »Engineer« parameter list each subcode is itemised individually.

2.5 EN - 01/2012 L 43

Industrial PC | Parameter setting & configuration

Web-based parameterisation with »WebConfig« Parameterisation via codes

7 Web-based parameterisation with »WebConfig«

This chapter provides information on the parameterisation of the Industrial PC using webbased parameterisation.

7.1 Parameterisation via codes

All settings by means of which you parameterise the Industrial PC are summarised in a parameter list that is numbered serially. The individual entries of this list are called "codes". Each code can be addressed via a number.

Codes can also contain subparameters. They are also numbered and can be addressed via a subindex. With the code number and the subindex you can address each parameter unambiguously.

The web-based parameterisation can be carried out LOCALLY on the Industrial PC or REMOTELY via http by each Engineering PC transmitted which can be reached via the network. The Engineering PC is a workplace PC including the Windows® XP operating system.

 Tip!

The web server and the »WebConfig« for the web-based parameterisation are preinstalled on the Industrial PC.

 Parameterisation with the »Engineer« can be found in the chapter

Parameterisation using the L-force »Engineer«

44 L 2.5 EN - 01/2012

( 38)

Industrial PC | Parameter setting & configuration

Web-based parameterisation with »WebConfig«

Requirements for working with the web-based parameterisation

 The parameter lists can be found in the chapter entitled: Parameter reference ( 125)

7.2 Requirements for working with the web-based parameterisation

This chapter provides you with information on how to prepare a remote connection for the web-based parameterisation.

7.2.1 Online connection between the Engineering PC and Industrial PC

 Connect the Engineering PC directly to the Industrial PC using a network cable.

 Connect the Industrial PC to the network to which the Engineering PC has access.

 Note!

In the case of a direct connection between the Engineering PC and the Industrial PC, a crossed network cable is required.

The settings of the static IP address of the Engineering PC are only to be carried out for the direct connection between the Engineering PC and Industrial PC.

7.2.2 Setting IP addresses

 Note!

Recommended setting for the Engineering PC:

IP address: <192.168.5.100>

Default setting of the Industrial PC:

IP address: <192.168.5.99>, subnetwork <255.255.255.0>.

Setting for the direct connection between the Engineering PC and Industrial PC:

 How to set the static IP address of the Engineering PC:

1. Open the Network connections dialog box Network connections.

(StartSettingsNetwork connections)

2. Select the network interface the Industrial PC is connected to.

Right-click Properties.

3. Select Internet protocol (TCP/IP).

4. Click the Properties button.

5. Select the Alternative configuration tab.

2.5 EN - 01/2012 L 45

Industrial PC | Parameter setting & configuration

Web-based parameterisation with »WebConfig« Requirements for working with the web-based parameterisation

6. Select the User configured option.

• Enter the IP address of the Industrial PC (default address: <192.168.5.99>).

• Enter the subnet mask of the Engineering PC

(standard setting: <255.255.255.0>)

7. Close the individual dialog windows with OK or Close

The Properties of internet protocol (TCP/IP) dialog window

 How to set the browser:

1. Open the browser at the Engineering PC (This setting refers to the Microsoft Internet Explorer).

2. Select the Proxy settings dialog window

(ToolsInternet options ConnectionsSettingsAdvanced)

3. Position the cursor in the Exceptions field at the end of the entries available.

4. Enter the IP address of the Industrial PC:

<;172.31.217*> (example of the IP address of an Industrial PC, default address: <192.168.5.99>)

5. Close the individual dialog windows with OK.

46 L 2.5 EN - 01/2012

Industrial PC | Parameter setting & configuration

7.3 Start of the web-based parameterisation

7.3.1 Start at the Engineering PC

 Start a browser at the Engineering PC and enter the IP address of the Industrial PC.

– The dialog box for entering the connection data appears:

Web-based parameterisation with »WebConfig«

Start of the web-based parameterisation

1. Enter<User name:password>. As default setting, admin:admin is preselected. Any user

set up on the Industrial PC can log in. User management

2. Confirm with OK .

3. Afterwards the user interface of the web-based parameterisation appears.

User interface

7.3.2 Start at the Industrial PC

After connection to the current supply, the Industrial PC starts automatically. If no external keyboard has been connected, the on-screen keyboard can be shown via the function key <F1>.

 Change to <Shift+F4> in the Control Panel.

( 49)

( 55)

2.5 EN - 01/2012 L 47

Industrial PC | Parameter setting & configuration

Web-based parameterisation with »WebConfig« Start of the web-based parameterisation

 Double-click the WebConfig icon:

1. Enter <User name:password> in the Enter Network Password dialog box . As standard setting admin:admin is preselected. Every registered user can log in.

2. Confirm with OK .

3. Afterwards the user interface of the web-based parameterisation appears.

User interface

( 49)

48 L 2.5 EN - 01/2012

7.4 User interface

Industrial PC | Parameter setting & configuration

Web-based parameterisation with »WebConfig«

User interface

The user interface of the »WebConfig« is divided into the following areas

 - :

 Note!

The representation of the user interface in area  depends on the respective system configuration! The example shows an Industrial PC including the following extension cards: MC-ETC in slot 1 and MC-CAN2 in slot 2.

2.5 EN - 01/2012 L 49

Industrial PC | Parameter setting & configuration

Web-based parameterisation with »WebConfig« User interface

Area Information

Menu buttons  Parameters of the standard device of the Industrial PC

• Parameter list 1: All parameters of the standard device

• Parameter list 2: All parameters of the installed extension cards

• PLC parameters

• Ethernet (on board) parameters

•Panel parameters

 Diagnostics/Command execution

• Logbook parameters

• Logbook of the Industrial PC

• Device commands

•Remote control

 User management

• Setting users 1-10

 General parameters

•Time

•UPS settings

• Monitoring functions

•Memory

• Identification

 Extension card parameters

( 55)

( 56)

( 52)

( 56)

( 51)

Note:

• The represented parameters of slots 1 and 2 depend on the corresponding extension modules that are installed!

• The additional buttons for the actually installed extension cards are automatically added to the menu buttons.

• The top-down order of the buttons corresponds to the order in which the extension

Buttons  Parameter list buttons Display area  Parameter display

cards have been installed (slot 1, slot 2).

• In the following section, the parameters of the communication cards are listed in numerically ascending order: Industrial PC extension modules

 Polling  Language selection

( 58)

Depending on the selected menu button, the parameters can be viewed in this area.

• Code numbers

• Name of the code

• Representation of the display, entry, selection, control and list fields.

( 161)

According to the equipment of the Industrial PC, deviating components are shown by use of the menu control fields.

Detailed information on the parameters can be found in the section entitledParameter

reference ( 125)

50 L 2.5 EN - 01/2012

Industrial PC | Parameter setting & configuration

Web-based parameterisation with »WebConfig«

User interface

Representation of parameter values

In the display area of the web-based parameterisation, settings of device parameters are represented with different background colours which have the following meaning:

Colour Example Meaning

Pale yellow Parameter (read only)

• Display of status information and actual values.

Yellow Parameter (read and write)

• The current parameter value of the device is displayed. Changes with regard to a

parameter have to be transmitted to the device with Submit or Submit & Persist all.

Red Entry of a value beyond the valid range.

•Via Refresh the original value is shown again.

• A correct value can be entered in the red input field and transmitted to the device

with Submit or Submit & Persist All.

In the following the individual menus of the web-based parameterisation »WebConfig« are described.

7.4.1 Parameters of the standard device of the Industrial PC

Button Function

Displays all parameters of the standard device of the Industrial PC in numerically ascending order.

• This user interface helps you to e.g. –Find system properties and version numbers (read-only parameters), –Set the system time, –Activate the USB connection at the front of the monitor panel.

Parameters of standard devices

The other menu buttons of areas , and  are a filtered view of parameter list 1.

Displays all parameters of the installed extension cards in numerically ascending order.

• The parameters of the extension cards are listed according to the order in which they have been installed.

Extension card parameters

The other menu buttons of area are a filtered view of parameter list 2.

Displays the PLC parameters in numerically ascending order.

• This user interface shows you e.g. –The PLC status, –Information on a PLC project.

PLC (Logic/Motion)

Displays the Ethernet (on board) parameters in numerically ascending order.

• On this user interface the network settings of the on board network connection are displayed/set.

Ethernet interface (on board)

Displays the panel parameters in numerically ascending order.

• This user interface helps you setting the settings for the monitor panel and the function keys. Here you can e.g.

–Change the brightness of the monitor panel, –Edit the parameters of the F1 to F4 function keys.

Panel

( 155)

Further information on the parameterisation of the function keys:

Commissioning

( 51)

( 19)

( 129)

( 56)

( 153)

2.5 EN - 01/2012 L 51

Industrial PC | Parameter setting & configuration

Web-based parameterisation with »WebConfig« User interface

7.4.2 Diagnostics/Command execution

Button Function

Displays parameters of the following areas:

•Diagnostics

•Logbook

In the Logbook area you can configure settings regarding the Logbook.

Further information on remote maintenance options of the Industrial PC:

Remote maintenance and diagnostics

Displays logbook contents.

• Different filter settings display, for instance, only the oldest or only the most recent logbook entries.

Logbook

Displays the commands to be executed of the Industrial PC. The available commands can be found in the following section in code 18 (C0018

Parameters of standard devices

Displays the following parameters for remote control purposes of the Industrial PC:

( 53)

( 82)

)

( 129)

•RAS settings

RAS settings with the web-based parameterisation

•FTP settings

FTP settings with the web-based parameterisation

•Telnet settings

Settings of the web-based parameterisation

Information on the parameters can be found in the following section:

Parameters of standard devices

( 129)

( 84)

( 88)

( 86)

52 L 2.5 EN - 01/2012

7.4.3 Logbook

This user interface displays the logbook of the Industrial PC. The logbook provides various filter options to show specific logbook contents.

 Note!

Industrial PC | Parameter setting & configuration

Web-based parameterisation with »WebConfig«

User interface

If the ClearLog button is clicked, the entire logbook contents of the Industrial PC are deleted without further query!

7.4.3.1 Explanations of the logbook entries, example

Logbook entry, example Meaning

00001 Consecutive number of the entry

2009-03-24 14:45:26 Date(Format: Year-Month-Day)/Time on the Industrial PC when

the logbook entry was made

Log service Application that has triggered the entry (application)

Logbook cleared Description of the event

Continuous processing Event origin within the application (area)

Warning Severity of the event

2.5 EN - 01/2012 L 53

Industrial PC | Parameter setting & configuration

Web-based parameterisation with »WebConfig« User interface

7.4.3.2 Filter options

Section Information

Logbook Display logbook entries

Explanations of the logbook entries, example

Time period Select filter for the time period of the logbook entries shown

• The logbook will only display entries which are in the selected time period.

Application Set filter for the application

• The logbook will only display entries for the selected applications.

Severity Set filter for the severity of the error messages displayed

• The logbook will only display entries that correspond to the selected degree of severity.

Area Set filter for the origin of the event

• The logbook will only display entries that correspond to the selected area.

7.4.3.3 Time filter for the display of logbook entries

( 53)

Area Filter option Function

Time period 1: All Display all entries

-from Time zone: Date (Format: Year/

-to Time zone: Date (Format: Year/

-last 1: Days

2: From - to Filter entries according to date

3: Last Display last entries only. Possible

Month/Day), Time (Format: Hours/ Minutes/Seconds)

Example: 10th March 2009, 15.05 hours, 11 seconds: UTC 2009 03 10 15 05 11

Month/Day), Time (Format: )

2: Weeks 3: Months 4: Years

specified

filter options:

•1: Days

• 2: Weeks

• 3: Months

•4: Years

Date specification for filtering the entries to be displayed

• Starting date from which the entries are to be displayed

Date specification for filtering the entries to be displayed

• Target date up to which the entries are to be displayed

Display entries according to filter options.

• To activate this filter option, in the Time period area of the selection list the last item m ust be se lect ed!

54 L 2.5 EN - 01/2012

7.4.3.4 Export logbook entries

 How to export logbook entries into a text file (without using the »Engineer«):

1. Establish an online connection to the Industrial PC. Entering the IP address of the

Industrial PC ( 32)

2. The Logbook tab displays the available entries of the logbook.

3. Click the ExportLog button in the header of the logbook to export the logbook entries into a file.

The contents of the logbook is exported into a German file (_de) and English file (_en) to the CF card into the \Storage\export\log directory (the directory has already been set by default on the CF card).

• Note: The contents of the logbook can additionally be exported to a USB flash

drive (connected to the IPC). In order to be able to export the contents of the logbook to the USB flash drive, the \export\log directory has to be set manually onto the USB flash drive.

• When the ExportLog button is clicked, the IPC writes the contents of the

logbook to the CF card and into the USB flash drive (directory \export\log).

Industrial PC | Parameter setting & configuration

Web-based parameterisation with »WebConfig«

User interface

 The execution of an ExportLog is entered into the logbook as Information. (Entries of

the Information type can only been seen in the logbook if the corresponding filter option is set in the Logbook).

Export logbook entries via device command

The start of the logbook export can also be activated by writing the command code C18 via the PLC or via »VisiWinNET®«.

 Go to the Device command section (code 18) and execute the command 304: Export

complete logbook to export the logbook entries.

7.4.4 Device commands

In this area, the available device command of code 18 (

 Code 19 (

command.

More information on the supported device commands can be found in the following section: Parameters of standard devices

7.4.5 User management

C0019)displays status information regarding the executed

C0018)can be executed.

( 129)

This section sets up the Windows® CE users (users 1-10) and defines their access authorisations.

Button Function

Set up Windows

• Enter user name and password, and the home directory.

• Enter access authorisation of the user.

Standard value for user 1: admin:admin

2.5 EN - 01/2012 L 55

® CE user, enter user-specific data

Industrial PC | Parameter setting & configuration

Web-based parameterisation with »WebConfig« User interface

7.4.6 General parameters

Button Function

Displays the parameters for setting the time, date, system time, and time zone.

Displays the UPS settings for the parameterisation of optional UPS accessories.

Displays hardware/temperature data.

Displays information on program/Flash memories.

Displays information on system identification.

7.4.7 Extension card parameters

This area of the »WebConfig« gives on overview of the parameters of the installed extension cards. The Industrial PC is able to support a maximum of two communication cards at the same time. The following communication cards can be applied:

 MC-CAN2,

 MC-ETC,  MC-PBM,

 MC-ETH.

A distinction is drawn between:

– Interface parameters, – Communication card parameters.

A communication card can be equipped with several physical bus interfaces, such as the MC-CAN2 communication card.

CAN communication card (MC-CAN2)

EtherCAT communication card (MC-ETC) ( 172)

PROFIBUS master communication card (MC-PBM) ( 207)

Ethernet communication card (MC-ETH) ( 209)

( 162)

56 L 2.5 EN - 01/2012

Industrial PC | Parameter setting & configuration

7.4.7.1 CAN communication card (MC-CAN2)

 Note!

The parameters can only be viewed if the corresponding MC-CAN2 communication card is inserted. Two communication cards per IPC can be plugged in maximally!

Button Function

The MC-CAN2 button displays the parameter list of the MC-CAN2 communication card.

Web-based parameterisation with »WebConfig«

User interface

MC-CAN2 interface x Parameters of the x interface of the

MC-CAN2 communication card

•The MC-CAN2 Interface x button displays the parameters of the

respective interface (1 or 2) of a MC-CAN2 communication card.

• In addition, the button displays which card the respective interface belongs to.

• The parameters of the communication card are listed in the following section in numerically ascending order: CAN communication card (MC-CAN2)

7.4.7.2 EtherCAT communication card (MC-ETC)

This user interface displays the parameters of the MC-ETC communication card. An Industrial PC can maximally have one MC-ETC card!

 Note!

The parameters can only be viewed if the corresponding MC-ETC communication card has been installed!

Button Function

Display parameters of the MC-ETC EtherCAT communication card

• The parameters of the communication card are listed in the following section in numerically ascending order: EtherCAT communication card (MC-ETC)

Display interface parameters of the MC-ETC EtherCAT communication card

• This user interface displays the interface parameters of the EtherCAT communication card.

Display master settings of the MC-ETC EtherCAT communication card

• On this user interface the parameters of the EtherCAT master are set or displayed.

Parameters of the EtherCAT master

• This user interface sets and displays the statistics of the EtherCAT master.

( 162)

( 172)

Parameters of the EtherCAT slaves

• This user interface sets and displays the parameters of the EtherCAT slaves.

• After pressing the button, the information of the first slave can be viewed. In order to display the information of another slave the desired node address must be entered in 1095.2.

2.5 EN - 01/2012 L 57

Industrial PC | Parameter setting & configuration

Web-based parameterisation with »WebConfig« User interface

7.4.7.3 PROFIBUS master communication card (MC-PBM)

Button Function

Display the parameters of the PROFIBUS master card.

• This user interface displays the parameters of the MC-PBM communication card.

• The parameters of the communication card are listed in the following section in numerically ascending order: PROFIBUS master communication card (MC-PBM)

7.4.7.4 Ethernet communication card (MC-ETH)

Button Function

Display the parameters of the Ethernet communication card.

• The parameters of the communication card are listed in the following section in numerically ascending order: Ethernet communication card (MC-ETH)

Display the address parameters of the Ethernet communication card.

( 207)

( 209)

7.4.8 Polling

In this menu the polling of the screen is activated.

7.4.9 Language selection

 In the Language section you can define the desired language settings from the

selection list.

 The language settings take immediate effect, the »WebConfig« does not need to be

restarted.

7.4.10 Parameter list buttons

Button Function

Accept Accept data.

Accept & Save all Accept and save all changed data.

Update Reload data and update screen display

Interval:

Setting the interval for the polling in seconds.

• Example value: 5.

Active:

Click the control field to activate the polling.

• After a system restart changed data are lost, as they are not persisted automatically.

• The data will remain on your PC after a system restart.

58 L 2.5 EN - 01/2012

Industrial PC | Parameter setting & configuration

8 Programming with the »PLC Designer«

This chapter provides you with information on the programming of the control function of the Industrial PC.

 Further information on working with the »PLC Designer« can be found in the

documentation for the »PLC Designer«.

8.1 Basics

The »PLC Designer« is the PLC programming system to be installed on the Engineering PC. The »PLC Designer« is one of the Lenze Engineering tools. The »PLC Designer« accesses the IPC via Ethernet:

Programming with the »PLC Designer«

Basics

The »PLC Designer« serves to create PLC programs in the programming languages of IEC

61131. The IEC 61131 programming languages are:

 Instruction list (IL),

 Ladder diagram (LD),

 Function plan (FP),  Structured text (ST),

 Sequential function chart (SFC),

 Function block diagram (FBD).

2.5 EN - 01/2012 L 59

Industrial PC | Parameter setting & configuration

Programming with the »PLC Designer« Configuration and parameterisation via the control application

The completely created and compiled program is transferred to the Industrial PC with the »PLC Designer«. On the Industrial PC the program can be executed by the L-force Logic & Motion runtime software.

8.2 Configuration and parameterisation via the control application

For creating the control application diverse function blocks, like for example standardised libraries with motion functions according to PLCopen, are provided.

Furthermore there are function blocks that are suitable for the access to parameters of the Industrial PC.

The translated PLC program is loaded into the Industrial PC via the network by means of the »PLC Designer«. There it can be processed by the operating software of the Industrial PC.

 Further information on working with the »PLC Designer« can be found in the

documentation for the »PLC Designer«.

60 L 2.5 EN - 01/2012

Industrial PC | Parameter setting & configuration

8.3 Accessing IPC parameters from the PLC

For the parameter access to parameters of the Industrial PC from the PLC an interface to the PLC is provided by means of the PLCDataManagerAccess library.

8.3.1 The LDM_ParameterAccess_FB function block

Function library: PLCDataManagerAccess

With the LDM_ParameterAccess_FB function block the device parameters of the Industrial PC can be read and written by the PLC.

LDM_ParameterAccess_FB

BOOL ⎯ bExecute bDone ⎯ BOOL

LDM_tDIR ⎯ eDirection bBusy ⎯ BOOL

STRING(255) ⎯ sTopoAddr bError ⎯ BOOL

WORD ⎯ wCode dwErrorID ⎯ DWORD

WORD ⎯ wIndex eDataRType ⎯ LDM_tVT

BYTE ⎯ bySubIndex sDataR ⎯ STRING (255)

LDM_tVT ⎯ eDataType byDataR ⎯ BYTE

STRING(255) ⎯ sDataW wDataR ⎯ WORD

BYTE ⎯ byDataW dwDataR ⎯ DWORD

WORD ⎯ wDataW

WORD ⎯ dwDataW

Programming with the »PLC Designer«

Accessing IPC parameters from the PLC

Inputs

Identifier/data type Information/possible settings

bExecute

eDirection

LDM_tDIR

sTopoAddr

STRING(255)

wCode

WORD

wIndex

WORD

bySubIndex

eDataType

LDM_tVT

sDataW

STRING(255)

byDataW

Rising edge starts the access

BOOL

Access direction

•LDM_READ - read

•LDM_WRITE - write

Topology address '/' - access to parameters of the Industrial PC

Code of the parameter (Lenze) Then wIndex has to be set to 0

Index of the parameter (CANopen) Then wCode has to be set to 0

Subindex/subcode of the parameter

Byte

Specification of the type of the parameter to be written Example: LDM_VT_I2 : 2 bytes integer Example: LDM_VT_I4 : 4 bytes integer

Value to be written (string) - table [8-1]

Value to be written (1*byte) - table [8-1]

Byte

2.5 EN - 01/2012 L 61

Industrial PC | Parameter setting & configuration

Programming with the »PLC Designer« Accessing IPC parameters from the PLC

Identifier/data type Information/possible settings

wDataW

WORD

Value to be written (2*byte) - table [8-1]

dwDataW

WORD

Value to be written (4*byte) - table [8-1]

Outputs

Identifier/data type Value/meaning

bDone

bBusy

bError

dwErrorID

DWORD

eDataRType

LDM_tVT

sDataR

STRING(255)

byDataR

wDataR

WORD

dwDataR

DWORD

TRUE if operation has been completed successfully

BOOL

TRUE as long as the operation is running without errors

BOOL

TRUE if an error has occurred

BOOL

Greater 0 if an error has occurred

Returned type of the parameter read {LDM_VT_EMPTY, LDM_VT_I4, ...}

Value read (string) - table [8-1]

Value read (1*byte) - table [8-1]

Byte

Value read (2*byte) - table [8-1]

Value read (4*byte) - table [8-1]

Input, output Data type

sDataR, sDataW LDM_VT_BSTR

byDataR, byDataW LDM_VT_I1, LDM_VT_UI1

wDataR, wDataW LDM_VT_I2, LDM_VT_UI2

dwDataR, dwDataW LDM_VT_I4, LDM_VT_UI4, LDM_VT_DATE

[8-1] Connection between the inputs and outputs and the data type

62 L 2.5 EN - 01/2012

Industrial PC | Parameter setting & configuration

Programming with the »PLC Designer«

Accessing IPC parameters from the PLC

8.3.2 The LLS_AddLog function block - Generate logbook entry

Function library: PLCLoggingAccess

This function renders it possible to make an entry in the logbook of the Industrial PC.

 The function supplies a return value TRUE if the entry was carried out.

LLS_AddLog

T_LLS_Severity ⎯ eSeverity Status ⎯ BOOL

T_LLS_Facility ⎯ eFacility Valid ⎯ BOOL

STRING(80) ⎯ sLogPayLoad Error ⎯ BOOL

Inputs

Identifier/data type Information/possible settings

eSeverity

T_LLS_Severity

eFacility

T_LLS_Facility

sLogPayLoad

STRING(80)

Logging Severity - risk of the error

• LLS_FatalError

•LLS_Error, LLS_Warning

•LLS_Information The Enum parameter eSeverity (IEC_INT) transferred to Add2Log as severity (BYTE).

Logging Facility: - area from which the error is reported

• LLS_PLC_USER_LOG_SCOPE1

• LLS_PLC_USER_LOG_SCOPE2

• LLS_PLC_USER_LOG_SCOPE3 The Enum parameter eFacility (IEC_INT) is transferred to Add2Log as Facility

(WORD).

Logbook entry The Ansi string from "sLogPayLoad" is transferred to Add2Log as 1-byte string

parameter. ("hs", SLOGPAYLOAD)

2.5 EN - 01/2012 L 63

Industrial PC | Parameter setting & configuration

IPC backup & restore Introduction to »IPC Backup & Restore«

9IPC backup & restore

This chapter provides information on data backup and restore on the Industrial PC under Windows® CE.

 Furthermore, the device software can be updated via the USB interface. Generally, a

complete update of the device software can be carried out. Individual software packets cannot be updated.

 Further information on the use of »IPC Backup & Restore« can be found in the

documentation of Windows® XP »IPC Backup & Restore«.

9.1 Introduction to »IPC Backup & Restore«

The »IPC Backup & Restore« functionality enables...

 ...the generation of backups,

 ...the restore of selected backups,  ...the installation of software updates.

The backups can be saved to the storage medium in the form of individual software packets.

The standard storage medium for Backup & Restore is a USB stick which has been preconfigured using the »IPC Backup & Restore« Windows® XP software.

Depending on the IPC device type, the user either has to interact or the selected function is carried out automatically when the system is started.

64 L 2.5 EN - 01/2012

Industrial PC | Parameter setting & configuration

Differences between archive, backup and restore

9.2 Differences between archive, backup and restore

 Note!

A backup written to the USB stick only contains individual system data!

For creating a complete backup you have to:

• Switch off the IPC,

• Remove the CF card,

• Insert the CF card in a CF card reader,

• Archive the data of the CF card under Windows® XP using »IPC Backup & Restore«

9.3 Function

The software and the operating system of the Industrial PC are stored on the CF card. With »IPC Backup & Restore« for Windows® CE you have the possibility of saving data from the CF card to a USB stick.

A backup created like this can be transferred from the USB stick to the CF card anytime by restoring the data.

Furthermore a software update from a USB stick can be installed on the CF card of the Industrial PC by means of »IPC Backup & Restore«.

The entire update process comprises several individual steps and is processed as follows.

 Backup of the current system before changes have been carried out, in the following

referred to as Backup_orig.

 Migration of the existing databases to the new structure, in the case of a version

change.

 Installation of the SW update containing the Lenze software and the operating system.

The update process contains several successive steps; the sequence step is only carried out if the previous step was carried out successfully. In order to be able to trace this sequencer, log messages are written throughout the procedure.

The log messages signal the steps that have been carried out.

Update Process

Update required?

Yes

Backup of original

Backup OK?

UPDATE

Update OK?

No No

Yes

MIGRATION

Status

MIGRATION

Failed/rollback OK

Identical version

Running/ Rollback failed

Yes

RESTORE

Restore OK?

M4 M8

REBOOT

66 L 2.5 EN - 01/2012

Industrial PC | Parameter setting & configuration

IPC backup & restore

Function

The log messages are named from M1 to M7. The following log messages can occur:

Message Message in the logbook Remedy

M1 System version is identical to the

selected update packet. No action necessary.

M2 Backup finished with <<1>> errors. During the creation of Backup_orig, errors have occurred.

M3 Migration finished successfully.

Update finished with <<1>> errors. Insert a backup CF card and restore

old system.

M4 Update finished successful The installation of the SW update has been completely

M5 Migration failed. Rollback finished

successful. The system was not changed. Try Update again.

M6 Migration failed. Restore was

successful. The system was not changed. Try Update again.

M7 Migration failed

Restore finished with <<1>> errors. Insert a backup CF card and restore old system.

The version of the Industrial PC is identical to that of the update.

• Remove the USB stick or

• Change the control file of the USB stick with »IPC Backup & Restore« under Windows® XP.

The update process cannot be continued.

• You can continue using the existing system, or you can try again.

The migration of the databases has been carried out successfully, but the installation of the update has failed. Try the following:

• Establish an existing archive on your Compact Flash card.

• Then you can restore Backup_orig from the USB stick to receive the original state.

carried out successfully.

The migration of the databases has failed. The attempt to effect a change was carried out in the temporary directory, so that the Industrial PC was not changed.

• Repeat the update process.

The migration of the databases has failed. Afterwards Backup_orig was restored successfully. Therefore the original system is available again.

• Repeat the update process.

The migration of the databases has failed. Backup_orig could not be restored either. Try the following:

• Establish an existing archive on your Compact Flash card.

• Then you can restore Backup_orig from the USB stick to receive the original state.

 Tip!

The online help provides detailed information on Windows® XP »IPC Backup & Restore«.

A backup covers the following data:

 Operating system file and bootloader

 Lenze software

 System configuration  Data of the software

For the management of the backups created, an »IPC Backup & Restore« version for Windows® XP is available. This version enables you to store the contents of the USB stick or CF card on any hard disk. »IPC Backup & Restore« for Windows® XP is described in a separate document.

The backup, restore and software update processes are identical. For procedure details please refer to the specified chapters.

2.5 EN - 01/2012 L 67

Industrial PC | Parameter setting & configuration

IPC backup & restore Requirements

IPC

CF card

Restore

Update

USB stick

Backup

1. Configure USB stick with »IPC Backup & Restore«" for Windows® XP. – Requirements

2. Boot up the Industrial PC with the connected USB stick.

3. Carry out backup, restore, or software update. – Backup procedure

9.4 Requirements

– Restore procedure – Software update procedure

A USB stick has to be prepared appropriately for being used as a backup medium. For this purpose you have to write a control file to the USB stick using the »IPC Backup & Restore« tool under Windows® XP. When the Industrial PC detects a USB stick with this control file while the operating system starts up, this USB stick is recognised as a backup medium. Furthermore, you can set the backup behaviour by means of the control file.

For detailed information on the creation and configuration of a backup-capable USB stick, please refer to the »IPC Backup & Restore« software manual.

 Note!

( 68)

( 71)

( 73)

For carrying out a successful backup of the data of an Industrial PC a sufficient amount of memory has to be provided on the USB stick!

9.5 Backup procedure

With the help of »IPC Backup & Restore« you can create a backup of the compact flash card (CF card) on an accordingly prepared USB stick.

68 L 2.5 EN - 01/2012

Industrial PC | Parameter setting & configuration

 How to carry out a backup:

1. Configure USB stick with »IPC Backup & Restore« for Windows® XP.

2. Switch off the Industrial PC.

3. Connect the USB stick to the switched-off Industrial PC.

4. Restart the Industrial PC.

• The Industrial PC recognises the USB stick and evaluates the control file.

Note!

The backup is carried out automatically if the Record new backup option under Windows® XP is used.

In this case the following steps are unnecessary

IPC backup & restore

Backup procedure

5. Calibrate the touch display: Touch display calibration

•The IPC Backup & Restore dialog appears.

6. Click the Backup button.

• The data are stored on the USB stick. A progress bar signals the backup process.

( 31)

2.5 EN - 01/2012 L 69

Industrial PC | Parameter setting & configuration

IPC backup & restore Backup procedure

7. After the backup process has been completed, the following is displayed in a dialog:

• GUI backup done successfully

• GUI backup done with <n> errors. The error message is displayed in the logbook

Remote maintenance and diagnostics logbook query via »WebConfig« ( 97)

( 82)

8. Click Cancel to start the Industrial PC.

 The backup packet is saved to a folder on the USB stick. The automatically assigned

folder name is composed as follows:

IPCBackupprefix>_<Serial number of the IPC>_<Date>_<Time>

Example:

IPCBackup_JU_107AT5656_20080227_220740

70 L 2.5 EN - 01/2012

9.6 Restore procedure

A backup stored on a USB stick can be copied to the CF card with the »IPC Backup & Restore« tool. This process is referred to as "restore".

 Note!

During the restore process the data on the CF card are overwritten!

 How to carry out a restore:

1. Connect the USB stick with the backup files to the Industrial PC.

2. Restart the Industrial PC.

• The Industrial PC recognises the USB stick and evaluates the control file.

Note!

Industrial PC | Parameter setting & configuration

IPC backup & restore

Restore procedure

The restore is carried out automatically if the Restore backup selected option under Windows ® XP is used.

In this case the following steps are unnecessary.

3. Carry out the calibration Touch display calibration

•The IPC Backup & Restore dialog appears.

4. Select the required backup packet from the selection list.

( 31).

5. Click the Restore button.

• The data are written to the CF card in the Industrial PC. A progress bar

represents the restore process.

2.5 EN - 01/2012 L 71

Industrial PC | Parameter setting & configuration

IPC backup & restore Restore procedure

6. After the restore process has been completed, the following is displayed in a dialog:

• GUI restore done successfully

• GUI restore done with <n> errors. The error message is displayed in the logbook

Logbook query in the »Engineer« logbook query via »WebConfig« ( 97)

( 98)

7. Press Reboot.

• The IPC restarts.

72 L 2.5 EN - 01/2012

9.7 Software update procedure

 Note!

Lenze recommend archiving the Compact Flash card using »IPC Backup & Restore« under Windows® XP before carrying out a software update.

Steps to be carried out in the case of R1.5:

 How to identify the currently installed version:

In the web-based parameterisation the software version can be found under:

• Parameter list 1 -> Device: Software version

Industrial PC | Parameter setting & configuration

IPC backup & restore

Software update procedure

• The first two version numbers are important.

Carrying out a SW update of R1.5

When you install an update of R1.5, e. g. to R2.0, you have to carry out the following steps:

 How to carry out an R1.5 software update:

1. Prepare USB stick for an update with »IPC Backup & Restore« under Windows® XP.

2. Connect USB stick to the running Industrial PC

3. Copy the BackupRestoreX86Rel.Cab from directory \USBStorage\<UpdatePaket>\CAB\ BackupRestoreX86Rel.Cab to \Storage\BackupRestoreX86Rel.Cab under Windows® CE.

4. Remove USB stick.

5. Restart Industrial PC.

• By this the new runtime environment is extracted.

6. Restart Industrial PC with the USB stick prepared.

2.5 EN - 01/2012 L 73

Industrial PC | Parameter setting & configuration

IPC backup & restore Software update procedure

A software update saved to a USB stick can be copied to the CF card via »IPC Backup & Restore«.

 Note!

During the update process, data on the CF card are overwritten.

 How to carry out a software update:

1. Connect the USB stick with the software update to the Industrial PC.

2. Restart the Industrial PC.

• The Industrial PC recognises the USB stick and evaluates the control file.

• The software update is carried out automatically if the Install newly created

update option has been selected from the »IPC Backup & Restore« menu under Windows® XP. In this case, the following steps are unnecessary since the dialog

box is not available.

3. Carry out the calibration Touch display calibration

•The IPC Backup & Restore dialog appears.

4. Select the required update from the selection list.

( 31).

5. Click the Update button.

• If you require a backup copy of your present system configuration, click the

Backup button. Backup procedure

6. After the update process has been carried out successfully, the IPC displays a dialog window for three seconds:

• GUI update done with <n> errors. The error message is displayed in the logbook

Logbook query in the »Engineer« logbook query via »WebConfig« ( 97)

( 68)

( 98)

7. The IPC restarts automatically.

74 L 2.5 EN - 01/2012

Industrial PC | Parameter setting & configuration

Data integrity in the case of a voltage failure

10 Data integrity in the case of a voltage failure

If a voltage failure occurs, important volatile data must not be lost. Therefore the possibility of saving these data on the CF card is provided. You can also save the data via a PLC function. Persisting the PLC's retain variables

Here you will learn

( 77)

Retain variables of the PLC

 what Retain variables of the PLC  how the Backup for systems with UPS

 how the Backup for systems without UPS

10.1 Retain variables of the PLC

Retain variables are variables of the PLC which in the case of a voltage failure are saved on the CF card of the Industrial PC. You can create retain variables in the »PLC Designer« by marking the variables with the keyword RETAIN.

Variables that are important for the resumption of the production process, and the actual value of which cannot be read out of the machine because no sensors are available, should be persistent.

Furthermore this is only reasonable if the value does not change without the influence of the PLC.

Examples:

Temperature: alters, requires sensors

Position: preferably via absolute encoders

Number of parts within buffer inventory: reasonable for RETAIN.

are,

functions and

functions

VAR RETAIN remvar1:INT; (* 1st remanent variable*) END_VAR

 Note!

For the storage of variables type RETAIN and PERSISTANT a memory area of 1 MB is available.

2.5 EN - 01/2012 L 75

Industrial PC | Parameter setting & configuration

Data integrity in the case of a voltage failure Backup for systems with UPS

10.2 Backup for systems with UPS

 Note!

The UPS behaviour has to be configured via the <UPS parameter> codes, in a compatible manner with the UPS hardware components.

By this a sufficient period of time for saving the data is provided.

If you use an industrial PC with UPS, all important data are saved automatically in the event of a voltage failure. Furthermore, the UPS guarantees that the industrial PC is shut down in a controlled manner by blocking the write access to the CF card when the backup process has been completed. The backup process comprises the following steps:

 Saving of the PLC's retain variables

 Persisting of the logbook entries on the CF card  Saving of logbook entries, trends and alarms of the »VisiWinNET®«-application

When the data is saved, the PLC is stopped. The log service does not accept any further log messages and deactivates itself.

76 L 2.5 EN - 01/2012

Industrial PC | Parameter setting & configuration

10.3 Backup for systems without UPS

If you use an Industrial PC without UPS, you should ensure in advance that important data will not get lost in the event of a voltage failure. This backup involves

 the saving of the PLC's retain variables

 the persisting of the IPC parameterisation and  the persisting of the log files.

 Note!

Only the use of a UPS guarantees that the data is saved in the event of a voltage failure.

10.3.1 Persisting the PLC's retain variables

Data integrity in the case of a voltage failure

Backup for systems without UPS

The PLC offers the SysSaveRetains function by means of which all retain variables can be saved from the PLC program. Furthermore you can define cycles for saving the retain variables.

 Tip!

Detailed information on this function can be found in the »PLC Designer« manual.

 Note!

CF cards only have a limited number of write/read cycles. It is therefore not useful to save the retain variables at very short time intervals.

10.3.2 Persisting the IPC parameterisation

You can persist the IPC parameterisation manually using the »Engineer« and the webbased parameterisation.

»Engineer«

For this purpose, use command "279: Persist all data" in the »Engineer«, which you can execute via code 18.

Web-based parameterisation

 In the web-based parameterisation you press the Device command button.

 Select the entry "279: Persist all data" from the Command list field.

 Click the Persist button.

– OK appears in the "Status" field.

2.5 EN - 01/2012 L 77

Industrial PC | Parameter setting & configuration

Data integrity in the case of a voltage failure Backup for systems without UPS

10.3.3 Persisting log files

The log files are persisted automatically at certain events. logbook function

However, you can also persist the log files manually using the »Engineer« and the webbased parameterisation.

»Engineer«

 For this purpose, use command 1282 (persist log file) in the »Engineer«, which you can

execute via code 18.

Web-based parameterisation

 In the web-based parameterisation you press the Device command button.

 Select the entry "1282: Persist logbook" from the Command list field.

 Click the Persist button.

– OK appears in the "Status" field.

( 96)

78 L 2.5 EN - 01/2012

Industrial PC | Parameter setting & configuration

11 Replacing the Industrial PC

Precondition

Only Industrial PCs of the same product type, e.g. CPCs (cabinet PCs), can be used for replacement purposes.

Replacing the Industrial PC

Removing the connected Industrial PC

Removing the connected Industrial PC

Connecting the new Industrial PC ( 80)

Adapting the »Engineer« project ( 81)

 Note!

The Industrial PCs have different designs. Connections and modules can only be shown exemplarily.

( 79)

[11-1] Embedded line Industrial PC with 2 PCI module card slots

11.1 Removing the connected Industrial PC

 Danger!

Electrical voltage! Switch the Industrial PC to a deenergised state before removing the connected Industrial PC.

 Note!

If »VisiWinNET®« is protected with a LIC file, observe the corresponding information.

2.5 EN - 01/2012 L 79

Industrial PC | Parameter setting & configuration

Replacing the Industrial PC Connecting the new Industrial PC

 How to remove the connected Industrial PC:

1. Disconnect the system from the supply and check for correct disconnection.

2. Remove the current supply from the Industrial PC.

3. Remove bus connections and other connections.

4. Dismount the Industrial PC using appropriate tools.

5. Remove the Compact Flash card from the Compact Flash drive.

6. Remove the »VisiWinNET®« dongle (if plugged in).

11.2 Connecting the new Industrial PC

 Note!

When connecting a new Industrial PC

• all cards are to be kept in the same slot,

• all connections are to be connected identically.

 How to install and connect a new Industrial PC:

1. Use a new Industrial PC of the same product type.

2. Insert the Compact Flash card of the removed Industrial PC into the new Industrial PC.

3. Mount the Industrial PC using appropriate tools.

4. Connect bus connections and other connections.

5. Connect the Industrial PC to the current supply.

6. Switch on the voltage supply.

• The new Industrial PC boots up.

 Note!

The compact flash card contains all data.

If an Industrial PC of the same product type has been used, the Industrial PC is ready for operation after boot-up.

• The network configuration has remained stored and has to be confirmed.

– After 15 seconds the previous IP address is accepted automatically and the

touch calibration is skipped.

Now the Industrial PC can be reached again.

80 L 2.5 EN - 01/2012

Industrial PC | Parameter setting & configuration

11.3 Adapting the »Engineer« project

The »Engineer« project has to be adapted if you do not use the same Industrial PC type and the same equipment.

 How to replace the Industrial PC in the »Engineer« project:

1. Highlight the old Industrial PC, e.g. EL 9700, in the project tree.

2. Select Replace component... from the right mouse button menu.

• Only the Industrial PCs which are compatible to the old one are displayed.

Replacing the Industrial PC

Adapting the »Engineer« project

3. Click OK to replace the Industrial PC.

• Configured slots, control configurations and application data are maintained.

2.5 EN - 01/2012 L 81

Industrial PC | Parameter setting & configuration

Remote maintenance and diagnostics Remote Access Service (RAS) connection

12 Remote maintenance and diagnostics

This chapter contains information on remote maintenance and diagnostics of the Industrial PC. The IPC provides different diagnostics options:

Remote Access Service (RAS) connection

telnet connection ( 86)

FTP connection ( 88)

Windows® CE functions ( 92)

logbook function ( 96)

 Tip!

The configuration of the individual diagnostics options can be carried out via the web-based parameterisation and the »Engineer«. The chapters will provide you with details on how the settings can be carried out.

12.1 Remote Access Service (RAS) connection

In general a client computer can be connected with a remote server computer or network via a modem or ISDN dial-up connection by RAS. The RAS client establishes a point-to-point network connection to the RAS server by dialling up the RAS server via a telephone line. For the connection a modem, ISDN or X.25 can be used. The RAS client establishes the connection to the network or server computer using the point-to-point protocol (PPP).

( 82)

The RAS server installed on the IPC

– provides the RAS server functions for remote maintenance, – accepts calls coming in via modem, – ensures the authentication and connection to the network.

82 L 2.5 EN - 01/2012

12.1.1 RAS client configuration

For being able to establish a RAS connection between the Engineering PC and the IPC RAS server, you have to establish a remote maintenance connection on the client PC. The following settings illustrate how to establish an automatic dial-up connection on the Engineering PC under Windows® XP.

 Note!

In order to be able to establish a RAS connection, a RAS authorisation on the IPC has to be assigned to the corresponding Windows® CE user. The authorisation can be allocated via »Engineer« or via web-based parameterisation.

 Start the Assistant for new connections on the client computer:

StartSettingsNetwork connections

 Start the Wizard for new connections and follow the instructions on the screen.

Industrial PC | Parameter setting & configuration

Remote maintenance and diagnostics

Remote Access Service (RAS) connection

 After the connection has been established successfully you establish a RAS connection

to the Industrial PC using the »WebConfig« or the »Engineer«: – Enter the IP address of the RAS server in the connection dialog. – The IP address is generated dynamically by the RAS server.

RAS settings with the web-based parameterisation

RAS settings in the »Engineer« ( 85)

( 84)

2.5 EN - 01/2012 L 83

Industrial PC | Parameter setting & configuration

Remote maintenance and diagnostics Remote Access Service (RAS) connection

12.1.2 RAS settings with the web-based parameterisation

Now the IPC has two IP addresses and can be reached via Ethernet and RAS.

The Industrial PC allocates a generated IP address to the clients of the RAS connection.

 The server IP address is the address of the Industrial PC,

 The client IP address is the address of the client PC.

The RAS server is activated in the standard setting on the Industrial PC, so that the reception of calls does not require manual settings. The standard settings can be changed in the web-based parameterisation.

 How to change the connection settings in the web-based parameterisation:

1. Select the Industrial PC the connection settings of which are to be changed,

2. If the Industrial PC is not connected, right-click on the IPC and select Go online,

3. Click the Remote control button.

• The RAS settings of the Industrial PC can be configured via codes 175 to 179:

Codes

 Code 175 activates the RAS server,  Code 176 selects the hardware for the RAS connection,

 Code 178 selects the baud rate,

 Code 179 activates routing.

84 L 2.5 EN - 01/2012

Industrial PC | Parameter setting & configuration

12.1.3 RAS settings in the »Engineer«

The IPC assigns a generated IP address to the clients of the RAS connection. To access the IPC via a client PC, enter the IP address of the IPC in the »Engineer«.

 The server IP address is the address of the Industrial PC,

 The client IP address is the address of the client PC.

The RAS server is activated in the standard setting on the Industrial PC, so that the reception of calls does not require manual settings. The standard settings can be changed in the »Engineer«.

Remote maintenance and diagnostics

Remote Access Service (RAS) connection

 How to change the connection settings in the »Engineer«:

1. Select the Industrial PC the connection settings of which are to be changed,

2. If the Industrial PC is not connected, right-click on the IPC and select Go online,

3. Click the All parametersRemote control tab.

• The RAS settings of the Industrial PC can be changed via codes 175 to 179:

Codes

 Code 175 activates the RAS server,

 Code 176 defines the hardware for the RAS connection,  Code 177 selects the connection type,

 Code 178 selects the baud rate,

 Code 179 activates routing.

2.5 EN - 01/2012 L 85

Industrial PC | Parameter setting & configuration

Remote maintenance and diagnostics telnet connection

12.2 telnet connection

The term "telnet" refers to a method used for the connection with a host. In this way it is possible to operate a connected remote computer via the command line interface.

12.2.1 Settings of the web-based parameterisation

The telnet settings can be configured via codes 180 to 181 via the Remote maintenance button of the web-based parameterisation.

 Code 180 activates authentication of the telnet user,

 Code 181 activates the telnet access to the Industrial PC.

 Note!

The corresponding Windows® CE user must have a telnet authorisation.

Setting up Windows® CE users in the »Engineer«

Setting up Windows® CE users in the »WebConfig« ( 34)

12.2.2 Settings in the »Engineer«

The telnet settings can be changed via codes 180 to 181 in the »Engineer«.

 Code 180 activates authentication of the telnet user,  Code 181 activates the telnet access to the IPC.

 Note!

The corresponding Windows® CE user must have a telnet authorisation.

( 35)

86 L 2.5 EN - 01/2012

Industrial PC | Parameter setting & configuration

Remote maintenance and diagnostics

telnet connection

 How to establish a telnet connection to the Industrial PC:

1. Start the command line on the PC by means of which you want to log in,

2. Start buttonExecute,

3. Establish the telnet connection to the IPC: Start telnet <IP address> of the IPC.

4. The user name and password for the authentication must correspond to the data stored in the user management, codes 101 to 170.

 Note!

Access via telnet must only be used for diagnostic purposes. Changing system data may result in IPC faults.

 Standard access data:

–login: admin – Password: admin

2.5 EN - 01/2012 L 87

Industrial PC | Parameter setting & configuration

Remote maintenance and diagnostics FTP connection

12.3 FTP connection

The File Transfer Protocol (FTP) is a network protocol for the transfer of data in networks. FTP enables the exchange of files between the Industrial PC and other PCs. Via the FTP connection the user can access the files of the IPC's Compact Flash card.

 Note!

FTP must be used for system-diagnostic purposes only. Deleting or changing system files causes malfunctions of the Industrial PC!

12.3.1 FTP settings with the web-based parameterisation

The settings of the FTP connection can be managed via the web-based parameterisation. From codes 171 to 174 the FTP access for the Industrial PC can be activated and user rights can be specified. Click the Remote control button to call the FTP settings:

 Code 171 activates authentication of the FTP user,

 Code 172 enables log-on of the anonymous FTP user "Anonymous",  Code 173 activates the upload of files by anonymous FTP users,

 Code 174 activates the FTP service.

The user management, the User management button, specifies the following:

– The Windows® CE users who may use the FTP access. – Which authorisations the Windows® CE users have.

The authorisations are required to be able to connect to the Industrial PC via FTP.

 Note!

For accepting the FTP settings, the FTP server has to be restarted:

Click the Device commands button.

• Send the "Stop FTP server" command. The FTP server is stopped.

• Send the "Start FTP server" command. The FTP server is started with the

changed settings.

• Send the "Update FTP server" command to update information to the FTP

server.

88 L 2.5 EN - 01/2012

Industrial PC | Parameter setting & configuration

12.3.2 FTP settings in the »Engineer«

Via the »Engineer« the settings for the FTP connection can be managed. With codes 171 to 174 you can activate the FTP access for the IPC and define user rights. For changing the FTP settings select All parametersFTP.

 Code 171 activates authentication of the FTP user,  Code 172 enables log-on of the anonymous FTP user "Anonymous",

 Code 173 activates the upload of files by an anonymous FTP user,

 Code 174 activates the FTP service.

FTP user authorisations

In the FTP: Authorisations of user n dialog window you define

– The Windows® CE users who may use the FTP access. – The authorisations of Windows® CE users. The authorisations are required to be

connected to the Industrial PC via FTP.

Remote maintenance and diagnostics

FTP connection

The allocation of rights can be changed via check boxes. To activate a right, the respective box must be marked with a check mark ;. These rights can be allocated:

–Allow Read, –Allow Write, – "Allow Virtual Roots" as the virtual root directories of the FTP connection, – Allow Hidden Files.

 Note!

For accepting the FTP settings, restart the FTP server. The Stop FTP server command under code 18 deactivates the FTP server, Start FTP server activates the FTP server.

2.5 EN - 01/2012 L 89

Industrial PC | Parameter setting & configuration

Remote maintenance and diagnostics FTP connection

12.3.3 FTP and web settings in the Internet Explorer

 Note!

• You must change your browser settings to be able to establish an FTP / web

connection to the IPC.

• Your firewall settings may be blocking your access via FTP and HTTP. Change

your firewall settings or deactivate your firewall.

• You need administrator rights to be able to change your firewall settings.

 Open browser settings via ToolsInternet OptionsAdvanced,

 Activate folder view for FTP and passive FTP,

 Open the settings for the local area network via ToolsInternet

optionsConnectionsSettings,

 Switch off the proxy server or remove the Industrial PC from the proxy settings.

90 L 2.5 EN - 01/2012

Industrial PC | Parameter setting & configuration

Remote maintenance and diagnostics

FTP connection

 Note!

The settings for the local area network and the proxy settings depend on your own network settings on site.

 How to start an FTP connection to the Industrial PC:

1. Select the file transfer protocol in the input line of the web browser or in the command line via StartExecute...:

2. Enter:

• FTP://<Username>:<password>@<IP address>.

The standard setting is FTP://admin:admin@<IP address>. Alternatively the IP address can be entered directly: FTP://<IP address>

• In the following input window the user name and password have to be entered.

3. When the entry is correct, click the Log in button.

• The Industrial PC can now be reached by the Engineering PC.

2.5 EN - 01/2012 L 91

Industrial PC | Parameter setting & configuration

Remote maintenance and diagnostics Windows® CE functions

12.4 Windows® CE functions

 During normal operation the Windows® CE functions are hidden on the Industrial PC.

All IPC functions can be controlled via the Engineering PC.

 For diagnostic purposes and maintenance activities you can use the standard functions

of the IPC operating system Windows® CE.

 You can access the Windows® CE functions

– Via the service mode if the Industrial PC is operated directly, – Via a telnet connection with the corresponding administrator rights,

 How to activate the user interface of Windows® CE on the Industrial PC:

1. Activate the service mode by keeping the <Shift> key pressed. There are two possibilities of activating the service mode:

• <Shift>+<F4> starts the Control panel. The entry can be made via the on-screen

keyboard or via an optionally connected keyboard.

• When the green LED is blinking, you can start the Control panel with the

function key F1 on the monitor panel.

2. Start the Service command by double-click.

92 L 2.5 EN - 01/2012

Industrial PC | Parameter setting & configuration

Remote maintenance and diagnostics

Windows® CE functions

3. Activate the task bar by entering explorer in the command line box.

• The task bar facilitates the navigation by providing the basic functions of

Windows® CE:

2.5 EN - 01/2012 L 93

Industrial PC | Parameter setting & configuration

Remote maintenance and diagnostics Windows® CE functions

 Note!

In order to be able to use a telnet connection, you have to provide a telnet authorisation to the corresponding Windows® CE user.

 How to activate the user interface of Windows® CE via telnet:

1. Log in on the Industrial PC, which requires a diagnostics via telnet connection

• The standard settings of the Windows CE User 1 are: user name: admin,

password: admin

• explorer activates the user interface of Windows® CE on the Industrial PC.

94 L 2.5 EN - 01/2012

12.4.1 Remote Display

The Engineering PC requires the Remote Display Control software (cerhost.exe) which can be downloaded from the AKB on the Lenze homepage. It is also provided on the CD that is delivered along with the devices.

 How to establish a Remote Display connection to the Industrial PC:

1. Find out the IP address of the Engineering PC (e.g. by executing the IPConfig command),

2. Start Remote Display Control (cerhost.exe) on the Engineering PC,

3. Start cerdisp.exe on the IPC: cerdisp <IP address>.

Industrial PC | Parameter setting & configuration

Remote maintenance and diagnostics

Windows® CE functions

2.5 EN - 01/2012 L 95

Industrial PC | Parameter setting & configuration

Remote maintenance and diagnostics logbook function

12.5 logbook function

The Industrial PC has a logbook function which records system events and error messages. The logbook entries are meant to facilitate the system diagnostics in the event of faults.

The logbook function

 displays the recorded error messages and events of the IPC applications,  automatically stores the information on the CF card.

Structure of a logbook entry

Each logbook entry contains the following information:

 Ascending numbering,  Date / time,

 Application causing the logbook entry,

 Severity of the event in the four categories

– Information, – Warning, – Error, – Fatal error.

 Area as the event origin of the triggered error message.

The logbook of the Industrial PC can be called via »WebConfig« and »Engineer«:

logbook query via »WebConfig«

Logbook query in the »Engineer« ( 98)

( 97)

96 L 2.5 EN - 01/2012

Industrial PC | Parameter setting & configuration

12.5.1 logbook query via »WebConfig«

The logbook entries can be called via »WebConfig«.

 The browser of the Engineering PC accesses the web server of the IPC via Ethernet

connection (http://).

 The data manager of the IPC provides for access to logbook contents.

Remote maintenance and diagnostics

logbook function

 How to call the logbook in the »WebConfig«:

1. Start your browser on the Engineering PC,

2. Enter the IP address of the IPC: http://<IP address>,

3. Enter your user name and password,

4. Click the Logbook button.

 The Logbook of the Industrial PC can be displayed via the Logbook button in the

»WebConfig«.

 Note!

The ClearLog command deletes all logbook entries on your Industrial PC without further query!

2.5 EN - 01/2012 L 97

Industrial PC | Parameter setting & configuration

Remote maintenance and diagnostics logbook function

 Tip!

The display of the logbook entries can be filtered according to the period, application, severity, and area.

Further information on the use of the logbook function in the »WebConfig« can be found in the following section: Logbook

12.5.1.1 logbook codes

The logbook settings can be called in the »WebConfig« via the Diagnostics button.

More information on the parameters of the logbook (from code C0048) can be found in the following sequence: Parameters of standard devices

12.5.2 Logbook query in the »Engineer«

In the »Engineer« the logbook entries can be queried. The »Engineer« accesses the logbook via the data manager of the IPC.

( 53)

( 129)

98 L 2.5 EN - 01/2012

Industrial PC | Parameter setting & configuration

Remote maintenance and diagnostics

logbook function

 Via the Logbook button in the »Engineer« you can view the logbook of the Industrial PC.

 How to display the logbook entries in the »Engineer« :

1. Select the Industrial PC to be diagnosed in the »Engineer«.

2. Establish an online connection with the IPC.

• Right-click the IPC icon and select Go online,

• Select OnlineSet communication path and go online from the menu bar.

3. Select the Diagnostics tab.

• When an online connection has been established, the Diagnostics tab displays

status information (e.g. identification, time, main memory and CPU data) of the Industrial PC.

2.5 EN - 01/2012 L 99

Industrial PC | Parameter setting & configuration

Remote maintenance and diagnostics logbook function

4. Click on the Logbook button.

•The Logbook dialog box appears:

Each logbook entry contains the following information:

 Ascending numbering,

 Date / time,

 Event causing the logbook entry,  Application of the triggered error message,

 Process ID,

 Area as the event origin in the application,  Severity of the event in the four categories

– Information, – Warning, – Error, – Fatal error.

 Note!

The Delete logbook on IPC command deletes all logbook entries on the Industrial PC!

100 L 2.5 EN - 01/2012

Lenze PC-based Automation Industrial PC User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Industrial PC

Parameter setting & configuration

Contents

1 About this documentation

1.1 Document history

1.2 Conventions used

1.3 Terminology used

1.4 Notes used

2 Safety instructions

3 The PC-based Automation system

4 Commissioning

4.1 Identification

4.1.1 Nameplate

4.1.2 Module labelling

4.1.3 Baseboard label

4.2 Control elements

4.2.1 LEDs at the front of the monitor panel

4.2.2 Function keys

4.2.3 Changing the function key assignment in the »WebConfig«

4.2.4 Changing the function key assignment in the L-force »Engineer«

4.3 System boot-up

4.4 Technical background information

4.4.1 Data management

4.4.2 Starting process

4.5 Configuring the Industrial PC

4.5.1 Touch display calibration

4.5.2 Establishing an automatic dial-up connection

4.5.3 Entering the IP address of the Industrial PC

4.5.3.1 Industrial PCs with a touch panel/with an external monitor

4.5.3.2 Industrial PC without touch panel/without external monitor

4.5.4 Establishing Windows® CE access rights

4.5.4.1 Setting up Windows® CE users in the »WebConfig«

4.5.4.2 Setting up Windows® CE users in the »Engineer«

5 System structure

5.1 Engineering PC

5.2 Industrial PC

5.2.1 Centralised control system

5.2.2 IPC data manager

6 Parameterisation using the L-force »Engineer«

6.1 Parameterisation via codes

6.2 Addressing structure in the »Engineer«

6.2.1 Volatile data of an »Engineer« project

6.2.2 Saving data permanently

6.3 Parameter reference

6.4 Representation of the parameters

6.4.1 Parameters with read access

6.4.2 Parameters with write access

6.4.2.1 Parameters with a setting range

6.4.2.2 Parameters with a selection list

6.4.2.3 Parameters with a bit-coded setting

6.4.2.4 Parameters with subcodes

7 Web-based parameterisation with »WebConfig«

7.1 Parameterisation via codes

7.2 Requirements for working with the web-based parameterisation

7.2.1 Online connection between the Engineering PC and Industrial PC

7.2.2 Setting IP addresses

7.3 Start of the web-based parameterisation

7.3.1 Start at the Engineering PC

7.3.2 Start at the Industrial PC

7.4 User interface

7.4.1 Parameters of the standard device of the Industrial PC

7.4.2 Diagnostics/Command execution

7.4.3 Logbook

7.4.3.1 Explanations of the logbook entries, example

7.4.3.2 Filter options

7.4.3.3 Time filter for the display of logbook entries

7.4.3.4 Export logbook entries

7.4.4 Device commands

7.4.5 User management

7.4.6 General parameters

7.4.7 Extension card parameters

7.4.7.1 CAN communication card (MC-CAN2)

7.4.7.2 EtherCAT communication card (MC-ETC)

7.4.7.3 PROFIBUS master communication card (MC-PBM)

7.4.7.4 Ethernet communication card (MC-ETH)

7.4.8 Polling