Lenze PC-based Automation Industrial PC User Manual
SHGPCBAUTO-001
13397576
Ä.Hlmä
L-force Controls
Software Manual
PC-based Automation
Industrial PC
Parameter setting & configuration
L
Industrial PC | Parameter setting & configuration
Contents
Contents
1 About this documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.1 Document history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.2 Conventions used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
1.3 Terminology used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
1.4 Notes used. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3 The PC-based Automation system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.1 Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.1.1 Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.1.2 Module labelling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.1.3 Baseboard label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4.2 Control elements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4.2.1 LEDs at the front of the monitor panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4.2.2 Function keys. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.2.3 Changing the function key assignment in the »WebConfig« . . . . . . . . . . . . . . . 26
4.2.4 Changing the function key assignment in the L-force »Engineer«. . . . . . . . . . 27
4.3 Technical background information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.3.1 Data management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.3.2 Starting process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.4 Configuring the Industrial PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
4.4.1 Touch display calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
4.4.2 Establishing an automatic dial-up connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
4.4.3 Entering the IP address of the Industrial PC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
4.4.3.1 Industrial PCs with a touch panel/with an external monitor. . . . . . 33
4.4.3.2 Industrial PC without touch panel/without external monitor. . . . . 33
4.4.4 Establishing Windows® CE access rights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
4.4.4.1 Setting up Windows® CE users in the »WebConfig« . . . . . . . . . . . . . 34
4.4.4.2 Setting up Windows® CE users in the »Engineer« . . . . . . . . . . . . . . . . 35
5 System structure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
5.1 Engineering PC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
5.2 Industrial PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
5.2.1 Centralised control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
5.2.2 IPC data manager. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
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6 Parameterisation using the L-force »Engineer« . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
6.1 Parameterisation via codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
6.2 Addressing structure in the »Engineer«. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
6.2.1 Volatile data of an »Engineer« project . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
6.2.2 Saving data permanently . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
6.3 Parameter reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
6.4 Representation of the parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
6.4.1 Parameters with read access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
6.4.2 Parameters with write access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
6.4.2.1 Parameters with a setting range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
6.4.2.2 Parameters with a selection list. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
6.4.2.3 Parameters with a bit-coded setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
6.4.2.4 Parameters with subcodes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
7 Web-based parameterisation with »WebConfig« . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
7.1 Parameterisation via codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
7.2 Requirements for working with the web-based parameterisation. . . . . . . . . . . . . . . . . . 45
7.2.1 Online connection between the Engineering PC and Industrial PC . . . . . . . . . . 45
7.2.2 Setting IP addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
7.3 Start of the web-based parameterisation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
7.3.1 Start at the Engineering PC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
7.3.2 Start at the Industrial PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
7.4 User interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
7.4.1 Parameters of the standard device of the Industrial PC. . . . . . . . . . . . . . . . . . . . . 51
7.4.2 Diagnostics/Command execution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
7.4.3 Logbook. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
7.4.3.1 Explanations of the logbook entries, example . . . . . . . . . . . . . . . . . . . 53
7.4.3.2 Filter options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
7.4.3.3 Time filter for the display of logbook entries. . . . . . . . . . . . . . . . . . . . . 54
7.4.3.4 Export logbook entries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
7.4.4 Device commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
7.4.5 User management. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
7.4.6 General parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
7.4.7 Extension card parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
7.4.7.1 CAN communication card (MC-CAN2) . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
7.4.7.2 EtherCAT communication card (MC-ETC) . . . . . . . . . . . . . . . . . . . . . . . . 57
7.4.7.3 PROFIBUS master communication card (MC-PBM) . . . . . . . . . . . . . . . 58
7.4.7.4 Ethernet communication card (MC-ETH) . . . . . . . . . . . . . . . . . . . . . . . . 58
7.4.8 Polling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
7.4.9 Language selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
7.4.10 Parameter list buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
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8 Programming with the »PLC Designer« . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
8.1 Basics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
8.2 Configuration and parameterisation via the control application . . . . . . . . . . . . . . . . . . . 60
8.3 Accessing IPC parameters from the PLC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
8.3.1 The LDM_ParameterAccess_FB function block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
8.3.2 The LLS_AddLog function block - Generate logbook entry . . . . . . . . . . . . . . . . . . 63
9 IPC backup & restore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
9.1 Introduction to »IPC Backup & Restore« . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
9.2 Differences between archive, backup and restore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
9.3 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
9.4 Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
9.5 Backup procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
9.6 Restore procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
9.7 Software update procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
10 Data integrity in the case of a voltage failure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
10.1 Retain variables of the PLC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
10.2 Backup for systems with UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
10.3 Backup for systems without UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
10.3.1 Persisting the PLC's retain variables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
10.3.2 Persisting the IPC parameterisation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
10.3.3 Persisting log files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
11 Replacing the Industrial PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
11.1 Removing the connected Industrial PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
11.2 Connecting the new Industrial PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
11.3 Adapting the »Engineer« project . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
12 Remote maintenance and diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82
12.1 Remote Access Service (RAS) connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
12.1.1 RAS client configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
12.1.2 RAS settings with the web-based parameterisation. . . . . . . . . . . . . . . . . . . . . . . . 84
12.1.3 RAS settings in the »Engineer« . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
12.2 telnet connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
12.2.1 Settings of the web-based parameterisation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
12.2.2 Settings in the »Engineer« . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
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12.3 FTP connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
12.3.1 FTP settings with the web-based parameterisation . . . . . . . . . . . . . . . . . . . . . . . . 88
12.3.2 FTP settings in the »Engineer«. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
12.3.3 FTP and web settings in the Internet Explorer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
12.4 Windows® CE functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
12.4.1 Remote Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
12.5 logbook function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
12.5.1 logbook query via »WebConfig« . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
12.5.1.1 logbook codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
12.5.2 Logbook query in the »Engineer« . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
12.5.2.1 Filtering logbook entries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
12.5.2.2 Logbook codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
13 Visualisation with »VisiWinNET®« . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
13.1 Introduction to »VisiWinNET®« . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
13.1.1 »VisiWinNET®« Compact. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
13.1.2 Licensing of the visualisation (lic file) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
13.2 Basic functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
13.2.1 Start the »VisiWinNET®« development system . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
13.2.1.1 »VisiWinNET®« Smart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
13.2.2 Creating a new project . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
13.2.3 Open the Project Explorer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
13.2.1.2 »VisiWinNET®« Professional. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
13.2.2.1 Creating a new project in »VisiWinNET®« Smart . . . . . . . . . . . . . . . . . 105
13.2.2.2 Creating a new project in »VisiWinNET®« Professional . . . . . . . . . . . 105
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13.3 Constellation and connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
13.3.1 Use the CoDeSys direct driver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
13.3.1.1 Use the direct driver for visualisations under Windows CE. . . . . . . . 108
13.3.1.2 Use the direct driver for visualisations under Windows XP . . . . . . . 109
13.3.2 Inserting the OPC tunnel in »VisiWinNET®« . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
13.3.3 The Lenze Variables Browser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
13.3.3.1 Browsing for variable definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
13.3.3.2 Accept variable definitions to project . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
13.3.4 Entering variables manually. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
13.3.4.1 Using the SoftPLC OPC tunnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
13.3.4.2 Using the data manager OPC tunnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
13.3.4.3 Local use of CAN OPC tunnel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
13.3.4.4 Using the Remote SoftPLC OPC tunnel . . . . . . . . . . . . . . . . . . . . . . . . . . 115
13.3.4.5 Using the Remote data manager OPC tunnel . . . . . . . . . . . . . . . . . . . . 115
13.3.4.6 Local use of Remote CAN OPC tunnel . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
13.3.5 Linking control elements and variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
13.3.6 Transferring an application to the target device . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
13.4 Configuration of the OPC tunnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
13.4.1 Local visualisation (integrated control system) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
13.4.2 External visualisation (remote access) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
13.4.3 External visu on a Windows XP/XP Embedded IPC (remote access) . . . . . . . . . 122
13.5 Lenze specifications - exception handling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
13.5.1 Install additional fonts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
13.5.2 No access to variables with AT declaration possible (CoDeSys direct driver) . 124
14 Parameter reference. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
14.1 Structure of the parameter description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
14.1.1 Data types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
14.1.2 Parameters with read access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
14.1.3 Parameters with write access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
14.1.3.1 Parameters with a setting range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
14.1.3.2 Parameters with a selection list. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
14.1.3.3 Parameters with a bit-coded setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
14.1.3.4 Parameters with subcodes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
14.1.4 Parameter attributes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
14.2 Parameters of standard devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
14.3 Ethernet interface (on board) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
14.4 Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
14.5 PLC (Logic/Motion) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
2.5 EN - 01/2012 L 7
Industrial PC | Parameter setting & configuration
14.6 Industrial PC extension modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
14.6.1 CAN communication card (MC-CAN2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
14.6.2 EtherCAT communication card (MC-ETC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
14.6.3 PROFIBUS master communication card (MC-PBM) . . . . . . . . . . . . . . . . . . . . . . . . . 207
14.6.4 Ethernet communication card (MC-ETH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209
15 Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213
16 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217
Your opinion is important to us. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225
8 L 2.5 EN - 01/2012
Industrial PC | Parameter setting & configuration
1 About this documentation
This documentation provides general information on the parameterisation and
configuration of an Industrial PC. The Industrial PC is the central control system of the PCbased Automation system.
The present manual is part of the "PC-based automation" manual collection which consists
of the following components:
Documentation Subject
System manuals
PC-based Automation
Communication manuals
PC-based Automation
(Software) manual
PC-based Automation
Operating Instructions
Embedded Line Panel PC
Operating Instructions
Command Station
Operating Instructions
Control Cabinet PC
Operating Instructions
HMI EL 100
Further software manuals • Global Drive Control (GDC)
• Control technology - system structure & configuration
• Visualisation - system structure & components
• CANopen control technology
• EtherCAT control technology
• PROFIBUS control technology
• Industrial PC - Parameterisation & Configuration
• EL x800 - Panel PC with TFT display
• CS x800 - Stand-alone operator terminal
• CPC 2800 - Control cabinet PC
• EL 1xx - HMI with Windows
• IPC as gateway - Parameterisation & Configuration
• »Engineer«
• »PLC Designer« / »PLC Designer - SoftMotion« / »PLC Designer - CANopen
• »VisiWinNET® Smart«
About this documentation
® CE
for runtime systems«
Information on the use of the IPCs beyond control technology can be found in the
System manuals which are designed to meet the respective case of application.
2.5 EN - 01/2012 L 9
Industrial PC | Parameter setting & configuration
About this documentation
Further technical documentation for Lenze components
Further information on Lenze components which can be used in connection with "PC based
Automation" can be found in the following documentation:
Mounting & wiring Legend:
MA 8400 StateLine/HighLine Printed documentation
MA 9400 StateLine/HighLine Online help/PDF
MA EPM-Txxx (I/O system IP20) Abbreviations used:
MA EPM-Sxxx (I/O system 1000) SHB System Manual
MA 8200 vector BA Operating Instructions
EMC-compliant wiring 8200 vector MA Mounting Instructions
MA ECSxS/P/M/A axis modules SW Software manual
MA ECSxE power supply modules KHB Communication manual
Accordingly for built-in variants:
• Built-in unit
• Push-through technique
•Cold plate technology
MA MC-CAN2 communication card
MA MC-ETC communication card
MA MC-ETH communication card
MA MC-PBM communication card
MA MC-PBS communication card
MA MC-MPI communication card
MAs for the communication modules
Parameterisation, configuration, commissioning
SW 8400 StateLine/HighLine frequency inverters
SW 9400 StateLine/HighLine/PLC controller
9400 HighLine commissioning guideline
SHB I/O system IP20 (EPM-Txxx)
SHB I/O system 1000 (EPM-Sxxx)
SHB 8200 vector
BA ECSxS "Speed and Torque" axis module
BA ECSxP "Posi & Shaft" axis module
BA ECSxM "Motion" axis module
BA ECSxA "Application" axis module
BA ECSxE power supply module
KHBs for the communication modules
Programming
SW 9400 function library
Establishing a network
KHBs for the communication modules
10 L 2.5 EN - 01/2012
Industrial PC | Parameter setting & configuration
About this documentation
Target group
This documentation is directed at persons who wish to parameterise, configure, and
diagnose a PC-based control system using an Industrial PC in conjunction with the L-force
»Engineer« Engineering software.
2.5 EN - 01/2012 L 11
Industrial PC | Parameter setting & configuration
About this documentation
Document history
1.1 Document history
Version Description
1.0 07/2007 TD16 First edition control technology 1.0
1.5 11/2007 TD16 Updated parameter lists control technology 1.5, amended by the »WebConfig«
2.0 05/2008 TD11 Control technology 2.0, amended by the parameter lists for the MC-CAN2, MC-ETH,
2.1 08/2008 TD11 Control technology 2.1, "(in preparation!)" removed for Release EtherCAT,
2.2 05/2009 TD11 Control technology 2.2, update for the new software version
2.3 11/2009 TD11 Control technology 2.2.2, update for the new software version
2.4 01/2011 TD11 Control technology 2.5, update for the new software version
2.5 01/2012 TD11 Control technology 2.6, update for the new software version
and
MC-ETC communication cards.
Update EtherCAT parameters.
• Update of the German »WebConfig« user interface,
• Added default settings of IP addresses,
• Amended by the IP port in the system overviews,
• Added contents from system verification,
• Added ID numbers to document,
• Amended by the parameter list of the MC-PBM communication card.
•new chapter: Lenze specifications - exception handling
•new chapter: Configuration of the OPC tunnel
Tip!
Current documentation and software updates on Lenze products can be found on
the Internet in the "Services & Downloads" area under:
http://www.Lenze.com
12 L 2.5 EN - 01/2012
1.2 Conventions used
This documentation uses the following conventions to distinguish between different types
of information:
Type of information Writing Examples/notes
Spelling of numbers
Decimal separator Point Generally the decimal point is used.
Text
Version information Text colour blue All pieces of information that only apply to or from a
Program name » « The Lenze PC software »Engineer«...
Window Italics The Message window... / The Options dialog box...
Variable identifier By setting bEnable to TRUE...
Control element Bold The OK button... / The Copy command... / The
Sequence of menu
commands
Keyboard command <Bold> Press <F1> to open the online help.
Program listings Courier
Keyword Courier bold
Industrial PC | Parameter setting & configuration
About this documentation
Conventions used
For example: 1234.56
specific software version are indicated accordingly in
this documentation.
Example: This function extension is available from
software version V3.0!
Properties tab... / The Name input field...
If several commands must be used in sequence to
carry out a function, then the individual commands
are separated by an arrow. Select File
If a command requires a combination of keys, a "+" is
placed between the key symbols:
With <Shift>+<ESC> you can...
IF var1 < var2 THEN
a = a + 1
END IF
Open to...
Hyperlink Underlined
Symbols
Page reference ( 13) Optically highlighted reference to another page. Is
Step-by-step instructions
Optically highlighted reference to another topic. Is
activated via mouse-click in this documentation.
activated via mouse-click in this documentation.
Step-by-step instructions are indicated by a
pictograph.
2.5 EN - 01/2012 L 13
Industrial PC | Parameter setting & configuration
About this documentation
Terminology used
1.3 Terminology used
Term Meaning
»Engineer« Lenze engineering tools which support you throughout the whole life cycle of a
»Global Drive Control« / »GDC«
»PLC Designer«
Code "Container" for one or several parameters used for parameter setting or
Subcode If a code contains several parameters, the individual parameters are stored
IPC Industrial PC
PLC Programmable Logic Controller
machine with an Industrial PC - from planning to maintenance.
monitoring Lenze Servo Drives.
under "subcodes".
This manual uses a slash "/" as a separator between code and subcode
(e.g. "C00118/3").
14 L 2.5 EN - 01/2012
1.4 Notes used
The following signal words and icons are used in this documentation to indicate dangers
and important information:
Safety instructions
Structure of safety instructions:
Pictograph and signal word!
(characterise the type and severity of danger)
Note
(describes the danger and gives information about how to prevent dangerous
situations)
Industrial PC | Parameter setting & configuration
About this documentation
Notes used
Pictograph Signal word Meaning
Danger! Danger of personal injury through dangerous electrical voltage
Danger! Danger of personal injury through a general source of danger
Stop! Danger of property damage
Application notes
Pictograph Signal word Meaning
Note! Important note to ensure trouble-free operation
Reference to an imminent danger that may result in death or serious
personal injury if the corresponding measures are not taken.
Reference to an imminent danger that may result in death or serious
personal injury if the corresponding measures are not taken.
Reference to a possible danger that may result in property damage if the
corresponding measures are not taken.
Tip! Useful tip for simple handling
Reference to another documentation
2.5 EN - 01/2012 L 15
Industrial PC | Parameter setting & configuration
Safety instructions
2 Safety instructions
Please observe the following safety instructions when you want to commission a controller
or system using the Industrial PC.
Read the documentation supplied with the corresponding field device thoroughly
before starting to commission the devices with the Industrial PC!
The device documentation contains safety instructions which must be
observed!
Danger!
According to our present level of knowledge it is not possible to ensure the
absolute freedom from errors of a software.
If necessary, systems with built-in controllers must be provided with additional
monitoring and protective equipment according to relevant safety regulations
(e.g. law on technical equipment, regulations for the prevention of accidents), so
that an impermissible operating status does not endanger persons or facilities.
During commissioning persons must keep a safe distance from the motor or the
machine parts driven by the motor. Otherwise there would be a risk of injury by
the moving machine parts.
Stop!
If you change parameters in the »Engineer« or the »WebConfig« while a device
is connected online, the changes will be directly accepted by the device!
A wrong parameter setting can cause unpredictable motor movements. By
unintentional direction of rotation, too high speed or jerky operation, the driven
machine parts may be damaged!
16 L 2.5 EN - 01/2012
Industrial PC | Parameter setting & configuration
3 The PC-based Automation system
Industrial PCs (IPCs) keep finding their way into automation technology. Due to their
scaling options and various possibilities of combining visualisation and control in one
device, Industrial PCs offer great advantages for many applications.
Lenze Industrial PCs are available in the following software equipments:
Industrial PC as component, on request with operating system, without further
software
Industrial PC as visualisation system
Industrial PC as control and visualisation system
The PC-based Automation system enables central control of Logic and Motion systems.
The PC-based Automation system
For this pupose, Lenze provides well-matched system components:
Industrial PCs as control and visualisation system
– The IPC is the central component of the PC-based Automation system that uses the
Runtime Software to control the Logic and Motion functionalities.
– The IPC uses the fieldbus to communicate with the field devices.
– The IPC is available in various designs.
Note!
The PC-based Automation system also includes the EL 1xx PLC HMI series.
Regarding efficiency and other details, these devices differ considerably from
the Industrial PCs. However, the devices of the EL 1xx PLC HMI series are able to
perform smaller control tasks.
Engineering tools for the Engineering PC
– The Engineering PC uses the Ethernet to communicate with the IPC.
– Use the various Engineering tools to configure and parameterise the system.
2.5 EN - 01/2012 L 17
Industrial PC | Parameter setting & configuration
The PC-based Automation system
Fieldbuses
Field devices
18 L 2.5 EN - 01/2012
4 Commissioning
This chapter provides general information on the first commissioning of an Industrial PC.
Depending on the actual hardware installed, different settings are required to integrate
the Industrial PC for machine control purposes into a network.
Note!
• Please observe the following predefined IP addresses when commissioning
your IPC for the first time:
– Engineering PC: 192.168.5.100
– Industrial PC: 192.168.5.99
Further information on the setting of the IP address of your Industrial PC can be found in
the following section: Entering the IP address of the Industrial PC
Industrial PC | Parameter setting & configuration
Commissioning
( 32)
Read the Mounting Instructions accompanying the controller first before you start
working!
The Mounting Instructions contain safety instructions which must be observed!
Further information on the device-specific properties can be found in the
Hardware Manual of the corresponding Industrial PC.
2.5 EN - 01/2012 L 19
Industrial PC | Parameter setting & configuration
Commissioning
Identification
4.1 Identification
Note!
Here the documentation provides some general information on the
commissioning of an Industrial PC. Depending on the design and version of the
Industrial PC, the commissioning can vary.
Every Industrial PC is provided with a nameplate containing the device data. The device
data is required for being able to select the IPC in the »Engineer« corresponding to the
hardware components installed.
The Industrial PC can be identified by means of the nameplate. Nameplate
The nameplate contains information on the components installed which is required for
initial commissioning.
( 21)
20 L 2.5 EN - 01/2012
4.1.1 Nameplate
The nameplate is...
...on the back of the panel for Industrial PCs of the EL and CS series,
For cabinet PCs of the CPC series on the housing.
Industrial PC | Parameter setting & configuration
Commissioning
Identification
Manufacturer
address
Material number
(customised)
Inspector's signature
4.1.2 Module labelling
The extension module labelling indicates the connection options to the fieldbus.
Depending on the configuration, one or more fieldbus adapter are mounted.
[4-1] Module labelling, example: the CAN communication card (MC-CAN2)
Type designation Catalogue / order
Bar code
with serial number
number
Certification CE mark
Tip!
Data provided by module labelling facilitate the integration of IPC device modules
into the L-force »Engineer«.
Technical data
Further information on the L-force »Engineer« can be found in the online
documentation of the L-force »Engineer«.
2.5 EN - 01/2012 L 21
Industrial PC | Parameter setting & configuration
Commissioning
Control elements
4.1.3 Baseboard label
The baseboard label illustrates possible connections to the main board of the IPC.
Therefore, quick wiring of the individual components is possible.
4.2 Control elements
Depending on the equipment level and the model series, the different series are provided
with different control elements. The monitor panels and embedded line front modules are
equipped with status LEDs, function keys and special keys.
The IPC can be operated
as standard via the function keys of the command stations and embedded line PCs next
to the panel,
or via the on-screen keyboard or touchscreen.
If extensive diagnostics and configurations are required, the Industrial PC can also be
operated via external input devices such as a keyboard or mouse.
4.2.1 LEDs at the front of the monitor panel
The LEDs are located at the front of the panel. Depending on the model design, the LEDs are
positioned in different places.
Power LED
The green power LED is lit when an input voltage is supplied.
If the LED is blinking, the Industrial PC is in service mode.
Fail LED
The red fail LED is lit if a fault has occurred in the current supply.
If the LED is blinking, there is no screen signal.
22 L 2.5 EN - 01/2012
Status LED (optional)
Note!
In the case of some IPC variants the status LED has no function!
Depending on the IPC design, the status LED can signalise the access to the respective
storage medium.
Further information on the device-dependent function of the light-emitting diodes
can be found in the Hardware Manual of the corresponding Industrial PC.
4.2.2 Function keys
At the least the panel is equipped with function keys F1, F2, F3 and a shift key at the front
module. The following description applies to the IPC series ELxx00, MPxx00 and CSxx00.
Here the function keys are located on the right of the display. Depending on the IPC design,
the position and assignment of the keys may vary.
Industrial PC | Parameter setting & configuration
Commissioning
Control elements
The key assignment of function keys F1-F3 can be parameterised via the »Engineer«or the
»WebConfig«.
Changing the function key assignment in the »WebConfig«
Changing the function key assignment in the L-force »Engineer« ( 27)
Every function key has two functions. The additional functions can be activated via a
service mode.
( 26)
How to activate the service mode:
1. Keep the key
• While the LED is blinking, the service mode is active.
2. In the service mode the screen brightness can be changed via F2 and F3.
• F1 starts the control panel.
3. To return to standard mode, wait until the green LED is lit permanently or press
again.
pressed until the green LED is blinking.
2.5 EN - 01/2012 L 23
Industrial PC | Parameter setting & configuration
Commissioning
Control elements
Function key "F1"
Standard mode: The key sends the key code for <SHIFT>+<F1>.
• In the standard assignment, <F1> starts the input panel.
In the service mode, <F1> sends the key code for <SHIFT>+<F4> and starts the Windows®
CE control panel: Control panel
( 25)
The View menu provides further options for representation.
24 L 2.5 EN - 01/2012
Industrial PC | Parameter setting & configuration
Control panel
Icon Designation Information
Network Connections Open configuration of the network connections
Service Command Open command line box
System Show system properties
Commissioning
Control elements
Touch Calibration Touch display calibration
»VisiWinNET®« Project Manager Start »VisiWinNET®« Project Manager
• Manage »VisiWinNET®« projects
»VisiWinNET®« Remote Access Start »VisiWinNET®« Remote Access
Transferring an application to the target device
VisualStudio Connect VisualStudio2005 ConManClient
»WebConfig« Start »WebConfig«
( 31)
Function key "F2"
Standard mode: The key sends the key code for <SHIFT>+<F2>
The standard assignment of the function key is the right mouse-click.
Service mode: The screen brightness is increased.
Function key "F3"
Standard mode: The key sends the key code for <SHIFT>+<F3>
( 116)
Service mode: The screen brightness is reduced.
The codes C422
(C0422) and C423 (C0423) contain the parameters for screen brightness.
Further information on the codes containing the values of the screen brightness can be
found in chapter Parameters of standard devices
( 129)
Shift key ""
Standard mode: The key sends the key code for <SHIFT>+<F4>.
The shift key activates the Service mode. When the system is started, the shift key
interrupts batch processing and executes the
Windows® CE control panel.
2.5 EN - 01/2012 L 25
Industrial PC | Parameter setting & configuration
Commissioning
Control elements
4.2.3 Changing the function key assignment in the »WebConfig«
The assignment of the function keys of the panel can be configured via the
»WebConfig«.
Each function key can be assigned with different functions via a selection list:
–The Start program option enables linking a function key to the start of an
application,
– Touch keyboard assigns the function key to the on-screen keyboard,
– Right mouse-click assigns the function key with the right mouse-click,
– Run AP script starts an automation panel script,
– Start control panel starts the Windows® CE control panel.
The function key assignment can be changed via the Panel button. Parameters of the
standard device of the Industrial PC ( 51)
[4-2] Representation of the function key assignment as a list field (example: the F4 key)
26 L 2.5 EN - 01/2012
Industrial PC | Parameter setting & configuration
4.2.4 Changing the function key assignment in the L-force »Engineer«
The panel function key assignment can be configured in the »Engineer«.
Every function key has a selection list including different function assignments.
Commissioning
Control elements
[4-3] Function key assignment in the L-force »Engineer« with an online connection to the Industrial PC
Note!
The function key assignment can only be changed if an online connection to the
Industrial PC has been established.
Online connection between the Engineering PC and Industrial PC
( 45)
2.5 EN - 01/2012 L 27
Industrial PC | Parameter setting & configuration
Commissioning
Control elements
How to start the function key assignment in the »Engineer«:
1. Highlight the corresponding Industrial PC in the project view.
2. Establish the online connection to the Industrial PC selected.
• Observe the chapter "Establishing the online connection to an Industrial PC" in
the »Engineer« documentation.
3. Click the Settings tab.
For every function key a selection list with different functions is available:
–The Start program option enables linking a function key to the start of an
application,
– Touch keyboard assigns the function key to the on-screen keyboard,
– Right mouse-click assigns the function key with the right mouse-click,
– Run AP script starts an automation panel script,
– Start control panel starts the Windows® CE control panel.
Alternatively the function key assignments can also be configured via codes C432 to
C439.
28 L 2.5 EN - 01/2012
4.3 System boot-up
Note!
Removing the CF card causes a failure of the system! The CF card is required for
the system start, as the operating system and all the system files required for the
boot process are stored on the CF card.
The CF card is the storage medium of the Industrial PC.
During the system start-up, the Industrial PC generates the required data in the main
memory from the data bases of the CF card. Thus the Industrial PC can only be operated
in connection with the CF card.
Configurations which have been saved previously, e.g. the entry of the IP address and
the touch calibration, are taken into account for the system start.
Industrial PC | Parameter setting & configuration
Commissioning
Technical background information
4.4 Technical background information
4.4.1 Data management
During a system start the data management generates the required
registry entries from the reference data saved. As the registry is not saved with mains
failure protection, the Industrial PC regenerates the registry at every system start.
The reference data base is composed of the IPC data and parameters which are saved
to the files of the data manager. The remaining data are stored within the databases
by the Industrial PC. The CF card serves as a storage medium for saved data.
4.4.2 Starting process
The operating system is stored in a binary file on the CF card. During system start-up the
Industrial PC loads the system data and starts the operating system. The Industrial PC
executes the following steps during a start-up:
1. Loading the system data from the binary file into the main memory and starting the
operating system:
2. Unpacking the system programs and installing the device drivers:
– Unpacking of the basic settings from the database,
– Installation of the "backup and restore“ components,
– Installation of the device scanner,
– Installation of the data manager.
After unpacking the system files, the Industrial PC starts the system programs. The device
scanner identifies the IPC configuration and establishes the topological addressing.
2.5 EN - 01/2012 L 29
Industrial PC | Parameter setting & configuration
Commissioning
Configuring the Industrial PC
Note!
• The Industrial PCs are preconfiured, i.e. during initial commissioning the
touch display is already calibrated and a default IP address (192.168.5.99) is
defined.
• After 15 seconds the network configuration and the touch calibration are
closed automatically, and the Industrial PC continues to boot.
The preset IP configurations can be configured using the »Engineer« and »WebConfig«.
Entering the IP address of the Industrial PC
4.5 Configuring the Industrial PC
This chapter will inform you on how to configure the Industrial PC during initial
commissioning. The configuration of the IP address and the touch calibration are
maintained when the system is restarted.
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30 L 2.5 EN - 01/2012
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