Lenze PC-based automation User Manual
SHGPCBAUTO-001
13370287
.F#x
L-force Controls
System Manual
PC-based automation
Control technology
System structure & configuration
L
Control technology| System manual
Contents
Contents
1 About this documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1 Document history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.2 Conventions used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.3 Terminology used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.4 Definition of notes used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3 The "PC-based Automation" system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4 System description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.1 System components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.1.1 The Industrial PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.1.1.1 IPC types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.1.1.2 Runtime software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.1.2 Field devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4.1.2.1 Operation on the MotionBus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4.1.2.2 Operation on the fieldbus (Logic) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4.1.3 Engineering tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.1.3.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.1.3.2 »PLC Designer« . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.1.3.3 Web-based parameterisation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.1.3.4 L-force »Engineer« . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4.1.3.5 »Global Drive Control« (»GDC«). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4.1.4 Backup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.1.4.1 »IPC Backup & Restore« . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.1.4.2 UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
4.1.5 Visualisation with »VisiWinNET®« . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
4.1.5.1 Development system »VisiWinNET®« . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
4.2 Network topologies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
4.2.1 Control technology with CANopen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
4.2.1.1 CANopen Logic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
4.2.1.2 CANopen (Motion) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
4.2.2 EtherCAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
4.2.3 PROFIBUS master . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
4.2.4 Mixed operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
4.2.4.1 Combination of CANopen and EtherCAT . . . . . . . . . . . . . . . . . . . . . . . . 38
4.2.4.2 PROFIBUS with CANopen or EtherCAT. . . . . . . . . . . . . . . . . . . . . . . . . . . 39
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Control technology| System manual
Contents
5 Commissioning of the system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
5.1 General commissioning steps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
6 System architecture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
6.1 IPC as gateway . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
6.1.1 Direct coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
6.1.2 IPC as gateway . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
6.2 Function blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
7 Remote maintenance and diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
7.1 Dial-in on the IPC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
7.2 Computer access via Telnet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
7.3 File transfer via FTP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
7.4 Web server . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
7.5 Redirecting screen contents/entries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
7.5.1 Virtual Network Computing (VNC). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
7.5.2 Cerdisp/Cerhost . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
8 Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
8.1 Basics of the OPC standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
9 Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
10 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
8.1.1 Communication by means of OPC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
8.1.2 OPC as universal driver. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
8.1.3 OPC items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
8.1.4 OPC tunnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Your opinion is important to us. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
4 L DMS 1.3 EN - 02/2011
1 About this documentation
This system manual contains information about the system structure of the control technology. As a superior document, the system manual gives an overview of the system components of the control technology and their interconnection.
System commissioning is described as work flow. Detailed information about the individual components, target systems, and the software to be used can be found in the manuals
for the related devices and components.
Depending on the software equipment purchased, some chapters of this manual may be
irrelevant.
The present manx800ual is part of the "PC-based automation" manual collection. It consists of the following components:
Documentation Subject
System Manual
"PC-based automation"
(Software) manual
"PC-based automation"
Operating Instructions
"Embedded Line Panel PC"
Operating Instructions
"Command Station"
Operating Instructions
"Control Cabinet PC"
Operating Instructions
"HMI EL 100"
Communication manuals
"PC-based automation"
Software manuals
"PC-based automation"
Further software manuals • »Global Drive Control« (»GDC«)
• Control technology - system structure & configuration
• Industrial PC - parameter setting & configuration
• EL x800 - panel PC with TFT display
• CS x800 - stand-alone operator terminal
• CPC 2800 - control cabinet PC
• EL 1xx - HMI with Windows
• CANopen control technology - commissioning & configuration
• EtherCat control technology - commissioning & configuration
• PROFIBUS control technology - Commissioning & configuration
•»IPC Backup & Restore«
• IPC as gateway - parameter setting & configuration
• »Engineer«
• »PLC Designer« / »PLC Designer - SoftMotion« / »PLC Designer - CANopen
• »VisiWinNET® Smart«
Control technology| System manual
About this documentation
® CE
–IPC as gateway - parameter setting & configuration
für Laufzeitsysteme«
Information on how to use the IPCs outside the control technology can be found in
the system manuals created for the prevailing application case.
DMS 1.3 EN - 02/2011 L 5
Control technology| System manual
About this documentation
Further technical documentation for Lenze components
Further information on Lenze components which can be used in connection with "PC based
Automation" can be found in the following documentation:
Mounting & wiring Legend:
MA 8400 StateLine/HighLine Printed documentation
MA 9400 StateLine/HighLine Online help/PDF
MA EPM-Txxx (I/O system IP20) Abbreviations used:
MA EPM-Sxxx (I/O system 1000) SHB System Manual
MA 8200 vector BA Operating Instructions
EMC-compliant wiring 8200 vector MA Mounting Instructions
MA ECSxS/P/M/A axis modules SW Software manual
MA ECSxE power supply modules KHB Communication manual
Accordingly for built-in variants:
• Built-in unit
• Push-through technique
• Cold plate technique
MA communication card MC-CAN2
MA communication card MC-ETC
MA communication card MC-ETH
MA communication card MC-PBM
MAs for communication modules
Parameterisation, configuration, commissioning
SW 8400 StateLine frequency inverter
SW 9400 StateLine/HighLine/PLC controller
9400 HighLine commissioning guideline
SHB I/O system IP20 (EPM-Txxx)
SHB I/O system 1000 (EPM-Sxxx)
SHB 8200 vector
BA ECSxS "Speed and Torque" axis module
BA ECSxP "Posi & Shaft" axis module
BA ECSxM "Motion" axis module
BA ECSxA "Application" axis module
BA ECSxE power supply module
KHBs for communication modules
Programming
SW 9400 function library
Establishing a network
KHBs for communication modules
Target group
This documentation is intended for qualified personnel in accordance with IEC 364.
6 L DMS 1.3 EN - 02/2011
1.1 Document history
Version Description
1.0 05/2008 TD11 First edition
1.1 08/2008 TD11 ST 2.1, (in preparation!) removed for Release EtherCAT.
1.2 05/2009 TD11 • ID number added
1.3 02/2011 TD11 • Control technology 2.5, update for the new software version
Tip!
Current documentation and software updates on Lenze products can be found on
the Internet in the "Services & Downloads" area under:
Control technology| System manual
About this documentation
Document history
• PROFIBUS contents added
http://www.Lenze.com
1.2 Conventions used
This documentation uses the following conventions to distinguish between different types
of information:
Type of information Writing Examples/notes
Spelling of numbers
Decimal separator Point Generally the decimal point is used.
Text
Version information Text colour blue All pieces of information that only apply to or from a
Program name » « The Lenze PC software »Engineer«...
Window Italics The Message window... / The Options dialog box...
Variable identifier By setting bEnable to TRUE...
Control element Bold The OK button... / The Copy command... / The
Sequence of menu commands
Keyboard command <Bold> Press <F1> to open the online help.
Program listings Courier
Keyword Courier bold
For example: 1234.56
specific software version of the controller are indicated accordingly in this documentation.
Example: This function extension is available from
software version V3.0!
Properties tab... / The Name input field...
If several commands must be used in sequence to
carry out a function, then the individual commands
are separated by an arrow. Select File
If a command requires a combination of keys, a "+" is
placed between the key symbols:
With <Shift>+<ESC> you can...
IF var1 < var2 THEN
a = a + 1
END IF
Open to...
Hyperlink Underlined
Symbols
DMS 1.3 EN - 02/2011 L 7
Optically highlighted reference to another topic. Is
activated via mouse-click in this documentation.
Control technology| System manual
About this documentation
Conventions used
Type of information Writing Examples/notes
Page reference ( 8) Optically highlighted reference to another page. Is
Step-by-step instructions
activated via mouse-click in this documentation.
Step-by-step instructions are indicated by a pictograph.
8 L DMS 1.3 EN - 02/2011
1.3 Terminology used
Term Meaning
»Engineer« Lenze engineering tools which support you throughout the whole life cycle of a
»Global Drive Control« (»GDC«)
»PLC Designer«
»EtherCAT Configurator«
IPC The Industrial PC (IPC) is the central component of the PC-based automation.
Control technology| System manual
About this documentation
Terminology used
machine with an Industrial PC - from planning to maintenance.
DMS 1.3 EN - 02/2011 L 9
Control technology| System manual
About this documentation
Definition of notes used
1.4 Definition of notes used
The following signal words and symbols are used in this documentation to indicate dangers and important information:
Safety instructions
Structure of safety instructions:
Pictograph and signal word!
(characterise the type and severity of danger)
Note
(describes the danger and gives information about how to prevent dangerous situations)
Pictograph Signal word Meaning
Danger! Danger of personal injury through dangerous electrical voltage
Danger! Danger of personal injury through a general source of danger
Application notes
Pictograph Signal word Meaning
Stop! Danger of property damage
Note! Important note to ensure trouble-free operation
Refer ence to an imm inen t dan ger t hat may r esul t in deat h or s erio us pe rsonal i njur y
if the corresponding measures are not taken.
Refer ence to an imm inen t dan ger t hat may r esul t in deat h or s erio us pe rsonal i njur y
if the corresponding measures are not taken.
Reference to a possible danger that may result in property damage if the corresponding measures are not taken.
Tip! Useful tip for simple handling
Reference to another documentation
10 L DMS 1.3 EN - 02/2011
2 Safety instructions
Please observe the following safety instructions when you want to commission a controller
or system using the Industrial PC.
Read the documentation supplied with the system components thoroughly before
starting to commission the devices and the Industrial PC!
The system manual contains safety instructions which must be observed!
Danger!
According to our present level of knowledge it is not possible to ensure the absolute freedom from errors of a software.
If necessary, systems with built-in controllers must be provided with additional
monitoring and protective equipment according to relevant safety regulations
(e.g. law on technical equipment, regulations for the prevention of accidents) so
that an impermissible operating status does not endanger persons or facilities.
Control technology| System manual
Safety instructions
During commissioning, persons must keep a safe distance from the motor or the
machine parts driven by the motor. Otherwise there would be a risk of injury by
the moving machine parts.
Stop!
If you change parameters in an engineering tool during an existing online connection to a device, the changes are directly added to the device!
A wrong parameter setting can cause unpredictable motor movements. By unintentional direction of rotation, too high speed or jerky operation, the driven machine parts may be damaged!
DMS 1.3 EN - 02/2011 L 11
Control technology| System manual
The "PC-based Automation" system
3 The "PC-based Automation" system
Industrial PCs (IPCs) become more and more important in the field of automation technology. Due to their scaling options and various combinations of visualisation and control on
one device, Industrial PCs provide clear advantages for many applications.
Lenze Industrial PCs are available with the following software equipment:
Industrial PC as component, on request with operating system, without further softwa-
re
Industrial PC as visualisation system
Industrial PC as control and visualisation system
The "PC-based Automation" system enables the central control of logic and motion systems.
For this purpose, Lenze provides coordinated system components:
Industrial PCs as control and visualisation system
– The IPC is the central component of the PC-based automation which controls the lo-
gic and motion functions by means of the runtime software.
– The IPC communicates with the field devices via the fieldbus.
– The IPCs are available in different designs.
Note!
Moreover, the "PC based automation" system comprises the HMI series
EL 1xx PLC. These devices differ considerably from the Industrial PCs with regard
to performance and various other details. However, the devices of the HMI series
EL 1xx PLC are able to perform smaller control functions.
12 L DMS 1.3 EN - 02/2011
Control technology| System manual
The "PC-based Automation" system
Engineering tools for the Engineering PC
– The Engineering PC communicates with the IPC via Ethernet.
– The different Engineering tools serve to configure and parameterise the system.
Fieldbuses
Field devices
DMS 1.3 EN - 02/2011 L 13
Control technology| System manual
System description
System components
4 System description
This chapter describes the basic structure of a control system based on an Industrial PC and
the required components.
4.1 System components
4.1.1 The Industrial PC
4.1.1.1 IPC types
Thanks to a consequently implemented platform strategy, Industrial PCs can be assembled
individually and are nearly optionally scalable with regard to power, display size, and function. This results in three different designs from which you can select the tailor-made platform for the prevailing automation solution.
This universal and scalable IPC platform is complemented by HMIs which are provided in
fixed configurations and can also fulfil automation functions in a restricted way.
The following designs are distinguished:
Embedded Line
HMI series EL 100 ( 16)
Command Station ( 17)
( 15)
Control cabinet PC ( 18)
14 L DMS 1.3 EN - 02/2011
Control technology| System manual
System description
System components
Embedded Line
Embedded Line Industrial PCs are designed for installation into control cabinets, casing of
machinery, or other mounting cutouts and are provided with bolts and clamping screws on
the rear face to ensure simplicity of assembly and assured sealing (IP65) even in aggressive
industrial environments.
Features of the supported device series EL 1800 ... EL 9800
Display
– Display size 8-19.0 inches
– Different front/keyboard variants
Interfaces:
– Ethernet on-board
– Option: 2 x CAN (example: one Logic bus line and one Motion bus line)
– Option: 4 x CAN (example: one Logic bus line and three Motion bus lines)
– Option: EtherCAT
– Option: PROFIBUS
DMS 1.3 EN - 02/2011 L 15
Control technology| System manual
System description
System components
HMI series EL 100
– Display size 5.7-10.4 inches
– Integrated CAN interface
– Ethernet on-board
16 L DMS 1.3 EN - 02/2011
Control technology| System manual
System description
System components
Command Station
Command Station (CS) is a stand-alone operator station (IP65) which is totally protected
against dust and water spray incursion. The flat enclosure is fitted with a mounting frame
at the rear edge which is intended for support arm mounting or direct fixing to the wall. To
allow the flexible implementation of individual operator concepts, the system offers numerous options and add-on operator consoles as for example:
– Touch screens,
– functional and alphanumeric keyboards,,
– Operator consoles with switching elements.
Features of the supported device series CS 5800 ... CS 9800
Display
– Display size 15.0-19.0 inches
– Different front/keyboard variants
Mounting
– Stand-alone, completely enclosed (IP65)
– Flexible support arm mounting
Interfaces:
– Ethernet on-board
– Option: 2 x CAN (example: one Logic bus line and one Motion bus line)
– Option: EtherCAT
– Option: PROFIBUS
DMS 1.3 EN - 02/2011 L 17
Control technology| System manual
System description
System components
Control cabinet PC
Industrial PCs of the CPC series) are designed for the robust and continuous operation in
industrial applications. In contrast to the Embedded Line and Command Station types, the
CPC Industrial PCs are not provided with integrated displays. They are mounted into a control cabinet or a corresponding installation housing.
Features of the supported device series CPC 2800
Optional monitor panel as screen
– MP DVI (Embedded Line)
– CS DVI (Command Station)
Mounting
– Installation in control cabinet (IP20)
Interfaces:
– Ethernet on-board
– Option: 2 x CAN (example: one Logic bus line and one Motion bus line)
– Option: 4 x CAN (example: one Logic bus line and three Motion bus lines)
– Option: EtherCAT
– Option: PROFIBUS
18 L DMS 1.3 EN - 02/2011
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