Lenze MDxMA User Manual

BA 12.0031
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Operating Instructions
G-motion
R
Integrated ATEX motors - 3D category

Motor nameplate

Example / contents
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No. Explanation No. Explanation
1 Manufacturer / assembly plant 11 Manufacturing date
2 Three-phase AC motor 12 Order no.
3 EN standard 13 Motor no.
4 CE designation 14 Rated frequency
5 Motor type 15 Rated power
6 Thermal class 16 Rated speed
7 Enclosure 17 Rated voltage
8 Thermal protection 18 Rated current 9 Explosion protection specification 19 Rated power factor cos ϕ
10 Material number 20 C86 code
What is new / what has changed in the Operating Instructions?
Material number Edition Important Contents
130 099 69 1.0 08/04 TD09 1st edition First edition 130 105 48 2.1 11/04 TD09 1st edition Added danger note for the characteristic for self-ventilation.
Changed table in Ch. 4.2 and added footnotes. Declaration of Conformity: changed type designation.
© 2004
Lenze Drive Systems GmbH,Hans-Lenze-Straße 1,31855 Aerzen
No part of this documentation may be reproduced or made accessible to third parties without written consent by
Systems GmbH
. All information given in this documentation has been selected carefully and complies with the hardware and software described. Nevertheless, deviations cannot be ruled out. We do not take any responsibility or liability for damages which might possibly occur. Necessary corrections will be included in subsequent editions.
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Lenze Drive
BA 12.0031 EN 2.1

Contents i

1 Safety instructions 4.........................................................
1.1 Application as directed 4................................................
1.2 Definition of notes used 5...............................................
2 Mechanical installation 6.....................................................
2.1 Preparation 6..................................................
2.2 Installation / mounting condition 6.......................................
3 Electrical installation 7.......................................................
4 Maintenance 12.............................................................
4.1 Maintenance intervals 12................................................
4.1.1 Periodic inspections 12...........................................
4.2 Maintenance and repair 13...............................................
5 Appendix 14................................................................
5.1 EC Declaration of Conformity 14..........................................
BA 12.0031 EN 2.1
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1
Safety instructions
Application as directed

1 Safety instructions

ƒ These Operating Instructions are valid only in conjunction with the general
Operating Instructions for MDXM three-phase AC motors! It represents an addendum and is amended with aspects concerning explosion protection. In addition, please observe the safety instructions for gearboxes in the ATEX gearboxes Operating Instructions.
ƒ If the data are inconsistent, these Operating Instructions have priority.
ƒ Pay attention to an installation according to EMC, especially for frequency inverter
operation!
If these Operating Instructions are disregarded, especially the inspection and maintenance intervals, the EC declaration of conformity will become void.

1.1 Application as directed

The motors described in these operating instru ctions are designed specifically for direct mounting on Lenze gearboxes of the G-motion series. In this design, the interface between motor and gearbox can no longer be separated since components of the motor become components of the g earbox and vice versa. Among other things, these components also handle functions that ensure safe operation with respect to explosion protection. For example, the shaft sealing ring of the motor handles the sealing of the gearbox.For this reason, the subsequent text also refers to the geared motor since the safety aspects listed here do not apply only to the motor and a separate operation of the (without gearbox) would not make any sense.
The geared motors are intended for use in machinery and systems and may only be used in accordance with these operating instructions, the nameplate and the text of the order confirmation. They correspond to existing standards and regulations and meet the requirements of EU directive 94/9/EG.
Explosive gas, fog, vapour, or dust atmospheres can cause severe injuries or death when getting in contact with hot and / or sparking parts of the geared motor.
All operations concerning mounting, connection, commissioning as well as maintenance and repairs on the geared motor and the electrical supplementary equipment must only be carried out by qualified personnel!
ƒ During installation, EN 50281-1-2 in potentially explosive (dust) atmospheres must
be observed!
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The machines can be used as follows:
A In zone 22 (dust Ex, category 3D) with non-conductive dusts with a minimum
ignition power > 3mJ.
BA 12.0031 EN 2.1

1.2 Definition of notes used

The following signal words and symbols are used in this documentation to indicate dangers and important information:
Safety instructions
Structure of safety instructions:
Safety instructions
Definition of notes used
1
Pictograph and signal word Meaning
Application notes
Pictograph and signal word Meaning
Danger!
(characterises the type and severity of danger)
Note
(describes the danger and gives information about how to prevent dangerous situations)
Danger of personal injury through dangerous electrical voltage.
Danger!
Danger!
Stop!
Note!
Reference to an imminent danger that may result in death or serious personal injury if the corresponding measures are not taken.
Danger of personal injury through a general source of danger
Reference to an imminent danger that may result in death or serious personal injury if the corresponding measures are not taken.
Danger of property damage.
Reference to a possible danger that may result in property damage if the corresponding measures are not taken.
Important note to ensure trouble-free operation
X H
BA 12.0031 EN 2.1
Tip!
Useful tip for simple handling
Reference to another documentation
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