ƒ these instructions
ƒ the operating instructions for the standard device
Follow the enclosed safety instructions!
The sets of documentation are part of the "PC−based Automation" and
"Controller−based Automation" manual collection which you can find on the DVDs of
the same name, or on the Internet at http://www.Lenze.com in the "Services &
Downloads" area.
This documentation is directed at qualified skilled personnel according to IEC 60364.
Qualified skilled personnel are persons who have the required qualifications to carry out
all activities involved in installing, mounting, commissioning, and operating the product.
ITip!
Information and auxiliary devices related to the Lenze products can be found
in the download area at
http://www.Lenze.com
1.3Document history
Material numberVersionDescription
.N*{1.011/2013TD29First edition
4
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BA_MC−Card EN 1.0
Page 5
1.4Conventions used
Type of informationIdentificationExamples/notes
Spelling of numbers
Decimal separator
Warnings
UL warnings
UR warnings
Text
Program name» «PC software
Icons
Page reference^Reference to another page with additional
Documentation reference,Reference to another documentation with
About this documentation
Conventions used
PointIn general, the decimal point is used.
For instance: 1234.56
J
O
Given in English and French
For example: »Engineer«, »Global Drive
Control« (GDC)
information
For instance: ^ 16 = see page 16
additional information
For example: , EDKxxx = see
documentation EDKxxx
1
BA_MC−Card EN 1.0
l
5
Page 6
1
About this documentation
Notes used
1.5Notes used
The following pictographs and signal words are used in this documentation to indicate
dangers and important information:
Safety instructions
Structure of safety instructions:
}Danger!
Pictograph and signal wordMeaning
{Danger!
}Danger!
(Stop!
(characterises the type and severity of danger)
Note
(describes the danger and gives information about how to prevent dangerous
situations)
Danger of personal injury through dangerous electrical voltage.
Reference to an imminent danger that may result in death or
serious personal injury if the corresponding measures are not
taken.
Danger of personal injury through a general source of danger.
Reference to an imminent danger that may result in death or
serious personal injury if the corresponding measures are not
taken.
Danger of property damage.
Reference to a possible danger that may result in property
damage if the corresponding measures are not taken.
Application notes
Pictograph and signal wordMeaning
)Note!
ITip!
,
Special safety instructions and application notes
Pictograph and signal wordMeaning
JWarnings!
OWarnings!
Important note to ensure troublefree operation
Useful tip for simple handling
Reference to another documentation
Safety note or application note for the operation according to
UL or CSA requirements.
The measures are required to meet the requirements according
to UL or CSA.
6
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BA_MC−Card EN 1.0
Page 7
2Safety instructions
}Danger!
Disregarding the following basic safety measures may lead to severe personal
injury and damage to material assets!
ƒ Lenze drive and automation components ...
... must only be used for the intended purpose.
... must never be operated if damaged.
... must never be subjected to technical modifications.
... must never be operated unless completely assembled.
... must never be operated without the covers/guards.
... can − depending on their degree of protection − have live, movable or rotating parts
during or after operation. Surfaces can be hot.
Safety instructions2
ƒ All specifications of the corresponding enclosed documentation must be observed.
This is vital for a safe and trouble−free operation and for achieving the specified product
features.
The procedural notes and circuit details provided in this document are proposals which
the user must check for suitability for his application. The manufacturer does not
accept any liability for the suitability of the specified procedures and circuit proposals.
ƒ Only qualified skilled personnel are permitted to work with or on Lenze drive and
automation components.
According to IEC 60364 or CENELEC HD 384, these are persons ...
... who are familiar with the installation, assembly, commissioning and operation of
the product,
... possess the appropriate qualifications for their work,
... and are acquainted with and can apply all the accident prevent regulations, directives
and laws applicable at the place of use.
BA_MC−Card EN 1.0
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7
Page 8
3
Product description
Scope of supply
3Product description
3.1Scope of supply
NumberName
1MC card
1Mounting Instructions
)Note!
After receipt of the delivery, check immediately whether the items match the
accompanying papers. We do not accept any liability for deficiencies claimed
subsequently.
Claim
ƒ visible transport damage immediately to the forwarder
ƒ visible deficiencies/incompleteness immediately to your Lenze
RS 422, or RS 485; the card has 2
independent serial interfaces
system as master
system as slave
system as control system (controller
interface connection)
system as device (device interface
connection)
l IPC 3241 C
l IPC CPC 2800
l IPC CS 5800 − 9800
l IPC EL 1800 − 9800
l Controller 3200 C
l Controller p500
l IPC 3241 C
l IPC CPC 2800
l IPC CS 5800 − 9800
l IPC EL 1800 − 9800
l IPC 3241 C
l IPC CPC 2800
l IPC CS 5800 − 9800
l IPC EL 1800 − 9800
l IPC 3241 C
l IPC CPC 2800
l IPC CS 5800 − 9800
l IPC EL 1800 − 9800
l Controller 3200 C
l Controller p500
l IPC 3241 C
l IPC CPC 2800
l IPC CS 5800 − 9800
l IPC EL 1800 − 9800
l Controller 3200 C
l Controller p500
l IPC 3241 C
l IPC CPC 2800
l IPC CS 5800 − 9800
l IPC EL 1800 − 9800
l Controller 3200 C
l Controller p500
l IPC 3241 C
l IPC CPC 2800
l IPC CS 5800 − 9800
l IPC EL 1800 − 9800
l Controller 3200 C
l Controller p500
l IPC 3241 C
l IPC CPC 2800
l IPC CS 5800 − 9800
l IPC EL 1800 − 9800
l Controller 3200 C
l Controller p500
BA_MC−Card EN 1.0
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3
Product description
Variants
MC−CAN2
3.3.2MC−CAN2
Application as directed
The MC−CAN2 is a plug−in card for the connection of a Lenze device to a CAN fieldbus. It
provides 2 independent CAN interfaces.
The MC card is used as directed if it is solely used in lenze device with MC card interface. A
different use, or one beyond these purposes, is not permissible.
Current< 0.2 Aat standard device supply voltage of 24 V
Electrical isolation to the
fieldbus
Mechanical data
Mass< 0.1 kg
Communication
TypeCAN, ISO011898
ProtocolCAN
TopologyLine, terminated on both sides with 120 W
NodeMaster or Slave
Number of nodesmax. 63
Max. baud rate1 MBaud
Bus length^ CAN communication manual
yes
EMC Directive Class A,
industrial premises
Process Control Equipment
(File−No. E236341)
Directive 2011/65/EU
3
¸
OWarnings!
Use only together with appropriate cable connectors, provided with screws for
securement and secure connector to avoid loosening.
For use in controlled environment only.
¹
OWarnings!
A utiliser exclusivement avec des connecteurs de câble à vis adaptés. Fixer les
connecteurs pour éviter toute déconnexion.
Destiné uniquement à des zones à environnement contrôlé.
BA_MC−Card EN 1.0
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3
RJSS-5381
Product description
Variants
MC−ETC, MC−ETH
3.3.3MC−ETC, MC−ETH
Application as directed
The MC−ETH is a plug−in card for connecting a Lenze device to a Ethernet network.
The MC−ETC is a plug−in card for connecting a Lenze device as master to a EtherCAT
network.
The MC card is used as directed if it is solely used in lenze device with MC card interface. A
different use, or one beyond these purposes, is not permissible.
)Note!
This is a device of class A. It can cause radio interference in residential areas. In
this case, the operator may have to take special measures. Any costs arising
from these measures must be paid by the operator.
Current< 0.2 Aat standard device supply voltage of 24 V
Electrical isolation to the
fieldbus
Mechanical data
Mass< 0.1 kg
yes
EMC Directive Class A,
industrial premises
Directive 2011/65/EU
3
MC−ETH
ProtocolTCP/IP
Baud rate10/100/1000 Mbits
ConnectionRJ45 socket to EN 50173
MC−ETC
ProtocolEtherCAT
Baud rate100 Mbits
ConnectionRJ45 socket to EN 50173
BA_MC−Card EN 1.0
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Page 14
3
Product description
Variants
MC−ISI
3.3.4MC−ISI
Application as directed
The MC−ISI is a plug−in card via which a Lenze device can exchange serial data with
peripheral devices.
It provides two independent, electrically isolated interfaces.
ƒ COM A: RS232
ƒ COM B: RS422 or RS485 (switchable)
The MC card is used as directed if it is solely used in lenze device with MC card interface. A
different use, or one beyond these purposes, is not permissible.
Elements
0
MC-ISI
6
1
2
3
12
ON
34
5
4
MC−ISI_001
Pos.Description
0Front panel
1Printed circuit board
2Coding
3Standard device connection
4COM A connection (RS232)
5COM B connection (RS422/RS485)
6DIP switch
14
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BA_MC−Card EN 1.0
Page 15
Product description
Variants
MC−ISI
Technical data
MC−ISI
Conformity, approval, directive
Conformity
CEEN 61000−6−4
EN 61000−6−2
Approval
URUL 508
CSA C22.2
Directive
RoHS−Products lead−free in accordance with CE
General data and operating conditions
See standard device
Electrical data
Current< 0.2 Aat standard device supply voltage of 24 V
Electrical isolation to the
fieldbus
Mechanical data
Mass< 0.1 kg
Communication
TypeSerial interface
COM A
TypeRS232, electrically isolated
Isolation2.500 Vrms
ESD protection15 kV
COM B
TypeRS422/485 (switchable), electrically isolated
Isolation2.500 Vrms
ESD protection15 kV
Baud rate600 Baud ... 115.2 kBaud
Data frame5, 6, 7, 8 and 9 Bit
ParityEven, odd, none, space & mark
yes
EMC Directive Class A,
industrial premises
Process Control Equipment
(File−No. E236341)
Directive 2011/65/EU
3
BA_MC−Card EN 1.0
¸
OWarnings!
Use only together with appropriate cable connectors, provided with screws for
securement and secure connector to avoid loosening.
For use in controlled environment only.
¹
OWarnings!
A utiliser exclusivement avec des connecteurs de câble à vis adaptés. Fixer les
connecteurs pour éviter toute déconnexion.
Destiné uniquement à des zones à environnement contrôlé.
l
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3
Product description
Variants
MC−PBM, MC−PBS
3.3.5MC−PBM, MC−PBS
Application as directed
The MC−PBM and MC−PBS are plug−in cards for connecting a Lenze device to a PROFIBUS
system.
Whereas the slave interface connection (MC−PBS) serves to address the device as a node
under a PROFIBUS control, the master interface connection (MC−PBM) serves to enable the
user to establish a control on the basis of PROFIBUS.
The MC card is used as directed if it is solely used in lenze device with MC card interface. A
different use, or one beyond these purposes, is not permissible.
−OffSupply voltage for the device is missing, or hardware is defective
ST0−−No function
ST1−−No function
ST2
RedOnDevice has a communication
Yellow
−OffConnection to Ethernet exists.Slave has not reached the
OnCommunication is running, the
Blinking with 5
Hz
Is blinking
irregularly
Blinking with 1HzDevice is in bootstraploader mode and is waiting for firmware download
Blinking with 5
Hz
Is blinking
irregularly
Is blinking
irregularly
OnDevice holds the PROFIBUS token
device has at least established a
connection to one configured node
No error within configuration,
communication has stopped, or
ready for communication, but no
connection to a slave
Start−up: No or incorrect configuration, commissioning required; runtime:
host−watchdog time error
Firmware download is carried out
Hardware or fatal system error detected
problem with at least one
PROFIBUS−DP slave or has detected a
short circuit
Device is within the PROFIBUS ring
and shares the token with other
PROFIBUS master devices
and can transmit telegrams
Slave is in cyclic data exchange with
DP master
Slave has no cyclic data exchange
with DP master
Application program
(communication mode: synchronous
to bus/device−controlled) is no
longer synchronous to the bus cycle
−
Slave has received
parameter/configuration data from
the DP master and has reached the
DataExchange state
DataExchange state
3
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Page 18
3
Product description
Variants
MC−PBM, MC−PBS
Technical data
MC−PBM, MC−PBS
Conformity, approval, directive
Conformity
CEEN 61000−6−4
EN 61000−6−2
Approval
URUL 508
CSA C22.2
Directive
RoHS−Products lead−free in accordance with CE
General data and operating conditions
See standard device
Electrical data
Current< 0.2 Aat standard device supply voltage of 24 V
Electrical isolation to the
fieldbus
Mechanical data
Mass< 0.1 kg
Communication
TypePROFIBUS−DP, ISO 7498
ProtocolPROFIBUS−DP
TopologyLine, system
NodeMC−PBM (Master) / MC−PBS (Slave)
Max. number of nodes per
segment
Max. number of nodes per
system
Baud rate
Bus length
yes
max. 32
max. 128
^ 24
EMC Directive Class A,
industrial premises
Process Control Equipment
(File−No. E236341)
Directive 2011/65/EU
¸
OWarnings!
Use only together with appropriate cable connectors, provided with screws for
securement and secure connector to avoid loosening.
For use in controlled environment only.
¹
OWarnings!
A utiliser exclusivement avec des connecteurs de câble à vis adaptés. Fixer les
connecteurs pour éviter toute déconnexion.
Destiné uniquement à des zones à environnement contrôlé.
18
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BA_MC−Card EN 1.0
Page 19
Product description
RJSS-5381
RJSS-5381
Variants
MC−PNC, MC−PND
3
3.3.6MC−PNC, MC−PND
Application as directed
The MC−PNC and MC−PND are plug−in cards for connecting a Lenze device to a PROFINET
system.
Whereas the device interface connection (MC−PND) serves to activate the device as a node
under a PROFINET control, the controller interface connection (MC−PNC) serves to establish
an individual control system on the basis of PROFINET.
The MC card is used as directed if it is solely used in lenze device with MC card interface. A
different use, or one beyond these purposes, is not permissible.
1
0
MC-PNx
ST1
ST2
5
4
ACTIVE
PRO
6
FI
NET
6
LINK
SYS
ST0
4
2
3
MC−PNx−001
Elements
Pos. Description
0Front panel
1Printed circuit board
2Coding
3Standard device connection
4Bus system connection
5Status LEDs
6Link /Active LED
BA_MC−Card EN 1.0
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Page 20
3
Product description
Variants
MC−PNC, MC−PND
LEDColourStatusMeaning at MC−PNCMeaning at MC−PND
SYS
Green
Yellow
−OffNo supply voltage or defect hardware
ST0Red
−OffNo error
ST1Red
−OffNo error
ST2−−No function
Link
GreenOnConnection to Ethernet exists
−OffNo connection to Ethernet
Active YellowBlinkingDevice transmits/receives Ethernet frames
OnOperating system is running
Blinking with 1HzError during boot process
OnBoot loader waits for boot process
OnTogether with ST1 "Red On": no valid
Blinking with 2
Hz
OnNo connection/no link. Or (together
with ST0 "Red On") no valid master
Blinking with 2
Hz
master licence
System error:
invalid configuration
licence
Configuration error: Not all
configured I/O devices are
connected.
Watchdog time−out; channel, generic
or extended diagnostics is available
DCP signal service is enabled via the
No configuration or slow physical
connection or no physical connection
System error:
bus
No data exchange
20
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BA_MC−Card EN 1.0
Page 21
Product description
Variants
MC−PNC, MC−PND
Technical data
MC−PNC, MC−PND
Conformity, approval, directive
Conformity
CEEN 61000−6−4
EN 61000−6−2
Approval
URUL 508
CSA C22.2
Directive
RoHS−Products lead−free in accordance with CE
General data and operating conditions
See standard device
Electrical data
Current< 0.2 Aat standard device supply voltage of 24 V
l Configurable up to max. 5760 bytes input
l Configurable up to max. 5760 bytes output
– cyclic and acyclic
l Alarms
l Buffering host−controlled data exchange of cyclic data
l Minimum cycle time: 1 ms
l Different cycle times are configurable for different devices
l Max. 32 devices can be configured
l DCP
l Context management via CL−RPC
l One buffer is available per device for diagnostic data
– RT over UDP
– Multicast communication
– DHCP
l Only one IOCR1 per IO device is possible, IOCR data length:
1024 bytes
l Max. number of the connectable IO devices decreases to
25 when cycle times lower than 4 ms are used.
l NameOfStation of the IO controller cannot be set via the
DCP Set NameOfStation service but only by the
configuration during the start
BA_MC−Card EN 1.0
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Page 22
3
Product description
Variants
MC−PNC, MC−PND
MC−PND (device)
I/O data
Communicationl PROFINET IO−RT
Functionsl Cyclic process data
Special featuresl Maximum number of modules: 244
l Configurable up to max. 1024 bytes input
l Configurable up to max. 1024 bytes output
– VLAN and priority tagging
– cyclic and acyclic
l Acyclic read and write requests
l Process and diagnostic alarm: 200 bytes
l DCP
l Context management via CLRPC
l Generic diagnostics, channel diagnostics, extended
channel diagnostics: 200 bytes
l Comparison of the setpoints / actual values of the
configuration
l Maximum number of submodules: 1
l No support for
– RT over UDP
– Multicast communication
l Only one device instance is supported
¸
OWarnings!
Use only together with appropriate cable connectors, provided with screws for
securement and secure connector to avoid loosening.
For use in controlled environment only.
¹
OWarnings!
A utiliser exclusivement avec des connecteurs de câble à vis adaptés. Fixer les
connecteurs pour éviter toute déconnexion.
Destiné uniquement à des zones à environnement contrôlé.
22
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BA_MC−Card EN 1.0
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4Electrical installation
RJSS-5381
RJSS-5381
RJSS-5381
RJSS-5381
RJSS-5381
RJSS-5381
4.1Important notes
(Stop!
Short circuit and static discharges
The printed circuit board and the standard device contain components which
are endangered in the case of short circuit or static discharge.
Possible consequences:
ƒ The printed circuit board or devices connected are destroyed.
Protective measures:
ƒ For all operations on the printed circuit board, the latter as well as the
standard device have to be in a deenergised state. This in particular applies
to the connection/disconnection of the printed circuit board and the
connection/disconnection of connectors.
ƒ All persons handling printed circuit boards must regard ESD measures.
ƒ Connector contacts must not be touched.
ƒ Printed circuit boards must only be touched in contact−free places and must
only be placed on suitable bases (e. g. on ESD packaging or conductive
foamed material).
ƒ Printed circuit boards must only be transported and stored in ESD
packaging.
Electrical installation
Important notes
4
)Note!
4.2Mounting
For mounting the unit, the housing of the industrial PC has to be opened
(^ documentation for the standard device).
LINK
SYS
ST0
MC-PNx
MC-ETH
ST1
ST2
R
J
S
S
-
5
3
8
1
ACTIVE
LINK
R
JS
S
-
5
3
8
1
LA
SPEED
PROFINET
N
RJS
S
-5381
LINK
SYS
ST0
MC-PNx
MC-ETH
ST1
ST2
R
J
S
S
-
5
3
8
1
ACTIVE
LINK
R
J
S
S
-
5
3
8
1
LA
SPEED
N
PROFINET
RJS
S
-5381
MC−PNx−002
BA_MC−Card EN 1.0
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4
Electrical installation
Wiring and Configuration
MC−CAN2
4.3Wiring and Configuration
4.3.1MC−CAN2
Wiring
Pin assignmentDescriptionConnection typeCable type
1
6
MC−CAN−003
CAN bus connection
Pin 1: not assigned
Pin 2: CAN−LOW (LO)
Pin 3: CAN−GND (CG)
Pin 4: not assigned
Pin 5: not assigned
Pin 6: CAN−GND (CG)
Pin 7: CAN−HIGH (HI)
Pin 8: not assigned
Pin 9: not assigned
Use of the MC card in Windowsâ XP or Windowsâ Embedded Standard 2009
In order to use the communication card in Windowsâ XP, a device driver is required which
is part of the "communication software (CAN)". It is included on the "PC based
Automation" DVD and can also be found at www.Lenze.com in the download area. The
device driver assumes the entire management of the interface.
The following files are installed with the device driver:
ƒ can2bdrv.sys (visible in the Windows device manager as "CAN2 Bus Driver")
ƒ can2fdrv.sys (visible in the Windows device manager as "CAN Device")
ƒ mccan2services.exe (visible in the Windows task manager as "McCAN2 Wrapper
Service")
The communication card is configured via the Lenze system bus configurator. The settings
entered there are valid for all applications which communicate via this card.
4
ParameterValue rangeComment
Baud rate5, 10, 20, 50, 100,
125, 250, 500,
1000
Time limit for the node search0.5 ... 10 sTotal time the bus scan is waiting for the feedback of
Communication time−out0.1 ... 10 sTime up to which a CAN node must have responded;
Parameter channel0, 1, 20: CANopen
Repeat tests1 ... 10Repetition of the CAN telegrams in case of an error
Expansion slot (MC1 / MC2)1, 2Number of the module card slot at the IPC (see
Channel (CAN1 / CAN2)1, 2Number of the CAN terminal on the corresponding card
in kbps
all nodes
after that an error is reported.
1: Lenze system bus parameter channel 1
2: Lenze system bus parameter channel 2
labelling of the slots at the IPC)
(see labelling at the front panel of the card)
BA_MC−Card EN 1.0
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Page 26
4
Electrical installation
Wiring and Configuration
MC−CAN2
For diagnostic purposes, the following tools are provided on the "PC based Automation"
DVD:
ƒ PCAN view: Simple CAN monitor
ƒ PCAN stat: Status monitor of the device driver
Further information on how to apply these diagnostic programs can be found in the
appendix.
The device driver contains a user interface which can be addressed with the following
tools:
ƒ PCAN Light
A simple DLL interface for accessing max. one communication card MC−CAN2. The API
"PCAN Light" comprises all functions for initialising, parameter setting, exchanging
data, and reading out status information.
The API comes in two DLLs on the "PC based Automation" DVD: PCAN_MC_CAN.DLL
for accessing CAN1 and PCAN_MC_CAN2.DLL for accessing CAN2, hence the CAN
terminals of the first plugged MC−CAN2 card. The access to a second MC−CAN2 card is
not possible with PCAN Light but only by means of the integrated development
environments PCAN Evaluation or PCAN Developer (see below).
Further information on "PCAN Light" can be obtained from the online help for "PCAN
Light" on the "PC based Automation" DVD. There you will also find the source code of
example programs for a quick training.
CAUTION: In order to use "PCAN Light" together with the MC−CAN2 card, you must get
an additional licence. This is coupled with the communication card and made visible by
a licence sticker. Before using "PCAN Light", please check if you have got the required
licence since otherwise you would violate the copyright.
ƒ PCAN Evaluation / PCAN Developer
These complex integrated development environments provide more comprehensive
functions than PCAN Light; e.g.:
– Event operation
– Error frame handling
– Operation of several clients with one hardware
The integrated development environments can be obtained from the Peak company
(¶ 44).
)Note!
Addressing the communication card from your own applications requires
special programming skills. Lenze does not offer any support regarding this
matter.
The communication card is compatible with the technology of Peak (¶ 44).
There you will get the required support.
26
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BA_MC−Card EN 1.0
Page 27
Electrical installation
Wiring and Configuration
MC−CAN2
Use of the MC card in Windowsâ CE
In Windowsâ CE the card interact via control system. All required drivers are installed
)Note!
No special support is provided currently if you use the communication card in
your own applications. For special projects, please contact your sales office.
4
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4
Electrical installation
Wiring and Configuration
MC−ETC, MC−ETH
4.3.2MC−ETC, MC−ETH
Wiring
LINK
LAN
)Note!
DescriptionConnection typeCable type
SPEED
MC−ETH port
"Link" LED:
On: Connection OK
Blinking: Data transfer
"Speed" LED:
MC−ETH−003
Off: 10 Mbps
Green: 100 Mbps
Yellow: 1000 Mbps
MC−ETC port
"Link" LED:
On: Connection OK
Blinking: Data transfer
"Speed" LED:
Green: 100 Mbps
RJ45 socket
CAT5 S/UTP or CAT5e S/FTP
(recommended) network
cable, max. cable length
100 m
If the RJ45 plug connection is exposed to oscillating or vibrating stress:
ƒ Use a strain relief in the immediate vicinity of the RJ45 socket.
ƒ Select the contact surface on which the device is mounted as fixing point of
the strain relief.
ƒ Comply with the related minimum bending radius of the cable used.
Use of the MC card in Windowsâ XP or Windowsâ Embedded Standard 2009
In order to use the communication card in Windowsâ XP, a device driver is required. It is
already pre−installed and also included on the "PC based Automation" DVD. For the
implementation of the communication card in your own applications, use "WinSockets",
which are provided by corresponding programming systems. A special library is not
required.
)Note!
Addressing the communication card from your own applications requires
special programming skills. Lenze does not offer any support regarding this
matter. However, we can refer you to service providers who execute
customised programming and are familiar with Lenze Industrial PCs.
28
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Electrical installation
Wiring and Configuration
MC−ETC, MC−ETH
Use of the MC card in Windowsâ CE
You can use the card in Windowsâ CE only with IPCs, not with controllers.
â
In order to be able to use the communication card in Windows
required. It is already pre−installed. For integrating the communication card into individual
applications, use so−called "WinSockets" which are provided by the corresponding
programming systems. A special library is not required.
CE, a device driver is
4
BA_MC−Card EN 1.0
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Page 30
4
Electrical installation
Wiring and Configuration
MC−ISI
4.3.3MC−ISI
Configuration
DIP switch for setting the mode:
DIP switchDescription
1234
ON
Set the mode:
ModeDIP switch setting
RS485 mode, two−wire conductor, deactivated echo function (default)
RS485 mode, two−wire conductor, activated echo function
RS485 mode, four−wire conductor
RS422
)Note!
Pos. 1 = ON: RS485 mode
Pos. 2 = ON: RS422 mode
Pos. 3 = ON/OFF: four−wire conductor/two−wire conductor (only relevant for RS485 mode)
Pos. 4 = ON/OFF: echo function activated/deactivated (only relevant for RS485 mode +
two−wire conductor)
MC−ISI_004
Pos. 1 = ON
Pos. 1+4 = ON
Pos. 1+3 = ON
Pos. 2 = ON
ƒ If switch 1 = ON (RS485), switch 2 must be set to OFF;
if switch 2 = ON (RS422), switch 1 must be set to OFF.
ƒ The echo function monitors the RS485 bus for collisions.
Further settings:
Jumper Function
JP1plugged−on to ENA: default setting
JP3plugged−on to HW: default setting
plugged−on: terminating resistor for RS422−/485 mode activated
JP5
open: terminating resistor for RS422−/485 mode deactivated
Do not assign JP2! Lenze service personnel only.
MC−ISI_003
30
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Electrical installation
Wiring and Configuration
MC−ISI
Wiring
COM A (RS232):
Pin assignmentDescriptionConnection typeCable type
The terminating resistor at the physically first and last node must be activated
(¶ 30).
MC−ISI_006
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Electrical installation
Wiring and Configuration
MC−ISI
Use of the MC card in Windowsâ XP or Windowsâ Embedded Standard 2009
In order to use the communication card in Windowsâ XP, a device driver is required.
Usually, the communication card in the IPC is already mounted and the driver is installed
and configured. Thus, an installation is only required if the communication card has been
ordered separately or the system is to be set up anew.
The device driver can be found on the "PC based Automation" DVD or on the Internet at
www.Lenze.com in the download area.
)Note!
The communication card is configured via jumper and DIP switch. The driver
cannot be used for this purpose.
)Note!
Addressing the communication card from your own applications requires
special programming skills. Lenze does not offer any support regarding this
matter. However, we can refer you to service providers who execute
customised programming and are familiar with Lenze Industrial PCs.
Use of the MC card in Windowsâ CE
In Windowsâ CE the card interact via control system. All required drivers are installed
)Note!
No special support is provided currently if you use the communication card in
your own applications. For special projects, please contact your sales office.
32
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Electrical installation
Wiring and Configuration
MC−PBM, MC−PBS
4
4.3.4MC−PBM, MC−PBS
Wiring
Pin assignmentDescriptionConnection typeCable type
PROFIBUS connection
5
9
4
8
3
7
2
6
1
Master
RxD/TxD-P(B)
RxD/TxD-N(A)
Schirm
Pin 1: not assigned
Pin 2: not assigned
Pin 3: RxD/TxD−P(B)
Pin 4: RTS
Pin 5: M5V
Pin 6: P5V
Pin 7: not assigned
Pin 8: RxD/TxD−N(A)
Pin 9: not assigned
epm−t223
6
P5V
3
8
5
M5VM5V
9−pole Sub−D socketSee following table
Slave
330W330W
3
RxD/TxD-P(B)
220W220W
330W330W
RxD/TxD-N(A)
8
Schirm
3
8
Slave
6
P5V
RxD/TxD-P(B)
3
RxD/TxD-N(A)
8
5
Schirm
)Note!
The PROFIBUS cable must be terminated with its surge impedance.
Specification of the transmission cable
)Note!
Only use cables complying with the listed specifications of the PROFIBUS user
organisation.
FieldValues
Specific resistance135 ... 165 W/km, (f = 3 ... 20 MHz)
Capacitance per unit length£ 30 nF/km
Loop resistance< 110 W/km
Core diameter> 0.64 mm
Core cross−section> 0.34 mm
CoresTwisted double, insulated and shielded
2
SLIO090
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4
Electrical installation
Wiring and Configuration
MC−PBM, MC−PBS
Baud rate / length of bus cable
Baud rate [kBit/s]Length [m]
9.6 − 93.751200
187.51000
500400
1500200
3000 − 12000100
Use of the MC card in Windowsâ XP or Windowsâ Embedded Standard 2009
In order to use the communication card in Windowsâ XP, a device driver is required.
The device driver assumes the entire management of the interface and contains a simple
C interface which is addressed via a DLL. The user is only responsible for the transfer of the
correct parameters to the device driver. All dependencies on the operating system like
interrupt management and time monitoring are executed by the driver.
The driver comprises all functions for initialising, parameter setting, exchanging data, and
reading out status information. It operates in the polling or interrupt mode and controls
maximally two cards in an IPC.
Together with the device drivers, example programs are supplied in the source code for a
quick training. Other components are an installation program for registration at the
operating system and the SyCon.net bus configurator of the master.
)Note!
The communication card is based on the netX technology of the Hilscher
company (¶ 44). Further information on the programming interface and
programming examples for the CIF Device Driver can be obtained from the
Hilscher company.
Only drivers approved by Lenze may be used.
Addressing the communication card from your own applications requires
special programming skills. Lenze can only assist you in the basic
commissioning of the card. If you have special questions about programming,
the Hilscher company will help you after contacting Lenze. There, also
chargeable services can be ordered.
Usually, the communication card in the IPC is already mounted and the driver is installed
and configured. Thus, the following steps are only required if the communication card has
been ordered separately or the system is to be set up anew.
The "cifX Device Driver" and the corresponding documentation can be found on the "PC
based Automation" DVD or on the Internet at www.Lenze.com in the download area.
34
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Page 35
Electrical installation
Wiring and Configuration
MC−PBM, MC−PBS
X How to install the device driver:
1. Switch on the IPC after installing the communication card.
The operating system recognises the new hardware and the "Found New Hardware
Wizard" starts.
2. Select Install from a list or specific location.
3. Insert the "PC based Automation" DVD into the DVD drive and click Next.
4. Select the Search the best driver in these locations option field and the Searchexchangeable disk storage (floppy disk, CD,..) control field in the following dialog.
5. Click Next.
The CifX driver is installed. The installation progress is displayed. At the end, the wizard
reports that the software for the "cifX PCI/PCIe Device" has been installed.
6. Click Complete.
7. Check if the communication card has been installed correctly:
– Start the Windows
– If you have set the "classic view", double−click the System entry. If you have set the
"category view", select Performance and MaintenanceWSystem.
– Select the Hardware register from the "System properties" dialog.
The device manager is opened. If no error is reported under "CIFx Communication
Interface" W "CifX PCI/PCIe Device", the communication card has been installed
correctly.
â
system control.
4
BA_MC−Card EN 1.0
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Page 36
4
Electrical installation
Wiring and Configuration
MC−PBM, MC−PBS
X How to configure the device driver:
1. Start the "cifX Driver Setup Utility":
– Open the Windows
– If you have set the "classic view", double−click the cifx Setup entry. If you have set
the "category view", first select Other Control Panel Options in the left window
area and then double−click the cifx Setup entry.
â
system control.
ITip!
If, in an exceptional case, the device driver is to be installed before the
communication card has been installed, start the "cifX Driver Setup Utility" via
the Windows Explorer. For this purpose, go to the x:\Programs\cifX DeviceDriver folder and double−click cifX Setup.exe.
After the application has started, its user interface is displayed. Use the object tree in
the left window area to open the corresponding dialog pages in which you assign a
firmware file to the communication card.
)Note!
The navigation pane can be shown and hidden via the Hide navigation pane /
Show navigation pane icon.
2. Assign the bus−specific firmware file to the communication channel 0 (CH#0):
– Go to the object tree and open the Active Devices folder and the (sub) folder of the
communication card (e.g. cifX0 ( )) you want to configure.
– Click the communication channel you want to assign to a firmware file. The
respective dialog page is displayed.
– Go to the Downloads (Modules) area, click the Add button and select the firmware
file (*.nxf) in the following menu.
– Confirm the selection with OK. The file path and the name of the firmware file are
displayed in the "File" list.
– Click the Apply button.
36
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Electrical installation
Wiring and Configuration
MC−PBM, MC−PBS
3. Exit the "cifX Driver Setup Utility" application via the File W Quit menu.
)Note!
Only for MC−PBM (Master):
ƒ Configure the bus via the host application or the bus configurator
"SyCon.net".
Only for MC−PBS (Slave):
ƒ Configure the bus via the warm start parameters in the "cifX Driver Setup
Utility". Further information can be obtained from the online help of the
"cifX Driver Setup Utility" and the documentation of Hilscher.
Use of the MC card in Windowsâ CE
A) IPCs
The following conditions must be met for operating the card:
4
1. There must be a "Config" folder on the CF card in the storage drive.
2. This folder must contain a firmware file named "Firmware.nxt".
3. The card must be configured:
– MC−PBS (MPI): Configuration via an end application.
– MC−PBM: There must be a "Config.dbm" file in the "Config" folder. Further
information on this can be found in the documentation for your FDT frame
application.
At the next system start, the driver loads the firmware and the configuration from the
"Config" folder to the communication card.
)Note!
No special support is provided currently if you use the communication card in
your own applications. For special projects, please contact your sales office.
B) Controller
â
In Windows
CE the card interact via control system. All required drivers are installed
)Note!
No special support is provided currently if you use the communication card in
your own applications. For special projects, please contact your sales office.
BA_MC−Card EN 1.0
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4
Electrical installation
Wiring and Configuration
MC−PNC, MC−PND
4.3.5MC−PNC, MC−PND
Wiring
DescriptionConnection typeCable type
Ethernet connection
18
MC−PNx−003
*Bridged and terminated by RC circuit against PE
**Bridged and terminated by RC circuit against PE
The device supports the auto−crossover function where RX and TX can be
exchanged, if required.
RJ45 socket
Network cable CAT5 S/UTP or
CAT5e S/FTP (recommended),
cable length max. 100 m
)Note!
If the RJ45 plug connection is exposed to oscillating or vibrating stress:
ƒ Use a strain relief in the immediate vicinity of the RJ45 socket.
ƒ Select the contact surface on which the device is mounted as fixing point of
the strain relief.
ƒ Comply with the related minimum bending radius of the cable used.
38
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BA_MC−Card EN 1.0
Page 39
Electrical installation
Wiring and Configuration
MC−PNC, MC−PND
Use of the MC card in Windowsâ XP or Windowsâ Embedded Standard 2009
In order to use the communication card in Windowsâ XP, a device driver is required.
The device driver assumes the entire management of the interface and contains a simple
C interface which is addressed via a DLL. The user is only responsible for the transfer of the
correct parameters to the device driver. All dependencies on the operating system like
interrupt management and time monitoring are executed by the driver.
The driver comprises all functions for initialising, parameter setting, exchanging data, and
reading out status information. It operates in the polling or interrupt mode and controls
maximally two cards in an IPC.
Together with the device drivers, example programs are supplied in the source code for a
quick training. Other components are an installation program for registration at the
operating system and the SyCon.net bus configurator of the master.
)Note!
The communication card is based on the netX technology of the Hilscher
company (¶ 44). Further information on the programming interface and
programming examples for the CIF Device Driver can be obtained from the
Hilscher company.
Only drivers approved by Lenze may be used.
Addressing the communication card from your own applications requires
special programming skills. Lenze can only assist you in the basic
commissioning of the card. If you have special questions about programming,
the Hilscher company will help you after contacting Lenze. There, also
chargeable services can be ordered.
4
Usually, the communication card in the IPC is already mounted and the driver is installed
and configured. Thus, the following steps are only required if the communication card has
been ordered separately or the system is to be set up anew.
The "cifX Device Driver" and the corresponding documentation can be found on the "PC
based Automation" DVD or on the Internet at www.Lenze.com in the download area.
BA_MC−Card EN 1.0
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39
Page 40
4
Electrical installation
Wiring and Configuration
MC−PNC, MC−PND
X How to install the device driver:
1. Switch on the IPC after installing the communication card.
The operating system recognises the new hardware and the "Found New Hardware
Wizard" starts.
2. Select Install from a list or specific location.
3. Insert the "PC based Automation" DVD into the DVD drive and click Next.
4. Select the Search the best driver in these locations option field and the Searchexchangeable disk storage (floppy disk, CD,..) control field in the following dialog.
5. Click Next.
The CifX driver is installed. The installation progress is displayed. At the end, the wizard
reports that the software for the "cifX PCI/PCIe Device" has been installed.
6. Click Complete.
7. Check if the communication card has been installed correctly:
– Start the Windows
– If you have set the "classic view", double−click the System entry. If you have set the
"category view", select Performance and MaintenanceWSystem.
– Select the Hardware register from the "System properties" dialog.
The device manager is opened. If no error is reported under "CIFx Communication
Interface" W "CifX PCI/PCIe Device", the communication card has been installed
correctly.
â
system control.
40
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BA_MC−Card EN 1.0
Page 41
Electrical installation
Wiring and Configuration
MC−PNC, MC−PND
X How to configure the device driver:
1. Start the "cifX Driver Setup Utility":
– Open the Windows
– If you have set the "classic view", double−click the cifx Setup entry. If you have set
the "category view", first select Other Control Panel Options in the left window
area and then double−click the cifx Setup entry.
â
system control.
ITip!
If, in an exceptional case, the device driver is to be installed before the
communication card has been installed, start the "cifX Driver Setup Utility" via
the Windows Explorer. For this purpose, go to the x:\Programs\cifX DeviceDriver folder and double−click cifX Setup.exe.
After the application has started, its user interface is displayed. Use the object tree in
the left window area to open the corresponding dialog pages in which you assign a
firmware file to the communication card.
4
)Note!
The navigation pane can be shown and hidden via the Hide navigation pane /
Show navigation pane icon.
2. Assign the bus−specific firmware file to the communication channel 0 (CH#0):
– Go to the object tree and open the Active Devices folder and the (sub) folder of the
communication card (e.g. cifX0 ( )) you want to configure.
– Click the communication channel you want to assign to a firmware file. The
respective dialog page is displayed.
– Go to the Downloads (Modules) area, click the Add button and select the firmware
file (*.nxf) in the following menu.
– Confirm the selection with OK. The file path and the name of the firmware file are
displayed in the "File" list.
– Click the Apply button.
BA_MC−Card EN 1.0
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4
Electrical installation
Wiring and Configuration
MC−PNC, MC−PND
3. Exit the "cifX Driver Setup Utility" application via the File W Quit menu.
)Note!
Only for MC−PNC (Controller):
ƒ Configure the bus via the host application or the bus configurator
"SyCon.net".
Only for MC−PND (Device):
ƒ Configure the bus via the warm start parameters in the "cifX Driver Setup
Utility". Further information can be obtained from the online help of the
"cifX Driver Setup Utility" and the documentation of Hilscher.
Use of the MC card in Windowsâ CE
A) IPCs
The following conditions must be met for operating the card:
1. There must be a "Config" folder on the CF card in the storage drive.
2. This folder must contain a firmware file named "Firmware.nxt".
3. The card must be configured:
– MC−PBS (MPI): Configuration via an end application.
– MC−PBM: There must be a "Config.dbm" file in the "Config" folder. Further
information on this can be found in the documentation for your FDT frame
application.
At the next system start, the driver loads the firmware and the configuration from the
"Config" folder to the communication card.
)Note!
No special support is provided currently if you use the communication card in
your own applications. For special projects, please contact your sales office.
B) Controller
At the time the Lenze controllers can only communicate with the MC−PND via control
system, not with the MC−PNC.
In Windows
â
CE the card interact via control system. All required drivers are installed
42
)Note!
No special support is provided currently if you use the communication card in
your own applications. For special projects, please contact your sales office.
l
BA_MC−Card EN 1.0
Page 43
Use of the PCAN view/PCAN Explorer with MC−CAN2
5Appendix
5.1Use of the PCAN view/PCAN Explorer with MC−CAN2
Peak System Technik GmbH provides the PCAN Explorer software for the diagnostics of a
CAN network. The PCAN view program is the basic free−of−charge version of this program.
When using these programs with the MC−CAN2 card, please observe the following:
ƒ In the PCAN software, the MC−CAN2 card is not represented as hardware but as
client of a network. For this reason, the networks in the PCAN software are
represented as "internal networks" as if these networks would have no connection
to a hardware.
ƒ The status bar of the PCAN Explorer indicates a symbol with a crossed out hardware
even with a correct connection. Information such as "Busheavy" is not displayed in
the status bar.
ƒ The PCAN view shows information such as "Busheavy" only for one second, then it
disappears again.
Appendix
5
The network names are defined as follows:
Expansion slotConnectionNetwork name
MC 1CAN 1LSysbusNet1
MC 1CAN 2LSysbusNet2
MC 2CAN 1LSysbusNet3
MC 2CAN 2LSysbusNet4
The following illustration shows how the MC−CAN2 and the connected networks are
represented in the PCAN stat diagnostic program.
BA_MC−Card EN 1.0
The baud rate is exclusively selected via the system bus configurator, not via network
names.
The windows "Receive" and Transmit" now continuously show the telegrams.
Details of the PCAN view, PCAN stat and PCAN Explorer programs can be found in the
corresponding online helps.