Lenze L-force 9400 Hardware Manual
EDS94SPP101
.W@D
Ä.W@Dä
L−force Drives
Hardware Manual
9400
E94A..., E94B...
Servo Drives 9400
0Fig. 0Tab. 0
Contents i
1 Preface 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1 The 9400 Servo Drives product range 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1.1 The system 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1.2 Features 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1.3 System overview 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2 About this Hardware Manual 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.1 Information provided by the Hardware Manual 12. . . . . . . . . . . . . . . . . . . .
1.2.2 Products to which the Hardware Manual applies 13. . . . . . . . . . . . . . . . . . .
1.3 Document history 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4 Conventions used 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.5 Notes used 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.6 Legal regulations 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.7 Terms and abbreviations used 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 Safety instructions 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1 General safety and application notes for Lenze controllers 24. . . . . . . . . . . . . . . . . .
2.2 General safety and application notes for Lenze motors 27. . . . . . . . . . . . . . . . . . . . .
2.3 Residual hazards 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3 Single−axis controllers 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1 Device features 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 Overview of the devices 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3 General data and operating conditions 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4 Rated data 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4.1 Overview 43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4.2 Operation at rated mains voltage 230 V 46. . . . . . . . . . . . . . . . . . . . . . . . . .
3.4.3 Operation at rated mains voltage 400 V 49. . . . . . . . . . . . . . . . . . . . . . . . . .
3.4.4 Operation with rated mains voltage 480 V 55. . . . . . . . . . . . . . . . . . . . . . . .
3.4.5 Fuses and cable cross−sections 61. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4.6 Overcurrent operation 65. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4.7 Current−time diagrams 71. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5 Device description 80. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5.1 Devices in the range 2 ... 24 A (0.37 ... 11 kW) 80. . . . . . . . . . . . . . . . . . . . . .
3.5.2 Devices in the range 32 ... 104 A (15 ... 55 kW) 82. . . . . . . . . . . . . . . . . . . . .
3.5.3 Devices in the range 145 ... 245 A (75 ... 130 kW) 84. . . . . . . . . . . . . . . . . . .
3.5.4 Device 292 A (150 kW) 86. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5.5 Devices in the range 366 ... 460 A (190 ... 240 kW) 88. . . . . . . . . . . . . . . . . .
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3.6 Mechanical installation 90. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.6.1 Important notes 90. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.6.2 Devices in the range 2 ... 24 A (0.37 ... 11 kW) 91. . . . . . . . . . . . . . . . . . . . . .
3.6.3 Devices in the range 32 ... 104 A (15 ... 55 kW) 94. . . . . . . . . . . . . . . . . . . . .
3.6.4 Devices in the range 145 ... 292 A (75 ... 150 kW) 95. . . . . . . . . . . . . . . . . . .
3.6.5 Devices in the range 366 ... 460 A (190 ... 240 kW) 96. . . . . . . . . . . . . . . . . .
3.7 Wiring 97. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.7.1 Important notes 97. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.7.2 Safety instructions for the installation according to UL/CSA 99. . . . . . . . .
3.7.3 Earthing of internal EMC filters 108. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.7.4 Devices in the range 2 ... 24 A (0.37 ... 11 kW) 113. . . . . . . . . . . . . . . . . . . . . .
3.7.5 Devices in the range 32 ... 104 A (15 ... 55 kW) 122. . . . . . . . . . . . . . . . . . . . .
3.7.6 Devices in the range 145 ... 245 A (75 ... 130 kW) 127. . . . . . . . . . . . . . . . . . .
3.7.7 Device 292 A (150 kW) 134. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.7.8 Devices in the range 366 ... 460 A (190 ... 240 kW) 140. . . . . . . . . . . . . . . . . .
3.8 Control terminals 146. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.9 Device modules 163. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.10 Preparing the commissioning procedure 164. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 Multi−axis controllers 165. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1 Device features 165. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2 Overview of the devices 166. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3 General data and operating conditions 167. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4 Rated data 172. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4.1 Overview 172. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4.2 Operation in 230−V−AC system 174. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4.3 Operation in 400−V−AC system 175. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4.4 Operation in 480−V−AC system 176. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4.5 Fuses and cable cross−sections 177. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4.6 Overcurrent operation 178. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4.7 Current−time diagrams 182. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.5 Device description 188. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.5.1 Devices in the range 2 ... 32 A (0.37 ... 15 kW) 188. . . . . . . . . . . . . . . . . . . . . .
4.5.2 Devices in the range 47 ... 59 A (22 ... 30 kW) 190. . . . . . . . . . . . . . . . . . . . . . .
4.6 Mechanical installation 192. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.6.1 Important notes 192. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.6.2 Devices in the range 2 ... 32 A (0.37 ... 15 kW) 193. . . . . . . . . . . . . . . . . . . . . .
4.6.3 Devices in the range 47 ... 59 A (22 ... 30 kW) 197. . . . . . . . . . . . . . . . . . . . . . .
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4.7 Wiring 198. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.7.1 Important notes 198. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.7.2 Safety instructions for the installation according to UL/CSA 200. . . . . . . . .
4.7.3 Earthing of internal EMC filters 204. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.7.4 Devices in the range 2 ... 32 A (0.37 ... 15 kW) 206. . . . . . . . . . . . . . . . . . . . . .
4.7.5 Devices in the range 47 ... 59 A (22 ... 30 kW) 215. . . . . . . . . . . . . . . . . . . . . . .
4.8 Control terminals 219. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.9 Device modules 236. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.10 Preparing the commissioning procedure 237. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5 Power supply module 238. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1 Device features 238. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2 General data and operating conditions 239. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3 Rated data 242. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3.1 Overview 242. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3.2 Operation at rated mains voltage 230 V 243. . . . . . . . . . . . . . . . . . . . . . . . . .
5.3.3 Operation at rated mains voltage 400 V 245. . . . . . . . . . . . . . . . . . . . . . . . . .
5.3.4 Operation with rated mains voltage 480 V 247. . . . . . . . . . . . . . . . . . . . . . . .
5.3.5 Fuses and cable cross−sections 249. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3.6 Mains filters for power supply modules 251. . . . . . . . . . . . . . . . . . . . . . . . . .
5.4 Device description 254. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.4.1 Devices in the range 10 ... 36 A (4 ... 18 kW) 254. . . . . . . . . . . . . . . . . . . . . . . .
5.4.2 Devices in the range 100 ... 245 A (48 ... 119 kW) 256. . . . . . . . . . . . . . . . . . .
5.5 Mechanical installation 258. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.5.1 Important notes 258. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.5.2 Devices in the range 10 ... 36 A (4 ... 18 kW) 259. . . . . . . . . . . . . . . . . . . . . . . .
5.5.3 Devices in the range 100 ... 245 A (48 ... 119 kW) 263. . . . . . . . . . . . . . . . . . .
5.6 Wiring 267. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.6.1 Important notes 267. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.6.2 Safety instructions for the installation according to UL/CSA 269. . . . . . . . .
5.6.3 Design of the cables 271. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.6.4 Devices in the range 10 ... 36 A (4 ... 18 kW) 272. . . . . . . . . . . . . . . . . . . . . . . .
5.6.5 Devices in the range 100 ... 245 A (48 ... 119 kW) 276. . . . . . . . . . . . . . . . . . .
5.7 Control terminals 281. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.8 Final works 284. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6 Regenerative power supply modules 285. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1 Device features 285. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2 General data and operating conditions 286. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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6.3 Rated data 289. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3.1 Overview 289. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3.2 Operation at rated mains voltage 230 V 290. . . . . . . . . . . . . . . . . . . . . . . . . .
6.3.3 Operation at rated mains voltage 400 V 292. . . . . . . . . . . . . . . . . . . . . . . . . .
6.3.4 Operation with rated mains voltage 480 V 294. . . . . . . . . . . . . . . . . . . . . . . .
6.3.5 Regenerative feedback with brake chopper 296. . . . . . . . . . . . . . . . . . . . . . .
6.3.6 Fuses and cable cross−sections 298. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3.7 Current−time diagrams 299. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3.8 Mains filters for regenerative power supply modules 302. . . . . . . . . . . . . . .
6.4 Device description 305. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.5 Mechanical installation 309. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.5.1 Important notes 309. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.5.2 Dimensions 310. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.5.3 Arrangement of the devices 313. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.5.4 Mounting steps 314. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.6 Wiring 315. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.6.1 Important notes 315. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.6.2 Safety instructions for the installation according to UL/CSA 317. . . . . . . . .
6.6.3 Connection plan 319. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.6.4 Earthing of internal EMC filters 320. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.6.5 Connecting busbars 323. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.6.6 Design of the cables 324. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.6.7 How to connect the shield 324. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.6.8 Terminal assignment 325. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.6.9 Wiring of control connections 328. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.7 Device modules 333. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.8 Final works 334. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.8.1 Initial commissioning on 400 V mains voltage 334. . . . . . . . . . . . . . . . . . . . .
6.8.2 Initial commissioning on 230 V or 480 V mains voltage 334. . . . . . . . . . . . .
6.8.3 Further settings 334. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7 DC−bus operation 335. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1 Introduction 335. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.1 Terminology and abbreviations used 335. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.2 Comparison single−axis controllers / multi−axis controllers 336. . . . . . . . . .
7.1.3 Advantages of a drive system 336. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.4 General information on the accessories 337. . . . . . . . . . . . . . . . . . . . . . . . . .
7.2 Conditions for trouble−free DC−bus operation 338. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.1 Voltages 338. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.2 Number of feeding points 338. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.3 Other conditions 338. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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7.3 DC−bus variants 339. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3.1 Supply from a supply module 339. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3.2 Supply from controllers 340. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.4 Rated data 341. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.4.1 General data 341. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.4.2 DC−supply power 343. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.4.3 DC−power requirements 347. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.4.4 DC fuses 349. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.5 Basic dimensioning 352. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.5.1 General information 352. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.5.2 Power distribution of controllers 353. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.5.3 Motor efficiency 354. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.5.4 Power loss of devices 354. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.5.5 Determining the power requirements 354. . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.5.6 Determining the regenerative power requirements 354. . . . . . . . . . . . . . . . .
7.5.7 Cable protection 355. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.5.8 Filters 355. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.5.9 Cables 359. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.6 Braking operation in a drive system 360. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.6.1 Basic considerations 360. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.7 Application examples 361. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.7.1 Example 1 − supply module with multi−axis controllers 361. . . . . . . . . . . . .
7.7.2 Example 2 − single−axis controller with multi axes 362. . . . . . . . . . . . . . . . . .
8 Accessories (overview) 363. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.1 System overview 363. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2 Overview of accessories 365. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3 Communication modules 368. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3.1 Safety instructions 368. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3.2 Important notes 368. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3.3 Mounting 369. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3.4 Dismounting 369. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3.5 Possible device module combinations 370. . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3.6 Ethernet interface 371. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3.7 DeviceNet 390. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3.8 PROFIBUS® 396. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3.9 PROFINET® 401. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3.10 CANopen® 404. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3.11 INTERBUS 407. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EDS94SPP101 EN 10.2
7
Contentsi
8.4 Function modules 410. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.4.1 Safety instructions 410. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.4.2 Mounting 411. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.4.3 Dismounting 411. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.4.4 Digital frequency 412. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.5 Memory modules 416. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.5.1 Safety instructions 416. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.5.2 Mounting 417. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.5.3 Dismounting 417. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.5.4 Setting CAN node address and baud rate 418. . . . . . . . . . . . . . . . . . . . . . . . .
8.5.5 Memory module MM220 419. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.5.6 Memory module MM330 420. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.5.7 Memory module MM340 421. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.5.8 Memory module MM430 422. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.5.9 Memory module MM440 423. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.6 Safety modules 424. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.6.1 Safety instructions 424. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.6.2 Identification 425. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.6.3 Mounting 426. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.6.4 Dismounting 426. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.6.5 SM0 427. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.6.6 SM100 428. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.6.7 SM301 433. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.6.8 SM302 443. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.7 Motor holding brake control modules 444. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.7.1 Overview 444. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.7.2 Safety instructions 448. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.7.3 Safety instructions for the installation according to UL/CSA 449. . . . . . . . .
8.7.4 Motor holding brake control module E94AZHX0051 451. . . . . . . . . . . . . . . .
8.7.5 Motor holding brake control module E94AZHA0051 458. . . . . . . . . . . . . . . .
8.7.6 Motor holding brake control module E94AZHY0101 465. . . . . . . . . . . . . . . .
8.7.7 Motor holding brake control module E94AZHB0101 472. . . . . . . . . . . . . . . .
8.7.8 Motor holding brake control module E94AZHY0025 479. . . . . . . . . . . . . . . .
8.7.9 Motor holding brake control module E94AZHN0025 484. . . . . . . . . . . . . . . .
8.7.10 Motor holding brake control module E94AZHY0026 490. . . . . . . . . . . . . . . .
8.7.11 Motor holding brake control module E94AZHN0026 496. . . . . . . . . . . . . . . .
8.8 Accessories for diagnostics 502. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.8.1 USB diagnostic adapter 502. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.8.2 Keypad 504. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.8.3 Hand−held terminal 511. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8
EDS94SPP101 EN 10.2
Contents i
8.9 Components for operation in the DC−bus connection 516. . . . . . . . . . . . . . . . . . . . . . .
8.9.1 DC−feeding point 516. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.9.2 Busbar mounting set E94AZJA003 526. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.9.3 Busbar mounting set E94AZJA007 529. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.9.4 Busbar mounting set E94AZJA024 532. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.10 Filters 535. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.10.1 Mains filters for single−axis controllers E94AZMSxxxx 3 ... 31 A 537. . . . . .
8.10.2 Mains filters for power supply modules E94AZMPxxxx (8 ... 29 A) 544. . . .
8.10.3 Mains filters for power supply modules E94AZMPxxxx (82 ... 200 A) 551. .
8.10.4 Mains filters for regenerative power supply modules
E94AZMRxxxx (26 ... 47 A) 559. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.10.5 RFI filters for single−axis controllers E94AZRSxxxx (4 ... 29 A) 566. . . . . . . .
8.10.6 RFI filters for single−axis controllers E94AZRSxxxx (54 ... 95 A) 573. . . . . . .
8.10.7 RFI filters for single−axis controllers E94AZRSxxxx (180 ... 415 A) 580. . . . .
8.10.8 RFI filters for power supply modules E94AZRPxxxx (8 ... 29 A) 584. . . . . . . .
8.10.9 RFI filters for power supply modules E94AZRPxxxx (82 ... 200 A) 591. . . . . .
8.10.10 Sinusoidal filters EZS3−xxxA200 4 ... 90 A 598. . . . . . . . . . . . . . . . . . . . . . . . .
8.10.11 Sinusoidal filters EZS3−xxxA200 115 ... 150 A 606. . . . . . . . . . . . . . . . . . . . . .
8.10.12 Sinusoidal filters EZS3−xxxA200 180 ... 480 A 612. . . . . . . . . . . . . . . . . . . . . .
8.11 General accessories 617. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.11.1 Shield mounting 617. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.11.2 Brake resistors 620. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.11.3 Power supply unit 634. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9 Index 642. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EDS94SPP101 EN 10.2
9
1
Preface
The 9400 Servo Drives product range
The system
1 Preface
1.1 The 9400 Servo Drives product range
1.1.1 The system
9400 Servo Drives range is the product family with the components required for an
intelligent servo drive system in automation. The product range comprises
ƒ servo drive controllers
ƒ I/O components
ƒ software
ƒ accessories
ƒ motors
ƒ gearboxes
ƒ DC−supply modules
1.1.2 Features
The Servo Drives 9400 feature:
ƒ compact design
ƒ wide power range
ƒ innovative installation concept
ƒ intelligent technology functions
ƒ high control precision
ƒ scalable safety technology
1.1.3 System overview
The following figure shows the most important components for the implementation of a
drive system with the Servo Drives 9400 product range.
On the way from the mains connection to the motor, you can see the basic principle of a
drive system on the left path. On the right path, the basic principle of a single−axis drive is
described.
10
In accordance with the requirements of your drive solution, your drive system can be
equipped or extended with specially adapted components.
EDS94SPP101 EN 10.2
Preface
The 9400 Servo Drives product range
System overview
1
0
1
8
567
9
:
;
>?
=
@./
Mains voltage 3/PE AC 180 ... 528 V ±0 % or 3/PE AC 340 ... 528 V ±0 %
(depending on the device size/device power)
Mains fusing (not contained in the delivery programme)
Single Drives 9400 31
and corresponding installation backplanes
Mains filter for Single Drives 9400 537
RFI filter for Single Drives 9400 566
Multi Drives 9400 165
and corresponding installation backplanes
Power supply modules 9400
238, 285
(for DC bus installations with Multi Drives 9400)
Mains filter for power supply modules 9400 544
RFI filter for power supply modules 9400 584
2
3
4
<
=
SSP94SYS01
EDS94SPP101 EN 10.2
Equipment for all axis modules (device−dependent options):
Communication modules and extension modules 368
Memory modules 416
Safety modules 424
Motor holding brake control modules 444
Brake resistors 620
Diagnostic adapters 502
L−force Engineer (software)
Servo motors
Geared servo motors ( " )
Standard geared motors ( " )
Motor cables/system cables
(manual "System cables")
(motor catalogue)
11
1
1.2 About this Hardware Manual
1.2.1 Information provided by the Hardware Manual
Preface
About this Hardware Manual
Information provided by the Hardware Manual
Target group
This Hardware Manual is intended for all persons who install, commission, and adjust 9400
servo controllers.
Together with the catalog it forms the basis of project planning for the manufacturers of
machines and plants.
Contents
This Hardware Manual is meant as an addition to the Mounting Instructions included in
the scope of supply:
ƒ The features and functions are described in detail.
ƒ It provides detailed information on additional ranges of application.
How to find information
Each chapter forms a complete unit and informs you about an individual subject:
ƒ You therefore only have to read the chapter containing the information you need.
ƒ The Table of Contents and Index help you to find all information about a certain
topic.
ƒ Descriptions and data of other Lenze products (drive PLC, Lenze geared motors,
Lenze motors, ...) can be found in the corresponding catalogs, Operating Instructions
and Manuals. The required documentation can be ordered at your Lenze sales
partner or downloaded as PDF file from the Internet.
Tip!
Information and tools concerning the Lenze products can be found in the
download area at
www.lenze.com
12
EDS94SPP101 EN 10.2
Preface
About this Hardware Manual
Products to which the Hardware Manual applies
1
1.2.2 Products to which the Hardware Manual applies
Power modules
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
E94 x x x E xxx x x xx xx xx −
Type / product range
9400 Servo Drives
Version
A = 1.
B = 2.
N = not relevant
Version
S = single−axis controller (Single Drive)
M = multi−axis controller (Multi Drive)
P = power supply module
R = regenerative power supply module
Variant
H = HighLine
N = not relevant
P = PLC
Mechanical version
E = Installation
Rated current (rounded)
e.g. 007 = 7 A, 024 = 23.5 A
Voltage class
2 = 230 V ~ / 300 V =
4 = 400 V ~ / 540 V =
Safety module in MSI (place 7 of the extension modules)
A ... F
Memory module in MMI (places 7 and 8 of the extension modules)
22 ... 44
Extension module in MXI2 (places 7 and 8 of the extension modules)
xx
Extension module in MXI1 (places 7 and 8 of the extension modules)
xx
In the case of complete devices, the type code can contain a 5−place item of information regarding the configured
installation backplane, whereby this information appears at place 19 after the separator (see places 7 to 14,
power−related accessories).
In addition, a 6−place item of information regarding an integrated motor holding brake control module can be
contained (see places 6 to 14, performance−related accessories. "N" means "Not relevant".
With the help of the type code, you can identify supplied products on the basis of the information on the nameplate.
In the product catalogue, you can find the possible configuration in order to order the product.
EDS94SPP101 EN 10.2
13
1
Preface
About this Hardware Manual
Products to which the Hardware Manual applies
Extension modules
1 2 3 4 5 6 7 8
E94 x Y x xx
Type / product range
9400 Servo Drives
Version
A = 1.
N = not relevant
Identification
Y = module
Module group
C = communication
F = feedback
M = memory
A = safety
Module identification
communication
CA = CANopen®
DN = DeviceNet
EN = Ethernet 2 port
EO = EtherNet/IP
EP = POWERLINK
EC = POWERLINK CN
ET = EtherCAT®
PM = PROFIBUS®
ER = PROFINET®
IB = INTERBUS
Feedback
LF = digital frequency
Memory
22 = Memory module MM220 with MC HighLevel licence
33 = Memory module MM330 with MC TopLevel licence
34 = Memory module MM340 with PLC licence
43 = Memory module MMx20 with MC TopLevel licence
44 = Memory module MMx40 with PLC licence
Safety
A = SM0 safety module
B = SM100 safety module
E = SM301safety module
F = SM302 safety module
14
EDS94SPP101 EN 10.2
Power−related accessories
Type / product range
9400 Servo Drives
Version
Identification
Z = accessories
Component class 1
H = brake control
P = mounting backplane
M = mains filter
R = RFI filter
Preface
About this Hardware Manual
Products to which the Hardware Manual applies
1 2 3 4 5 6 7 9 10 11 14
E94 A Z x x xxx x
1
Component class 2
M = multiple axes
P = power supply module
R = regenerative module
S = single axis
X,Y = type
N = not specified
Rated current (rounded)
e.g.
008 = 8 A
024 = 23.5 A
...
Voltage class
1 = 24 V =
2 = 230 V ~ / 300 V =
4 = 400 V ~ / 540 V =
EDS94SPP101 EN 10.2
15
1
Preface
About this Hardware Manual
Products to which the Hardware Manual applies
Power−independent accessories
1 2 3 4 5 6 7 8 9
E94 A Z x xxx
Type / product range
9400 Servo Drives
Version
Identification
Z = accessories
Accessory group
J = mechanical components, other
S = software
K = keypad
N = not specified
Module identification
16
EDS94SPP101 EN 10.2
1.3 Document history
Material number Version Description
.W@D 10.2 02/2018 TD29 Correction of device features
13543133 10.1 01/2018 TD29 Information on UL fuses added
13543135 10.0 12/2017 TD29 General corrections and standardisation
13514043 9.0 11/2016 TD29 New devices inserted; old devices removed
13480643 8.0 09/2015 TD15 Additions: Conformity with EAC
13344991 7.1 07/2010 TD29 Additions, corrections
13344991 7.0 07/2010 TD29 Additions, corrections
13320181 6.0 11/2009 TD15 Additions, corrections
13280002 5.0 11/2008 TD15 Additions, corrections
13261288 4.2 07/2008 TD15 Additions, corrections
13256547 4.1 06/2008 TD15 Additions, corrections
13225695 4.0 04/2007 TD15 Additions, corrections
13192254 3.1 03/2007 TD15 Additions, corrections
13192254 3.0 02/2007 TD15 Additions, corrections
13095102 2.0 09/2006 TD15 Additions, corrections (field test)
13095102 1.0 12/2005 TD15 First edition (field test)
Preface
Document history
New UL specifications in preparation
Corrections
Corrections
Document structure updated
1
EDS94SPP101 EN 10.2
17
1
Preface
Conventions used
1.4 Conventions used
This documentation uses the following conventions to distinguish between different
types of information:
Spelling of numbers
Decimal separator
Warnings
UL warnings
UR warnings
Text
Program name » « PC software
Icons
Page reference Reference to another page with additional
Documentation reference Reference to another documentation with
Point In general, the decimal point is used.
For instance: 1234.56
Given in English and French
For example: »Engineer«, »Global Drive
Control« (GDC)
information
For instance: 16 = see page 16
additional information
For example: EDKxxx = see
documentation EDKxxx
18
EDS94SPP101 EN 10.2
1.5 Notes used
The following pictographs and signal words are used in this documentation to indicate
dangers and important information:
Safety instructions
Structure of safety instructions:
Danger!
(characterises the type and severity of danger)
Note
(describes the danger and gives information about how to prevent dangerous
situations)
Pictograph and signal word Meaning
Danger!
Danger!
Stop!
Preface
Notes used
Danger of personal injury through dangerous electrical voltage.
Reference to an imminent danger that may result in death or
serious personal injury if the corresponding measures are not
taken.
Danger of personal injury through a general source of danger.
Reference to an imminent danger that may result in death or
serious personal injury if the corresponding measures are not
taken.
Danger of property damage.
Reference to a possible danger that may result in property
damage if the corresponding measures are not taken.
1
Application notes
Pictograph and signal word Meaning
Note!
Tip!
Special safety instructions and application notes
Pictograph and signal word Meaning
Warnings!
Warnings!
Important note to ensure troublefree operation
Useful tip for simple handling
Reference to another documentation
Safety note or application note for the operation according to
UL or CSA requirements.
The measures are required to meet the requirements according
to UL or CSA.
EDS94SPP101 EN 10.2
19
1
Preface
Legal regulations
1.6 Legal regulations
Labelling
Lenze drive controllers are clearly labelled and defined by the contents of the nameplate.
Manufacturer
Lenze Automation GmbH, Postfach 10 13 52, 31763 Hameln, Hans−Lenze−Str. 1, 31855
Aerzen
CE conformity
Complies with the "Low voltage" EC Directive
Application as directed
The following applies to 9400 servo controllers and the accessories:
ƒ They must only be operated under the operating conditions described in this
Hardware Manual.
ƒ They are components for open and closed loop control of control variable speed
drives with asynchronous standard motors, asynchronous servo motors, PM
synchronous servo motors.
ƒ They are components for installation into a machine.
ƒ They are components used for assembly together with other components to form a
machine.
ƒ They comply with the protection requirements of the "Low Voltage" EC Directive.
ƒ They are not machines for the purposes of the "EC "Machinery" Directive.
ƒ They are not to be used as household appliances but for industrial purposes only.
The following applies to drives with 9400 servo controllers:
ƒ They comply with the EC "Electromagnetic Compatibility" Directive if they are
installed according to the guidelines of CE−typical drive systems.
ƒ They can be used for operation at public and non−public mains.
ƒ They can be used in industrial premises as well as residential and commercial
premises.
ƒ The user is responsible for the compliance of his application with the EC Directives.
Any other use shall be deemed inappropriate!
20
EDS94SPP101 EN 10.2
Preface
Legal regulations
Liability
The information, data, and notes in this Hardware Manual met the state of the art at the
time of printing. Claims referring to drive systems which have already been supplied
cannot be derived from the information, illustrations, and descriptions given in this
Manual.
The specifications, processes, and circuitry described in this Hardware Manual are for
guidance only and must be adapted to your own application. Lenze does not take any
responsibility for the suitability of the process and circuit proposals.
The specifications in this Hardware Manual describe the product features without
guaranteeing them.
Lenze does not accept any liability for damage and failures caused by:
ƒ Disregarding the Hardware Manual
ƒ Unauthorised modifications to the controller
ƒ Operating errors
1
ƒ Improper working on and with the controller
Warranty
See Terms of sale and delivery.
Warranty claims must be made to your Lenze representative immediately after detecting
the deficiency or fault.
The warranty is void in all cases where liability claims cannot be made.
EDS94SPP101 EN 10.2
21
1
Preface
Terms and abbreviations used
1.7 Terms and abbreviations used
Controller Any frequency inverter, servo inverter, or DC speed controller
Axis, drive Lenze controller combined with a motor or geared motor and other
Basic insulation Insulation for the basic protection against dangerous shock currents
Functional insulation Insulation for perfect operation
Double insulation Basic insulation and additional insulation
Reinforced insulation Standardised insulating system, equivalent protection to double
Cxxxxx/y Subcode y of code Cxxxx
Xk/y Terminal y on terminal strip Xk (e.g. X3/28 = terminal 28 on terminal
Cross−reference to a chapter with the corresponding page number
AC AC current or AC voltage
DC DC current or DC voltage
U
[V]
LN
U
[V]
DC
[V]
U
M
Lenze drive components
insulation
(e.g. C0410/3 = subcode 3 of code C0410)
strip X3)
Rated mains voltage
DC voltage
Output voltage/voltage across the motor terminals
[A]
I
LN
I
[A]
aN
[A]
I
aM
I
[mA]
PE
[A]
I
DC
P
[kW]
N
[W]
P
V
P
[kW]
DC
[kVA]
S
N
[Nm]
M
N
f
[Hz]
max
L [mH] Inductance
R [] Resistance
DIN Deutsches Institut für Normung
Rated mains current
Rated output current
Maximum output current
Discharge current
Direct current, r.m.s. value from direct current and harmonic currents,
for the dimensioning of DC−bus cables and DC−bus fuses
Rated motor power
Inverter power loss
Power on the DC voltage side
Apparent output power of controller
Rated torque
Maximum frequency
22
EDS94SPP101 EN 10.2
Preface
Terms and abbreviations used
EMC Electromagnetic compatibility
EN European standard
IEC International Electrotechnical Commission
IP International Protection Code
NEMA National Electrical Manufacturers Association
VDE Verband deutscher Elektrotechniker
CE Communauté Européene
UL Underwriters Laboratories
1
EDS94SPP101 EN 10.2
23
2
Safety instructions
General safety and application notes for Lenze controllers
2 Safety instructions
2.1 General safety and application notes for Lenze controllers
(in accordance with Low−Voltage Directive 2014/35/EU)
For your pesonal safety
Disregarding the following basic safety measures may lead to severe personal injury and
damage to material assets:
ƒ Only use the product as directed.
ƒ Never commission the product in the event of visible damage.
ƒ Never commission the product before assembly has been completed.
ƒ Do not carry out any technical changes on the product.
ƒ Only use the accessories approved for the product.
ƒ Only use original spare parts from Lenze.
ƒ Observe all regulations for the prevention of accidents, directives and laws
applicable on site.
ƒ Transport, installation, commissioning and maintenance work must only be carried
out by qualified personnel.
– IEC 364 and CENELEC HD 384 or DIN VDE 0100 and IEC−Report 664 or
DIN VDE 0110 and national regulations for the prevention of accidents must be
observed.
– According to the basic safety information, qualified, skilled personnel are persons
who are familiar with the assembly, installation, commissioning, and operation of
the product and who have the qualifications necessary for their occupation.
ƒ Observe all specifications in this documentation.
– This is the condition for safe and trouble−free operation and the achievement of
the specified product features.
– The procedural notes and circuit details described in this documentation are only
proposals. It’s up to the user to check whether they can be transferred to the
particular applications. Lenze Automation GmbH does not accept any liability for
the suitability of the procedures and circuit proposals described.
24
ƒ According to their enclosure, Lenze controllers (frequency inverters, servo inverters,
DC speed controllers) and their components can carry a voltage, or parts of the
controllers can move or rotate during operation. Surfaces can be hot.
– Non−authorised removal of the required cover, inappropriate use, incorrect
installation or operation create the risk of severe injury to persons or damage to
material assets.
– For more information, please see the documentation.
ƒ There is a high amount of energy within the controller. Therefore always wear
personal protective equipment (body protection, headgear, eye protection, ear
protection, hand guard) when working on the controller when it is live.
EDS94SPP101 EN 10.2
Safety instructions
General safety and application notes for Lenze controllers
Intended use
Drive controllers are components designed for the installation in electrical systems or
machinery. They must not be used as household appliances. They are intended exclusively
professional and commercial purposes according to EN 61000−3−2.
When controllers are installed into machines, commissioning (i.e. starting of the operation
as directed) is prohibited until it is proven that the machine complies with the regulations
of the EC Directive 2006/42/EC (Machinery Directive); EN 60204 must be observed.
Commissioning (i.e. starting of the operation as directed) is only allowed when there is
compliance with the EMC Directive (2014/30/EU).
The inverters meet the requirements of the Low−Voltage Directive 2014/35/EU. The
harmonised standard EN 61800−5−1 applies to the inverters.
The technical data and supply conditions can be obtained from the nameplate and the
documentation. They must be strictly observed.
The actuation of the inverters in specific areas in compliance with EN61800−3 (EMC
categories) possibly requires the use of filters.
Warning: in residential environments, this product may cause high−frequency
interferences which may make the implementation of interference suppression measures
necessary.
2
Transport, storage
Please observe the notes on transport, storage, and appropriate handling.
Observe the climatic conditions according to the technical data.
Installation
The controllers must be installed and cooled according to the instructions given in the
corresponding documentation.
The ambient air must not exceed degree of pollution 2 according to EN 61800−5−1.
Ensure proper handling and avoid mechanical stress. Do not bend any components and do
not change any insulation distances during transport or handling. Do not touch any
electronic components or contacts.
Controllers contain electrostatically sensitive components which can easily be damaged
by inappropriate handling. Do not damage or destroy any electrical component since doing
so might endanger your health!
EDS94SPP101 EN 10.2
25
2
Safety instructions
General safety and application notes for Lenze controllers
Electrical connection
When working on live inverters, observe the applicable national regulations for the
prevention of accidents.
Carry out the electrical installation according to the relevant regulations (e. g. cable
cross−sections, fusing, connection to the PE conductor). Additional notes are included in
the documentation.
This documentation contains information on installation in compliance with EMC
(shielding, earthing, filter, and cables). These notes must also be observed for CE−marked
controllers. The manufacturer of the system is responsible for compliance with the limit
values demanded by EMC legislation. The controllers must be installed in housings (e.g.
control cabinets) to meet the limit values for radio interferences valid at the site of
installation. The housings must enable an EMC−compliant installation. Observe in
particular that e.g. the control cabinet doors have a circumferential metal connection to
the housing. Reduce housing openings and cutouts to a minimum.
Lenze controllers may cause a DC current in the PE conductor. If a residual current device
(RCD) is used for protection against direct or indirect contact for a controller with
three−phase supply, only a residual current device (RCD) of type B is permissible on the
supply side of the controller. If the controller has a single−phase supply, a residual current
device (RCD) of type A is also permissible. Apart from using a residual current device (RCD),
other protective measures can be taken as well, e.g. electrical isolation by double or
reinforced insulation or isolation from the supply system by means of a transformer.
Operation
If necessary, systems including controllers must be equipped with additional monitoring
and protection devices according to the valid safety regulations (e.g. law on technical
equipment, regulations for the prevention of accidents). You are allowed to adapt the
controllers to your application. Please observe the corresponding information given in the
documentation.
After the controller has been disconnected from the supply voltage, all live components
and power terminals must not be touched immediately because capacitors can still be
charged. Please observe the corresponding stickers on the controller.
Keep all protective covers and doors closed during operation.
Safety functions
Certain controller versions support safety functions (e.g. "Safe torque off", formerly "Safe
standstill") according to the requirements of the EC Directive 2006/42/EC (Machinery
Directive). The notes on the integrated safety system provided in this documentation must
be observed.
Maintenance and servicing
The controllers do not require any maintenance if the prescribed conditions of operation
are observed.
26
Waste disposal
Recycle metal and plastic materials. Assembled PCBs must be disposed of professionally.
The product−specific safety and application notes given in these instructions must be
observed!
EDS94SPP101 EN 10.2
Safety instructions
General safety and application notes for Lenze motors
2.2 General safety and application notes for Lenze motors
(according to Low−Voltage Directive 2014/35/EU)
General
Low−voltage machines have dangerous, live and rotating parts as well as possibly hot
surfaces.
Synchronous machines induce voltages at open terminals during operation.
All operations serving transport, connection, commissioning and maintenance are to be
carried out by skilled, responsible technical personnel (observe EN 50110−1 (VDE 0105−1)
and IEC 60364). Improper handling can cause severe injuries or damages.
Lowvoltage machines may only be operated under the conditions that are indicated in the
section "Application as directed".
The conditions at the place of installation must comply with the data given on the
nameplate and in the documentation.
2
Application as directed
Lowvoltage machines are intended for commercial installations. They comply with the
harmonised standards of the series IEC/EN60034 (VDE 0530). Their use in potentially
explosive atmospheres is prohibited unless they are expressly intended for such use
(follow additional instructions).
Lowvoltage machines are components for installation into machines as defined in the
Machinery Directive 2006/42/EC. Commissioning is prohibited until the conformity of the
end product with this directive has been established (follow i. a. EN 60204−1).
Lowvoltage machines with IP23 protection or less are only intended for outdoor use when
applying special protective features.
The integrated brakes must not be used as safety brakes. It cannot be ruled out that factors
which cannot be influenced, such as oil ingress due to a defective Aside shaft seal, cause
a brake torque reduction.
Transport, storage
Damages must be reported immediately upon receipt to the forwarder; if required,
commissioning must be excluded. Tighten screwedin ring bolts before transport. They are
designed for the weight of the lowvoltage machines, do not apply extra loads. If necessary,
use suitable and adequately dimensioned means of transport (e. g. rope guides).
Remove transport locking devices before commissioning. Reuse them for further
transport. When storing low−voltage machines, ensure a dry, dustfree and low−vibration
(v
0.2 mm/s) environment (bearing damage while being stored).
eff
EDS94SPP101 EN 10.2
27
2
Safety instructions
General safety and application notes for Lenze motors
Installation
Ensure an even surface, solid foot/flange mounting and exact alignment if a direct clutch
is connected. Avoid resonances with the rotational frequency and double mains frequency
which may be caused by the assembly. Turn rotor by hand, listen for unusual slipping
noises. Check the direction of rotation when the clutch is not active (observe section
"Electrical connection").
Use appropriate means to mount or remove belt pulleys and clutches (heating) and cover
them with a touch guard. Avoid impermissible belt tensions.
The machines are halfkey balanced. The clutch must be halfkey balanced, too. The visible
jutting out part of the key must be removed.
If required, provide pipe connections. Designs with shaft end at bottom must be protected
with a cover which prevents the ingress of foreign particles into the fan. Free circulation of
the cooling air must be ensured. The exhaust air also the exhaust air of other machines
next to the drive system must not be taken in immediately.
Electrical connection
All operations must only be carried out by qualified and skilled personnel on the
lowvoltage machine at standstill and deenergised and provided with a safe guard to
prevent an unintentional restart.This also applies to auxiliary circuits (e. g. brake, encoder,
blower).
Check safe isolation from supply!
If the tolerances specified in EN 600341; IEC 34 (VDE 05301) voltage ±5 %, frequency ±2 %,
waveform, symmetry are exceeded, more heat will be generated and the electromagnetic
compatibility will be affected.
Observe the data on the nameplate, operating notes, and the connection diagram in the
terminal box.
The connection must ensure a continuous and safe electrical supply (no loose wire ends);
use appropriate cable terminals. The connection to the PE conductor must be safe. The
plug−in connectors must be bolt tightly (tostop).
The clearances between blank, live parts and to earth must not fall below 8 mm at
V
550 V, 10 mm at V
rated
The terminal box must be free of foreign particles, dirt and moisture. All unused cable
entries and the box itself must be sealed against dust and water.
725 V, 14 mm at V
rated
rated
1000 V.
28
EDS94SPP101 EN 10.2
Safety instructions
General safety and application notes for Lenze motors
Commissioning and operation
Before commissioning after longer storage periods, measure insulation resistance. In case
of values 1 k per volt of rated voltage, dry winding.
For trial run without output elements, lock the featherkey. Do not deactivate the
protective devices, not even in a trial run.
Check the correct operation of the brake before commissioning lowvoltage machines with
brakes.
Integrated thermal detectors do not provide full protection for the machine. If necessary,
limit the maximum current. Parameterise the controller so that the motor will be switched
off with I > I
Vibrational severities v
acceptable if the clutch is activated.
If deviations from normal operation occur, e.g. increased temperatures, noises, vibrations,
find the cause and, if required, contact the manufacturer. In case of doubt, switch off the
lowvoltage machine.
after a few seconds of operation, especially at the risk of blocking.
rated
3.5 mm/s (P
eff
15 kW) or 4.5 mm/s (P
rated
rated
> 15 kW) are
2
If the machine is exposed to dirt, clean the air paths regularly.
Shaft sealing rings and roller bearings have a limited service life.
Regrease bearings with relubricating devices while the lowvoltage machine is running.
Only use the grease recommended by the manufacturer. If the grease drain holes are
sealed with a plug, (IP54 drive end; IP23 drive and nondrive end), remove plug before
commissioning. Seal bore holes with grease. Replace prelubricated bearings (2Z bearing)
after approx. 10,000 h 20,000 h, at the latest however after 3 4 years.
The product−specific safety and application notes given in these instructions must be
observed!!
EDS94SPP101 EN 10.2
29
2
Safety instructions
Residual hazards
2.3 Residual hazards
Protection of persons
ƒ Before working on the controller, check if no voltage is applied to the power
terminals because
– because the power terminals U, V, W, +UG, −UG, Rb1 and Rb2 carry hazardous
voltages for up to 30 minutes after power−off depending on the device.
– the power terminals L1, L2, L3; U, V, W, +UG, −UG, Rb1 and Rb2 carry hazardous
voltages when the motor is stopped.
Device protection
ƒ Plug on or pull off all pluggable terminals only in deenergised condition!
ƒ Detach the controllers only in deenergised conditions from their installation
backplanes or the back panel of the control cabinet!
ƒ Cyclic switching on and off of the mains voltage can overload and destroy the input
current limitation of the controller:
– Cyclic mains switching of 5−times in 5 minutes is permissible without restrictions.
Motor protection
ƒ Depending on the controller settings, the connected motor can be overheated by:
– For instance, longer DC−braking operations.
– Longer operation of self−ventilated motors at low speed.
Protection of the machine/system
ƒ Drives can reach dangerous overspeeds (e.g. setting of high output frequencies in
connection with motors and machines unsuitable for such conditions):
– The controllers do not offer any protection against such operating conditions. Use
additional components for this purpose.
30
EDS94SPP101 EN 10.2
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