Page 1
EDSIPCx7
.N+_
Ä.N+_ä
L−force Controls
System Manual
Industrial PC
Embedded Line (EL), Command Station (CS), Cabinet PC (CPC), L−force
Controller 3241 C
System structure and configuration
l
Page 2
0Fig. 0Tab. 0
Page 3
Contents i
1 About this documentation 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1 Document history 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2 Conventions used 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3 Terminology used 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4 Notes used 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 Safety instructions 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1 General safety information 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3 Product description 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1 Application as directed 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 "Industrial PC" system 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3 Overview of designs 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.1 Embedded Line 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.2 Command Station 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.3 Cabinet PC 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4 Embedded Line (EL, MP) design 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5 Command Station (CS) design 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.6 Cabinet PC (CPC) design 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.6.1 3241 C 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.6.2 CPC 2800 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.6.3 CPC 5100 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.6.4 CPC 9100 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.7 Options 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.7.1 Overview 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.7.2 ACU UPS control unit 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.8 Accessories 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.8.1 Overview 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.9 Software 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.9.1 Operating system (accessories) 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.9.2 Other software types 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.9.3 Fan monitoring with "Smart Cool" and "FAN Service" (option) 31. . . . . . .
4 Index 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EDSIPCx7 EN 4.1
l 3
Page 4
1
About this documentation
Document history
1 About this documentation
Contents
This documentation provides you with information about the intended use of the
Industrial PC.
The present manual is part of the "PC−based automation" manual collection which you can
find on the DVDs of the same name.
Target group
This documentation is directed at qualified skilled personnel according to IEC 60364.
Qualified skilled personnel are persons who have the required qualifications to carry out
all activities involved in installing, mounting, commissioning, and operating the product.
Validity
These instructions are valid for
ƒ Embedded Line EL 1800 − EL 9800 (TC)
ƒ Monitor Panel MP 800 − 9000 DVI
ƒ Command Station CS 5800 − 9800 (TC)
ƒ Command Station CS 5000 − 9000 DVI
ƒ Cabinet PC CPC 2800, CPC 5100, CPC 9100
1.1 Document history
ƒ Cabinet PC 3241 C
Material number Version Description
.N+_ 4.1 11/2013 TD29 Description of MC cards moved in separate
13433000 4.0 03/2013 TD29 General revision
13370131 3.0 02/2011 TD29 Amended by description of MC−ISI communication
13348653 2.0 10/2010 TD31 Change of generation from x700 series to x800
13300002 1.0 06/2009 TD14 First edition
operating instruction
card
series
I Tip!
Information and auxiliary devices related to the Lenze products can be found
in the download area at
http://www.Lenze.com
4
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EDSIPCx7 EN 4.1
Page 5
About this documentation
Conventions used
1
1.2 Conventions used
This documentation uses the following conventions to distinguish between different
types of information:
Spelling of numbers
Decimal separator
Text
Program name » « PC software
Icons
Page reference ^ Reference to another page with additional
Documentation reference , Reference to another documentation with
1.3 Terminology used
Point In general, the decimal point is used.
For instance: 1234.56
For example: »Engineer«, »Global Drive
Control« (GDC)
information
For instance: ^ 16 = see page 16
additional information
For example: , EDKxxx = see
documentation EDKxxx
Term Meaning
IPC Industrial PC
CPC Cabinet PC; control cabinet PC with decentralised
display/operating unit (MP, Thin Client)
CS Command Station; stand−alone operator station
EL Embedded Line PC; for installation in control cabinets, machine
panelling, or other mounting cutouts
MP Monitor panel; external display
Thin Client Device for representing and operating applications which are
located on a remote host computer (e.g. CPC).
PLC Programmable Logic Controller
EDSIPCx7 EN 4.1
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Page 6
1
About this documentation
Notes used
1.4 Notes used
The following pictographs and signal words are used in this documentation to indicate
dangers and important information:
Safety instructions
Structure of safety instructions:
} Danger!
Pictograph and signal word Meaning
{ Danger!
} Danger!
( Stop!
(characterises the type and severity of danger)
Note
(describes the danger and gives information about how to prevent dangerous
situations)
Danger of personal injury through dangerous electrical voltage.
Reference to an imminent danger that may result in death or
serious personal injury if the corresponding measures are not
taken.
Danger of personal injury through a general source of danger.
Reference to an imminent danger that may result in death or
serious personal injury if the corresponding measures are not
taken.
Danger of property damage.
Reference to a possible danger that may result in property
damage if the corresponding measures are not taken.
Application notes
Pictograph and signal word Meaning
) Note!
I Tip!
,
Important note to ensure troublefree operation
Useful tip for simple handling
Reference to another documentation
6
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EDSIPCx7 EN 4.1
Page 7
2 Safety instructions
2.1 General safety information
Scope
The following general safety instructions apply to all Lenze drive and automation
components.
The product−specific safety and application notes given in this documentation must be
observed!
For your own safety
} Danger!
Disregarding the following basic safety measures may lead to severe personal
injury and damage to material assets!
Safety instructions
General safety information
2
ƒ Lenze drive and automation components ...
... must only be used for the intended purpose.
... must never be operated if damaged.
... must never be subjected to technical modifications.
... must never be operated unless completely assembled.
... must never be operated without the covers/guards.
... can − depending on their degree of protection − have live, movable or rotating parts
during or after operation. Surfaces can be hot.
ƒ All specifications of the corresponding enclosed documentation must be observed.
This is vital for a safe and trouble−free operation and for achieving the specified product
features.
The procedural notes and circuit details provided in this document are proposals which
the user must check for suitability for his application. The manufacturer does not
accept any liability for the suitability of the specified procedures and circuit proposals.
ƒ Only qualified skilled personnel are permitted to work with or on Lenze drive and
automation components.
According to IEC 60364 or CENELEC HD 384, these are persons ...
... who are familiar with the installation, assembly, commissioning and operation of
the product,
... possess the appropriate qualifications for their work,
... and are acquainted with and can apply all the accident prevent regulations, directives
and laws applicable at the place of use.
EDSIPCx7 EN 4.1
Transport, storage
ƒ Transport and storage in a dry, low−vibration environment without aggressive
atmosphere; preferably in the packaging provided by the manufacturer.
– Protect against dust and shocks
– Comply with climatic conditions according to the technical data.
.
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2
Safety instructions
General safety information
Mechanical installation
ƒ Install the product according to the regulations of the corresponding
documentation. In particular observe the section "Operating conditions" in the
chapter "Technical data".
ƒ Provide for a careful handling and avoid mechanical overload. During handling
neither bend components, nor change the insulation distances.
ƒ The product contains electrostatic sensitive devices which can easily be damaged by
short circuit or static discharge (ESD). Thus, electronic components and contacts
must not be touched unless ESD measures are taken beforehand.
Electrical installation
ƒ Carry out the electrical installation according to the relevant regulations (e. g. cable
cross−sections, fusing, connection to the PE conductor). Additional notes are
included in the documentation.
ƒ When working on live products, observe the applicable national regulations for the
prevention of accidents (e.g. BGV 3).
ƒ The documentation contains notes for the EMC−compliant installation (shielding,
earthing, arrangement of filters and installation of the cables). The manufacturer of
the system or machine is responsible for the compliance with the limit values
required in connection with EMC legislation.
ƒ For compliance with the limit values for radio interference emission at the site of
installation, the components − if specified in the technical data − have to be mounted
in housings (e. g. control cabinets). The housings have to enable an EMC−compliant
installation. In particular observe that for example control cabinet doors preferably
have a circumferential metallic connection to the housing. Reduce openings or
cutouts through the housing to a minimum.
ƒ Only plug in or remove pluggable terminals in the deenergised state!
Commissioning
ƒ If required, you have to equip the system with additional monitoring and protective
devices in accordance with the respective valid safety regulations (e. g. law on
technical equipment, regulations for the prevention of accidents).
Maintenance and servicing
ƒ The components are maintenance−free if the required operating conditions are
observed.
ƒ If the cooling air is polluted, the cooling surfaces may be contaminated or the air
vents may be blocked. Under these operating conditions, the cooling surfaces and air
vents must be cleaned at regular intervals. Never use sharp objects for this purpose!
ƒ After the system has been disconnected from the supply voltage, live components
and power connections must not be touched immediately because capacitors may
be charged. Please observe the corresponding notes on the device.
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EDSIPCx7 EN 4.1
Page 9
Safety instructions
General safety information
Disposal
ƒ Recycle metals and plastic materials. Ensure professional disposal of assembled
PCBs.
ƒ This device contains a battery. According to European legislation you are obliged to
dispose of batteries separately via the take−back systems specified.
2
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3
Product description
Application as directed
3 Product description
3.1 Application as directed
Lenze Industrial PCs (IPCs) are used as directed if they are exclusively used for the
implementation of operator concepts or the presentation of information in common
industrial and commercial areas. A different use, or one beyond these purposes, is not
permissible.
A use that is not intended also includes a use harbouring fatal risks or dangers which,
without the provision of exceptionally high safety measures, may result in death, injury or
damage to material assets.
Lenze Industrial PCs must not be used ...
ƒ in private areas.
ƒ in potentially explosive atmospheres.
ƒ in areas with harmful gases, oils, acids, radiation, etc.
ƒ in applications where vibration and impact loads occur, exceeding the requirements
of EN 50178.
ƒ for performing safety functions, for instance
– in air traffic control / in flight−control systems
– for the monitoring/control of nuclear reactions
– for the monitoring/control of means of mass transport
– for the monitoring/control of medical systems
– for the monitoring/control of weapon systems
Higher−level safety systems must be used to guarantee the protection of persons and
material assets!
10
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EDSIPCx7 EN 4.1
Page 11
3.2 "Industrial PC" system
The "Industrial PC" system by Lenze offers a broad platform for the creation of devices
configured in a customised manner providing corresponding hardware components for
the respective application case. For the corresponding hardware components like CPU,
ROM, RAM, etc. please refer to the current IPC catalogue.
According to the requirements of the customer application, the operator devices can be
selected from a variety of possibilities (screen size/operator panels). The consistently
implemented platform strategy with defined interfaces with regard to electronics and
mechanics allows for various combinations of the modules. Like this, the suitable system
can be implemented for virtually every application.
Apart from the standard devices there is a number of accessory components which provide
for the integration of the individually adapted Industrial PC into a variety of different
system environments.
For the Industrial PCs as component also the following complete automation systems are
offered:
Product description
"Industrial PC" system
3
ƒ Control technology
Logic & Motion with CANopen and EtherCAT (^ "Control technology" system manual)
ƒ Visualisation technology
Scalable visualisation system with CANopen, PROFIBUS, PROFINET, and Ethernet (^
"Visualisation technology" system manual)
The IPC platform is complemented by cost−optimised HMIs which are offered in fixed
configurations and which, to a limited extent, also perform automation functions. This
EL100 series is designed for the installation in control cabinet doors and is solely different
with regard to the design of the touch−sensitive touchscreen (see operating instructions
for the HMI EL100/EL100−ECO).
EDSIPCx7 EN 4.1
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3
Product description
"Industrial PC" system
Centralised and decentralised solutions
Depending on the requirements with regard to the installation of the Industrial PC, both
centralised Panel PC solutions and decentralised (separate) solutions can be selected.
Centralised solutions:The Panel PCs of the "Embedded Line (EL)" and "Command Station
(CS)" series are compact devices and combine display, operation, and electronics in a
common housing.
Fig. 3−1 Centralised Panel PC solution
Decentralised solutions:The decentralised solutions comprise separate units: the
Industrial PC of the "Cabinet PC (CPC)" series, which is preferably placed in a protected
manner in the control cabinet, and the operating unit on site (monitor panel MP or CS−DVI).
This solution has advantages with regard to cabling, operating conditions, and
accessibility.
12
Fig. 3−2 Decentralised Panel PC solution
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EDSIPCx7 EN 4.1
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Product description
"Industrial PC" system
Customised solutions
Different industry sectors and ambient conditions bring about extremely differing
requirements with regard to the design of IPCs and operator panels, which due to their
complexity cannot always be implemented by means of standard components. In these
cases Lenze is the solution partner for customised developments.
Typical developments are:
ƒ Customised decoration foil for a consistent Corporate Design
ƒ Extension with components (mouse−pad, RFID, speakers, scanner,)
ƒ Individual software adaptations
ƒ Stainless steel operator devices with minimised clearances in IP65, IP66 or IP69K.
3
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3
Product description
Overview of designs
3.3 Overview of designs
By a consequently implemented platform strategy Industrial PCs can be individually
assembled and nearly optionally scaled with regard to power, display size, and function. By
this, three different designs are provided from which the customised platform for the
automation solution can be selected in each case.
In the Embedded Line and Command Station types apart from the Industrial PCs also Thin
Clients (EL 1800 − 9800 TC, CS 5800 − 9800 TC) and monitor panels (MP 800 − 9000 DVI,
CS 5000 − 9000 DVI) are available.
Design Embedded Line Command Station Cabinet PC Cabinet PC
Type EL 1800 − 9800
EL 1800 − 9800 TC
MP 800 − 9000 DVI
CS 5800 − 9800
CS 5800 − 9800 TC
CS 5000 − 9000 DVI
CPC 2800
CPC 5100
CPC 9100
3241 C
Mounting /
installation
Enclosure Front: IP65, rear
Screen
Product benefits l Compact,
In mounting cutout
of machine
panelling / control
cabinets
side: IP20
TFT display with touch sensors
26.4 cm ... 48.3 cm
(10.4" ... 19")
mechanically
robust panel PC
l Fanless
operation is
possible as an
option
l Decentralised
design possible
l Expansible via
MC card
Stand−alone on a support
arm or wall
IP65 IP20 IP20
38.1 cm ... 48.3 cm
(15" ... 19")
l Stand−alone, robust,
command station
protected against dust
and splash water to all
sides
l Flat design housing
with rear mounting
frame
l Support arm mounting
or wall mounting
l Decentralised design
possible
l Expansible via MC card
In the control
cabinet on a wall
Externally Externally
l Compact,
mechanically
robust control
cabinet PC
l Decentralised
design
l Expansible via
MC card
cabinet on DIN rail
l Compact,
l Decentralised
l Expansible via
l Expansible via
In the control
mechanically
robust control
cabinet PC
design
MC card
I/O compound
modules
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EDSIPCx7 EN 4.1
Page 15
Product description
Overview of designs
Embedded Line
3
3.3.1 Embedded Line
Industrial PCs of the "Embedded Line (EL)" type are panel PCs for the installation in control
cabinets, machine panelling, or other mounting cutouts. They are provided with bolts and
clamping screws on the rear side for easy mounting and a safe sealing also in rough
industrial environments.
Apart from the Industrial PCs 1800 − EL 9800, also mere displays (monitor panels and Thin
Clients) are available in this design, which can be connected as a monitor to a Cabinet PC.
Thin Clients (TC): A Thin Client terminal serves to represent and operate applications on a
remotely installed host computer via a network connection. For data transmission the
Microsoft® RDP (Remote Desktop Protocol) is used. As host computer a Windows® XP
system for an operating section or a Windows® server operating system for several
operating sections is used. All processes are carried out on the connected server, the Thin
Client only providing for the display of the graphics or of the input systems for operating
the application. The computing power of the client can therefore be kept accordingly low.
Monitor panel (MP): A monitor panel is an operator terminal to use remote Industrial PCs
as a built−in variant or stand−alone terminal. Like the Embedded Line devices, they feature
corresponding front modules.
Type EL 1800 − 9800 EL 1800 − 9800 TC MP 800 − 9000 DVI
Function IPC Thin Client Monitor panel
Screen diagonal
Current supply DC24 V ±25%
Uninterruptible power
system (UPS)
Cooling With or without fan Without fan
MC card slots 2 2 −
MC card ^ 29 − −
Configurable Yes No No
Interfaces
Enclosure
Front
Rear side
Backup
26.4 cm (10.4"), 30.5 cm (12.1"), 38.1 cm (15") or
If Windows® CE 6.0 is
used: backup and restore
48.3 cm (19" inches)
Optionally via ACU UPS control unit −
3 x USB type A
1 x USB type A front panel (opt.)
1 x PS/2
1 x RS232
1 x LAN (10/100 Mbps)
IP65
IP20
− −
tool V2
20.3 cm (8"), 26.4 cm
(10.4"), 30.5 cm (12.1"),
38.1 cm (15") or 48.3 cm
(19" inches)
2 x USB type A
1 x USB type A front panel
(opt.)
1 x USB type B
1 x DVI
EDSIPCx7 EN 4.1
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3
Product description
Overview of designs
Command Station
3.3.2 Command Station
A Command Station (CS) is a stand−alone operator station which is protected against dust
and splash water at each side. The flat housing features a mounting frame on the rear side,
which can be mounted on a support arm or a wall. For the flexible implementation of
individual operating concepts the system offers numerous options and extension
consoles.
Apart from the Industrial PCs CS 5800 − 9800, also mere monitor panels and Thin Clients
are available in this design, which can be connected as a monitor to a Cabinet PC.
Thin Clients (TC): A Thin Client terminal serves to represent and operate applications on a
remotely installed host computer via a network connection. For data transmission the
Microsoft® RDP (Remote Desktop Protocol) is used. As host computer a Windows® XP
system for an operating section or a Windows® server operating system for several
operating sections is used. All processes are carried out on the connected server, the Thin
Client only providing for the display of the graphics or of the input systems for operating
the application. The computing power of the client can therefore be kept accordingly low.
Monitor panel (DVI): A monitor panel is an operator terminal to use remote Industrial PCs
as a built−in variant or stand−alone terminal. Like the command station devices, they
feature corresponding front modules and add−on components.
Type CS 5800 − 9800 CS 5800 − 9800 TC CS 5000 − 9000 DVI
Function IPC Thin Client Monitor panel
Screen diagonal 38.1 cm (15") or 48.3 cm (19")
Current supply DC 24 V ±25%
Uninterruptible power
system (UPS)
Cooling With fan
MC card slots 1 1 −
MC card ^ 29 − −
Configurable Yes No No
Interfaces
Enclosure IP65
Backup
used: backup and restore
Optionally via ACU UPS control unit −
3 x USB type A
1 x USB type A front panel (opt.)
1 x/2 x USB type A in mounting frame (opt.)
1 x PS/2
1 x RS232
1 x LAN (10/100 Mbps)
If Windows® CE 6.0 is
− −
tool V2
2 x USB type A
1 x USB type A front panel
(opt.)
1 x USB type B
1 x DVI
1 x LAN (10/100 Mbps)
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Product description
Overview of designs
Cabinet PC
3
3.3.3 Cabinet PC
The decentralised solutions comprise separate units, the Industrial PC which is preferably
placed in a protected manner in the control cabinet, and the operating unit on site. This
solution has advantages with regard to cabling, operating conditions, and accessibility.
The following can be used as a screen:
ƒ A standard monitor.
ƒ A Monitor panel of the "Command Station" or "Embedded Line" type.
With the DVI/USB extender accessories the distance between the IPC and the monitor
panel can be up to 35 m.
ƒ A Thin Client Panel of the "Command Station" or "Embedded Line" type for
representing and operating applications which are located on a remotely installed
host computer (IPC).
The Thin Client and host computer communicate via an Ethernet connection. Like this
greater distances can be covered than with an external monitor panel. Since all
processes run on the host computer and the Thin Client solely serves to display
information and to transfer entries, the CPU performance can be selected accordingly
low.
Type 3241 C CPC 2800 CPC 5100 CPC 9100
Function IPC
Current supply DC 24 V ±25% AC 115 V ... 230 V
Uninterruptible
power system (UPS)
Mounting
Cooling Without fan With or without fan With fan
MC card slots 1 2 −
MC card ^ 29 ^ 29 −
Configurable No Yes
Interfaces
Enclosure IP20 IP20 (front IP54)
Backup
Optionally via ACU UPS control unit Optionally via UPS−331
Within control
cabinet on DIN rail
3 x USB type A
1 x DVI (no VGA)
2 x LAN
(10/100 Mbps)
1 x LAN (1 Gbps)
If Windows® CE is
used: backup and
restore tool V3
Within control cabinet on a wall
3 x USB type A
1 x PS/2
1 x RS232
1 x DVI
1 x LAN
(10/100 Mbps)
If Windows® CE is
used: backup and
restore tool V2
8 x USB type A
(10/100 Mbps)
2 x PS/2
1 x RS232
1 x DVI
2 x LAN
RAID 0, 1, 5, 10
Within 19"
mounting rack
10 x USB type A
2 x PS/2
1 x RS232
1 x DVI
2 x LAN
(10/100 Mbps)
EDSIPCx7 EN 4.1
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3
Product description
Embedded Line (EL, MP) design
3.4 Embedded Line (EL, MP) design
Elements
4
3
10
PS/2
LAN
8
2
USB
5
Power
Fail
Status
6
F1
F2
+
7
F3
-
RS232
CF Card
MC Card
Reset
ACU UPS
24 V DC
0 1
Pos. Description
0 Panel PC / Thin Client / monitor panel (here EL 5800 Panel PC)
1 Front face USB port (option)
2 Screw clamp fixings
3 DVD drive (option); not for monitor panel (MP 800− 9000 DVI)
4 PC or monitor control for the monitor panel (MP 800− 9000 DVI)
5 Front face control and display elements
Overview
Panel PC EL EL 1800 / EL 1800s / EL 2800 / EL 5800 / EL 9800
Thin Client EL EL 1800 TC / EL 1800s TC / EL 2800 TC / EL 5800 TC / EL 9800 TC
Monitor Panel MP 800 DVI / MP 1000 DVI / MP 1000s DVI / MP 2000 DVI / MP 5000 DVI / MP 9000 DVI
l EL 1800 (TC): VGA touchscreen 26.4 cm (10,4")
EL 1800s (TC): SVGA touchscreen 26.4 cm (10,4")
EL 2800 (TC): SVGA touchscreen 30.5 cm (12,1")
EL 5800 (TC): XGA touchscreen 38.1 cm (15")
EL 9800 (TC): SXGA touchscreen 48.3 cm (19")
Power
Fail
Status
F1
F2
+
F3
-
l MP 800 DVI: VGA touchscreen 20.3 cm (8")
MP 10000 DVI: VGA touchscreen 26.4 cm (10,4")
MP 1000s0 DVI: SVGA touchscreen 26.4 cm (10,4")
MP 20000 DVI: SVGA touchscreen 30.5 cm (12,1")
MP 50000 DVI: XGA touchscreen 38.1 cm (15")
MP 90000 DVI: SXGA touchscreen 48.3 cm (19")
l 3 freely assignable function keys
ELx7xx−001
18
CS57x0−026
l
EDSIPCx7 EN 4.1
Page 19
Product description
Embedded Line (EL, MP) design
Panel PC EL 5820
Thin Client EL 5820 TC
Monitor Panel MP 5020 DVI
l XGA touchscreen 38.1 cm (15")
S1
S2
S3
S4
S5
S6
S7
+
Power
Fail
Status
-
F4
F3F2
F1
Esc
F11 F12F6F5 F7 F8 F9 F10
S8
S9
S10
S11
S12
S13
S14
Enter
ELx7xx−002
Panel PC EL 1850 / EL 1850s / EL 2850 / EL 5850
Thin Client EL 1850 TC / EL 1850s TC / EL 2850 TC / EL 5850 TC
Monitor Panel MP 1050 DVI / MP 1050s DVI / MP 2050 DVI / MP 5050 DVI
A
BCD
-
8
9
7
E
FGH
+6
4
5
I
JKL
3
1
2
*
M
N O P
,
.
0
/
Power
PgUp
Fail
Status
Home
End
PgDn
EscDelIns
Bs
Menu
AltCtrl
Shift
Space
Alpha
Q+R
S T
-
F1 F2 F5
F3 F4
WVU
F7F6
F11F10YXF9F8 F12
Enter
@\Z
CS57x0−028
l 12 freely assignable function keys
l 14 freely assignable special keys
l EL 1850 (TC): VGA touchscreen 26.4 cm (10.4")
EL 1750s (TC): SVGA touchscreen 26.4 cm (10.4")
EL 2850 (TC): SVGA touchscreen 30.5 cm (12.1")
EL 5850 (TC): XGA touchscreen 38.1 cm (15")
l MP 1050 DVI: VGA touchscreen 26.4 cm (10.4")
MP 1050s DVI: SVGA touchscreen 26.4 cm (10.4")
MP 2050 DVI: SVGA touchscreen 30.5 cm (12.1")
MP 5050 DVI: XGA touchscreen 38.1 cm (15")
l 12 freely assignable function keys
l Keypad, control keys, Alpha level switch−over
3
Panel PC EL 5870
Thin Client EL 5870 TC
Monitor Panel MP 5070 DVI
+
-
F4
F3F1 F2
F5
EWQ
T
R
@
€
D
SA
F
XY
GHJ
VC
OI P ÜUZ
LK
;
M
NB
,
μ
F9F8F6 F7 F10
:
.
l XGA touchscreen 38.1 cm (15")
l 12 freely assignable function keys
/
(
)
-
879
&
$
+
546
§
"
!
123
*
=
>
,
|
<
/
0
Power
Fail
Status
Bs
Entf
Bild
Einfg
AltGr
Bild
Pos1
Ende
AltStrg
F12
Esc
F11
*
~
+
Enter
Ä
Ö
\?ß
_
Space
-
CS57x0−029
l MF2 keyboard
EDSIPCx7 EN 4.1
l
19
Page 20
3
Status
F1
Fail
+
-
F3
F2
Power
Product description
Command Station (CS) design
3.5 Command Station (CS) design
Elements
0
1
8
23
9
CF Card
5
6
MC Card
ACU UPS
24 V DC
7
Pos. Description
0 Command Station (IPC, here CS 5800)
Command Station TC (Thin Client)
Command Station DVI (monitor panel)
1 Mounting frame with VESA−100 adapter surface
2 PC or monitor control for the monitor panel
3 Screen
4 Front face control and display elements
5 Front face USB port (option)
6 Mounting frame connecting plate (option)
PS/2
LAN
4
USB
RS232
Reset
CS57x0−001
Overview
Command Station CS 5800 / CS 9800
Command Station CS 5800 TC / CS 9800 TC
Command Station CS 5000 DVI / CS 9000 DVI
Power
Fail
Status
F1
F2
+
F3
-
l CS 5800 (TC): XGA touchscreen 38.1 cm (15")
CS 9800 (TC): SXGA touchscreen 48.3 cm (19")
l CS 5000 DVI: XGA touchscreen 38.1 cm (15")
CS 9000 DVI: SXGA touchscreen 48.3 cm (19")
l 3 freely assignable function keys
CS57x0−026
20
l
EDSIPCx7 EN 4.1
Page 21
Command Station CS 5810
Command Station CS 5810 TC
Command Station CS 5010 DVI
Product description
3
Command Station (CS) design
l XGA touchscreen 38.1 cm (15")
l 3 freely assignable function keys
l Up to 7 freely assignable switching elements
(^ LEERER MERKER)
l Emergency−off switch
Power
Fail
Status
F1
F2
+
F3
-
CS57x0−027
Command Station CS 5850
Command Station CS 5850 TC
Command Station CS 5050 DVI
Q+R
S T
-
F1 F2 F5
F3 F4
WVU
F7F6
Command Station CS 5870
Command Station CS 5870 TC
Command Station CS 5070 DVI
F11F10YXF9F8 F12
@\Z
A
BCD
8
7
E
FGH
4
5
I
JKL
1
2
M
N O P
.
0
PgUp
Home
PgDn
Bs
Shift
Alpha
/
(
879
$
546
"
!
123
=
,
0
Bs
l XGA touchscreen 38.1 cm (15")
-
9
+6
3
*
,
/
Power
Fail
Status
End
EscDelIns
Menu
AltCtrl
Space
Enter
CS57x0−028
l 12 freely assignable function keys
l Keypad, control keys, Alpha level switch−over
l XGA touchscreen 38.1 cm (15")
l 12 freely assignable function keys
)
-
&
+
§
*
>
|
<
/
Power
Fail
Status
l MF2 keyboard
EDSIPCx7 EN 4.1
Entf
Bild
Einfg
AltGr
Bild
Pos1
+
-
F4
F3F1 F2
F5
EWQ
T
R
@
€
D
SA
GHJ
F
XY
VC
F9F8F6 F7 F10
F11
*
OI P ÜUZ
~
+
Enter
Ä
LK
Ö
\?ß
_
;
:
M
NB
μ
Space
,
-
.
Ende
AltStrg
F12
Esc
CS57x0−029
l
21
Page 22
3
Strg
Alt
|
<
>
N
H
G
B
V
S
A
Y
X
F
D
C
K
J
M
_
-
;
:
, .
'
#
AltGr
Strg
Ö
L
Ä
Q
@
€
E
I
/
[
]
)
^
°
$
&
!
65
4
1
"
§
9
8{7
3 ³
2 ²
F6 F7
F4F3F3 F5
EscF1F1F2F2
(
ZTRWU
Rollen
Druck
Entf
Pos.
`
=
?
´
\ß}
0
F8
F9
F12
F10
F11
~
+
*
Einfg
P
O
Ü
Product description
Command Station (CS) design
Add−on components (accessories)
Operator console CSB 7
l Up to 7 freely assignable switching elements that
can be used in any combination
l Emergency−off switch
l Internal cabling for Command Station with
Combicon plug
CS57x0−030
Operator console CSB 14
l Up to 14 freely assignable switching elements that
can be used in any combination
l Emergency−off switch
l Internal cabling for Command Station with
Combicon plug
CS57x0−031
Keyboard CSB MF2 E
l MF2 keyboard with long−throw keys in stainless
steel finish
Rollen
Esc
3 ³
2 ²
Strg
Alt
Druck
F12
F10
F11
Pos.
Einfg
Entf
AltGr
Strg
l Internal cabling for Command Station with USB
plug
l Design types:
– with NUM block
– with touch pad
l Available languages:
– German, English, French
– Others on request
CS57x0−033
Add−on components with combinations of operator console and keyboard are available.
The operator consoles can be assembled with RAFI control/display elements of the RAFIX
22 FS type (printed circuit board mounting). The design is adapted to the visual appearance
of the Command Station.
Control/Display elements of type RAFIX 22 FS
l Square−law flange, dark grey
l Flat front ring, silver metallic
l Lighting by very bright LED
l Colour of fascia panel white, yellow, green, red, or blue
l Key−operated switch with two keys; different versions available
l Emergengy stop pushbutton
– With potential−free contacts
– With unlabelled yellow sticker (Æ60 mm, in accordance with DIN EN ISO
13850)
CSB−002
22
l
EDSIPCx7 EN 4.1
Page 23
3.6 Cabinet PC (CPC) design
3.6.1 3241 C
System overview
Product description
Cabinet PC (CPC) design
EPM-S701
3
3241 C
IPC 3241 C
Fig. 3−3 IPC 3241 C with connected I/O system 1000 (grey)
I/O System 1000
, For information on the I/O system 1000, please refer to the system manual
"I/O system 1000".
32xxC_005
EDSIPCx7 EN 4.1
l
23
Page 24
3
Product description
Cabinet PC (CPC) design
3241 C
Elements
1
1
0
2
4
3
5
6
Pos. Description
0 IPC 3241 C
1 Locking lever (DIN rail)
2 Backplane bus contacts
3 Guide for DIN rail with thermal connection via GapPad strips
4 Status LEDs
5 Reset button
6 Contact cover
32xxC−001
24
l
EDSIPCx7 EN 4.1
Page 25
Product description
Cabinet PC (CPC) design
CPC 2800
3
3.6.2 CPC 2800
Elements
1
2
3
0
0
4
5
6
7
8
9
:
;
Pos. Description
0 Control cabinet PC
1 DVD drive (optional)
2 PS/2
3 LAN (Ethernet)
4 Status LEDs
Error (red):
l Is lit if a power supply failure has occurred;
HD (yellow):
l Indicates access to a storage medium.
Power (green):
l Is lit when the supply voltage is present.
l Flashes (
l Is blinking (
l Is blinking (
UPS.
l Is blinking (
empty or missing).
l Blinks 4 x per second if the ACCU−PACK causes a short circuit or if the CAPS−PACK is completely
discharged.
5 USB
6 RS 232
7 CF Card
8 MC Card
9 ACU UPS
: 24 V DC
; DVI
−
) in the case of a hardware error.
−−−−−−−
−−−−−
) when the ACU UPS (optional) is being charged.
−
−−−−−−
) when there is a supply voltage failure and the device is being supplied by the ACU
−−
−−−
) when the supply voltage of the ACU UPS is too low (e.g. rechargeable battery is
−
CPC2700−001
EDSIPCx7 EN 4.1
l
25
Page 26
3
X2
X1
Product description
Cabinet PC (CPC) design
CPC 5100
3.6.3 CPC 5100
Elements
0
1
2
I
0
:
3
KEYB
4
5
6
7
8
MOUSE
X1
VGA
COM1
USB
X2
STANDBY
POWER
USB
LAN
HD
AUDIO
MIC
INOUT
CTRL
RESET
SLOTABCDEFG
;
<
=
>
?
@
9
Pos. Description
0 Control cabinet PC
1 Mains connection 115 ... 230 V AC
2 Mains switch
3 From left to right:
l Keyboard connection (PS/2)
l Mouse connection (PS/2)
4 From left to right:
l Analog monitor connection (VGA)
l Serial interface (COM1)
5 8 x USB−A
2 x Ethernet (RJ45)
6 From left to right:
l Microphone
l Audio line−out
l Audio line−in
7 Digital monitor connection (DVI on PCIe expansion card)
8 5 x PCI slot
9 PCIe x4 slot (in x16 socket)
: Optionally assigned interfaces
; DVD drive (option)
< Stand−by pushbutton
= Reset pushbutton
> From the top to the bottom:
l Power LED (is lit if mains voltage is applied)
l HD−LED (is lit if the hard disk is accessed)
l CTRL−LED (green: housing fan in operation; red: housing fan out of service)
? PE terminal screw (protective conductor)
@ Labelling field for the terminal and slot assignment
CPC5100−001
26
l
EDSIPCx7 EN 4.1
Page 27
Product description
I
0
Cabinet PC (CPC) design
CPC 9100
3
3.6.4 CPC 9100
Elements
IN
LAN
COM1
MOUSE
VGA
KEYB
012 45 6 78 9 :
3
. ;
Pos. Description
0 Control cabinet PC
1 Mains connection 115 ... 230 V AC
2 Mains switch
3 UPS control cable (only for power supply unit with integrated UPS)
4 from bottom to top:
l Keyboard connection (PS/2)
l Mouse connection (PS/2)
5 from bottom to top:
l Analog monitor connection (VGA)
l Serial interface (COM1)
6 8 x USB−A
2 x Ethernet (RJ45)
7 from bottom to top:
l Microphone
l Audio line−out
l Audio line−in
8 Digital monitor connection (DVI to PCIe expansion card)
9 5 x PCI slot
: 1 x optional PCIe x4 slot (in x16 socket)
; 3 x optionally assigned 5.25" bays (e.g. for DVD drives, hard disks in removable rack, battery packs for
UPS)
< 2 x USB−A
= No function
> from left to right:
l Power LED (is illuminated when mains voltage is applied)
l HD−LED (is illuminated when hard disk is accessed)
l Fan−LED (no function)
? Reset pushbutton
@ Power pushbutton
. Device fan (hot−swappable)
OUT
AUDIO
USB
USB
MIC
=
?
>
<@
CPC9100−001
EDSIPCx7 EN 4.1
l
27
Page 28
3
Product description
Options
Overview
3.7 Options
3.7.1 Overview
Option For the use with Function
ACU UPS control unit l CS 5800 ... CS 9800
3.7.2 ACU UPS control unit
Description
The optional ACU UPS control unit in connection with a battery or capacitor pack adds a
UPS functionality to the Industrial PC of the EL 1800−9800, CS 5800−9800, CPC 2800, and
3241 C series.
The ACU UPS control unit is either pre−equipped by the factory or can be refitted by the
Lenze Service staff.
l EL 1800 ... EL 9800
l CPC 2800
l 3241 C
For expansion of the IPC by
UPS functionality
Features of the ACU UPS control unit
with battery pack (ACCU PACK) with capacitor pack (CAPS PACK)
l Bridges a short−term mains failure or mains
fluctuations and shuts down the PC.
l Software−based configuration
l ^ Documentation for the battery pack
l Data backup in the event of mains failure.
l Not suitable for Windows XP and Windows
Embedded Standard 2009.
l Software−based configuration
l ^ Documentation for the capacitor pack
EPC50
A
C
C
U
-
P
a
c
k
ACU
0
S
3
Before
instruction
opening,
manual.
read
the
1
USV
2
FAN3
FAN2
CR2450
19
BLIGHT
USB-μCON
T4A
F1
POWER
20
1
2
ACCU
RESET
4
0 2700 battery pack or 2701 capacitor pack (accessories)
1 Connection cable (included in delivery of battery pack/capacitor pack)
2 Port on industrial PC
3 ACU UPS control unit
4 Baseboard
CS57x0−042
28
l
EDSIPCx7 EN 4.1
Page 29
3.8 Accessories
3.8.1 Overview
Accessories Function For the use with
MC−CAN2 For connection to a CAN fieldbus;
MC−ETC For connection to a EtherCAT
MC−ETH For connection to a Ethernet
MC−ISI For the connection to RS 232,
MC−PBM For connection to a PROFIBUS
MC−PBS For connection to a PROFIBUS
MC−PNC For connection to a PROFINET
MC−PND For connection to a PROFINET
DVI/USB extender For the decentralised configuration
the card features 2 independent
CAN interfaces
network
network
RS 422, or RS 485; the card has 2
independent serial interfaces
system as master
system as slave
system as control system (controller
interface connection)
system as device (device interface
connection)
between the computer unit and the
operating/display unit
Product description
Accessories
Overview
l IPC 3241 C
l IPC CPC 2800
l IPC CS 5800 − 9800
l IPC EL 1800 − 9800
l IPC 3241 C
l IPC CPC 2800
l IPC CS 5800 − 9800
l IPC EL 1800 − 9800
l IPC 3241 C
l IPC CPC 2800
l IPC CS 5800 − 9800
l IPC EL 1800 − 9800
l IPC 3241 C
l IPC CPC 2800
l IPC CS 5800 − 9800
l IPC EL 1800 − 9800
l IPC 3241 C
l IPC CPC 2800
l IPC CS 5800 − 9800
l IPC EL 1800 − 9800
l IPC 3241 C
l IPC CPC 2800
l IPC CS 5800 − 9800
l IPC EL 1800 − 9800
l IPC 3241 C
l IPC CPC 2800
l IPC CS 5800 − 9800
l IPC EL 1800 − 9800
l IPC 3241 C
l IPC CPC 2800
l IPC CS 5800 − 9800
l IPC EL 1800 − 9800
l Monitor panel MP 800 − 9000 DVI
l Monitor panel CS 5000 − 9000 DVI
l IPC 3241 C
l IPC CPC 2800
l IPC CPC 5100
l IPC CPC 9100
3
EDSIPCx7 EN 4.1
, For further information please see the corresponding separate manuals.
l
29
Page 30
3
Product description
Software
Operating system (accessories)
3.9 Software
3.9.1 Operating system (accessories)
Industrial PC Operating
EL 1800 − 9800
CS 5800 − 9800
CPC 2800, CPC 5100,
CPC 9100
EL 1800 − 9800
CS 5800 − 9800
3241 C
EL 1800 − 9800
CS 5800 − 9800
CPC 2800
1) The Industrial PC must be equipped with a hard disk.
, For further information please see the corresponding separate manuals.
3.9.2 Other software types
Industrial PC Software Description
EL 1800 − 9800 TC
CS 5800 − 9800 TC
3241 C Backup and restore
Devices with Windows CE
6.0:
EL 1800 − 9800
CS 5800 − 9800
CPC 2800
system
Windows XP
Multilanguage
Windows
Embedded
Standard 2009
Windows CEâ 6
Prof.
â
ââ
â
Thin Client connection
manager
tool V3
Backup and restore
tool V2
Description Storage medium
l Professional with SP3
l Pre−installed languages: English, German,
French, Spanish, Portuguese (Brazil),
Chinese (P.R. of China)
l Component version of Windows XP
Professional, where the necessary
software components and drivers are
factory−set.
l Pre−installed languages: English, German
l For the different processor types adapted
image files are available.
l Real−time capable operating system with
low resource requirements
l For the different processor types adapted
installations are available (not for Coreä
Duo).
l Terminal Client Manager for configuring the
connection to the server and the desired programs.
l These tools provide the possibility of copying the flash
memory to a USB stick. A restore can be carried out by
inserting the USB stick and switching on the voltage, or
by means of a tool. An option to manage the archives
can be configured.
l By carrying out a restore as described above, the
replacement device can be set to a state identical to
the one the original device had during the backup.
l For further information please refer to the backup and
restore tool manual
â
l Hard disk
l Hard disk
l Compact Flash
card
l Only 3241 C: on
flash memory of
the device
l Compact Flash
card
1)
30
, For further information please see the corresponding separate manuals.
l
EDSIPCx7 EN 4.1
Page 31
Product description
Fan monitoring with "Smart Cool" and "FAN Service" (option)
3.9.3 Fan monitoring with "Smart Cool" and "FAN Service" (option)
The "Smart Cool" and "Fan service" softwares can be used for the following IPCs:
ƒ EL 1800 − 9800
ƒ CS 5800 − 9800
ƒ CPC 2800
"Smart Cool"
Forced−ventilated industrial PCs are always provided with a temperature monitoring
system which is controlled via the "Smart Cool" software.
A thermal sensor measures the temperature inside the housing of the industrial PC. When
a preset temperature is exceeded, the fans of the industrial PC are switched on by "Smart
Cool". When the temperature has dropped again, "Smart Cool" switches off the fans.
A default setting depending on the installed PC components determines which fans in the
industrial PC are to be controlled by the software and at which temperature the fans are
to be switched on.
3
The software starts automatically together with the operating system and runs in the
background.
You can open the user interface of "Smart Cool" via the identically−named entry in the
system control. The user interface provides option boxes for selecting one of the following
states:
"Smart Cool" state: Temperature monitoring is active and operates as described above
(default setting).
"FAN on" state: All fans of the industrial PC are running continuously.
The assigned state remains selected even after a restart.
"FAN service"
The "FAN service" is installed together with "Smart Cool". It monitors the fans of the
Industrial PC and reports (Windows window) or logs (log file) the following system states:
ƒ Fan failure
ƒ Defective or empty buffer battery
The "FAN service" runs in the background and has no user interface.
Location of the "LogFanService.txt" log file:
ƒ Windows Embedded Standard 2009 and Windows XP Multilanguage in the "Smart
Cool" program folder
(e.g. "x:\Programs\Lenze\SmartCool\)
EDSIPCx7 EN 4.1
ƒ For Windows CE in the folder "x:\Storage\DeviceScanner\"
) Note!
In order to prevent the log file size from getting too large, its data are
transferred to the "LogFanService.bak" file as soon as the file size exceeds
100 kB.
l
31
Page 32
Index4
4 Index
3241 C, 23
A
ACU UPS control unit, 28
Application as directed, 10
B
Battery pack, 28
C
Cabinet PC
− 3241 C, 23
− CPC 2800, 25
− CPC 5100, 26
− CPC 9100, 27
− design, 17
− features, 14
Capacitor pack, 28
Command Station, 20, 23
− design, 16
− features, 14
Control elements, CSB 7/14, 22
CPC 2800, 25
CPC 5100, 26
CPC 9100, 27
D
Definition of notes used, 6
Definitions, 5
Design
− Command Station, 20, 23
− Embedded Line, 18
− overview, 14
Designs
− Cabinet PC, 17
− Command Station, 16
− Embedded Line, 15
Device
− control/display elements, CSB 7/14, 22
− Overview, 24
− overview, 18, 20, 25, 26, 27
Display elements, CSB 7/14, 22
Disposal, 9
E
Embedded Line, 18
− design, 15
− features, 14
F
Fan monitoring, 31
FAN Service, 31
I
I/O system 1000, 23
Industrial PC system, 11
M
Monitor panel, 17
N
Notes, definition, 6
O
Operating system, 30
Overview, 18, 20, 24, 25, 26, 27
P
Product description, 10
− application as directed, 10
S
Safety instructions, 7
− application as directed, 10
− definition, 6
− layout, 6
Smart Cool, 31
Software
− fan monitoring, 31
− Operating system, 30
T
Thin Client Panel, 17
U
UPS, 28
32
l
EDSIPCx7 EN 4.1
Page 33
V
Validity, documentation, 4
Index 4
EDSIPCx7 EN 4.1
l
33
Page 34
F
(
Ê
ü
© 11/2013
Lenze Automation GmbH
Hans−Lenze−Str. 1
D−31855 Aerzen
Germany
+49(0)51 54 /82−0
+49(0)51 54 /82 − 28 00
Lenze@Lenze.de
www.Lenze.com
Service Lenze Service GmbH
Breslauer Straße 3
D−32699 Extertal
Germany
(
Ê
008000/ 2446877 (24 h helpline)
+49(0)5154/ 82−11 12
Service@Lenze.de
EDSIPCx7 § .N+_ § EN § 4.1 § TD29
10987654321
Q
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