Lenze IPC Industrial PC System User Manual
EDSIPCx7
.N+_
Ä.N+_ä
L−force Controls
System Manual
Industrial PC
Embedded Line (EL), Command Station (CS), Cabinet PC (CPC), L−force
Controller 3241 C
System structure and configuration
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Contents i
1 About this documentation 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1 Document history 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2 Conventions used 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3 Terminology used 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4 Notes used 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 Safety instructions 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1 General safety information 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3 Product description 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1 Application as directed 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 "Industrial PC" system 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3 Overview of designs 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.1 Embedded Line 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.2 Command Station 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.3 Cabinet PC 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4 Embedded Line (EL, MP) design 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5 Command Station (CS) design 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.6 Cabinet PC (CPC) design 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.6.1 3241 C 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.6.2 CPC 2800 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.6.3 CPC 5100 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.6.4 CPC 9100 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.7 Options 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.7.1 Overview 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.7.2 ACU UPS control unit 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.8 Accessories 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.8.1 Overview 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.9 Software 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.9.1 Operating system (accessories) 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.9.2 Other software types 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.9.3 Fan monitoring with "Smart Cool" and "FAN Service" (option) 31. . . . . . .
4 Index 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EDSIPCx7 EN 4.1
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1
About this documentation
Document history
1 About this documentation
Contents
This documentation provides you with information about the intended use of the
Industrial PC.
The present manual is part of the "PC−based automation" manual collection which you can
find on the DVDs of the same name.
Target group
This documentation is directed at qualified skilled personnel according to IEC 60364.
Qualified skilled personnel are persons who have the required qualifications to carry out
all activities involved in installing, mounting, commissioning, and operating the product.
Validity
These instructions are valid for
ƒ Embedded Line EL 1800 − EL 9800 (TC)
ƒ Monitor Panel MP 800 − 9000 DVI
ƒ Command Station CS 5800 − 9800 (TC)
ƒ Command Station CS 5000 − 9000 DVI
ƒ Cabinet PC CPC 2800, CPC 5100, CPC 9100
1.1 Document history
ƒ Cabinet PC 3241 C
Material number Version Description
.N+_ 4.1 11/2013 TD29 Description of MC cards moved in separate
13433000 4.0 03/2013 TD29 General revision
13370131 3.0 02/2011 TD29 Amended by description of MC−ISI communication
13348653 2.0 10/2010 TD31 Change of generation from x700 series to x800
13300002 1.0 06/2009 TD14 First edition
operating instruction
card
series
I Tip!
Information and auxiliary devices related to the Lenze products can be found
in the download area at
http://www.Lenze.com
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EDSIPCx7 EN 4.1
About this documentation
Conventions used
1
1.2 Conventions used
This documentation uses the following conventions to distinguish between different
types of information:
Spelling of numbers
Decimal separator
Text
Program name » « PC software
Icons
Page reference ^ Reference to another page with additional
Documentation reference , Reference to another documentation with
1.3 Terminology used
Point In general, the decimal point is used.
For instance: 1234.56
For example: »Engineer«, »Global Drive
Control« (GDC)
information
For instance: ^ 16 = see page 16
additional information
For example: , EDKxxx = see
documentation EDKxxx
Term Meaning
IPC Industrial PC
CPC Cabinet PC; control cabinet PC with decentralised
display/operating unit (MP, Thin Client)
CS Command Station; stand−alone operator station
EL Embedded Line PC; for installation in control cabinets, machine
panelling, or other mounting cutouts
MP Monitor panel; external display
Thin Client Device for representing and operating applications which are
located on a remote host computer (e.g. CPC).
PLC Programmable Logic Controller
EDSIPCx7 EN 4.1
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About this documentation
Notes used
1.4 Notes used
The following pictographs and signal words are used in this documentation to indicate
dangers and important information:
Safety instructions
Structure of safety instructions:
} Danger!
Pictograph and signal word Meaning
{ Danger!
} Danger!
( Stop!
(characterises the type and severity of danger)
Note
(describes the danger and gives information about how to prevent dangerous
situations)
Danger of personal injury through dangerous electrical voltage.
Reference to an imminent danger that may result in death or
serious personal injury if the corresponding measures are not
taken.
Danger of personal injury through a general source of danger.
Reference to an imminent danger that may result in death or
serious personal injury if the corresponding measures are not
taken.
Danger of property damage.
Reference to a possible danger that may result in property
damage if the corresponding measures are not taken.
Application notes
Pictograph and signal word Meaning
) Note!
I Tip!
,
Important note to ensure troublefree operation
Useful tip for simple handling
Reference to another documentation
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EDSIPCx7 EN 4.1
2 Safety instructions
2.1 General safety information
Scope
The following general safety instructions apply to all Lenze drive and automation
components.
The product−specific safety and application notes given in this documentation must be
observed!
For your own safety
} Danger!
Disregarding the following basic safety measures may lead to severe personal
injury and damage to material assets!
Safety instructions
General safety information
2
ƒ Lenze drive and automation components ...
... must only be used for the intended purpose.
... must never be operated if damaged.
... must never be subjected to technical modifications.
... must never be operated unless completely assembled.
... must never be operated without the covers/guards.
... can − depending on their degree of protection − have live, movable or rotating parts
during or after operation. Surfaces can be hot.
ƒ All specifications of the corresponding enclosed documentation must be observed.
This is vital for a safe and trouble−free operation and for achieving the specified product
features.
The procedural notes and circuit details provided in this document are proposals which
the user must check for suitability for his application. The manufacturer does not
accept any liability for the suitability of the specified procedures and circuit proposals.
ƒ Only qualified skilled personnel are permitted to work with or on Lenze drive and
automation components.
According to IEC 60364 or CENELEC HD 384, these are persons ...
... who are familiar with the installation, assembly, commissioning and operation of
the product,
... possess the appropriate qualifications for their work,
... and are acquainted with and can apply all the accident prevent regulations, directives
and laws applicable at the place of use.
EDSIPCx7 EN 4.1
Transport, storage
ƒ Transport and storage in a dry, low−vibration environment without aggressive
atmosphere; preferably in the packaging provided by the manufacturer.
– Protect against dust and shocks
– Comply with climatic conditions according to the technical data.
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Safety instructions
General safety information
Mechanical installation
ƒ Install the product according to the regulations of the corresponding
documentation. In particular observe the section "Operating conditions" in the
chapter "Technical data".
ƒ Provide for a careful handling and avoid mechanical overload. During handling
neither bend components, nor change the insulation distances.
ƒ The product contains electrostatic sensitive devices which can easily be damaged by
short circuit or static discharge (ESD). Thus, electronic components and contacts
must not be touched unless ESD measures are taken beforehand.
Electrical installation
ƒ Carry out the electrical installation according to the relevant regulations (e. g. cable
cross−sections, fusing, connection to the PE conductor). Additional notes are
included in the documentation.
ƒ When working on live products, observe the applicable national regulations for the
prevention of accidents (e.g. BGV 3).
ƒ The documentation contains notes for the EMC−compliant installation (shielding,
earthing, arrangement of filters and installation of the cables). The manufacturer of
the system or machine is responsible for the compliance with the limit values
required in connection with EMC legislation.
ƒ For compliance with the limit values for radio interference emission at the site of
installation, the components − if specified in the technical data − have to be mounted
in housings (e. g. control cabinets). The housings have to enable an EMC−compliant
installation. In particular observe that for example control cabinet doors preferably
have a circumferential metallic connection to the housing. Reduce openings or
cutouts through the housing to a minimum.
ƒ Only plug in or remove pluggable terminals in the deenergised state!
Commissioning
ƒ If required, you have to equip the system with additional monitoring and protective
devices in accordance with the respective valid safety regulations (e. g. law on
technical equipment, regulations for the prevention of accidents).
Maintenance and servicing
ƒ The components are maintenance−free if the required operating conditions are
observed.
ƒ If the cooling air is polluted, the cooling surfaces may be contaminated or the air
vents may be blocked. Under these operating conditions, the cooling surfaces and air
vents must be cleaned at regular intervals. Never use sharp objects for this purpose!
ƒ After the system has been disconnected from the supply voltage, live components
and power connections must not be touched immediately because capacitors may
be charged. Please observe the corresponding notes on the device.
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EDSIPCx7 EN 4.1
Safety instructions
General safety information
Disposal
ƒ Recycle metals and plastic materials. Ensure professional disposal of assembled
PCBs.
ƒ This device contains a battery. According to European legislation you are obliged to
dispose of batteries separately via the take−back systems specified.
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EDSIPCx7 EN 4.1
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Product description
Application as directed
3 Product description
3.1 Application as directed
Lenze Industrial PCs (IPCs) are used as directed if they are exclusively used for the
implementation of operator concepts or the presentation of information in common
industrial and commercial areas. A different use, or one beyond these purposes, is not
permissible.
A use that is not intended also includes a use harbouring fatal risks or dangers which,
without the provision of exceptionally high safety measures, may result in death, injury or
damage to material assets.
Lenze Industrial PCs must not be used ...
ƒ in private areas.
ƒ in potentially explosive atmospheres.
ƒ in areas with harmful gases, oils, acids, radiation, etc.
ƒ in applications where vibration and impact loads occur, exceeding the requirements
of EN 50178.
ƒ for performing safety functions, for instance
– in air traffic control / in flight−control systems
– for the monitoring/control of nuclear reactions
– for the monitoring/control of means of mass transport
– for the monitoring/control of medical systems
– for the monitoring/control of weapon systems
Higher−level safety systems must be used to guarantee the protection of persons and
material assets!
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EDSIPCx7 EN 4.1
3.2 "Industrial PC" system
The "Industrial PC" system by Lenze offers a broad platform for the creation of devices
configured in a customised manner providing corresponding hardware components for
the respective application case. For the corresponding hardware components like CPU,
ROM, RAM, etc. please refer to the current IPC catalogue.
According to the requirements of the customer application, the operator devices can be
selected from a variety of possibilities (screen size/operator panels). The consistently
implemented platform strategy with defined interfaces with regard to electronics and
mechanics allows for various combinations of the modules. Like this, the suitable system
can be implemented for virtually every application.
Apart from the standard devices there is a number of accessory components which provide
for the integration of the individually adapted Industrial PC into a variety of different
system environments.
For the Industrial PCs as component also the following complete automation systems are
offered:
Product description
"Industrial PC" system
3
ƒ Control technology
Logic & Motion with CANopen and EtherCAT (^ "Control technology" system manual)
ƒ Visualisation technology
Scalable visualisation system with CANopen, PROFIBUS, PROFINET, and Ethernet (^
"Visualisation technology" system manual)
The IPC platform is complemented by cost−optimised HMIs which are offered in fixed
configurations and which, to a limited extent, also perform automation functions. This
EL100 series is designed for the installation in control cabinet doors and is solely different
with regard to the design of the touch−sensitive touchscreen (see operating instructions
for the HMI EL100/EL100−ECO).
EDSIPCx7 EN 4.1
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