This documentation supplements the system manual for the I/O system 1000 by information on
how to configure and parameterise the I/O system with the »PLC Designer« engineering tool.
First, read the I/O system 1000 system manual before you start working.
The system manual includes safety instructions which must be observed!
Target group
This documentation is directed at all persons who would like to parameterise, configure, and
diagnose the L-force I/O system 1000 using the L-force »PLC Designer« engineering tool.
Information regarding the validity
The information provided in this documentation is valid for the following standard devices:
Product seriesType designationVersion
I/O systemsI/O system 1000From hardware version 1B or software version 10
Screenshots/application examples
All screenshots in this documentation are application examples. Depending on the firmware
version of the device and the software version of the installed »PLC Designer«, the screenshots in
this documentation may differ from the screen display.
Document history
VersionDescription
1.211/2012TD05 General revision of the document structure, extension of the module overview by
1.107/2012TD06 Extended by the "Commissioning of a counter" example
1.011/2011TD11 First edition
I/O compound modules EPM-S406 and EPM-S408.
Tip!
Information and tools all about the Lenze products can be found in the Internet:
http://www.Lenze.com
Download
Lenze · I/O system 1000 · commissioning guidelines for the PLC Designer · DMS 1.2 EN · 11/2012 · TD053
Engineering toolsSoftware solutions for easy engineering in all phases
»EASY Navigator« – ensures easy operator guidance
• All practical Lenze engineering tools at a glance
• Tools can be selected quickly
• The clarity makes the engineering process easy right from the start
»EASY Starter« – easy-to-use tool for service technicians
• Especially designed for commissioning and maintaining Lenze devices
• Graphic surface with very few icons
• Easy to run online diagnostics, set parameters and perform
commissioning
• No risk of accidentally changing an application
• Loading off-the-shelf applications onto the device
»Engineer« – multi-device engineering
• For all products in our L-force portfolio
• Practical user interface
• Graphic interfaces make it easy to navigate
• Can be applied in every phase of a project (project planning,
commissioning, production)
• Parameter setting and configuration
»PLC Designer« – for programming processes
• The ability to create your own programs
• The ability to program logic & motion in accordance with IEC 61131-3
(AWL, KOP, FUP, ST, AS and CFC-Editor), based on CoDeSys V3
• Function blocks certified according to PLCopen Part 1 + 2
• Graphic DIN 66025 editor (G code) with DXF import
• Integrated visualisation for simple presentation of processes
• All important information at a glance during commissioning
L-force ControllerThe L-force Controller is the central component of the automation system, controlling
the Logic and Motion functionalities (by means of the runtime software).
The L-force Controller uses the fieldbus to communicate with the field devices.
Engineering PCThe Engineering PC with the installed engineering tools serve to configure and
parameterise the system.
The Engineering PC communicates with the L-force Controller via Ethernet.
EtherCAT®EtherCAT® is a registered trademark and patented technology licenced by the Beckhoff
Automation GmbH, Germany.
Lenze · I/O system 1000 · commissioning guidelines for the PLC Designer · DMS 1.2 EN · 11/2012 · TD055
Central control technology is increasingly finding its way into automation technology. Due to their
scaling possibilities and the possibilities to combine visualisation and control in one device,
industrial PCs have clear advantages for many applications.
The L-force Controllers are available with the following software programs:
• L-force Controller as control system
• L-force Controller as visualisation system (depending on the model, an additional panel may be
required)
• L-force Controller as component, on request with operating system, without any further
software
The "Controller-based automation" system enables the central control of Logic and Motion systems.
Further information on parameter setting and configuration of the individual bus
systems can be found in the following communication manuals:
• CANopen control technology - Commissioning & Configuration
• EtherCAT control technology - Commissioning & Configuration
• PROFIBUS control technology - Commissioning & Configuration
Lenze · I/O system 1000 · commissioning guidelines for the PLC Designer · DMS 1.2 EN · 11/2012 · TD057
• L-force Controller as control and visualisation system
• The L-force Controller is the central component of controller-based automation, controlling
the Logic and Motion functionalities by means of the runtime software.
• The L-force Controller uses the fieldbus to communicate with the field devices.
• Engineering tools for the Engineering PC
• The Engineering PC communicates with the L-force Controller via Ethernet.
• The different engineering tools are used to configure and parameterise the system.
•Fieldbuses
•Field devices
2.2Features of the I/O system 1000
The I/O system 1000 is suitable for the implementation of complex automation applications
consisting of the following components: bus coupler module, I/O compound modules, and
backplane bus.
• Modular system
•Dimensions
• I/O compound module 109×76.5×12.5mm
• Bus coupler module 109 × 76.5 × 48.5 mm
• Mounting on standard DIN rail (35 mm)
• Shield connection to standard metal rail (10 × 3 mm)
• The two-piece structure (separation of electronics and process integration) enables a quick
exchange of modules in the event of service
• Wiring level via spring terminal (max. 1.5 mm²)
• Operation at DC 24 V (DC 20.4 … DC 28.8 V)
• Supply voltage of electronics and process level are separated
• Number of I/O compound modules
• A bus coupler can contain up to 64 modules
• Individual labelling by insertable labels (item designation)
• Electrical wiring diagrams are directly printed on the module
• Electrical isolation to the fieldbus and the process level
• Creation of electrical isolations by power supply modules
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Lenze · I/O system 1000 · commissioning guidelines for the PLC Designer · DMS 1.2 EN · 11/2012 · TD05
Type designationShort designationDescriptionProcess data
EPM-S502AO2, 12BIT, DC 0/4…20mA2 analog outputs, 0/4 … 20 mA4 bytes
EPM-S503AO4, 12BIT, DC 0/4…20mA4 analog outputs, 0/4 … 20 mA8 bytes
Temperature measurement
EPM-S404AI2, 16bits, resistor4 analog inputs
for resistance measurement
EPM-S405AI2, 16bits, thermo2 analog inputs
for thermocouple measurement
Numerator
EPM-S600Counter 1, DC 24V1 counter 32 bits, 24 V DC
(reading, setting, comparing)
EPM-S601Counter 2, DC 24V2 counters 32 bits, 24 V DC
(reading, setting)
EPM-S602Counter 1, DC 5V1 counter 32 bits, 5 V DC
(reading, setting)
EPM-S603Counter 2, DC 24V2 counters 32 bits, 24 V DC
(reading)
Encoder evaluation
EPM-S604SSI1 SSI absolute value encoder6 bytes, reading
Pulse width modulation
EPM-S620PWM 2, DC 24V2 digital outputs, 0.5 A PWM12 bytes, reading
Communication
EPM-S640RS232RS232 module-
EPM-S650RS422/RS485RS485 module-
4 bytes
4 bytes
12 bytes, reading
10 bytes, writing
12 bytes, reading
12 bytes, writing
8 bytes, reading
10 bytes, writing
12 bytes, reading
4 bytes, writing
4 bytes, writing
Note!
I/O compound modules EPM-S207/EPM-S310
• If, for instance, motor positions are to be evaluated via these modules, additional
modules with ticker function as e.e.g. EPM-S600 (HTL), EPM-S602 (TTL) or EPM-S604
(SSI) are required for detecting the encoder signals.
• Only if the modules EPM-S207 and EPM-S310 are connected to the backplane bus of
the L-force Controller: The following modules are available in the
"L_SM3_DriveUtil.lib" function library for the I/O system 1000:
• L_SMC_AbortTrigger_FastIO
• L_SMC_TouchProbe_FastIO
• More information can be obtained from the online help for the function library.
I/O compound modules EPM-S640/EPM-S650
• For using the modules EPM-S640 and EPM-S650, the "L_COM_EPMS640" function
library is available.
• More information can be obtained from the online help for the function library.
Lenze · I/O system 1000 · commissioning guidelines for the PLC Designer · DMS 1.2 EN · 11/2012 · TD0511
3Establish communication
3.1Establishing communication with the L-force Controller
4Mapping the real station structure in the »PLC Designer«
4.1Creating a new project in the »PLC Designer«
You can create a new project in the »PLC Designer« without having to establish an online
connection. After having configured the project, go online with the I/O system 1000 to transfer
parameters.
How to create a new project in the »PLC Designer«:
1. Select menu command FileNew project to create a new »PLC Designer« project.
2. Go to the New project dialog window and select the "Standard project" template.
• Go to the Name input field and assign a name for the »PLC Designer« project.
• Select the desired memory location under Location.
3. Confirm the entries by clicking OK.
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Lenze · I/O system 1000 · commissioning guidelines for the PLC Designer · DMS 1.2 EN · 11/2012 · TD05
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