DC permanent−magnet motors and
DC permanent−magnet geared motors (PM)
DC shunt−wound motors and
DC shunt−wound geared motors (GN)
Three−phase asynchronous motors and
three−phase asynchronous geared motors (AC)
l
,Please read these instructions before you start working!
Follow the enclosed safety instructions.
This documentation applies to ...
Three−phase asynchronous motors and
three−phase asynchronous geared motors of series
13.71L / 13.75L
DC shunt−wound motors and
DC shunt−wound geared motors of series
13.53L / 13.55L
DC permanent−magnet motors and
DC permanent−magnet geared motors of series
13.12L
Document history
Material numberVersionDescription
4112811.011/1999First edition for pilot series
4112812.006/2001Chapter 5.5.3: extension of the table by gearbox type SPL42
All chapters: error correction and complete editorial revision
4525621.004/2002Extension by chapter 5.6 "Type and quantity of lubricants"
4539861.006/2002TD09Chapter 3.1.3 supplemented
Chapter 3.2 supplemented
Chapter 5.5.3: extension of the table by gearbox type SPL120
and by the flange size
132196642.007/2007TD09Complete revision of all chapters
.6õa2.105/2009TD09Change of address
0Fig. 0Tab. 0
ITip!
Current documentation and software updates concerning Lenze products can be found on
the Internet in the "Services & Downloads" area under
http://www.Lenze.com
0Fig. 0Tab. 0
2
l
BA 13.0009 − EN 2.1
Nameplates
Three−phase AC motor
FieldContentsExample
Manufacturer
1
CE designation
2Current typeMotor type/geared motor type
3Manufacturing date Commission no.Enclosure (IP)
4Rated power (kW)Rated speed (1/
5Rated voltage (V)Rated frequency (Hz)
6Rated current (A)Output torque (Nm)
7Operating modeTemperature classRatio
1)Additional data for geared motors
DC current and permanent magnet motors
FieldContentsExample
Manufacturer
1
Mark of conformity
2Motor typeMotor type/geared motor type
3Manufacturing date Commission no.
4Rated power (kW)Rated speed (1/
5Rated voltage (V)Rated current (A)Maximum current (A)
Armature voltage (V)Armature current (A) Form factor of armature
current
6
7
The type of design can be gathered via the specification of the motor type in the type code (^ 4).
1)Additional data for geared motors
Enclosure (IP)
Temperature classRatio
Output torque (Nm)
1)
min
min
)
1)
1)
)
1)
Gearbox
FieldContentsExample
Manufacturer
1
CE designation
2Gearbox typeManufacturing date
3Commission no.Ratio
4Torque M2 in Nm
5
Brakes
Indication of an integrated brake
FieldContentsExample
1Brake type/sizeVoltage
2Electric powerBraking torqueID number
BA 13.0009 − EN 2.1
l
3
Type code
DC current and permanent magnet motors
0
1
2
3
4
5
Legend for type code type 13.LLL
0Motor type:12
53
55
71
75/78
Permanent magnet motor with smooth housing
DC shunt motor uncompensated with ribbed housing
DC shunt motor compensated with ribbed housing
Three−phase asynchronous motor with smooth housing
Three−phase asynchronous motor with ribbed housing
Type13.LLL.LL.L.LL
1A−side specification: 0
1
3
6
2Motor size1. position
2. position
3Design gearbox size A−side
0
1
9
Helical gearbox 12.130
5
6
Worm gearbox SSN
2
3
5
Helical gearbox GST
3
4
5
4Motor design:1
2
3
4
5
6
Lenze standard; IEC or special version
For worm gearbox SSN
For helical gearbox 12.130
For helical gearbox GST
Size coded
Overall length coded
Lenze standard dimensions
IEC dimensions
Special dimensions
About these Operating Instructions
Terminology used
1Preface and general information
1.1About these Operating Instructions
ƒ The Operating Instructions at hand serve to the safety−relevant working on and with
the AC / GN / PM motors. They contain safety instructions that must be observed.
ƒ All personnel working on and with the AC / GN / PM motors must have the
Operating Instructions available during work and observe the information and notes
relevant for them.
ƒ The Operating Instructions must always be complete and in a perfectly readable
state.
1.1.1Terminology used
TermUsed in the following text for
Motor
Three−phase asynchronous motors and three−phase
asynchronous geared motors
DC shunt−wound motors and DC shunt−wound geared
motors
DC permanent−magnet motors and DC permanent−magnet
geared motors
AC / GN / PM motors
Drive systems
For drives with AC / GN / PM motors in connection with other drive components the term
"drive system" will be used in the following text.
1.2Scope of supply
ƒ Short description
After receipt of the delivery, check immediately whether the items delivered match the
accompanying papers. Lenze does not accept any liability for deficiencies claimed
subsequently.
Claim
ƒ visible transport damage immediately to the forwarder.
ƒ visible deficiencies/incompleteness immediately to your Lenze representative.
10
l
BA 13.0009 − EN 2.1
Preface and general information
Legal regulations
1
1.3Legal regulations
Labelling
Application as
directed
Liabilityl The information, data, and notes in these instructions met the state of the art at the time of printing.
Warrantyl Terms of warranty: see Sales and Delivery Conditions of Lenze GmbH & Co KG Kleinantriebe.
In−house
transport
Storage
conditions
NameplateManufacturer
Lenze products are clearly labelled and defined by the
indications on the nameplates.
Lenze GmbH & Co KG
Kleinantriebe
Postfach 10 13 52
D−31763 Hameln
Drive products
l must only be operated under the operating conditions prescribed in these instructions.
l must only be used for the purposes ordered and confirmed.
l meet the protection requirements of the EC "Low−Voltage Directive".
l are not machines in the sense of the EC Machine Directive.
l must not be operated beyond the respective capacities.
Drive systems with AC / GN / PM motors
l meet the "Electromagnetic compatibility" EC Directive if they are installed according to the specifications
of the CE−typical drive system.
l can be used:
– in public and non−public mains,
– in industrial as well as residential and commercial areas.
l The responsibility for ensuring that the application is in compliance with the EC Directive lies with the user.
Any other use shall be deemed inappropriate!
Claims on modifications referring to controllers which have already been supplied cannot be derived from
the information, illustrations, and descriptions.
l The specifications, processes, and circuitry described in these Instructions are for guidance only and must
be adapted to your own specific application. Lenze does not take responsibility for the suitability of the
process and circuit proposals.
l Lenze does not accept any liability for damage and operating interference caused by:
– disregarding the Operating Instructions
– unauthorised modifications to the drive controllers
– operating errors
– improper working on and with the drive controllers
l Warranty claims must be made to Lenze immediately after detecting the deficiency or fault.
l The warranty is void in all cases where liability claims cannot be made.
l Transport the motors free of vibration.
l Avoid heavy shocks.
l If possible, use manufacturer’s packaging for transport.
if a certain risk of vibration exists, we recommend to rotate the rotor once per week
– dry, in a non−aggressive environment
– free of dust
– free of extreme temperature changes
l Corrosion:
– Steel parts are corrosion−protected when being delivered. Do not remove the protection! Check it every
three months and, if necessary, renew it.
BA 13.0009 − EN 2.1
l
11
2
Safety instructions
Personnel responsible for safety
2Safety instructions
2.1Personnel responsible for safety
Operator
ƒ An operator is any natural or legal person who uses the drive system or on behalf of
whom the drive system is used.
ƒ The operator or his safety officer must ensure
– that all relevant regulations, instructions and legislation are observed.
– that only qualified personnel work with and on the drive system.
– that the personnel have the Operating Instructions available for all corresponding
operations.
– that non−qualified personnel are prohibited from working with and on the drive
system.
Skilled personnel
Skilled personnel are persons who − because of their education, experience, instructions,
and knowledge about corresponding standards and regulations, rules for the prevention
of accidents, and operating conditions − are authorised by the person responsible for the
safety of the plant to perform the required actions and who are able to recognise potential
hazards.
(See IEC 364, definition of skilled personnel)
2.2Residual hazards
Protection of persons
ƒ The motor surfaces can become very hot. Danger of burns when touching!
– If necessary, provide protection against contact.
ƒ If the motor is inverter driven, high−frequency voltages may be capacitively
transferred to the motor housing.
– Ensure careful earthing of motor housing.
ƒ Danger through unintended starts or electric shocks
– Connections must only be made when the equipment is deenergised and the
motor is at standstill.
– Built−in brakes are not fail−safe brakes .
12
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BA 13.0009 − EN 2.1
Safety instructions
Safety instructions for low−voltage machines
Device protection
ƒ Integrated temperature sensors do not provide full protection for the machine.
– If necessary, limit the maximum current, ensure a function block interconnection
with disconnection after a few seconds of operation with I > I
danger of blocking exists.
– Integrated overload protection does not protect against overloading under all
conditions.
ƒ Built−in brakes are not fail−safe brakes
– Torque can be reduced.
ƒ Fuses do not protect the motor.
– Use current−dependent motor protection switches for average switching
frequency.
– Use integrated temperature sensors for high switching frequency.
ƒ Excessive torques may lead to demagnetisation or a breakage of the motor shaft.
– Never exceed the maximum torques specified in the catalogue.
, particularly if a
r
2
ƒ Shear forces from the motor shaft are possible.
– Shafts of motor and drive machine must be exactly aligned.
Fire protection
ƒ Danger of fire
– Avoid contact with inflammable substances.
2.3Safety instructions for low−voltage machines
in compliance with Low−Voltage Directive 73/23/EEC
General
Low−voltage machines have hazardous live and rotating parts and possibly also hot
surfaces.
Synchronous machines induce voltages at open terminals during operation.
All operations concerning transport, connections, commissioning and maintenance must
be carried out by qualified, skilled personnel (EN 50110−1 (VDE 0105−100) and IEC 60364
must be observed). Inappropriate use creates the risk of severe injury to persons and
damage to material assets.
BA 13.0009 − EN 2.1
Low−voltage machines may only be operated under the conditions that are indicated in the
section "Application as directed".
The conditions at the place of installation must comply with the data given on the
nameplate and in the documentation.
l
13
2
Safety instructions
Safety instructions for low−voltage machines
Application as directed
Low−voltage machines are intended for commercial installations. They comply with the
harmonised standards of the series EN60034 (VDE 0530). Their use in potentially
explosive atmospheres is prohibited unless they are expressly intended for such use
(follow additional instructions).
Low−voltage machines are components for installation into machines as defined in the
Machinery Directive 98/37/EC. Commissioning is prohibited until the conformity of the
end product with this directive has been established (follow i. a. EN 60204−1).
Low−voltage machines with IP23 protection or less are only intended for outdoor use when
applying special protective features.
The integrated brakes must not be used as safety brakes. It cannot be ruled out that factors
which cannot be influenced, such as oil ingress due to a defective A−side shaft seal, cause
a brake torque reduction.
Transport, storage
Damage must be reported immediately to the forwarder upon receipt; if required,
commissioning must be excluded. Tighten screwed−in ring bolts before transport. They are
designed for the weight of the low−voltage machines, do not apply extra loads. If
necessary, use suitable and adequately dimensioned means of transport (e. g. rope
guides).
Remove transport locking devices before commissioning. Reuse them for further
transport. When storing low−voltage machines, ensure a dry, dust−free and low−vibration
(v
£ 0.2 mm/s) environment (bearing damage while being stored).
eff
Installation
Ensure an even surface, solid foot/flange mounting and exact alignment if a direct clutch
is connected. Avoid resonances with the rotational frequency and double mains frequency
which may be caused by the assembly. Turn rotor by hand, listen for unusual slipping
noises. Check the direction of rotation when the clutch is not active (observe section
"Electrical connection").
Use appropriate means to mount or remove belt pulleys and clutches (heating) and cover
them with a touch guard. Avoid impermissible belt tensions.
The machines are half−key balanced. The clutch must be half−key balanced, too. The visible
jutting out part of the key must be removed.
If required, provide pipe connections. Designs with shaft end at bottom must be protected
with a cover which prevents the ingress of foreign particles into the fan. Free circulation of
the cooling air must be ensured. The exhaust air − also the exhaust air of other machines
next to the drive system − must not be taken in immediately.
14
l
BA 13.0009 − EN 2.1
Safety instructions
Safety instructions for low−voltage machines
Electrical connection
All operations must only be carried out by qualified and skilled personnel on the
low−voltage machine at standstill and deenergised and provided with a safe guard to
prevent an unintentional restart.This also applies to auxiliary circuits (e. g. brake, encoder,
blower).
Check safe isolation from supply!
If the tolerances specified in EN 60034−1; IEC 34 (VDE 0530−1) − voltage ±5 %, frequency
±2 %, waveform, symmetry − are exceeded, more heat will be generated and the
electromagnetic compatibility will be affected.
Observe the data on the nameplate, operating notes, and the connection diagram in the
terminal box.
The connection must ensure a continuous and safe electrical supply (no loose wire ends);
use appropriate cable terminals. The connection to the PE conductor must be safe. The
plug−in connectors must be bolted tightly (to stop).
The clearances between blank, live parts and to earth must not fall below 8 mm at
U
£ 550 V, 10 mm at Ur £ 725 V, 14 mm at Ur £ 1000 V.
r
2
The terminal box must be free of foreign particles, dirt and moisture. All unused cable
entries and the box itself must be sealed against dust and water.
Commissioning and operation
Before commissioning after longer storage periods, measure insulation resistance. In the
case of values £ 1 kW per volt of rated voltage, dry winding.
For trial run without output elements, lock the featherkey. Do not deactivate the
protective devices, not even in a trial run.
Check the correct operation of the brake before commissioning low−voltage machines
with brakes.
Integrated thermal detectors do not provide full protection for the machine. If necessary,
limit the maximum current. Parameterise the controller so that the motor will be switched
off with I > I
Vibrational severities v
the clutch is activated.
If deviations from normal operation occur, e.g. increased temperatures, noises, vibrations,
find the cause and, if required, contact the manufacturer. In case of doubt, switch off the
low−voltage machine.
If the machine is exposed to dirt, clean the air paths regularly.
after a few seconds of operation, especially at the risk of blocking.
r
£ 3.5 mm/s (Pr £ 15 kW) or 4.5 mm/s (Pr > 15 kW) are acceptable if
eff
BA 13.0009 − EN 2.1
Shaft sealing rings and roller bearings have a limited service life.
Regrease bearings with relubricating devices while the low−voltage machine is running.
Only use the grease recommended by the manufacturer. If the grease drain holes are
sealed with a plug, (IP54 drive end; IP23 drive and non−drive end), remove plug before
commissioning. Seal bore holes with grease. Replace prelubricated bearings (2Z bearing)
after approx. 10,000 h − 20,000 h, at the latest however after 3 − 4 years.
The product−specific safety and application notes given in these instructions must be
observed!
l
15
2
Safety instructions
Safety instructions for low−voltage machines
Operation on the frequency inverter for AC motors
The label in the terminal box specifies the limit values of the voltages with which the
isolation system of the motor may permanently be loaded. Example of product series
13.7LL.
Permissible voltage:
û v 0.75 kV
du / dt v 5 kV / ms
Protection of the motor against impermissible voltage peaks
ƒ During operation of the motors on the frequency inverter or during switching
operations on the mains, voltage peaks that may damage the motor isolation can
occur.
ƒ In order to avoid malfunctions, the limit values specified in the table may not be
exceeded:
Application of the motor onLimit values for voltage peaks
max. amplitude û (kV)
Frequency inverter, single−phase0.75
Frequency inverter, three−phase1.5
Mains (switching operation)0.75
max. rate of rise
du / dt (kV / ms)
)Note!
For switching operations on the mains you can limit the voltage peaks by
means of a suppressor circuit with RC elements or varistors (not included in
the scope of supply).
Dimension the suppressor circuit for the respective application case!
5
16
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BA 13.0009 − EN 2.1
Safety instructions
Definition of notes used
2
2.4Definition of notes used
The following pictographs and signal words are used in this documentation to indicate
dangers and important information:
Safety instructions
Structure of safety instructions:
}Danger!
(characterises the type and severity of danger)
Note
(describes the danger and gives information about how to prevent dangerous
situations)
Pictograph and signal wordMeaning
{Danger!
}Danger!
(Stop!
Danger of personal injury through dangerous electrical voltage.
Reference to an imminent danger that may result in death or
serious personal injury if the corresponding measures are not
taken.
Danger of personal injury through a general source of danger.
Reference to an imminent danger that may result in death or
serious personal injury if the corresponding measures are not
taken.
Danger of property damage.
Reference to a possible danger that may result in property
damage if the corresponding measures are not taken.
Application notes
Pictograph and signal wordMeaning
)Note!
ITip!
,
Important note to ensure troublefree operation
Useful tip for simple handling
Reference to another documentation
BA 13.0009 − EN 2.1
l
17
3
Technical data
Functional description
Motor series 13.7LL (AC)
3Technical data
3.1Functional description
3.1.1Motor series 13.7LL (AC)
The asynchronous motors are divided into three−phase AC motors of the types
13.71L/75L. They are squirrel cage motors, the stators of which according to the design
bear a three−strand three−phase winding.
Fig. 1Motor type 13.710Motor type 13.750
− smooth housing− ribbed housing
− no fan, heat dissipation by convection
and radiation via the motor surface
− integral fan and fan cover
18
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BA 13.0009 − EN 2.1
3.1.2Motor series 13.5LL (GN)
Fig. 2Motor type 13.5LL
DC shunt motors feature wound magnet coils for generating the magnetic flux in the
stator. In the laminated core the rotor has a winding which is guided to a collector. The
current entry is effected via carbon brushes to the collector. The winding through which
the current flows in the constant magnetic flux generates a torque proportional to the
motor current, which is transferred to the motor shaft. Shunt motors are characterised by
low speed variations when the load is varied. The DC shunt−wound motors are unaffected
by start−ups under load, short−time accidental blocking and countercurrent braking.
Technical data
Functional description
Motor series 13.5LL (GN)
3
The motors of type 13.550 are fully compensated, i. e. they are equipped with a
compensation and interpole winding. This winding technology provides the motors with
very good running characteristics and long brush lives.
The motors are equipped with internal fans operating irrespectively of the direction of
rotation. In the case of speed−controlled motors it is to be observed that the cooling effect
clearly decreases at a speed of < 1000 min
motor cooling has to be effected via a separate fan.
Reversal of rotation direction by inverting the connection polarity of either the armature
winding or the field winding.
−1
. If it is not possible to reduce the load, the
BA 13.0009 − EN 2.1
l
19
3
3.1.3Motor series 13.12L (PM)
Technical data
Functional description
Motor series 13.12L (PM)
Fig. 3Motor type 13.12L
− smooth housing
− no fan, heat dissipation by convection
and radiation via the motor surface
Permanent magnet motors are DC motors. The magnetic flux is generated by
permanent magnets in the stator. The rotor in the laminated core has a winding that is
guided to a collector. The current entry is effected via carbon brushes to the collector.
The winding through which the current flows in the constant permanent magnet flux
generates a torque proportional to the motor current, which is transferred to the motor
shaft. PM motors feature distinct shunt characteristics, i. e. only low speed variations in
the case of load variations. Reversal of rotation direction by inverting the connection
polarity; a change−over only is permissible in standstill.
(Stop!
The maximum permissible current (I
be exceeded! If required, the current has to be limited to permissible values!
Speed−independent heat dissipation is effected by convection and radiation via the
motor surface. The motors can be operated at very small speeds at rated torque without
additional cooling measures.
DC shunt−wound motors are only operated on DC voltage. Among other things, the supply
is effected by DC speed controllers. It has to be ensured that the supply voltage or the
output voltage of the DC speed controller and the nameplate data comply with each other.
If there is a separate fan, it requires an AC voltage or a three−phase voltage system,
according to the nameplate.
Electrical installation
GN motor connection
5
Fig. 7Circuit diagram for GN motors in standard design
The PM motors are to be operated with DC voltage. The voltage supply has to provide the
opportunity to start up the motors in a current−limited manner!
(Stop!
ƒ Never exceed the maximum permissible peak current "I
ƒ The motors as of size 55 may not be switched on directly when the rated
voltage is applied, as the starting current would exceed the permissible peak
current "I
max
"! (Chapter 3.3.3)
max
".
01
Fig. 8Circuit diagram for PM motors
0clockwise rotation1counter−clockwise rotation
2circuit proposal for thermal switch (NC contact)
lblight blueyeyellow
gr−ye green−yellowblblack
2
USt 100V − 220V ISt 1.6A
S43.0001
30
l
BA 13.0009 − EN 2.1
5.4Attachments
{Danger!
Ensure that the drives are disconnected from the power supply when working
on them!
(Stop!
ƒ Unload motors or secure load applied to the drive.
ƒ Do not use hammers or other heavy tools for assembly or disassembly!
Motors with B−sided built−on accessories (brakes and/or encoders) are mounted,
electrically connected, and function−tested. Observe the corresponding Operating
Instructions!
For the subsequent mounting of these products:
Observe the "Connection plans for additional equipment" (fig. 10.1 − 10.4), the Mounting
Instructions, and the corresponding Operating Instructions!
Electrical installation
Attachments
PM motor connection
5
Three−phase tachometer with rectificationDC voltage tachometer
ƒ Ensure that the drives are deenergised before working on them!
ƒ Commissioning of the drive may only be carried out by qualified personnel!
ƒ Do not commission in explosive rooms!
ƒ Fire hazard! Do not clean or spray drives with flammable detergents or
solvents.
ƒ Avoid overheating! Deposits on the drives impede the heat dissipation
required and have to be removed regularly.
During mounting and commissioning, ensure that no contaminants enter the interior of
the motor!
6.1Before switching on
ƒ the first commissioning,
ƒ commissioning after a longer down−time,
ƒ commissioning after overhauling the motor:
(Stop!
Commission the drive system according to the Operating Instructions of the
controller.
Please check:
ƒ Is the mechanical and electrical fixing all right?
ƒ Are the electrical connections o.k.?
ƒ Is a free intake and exit of the cooling air provided?
ƒ Is the effectiveness of the protective equipment against overheating
ƒ Is the phase sequence of the motor connection correct?
ƒ Does the parameter setting of the controller correspond to that of the motor (see
Operating Instructions of controller)?
36
ƒ Is the direction of rotation of the separate fan correct?
l
BA 13.0009 − EN 2.1
Commissioning and operation
6.1.1Functional test of motor series13.7LL
Commission drives and check all individual functions, like for instance:
– torque behaviour and current consumption,
– braking effect of the brake mounted
– output signal of the encoder system
ƒ In the case of failures or faults, see chapter 8 Troubleshooting and fault
elimination".
6.1.2Functional test of motor series13.5LL
Check the following items before
ƒ initial commissioning
ƒ commissioning after a longer down−time
ƒ commissioning after overhauling the motor
– Stability of all screw connections of the mechanical and electrical parts;
– Smooth−running sliding of the carbon brushes in the brush holders;
– Mounting of all brush holder pressure fingers on the carbon;
– If an oxide film has formed on the collector contact surface:
Polish it using a collector sanding bar or corund stone. On no account use solvents
for cleaning.
– Free intake and exit of the cooling air;
– Effectiveness of the protective devices against overheating (overtemperature
protector switch evaluation);
– Direction of rotation of the separate fan.
6
Before switching on
Functional test of motor series13.7LL
(Stop!
Only apply armature voltage to the motor when the excitation is switched on!
If the armature voltage is applied when the excitation is not switched on, this
can destroy the motor. The motor possibly may overspeed", i. e. the speed of
the motor can increase until the rotor bursts.
ƒ Commission drives and check all individual functions, like for instance
– torque behaviour and current consumption,
– braking effect of the brake mounted,
– output signal of the encoder system.
ƒ In the case of failures or faults, see chapter 8 Troubleshooting and fault
elimination".
BA 13.0009 − EN 2.1
l
37
6
6.1.3Functional test of motor series13.1LL
6.1.4
Commissioning and operation
During operation
Functional test of motor series13.1LL
(Stop!
Maximum permissible peak current may never be exceeded!
ƒ Commission drives and check all individual functions, like for instance
– the torque behaviour and current consumption,
– the braking effect of the braking unit mounted,
– the output signal of the tachogenerator.
ƒ In the case of failures or faults, see chapter 8 Troubleshooting and fault
elimination".
6.2During operation
(Stop!
ƒ Fire hazard! Do not clean or spray motors with flammable detergents or
solvents.
ƒ Avoid overheating! Deposits on the drives impede the heat dissipation
required and have to be removed regularly.
}Danger!
During operation, motor surfaces may not be touched. According to the
operating status, the surface temperature for motors can be up to 95°C. For
the protection against burn injuries, provide protection against contact, if
necessary. Observe cooling−off times!
ƒ According to the operating conditions, carry out regular inspections during
operation.
In doing this, especially observe:
– Unusual or undue noise or temperature development,
– Loose fixing elements,
– The condition of the electrical cables,
– Oily drive components or leakages,
– Increased vibrations and the like,
– Speed variations
– Hindered heat dissipation by deposits on the drive system and in the cooling ducts.
38
ƒ If faults occur, go through the table for fault diagnostics in chapter 8. If the fault
cannot be eliminated, please inform the Lenze service department.
l
BA 13.0009 − EN 2.1
7Maintenance/repair
{Danger!
ƒ Ensure that the drive system is deenergised before working on it!
ƒ High temperatures of the motor surfaces. Observe cooling times!
ƒ Remove the load from the motors or secure loads acting upon the drive!
ƒ When carrying out repairs, ensure that no contaminants enter inside the
motor!
7.1Inspection intervals
7.1.1Inspection intervals of the AC motors
Maintenance/repair
Inspection intervals
Inspection intervals of the AC motors
7
The asynchronous motors generally are considered as maintenance−free.
)Note!
To avoid overheating, simply remove the deposits on the drives regularly.
Apart from ball bearings, the motors do not feature any wearing parts. If the maximum
permissible radial and axial forces are observed (Tab. 1), the bearing is designed for a
service life of 10,000 h.
Defective ball bearings (running noises, possibly increased current consumption) can be
replaced together with possibly available gaskets by the operator himself. For this purpose,
remove A− and B−sided bearing shields and disassemble the motor. Always replace both
ball bearings in pairs using appropriate means. Please be absolutely sure to avoid blows to
shafts and exceeding the permissible radial and axial forces! Afterwards assemble the
motor again.
During each disassembly of a motor, replace shaft sealing rings that are possibly available.
In order to avoid damage to the sealing lips, basically mount shaft sealing rings with
mounting sleeves. The deep−groove ball bearings to be used are listed in Tab. 5 for the
individual motor types. The shaft sealing rings vary according to the application case and
have to be requested from the manufacturer or be identified on the motor at hand.
Motor typeFrame size
13.71L
13.75L
35
47608−2Z / 608−2RS / 6000−2Z / 6000−2RS
556000−2Z / 6000−2RS6000−2Z
45608−2Z / 608−2RS608−2RS
556201−2Z / 6201−2RS6201−2RS
656202−2Z / 6202−2RS6202−2RS
DIN625 deep−groove ball bearing
A − sideB − side
608−2Z / 608−2RS
608−2Z
BA 13.0009 − EN 2.1
Tab. 5Ball bearings of motor types 13.7LL
l
39
7
7.1.2Inspection intervals of the GN motors
Maintenance/repair
Inspection intervals
Inspection intervals of the GN motors
Carbon brushes and, to a limited extent also the collectors, are wearing parts in the case
of commutator machines.
As the wear of the carbon brushes to a great extent depends on the respective operating
conditions, we recommend the following inspection intervals:
– First inspection after approx. 100 operating hours
– Second inspection after 300 further operating hours
)Note!
For safety reasons the inspection intervals should not exceed 1000 operating
hours!
40
l
BA 13.0009 − EN 2.1
7.1.2.1Wear control of the carbon brushes
Fig. 13
4.03Carbon brush
Subject the carbon brushes to the following wear control:
1. Remove fan cover,
Maintenance/repair
Inspection intervals
Inspection intervals of the GN motors
7
K13.530−26
2. Remove tightening strap on the B−bearing shield,
3. Remove, exhaust and vacuum the carbon debris in the interior of the motor using a
brush or similar,
4. Remove the carbon brushes (see Fig. 13) from the guide sleeves,
5. Measure the length (see Tab. 6) with a caliper gauge.
)Note!
If the minimum length for the carbon brushes is reached (see Tab. 6), they
basically have to be replaced in sets!
ƒ Only use original replacement carbons or types approved by the manufacturer, (for
order, see chapter 7.3)!
ƒ Use carbon brushes so that they smoothly slide in the brush holders.
ƒ Install pigtails so that the carbons can unimpededly follow through if they are
shortened due to wear.
ƒ Support the running−in of the carbon brushes, if required by using sanding chalk.
Dimensions of the carbon
brushes
Motor type
13.53L.55
Length "r" newMinimum length "r
[ mm ][ mm ]
16
7.5
min.
"
BA 13.0009 − EN 2.1
13.53L.63/655.5
13.53L.75/83227.0
13.53L.85/86206.5
Tab. 6Specifications regardingthe carbon brushes
l
41
7
7.1.3Inspection intervals of the PM motors
Maintenance/repair
Inspection intervals
Inspection intervals of the PM motors
(Stop!
Permanent magnetic field!
During mounting and repair, ensure that no contaminants enter the interior of
the motor!
Carbon brushes and, to a limited extent also the collectors, are wearing parts in the case
of commutator machines.
As the wear of the carbon brushes to a great extent depends on the respective operating
conditions, we recommend the following inspection intervals:
– First inspection after approx. 100 operating hours
– Second inspection after 300 further operating hours
Subject the carbon brushes to the following wear control:
1. Remove the carbon holder covers on the B−bearing shield (pos. 5.05 Fig. 14).
2. Remove, exhaust and vacuum the carbon debris in the interior of the motor using a
brush or similar,
3. Remove the carbon brushes (see Fig. 14) from the guide sleeves,
4. Measure the length (see Tab. 7) with a caliper gauge.
K13.120−23
Fig. 14Carbon covers
4.03Carbon brushes
5.05Cover for carbon brush holders
42
)Note!
If the minimum length for the carbon brushes is reached (see Tab. 7), they
basically have to be replaced in sets!
ƒ Only use original replacement carbons or types approved by the manufacturer, (for
order, see chapter 7.3)!
ƒ Use carbon brushes so that they smoothly slide in the brush holders.
ƒ Install pigtails so that the carbons can unimpededly follow through if they are
shortened due to wear.
ƒ Support the running−in of the carbon brushes, if required by using sanding chalk.
l
BA 13.0009 − EN 2.1
Maintenance/repair
Repair
Wear control of collectors
7
Dimensions of the
carbon brushes
Tab. 7Information on the lengths of carbon brushes
Motor type
13.12L.35
13.12L.45
13.12L.55
13.12L.65
13.12L.75
7.1.4Wear control of collectors
Generally the collectors only show low traces of wear and do not have to be reworked over
several carbon brush sets.
If there are grooves >0.3 mm (sporadical phenomenon in the case of frequent overload),
we recommend to overspeed the collectors.
Carbon dimensions
a x t x r
[ mm ][ mm ]
U < 60V6.4 x 8 x 12
U > 60V5 x 8 x 12
U < 60V8 x 10 x 166.5
U > 60V5 x 8 x 167.0
U < 60V
U > 60V
U < 60V8 x 16 x 225.5
U > 60V6.4 x 16 x 206.0
U < 60V10 x 16 x 217.0
U > 60V6.4 x 16 x 206.5
6.4 x 12.5 x 167.0
Minimum length
"r
min.
6.5
"
7.2Repair
Lenze recommends that repairs are carried out by the Lenze Service.
20
30Flange84O−ring
40Solid shaft or hollow shaft85Shim rings
50Worm86Keyway
60Worm gear88Flat head screws
70Keyway
81Deep−groove ball bearing
Cheese head screws
KL−SSN−008
50
l
BA 13.0009 − EN 2.1
7.3.8Gearbox type SSN25
Maintenance/repair
Motor type 13.71L
Gearbox type SSN25
7
5
4
16
2
3
3
2
1
4
7
15
14
9
13
12
11
10
9
8
6
7
17
18
19
Pos.NamePos.Name
1DIN912hexagon socket screw12Spring pin, DIN 7344
2
Flange13Worm
32 RS DIN625deep−groove ball bearing14Socket
4DIN471 circlip15Worm gear
5Shaft design 2, type B1416Housing with bore hole
6DIN965 flat head screw
7Rotary shaft sealHousing for driving flange
8Cover with bore hole17DIN912hexagon socket screw
9DIN625 deep−groove ball bearing18Shaft design 3, type B13
10Disc19Shaft design 1, type B13
11Shaft design 2, type B1320Shaft design 1, type B14
Housing
E12.0184
BA 13.0009 − EN 2.1
l
51
7
Maintenance/repair
Motor type 13.71L
Gearbox type 12.130
7.3.9Gearbox type 12.130
Two−stageThree−
stage
Pos.NamePos.Name
1Housing21Deep−groove ball bearing
2
Cover23Shaft sealing ring
3Pinion shaft25Cylinder bolt
4Pinion shaft26Shim ring
5Pinion shaft27Shim ring
6Gear28Circlip
7Gear29Circlip
8Gear30Circlip
9Shaft31Keyway
11Base32Keyway
14Deep−groove ball bearing33Thread−cutting screw
15Deep−groove ball bearing36Oval head screw
16Deep−groove ball bearing37Spring washer
17Deep−groove ball bearing38Hexagon head cap screw
18Deep−groove ball bearing40Seal
19Deep−groove ball bearing
20Deep−groove ball bearing
7.3.10Gearbox type SPL
E12.0222
52
Delivery of spare parts on request
l
BA 13.0009 − EN 2.1
Maintenance/repair
Spare parts order
Gearbox type SPL
7
7.4Spare parts order
For ordering spare parts, the following information is required:
Spare part for motorSpare part for gearbox
l Piece number required
l Position no. and designation from the spare parts
list (chap. 7.3)
l Information from the nameplate (^ 3)
– Commission no.
– Type
– Manufacturing date
– Where applicable, variants
– Where applicable, ID no.
Order example of a set of carbon brushes for a GN motor type 13.531.55.3.5.0
l Piece number required
l Position no. and designation from the spare parts
list (chap. 7.3)
l Information from the nameplate (^ 3)
– Commission no.
– Type
– Manufacturing date
– Gear reduction
– Where applicable, ID no.
2 items
Carbon brushes
Pos.no.:4.03
Order no.:746690
Type:13.530.55.1.2.0
Manufacturing date:06.28
BA 13.0009 − EN 2.1
l
53
Troubleshooting and fault elimination8
8Troubleshooting and fault elimination
ƒ If faults during operation of the drive system occur:
– First check possible error causes by means of the following table.
– Also observe the corresponding chapters in the Operating Instructions of the other
drive system components.
ƒ If the fault cannot be eliminated by one of the measures itemised, please notify the
Lenze service.
FaultPossible causeRemedy
Motor does not start
Surface temperature u95°C
Motor suddenly stops and
does not start again
Running noises
Motor does not rotate,
gearbox output is not
running
Irregular running, motor
stops
Running noises
Speed increase(Partial) demagnetisation of the
Voltage supply interruptedCheck electrical connection (chapter 5)
Resisting moment of the load too
great
Brake does not release
Drive blocksCheck components with regard to free movement, possibly
Overload of the driveCheck load and, if required, reduce it
Heat dissipation impeded by
deposits
Overtemperature protector switch
interrupts voltage supply
Contaminants inside the motorCleaning of the interior, possibly repair by manufacturer
Bearing failuresMounting of new deep−groove ball bearings (chapter 7.1),
Input pinion or worm gear is missing Subsequently mount pinion or worm gear (chapter 5.5)
Wheel−hub connection defective
(overload)
Toothing worn outRepair by manufacturer or supplier
Carbon brushes worn outReplace brush set (chapter 7.1.2)
Carbon brushes are stuck, wear
debris in the guides
Carbon brushes are not run inSupport the running−in by means of sanding chalk
Contaminants inside the motorCleaning of the interior, possibly repair by manufacturer
Bearing failuresRepair by manufacturer
magnet segments
Check load and, if required, reduce it (check application)
Check electrical connection
Check air gap "sLü" (see Operating Instructions of brake)
Check duct of the solenoid coil
remove contaminants from the motor or gearbox
Clean surface of the drives
Reduce load, let motor cool down (clean, see above)
possibly repair by manufacturer
Check connection and, if required, redowel; if required,
reduce load