HardwareMaintenanceManual
ThinkPadEdgeE540
Note:Beforeusingthisinformationandtheproductitsupports,besuretoreadthegeneralinformation
underAppendixA“Notices”onpage123.
FirstEdition(September2013)
©CopyrightLenovo2013.
LIMITEDANDRESTRICTEDRIGHTSNOTICE:IfdataorsoftwareisdeliveredpursuantaGeneralServicesAdministration
“GSA”contract,use,reproduction,ordisclosureissubjecttorestrictionssetforthinContractNo.GS-35F-05925.
Contents
Aboutthismanual...........iii
Chapter1.Safetyinformation......1
Generalsafety................1
Electricalsafety...............2
Safetyinspectionguide............3
Handlingdevicesthataresensitivetoelectrostatic
discharge..................3
Groundingrequirements............4
Safetynotices(multilingualtranslations)......4
Lasercompliancestatement(multilingual
translations)................17
Chapter2.Importantservice
information..............23
StrategyforreplacingFRUs.........23
Strategyforreplacingaharddiskdriveora
solid-statedrive............24
Importantnoticeforreplacingasystem
board................24
Howtouseerrorcodes.........24
StrategyforreplacingFRUsforCTO,special-bid,
andstandardmodels............24
Productdenition............24
FRUidentication...........25
Chapter3.Generalcheckout.....27
Whattodorst..............27
Checkoutguide..............28
LenovoSolutionCenter.........28
Quicktestprograms...........28
UEFIdiagnosticprogram.........29
Bootablediagnosticprograms.......29
Powersystemcheckout...........30
Checkingtheacpoweradapter......30
Checkingoperationalcharging......31
Checkingthebatterypack........31
Checkingthecoin-cellbattery.......32
Chapter4.Relatedservice
information..............33
Restoringthefactorycontentsbyusingthe
RecoveryDiscSet.............33
RecoveryoverviewfortheWindows8operating
system..................34
Refreshingyourcomputer........34
Resettingyourcomputertothefactorydefault
settings................34
Usingtheadvancedstartupoptions....35
RecoveringyouroperatingsystemifWindows
8failstostart.............35
Creatingandusingrecoverymedia.....35
Passwords................36
Power-onpassword...........37
Harddiskpassword...........37
Supervisorpassword..........37
Howtoremovethepower-onpassword...37
Howtoremovetheharddiskpassword...38
Powermanagement............38
Screenblankmode(fortheWindows7
operatingsystemonly)..........38
Sleepmode..............38
Hibernationmode...........39
Symptom-to-FRUindex...........39
Numericerrorcodes..........40
Errormessages............42
Beepsymptoms............42
No-beepsymptoms...........42
LCD-relatedsymptoms.........43
Intermittentproblems..........43
Undeterminedproblems.........43
Chapter5.Statusindicators.....45
Chapter6.Specialkeys........47
Chapter7.Locations.........49
Locatingcomputercontrols,connectors,and
indicators.................49
Frontview...............49
Rearview...............50
Bottomview..............50
LocatingFRUsandCRUs..........50
MajorFRUsandCRUs..........52
LCDFRUsandCRUs..........54
MiscellaneouskitsandotherFRUs.....57
LookingupFRUinformation.........57
Chapter8.FRUreplacement
notices................59
Screwnotices...............59
Retainingserialnumbers...........60
Restoringtheserialnumberofthesystem
unit.................60
RetainingtheUUID...........61
©CopyrightLenovo2013
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Chapter9.Removingorreplacinga
FRU..................63
Generalguidelines.............63
RemovingtheSIMcard...........64
1010Lenovo-OneLink-connectorcover.....65
1020Batterypack.............65
1030Largebottomcover..........66
1040Smallbottomcover..........67
1050Opticaldriveoroptical-drivebaybezel...68
1060Memorymodules...........69
1070Harddiskdriveorsolid-statedrive....70
1080WirelessWANcardorM.2solid-statedrive.72
1090WirelessLANcard...........75
1100Coin-cellbattery............76
1110Fanassembly.............76
1120Keyboard..............79
1130Keyboardbezelassembly........85
1140Microprocessor............87
1150Systemboard.............88
1160Media-card-reader/USBcard.......92
1170Optical-drivecard...........93
1180DC-inbracket.............95
1190DC-in/Ethernetcard..........96
1200Speakerassembly...........97
1210Power-buttoncard...........99
1220LCDunit...............100
1230Basecoverassembly.........104
Formodelswithnon-touchscreen.......106
2010LCDbezel............106
2020LCDpanel............107
2030LCDhinges............108
2040Camera/microphonemodule.....110
2050LCDcables............111
2060Wireless-LAN/WANantennaassembly
andLCDrearcover...........112
Formodelswithtouchscreen.........114
2010LCD-hingecaps..........114
2020LCDpanel/screenassemblyandLCD
rearcover...............116
2030LCDcablesandcamera/microphone
module................117
2040LCD-control-cardcable.......118
2050LCDHinges............119
2060WirelessLANantenna........120
AppendixA.Notices.........123
Electronicemissionnotices..........124
Trademarks................124
AppendixB.Abbreviationand
acronymtable............125
iiHardwareMaintenanceManual
Aboutthismanual
ThismanualcontainsserviceandreferenceinformationforthefollowingThinkPad
ThinkPadEdgeE540
MachineTypes(MT)20C6
®
product:
Usethismanualalongwiththeadvanceddiagnosticteststotroubleshootproblems.
Important:
ThismanualisintendedonlyfortrainedservicetechnicianswhoarefamiliarwithThinkPadproducts.Use
thismanualalongwiththeadvanceddiagnosticteststotroubleshootproblemseffectively.
BeforeservicingaThinkPadproduct,besuretoreadalltheinformationunderChapter1“Safety
information”onpage1andChapter2“Importantserviceinformation”onpage23.
©CopyrightLenovo2013
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Chapter1.Safetyinformation
Thischapterpresentsthefollowingsafetyinformationthatyouneedtobefamiliarwithbeforeyouservicea
ThinkPadnotebookcomputer.
•“Generalsafety”onpage1
•“Electricalsafety”onpage2
•“Safetyinspectionguide”onpage3
•“Handlingdevicesthataresensitivetoelectrostaticdischarge”onpage3
•“Groundingrequirements”onpage4
•“Safetynotices(multilingualtranslations)”onpage4
•“Lasercompliancestatement(multilingualtranslations)”onpage17
Generalsafety
Followtheserulestoensuregeneralsafety:
•Observegoodhousekeepingintheareaofthemachinesduringandaftermaintenance.
•Whenliftinganyheavyobject:
1.Ensurethatyoucanstandsafelywithoutslipping.
2.Distributetheweightoftheobjectequallybetweenyourfeet.
3.Useaslowliftingforce.Nevermovesuddenlyortwistwhenyouattempttolift.
4.Liftbystandingorbypushingupwithyourlegmuscles;thisactionremovesthestrainfromthe
musclesinyourback.Donotattempttoliftanyobjectthatweighsmorethan16kg(35lb)orthatyou
thinkistooheavyforyou.
•Donotperformanyactionthatcauseshazardstothecustomer,orthatmakestheequipmentunsafe.
•Beforeyoustartthemachine,ensurethatotherservicetechniciansandthecustomer'spersonnelare
notinahazardousposition.
•Placeremovedcoversandotherpartsinasafeplace,awayfromallpersonnel,whileyouareservicing
themachine.
•Keepyourtoolcaseawayfromwalkareassothatotherpeoplewillnottripoverit.
•Donotwearlooseclothingthatcanbetrappedinthemovingpartsofamachine.Ensurethatyoursleeves
arefastenedorrolledupaboveyourelbows.Ifyourhairislong,fastenit.
•Inserttheendsofyournecktieorscarfinsideclothingorfastenitwithanonconductiveclip,about8
centimeters(3inches)fromtheend.
•Donotwearjewelry,chains,metal-frameeyeglasses,ormetalfastenersforyourclothing,becausemetal
objectsaregoodelectricalconductors.
•Wearsafetyglasseswhenyouarehammering,drilling,soldering,cuttingwire,attachingsprings,using
solvents,orworkinginanyotherconditionsthatmightbehazardoustoyoureyes.
•Afterservice,reinstallallsafetyshields,guards,labels,andgroundwires.Replaceanysafetydevice
thatiswornordefective.
•Reinstallallcoverscorrectlybeforereturningthemachinetothecustomer.
•Fanlouversonthemachinehelptopreventoverheatingofinternalcomponents.Donotobstructfan
louversorcoverthemwithlabelsorstickers.
©CopyrightLenovo2013
1
Electricalsafety
Observethefollowingruleswhenworkingonelectricalequipment.
Important:
•Useonlyapprovedtoolsandtestequipment.Somehandtoolshavehandlescoveredwithasoftmaterial
thatdoesnotinsulateyouwhenworkingwithliveelectricalcurrents.
•Manycustomershave,neartheirequipment,rubberoormatsthatcontainsmallconductivebersto
decreaseelectrostaticdischarges(ESD).Donotusethistypeofmattoprotectyourselffromelectrical
shock.
•Findtheroomemergencypower-off(EPO)switch,disconnectingswitch,orelectricaloutlet.Ifanelectrical
accidentoccurs,youcanthenoperatetheswitchorunplugthepowercordquickly.
•Donotworkaloneunderhazardousconditionsornearequipmentthathashazardousvoltages.
•Disconnectallpowerbefore:
–Performingamechanicalinspection
–Workingnearpowersupplies
–Removingorinstallingmainunits
•Beforeyoustarttoworkonthemachine,unplugthepowercord.Ifyoucannotunplugit,askthecustomer
topoweroffthewallboxthatsuppliespowertothemachine,andtolockthewallboxintheoffposition.
•Ifyouneedtoworkonamachinethathasexposedelectricalcircuits,observethefollowingprecautions:
–Ensurethatanotherperson,familiarwiththepower-offcontrols,isnearyou.Thatpersonmustbethere
toswitchoffthepower,ifnecessary.
–Useonlyonehandwhenworkingwithpowered-onelectricalequipment;keeptheotherhandinyour
pocketorbehindyourback.
CAUTION:
Anelectricalshockcanoccuronlywhenthereisacompletecircuit.Byobservingtheabove
rule,youmaypreventacurrentfrompassingthroughyourbody.
–Whenusingtesters,setthecontrolscorrectlyandusetheapprovedprobeleadsandaccessoriesfor
thattester.
–Standonsuitablerubbermats(obtainedlocally,ifnecessary)toinsulateyoufromgroundssuchas
metaloorstripsandmachineframes.
Observethespecialsafetyprecautionswhenyouworkwithveryhighvoltages.Instructionsforthese
precautionsareinthesafetysectionsofmaintenanceinformation.Useextremecarewhenmeasuring
highvoltages.
•Regularlyinspectandmaintainyourelectricalhandtoolsforsafeoperationalcondition.
•Donotusewornorbrokentoolsandtesters.
•Neverassumethatpowerhasbeendisconnectedfromacircuit.First,checkthatithasbeenpoweredoff.
•Alwayslookcarefullyforpossiblehazardsinyourworkarea.Examplesofthesehazardsaremoistoors,
nongroundedpowerextensioncables,powersurges,andmissingsafetygrounds.
•Donottouchliveelectricalcircuitswiththereectivesurfaceofaplasticdentalmirror.Thesurfaceis
conductive;suchtouchingcancausepersonalinjuryandmachinedamage.
•Donotservicethefollowingpartswiththepoweron:
–Powersupplyunits
–Pumps
–Blowersandfans
–Motorgenerators
–Unitssimilartothoselistedabove
Thispracticeensurescorrectgroundingoftheunits.
2HardwareMaintenanceManual
•Ifanelectricalaccidentoccurs:
–Usecaution;donotbecomeavictimyourself.
–Switchoffpower.
–Sendanotherpersontogetmedicalaid.
Safetyinspectionguide
Thepurposeofthisinspectionguideistoassistyouinidentifyingpotentiallyunsafeconditions.Aseach
machinewasdesignedandbuilt,requiredsafetyitemswereinstalledtoprotectusersandservicetechnicians
frominjury.Thisguideaddressesonlythoseitems.Y oushouldusegoodjudgmenttoidentifypotential
safetyhazardsduetoattachmentofnon- ThinkPadfeaturesoroptionsnotcoveredbythisinspectionguide.
Ifanyunsafeconditionsarepresent,youmustdeterminehowserioustheapparenthazardcouldbeand
whetheryoucancontinuewithoutrstcorrectingtheproblem.
Considertheseconditionsandthesafetyhazardstheypresent:
•Electricalhazards,especiallyprimarypower(primaryvoltageontheframecancauseseriousorfatal
electricalshock)
•Explosivehazards,suchasadamagedCRTfaceorabulgingcapacitor
•Mechanicalhazards,suchaslooseormissinghardware
Todeterminewhetherthereareanypotentiallyunsafeconditions,usethefollowingchecklistatthebeginning
ofeveryservicetask.Beginthecheckswiththepoweroff,andthepowercorddisconnected.
Checklist:
1.Checkexteriorcoversfordamage(loose,broken,orsharpedges).
2.T urnoffthecomputer.Disconnectthepowercord.
3.Checkthepowercordfor:
a.Athird-wiregroundconnectoringoodcondition.Useametertomeasurethird-wireground
continuityfor0.1ohmorlessbetweentheexternalgroundpinandtheframeground.
b.Thepowercordshouldbetheauthorizedtypespeciedforyourcomputer.Goto:
http://www.lenovo.com/serviceparts-lookup.
c.Insulationmustnotbefrayedorworn.
4.Checkforcrackedorbulgingbatteries.
5.Removethecover.
6.Checkforanyobviousnon-ThinkPadalterations.Usegoodjudgmentastothesafetyofany
non-ThinkPadalterations.
7.Checkinsidetheunitforanyobviousunsafeconditions,suchasmetallings,contamination,wateror
otherliquids,orsignsofreorsmokedamage.
8.Checkforworn,frayed,orpinchedcables.
9.Checkthatthepower-supplycoverfasteners(screwsorrivets)havenotbeenremovedortamperedwith.
Handlingdevicesthataresensitivetoelectrostaticdischarge
Anycomputerpartcontainingtransistorsorintegratedcircuits(ICs)shouldbeconsideredsensitiveto
electrostaticdischarge(ESD).ESDdamagecanoccurwhenthereisadifferenceinchargebetweenobjects.
ProtectagainstESDdamagebyequalizingthechargesothatthemachine,thepart,theworkmat,andthe
personhandlingthepartareallatthesamecharge.
Chapter1.Safetyinformation3
Notes:
1.Useproduct-specicESDprocedureswhentheyexceedtherequirementsnotedhere.
2.EnsurethattheESDprotectivedevicesyouusehavebeencertied(ISO9000)asfullyeffective.
WhenhandlingESD-sensitiveparts:
•Keepthepartsinprotectivepackagesuntiltheyareinsertedintotheproduct.
•Avoidcontactwithotherpeople.
•Wearagroundedwriststrapagainstyourskintoeliminatestaticonyourbody.
•Preventthepartfromtouchingyourclothing.Mostclothingisinsulativeandretainsachargeevenwhen
youarewearingawriststrap.
•Useagroundedworkmattoprovideastatic-freeworksurface.Thematisespeciallyusefulwhen
handlingESD-sensitivedevices.
•Selectagroundingsystem,suchasthoselistedbelow,toprovideprotectionthatmeetsthespecic
servicerequirement.
Note:TheuseofagroundingsystemtoguardagainstESDdamageisdesirablebutnotnecessary.
–AttachtheESDgroundcliptoanyframeground,groundbraid,orgreen-wireground.
–Whenworkingonadouble-insulatedorbattery-operatedsystem,useanESDcommongroundor
referencepoint.Youcanusecoaxorconnector-outsideshellsonthesesystems.
–Usetheroundgroundprongoftheacplugonac-operatedcomputers.
Groundingrequirements
Electricalgroundingofthecomputerisrequiredforoperatorsafetyandcorrectsystemfunction.Proper
groundingoftheelectricaloutletcanbeveriedbyacertiedelectrician.
Safetynotices(multilingualtranslations)
Thesafetynoticesinthissectionareprovidedinthefollowinglanguages:
•English
•Arabic
•BrazilianPortuguese
•French
•German
•Hebrew
•Japanese
•Korean
•Spanish
•T raditionalChinese
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Lasercompliancestatement(multilingualtranslations)
Thelasercompliancestatementsinthissectionareprovidedinthefollowinglanguages:
•English
•Arabic
•BrazilianPortuguese
•French
•German
•Hebrew
•Japanese
•Korean
•Spanish
•T raditionalChinese
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Chapter2.Importantserviceinformation
Thischapterintroducesthefollowingimportantserviceinformationthatappliestoallmachinetypes
supportedbythismanual:
•“StrategyforreplacingFRUs”onpage23
–“Strategyforreplacingaharddiskdriveorasolid-statedrive”onpage24
–“Importantnoticeforreplacingasystemboard”onpage24
–“Howtouseerrorcodes”onpage24
•“StrategyforreplacingFRUsforCTO,special-bid,andstandardmodels”onpage24
–“Productdenition”onpage24
–“FRUidentication”onpage25
Important:
•IfthecomputerisequippedwithbothaharddiskdriveandanM.2solid-statedrive,donotusetheM.2
solid-statedriveasabootabledevice.TheM.2solid-statedriveisdesignedanddevelopedfor“cache”
functionpurposeonly.
•AdvisecustomerstocontacttheLenovo
obtainingorinstallinganysoftwarexes,drivers,andUEFIBIOSdownloads.T elephonenumbersfor
LenovoSupportareavailableat:
http://www.lenovo.com/support/phone
•SystemdisassemblyandreassemblyvideosthatshowtheFRUremovalorreplacementproceduresfor
theLenovoauthorizedservicetechniciansareavailableat:
http://www.lenovoservicetraining.com/ion/
®
CustomerSupportCenteriftheyneedanyassistancein
StrategyforreplacingFRUs
Beforereplacingparts:
Ensurethatallsoftwarexes,drivers,andUEFIBIOSdownloadsareinstalledbeforeyoureplaceany
FRUslistedinthismanual.
Afterasystemboardisreplaced,ensurethatthelatestUEFIBIOSisloadedtothesystemboardbeforeyou
completetheserviceaction.
Todownloadandinstallsoftwarexes,drivers,andUEFIBIOS,gotohttp://www.lenovo.com/ThinkPadDrivers
andfollowtheinstructionsonthescreen.
UsethefollowingstrategytopreventunnecessaryexpenseforreplacingandservicingFRUs:
•IfyouareinstructedtoreplaceaFRUbutthereplacementdoesnotcorrecttheproblem,reinstallthe
originalFRUbeforeyoucontinue.
•Somecomputershavebothaprocessorboardandasystemboard.Ifyouareinstructedtoreplaceeither
theprocessorboardorthesystemboard,andreplacingoneofthemdoesnotcorrecttheproblem,
reinstallthatboard,andthenreplacetheotherone.
•IfanadapteroradeviceconsistsofmorethanoneFRU,anyoftheFRUsmightbethecauseoftheerror.
Beforereplacingtheadapterordevice,removetheFRUs,onebyone,toseeifthesymptomschange.
ReplaceonlytheFRUthatchangedthesymptoms.
©CopyrightLenovo2013
23
Strategyforreplacingaharddiskdriveorasolid-statedrive
Alwaystrytorunalow-levelformatoperationbeforereplacingaharddiskdriveorasolid-statedrive.This
willcauseallcustomerdataonthedrivetobelost.Ensurethatthecustomerhasacurrentbackupof
thedatabeforeyouperformthistask.
Attention:Thedrivestartupsequenceinthecomputeryouareservicingmighthavebeenchanged.Be
extremelycarefulduringwriteoperationssuchascopying,saving,orformatting.Ifyouselectanincorrect
drive,dataorprogramscanbeoverwritten.
IfthecomputerisshippedwithbothanM.2solid-statedriveandaharddiskdrive,theM.2solid-statedrive
isusedforthe“cache”functionandtosupporttheIntel
donotreplacetheM.2solid-statedrivebythemselves.Otherwise,the“cache”functionwillnotworkand
theIntelRapidStartT echnologycannotbeusedanymore.
Attention:EnsurethatyoupartitiontheM.2solid-statedriveafterinstallingitonthecomputeryouare
servicing.Otherwise,theM.2solid-statedrivewillnotfunctioncorrectly.Forinstructionsonhowtopartition
anM.2solid-statedrive,gotohttp://www.lenovo.com/support/msata-fru.
®
RapidStartT echnology.Werecommendthatusers
Importantnoticeforreplacingasystemboard
Somecomponentsmountedonasystemboardareverysensitive.Improperhandlingofasystemboardcan
causedamagetothosecomponents,andmaycauseasystemmalfunction.
Attention:Whenhandlingasystemboard:
•Donotdropasystemboardorapplyanyexcessiveforcetoit.
•Avoidroughhandlingofanykind.
•AvoidbendingasystemboardandhardpushingtopreventcrackingateachBallGridArray(BGA)chipset.
Howtouseerrorcodes
Usetheerrorcodesdisplayedonthescreentodiagnosefailures.Ifmorethanoneerrorcodeisdisplayed,
beginthediagnosiswiththersterrorcode.Whatevercausesthersterrorcodemightalsocausefalse
errorcodes.Ifnoerrorcodeisdisplayed,seewhethertheerrorsymptomislistedinthe“Symptom-to-FRU
Index”section.
StrategyforreplacingFRUsforCTO,special-bid,andstandardmodels
ThistopicprovidesinformationaboutthemodeltypesandFRUidentication.
Productdenition
Thistopicintroducesdifferentmodeltypesandhowtoidentifyeachtype.
DynamicCongureT oOrder(CTO)model
ThismodelprovidestheabilityforacustomertocongureaLenovosolutionfromaWebsite,andhavethis
congurationsenttofulllment,whereitisbuiltandshippeddirectlytothecustomer.Themachinelabeland
eSupportwillloadtheseproductsasthe4-characterMT,4-charactermodel,and2-charactercountrycode.
Themodelis“CTO1”andthedefaultcountrycodeis“WW”(example:20AACTO1WW).
Special-bidmodel
ThismodelisauniquecongurationthathasbeennegotiatedbetweenLenovoandthecustomer.Aunique
MTMconsistsofa4-characterMT ,a4-charactermodel,andanumeric2-charactercountrycodeisprovided
tothecustomertoplaceorders(example:20AA000955).Thecountrycodeassignedisnumericanddoes
24HardwareMaintenanceManual