Lennox Hearth VIS35 User Manual

INSTALLATION AND OPERATION MANUAL
Direct-Vent
Gas Stove
Retain These Instructions For Future Reference
P/N 775,227M Rev. A, 05/2007
A French manual is available upon request. Order P/N 775,227CF.
Ce manuel d’installation est disponible en francais, simplement
en faire la demande. Numéro de la pièce 775,227CF.
In the Commonwealth of Massachusetts:
• Installation must be performed by a licensed plumber or gas tter
• See Table of Contents for location of additional Commonwealth of Massachusetts requirements
• Hot! Do not touch! The glass and surfaces of this appliance will be hot during operation and will retain heat for a while after shutting off the appliance. Severe burns may result.
• Carefully supervise children in the same room as appliance.
Report No. 50-S-11b-5
WARNINGS
Vintage™ (VIN)
• Suitable for installation into masonry or factory built fireplaces. These appliances may be installed in an after­market permanently located, manufactured (mobile) home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases unless a certified kit is used.
• Lennox™ gas-burning appliances are designed for use as a supplemental heater. They are not intended for continuous use as a primary heat source.
WARNING: If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
FOR YOUR SAFETY Do not store or use gasoline or other flammable
vapors or liquids in the vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS:
• DO NOT light any appliance.
• DO NOT touch any electrical switches.
• DO NOT use any phone in your building.
• Immediately call your gas supplier from a
neighbor’s phone. Follow your gas supplier's
instructions.
• If your gas supplier cannot be reached, call the fire department.
Installation and service must be performed by a quali­fied installer, service agency or the gas supplier.
AVERTISSEMENT: Assurez-vous de bien suivre les instruc­tions données dans cette notice pour réduire au minimum le risque d’incendie ou d’explosion ou pour éviter tout dommage matériel, toute blessure ou la mort.
POUR VOTRE SÉCURITÉ: Ne pas entreposer ni utiliser d'essence ni d'autres vapeurs ou liquides inflammables à proximité de cet appareil ou de tout autre appareil.
POUR VOTRE SÉCURITÉ: Que faire si vous sentez une odeur de gaz:
• Ne pas tenter d'allumer d'appareil.
• Ne touchez à aucun interrupteur.
• Ne pas vous servir des téléphones se trouvant dans le bâti ment
• Appelez immédiatement votre fournisseur de gaz depuis un voisin. Suivez les instructions du fournisseur.
• Si vous ne pouvez rejoindre le fournisseur de gaz, appelez le service des incendies.
L'installation et l'entretien doivent être assurés par un installateur ou un service d'entretien qualifié ou par le fournisseur de gaz.
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Table of Contents
Cautions & safety ..........................................................................................3
rifiCe size / altitude adjustment .........................................................................4
o
odes & approvals....................................................................................... 4-5
C
ommonwealth of massaChusetts requirements ......................................................5
C
re-installation .......................................................................................... 6-8
p
eatures .................................................................................................6
f
aCkaging list ..........................................................................................6
p
atings ..................................................................................................6
r
reparing your vintage™ stove for installation .....................................................7
p
dimensions ..............................................................................................7
ipe ClearanCes .........................................................................................7
p
learanCes to Combustibles ............................................................................8
C
nstallation ..............................................................................................9-10
i
affle & log set installation .........................................................................9
b
og set & ember installation ..........................................................................9
l
ide insert installating ............................................................................... 10
s
ent installation ...................................................................................... 11-16
v
enting ................................................................................................ 11
v
esidential & mobile home installations ............................................................ 11
r
ent Considerations .................................................................................. 11
v
ent parts list ....................................................................................... 12
v
orizontal vent installation ......................................................................... 12
h
norkel terminations ................................................................................. 13
s
ertiCal vent installation ............................................................................ 13
v
lue restriCtors ..................................................................................... 14
f
orizontal terminations .............................................................................. 15
h
ertiCal terminations................................................................................. 15
v
orizontal vent termination loCations .............................................................. 16
h
as line installation ...................................................................................... 17
g
as pressure requirements .......................................................................... 17
g lp & n
perating instruCtions ................................................................................ 18-21
o p l f a q p o o m
aintenanCe & serviCing.............................................................................. 22-24
m m m v o g f
roubleshooting ........................................................................................... 25
t
eplaCement parts ........................................................................................ 26
r
tove labels .......................................................................................... 27-28
s
roduCt referenCe information ........................................................................... 29
p
atural gas supplies .......................................................................... 17
re-lighting CheCklist ............................................................................... 18
ighting instruCtions ................................................................................. 18
lame Color & behavior ............................................................................. 19
ir shutter adjustment .............................................................................. 20
uiet operation ....................................................................................... 20
aint Curing .......................................................................................... 20
ptional blower ...................................................................................... 20
perating options .................................................................................... 21
illivolt Control system ............................................................................ 21
aintenanCe CheCklist ................................................................................ 22
illivolt and systems CheCks ........................................................................ 22
ent pipe maintenanCe ................................................................................ 23
pening & removing door ........................................................................... 23
lass door Cleaning & maintenanCe ................................................................ 23
uel Conversion ...................................................................................... 24
2
Cautions & safety
FOR YOUR SAFETY do not install or operate your Vin-
tage™ gas stove without first reading & understanding this manual. Any installation or operation of the appli­ance deviating from that which is stated in this manual WILL void the warranty & may be hazardous.
INSTALLATION & REPAIR SHOULD ONLY BE DONE BY
A QUALIFIED SERVICE TECHNICIAN. DO NOT ATTEMPT TO SERVICE THE APPLIANCE YOURSELF.
The stove should be inspected & cleaned before use &
at least annually by a qualified service technician. More frequent cleaning may be required due to excessive lint from bedding material, carpeting, etc.
It is imperative that control compartments, burners, &
circulating air passageways of the room heater be kept clean.
Adequate clearances around the combustion chamber
and accessibility clearances for servicing & proper operation must be maintained.
Turn off the gas before servicing this appliance. It is
recommended that a qualified service technician per­form an appliance check-up at the beginning of each heating season.
All installations must conform with all local, state,
& national codes. In the absence of local codes, the installation must conform with National Fuel Gas Code ANSI Z223.1-latest edition, also known as NFPA 54 (In Canada, the current CAN/CSA B149.1 installation code). Refer to the National Fuel Gas Code & local zoning & code authorities for details on installation requirements. Your Vintage gas stove must be vented to the outside in accordance with the latest edition of the National Fuel Gas Code.
This gas stove MUST be vented directly to the outside
& MUST NEVER be attached to a chimney serving a separate solid fuel burning appliance. Each gas appli­ance MUST USE a separate vent system. Common vent systems are PROHIBITED.
This appliance uses room air for combustion. It is im-
perative that provisions for adequate combustion and ventilation air be made. This appliance is NOT designed to and will not operate in a negative pressure. Contact your dealer if you suspect such a situation exists.
Mobile home installations must conform with the Mobile
Home Construction and Safety Standard, Title 24 CFR, Part 3280 (in Canada CAN/CSA Z240 MH), or, when such a standard is not applicable, the Standard for Mobile Home Installations, ANSI A225.1 - latest edition.
The appliance, when installed, must be electrically
grounded in accordance with local codes or in the ab­sence of local codes, with the National Electrical Code, ANSI/NFPA 70 - latest edition. In Canada, the current CSA C22-1 Canadian Electrical Code - latest edition.
Your Lennox™ gas stove must be equipped for the
proper fuel type & altitude at which it will be operated. Any operation outside the parameters outlined in this manual may result in a hazardous condition & will void the warranty. Please carefully read the sections pertain­ing to these subjects and/or be sure your appliance is properly equipped.
Do not use this stove if any part has been under water.
Immediately call a qualified service technician to inspect the appliance & to replace any part of the control system & any gas control which has been under water.
Due to high temperatures, the stove should be located out
of traffic areas & away from furniture & draperies.
Children & adults should be alerted to the hazards of
high surface temperature & should stay away to avoid burns or clothing ignition. Young children should be carefully supervised when they are in the same room as the Lennox gas stove. Clothing or any other flammable material should not be placed on or near the stove.
Never use solid fuels such as wood, paper, cardboard,
coal, or any flammable liquids, etc., in this appli­ance.
Any grill, panel, or glass removed for service MUST be
replaced prior to operating the stove. Do not operate appliance with the glass front removed, cracked or broken. Replacement of the glass should be done by a qualified service technician.
DO NOT USE abrasive cleaner on the glass door assem-
bly. DO NOT ATTEMPT to clean the glass door when it is hot.
Gold & nickel plated surfaces must be cleaned with
glass cleaner & a clean soft cloth before firing the first time or fingerprints will remain permanently. NEVER use brass polish to clean gold or nickel, this will remove the plating!!!
When opening the lower door on the face while the stove
is burning, pull at the far left or far right vent openings, because the door is hot during operation.
Lennox Hearth Products, its employees, or any of its
representatives assume no responsibility for any dam­ages caused by an inoperable, inadequate, or unsafe condition as a result of any improper operation, service or installation procedures, whether direct or indirect.
INSTALLER: THESE INSTRUCTIONS ARE TO REMAIN
WITH THE HOME OWNER!
3
Orifice Size/Altitude Adjustment
the vintage™ stove
For altitudes above 2,000 feet (In Canada 4,500 FT/1370 M),the orifice should be de-rated by 4% for every 1,000 feet to maintain the proper ratio of gas to air. Improper orifice sizing may result in damage and unsafe conditions. Chang ing the orifice should only be done by a qualified service technician. Contact your Lennox Hearth Products dealer for proper orifice sizes (see Page 24 for more information).
Codes & Approvals
CertifiCation
Gas appliances must be tested and certified by a nation­ally recognized testing and certification laboratory to ANSI (American National Standard Institute) gas appliance safety standards.
This stove has been tested and certified by OMNI -Test Laboratories to ANSI Z21.88-2005/CSA 2.33-2005 Standard for Vented Gas Fireplace Heater and CGA 2.17-M91 and UL 307B Gas Burning Heating Appliances for Manufactured (Mobile) Homes.
It has met all necessary ANSI Standards and is fully certified for installation in any community. If there are any questions or if you need further substantiation either write to or call your Lennox Hearth Products dealer. If you have further questions, please contact Lennox Hearth Products.
• Must conform with all local, state, and national installa­tion codes. In the absence of local codes, the installation must conform with National Fuel Gas Code ANSI Z223.1
-
- latest edition, also known as NFPA 54 (In Canada, the current CAN/CSA B149.1 installation code). Refer to the National Fuel Gas Code and local zoning and code authorities for details on installation requirements.
• Must conform with the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280 (in Canada CAN/CSA Z240 MH), or when such a standard is not applicable, the Standard for Manufactured Home Instal lations, ANSI A225.1 - latest edition for manufactured (mobile) home installations.
• Must be vented directly to the outside in accordance with the latest edition of the National Fuel Gas Code and must never be attached to a chimney serving a separate solid fuel burning appliance.
• Has been certified for use with either natural gas or propane.
• Is not for use with solid fuels.
• Is approved for sitting rooms and/or bedrooms.
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4
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Commonwealth Of Massachusetts Requirements
Note: The following requirements reference various Massachusetts and national codes not contained in this document.
Inspection
The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)(a)1 through 4.
For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied:
Installation Of Carbon Monoxide Detectors
At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gas-fitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the floor level where the gas equipment is to be installed. In addition, the installing plumber or gas-fitter shall observe that a bat tery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualified licensed professionals for the installation of hard wired carbon monoxide detectors.
In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent floor level.
In the event that the requirements of this subdiVintage can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed.
Exemptions
The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4:
• The equipment listed in Chapter 10 entitled “Equipment Not Required To Be Vented” in the most current edition of ANSI Z233.1 / NFPA 54 (In Canada CAN/CSA B149.1 - current edition) as adopted by the Board; and
• Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes.
-
MANUFACTURER REQUIREMENTS
Gas Equipment Venting System Provided
When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system com ponents with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include:
• Detailed instructions for the installation of the venting system design or the venting system components; and
• A complete parts list for the venting system design or venting sys tem.
Gas Equipment Venting System NOT Provided
-
-
Approved Carbon Monoxide Detectors
Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified.
Signage
A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print size no less than one-half (1/2) inch in size,
BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS.”
“GAS VENT DIRECTLY
When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases, but identifies “special venting systems”, the following require
ments shall be satisfied by the manufacturer:
• The referenced “special venting system” instructions shall be included with the appliance or equipment installation instructions; and
• The “special venting systems” shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed installation instructions.
A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.
• Installation and repair must be done by a plumber or gas fitter licensed in the Commonwealth of Massachusetts.
• The flexible gas line connector used shall not exceed 36 inches (92 centimeters) in length.
• The individual manual shut-off must be a T-handle type valve.
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5
Pre-Installation
features
Installation Options
Residential Vented vertical and horizontal Manufactured (mobile) home Natural gas (NG) or propane (LP) Bedrooms Optional wall-mounted or remote thermostat
Venting
This stove can be vented with Security™ Secure Vent™ pipe*. Coaxial pipe diameters are 6-5/8” outer and 4” inner. The combustion air for this stove is drawn from outside the house through the outer DV (direct vent) pipe. Room air is not required for combustion.
When planning your installation, select the correct length of vent pipe for your particular requirements. Determine the minimum clearance to combustibles from the rear of the unit to the wall. It is also important to note the thickness of the wall. Before cutting the vent hole through the wall make sure that ALL vent and termination clearances (see page 16) will be met.
Electrical
The standard fan motor requires 120 Volts AC for operation. The stove is not dependent on the fan or an outside electri cal supply to operate.
Instructions - This appliance is equipped with a three­prong (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this plug.
WARNING - Electrical Grounding
Millivolt Valve
This stove is operated with a millivolt valve and therefore burns even during a power outage.
Fuel
This stove comes from the factory equipped to burn natural gas at a specified elevation. The stove can be converted to burn LP gas (liquid propane) by changing the cassette (valve and pilot assembly) or installing a conversion kit. Only Lennox Hearth Products conversion kits can be used to convert from NG to LP or LP to NG. Contact your Lennox Hearth Products dealer for details.
Specifications
Stove weight: 150 lbs Pipe:Type - direct-vent Recommended manufacturer* Security™ Secure Vent™* Diameter - 6-5/8”x 4” for all installations
Stove Packaging List
The
Vintage™ gas stove comes with the following parts: 1 Stove Body with Burner Cassette 1 Log Set 1 Bag of Ember Material 1 Installation and Operation Manual
Optional Parts
-
150 CFM Blower Reversible Cast-Iron Panels Stone Panel Inserts - Autumn, Savoy and Verde
* Other approved chimney brand is Simpson Dura-Vent DV-GS.
Vintage™ (VIN)
RATINGS
NATURAL GAS LP GAS
Max/Min Input BTUh 0-2,000 Feet (0-610 M)
O
rifice (DMS) 0-2,000 Feet (0-610 M)u
Manifold Pressure (IN. WC)
Min. Inlet Pressure (IN. WC)
Maximum heat output BTUs/hour-steady state 22,140 22,140
P4 Efficiency
Orifice (DMS) 0-2,000 Feet (0-610 M)u
u
w
uUnit factory equipped for 0-2000 FT/0-610 M, In Canada 0-4500 FT/0-1370 M vThe Steady State Efficiency numbers based on maximum vent configuration. wTested to CSA P.4.1-02 “Testing Method for Measuring Annual Fireplace Efficiency.
Electrical Rating: 120 VAC, 60 HZ, Less Than 2 Amps
6
27,000 / 19,500 27,000 / 21,300
#36/.106 IN. #52/.064 IN.
3.5 / 1.8 10.0 / 6.0
5.0 11.0
47.00% 49.07%
#40/.098 IN. #53/.060 IN.
preparing your vintage™ stove for installation
dimensions
Read all instructions before beginning your installation. If instructions have not been read carefully, your installation could void your warranty and may create a serious fire, health, or other safety hazard.
The Lennox Hearth Products warranty will be voided if one of the following occurs:
• Installation of any damaged stove or vent system component.
• Unauthorized modification of the direct vent system.
• Installation other than as instructed by Lennox Hearth Products, Security™ Chimneys, or Simpson Dura­Vent.
• Installation of any stove or vent system component not manufactured or approved by Lennox Hearth Products, Security™ Chimneys, or Simpson Dura-Vent.
When planning the installation for your Vintage, it’s neces sary to consider the following:
• Where the unit is to be installed
• The vent system configuration to be used
• Gas supply (NG or LP)
• Electrical wiring
• Optional accessories (blower, wall-mounted or remote thermostat, cast-iron panels or stove panel inserts)
The gas line screws into the gas valve at the back of the stove 5” in from the right side of the stove and 4-3/16” up from the base of the unit.
top view
14-3/4”
(375mm)
Figure 2
front view
­22-1/2”
(572mm)
ide view
s
Rear Vent Dimensions
Flue Collar
C/L
21-3/8”
(543mm)
24-5/8”
(626mm)
27-3/8”
(695mm)
Figure 3
pipe ClearanCes
All installations using a vertical termination cap must maintain one inch clearance between the direct vent pipe and combustibles. For horizontal runs of pipe, one inch of clearance to combustibles on the sides and bottom, and two inches on the top of the pipe is required. See pages 13, 14 and 15 for allowable pipe configurations.
Figure 1
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
7
ClearanCes to Combustibles
90
˚
4"
(102mm)
10-5/8"
(270mm)
13-7/8"
(352mm)
4"
(102mm)
Combustible Wall
Combustible Wall
4"
(102mm)
15-1/4"
(387mm)
4"
(102mm)
Combustible Wall
Combustible Wall
33”
838mm
15”
381mm
40”
1016mm
42”
1067mm
30-1/2” 775mm
43”
1092mm
24”
610mm
30-1/2” 775mm
30-1/2” 775mm
54”
1372mm
48”
1219mm
alCove dimensions
Minimum clearances to combustible materials shown here are in inches (millimeters). See page 7 for pipe clearances.
Parallel Installation
Figure 4
Corner Installation
The minimum width between alcove side walls is 30-1/2” (775mm). The glass door lifts up to access the firebox on the stove. Therefore, if the stove is to be installed in an alcove, the alcove needs to be constructed to allow for removal of the glass door. Option 1: The maximum alcove depth is 15” (381mm) (maintaining a 4” [102mm] rear clearance the stove will be positioned partly into the room) and the remaining minimum dimensions to combustibles are as shown in the Option 1 drawing below. Option 2: The alcove is 43” (1092mm) high to provide sufficient space to remove the door. The maximum depth of the alcove is 24” (610mm). Option 3: Should an alcove depth from 2 feet (.61M) to 4 feet (1.22M)be desired then the minimum alcove height is 54” (1372mm). Access to the stove’s controls should be considered when determining the alcove size.
Alcove Option 1
8
Figure 5
floor proteCtion
A non-combustible hearth pad is not required. This stove may be installed on a combustible surface as long as the combustible material (such as carpeting) does not extend 1-1/2” vertically above the bottom of the legs (see Figure
6). Also, the floor beneath the stove must be stable, level, hard, and strong enough to support the stove without a tipping hazard.
Carpet
Leg
Figure 6
1-1/2” (38mm)
Maximum
Leg on Combustible
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Figure 7
Alcove Option 2
Figure 8
Alcove Option 3
Figure 9
Installation
baffle & log set installation
Baffle
The cast iron baffle is wrapped in foam and shipped between the outside of the firebox and the outer shell of the stove. Remove the foam and install the baffle in the rectangular hole in the top of the firebox. The baffle rests unsecured in the hole.
Log Set & Embers
Caution: If the logs are not properly installed, your stove will not function properly.
Parts list: rear log, left front log, right front log, and straight twig
1) Remove the logs from the box and carefully unwrap them. The logs are fragile so handle them with care.
2) Align the holes in the bottom of the rear log (the longest log in the set) with the two pegs just to the rear of the rear burner tube and slide the log down onto the pegs (Figure 10). The charred black surface of the log should face the front.
3) The left front log has two pegs protruding from the top surface (Figure 11). The charred black with white highlights surface of the log should be facing forward. Slide this log down onto the left front and center front pegs.
4) The right front log (positioned with the black charred surface towards the front) should be placed on the peg protruding from the right end of the left front log and the remaining peg at the right end of the metal log support panel (Figure 11).
5) The remaining straight twig has two holes in the bottom. Position the twig so the black and white charring is to the front and slide the holes over the peg in the left front log and the peg in the rear log (Figure 12). It may be neces sary to roll the top of the rear log slightly forward to put this twig on the pegs.
6) Figure 13 shows the entire log set assembled. The embers provided may be placed one high in front of the front burner tube using care not to cover all the burner ports. Any extra embers may be placed at the ends of the front log, off the burner. Place small pinches of rockwool on top of the embers.
Figure 10
Figure 11
Figure 12
-
Note the location of the hole for viewing
the pilot light. When the pilot is
burning, a blue flame can
be seen through this
hole.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Embers
Pilot Viewing
Figure 13
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
9
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