Lennox Hearth SHRL 33-40 DV INS User Manual
US
Portland
DIRECT-VENT GAS FIREPLACE HEATER INSERTS
TM
P/N 850,050M REV. D 03/2010
OTL Report No. 050-F-22-5
INSTALLATION AND OPERATION
Direct-Vent
SHORELINE™
MODELS
SHRL 33/40 DV INS
Ce manuel d’installation est disponible en francais, s implement en faire
la demande. Numéro de la pièce 850,050CF.
WARNING
HOT GLASS WILL
CAUSE BURNS.
DO NOT TOUCH GLASS
UNTIL COOLED.
NEVER ALLOW CHILDREN TO
TOUCH GLASS.
This appliance may be installed in an aftermarket permanently located, manufactured home (USA only) or mobile
home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating
plate. This appliance is not convertible for use with other gases, unless a certified kit is used.
WARNING: If the information in these instructions is
not followed exactly, a fire or explosion may result
causing property damage, personal injury or death.
- Do not store or use gasoline or other flammable vapors and
liquids in the vicinity of this or any other appliance.
- WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any
phone in your building.
• Immediately call your gas supplier from a neighbor’s
phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire
department.
- Installation and service must be performed by a quali
fied installer, service agency or the gas supplier.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
AVERTISSEMENT
-
The Shoreline™ fireplace insert is factory equipped for 40,000 BTU
input and can be converted to 33,000 using the smaller orifice provided.
UNE SURFACE VITRÉE CHAUDE PEUT
CAUSER DES BRÛLURES.
LAISSER REFROIDIR LA SURFACE
VITRÉE AVANT D'Y TOUCHER.
NE PERMETTEZ JAMAIS À UN ENFANT
DE TOUCHER LA SURFACE VITRÉE.
AVERTISSEMENT: Assurez-vous de bien suivre les
instructions données dans cette notice pour réduire
au minimum le risque d’incindie ou d’explosion ou
pour éviter tout dommage matériel, toute blessure
ou la mort.
- Ne pas entreposer ni utilizer d’essence ni d’autres
vapeurs ou liquides inflammables dans le voisinage
de cet appareil ou de tout autre appareil.
- QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ:
• Ne pas tenter d’allumer d’appareil.
• Ne touchez à aucan interrupteur. Ne pas vous servir
des téléphones se trouvant dans le bâtiment où vous
trouvez.
• Appelez immédiatement votre fournisseur de gaz
depuis un voisin. Suivez les instructions du fournisseur.
• Si vous ne pouvez rejoindre le fournisseur de gaz,
appelez le service des incindie.
INSTALLATEUR
CONSOMMATEUR
tation ultérieure.
: Laissez cette notice avec l'appareil.
: Conservez cette notice pour consul-
- L’installation et l’entretien doivent être assurés par un
installateur ou un service d’entretien qualifié ou par
le fournisseur de gaz.
CONGRATULATIONS!
PACKAGING LIST
When you purchased your new gas fireplace insert, you joined
the ranks of thousands of individuals whose answer to their home
heating needs reflects their concern for aesthetics, efficiency
and our environment. We extend our continued support to help
you achieve the maximum benefit and enjoyment available from
your new gas fireplace insert.
Thank you for selecting a Lennox Hearth Products gas fireplace
insert as the answer to your home heating needs.
TABLE OF CONTENTS
Packaging List ................................................................... Page 2
Using this Manual ............................................................. Page 2
Introduction ...................................................................... Page 2
Safety and Warning Information ....................................... Page 3
General Information .......................................................... Page 5
Smoke Detectors ............................................................... Page 6
Codes and Approvals ........................................................ Page 6
New York City MEA Approval ............................................ Page 7
Requirements for the
Commonwealth of Massachusetts ............................... Page 7
Specifications - Insert Dimensions ...................................Page 8
Clearances to Combustibles .............................................. Page 9
Installation ........................................................................ Page 10
Fireplace Requirements ............................................... Page 10
Venting Requirements ................................................. Page 11
Insert Leveling ............................................................. Page 12
Door Assembly Installation
or Removal Instructions .......................................... Page 13
Refractory Brick Panel Installation Instructions ........... Page 14
Log Set Installation Instructions .................................. Page 15
Surround Installation Instructions ............................... Page 17
Gas Line Installation .......................................................... Page 19
Gas Pressure Requirements ........................................ Page 19
LP and Natural Gas Supplies .......................................Page 19
Attaching Safety In Operation Warnings ...........................Page 20
Operating Instructions ......................................................Page 21
Pre-Lighting Checklist .................................................Page 21
Lighting Instructions ...................................................Page 21
To Turn Gas Off to Appliance .......................................Page 22
Shutdown Procedure ................................................... Page 22
Flame Appearance and Sooting ...................................Page 23
Air Shutter Adjustment ................................................ Page 23
Burn-In Period ............................................................. Page 24
Quiet Operation ............................................................ Page 24
Blower Operation and Wiring Diagram ........................Page 24
Shoreline™ Main Burner Operation .............................. Page 25
Millivolt Control System and Wiring Diagram .............. Page 25
Maintenance and Servicing ............................................... Page 26
Maintenance Checklist ................................................. Page 26
Blower Removal ........................................................... Page 26
Glass Maintenance ....................................................... Page 27
Door Removal .............................................................. Page 27
Paint Touch-Up ............................................................ Page 27
Inspecting Wiring ........................................................Page 27
Fuel Conversion Kits .................................................... Page 27
Maintenance Schedule ................................................. Page 28
Troubleshooting ................................................................ Page 29
Replacement Parts List. .................................................... Page 30
Part Identification .............................................................. Page 31
Optional Accessories ......................................................... Page 36
Safety / Listing Label ......................................................... Page 39
Lighting Instructions Label ...............................................Page 40
Warranty and Product Reference Information ................... Page 42
2
To install a Shoreline insert, an insert body, refractory brick panel set
and surround kit are required (each sold separately. See Page 37 for
ordering information).
Fireplace Insert Body Packaging List
Model: Shoreline 33/40 DV INS
1) Fireplace Insert Body ...................... 1) 150 cfm Blower
with Burner Cassette
1) Gas pipe (3/8” x 8”) ........................ 1) Optional Shoreline #33 orifice
1) Installation and Operation Manual .. 1) Bag of Decorative Lava Rock
1) Bag of Glowing Ember Material ......1) Fireplace Warning Label
1) Front Leveling Leg Kit
......................1) 5-Piece Log Set
Refractory Brick Panel Sets - 6 pieces:
Standard
Red
Architectural Stone
Surround Kits:
Small 3-sided - 36-5/8” Wide x 25-7/8” High (930 mm x 657 mm)
Large 3-sided - 41” Wide x 28” High (1041 mm x 711 mm)
Small 4-sided - 36-5/8” Wide x 29-3/16” High (930 mm x 741 mm)
Large 4-sided - 41” Wide x 33-1/2” High (1041 mm x 851 mm)
USING THIS MANUAL
Please read and carefully follow all of the instructions found in this
manual. Please pay special attention to the safety instructions provided
in this manual.
PRODUCT IS SUBJECT TO CHANGE WITHOUT NOTICE
INTRODUCTION
The Insert models covered in this manual are direct-vent sealed combustion gas heaters designed for residential application for installation
into an existing masonry or factory built solid fuel burning fireplace. The
required liners for the air intake and exhaust are as follows:
• Air Intake: Use 3” diameter UL 181 or UL 1777 listed liner only.
• Exhaust: Use 3” diameter UL 1777 listed gas vent liner only. DO
NOT USE UL 181 LISTED LINER.
This appliance is suitable for installation into masonry or factory built
fireplaces.
These vent systems must be routed through the existing fireplace flue
system to the vent termination.
Installation Options
• . Residential • Manufactured (mobile) home
• . Bedrooms • Commercial
Your direct-vent Insert is designed to be vented vertically with a minimum
height of 10 feet and maximum of 35 feet from top of the flue collar using
natural gas or propane gas (LP).
IMPORTANT SAFETY AND WARNING
INFORMATION
WARNING
Young children should be carefully supervised when
they are in the same room as the appliance. Toddlers, young children and others may be susceptible
to accidental contact burns. A physical barrier is
recommended if there are at risk individuals in the
house. To restrict access to a fireplace or stove,
install an adjustable safety gate to keep toddlers,
young children and other at risk individuals out of
the room and away from hot surfaces.
AVERTISSEMENT
Les jeunes enfants devraient être surveillés étroitement lorsqu’ils se trouvent dans la même pièce que
l’appareil. Les tout petits, les jeunes enfants ou les
adultes peuvent subir des brûlures s’ils viennent en
contact avec la surface chaude. Il est recommandé
d’installer une barrière physique si des personnes à
risques habitent la maison. Pour empêcher l’accès
à un foyer ou à un poêle, installez une barrière de
sécurité; cette mesure empêchera les tout petits,
les jeunes enfants et toute autre personne à risque
d’avoir accès à la pièce et aux surfaces chaudes.
WARNING
Improper installation, adjustment, alteration, service or maintenance can cause injury or property
damage. Refer to this manual. For assistance or
additional information consult a qualified installer,
service agency or the gas supplier.
WARNING
AVERTISSEMENT
On ne devrait pas placer de vêtements ni d’autres
matières inflammables sur l’appareil ni à proximité.
WARNING
Any safety screen or guard removed for servicing
the appliance must be replaced prior to operating
the appliance.
AVERTISSEMENT
Tout écran ou protecteur retiré pour permettre
l’entretien de l’appareil doit être remis en place
avant de mettre l’appareil en marche.
WARNING
Improper installation or use of this appliance can
cause serious injury or death from fire, burns,
explosion or carbon monoxide poisoning.
WARNING
Children and adults should be alerted to the hazards
of high surface temperature and should stay away to
avoid burns or clothing ignition.
AVERTISSEMENT
Les enfants et les adultes devraient être infor-més
des dangers que posent les températures de surface
élevées et se tenir à distance afin d’éviter des brûlures
ou que leurs vêtements ne s’enflamment.
Failure to comply with these installation instructions
will result in an improperly installed and operating
appliance, voiding its warranty. Any change to this
appliance and/or its operating controls is dangerous.
WARNING
Clothing or other flammable material should not
be placed on or near the appliance.
WARNING
DO NOT ATTEMPT TO ALTER OR MODIFY THE CONSTRUCTION OF THE APPLIANCE OR ITS COMPONENTS. ANY MODIFICATION OR ALTERATION MAY
VOID THE WARRANTY, CERTIFICATION AND LISTINGS
OF THIS UNIT.
3
FOR YOUR SAFETY do not install or operate this appliance without
first reading and understanding this manual. Any installation or
operation of the appliance deviating from that which is stated
in this manual WILL void the warranty and may be hazardous.
INSTALLATION AND REPAIR SHOULD ONLY BE DONE BY
A QUALIFIED SERVICE TECHNICIAN. DO NOT ATTEMPT
TO SERVICE THE APPLIANCE YOURSELF.
Do not make any make-shift compromises during installation.
Any modification or alteration may result in damage to the
appliance or dwelling and will void the warranty, certification
and listings of this unit.
Failure to use manufacturer provided parts, variations in tech-
niques and construction materials or practices other than those
described in this manual may create a fire hazard and void the
limited warranty.
This gas appliance must be equipped for the proper fuel type
and altitude at which it will be operated. Any operation outside
the parameters outlined in this manual may result in a hazardous condition and will void the warranty. Please carefully read
the sections pertaining to these subjects and/or be sure your
appliance is properly equipped.
Never use solid fuels such as wood, paper, cardboard, coal, or
any flammable liquids, etc., in this appliance.
Any grill, panel, or glass removed for service MUST be replaced
prior to operating the appliance. Do not operate appliance with
the glass front removed, cracked or broken.
These appliances are vented gas appliances. Do not burn wood
or other material in these appliances.
This appliance is only for use with the type of gas indicated on
rating plate. This appliance is not convertible for use with other
gases, unless a certified kit is used.
Cet appareil doit être utilisé uniquement avec les types de gaz
indiqués sur la plaque signalétique. Ne pas l'utiliser avec
d'autres gaz sauf si un kit de conversion certifié est installé.
Hot while in operation. Do not touch. Severe Burns may result.
Keep children, clothing furniture, gasoline and other liquids
having flammable vapors away.
L’appareil est chaud lorsqu’il fonctionne. Ne pas toucher
l’appareil. Risque de brûlures graves. Surveiller les enfants.
Garder les vêtements, les meubles, l’essence ou autres liquides
produisant des vapeur inflammables loin de l’appareil.
This appliance may be installed in an aftermarket, permanently
located, manufactured home (USA only) or mobile home, where
not prohibited by local codes.
Cet appareil peut être installé dans une maison préfabriquée
(mobile) déjà installée à demeure si les règlements locaux le
permettent.
Ensure clearances are in accordance with local installation
codes and the requirements of the gas supplier.
Dégagement conforme aux codes d'installation locaux et aux
exigences du foumisseunde gaz.
Gold and nickel plated surfaces must be cleaned with glass
cleaner and a clean soft cloth before firing the first time or
fingerprints will remain permanently. NEVER use brass polish
to clean gold or nickel, this will remove the plating!!!
When opening the lower door on the face while the appliance is
burning, pull at the far left or far right vent openings, because
the door is hot during operation.
LHP, its employees, or any of its representatives assume no
responsibility for any damages caused by an inoperable, inadequate, or unsafe condition as a result of any improper operation,
service or installation procedures, whether direct or indirect.
Due to high temperatures, the appliance should be located out
of traffic and away from furniture and draperies.
En raison des températures élevées, l’appareil devrait être
installé dans un endroit où il y a peu de circulation et loin du
mobilier et des tentures.
Provide adequate clearances around air openings and adequate
accessibility clearance for service and proper operation. Never
obstruct the front openings of the appliance.
These appliances are designed to operate on natural or propane
gas only. The use of other fuels or combination of fuels will
degrade the performance of this system and may be dangerous.
These appliances are designed as supplemental heaters. There-
fore, it is advisable to have an alternate primary heat source
when installed in a dwelling.
These appliances must not be connected to a chimney or flue
serving a separate solid fuel burning appliance.
4
Installation and repair should be done by a qualified service
person. The appliance should be inspected before use and at
least annually by a professional service person. More frequent
cleaning may be required due to excessive lint from carpeting, bedding material, etcetera. It is imperative that control
compartments, burners and circulating air passageways of the
appliance be kept clean.
L’installation et la réparation devrait être confiées à un technicien
qualifié. L’appareil devrait faire l’objet d’une inspection par un
technicien professionnel avant d’être utilisé et au moins une
fois l’an par la suite. Des nettoyages plus fréquents peuvent
être nécessaires si les tapis, la literie, et cetera produisent une
quantité importante de pous-sière. Il est essentiel que les compartiments abritant les commandes, les brûleurs et les conduits
de circulation d’air de l’appareil soient tenus propres.
Do not use these appliances if any part has been under water.
Immediately call a qualified, professional service technician
to inspect the appliance and to replace any parts of the control
system and any gas control which have been under water.
Ne pas utiliser cet appareil s’il a été plongé, même partielle-
ment, dans l’eau. Appeler un technicien qualifié pour inspecter
l’appareil et remplacer toute partie du système de commande
et toute commande qui a été plongée dans l’eau.
Only trim kit(s) supplied by the manufacturer shall be used in
the installation of this appliance.
Seules les trousses de garniture fournies par le fabricant doivent
être utilisées pour l’installation de cet appareil.
INSTALLER: THESE INSTRUCTIONS ARE TO REMAIN WITH THE
HOME OWNER!
This appliance is only for use with the type of gas indicated on the
rating plate. This appliance is not convertible for use with other gases,
unless a certified kit is used.
Note: These appliances are designed as supplemental heaters. Therefore, it is advisable to have an alternate heat source when installed in a
dwelling.
Cet appareil doit être utilisé uniquement avec les types de gaz indiqués
sur la plaque signalétique. Ne pas l'utiliser avec d'autres gaz sauf si
un kit de conversion certifié est installé.
These appliances comply with National Safety Standards and are tested
and listed by OMNI-Test Laboratories Inc.; Portland, Oregon (Report No.
050-F-22-5) to ANSI Z21.88-2005/CSA 2.33-2005, and CGA 2.17-M91 in
both USA and Canada, as Vented Gas Fireplace Heaters and are approved
for installation in bedrooms and manufactured (mobile) homes.
GENERAL INFORMATION
Table 1 shows the BTU input for each model:
Millivolt Models with Manually-Modulated Gas Valves
Natural Gas Propane (LP) Gas
Model Input Rate
(BTU/HR)
SHR33 19,500 to 33,000 19,500 to 33,000
SHR40 24,000-40,000 21,500 to 37,500
Input Rate
(BTU/HR)
Table 1
Table 2 shows efficiencies for the Shoreline™.
Millivolt Valve & Electrical
These appliances use a millivolt type control system consisting of a gas
control valve with regulator (control to adjust for flame appearance and heat
output), a standing pilot burner assembly, a thermopile, thermocouple, a
piezo igniter, and ON/OFF switch. THE GAS BURNER SYSTEM ON THESE
APPLIANCES DO NOT REQUIRE 120 VOLT POWER TO OPERATE. Because
this fireplace insert is operated with a millivolt valve it will burn even
during a power outage.
The Shoreline features a spark igniter (piezo) that allows the appliance's
pilot gas to be lit without the use of matches or batteries. However, the heat
circulation blower motor requires 120 Volts AC (the appliance can be safely
used with the blower turned off). The blower operation is controlled by a
variable speed rheostat.
Fuel
This insert comes from the factory equipped to burn natural gas from 0
to 2,000 feet (610 M) of elevation in the USA and 0 - 4,500 feet (1372
M) in Canada. The insert can be converted to burn LP (liquid propane)
by installing a conversion kit. Only Lennox Hearth Products conversion
kits can be used to convert from NG to LP or LP to NG. Contact your
Lennox Hearth Products dealer for details. An orifice is also supplied to
change the unit from 40,000 BTU’s (NG) or 37,500 BTU’s (LP) to 33,000
BTU’s. This must be done by a qualified service technician if you decide
to change orifices.
The use of other fuels or combination of fuels will degrade the performance
of this system and may be dangerous.
Efficiencies %
Natural Gas Propane
Models P4** Steady
State*
SHR33 60.91 83 60 64.35 83 65
SHR40 62.70 83 63 65.98 83 67
* The Steady State Efficiency numbers based on maximum vent configuration.
** Tested to CSA P.4.1-02 “Testing Method for Measuring Annual Fireplace Efficiency.
AFUE P4** Steady
State*
AFUE
Table 2
These appliances may be installed in an aftermarket permanently
located, manufactured home (USA only) or mobile home, where not
prohibited by local codes.
Cet appareil peut être installé dans un maison préfabriquée (É.-U.
seulement) ou mobile déjà installée à demeure si les réglements
locaux le permettent.
Orifice Size/Altitude Adjustment
These appliances are tested and approved for installations at elevations
of 0 to 2,000 feet (610 M) in the USA and 0 to 4,500 feet (0-1372 M) in
Canada using the factory installed orifice shown in Table 3. At higher
elevations the BTU input must be de-rated by 4% for every 1,000 feet
(305 M) to maintain the proper ratio of gas to air. Contact your local gas
supplier for deration requirements for your area.
Deration - At higher elevations, the amount of BTU fuel value delivered
must be reduced by either using gas that has been derated by the gas
company or by changing the burner orifice to a smaller size as regulated
by the local authorities having jurisdiction and by the (USA) National
Fuel Gas Code NFPA 54 / ANSI Z223.1 - latest edition or, in Canada,
the CAN/CSA B149.1 - latest edition. If it is determined that a smaller
burner orifice is needed, contact your Lennox Hearth Products dealer to
purchase the orifice.
Burner Orifice Sizes
USA - Elevation 0-2000 feet ( 0-610 meters)
Canada - Elevation 0-4500 feet ( 0-1372 meters)
Model
SHR33 #36 (0.1065”) #51 (0.067”)
SHR40 1/8” (0.125”) #49 (.073”)
Natural Gas
drill size (inches) *
Propane
drill size (inches) *
Table 3 * Standard size installed at factory
NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE
5
SMOKE DETECTORS
Since there are always several potential sources of fire in any home, we
recommend installing smoke detectors. If possible, install the smoke
detector in a hallway adjacent to the room (to reduce the possibility of
occasional false activation from the heat produced by the appliance). If
your local code requires a smoke detector be installed within the same
room, you must follow the requirements of your local code. Check with
your local building department for requirements in your area.
CODES AND APPROVALS
Local, State and National Codes - These appliances must conform with
all local, state, and national installation codes. In the absence of local
and state codes, installation must comply with the current National Fuel
Gas Code, ANSI Z223.1, also known as NFPA 54 (In Canada, the current
CAN/CSA B149.1 installation code). Electrical wiring must comply with
the National Electrical Code ANSI/ NFPA 70 - latest edition. In Canada, the
current CSA C22-1 Canadian Electrical Code - latest edition. Refer to the
National Fuel Gas Code and local zoning and code authorities for details
on installation requirements. These appliances must be vented directly
to the outside in accordance with the current edition of the National Fuel
Gas Code (NFPA 54 in U.S.A and CAN/CSA B149.1 in Canada) and must
never be attached to a chimney serving a separate solid fuel burning
appliance.
Listing and Safety Standards - Gas appliances must be tested and certified by a nationally recognized testing and certification laboratory to ANSI
(American National Standard Institute) gas appliance safety standards.
This insert has been tested and certified by OMNI -Test Laboratories to
ANSI Z21.88/CSA 2.33 “Vented Gas Fireplace Heaters and CGA 2.17M91 “Gas-Fired Appliances for Use at High Altitudes” and UL 307B Gas
Burning Heating Appliances for Manufactured (Mobile) Homes in both
USA and Canada. These appliances have been certified for use with
either natural gas or propane and are approved for installation in sitting
rooms and/or bedrooms. This appliance is only for use with the type of
gas indicated on the rating plate (and is not for use with solid fuels).
This appliance is not convertible for use with other gases, unless a
certified kit is used.
Cet appareil doit être utilisé uniquement avec les types de gaz indiqués
sur la plaque signalétique. Ne pas l'utiliser avec d'autres gaz sauf si
un kit de conversion certifié est installé.
Manufactured Home Installations - These appliances must conform
to the Manufactured Home Construction and Safety Standard, Title 24
CFR, Part 3280 (in Canada CAN/CSA Z240 MH) (in Canada CAN/CSA
Z240 MH), or when such a standard is not applicable, the Standard
for Manufactured Home Installations, ANSI A225.1 - latest edition for
manufactured (mobile) home installations and the current Standard for
Fire Safety Criteria for Manufactured Home Installations, Sites and Communities, ANSI/NFPA 501A.
Fireplace Standards - These heaters are designed to be installed into
an existing masonry fireplace (built to UBC 37 or ULC S628 standards)
or factory built solid fuel, wood, burning fireplace (listed to UL 127 or
ULC S610) only. All exhaust gases must be vented outside the structure.
Combustion air is drawn from outside the structure.
Questions To Ask Local Building Official
These appliances must be installed per manufacturers’ instructions.
Installations must conform to appropriate local codes and applicable
state and federal requirements. Familiarity with these requirements
before installation is essential. Some important considerations to
discuss with local building officials include:
1. Applicable codes (i.e. Uniform Mechanical Code, State or Regional
Gas Codes, National Fuel Gas Code).
2. Local amendments
3. Recognized testing lab: OMNI-Test Laboratories Inc.; Portland,
Oregon
4. Is a permit required - cost?
5. In some states or municipalities, a licensed gas fitter or plumber may
be required to install these appliances. Check with your local building official for requirements in your area (i.e. Is a license required for
installation of gas supply line)?
6. Maximum amount of gas pipe without a pressure test - type of test
required?
7. Are below grade penetrations of the gas line allowed?
8. Is concealed gas piping allowed?
9. Specific requirements of concealed fittings?
10. Is rigid pipe to appliance required?
11. Allowed piping materials?
12. Shut-off valve required within 4 feet of the firebox?
13. May the shut-off valve be concealed?
14. Rooms where the installation is not allowed?
6
NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE
NEW YORK CITY, NEW YORK (MEA)
COMMONWEALTH OF MASSACHUSETTS REQUIREMENTS
(NYC MEA Approval #138-07-E)
Installation of these appliances are approved for installation in New York
City in the US state of New York.
(Massachusetts Approval #G3-0508-369)
These appliances are approved for installation in the US state of Massachusetts if the following additional requirements are met:
•
Install this appliance in accordance with Massachusetts Rules and
Regulations 248 C.M.R.
• Installation and repair must be done by a plumber or gas fitter licensed
in the Commonwealth of Massachusetts.
• The flexible gas line connector used shall not exceed 36 inches (92
centimeters) in length.
• The individual manual shut-off must be a T-handle type valve.
Massachusetts Horizontal Vent Requirements
In the Commonwealth of Massachusetts, horizontal terminations installed
less than seven (7) feet above the finished grade must comply with the
following additional requirements:
• A hard wired carbon monoxide detector with an alarm and battery
back-up must be installed on the floor level where the gas fireplace
is installed. The carbon monoxide detector must comply with NFPA
720, be ANSI/UL 2034 listed and be ISA certified.
• A metal or plastic identification plate must be permanently mounted to
the exterior of the building at a minimum height of eight (8) feet above
grade and be directly in line with the horizontal termination. The sign
must read, in print size no less than one-half (1/2) inch in size, GAS
VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS.
NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE
7
SPECIFICATIONS: Shoreline™
K
L
M
J
N
R
S
O
P
Q
3-Sided Surround Kit
4-Sided Surround Kit
Center
A
B
C
D
E
F
G
H
I
FLUE
Ø 2-7/8
AIR INTAKE
Ø 2-7/8
Insert Dimensions Inches (millimeters)
A
Left front of unit to center line 13-1/8 (333)
B
Right front of unit to center line 17-1/4 (438)
C
Left rear of unit to center line 9 (229)
D
Right Rear Of Unit To Center Line 7-5/8 (194)
E
Center Of Air Intake To Center Line 6-3/4 (172)
F
Center Of Flue To Center Line 2 (51)
G
Insert Depth Into Fireplace 15-3/8 (391)
H
Air Intake Center From Front 12-7/8 (327)
I
Flue Center From Front Of Unit 14 (356)
J
Front Of Unit To Back Of Flue Collar 15-1/8 (384)
K
Unit Height At Front 22-3/8 (568)
L
Base Of Unit To Top Of Flue Collar 21 (533)
M
Base Of Unit To Intake Collar 7-7/8 (200)
N
O.D. Width, Small, 3-pc Flange 36-5/8 (930)
N
O.D. Width, Large, 3-pc Flange 41 (1041)
O
O.D. Height, Small, 3-pc Flange 25-7/8 (657)
O
O.D. Height, Large, 3-pc Flange 28 (711)
P
O.D. Width, Small, 4-pc Flange 36-5/8 (930)
P
O.D. Width, Large, 4-pc Flange 41 (1041)
Q
O.D. Height, Small, 4-pc Flange 29-3/16 (741)
Q
O.D. Height, Large, 4-pc Flange 33-1/2 (851)
R Glass Viewing Height 16-7/8 (429)
S Glass Viewing Width 26-5/8 (676)
Note: Due to Lennox’ ongoing commitment to quality , all specifications,
ratings and dimensions are subject to change without notice.
Front View
Rear Insert Dimensions - Inches (millimeters)
Rear width of unit 16-5/8 (422)
Front Width of unit 30-3/8 (772)
Depth of unit (excluding Surround Kit) 15-3/8 (391)
Top View
Side View
Front View
Figure 1
8
NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE
MINIMUM CLEARANCES TO COMBUSTIBLES
E
F
G
H
I
C
L
A
B
C
D
These appliances can be installed in most fireplace configurations. If
installed close to an adjacent wall, ensure that the minimum clearances
to combustible surfaces are maintained. A local building inspector
should review your plans prior to installation.
Refer to Figures 2 through 4 for clearances to combustibles. Minimum
clearances include any projections such as shelves, window sills, mantels,
spacers/standoffs or surfaces to combustible construction etc. above the
appliance. Paint or lacquer used to finish the mantel must be heat resistant
in order to avoid discoloration.
Mantel - 12” Depth
Combustibles Trim or Mantel Depth of 8” or Less
Minimum Fireplace Dimensions
and Minimum Clearances
A Minimum front opening required 36 (914)
B Minimum height required 21-1/2 (546)
C Minimum rear width required 19-1/2 (495)
D Minimum fireplace depth required 16 (406)
E Clearance needed from bottom of insert to com-
bustibles or 8” mantel
F Clearance required from center of glass to com-
bustible material
G Minimum inches of hearth protection needed from
front of unit
H Vertical clearance needed under the bottom of the
insert for NO hearth protection
I Clearance needed from bottom of insert to 12”
mantel
Table 4
Refer to Figures 2 through 4
Refer to Table 4
Figure 2 - Existing Fireplace Minimum Dimensions
Hearth / Floor Protection Requirements
The hearth and/or floor protection must be a thermally rated hearth/floor
protector meeting or exceeding a thermal rating of k = .84 (or lower) or
r= 1.19 (or higher) with a listed thickness of 1" minimum. If an hearth
extension is used, check with the manufacturer for the listed thermal rating
of the hearth extension to ensure it meets the thermal requirements of k
= .84, r= 1.19, listed thickness 1". If a custom hearth or floor protection
is planned, see NFI (National Fireplace Institute) certification manuals
showing methods for calculating minimum thicknesses and approved
fireplace hearth/floor protection materials.
NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE
Inches
(millimeters)
35 (889)
30 (762)
12 (305)
8 (203)
38 (965)
Hearth Protection
Figure 3 - Minimum Clearances
Fireplace Firebox
Insert
G H
H dimension deter-
mines G minimum
0” 8”
1-1/2” 7”
3” 6”
4-1/2” 5”
6” 4”
7-1/2” 3”
9” 2”
10-1/2” 1”
12” 0”
Examples:
Hearths that are level with the base
of the insert require 12” minimum of
forward hearth protection.
Hearths that are elevated 8” minimum
above combustible floor require 0” of
forward hearth protection.
Figure 4 - Hearth Protection
Hearth Protection
H
Refer to Table 4
G
Combustible Floor
9
INSTALLATION
CAUTIONS
Fireplace Requirements
These heaters are designed to be installed into an existing masonry
fireplace (built to UBC 37 or ULC S628 standards) or factory built solid
fuel, wood burning fireplace (listed to UL 127 or ULC S610) only. All
exhaust gases must be vented outside the structure. Combustion air
is drawn from outside the structure. When installing in a factory built
fireplace, the fireplace grate must be removed and the damper must be
removed or secured open.
The insert is designed to fit into a fireplace with a minimum firebox
height of 21-1/2 inches (546 mm). To facilitate this the hood will need to
be removed and discarded (Note: the screws should be replaced in the
insert body). The air intake on the Shoreline™ is removable for easier
installation.
If the factory-built fireplace has no gas access hole(s) provided, an access
hole of 1-1/2 inches (38 mm) or less may be drilled through the lower
sides or bottom of the firebox in a proper workmanship like manner. This
access hole must be plugged with a non-combustible insulation after the
gas supply line has been installed. The installer must mechanically attach
the marking supplied with the gas fireplace insert to the inside of the firebox
of the fireplace into which the gas fireplace insert is installed.
Si le foyer préfabriqué ne comporte pas d’orifices d’amenée du gaz, un
orifice d’au plus 37,5 mm (1,5 po) peut être pratiqué, selon les règles
de l’art, dans la partie inférieure des parois ou au fond de la chambre de
combustion. Cet orifice doit être obturé au moyen d’isolant incombustible
une fois la conduite de gaz en place.
IMPORTANT: When installing these appliances into a factory built fireplace
or heat-form, the air flow within and around the fireplace shall not be
altered by the installation of the insert (i.e. DO NOT BLOCK louvers or
cooling air inlet or outlet ports, circulating air chambers in a steel fireplace
liner or metal heat circulator).
WARNING
THIS FIREPLACE HAS BEEN ALTERED TO
ACCOMMODATE A FIREPLACE INSERT AND
SHOULD BE INSPECTED BY A QUALIFIED
PERSON PRIOR TO RE-USE AS A
CONVENTIONAL FIREPLACE.
• Trim panels or surrounds must not seal ventilation openings in the existing fireplace that the
appliance is installed in.
• The fireplace in which this gas insert is to be
installed must be thoroughly cleaned if it has
been used to burn wood or synthetic logs. Have
the chimney and all inside surfaces of the fireplace brushed and vacuumed so that no soot,
embers, or loose combustion deposits can be
drawn into the heat circulation blower and blown
into the living area.
• If any portion of the chimney system shows signs
of structural or mechanical weaknesses, such
as: cracks, leaky joints, corroded or warped
surfaces, the faulty portion must be repaired
or replaced prior to installing this appliance.
• The factory built firebox must accept the insert
without modification other than removing bolted
or screwed together pieces such as baffles /
smoke shelf / deflectors, ash lips, glass door,
screen or door tracks, log grates, refractory or
masonry lining and damper assemblies. Any
fireplace component, which is removed, must be
retained so they can be reinstalled to restore the
fireplace to its original operating condition. The
removal of any part must not alter the integrity
of the outer shell of the pre-engineered fireplace
cabinet in any way. Any parts removed must be
replaceable. If any components are removed
from (or altered) from the existing fireplace, a
Warning Label (see Figure 5) must be affixed
inside the fireplace firebox, so that it shall be
visible upon removal of the fireplace insert. Note:
RTV high temperature silicone is an approved
adhesive to affix the label.
10
Figure 5 - Fireplace Warning Label
NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE
Venting Requirements
Approved Vent Systems:
Lennox Hearth Products Co-linear Chimney Liner Kit Recommended:
• The Flex Kit, Cat. No. H0909 includes one 35 feet flex liner and four
gear clamps.
• The Termination Kit, Cat. No. TKDVI includes the termination cap with two
co-linear collars for 3 inches (76 mm) flex attachments and flashing.
• The Flex and Termination Kit, Cat. No. DV3FK35 includes two flex liners,
termination cap and four gear clamps.
Secure Vent™ Co-Linear Chimney Liner Kit Recommended:
• Direct-Vent Vertical Termination Kit (includes Vertical Termination
Cap gas/Connector, Flashing, Qty 2 of 25 feet (7.6 M) length of 3 inches
(76 mm) Aluminum Flex, Clamps and Sealant) #DV3FK25
• Direct-Vent Vertical Termination Kit (includes Vertical Termination Cap/
Connector, Flashing, Qty 2 of 35 feet length of 3 inches Aluminum
Flex, Clamps and Sealant) #DV3FK35
Standard Simpson Dura-vent Co-linear Chimney Liner Kit recommended:
• Direct-Vent Vertical Termination Cap #991
• Liner Termination Kit
(includes termination connector and flashing) #923GK
• 3" x 35 feet (76 mm x .91 M) Alum Flex #2280
Selkirk/Metalbestos Direct-Temp Co-Linear Chimney Liner Kit recom-
mended
• Direct-Vent Vertical Termination Cap #4DT-VC
• Liner Termination Kit
(includes termination connector and flashing) #4DT-CTB
• 3” x 35’ (76 mm x .91 M) Aluminum Flex #AF3-35L
Amerivent Direct Co-Linear Chimney Liner Kit recommended
• Direct-Vent Vertical Termination Cap #4DVC
• Co-Linear Adaptor #4DCAT33
• Flashing #4DF or #5DF
• 3” x 35’ Aluminum Flex #3AFL-35
NOTE: Terminating the air intake liner as shown here may not be
allowed by some local codes. Check with the authority having jurisdiction for your area.
Positive Flue Connection
Masonry and Factory Built Fireplaces
A qualified installer should evaluate the existing fireplace to determine
the best method for achieving a positive flue connection between the vent
and intake liners and the chimney.
The existing fireplace chimneys may take
various contours which the flexible liners will
accommodate. However, keep the flexible liner
as STRAIGHT as possible, avoid unnecessary
bending.
Vertical Cap
Termination
Connector
The standard cap
in Termination Kit,
TKDVI, is a high
wind cap
Liner Requirements:
Use 3" (76 mm) diameter listed gas
vent liner (UL1777 ONLY) for the
EXHAUST
Use 3" (76 mm) diameter listed
liner (UL 181 or UL1777) for the
AIR INTAKE.
Vertical Height Min. = 10 ft. (3.05 M)
Vertical height Max. = 35 ft. (10.67 M)
The flexible vent pipe
must NOT be allowed to
sag behind insert or in
fireplace flue.
Exhaust
Intake
Exhaust 3" (75mm) UL
1777. A full length liner
is required from the
exhaust outlet on appliance to center collar of
termination cap.
Exhaust
Air Inlet
Air Inlet Liner (for combustion air) When
terminating the air inlet liner at this point, a
positive flue connection is required (to ensure
combustion air is drawn down the chimney
only).
The outside air inlet does not
require a full reline (if intake
liner is terminated in chimney
and a positive flue connection
is achieved as specified).
Air Inlet
Masonry and Factory Built Fireplaces
Figure 6a - Terminating Air Inlet in Chimney
Existing Fireplace Flue
(chimney)
Make sure that both liners will pass through existing damper area. Remove
or lock damper to allow the passage of the flexible liners. If the damper
will not allow the passage of both liners, DO NOT PROCEED FURTHER.
(If fireplace is masonry) Consult a local mason for removal of the damper
without risk of structural damage or leakage (if the fireplace is factory
built) The appliance may NOT be installed into the fireplace.
Figure 6b
Positive Flue Connection (sealing
fireplace throat
using a noncombustible seal-off plate
or insulation).
Do not substitute the heat-rated flex liner (UL1777) for the
exhaust with any other type liner or a fire may result causing property damage, personal injury or loss of life.
NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE
Combustion Air Intake
WARNING
11
Vertical Venting
� � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � �
The combustion air intake pipe can be connected to the termination cap
(see Figure 6b) or it can terminate inside the chimney (see Figure 6a).
If combustion air intake pipe is terminated inside the chimney and not
connected to the actual termination cap the bottom opening of the chimney (chimney throat) must be sealed around the vent pipes. Use a non
combustible seal-off plate (i.e. 22 gage sheet steel) or unfaced fiberglass
insulation (8 lb per square foot density minimum) to seal around the vent
pipes. Whichever “seal off” method is used must effectively seal the area
to prevent room air passage to the chimney of the fireplace. The insulation
may give off an odor during the first hour of operation.
NOTES:
The minimum vertical rise (exhaust vent) is 10 feet (3.05 M) and the
maximum vertical rise is 35 feet (10.67 M). These dimensions are
measured from the flue collar of the unit to the end of the vent pipe,
The fireplace and fireplace chimney must be clean and in good working
order and constructed of non-combustible materials. Inspect chimney
clean-outs for proper fit and seal.
See Table 5 for the minimum vertical termination height requirements.
Vertical Termination Height Minimum
(Factory Built and Masonry Fireplaces)
The vent/air intake termination clearances above the high side of an
angled roof is as follows:
FRONT
LEVELING
LEGS
Front leveling legs
See Detail A
Feet (meters)
8 (2.4)
7 (2.1)
6 (1.8)
5 (1.5)
4 (1.2)
3 (0.9)
2 (0.6)
1 (0.3)
0 (0.0)
6/12
Roof Pitch
8/12
10/12
12/12
14/12
16/12
Table 5
2/12
4/12
Insert Leveling
At each front and rear corner of the insert is an adjustable leg provided
to level the insert should the hearth of the fireplace be uneven. To adjust
the legs in the rear, loosen the two 5/32” allen head screws, move the leg
to the desired height, and then tighten the screws. Repeat these steps
for each adjusting leg. To adjust the legs in the front use a 9/16” open
end wrench. See Figures 7 and 8.
NOTE: The rear leveling legs on each side of the gas fireplace insert unit
have 13/64” holes located in them for the purpose of fastening the rear
of the unit down in the fireplace (masonry or factory built fireplace).
Figure 7
Right front leveling leg. Use open end 9/16”
wrench to adjust height up or down
Detail A
See Detail B
REAR
LEVELING
LEGS
12
Use 5/32 allen wrench to loosen and adjust
bracket up or down, tighten when at right height
Detail B
Figure 8
SHORELINE™ DOOR ASSEMBLY INSTALLATION OR REMOVAL
INSTRUCTIONS
Tools Needed: 5/32” Allen Wrench or T-Handle
Cat. No. Description
H5746 Shoreline Door Assembly
(Figure 9)
Shoreline Door Kit - Packaging List
Models SHR33 & SHR40
Quantity Description
1
Shoreline Door Assembly
Table 6 - (refer to Figure 9)
Note: The Shoreline insert comes with the door already on the unit.
Just reverse the steps here to remove the door to access the burner
area.
Upper Latch Tabs
See Detail E
Figure 11
Detail E
3. Using the 5/32” Allen Wrench or T-Handle insert the three 10-24 screws
with washers into the three locations on the upper latch assembly. You
can then tighten the screws down by turning the wrench or T-Handle
clockwise (SNUG ONLY-DO NOT OVERTIGHTEN). See Figure 12.
Figure 9
Bottom Tabs
1. Locate the three bottom tabs on the bottom of the door. These tabs
on the bottom of the door will insert in the slots along the bottom of
the insert. See Figure 10.
See Detail C
See Detail B
Figure 12
Figure 13 shows the insert with the door in place.
4.
Detail B
Figure 10
Detail C
2. Drop the door into these three slots on the bottom of the insert as
shown in Figure 11. Once this is done you can then rotate the door
up to seal against the firebox front.
NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE
Figure 13
13
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