Lennox Hearth S260 User Manual

INSTALLATION AND OPERATION MANUAL
Free-Standing
EPA Certified
Wood-Burning Stoves
Save These Instructions
For Future Reference
P/N 775216M, Rev. F, 12/2011
A French manual is available upon request. Order P/N 775216CF.
Ce manuel d’installation est disponible en francais, simplement en faire la demande. Numéro de
Report # 050-S-02b-2
Wood Stoves
Model Legacy™ S260 T-Top
la pièce 775216CF.
This appliance must be properly installed and operated in order to prevent the
possibility of a house fire. Please read this entire installation and operation
manual before installing and using your wood stove. Failure to follow
these instructions could result in property damage, bodily injury or
Portland
US
even death. Contact your local building or fire officials to obtain
a permit and information on any installation requirements
and inspection requirements in your area.
WARNINGS
• Hot! Do not touch! The glass and surfaces of this appliance will be hot during operation and will retain heat for a while after shutting off the appliance. Severe burns may result.
• Carefully supervise children in the same room as appliance.
CONGRATULATIONS!
When you purchased your new wood stove, you joined the ranks of thousands of individuals whose answer to their home heating needs reflects their concern for aesthetics, efficiency and our environment. We extend our continued support to help you achieve the maximum benefit and enjoyment available from your new wood stove.
Thank you for selecting a Lennox Hearth Products wood stove as the answer to your home supplemental heating needs.
TABLE OF CONTENTS
Using This Manual ......................................................................... 2
Important Safety Information ......................................................... 3
Testing Information ........................................................................ 4
Draft Requirements ........................................................................ 4
Selecting the Proper Venting System ............................................. 4
Negative Pressure Warning ........................................................... 5
Creosote ......................................................................................... 5
Disposal of Ashes ..........................................................................5
Fuel ........................................................................................... 5
Burn-In Period ...............................................................................5
Paint Curing ................................................................................... 5
Clearances to Combustibles ........................................................6-7
Floor Protection ..........................................................................6-7
Reduced Clearances ....................................................................... 6
Alcove Clearances .......................................................................... 6
Chimney and Connector ................................................................. 6
Components Required for Installation ............................................ 6
Typical Installation Figures.............................................................. 8
Chimney Installation....................................................................... 9
Manufactured (mobile) Home Installations..................................... 9
Chimney - Wall Pass-Through Requirements............................... 10
Leg and Heatshield Installation .................................................... 11
Outside Air Kit Installation ............................................................ 11
Stove Installation .........................................................................12
Pedestal Installation ..................................................................... 13
Post Installation Checks ............................................................... 14
Brick Installation .......................................................................... 15
Operating Hints ............................................................................ 16
Starting and Maintaining a Fire ....................................................16
Blower Operation (optional kit) ................................................... 17
Operating Techniques and Hints................................................... 18
Getting the Most Out of Your Stove ............................................. 18
Maximizing Your Stove’s Overall Efficiency .................................. 18
Achieving Clean, Long Burns ....................................................... 18
Maintenance ................................................................................. 19
Glass Cleaning Guidelines ............................................................ 19
Glass Replacement Instructions ................................................... 19
Troubleshooting ...........................................................................20
Do’s and Don’ts ............................................................................ 21
Replacement Parts Lists .........................................................22-26
Accessories ............................................................................. 27-31
Safety / Listing Labels .............................................................32-33
Product Reference Information .................................................... 34
USING THIS MANUAL
Please read and carefully follow all of the instructions found in this manual. Please pay special attention to the safety instructions provided in this manual.
PRODUCT IS SUBJECT TO CHANGE WITHOUT NOTICE
2
IMPORTANT SAFETY AND WARNIING INFORMATION
READ THIS MANUAL IN ITS ENTIRETY AND UNDER­STAND THESE RULES TO FOLLOW FOR SAFETY.
1. When this room heater is not properly installed, a house fire may result. To reduce the risk of fire, follow the installation instructions. Contact local building or fire officials about restrictions and installation inspection requirements in your area.
2. Wear gloves during installation to avoid injury from sharp edges on the stove and/or its parts.
3. This unit is designed and engineered to burn only dry, well­seasoned wood. Burning wet wood will greatly reduce your stoves efficiency, produce excessive amounts of smoke and can cause dangerous chimney fires due to creosote build-up.
4. Before opening the door, the draft control must be fully open to avoid possible combustion flash (ignition of hot volatile gases as the door is opened).
5. Never use gasoline, gasoline-type lantern fuel, kerosene, charcoal lighter fluid, or similar liquids to start or ’freshenup’ a fire in this heater. Keep all such liquids well away from the heater while it is in use. DO NOT USE CHEMICALS OR FLUIDS
TO START THE FIRE.
6. While burning, fuel utilizes oxygen from the air in the room. Be sure to allow an adequate amount of fresh air into the room where the stove is burning.
7. The outside surface of the stove will be hot while burning properly and can set items like clothing and curtains on fire. Keep furnishings and other combustible materials away from the stove. Using the heat from the stove to dry wet clothing can be hazardous if clothes are placed too near the surface of the stove.
8. HOT WHILE IN OPERATION. KEEP CHILDREN, CLOTHING
FURNISHINGS AND COMBUSTIBLE MATERIAL A CONSIDER­ABLE DISTANCE AWAY. CONTACT MAY CAUSE SKIN BURNS.
Do not allow children to play near the stove without close supervision. Do not touch the stove while it is burning. Use extreme caution while the unit is in use. Surface temperatures become dangerously hot and can cause serious burns.
9. Do not allow anyone to operate the stove who is not familiar with the operating instructions.
10. Attempts to achieve heat output rates that exceed stove design specifications can result in permanent damage to the stove. Never leave your stove unattended on high burn rates. This may cause overfiring. Overfiring the stove may cause a house fire. If the stove glows, you are overfiring.
11. Keep a water hose or hand-operated fire extinguisher close for safety.
12. Smoke Detectors - Since there are always several potential sources of fire in any home, we recommend installing smoke detectors. If possible, install the smoke detector in a hallway adjacent to the room (to reduce the possibility of occasional false activation from the heat produced by the stove). If your local code requires a smoke detector be installed within the same room, you must follow the requirements of your local code. Check with your local building department for require­ments in your area.
13. Inspect your chimney at least once a month during the burn­ing season to check for soot and creosote accumulations. Any accumulations over 1/8” thick should be removed by a professional chimney sweep. Do not attempt to burn out heavy creosote accumulations with a hot fire. If large accumulations are occurring, review your burning procedures.
14. If a creosote fire should develop, the fire department should be called immediately and then attempts should be made to control the fire until assistance arrives. If a “runaway” fire should develop causing over-heating of the stove, the door and draft regulators should be closed immediately. The fire should die down once deprived of oxygen. After a severe chimney fire, the complete chimney system should be checked before further use.
15. Do Not Use Grate Or Elevate Fire - Build Wood Fire Directly On Hearth (firebrick). Do not use andirons or other methods of supporting the fuel.
16. Please read this entire manual before you install and use your new room heater. Failure to follow instructions may result in property damage, bodily injury, or even death.
17. Check all local building and safety codes before installation. The installation instructions and appropriate code require­ments must be followed exactly and without compromise. In the absence of local codes the following standards and codes must be followed.
18. In the U.S.A, install in accordance with the National Fire Protection Association’s Code, NFPA 211, Standards for Chimneys, Fireplaces, Vents and Solid-Fuel-Burning Appli­ances, or similar regulations, may apply to the installation of a Solid-Fuel-Burning appliance in your area. In Canada, the guideline is established by the CSA Standard, CAN/CSA-B365­M93, Installation Code for Solid-Fuel-Burning Appliances and Equipment.
19. DO NOT CONNECT TO OR USE IN CONJUNCTION WITH ANY
AIR DISTRIBUTION DUCTWORK UNLESS SPECIFICALLY APPROVED FOR SUCH INSTALLATIONS.
20. WARNING: BURNING IMPROPER FUEL (I.E. CHARCOAL) CAN RESULT IN CARBON MONOXIDE POISONING, WHICH MAY LEAD TO DEATH!
21. Carbon Monoxide Poisoning – Early signs of carbon monox- ide poisoning resemble the flu with headaches, dizziness, or nausea. If you have these signs, get fresh air at once! Have the heater inspected by a qualified service technician. Some people are more affected by carbon monoxide than others. These include pregnant women, people with heart or lung disease or anemia, those under the influence of alcohol, and those at high altitudes.
22. Failure to use manufacturer provided parts, variations in tech­niques and construction materials or practices other than those described in this manual may create a fire hazard and void the limited warranty.
23. Do not make any make-shift compromises during installation. Any modification or alteration may result in damage to the appliance or dwelling and will void the warranty, certification and listings of this unit.
24. These appliances are designed as supplemental heaters. Therefore, it is advisable to have an alternate heat source when installed in a dwelling.
25. Do Not Overfire – If Heater or Chimney Connector Glows,
You Are Overfiring.
26. DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERV­ING ANOTHER APPLIANCE.
27. DO NOT BURN GARBAGE OR FLAMMABLE FLUIDS SUCH AS GASOLINE, NAPHTHA OR ENGINE OIL.
3
Less than
10' (3 m)
10'
(3 m)
3' (914 mm)
Min.
2’ (610 mm) Min.
(914 mm)
Min.
3'
TESTING INFORMATION
This manual describes the installation and operation of these non-catalytic wood heaters. These heaters meet the U.S. Environmental Protection Agency’s emissions limits for wood heaters sold on or after July 1, 1990. This heater has been developed, tested and constructed in accordance with the requirements of UL 1482, ULC S627 and HUD standards and is listed by OMNI Test Laboratories, Portland, OR. It has been approved for residential, mobile home and alcove installations.
DRAFT REQUIREMENTS
W.C. As per NFPA-211 standard (see paragraph below), the installer
must take into account all variables within the installation and install the appliance in such a manner that satisfies the draft requirements of the appliance. See Chimney Guidelines below to assist you in selecting the proper venting system for your installation.
American National Standards Institute ANSI/NFPA 211, Standard for Chimneys, Fireplaces, Vents, and Solid Fuel-Burning Appliances
- See Draft Section: A chimney or vent shall be so designed and con-
structed to develop a flow sufficient to completely remove all flue and vent gases to the outside atmosphere. The venting system shall satisfy the draft requirements of the connected appliance in accordance with the manufacturer’s instructions.
Your wood stove is dependent upon a properly functioning chimney for optimum performance. It is a high efficiency appliance that loses much less heat up the chimney than older appliances and fireplaces. For this reason it is important to match the stove to the chimney. The chimney has two functions:
1. It draws combustion air into the appliance (without air, no fuel will burn) and
2. It exhausts combustion by-products. Your new appliance is what is known as a “natural draft” appliance.
The appliance depends solely on the natural draft of the chimney system to draw combustion air into the unit. Draft is the force that moves air from the appliance up into the chimney. The amount of draft in your chimney depends on the length of the chimney, local geography, nearby obstructions and other factors. Too much draft may cause excessive temperatures in the appliance (overfiring). Slow or inadequate draft equals poor combustion and possible smoking problems. The following are some conditions that may contribute to poor chimney draft:
1. A chimney too large for your appliance.
2. A chimney with not enough height to produce adequate draft.
3. A chimney with excessive height (this may allow exhaust to cool too much before exiting, which will stall the rate the exhaust exits).
4. Offsets in the venting system are too restrictive (see Chimney Guide- lines).
Inadequate draft will cause the appliance to leak smoke into the room through the stove and the chimney connector joints.
Excessive draft may cause an uncontrollable burn or a glowing red stove or chimney part.
Chimney Guidelines:
• This appliance requires approximately 12 feet minimum of “effective draw” provided by the venting system. As a rule of thumb, every 90 degree total direction change in the venting will result in a loss of approximately 5 feet of “effective draw.” Example: If two 45 degree offsets are used, subtract 5 feet from the actual vertical vent height to determine your “effective draw.” In this case if you had 14 feet of vertical vent, the effective draw would only be approximately 9 feet (14 ft. - 5 ft. = 9 ft.), therefore it may be necessary to add additional height to the venting system.
• Do not install an offset within the first two feet above the flue outlet on the appliance.
• If the venting system is all vertical and the total vent length above the flue outlet exceeds 14 feet, it is recommended that the 8” to 6” pipe reducer is used (cat. no. 71134) and a 6” venting system be installed. At higher elevations, this may not be necessary.
• In well insulated and weather tight homes, it may be difficult to establish a good draft up your chimney. The poor draft is caused by a shortage of air in the house. In this situation an Outside Air Kit may need to be installed (See Negative Pressure Warning on Page 5 and Outside Combustion Air on Page 11).
Chimney Height Requirements
The chimney must extend 3’ (.92m) above the level of roof penetration and a minimum of 2’ (.61m) higher than any roof surface within 10’ (3m) (see below). Check with your local building officials for additional requirements for your area.
Overfiring Damage - If the heater or chimney connector glows, you are overfiring. Other symptoms may include: Cracking, warping or burning out of components, plated accessories may turn color, stove glass may develop a haze, which will not come off with cleaning.
Overfiring of a stove is a condition where excessive temperatures are reached, beyond the design capabilities of the appliance. The damage that occurs from overfiring is not covered under the manufacturer’s limited warranty.
Also see Troubleshooting on Page 20.
SELECTING THE PROPER VENTING SYSTEM
The appliance is merely one component of a larger system. The other equally important component is the venting system. This is necessary for achieving the required flow of combustion air to the fire chamber and for safely removing unwanted combustion byproducts from the appliance. If the venting system’s design does not promote these ends, the system may not function properly. Poorly functioning venting systems may create performance problems as well as be a safety hazard. A draft test should
read greater than .04’ W.C. (inches water column) and less than .08”
4
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Figure 1 - Chimney Height Requirements
To pass inspection in nearly any jurisdiction, the chimney must meet both safety and exhaust flow requirements. The (3’ by) 2’ by 10’ rule applies to both masonry and factory-built chimneys.
* Ref. USA - National Standard, NFPA 211-latest edition and Canada National Standard CSA B365-01-latest edition. Vents installed with a listed cap shall terminate in accordance with the terms of the cap’s listings.
NEGATIVE PRESSURE WARNING
FUEL
This appliance is not designed to be operated in a negative pressure. In very airtight homes with large kitchen exhaust fans, furnace cold air returns, fresh air exchange systems and any other air system in close proximity to the heating appliance may create a negative pressure in the same room as the heating appliance. This can create dangerous back drafting of the stove and chimney joints, drawing combustion by-products into the home. Be sure your home has adequate makeup air to eliminate negative pressures caused by the above-mentioned sources. Outside air connected to the appliance probably will not resolve such a problem as the stove or fireplace insert is not the source of negative pressure. Lennox Hearth Products accepts no liability for damages resulting from negative pressures described here.
Ventilation Requirements - Provide adequate air for combustion. The fresh air requirements of this appliance must be met within the space where it will be installed. Ventilation is essential when using a Solid-Fuel­Burning heater. In well insulated and weather tight homes, it may be difficult to establish a good draft up the chimney (caused by a shortage of air in the home). The lack of air is caused by many common household appliances which exhaust air from the home (such as a furnace, heat pump, air conditioner, clothes dryer, exhaust fans, fireplaces, and other fuel burning appliances). Also, the combustion process of this heater uses oxygen from inside the dwelling. If the available fresh air delivery in the dwelling is insufficient to support the demands of these appliances, problems can result (i.e. excessive negative pressure can develop in the dwelling which will affect the rate at which this appliance can draft thus resulting in performance problems. To correct this problem it may help to open a window (preferably on the windward side of the house) or install an optional outside air kit.
CREOSOTE FORMATION AND NEED FOR REMOVAL
When wood is burned slowly, it produces tar and other organic vapors, which combine with expelled moisture to form creosote. The creosote vapors condense in the relatively cool chimney flue of a slow-burning fire. As a result, creosote residue accumulates on the flue lining. When ignited, this creosote makes an extremely hot fire. The chimney and chimney connector should be inspected at least once monthly during the heating season to determine if a creosote buildup has occurred. If creosote has accumulated (1/8” [3mm] or more), it should be removed to reduce the risk of a chimney fire.
Establish a routine for the fuel, wood burner and firing technique. Check daily for creosote build-up until experience shows how often you need to clean to be safe. Be aware that the hotter the fire the less creosote is deposited, and weekly cleaning may be necessary in mild weather even though monthly cleaning may be enough in the coldest months. Contact your local municipal or provincial fire authority for information on how to handle a chimney fire. Have a clearly understood plan to handle a chimney fire.
DISPOSAL OF ASHES
Ashes should be scooped out of a cool stove with a small metal shovel. Ashes should be placed in a metal container with a tight fitting lid and moved outdoors immediately. Other waste shall not be placed in this container. The closed container of ashes should be placed on a non-combustible floor or on the ground, well away from all combustible materials, pending final disposal. If the ashes are disposed of by burial in soil or otherwise locally dispersed, they should be retained in the closed container until all the cinders have thoroughly cooled. Ashes can ignite up to 72 hours after removal from the appliance.
This appliance is designed and engineered to burn, dry, well-seasoned wood only.
Dry, seasoned wood is that which has been cut, split and allowed to dry under a covered area where air is free to flow and circulate under and around the wood (not under a tarp or plastic). Make sure wood is not stacked directly on the ground, it may absorb moisture from the ground. It should be allowed to dry in these conditions for a minimum of six months, preferably one year or more.
IT MUST BE UNDERSTOOD THAT WOOD CANNOT BE LEFT IN ANY KIND OF WET OR DAMP AREA OR IT WILL NEVER BECOME COMPLETELY SEASONED.
Your stove will not operate at the level that it is meant to unless you use seasoned, dry wood. Do not burn driftwood or wood that has been in salt water, doing so will void your warranty. Do not burn treated wood, coal, garbage, cardboard, solvents, or colored paper. Burning treated wood, garbage, solvents, or colored paper may result in the release of toxic fumes. This type of burning will also void your warranty.
Do Not store fuel within space heater installation clearances or within the space required for refueling and ash removal.
PAINT CURING
If your appliance has plated accessories, be sure to clean it with a household type glass cleaner and a very soft cloth to remove any fingerprints and residues prior to the first fire and before any fire if the gold has been handled or soiled. Do not close the door tightly during the “Burn-In Period.” Also, open the door frequently (every 5-10 minutes) to keep the gasket from adhering to the curing paint.
Ventilate the house well during these first firings as the paint gives off carbon dioxide and unpleasant odors. It is recommended that persons sensitive to an imbalance in the indoor air quality avoid the stove during the curing process.
Your new appliance is painted with a High Temperature Paint that cures during the first few firings. We recommend that you put your stove through a regimen of three burns. The first two should last for 20 minutes each at 250 degrees ( the stove should be allowed to cool completely between each burn). The third should be a burn of at least 450 degrees F. for 45-60 minutes. The paint will become soft, gummy and emit non-toxic smoke during these burns. After the stove cools down for the third time, the paint will harden.
DO NOT BUILD A LARGE ROARING FIRE UNTIL
THIS CURING EFFECT IS COMPLETE OR YOU MAY DAMAGE THE FINISH OF YOUR STOVE. Spray can touch-ups should be done only
with a high temperature stove paint (cat. no. H8159), available from all Lennox Hearth Products dealers.
BURN-IN PERIOD
Please be patient with the heat output of your stove for the first few weeks. The steel will go through a curing process that eliminates moisture, which is deep in the steel and firebrick. This moisture will reduce initial heat output of your stove and may make it difficult to start. After you have broken in the paint on the stove it will be necessary to build hot fires to thoroughly remove the moisture from the appliance. Running the stove with the draft fully open for 1 to 1-1/2 hours after starting and adding generous amounts of fuel during the first week or two should complete the curing process. We recommend the use of a thermometer attached to the stove top or chimney. Temperatures on the connector pipe should run in the 250-600 degree range.
(DO NOT OVERFIRE THE STOVE
DURING THIS PROCESS. IF THE STOVE OR CHIMNEY BECOMES RED, REDUCE THE AMOUNT OF AIR ENTERING THE STOVE IMMEDIATELY).
5
CLEARANCES TO COMBUSTIBLES
WARNING: BE ABSOLUTELY SURE THE DISTANCE BETWEEN THE HEATER AND THE SURFACE OF ANY COMBUSTIBLE CONSTRUC-
TION IS NOT LESS THAN SHOWN IN THE FIGURES ON PAGE 7.
Floor Protection
USA - The floor in front and under the heater must be protected with
noncombustible material. The covering must extend 16” in front of the door opening of the heater and 8” to either side of the door opening.
Canada - The floor in front and under the heater must be protected with noncombustible material. The covering must extend 457 mm in front of the door opening of the heater and 200 mm to either side of the stove body and 200 mm to the rear or to the wall, whichever is smaller.
USA and Canada - A chimney connector / venting extends horizontally over the floor, protection must also cover the floor under the connector / venting and at least 2” (51 mm) to either side.
Reduced Clearances
Clearances to combustible surfaces can be reduced with the use of listed double wall connector pipe. See the clearances with double wall pipe on the following page.
Alcove Clearances
Chimney and Connector
Minimum 6" or 8” diameter, minimum 24 MSG black steel connector pipe with UL103HT listed factory-built chimney suitable for use with solid fuels or masonry chimney. Horizontal connection not tested, refer to local building codes for installation. May be installed with 6” connector pipe and Class “A” chimney utilizing a 8” to 6” reducer. See installation instructions for details. Read instructions before installing.
The appliance may be installed using 6” chimney in vertical installations utilizing a 8” to 6” reducer (cat. # 71134) at the flue collar. If the venting system is all vertical and the total vent length above the flue outlet exceeds 14 feet, it is recommended that the 8” to 6” pipe reducer is used and a 6” venting system be installed.
This appliance may be vented into a code-approved masonry chimney with flue liner.
Warning: Chimney connector must be in good condition and kept clean. Do not install damaged parts.
All of the stove connector pipe used must be of the same brand. The chimney that the stove pipe transitions into may be a different brand. Other than the transition of the stove pipe into the chimney, do Not mix different brand vent components. Install all vent components per vent manufacturer’s instructions.
The chimney connector shall not pass through an attic or roof space, closet or similar concealed space, or a floor, or ceiling. Where passage through a wall, or partition of combustible construction is desired, the installation shall conform to CAN/CSA-B365, Installation Code for Solid­Fuel-Burning Appliances and Equipment.
Double Wall 8”(203 mm) Diameter - Minimum 64” (1626 mm) width, maximum 48” (1219 mm) depth. Minimum 84” (2134 mm) height. Double Wall 6”/152mm Diameter - Minimum 54” (1372 mm) width, maximum 48” (1219 mm) depth. Minimum 84” (2134 mm) height.
There must be an effective vapor barrier at the location where the chimney or other component penetrates to the exterior of the structure. Follow the vent manufacturer's detailed instructions.
IMPORTANT NOTE: See Draft Requirements and Selecting a Proper Venting System on Page 4 to assist you in choosing the proper venting
system for your installation.
Components Required For Installations
Pedestal Base or Legs.
Use all required components specified for this appliance. Do not substitute.
WARNING: In the event that you remove the blower for any reason, make sure a cover plate (available from Lennox Hearth Products) is installed before using the heater. Excessive rear wall temperatures will result if the stove is burned without the cover plate. Note: The cover plate is not necessary if a blower has never been installed because a knock-out will be in place to act as the cover.
* Other approved chimney brands are Projet, Jakes Evans/GSW, Dura­vent, Metal Fab, Ameri-Tec, Metalbestos and Industrial Chimney (ICC).
6
INSTALLATION CLEARANCES - REFER TO FIGURES 2, 3 AND 4
PIPE INSTALLATION A
6” Single Wall
6” Double Wall Residential or Alcove
8” Single Wall
8” Double Wall
8” Double Wall Alcove - Residential
Residential
or Mobile Home
Residential
Residential or Mobile Home*
or Mobile Home
*
*
PIPE INSTALLATION I
6” Single Wall
6” Double Wall Residential or Alcove
8” Single Wall
8” Double Wall
8” Double Wall Alcove - Residential
Residential
or Mobile Home
Residential
Residential or
Mobile Home*
or Mobile Home
18”
(450mm)
12”
(305mm)
23”
(584mm)
16”
(406mm)
16”
(406mm)
*
*
B (1)
15-1/2”
(394mm)
9-1/2"
(241mm)
20-1/2”
(521mm)
13-1/2”
(343mm)
28”
(711mm)
C
26”
(660mm)
23”
(584mm)
28”
(711mm)
25”
(635mm)
28”
(711mm)
D (1)
16”
(406mm)
13”
(330mm)
18”
(450mm)
15”
(381mm)
18”
(450mm)
(6) J (2) K L (5)
USA-52-3/4”
CAN-1391mm
USA-46-3/4”
CAN-1238mm
USA-57-3/4”
CAN-1518mm
USA-50-3/4”
CAN-1340mm
USA-50-3/4”
CAN-1340mm
USA-37-1/2”
CAN-1118mm
USA-37-1/2”
CAN-1118mm
USA-37-1/2”
CAN-1118mm
USA-37-1/2”
CAN-1118mm
USA-37-1/2”
CAN-1118mm
CAN-450mm
CAN-450mm
CAN-450mm
CAN-450mm
CAN-450mm
† USA=8" (200mm) from door opening, Canada=8" (200 mm) from sides and back of unit
u
Dimensions to Stove Body
* Mobile Home - USA only
Clearances may only be reduced by means approved by the regulatory authority.
USA-16”
USA-16”
USA-16”
USA-16”
USA-16”
E†
8”
200mm
8”
200mm
8”
200mm
8”
200mm
8”
200mm
F (1,4)
11”
(279mm)
11”
(279mm)
13”
(330mm)
12”
(305mm)
G (4)
21”
(533mm)
21”
(533mm)
23”
(584mm)
22”
(559mm)
N/A N/A USA-37-1/4”
M T
USA-0”
CAN-200mm
USA-0”
CAN-200mm
USA-0”
CAN-200mm
USA-0”
CAN-200mm
USA-0”
CAN-200mm
N/A USA-66”
84” 2134MM USA-66”
N/A USA-68-3/4”
N/A USA-67-1/4”
84” 2134MM USA-67-1/4”
H (2)
USA-37-1/4”
CAN-1200mm
USA-37-1/4”
CAN-1200mm
USA-37-1/4”
CAN-1200mm
USA-37-1/4”
CAN-1200mm
CAN-1200mm
(6)
CAN-1727mm
CAN-1727mm
CAN-1797mm
CAN-1759mm
CAN-1759mm
Depth
Floor Protection
I
48”
Max.
G
F
T
Floor Protection
G
K
J
Figure 4 - Top View Corner Clearance, Stove and Flue to Wall
F
H
B
C
D
†E
Floor Protector
A
8” Ø
Flue Collar
K
J
L
†E
Figure 2 - Top View, Parallel Installation
I
H
96” Min.
M
Figure 3 - Side View, Alcove and Parallel Installations
Footnotes:
1- These dimensions to the stove body are for reference only. Actual distances should be measured from the stove’s flue collar. 2- Minimum noncombustible hearth pad dimensions. 3- Shield shall be attached to the rear of the stove pipe with a 1” air space and must run from the top of the stove to the ceiling. 4- Not applicable to alcove installations. 5- In corner applications, when installed at minimum back wall clearances, the required floor protection is dimensioned off the back plane of the stove, therefore the
floor protection required off the back corners (at a 45 degree angle) only needs to extend to the wall. This situation will only occur in CANADA installations.
6- Reference dimension only, to assist in planning the installation.
Clearances to connector pipe shall be measured from the flue collar of the stove.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
7
Single Wall Pipe
Using 6”or 8” Diameter Single Wall Connector Pipe
STAINLESS STEEL LINER
Using 6” or 8” Diameter Rigid Stainless Steel Liner
INSTALL VENTING SYSTEM PER VENT MANUFACTURERS INSTRUCTIONS!
Chimney Termination Cap
Storm Collar
Roof Flashing
Ceiling Support Assembly
Slip Adaptor
Single wall stove pipe must not pass through attics, closets, walls or ceilings. It is used to connect this appliance to a factory built or masonry chimney.
INSTALL VENTING SYSTEM PER VENT MANUFACTURERS INSTRUCTIONS!
Chimney Termination
Shown with Tubinox™ Stainless Steel Liner components (see Pages 27 and 29 for ordering information)
18” (457mm)
Minimum
Masonry Adaptor
Rain Cap
Flashing
Length
90° Tee
Fasten each stove pipe connection with at least 3 sheet metal screws.
6” x 24” 24-gage black steel or 26 gage blued steel single wall pipe
Fasten stove pipe to flue collar with 3 sheet metal screws.
Floor Protector
Stove
Side View
Figure 5 - Typical Installation
Chimney Connector
Floor Protector
Stove
Side View
Figure 6 - Connected to a Masonry Chimney
YOUR CHIMNEY INSTALLATION MUST COMPLY WITH LOCAL BUILDING AND FIRE CODES.
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NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
CHIMNEY INSTALLATION
• Install chimney as per manufacturer’s instructions. Some brands of pipe may require removal of the spacer ring in the flue collar.
• All horizontal runs of pipe should be as short as possible and are required by NFPA No. 211 to have an upward pitch or rise in the same direction the smoke travels of no less than 1/4” to the linear foot. The connector pipe must meet minimum clearances in any direction to walls or other combustible materials. It must attach to a listed double wall metal chimney at least 6” in diameter or to a masonry chimney with a flue passage of at least 48 square inches.
• It is required that a chimney connector pipe not extend further than the inner wall of the flue when it is connected to a masonry chimney and that it either be cemented to the masonry or be installed without cement in a thimble connected to the masonry wall. When the connector is inserted into a thimble, the joint must be tight enough so that it will not be dislodged in normal use. Install connector at no less than the minimum clearances from the ceiling when using a 90-degree elbow to pass through combustible constructions.
• Chimney connector pipes should never pass through a floor, ceiling, fire wall, partition, or combustible construction of any type unless certain precautions are taken. The best method is to use a listed thimble and a listed chimney in accordance with the manufacturer’s directions. NFPA No. 211 gives approved methods for passing a flue pipe through combustible constructions (see Page 10).
Double Wall Pipe
Using 6” or 8” Diameter Type L-Vent Connector Pipe
Mobile (Manufactured) Home Installation Shown
INSTALL VENTING SYSTEM PER VENT MANUFACTURERS INSTRUCTIONS!
Mobile home installations require a spark arrestor at the chimney termination.
Termination Cap with Spark Arrestor
3 Feet
Minimum
Fasten each stove pipe connection with at least 3 sheet metal screws.
Remove, if mobile home is transported
Storm Collar
Flashing
Support Box
Manufactured Home Installations
(ref. Figure 7)
This appliance is approved for installation into a manufactured (mobile) home in the USA ONLY!
Installation should be in accordance with the Mobile Home Construction and Safety Standard, Title 24 CFR, Part 3280 (in Canada CAN/CSA Z240 MH), or, when such a standard is not applicable, the Standard for Mobile Home Installations, ANSI A225.1.
All mobile home installations require an outside air kit (see Page 27 for ordering information). The stove must be secured to the floor and grounded to the chassis of the mobile home.
WARNING: DO NOT INSTALL IN SLEEPING ROOM OF A MOBILE HOME.
CAUTION: THE STRUCTURAL INTEGRITY OF THE MOBILE HOME FLOOR, WALL AND CEILING/ROOF MUST BE MAINTAINED.
Approved Chimney* - Your stove is approved for use with Class A, UL
103 HT (U.S.) / ULC-S629 (Canada) Listed Residential Type and Building Heating Appliance Chimney (HT chimney - 2100° Fahrenheit) and double wall connector pipe from Security™ Chimneys.
Clearances to connector shall be measured from 6” flue collar. Restric­tions apply! Read instructions before installing.
YOUR CHIMNEY INSTALLATION MUST COMPLY WITH LOCAL BUILDING AND FIRE CODES.
All mobile home installa-
Minimum of 12-15’ of Flue to achieve a stable draft.
tions require an outside air kit (see Page 27 for ordering information) and the stove must be secured to the floor and grounded to the mobile home chassis.
7 Feet
Minimum
Fasten stove pipe to flue collar using 3 sheet metal screws.
Floor Protector
Chassis
Install Outside Air Kits per instructions on Page 11
Figure 7 - Typical Installation
Stove
Side View
DVL Close Clearance Connector Pipe
Secure Stove to floor
Floor
Grounded to Steel Chassis using a #8 AGW copper wire or equivalent.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
9
Chimney Connector Systems and Clearances from Combustible Walls for Residential Heating Appliances (NFPA 211)
Refer to Figure 8
System A
Minimum chimney clearance to brick and combustibles 2 in. (51mm)
System A. Minimum 3.5 in. (90 mm) thick brick masonry wall framed into combustible wall with a minimum of 12 in. (305 mm) brick separation from clay liner to combustibles. Fireclay liner (ASTM C 315, Standard Specification for Clay Flue Linings, or equivalent), minimum 5/8 in. (16 mm) wall thickness, shall run from outer surface of brick wall to, but not beyond, the inner surface of chimney flue liner and shall be firmly cemented in place.
Clearance: 12 in. (305 mm)
System B. Solid-insulated, listed factory-built chimney length of the same inside diameter as the chimney connector and having 1 in. (25.4 mm) or more of insulation with a minimum 9 in. (229 mm) air space between the outer wall of the chimney length and combustibles.
The inner end of the chimney length shall be flush with the inside of the masonry chimney flue and shall be sealed to the flue and to the brick masonry penetration with non-water-soluble refractory cement. Supports shall be securely fastened to wall surfaces on all sides.
Fasteners between supports and the chimney length shall not pen­etrate the chimney liner.
Clearance: 9 in. (229 mm)
System C. Sheet steel chimney connector, minimum 24 gauge [0.024 in. (0.61 mm)] in thickness, with a ventilated thimble, minimum 24 gauge [0.024 in. (0.61 mm)] in thickness, having two 1 in. (25.4 mm) air channels, separated from combustibles by a minimum of 6 in. (152 mm) of glass fiber insulation. Opening shall be covered, and thimble supported with a sheet steel support, minimum 24 gauge [0.024 in. (0.61 mm)] in thickness.
Supports shall be securely fastened to wall surfaces on all sides and shall be sized to fit and hold chimney section. Fasteners used to secure chimney section shall not penetrate chimney flue liner.
Clearance: 6 in. (152 mm)
System D. Solid-insulated, listed factory-built chimney length with an inside diameter 2 in. (51 mm) larger than the chimney connector and having 1 in. (25.4 mm) or more of insulation, serving as a pass­through for a single wall sheet steel chimney connector of minimum 24 gauge [0.024 in. (0.61 mm)] thickness, with a minimum 2 in. (51 mm) air space between the outer wall of chimney section and combustibles. Minimum length of chimney section shall be 12 in. (305 mm). Chimney section concentric with and spaced 1 in. (25.4 mm) away from connector by means of sheet steel support plates on both ends of chimney section. Opening shall be covered, and chimney section supported on both sides with sheet steel supports of minimum 24 gauge [0.024 in. (0.61 mm)] thickness.
Supports shall be securely fastened to wall surfaces on all sides and shall be sized to fit and hold chimney section. Fasteners used to secure chimney section shall not penetrate chimney flue liner.
Clearance: 2 in. (51 mm)
Additional requirements:
1. Insulation material used as part of wall pass-through system shall be
of noncombustible material and shall have a thermal conductivity of
1.0 Btu-in./hr-ft
2
- ºF (4.88 kg-cal/hr-m2 - ºC) or less.
2. All clearances and thicknesses are minimums; larger clearances and
thicknesses shall be permitted.
3. Any material used to close up an opening for the connector shall be of
noncombustible material.
4. A connector to a masonry chimney, except for System B, shall extend
in one continuous piece through the wall pass-through system and the chimney wall to the inner face of the flue liner, but not beyond.
10
Minimum 12 in. (305mm) to combustibles
System B
System C
Minimum Chimney Clearance from Masonry to Sheet Steel Supports & Combustibles – 2 in. (51mm)
Factory Built Chimney Length
Air Space – 9 in. (228.6mm) Min.
Minimum chimney clearance to sheet steel supportrs and combustibles 2 in. (51mm)
2 Ventilated Air Channels, Each 1 in. (25.4 mm) Construction of Sheet Steel
System D
Chimney Section
Figure 8 - Chimney Connector Systems and Clearances from Combustible Walls
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Chimney
flue
Masonry chimney constructed to NFPA 211
Nonsoluble Refractory Cement
Chimney Length Flush with Inside of Flue
Chimney
Masonry chimney constructed to NFPA 211
Chimney
flue
Masonry chimney constructed to NFPA 211
Minimum chimney clearance to sheet steel supports and combustibles 2 in. (51mm)
Sheet Steel Supports
Chimney Connector
Air Space – 2 in. (51mm) Min.
Masonry chimney constructed to NFPA 211
flue
Sheet Steel Supports
Sheet Steel Supports
Minimum clearance 12 in. (305mm) of brick
Chimney connector
Fire clay liner
Min. Clearance 9 in. (229mm)
Chimney Connector
Solid-Insulated Listed Factory­Built Chimney Length
2 Air Channels, Each 1 in. (25.4 mm)
Chimney Connector
Min. Clearance 2 in. (51 mm)
1 in. (25.4 mm) air space to chimney length
Chimney connector
Chimney length
Sheet Steel Supports
Use Chimney Mfrs. Parts to Attach Connector
LEG AND HEATSHIELD INSTALLATION
Residential and Mobile Homes - Bolting down and grounding of stove
are required only in mobile homes.
Open all cartons, if any and remove the contents upon receipt and check for any damaged or missing parts. If there is hidden damage, notify your freight company or Lennox Hearth Products dealer immediately.
CAUTION: Wear gloves during installation in case of sharp edges on the stove.
Leg Installation
1. Carefully place stove on its back. Be careful not to scratch the stove, use a piece of cardboard or carpet to protect the back of the stove.
2. Mount all four legs as shown in Figure 9.
Threaded Rod
3. First, screw the threaded rods into the holes at the four corners on the bottom of the stove. Screw the threaded rods into the firebox three full rotations or 3/16” to 1/4” (if the rear rods are screwed in too far they will lift the bricks off the bottom of the stove). Use a washer and nut to secure the leg. Be sure the legs are mounted squarely on the firebox bottom. Tighten nuts securely.
4. Use the two bolts and washers provided with the heatshield kit to mount the heatshield as shown in Figure 10.
5. Do not over tighten the heatshield mounting bolts as it may bend the heatshield.
OUTSIDE AIR KIT INSTALLATION
To install the “Outside Air Kit”, position the clip so that the nut is directly above the hole punched in the back of the heatshield (see Figure 11). Install the outside air adapter box on the stove by sliding it into the air channel located between the bottom heatshield and the stove bottom until the oblong ring is approximately 1/4” from the rear edge of the lower heatshield. Make sure the ring is facing down. Thread the bolt up through the nut in the clip until snug against the adapter box.
Figure 9
Washer
Nut
BACK
Expanded View of Clip
Line up the hole in the clip with the hole in the rear center of the bottom heatshield
Clip
1/4” Bolt
Figure 11
Heat Shield Mounting Holes
Figure 10
FRONT
To locate the hole in the hearth for outside air, mark a 4” circle on the hearth. The circle’s center should be 2-3/4” directly back from the center of the flue outlet and 5/8” to the left side.
Air Channel
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
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