Lennox Hearth RDV40, RDV33 User Manual

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INSTALLATION AND OPERATION MANUAL

Direct-Vent Gas

Fireplace Inserts

Retain These Instructions For Future Reference

P/N 775,218M Rev. A, 05/2007

A French manual is available upon request. Order P/N 775,218CF.

Ce manuel d’installation est disponible en francais, simplement

en faire la demande. Numéro de la pièce 775,218CF.

n the Commonwealth of Massachusetts:

• Installation must be performed by a licensed plumber or gas tter

• See Table of Contents for location of additional Commonwealth of Massachusetts requirements

Report No. 050-S-15c-5

WARNINGS

Ravenna™ 33/40 (RDV33/40)

Shown with Cast Pillar face

• Hot! Do not touch! The glass and surfaces of this appliance will be hot during operation and will retain heat for a while after shutting off the appliance. Severe burns may result.

• Carefully supervise children in the same room as appliance.

• Suitable for installation into masonry or factory built ﬁreplaces. These appliances may be installed in an aftermarket permanently located, manufactured (mobile) home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases unless a certiﬁed kit is used.

• Lennox™ gas-burning appliances are designed for use as a supplemental heater. They are not intended for continuous use as a primary heat source.

WARNING: If the information in this manual is not followed exactly, a ﬁre or explosion may result causing property damage, personal injury or loss of life.

AVERTISSEMENT: Assurez-vous de bien suivre les instructions données dans cette notice pour réduire au minimum le risque d’incendie ou d’explosion ou pour éviter tout dommage matériel, toute blessure ou la mort.

FOR YOUR SAFETY Do not store or use gasoline or other ﬂammable

vapors or liquids in the vicinity of this or any other appliance.

WHAT TO DO IF YOU SMELL GAS:

• DO NOT light any appliance.

• DO NOT touch any electrical switches.

• DO NOT use any phone in your building.

• Immediately call your gas supplier from a

neighbor’s phone. Follow your gas supplier's

instructions.

• If your gas supplier cannot be reached, call the ﬁre department.

Installation and service must be performed by a qualiﬁed installer, service agency or the gas supplier.

POUR VOTRE SÉCURITÉ: Ne pas entreposer ni utiliser d'essence ni d'autres vapeurs ou liquides inﬂammables à proximité de cet appareil ou de tout autre appareil.

POUR VOTRE SÉCURITÉ: Que faire si vous sentez une odeur de gaz:

• Ne pas tenter d'allumer d'appareil.

• Ne touchez à aucun interrupteur.

• Ne pas vous servir des téléphones se trouvant dans le bâti ment

• Appelez immédiatement votre fournisseur de gaz depuis un voisin. Suivez les instructions du fournisseur.

• Si vous ne pouvez rejoindre le fournisseur de gaz, appelez le service des incendies.

L'installation et l'entretien doivent être assurés par un installateur ou un service d'entretien qualiﬁé ou par le fournisseur de gaz.

Table of Contents

Cautions & safety ..................................................................................... 3

orifiCe size / altitude adjustment .................................................................... 4

fireplaCe requirements ................................................................................ 4

Codes & approvals..................................................................................... 4

requirements for the Commonwealth of massaChusetts ........................................ 5

pre-installation ......................................................................................6-8

features ............................................................................................ 6

paCkaging list ..................................................................................... 6

ratings ............................................................................................. 6

insert & fireplaCe dimensions .................................................................... 7

ClearanCes to Combustibles ....................................................................... 8

insert leveling ..................................................................................... 8

installation ......................................................................................... 9-11

venting installation ............................................................................... 9

zero ClearanCe fireplaCe installation ...........................................................10

briCk panel & log set installation ..............................................................10

surround panels installation ....................................................................11

faCe installation ..................................................................................11

gas line installation ..................................................................................12

gas pressure requirements ......................................................................12

lp & natural gas supplies ......................................................................12

air shutter adjustment ..........................................................................12-13

operating instruCtions ............................................................................13-16

pre-lighting CheCklist ...........................................................................13

lighting instruCtions .............................................................................13

flame Color & behavior ..........................................................................14

paint Curing ......................................................................................15

quiet operation ...................................................................................15

blower operation .................................................................................15

operating options ................................................................................16

millivolt Control system ........................................................................16

maintenanCe & serviCing..........................................................................17-18

maintenanCe CheCklist ............................................................................17

glass maintenanCe ................................................................................17

door removal .....................................................................................18

fuel Conversion ..................................................................................18

blower removal ..................................................................................18

troubleshooting .......................................................................................19

replaCement parts ....................................................................................20

insert labels ......................................................................................21-22

produCt referenCe information .......................................................................23

Cautions & safety

FOR YOUR SAFETY do not install or operate your

Ravenna™ gas insert without ﬁrst reading & understanding this manual. Any installation or operation of the appliance deviating from that which is stated in this manual WILL void the warranty & may be hazardous.

 INSTALLATION & REPAIR SHOULD ONLY BE DONE BY

A QUALIFIED SERVICE TECHNICIAN. DO NOT ATTEMPT TO SERVICE THE APPLIANCE YOURSELF.

 The insert should be inspected & cleaned before use

& at least annually by a qualiﬁed service technician. More frequent cleaning may be required due to excessive lint from bedding material, carpeting, etc.

 It is imperative that control compartments, burners, &

circulating air passageways of the room heater be kept clean.

 Adequate clearances around the combustion chamber

and accessibility clearances for servicing & proper operation must be maintained.

 Turn off the gas before servicing this appliance. It is

recommended that a qualiﬁed service technician perform an appliance check-up at the beginning of each heating season.

 All installations must conform with all local, state,

& national codes. In the absence of local codes, the installation must conform with National Fuel Gas Code ANSI Z223.1-latest edition, also known as NFPA 54 (In Canada, the current CAN/CSA B149.1 installation code). Refer to the National Fuel Gas Code & local zoning & code authorities for details on installation requirements. Your Ravenna gas insert must be vented to the outside in accordance with the latest edition of the National Fuel Gas Code.

 This gas insert MUST be vented directly to the outside

& MUST NEVER be attached to a chimney serving a separate solid fuel burning appliance. Each gas appliance MUST USE a separate vent system. Common vent systems are PROHIBITED.

 Mobile home installations must conform with the Mobile

Home Construction and Safety Standard, Title 24 CFR, Part 3280 (in Canada CAN/CSA Z240 MH), or, when such a standard is not applicable, the Standard for Mobile Home Installations, ANSI A225.1 - latest edition.

 The appliance, when installed, must be electrically

grounded in accordance with local codes or in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70 - latest edition. In Canada, the current CSA C22-1 Canadian Electrical Code - latest edition.

Your Lennox™ gas insert must be equipped for the

proper fuel type & altitude at which it will be operated. Any operation outside the parameters outlined in this manual may result in a hazardous condition & will void the warranty. Please carefully read the sections pertaining to these subjects and/or be sure your appliance is properly equipped.

 Do not use this insert if any part has been under water.

Immediately call a qualiﬁed service technician to inspect the appliance & to replace any part of the control system & any gas control which has been under water.

 Due to high temperatures, the insert should be located

out of trafﬁc areas & away from furniture & draperies.

 Children & adults should be alerted to the hazards of

high surface temperature & should stay away to avoid burns or clothing ignition. Young children should be carefully supervised when they are in the same room as the Lennox gas insert. Clothing or any other ﬂammable material should not be placed on or near the insert.

 Never use solid fuels such as wood, paper, cardboard,

coal, or any ﬂammable liquids, etc., in this appliance.

Any grill, panel, or glass removed for service MUST be

replaced prior to operating the insert. Do not operate appliance with the glass front removed, cracked or broken. Replacement of the glass should be done by a qualiﬁed service technician.

 DO NOT USE abrasive cleaner on the glass door assem-

bly. DO NOT ATTEMPT to clean the glass door when it is hot.

 Gold & nickel plated surfaces must be cleaned with

glass cleaner & a clean soft cloth before ﬁring the ﬁrst time or ﬁngerprints will remain permanently. NEVER use brass polish to clean gold or nickel, this will remove the plating!!!

 When opening the lower door on the face while the

insert is burning, pull at the far left or far right vent openings, because the door is hot during operation.

 Lennox Hearth Products, its employees, or any of its

representatives assume no responsibility for any damages caused by an inoperable, inadequate, or unsafe condition as a result of any improper operation, service or installation procedures, whether direct or indirect.

 INSTALLER: THESE INSTRUCTIONS ARE TO REMAIN

WITH THE HOME OWNER!

Oriﬁce Size/Altitude Adjustment

For altitudes above 2,000 feet (In Canada 4,500 FT/1370 M),the oriﬁce should be de-rated by 4% for every 1,000 feet to maintain the proper ratio of gas to air. Improper oriﬁce sizing may result in damage and unsafe conditions. Chang ing the oriﬁce should only be done by a qualiﬁed service technician. Contact your Lennox Hearth Products dealer for proper oriﬁce sizes.

If the factory-built ﬁreplace has no gas access hole(s) provided, an access hole of 1-1/2 inches (38 mm) or less may be drilled through the lower sides or bottom of the ﬁrebox in a proper workmanship like manner. This access hole must be plugged with a non-combustible insulation

after the gas supply line has been installed. The installer must mechanically attach the marking supplied with the gas ﬁreplace insert to the inside of the ﬁrebox of the ﬁreplace into which the gas ﬁreplace insert is installed.

The Ravenna™ Insert

• Must conform with all local, state, and national installation codes. In the absence of local codes, the installation must conform with National Fuel Gas Code ANSI Z223.1 - latest edition, also known as NFPA 54 (In Canada, the current CAN/CSA B149.1 installation code). Refer to the National Fuel Gas Code and local zoning and code authorities for details on installation requirements.

• Must conform with the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280 (in Canada CAN/CSA Z240 MH), or when such a standard is not applicable, the Standard for Manufactured Home Instal lations, ANSI A225.1 - latest edition for manufactured (mobile) home installations.

• Must be vented directly to the outside in accordance with the latest edition of the National Fuel Gas Code and must never be attached to a chimney serving a separate solid fuel burning appliance.

• Has been certiﬁed for use with either natural gas or pro pane.

• Is not for use with solid fuels.

• Is approved for sitting rooms and/or bedrooms.

Fireplace Requirements

IMPORTANT: When installing these appliances into a factory built ﬁreplace or heat-form, the air ﬂow within and around the ﬁreplace shall not be altered by the installation of the insert (i.e. DO NOT BLOCK louvers or cooling air inlet or outlet ports, circulating air chambers in a steel ﬁreplace liner or metal heat circulator).

WARNING

THIS FIREPLACE HAS BEEN ALTERED TO

ACCOMMODATE A FIREPLACE INSERT AND

Codes & Approvals

CertifiCation

Gas appliances must be tested and certiﬁed by a nationally recognized testing and certiﬁcation laboratory to ANSI (American National Standard Institute) gas appliance safety standards.

SHOULD BE INSPECTED BY A QUALIFIED

PERSON PRIOR TO RE-USE AS A

CONVENTIONAL FIREPLACE.

These heaters are designed to be installed into an existing masonry ﬁreplace (built to UBC 37 or ULC S628 standards) or factory built solid fuel, wood burning ﬁreplace (listed to UL 127 or ULC S610) only. All exhaust gases must be vented outside the structure. Combustion air is drawn from outside the structure. When installing in a factory built ﬁreplace, the ﬁreplace grate must be removed and the damper must be removed or secured open.

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

This insert has been tested and certiﬁed by OMNI -Test Laboratories to ANSI Z21.88-2005/CSA 2.33-2005 Standard for Vented Gas Fireplace Heater and CGA 2.17-M91 and UL 307B Gas Burning Heating Appliances for Manufactured (Mobile) Homes.

It has met all necessary ANSI Standards and is fully certiﬁed for installation in any community. If there are any questions or if you need further substantiation either write to or call your Lennox Hearth Products dealer. If you have further questions, please contact Lennox Hearth Products.

Commonwealth Of Massachusetts Requirements

Note: The following requirements reference various Massachusetts and national codes not contained in this document.

Inspection

The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)(a)1 through 4.

For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above ﬁnished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisﬁed:

Installation Of Carbon Monoxide Detectors

At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gas-ﬁtter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the ﬂoor level where the gas equipment is to be installed. In addition, the installing plumber or gas-ﬁtter shall observe that a bat tery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualiﬁed licensed professionals for the installation of hard wired carbon monoxide detectors.

In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent ﬂoor level.

In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed.

Exemptions

The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4:

• The equipment listed in Chapter 10 entitled “Equipment Not Required To Be Vented” in the most current edition of ANSI Z233.1 / NFPA 54 (In Canada CAN/CSA B149.1 - current edition) as adopted by the Board; and

• Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes.

MANUFACTURER REQUIREMENTS

Gas Equipment Venting System Provided

When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system com ponents with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include:

• Detailed instructions for the installation of the venting system design or the venting system components; and

• A complete parts list for the venting system design or venting sys tem.

Gas Equipment Venting System NOT Provided

Approved Carbon Monoxide Detectors

Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certiﬁed.

Signage

A metal or plastic identiﬁcation plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print size no less than one-half (1/2) inch in size,

BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS.”

“GAS VENT DIRECTLY

When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the ﬂue gases, but identiﬁes “special venting systems”, the following require

ments shall be satisﬁed by the manufacturer:

• The referenced “special venting system” instructions shall be included with the appliance or equipment installation instructions; and

• The “special venting systems” shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed installation instructions.

A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.

• Installation and repair must be done by a plumber or gas ﬁtter licensed in the Commonwealth of Massachusetts.

• The ﬂexible gas line connector used shall not exceed 36 inches (92 centimeters) in length.

• The individual manual shut-off must be a T-handle type valve.

Pre-Installation

paCkaging list

features

Installation Options

Manufactured (Mobile) Home Natural Gas Or Propane (LP) Bedrooms Optional Wall-mounted Or Remote Thermostat

Electrical

The standard fan motor requires 120 Volts AC for operation. The ﬁreplace is not dependent on the fan or an outside elec trical supply to operate.

Instructions - This appliance is equipped with a three-prong (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this plug.

Millivolt Valve

This insert is operated with a millivolt valve and therefore burns even during a power outage.

Fuel

This insert comes from the factory equipped to burn natural gas at a speciﬁed elevation. The insert can be converted to burn LP (liquid propane) by installing a conversion kit. Only Lennox Hearth Products conversion kits can be used to convert from NG to LP or LP to NG. Contact your Lennox Hearth Products dealer for details.

WARNING - Electrical Grounding

To install a Ravenna™ insert, an insert body, face, surround (ﬂange) kit, and brick panel are required.

Insert Body Packaging List

1 Insert Body with Burner Cassette 1 Set of Refractory Brick Panels 1 Log Set 1 Ravenna 40 oriﬁce (additional clearance necessary!!!

- see clearances for Ravenna 40)

1 Bag of Embers 1 Fasteners: 6 slotted 1/4" truss screws 6 speed nuts 9 spring clips 3 plastic adhesive wire restraints 1 Installation and Operation Manual

Decorative Faces - One Required

Traditional Arch inset Foundry Screen Cast pillar

Surround Kits - One Required

Traditional 1-pc. (41"W x 29"H) Traditional 3-pc.(41"W x 29"H, 48"W x 29"H, 41"W x

33"H or 48"W x 33"H) Cast Iron (45-1/2"W x 30"H-Cast Pillar face only)

Surround Kit Contents

1 Top Surround 2 Side Surrounds 3 Gold or Nickel Plated Trim Pieces 2 Elbowed Trim Fasteners

RATINGS Ravenna 40 (RDV40) Ravenna 33 (RDV33)

NATURAL GAS LP GAS NATURAL GAS LP GAS

Max/Min Input BTUh 0-2,000 Feet (0-610 M)

Manifold Pressure (IN. WC) 3.5 10.0 3.5 10.0 Min. Inlet Pressure (IN. WC) 5.0 10.5 5.0 10.5 Maximum heat output BTUs/hour-

steady state (depending on vent conﬁguration)v

P4 Efﬁciency Oriﬁce (DMS) 0-2,000 Feet (0-610

M)u

uUnit factory equipped for 0-2000 FT/0-610 M, In Canada 0-4500 FT/0-1370 M vThe Steady State Efﬁciency numbers based on maximum vent conﬁguration. wTested to CSA P.4.1-02 “Testing Method for Measuring Annual Fireplace Efﬁciency.

Electrical Rating: 120 VAC, 60 HZ, Less Than 2 Amps

40,000/28,000 37,500/26,000 33,000/24,000 33,000/24,000

83% 83% 83% 83%

67.17% 69.07% 65.55% 67.80% 1/8” #49 #36 #51

insert dimensions

31-1/4”

(794mm)

13-3/4”

(349mm)

15-3/4"

(400mm)

19-3/4

(502mm)

15-3/4"

(400mm)

19-1/2"

(495mm)

minimum fireplaCe Cavity

Figure 1

Figure 2

Top View

Side View

Insert Dimensions

Width of insert behind Surround Panels 28" (711mm) Rear height 19-3/4" (502mm) Insert depth into ﬁreplace 16" (406mm) Flue collar diameter (OD) 2-15/16" 2-15/16" (75mm)

minimum fireplaCe opening required

A = 29-3/4” (756mm) Front Opening B = 19-1/2” (495mm) Height C = 19” (483mm) Rear Width D = 16” (406mm) Fireplace Depth

* Top air duct will need to be removed for short ZC applica

tions. Replace tap tights when removed.

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

Figure 3

CAUTIONS

• The ﬁreplace in which this gas insert is to be installed must be thoroughly cleaned if it has been used to burn wood or synthetic logs. Have the chimney and all inside surfaces of the ﬁreplace brushed and vacuumed so that no soot, embers, or loose combustion deposits can be drawn into the heat circulation blower and blown into the living area.

• If any portion of the chimney system shows signs of structural or mechanical weaknesses, such as: cracks, leaky joints, corroded or warped surfaces, the faulty portion must be repaired or replaced prior to installing this appliance.

• The factory built ﬁrebox must accept the insert without modiﬁcation other than removing bolted or screwed together pieces such as bafﬂes / smoke shelf / deﬂectors, ash lips, glass door, screen or door tracks, log grates, refractory or masonry lining and damper assemblies. Any ﬁreplace component, which is removed, must be retained so they can be reinstalled to restore the ﬁreplace to its original operating condition. The removal of any part must not alter the integrity of the outer shell of the pre-engineered ﬁreplace cabinet in any way. Any parts removed must be

replaceable. If any components are removed from (or altered) from the existing ﬁreplace, a Warning Label (see Page 4) must be afﬁxed inside the ﬁreplace ﬁrebox, so that it shall be visible upon removal of the ﬁreplace insert. Note: RTV high temperature silicone is an approved adhesive to afﬁx the label.

MANTEL

TRIM

Clearances to Combustibles

3"/76mm

1-1/2” 38mm

31-1/2” 800mm

33-1/2” 851mm

36-1/2” 927mm

39-1/2”

1003mm

WARNING: If unit is converted to an RDV40 from an RDV33 ensure that the clearances to combustibles are correct for RDV40.

minimum ClearanCes to Combustibles

rdv33 faCing and mantel ClearanCes

(rdv40 - add 4" to rdv33 dimensions)

E = From Top Facing or Mantel to Bottom of Insert -

.2 RDV40 = 35-1/2”(902mm) and RDV33 = 31-

1/2”(800mm)

F = 25-1/2" From Center of Glass Door to Side Facing or

Wall - RDV40 = 25.5”(648mm) and RDV33 = 25.5” (648mm)

J = 10.5” (267mm) Mantel to Bottom of Insert -

.2 RDV40 = 43”(1092mm) and RDV33 = 39”(991mm)

hearth proteCtion

G = Minimum Hearth Protection from Front of Insert* H = Vertical Distance from Insert Bottom to Combustible

Material.

G 14”(356mm) 10”(254mm) 0”(0mm)

RDV40

H 0”(0mm) 2”(21mm) 4”(102mm)

G 13”(330mm) 10”(254mm) 0”(0mm)

RDV33

H 0”(0mm) 2”(21mm) 4”(102mm)

Facing &

Mantel -

Side View

Figure 4

ClearanCes

Mantel

Trim

Note: Hearth protection to be min. 3/8” (10mm) thick noncombustible or equivalent, with a k factor of .84.

insert leveling

At each front and rear corner of the insert is an adjustable leg provided to level the insert should the hearth of the ﬁreplace be uneven. To adjust the legs, loosen the two 5/32" allen head screws, move the leg to the desired height, and then tighten the screws. Repeat these steps for each adjusting leg.

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

Hearth / Floor Protection

Figure 5

Installation

venting installation

Your Lennox™ gas insert must be vented to the outside in accordance with the current edition of the National Fuel Gas Code ANSI-Z223.1 (In Canada, the current CAN/CSA B149.1 installation code). The insert must not be connected to a chimney ﬂue serving a separate solid fuel burning ap pliance.

This gas insert requires a 3” diameter listed ﬂex liner. The vent should terminate with a listed direct vent termination cap. The chimney should be sealed around the cap to pre vent air and rain from entering the chimney. Adhere to the vent manufacturer's instructions for installation and vent termination. These appliances are approved for use with the following vent kits.

Vent Kits *

Cat. No. Model Description

H0909 FKDVI Flex Liner Kit, DVI 3” X 35’

(requires 2, one for exhaust, and one for intake)

H0908 TKDVI Termination Kit, DVI

(termination cap and ﬂashing)

vertiCal venting

The vent pipes must be connected to the proper collars on the unit and the exhaust vent pipe must be connected to the termination cap or the unit will not operate. The combustion air vent pipe can be connected to the termination cap or it can terminate inside the chimney.

The existing ﬁreplace chimneys may take various contours which the ﬂexible liners will accommodate. However, keep the ﬂexible liner as STRAIGHT as possible, avoid unnecessary bending.

Liner Requirements:

Use 3" (76 mm) diameter listed gas vent liner (UL1777 ONLY) for the EXHAUST

Use 3" (76 mm) diameter listed liner (UL 181 or UL1777) for the AIR INTAKE.

Vertical Height Min. = 10 ft. (3.1 M) Vertical height Max. = 35 ft. (10.7 M) Note: Measured from ﬂue collar on unit to the end of the vent pipe or liner

The ﬂexible vent pipe must NOT be allowed to sag behind insert or in ﬁreplace ﬂue.

The standard cap in Termination Kit, H0908, is a high wind cap

Vertical Cap

Termination Connector

Exhaust

Intake

The bottom opening of the chimney must be sealed around the vent pipes if the combustion air vent is not connected to the termination cap. Use unfaced ﬁberglass insulation to seal around the vent pipes. The insulation may give off an odor during the ﬁrst hour of operation.

NOTE: The minimum vertical rise (exhaust vent) is 10 feet (3.1 M) and the maximum vertical rise is 35 feet (10.7 M). These dimensions are measured from the starting collars of the unit to the end of the vent pipe.

The ﬁreplace and ﬁreplace chimney must be clean and in good working order and constructed of non-combustible materials. Inspect chimney cleanouts for proper ﬁt and seal.

* Other approved vent components include; Standard Simpson Dura-vent Co-linear Chimney Liner Kit, Direct Vent Termination #991, Liner Termination Kit (includes termination connector and ﬂashing) #923GK & 3" x 35' Alum Flex #2280

Combustion Air Intake

Figure 6

Make sure that both liners will pass through existing damper area. Remove or lock damper to allow the passage of the ﬂexible liners. If the damper will not allow the passage of both liners, DO NOT PROCEED FURTHER. (If ﬁreplace is masonry) Consult a local mason for removal of the damper without risk of structural damage or leakage (if the ﬁreplace is factory built) The appliance may NOT be installed into the ﬁreplace.

WARNING

Do not substitute the heat-rated ﬂex liner (UL1777) for the exhaust with any other type liner or a ﬁre may result causing property damage, personal injury or loss of life.

zero ClearanCe fireplaCe installation

This insert may be installed in a masonry or factory built/zero clearance (ZC) ﬁreplace. When installing in a ZC ﬁreplace, the ZC grate must be removed and the ZC damper must be removed or secured open. The ZC doors, screen, refractory or masonry lining, bafﬂes, and smoke shelf may be removed if necessary to install the gas insert. However, do not cut or alter the ﬁreplace components. The removal of any parts to facilitate installation must not alter the integrity of the inner or outer shells of the ﬁreplace cabinet. Any parts removed must be replaceable if the insert is taken out of the ﬁreplace or the ﬁreplace clearly marked with a paint stick that "This ﬁreplace has been altered and is no longer safe to operate."

2 Screws

The insert is designed to ﬁt into a ZC ﬁreplace with a mini mum ﬁrebox height of 19-1/2" (495mm). To facilitate this the hood will need to be removed and discarded (Note: the screws should be replaced in the insert body).

If the factory-built ﬁreplace has no gas access hole(s) pro vided, an access hole of 1-1/2" (37.5 mm) or less may be drilled through the lower sides or bottom of the ﬁrebox in a proper workmanship like manner. This access hole must be plugged with a non-combustible insulation after the gas supply line has been installed.

The installer must mechanically attach the marking supplied with the gas ﬁreplace insert to the inside of the ﬁrebox of the ﬁreplace into which the gas ﬁreplace insert is installed.

ravenna™ 33 Conversion to ravenna 40

To convert to a Ravenna 40 gas insert, after step 1 remove and replace the stock burner oriﬁce with the 0.125" NG oriﬁce supplied in the installation manual bag. Pipe dope or other approved gas line sealant will need to be applied before inserting into bulkhead. The foil sticker on the light ing label stating RDV33 will need to be removed. RDV40 will appear underneath.

Figure 7

Figure 8

2. Place the rear brick panel on the brackets and reinstall the log rack with the rear log.

IMPORTANT!!! SCREWS PASS

THROUGH THE LOG RACK AND THE BURNER PAN.

3. Install the side brick panels by sliding them into place.

Rear log

Retainer

briCk panel & log set installation

1. Remove the log rack (2 screws) and install the rear log on the retainer.

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

Side Brick Panels

Figure 9

4. Install a light layer of rockwool directly over the ports.

- A light layer will give a more constant rear ﬂame.

- A heavy layer will give more glow, but will need to be adjusted after light up.

Figure 10

5. Install front logs on retainer slots.

Figure 11

Front Logs

2. Install all surround panels and trim with the insert po sitioned in the ﬁreplace, but a few inches in front of its ﬁnal location.

3. If an Arch face is to be installed on the insert, the sight obstructor that comes with the face must be installed prior to installing the surround panels. See the instruc tions included with the face for proper sight obstructor installation.

4. Install the side surround panels by lining up the holes in the tabs on the side surround panels in front of the holes on the surround brackets. Next insert two slotted 1/4" truss screws for each side surround panel and secure loosely.

5. Fasten the top surround panel with the remaining two truss screws. Tighten all six truss screws after adjusting the surround panels to eliminate space between side and top surround panels.

6. Assemble the surround trim by inserting the elbowed retainer in the rectangular slot in the ends of the longest piece of trim and secure by tightening the screw in the retainer. Slide the mitred ends of the two side trim pieces onto the elbowed retainer and secure by tightening the retainer screw.

7. The fastened trim pieces should now be horseshoe shaped. Slide the trim down over the surround panels so the edge of the surround panel ﬁts just behind the rounded edge of the trim.

8. Install three spring clips (found in parts bag in ﬁrebox) in each piece of trim by inserting them between the rear of the surround and the channel of the trim. The spring clips will push the trim tight to the surround.

6. Place embers around the perimeter of the rockwool. IMPORTANT!!! Do not cover the ports with the embers.

7. Place top log on pin.

Top Log

Figure 12

Ports

surround installation

The Ravenna™ insert surrounds are made of heavy gage steel for durability and, if desired, for the ease of making an inside ﬁt in the ﬁreplace. See able sizes.

1. Remove the speed nuts (A in Figure 13) from the parts bag and install (with the ﬂat surface forward) on the six holes in the surround brackets - three on each side of the insert (B in in Figure 13). A ﬂat bladed screwdriver may help in installing the nuts.

Packaging List for avail-

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

Spring Handle Latches

Door Mounting Plates

Figure 13

faCe installation

A number of different face ﬁnishes and styles are available for your Ravenna gas insert. The Arch face comes with a sight obstructor that must be installed prior to installing the surround panels and face. Instructions for installing the sight obstructor are included with the face. The faces come with hooked brackets. To install the face, hang the hooked brackets on the surround brackets (See C in Figure 13).

Note: Gold and nickel plated surfaces must be cleaned with glass cleaner and a soft clean cloth before ﬁring the ﬁrst time or ﬁngerprints and stains will remin permanently.

use brass polish to clean gold or nickel surfaces, this will remove the plating!!!

NEVER

Gas Line Installation

After leveling, position the insert in the ﬁreplace - holding it about six inches out from its ﬁnal location.

Caution: Speciﬁc hearth requirements apply (see Clearances to Combustibles).

Fuel

Type

Natural

Gas

LP Gas 11" WC 10.5" WC 13" WC 10" WC 5.4” WC

Desired Minimum Maximum On Hi

7" WC 5" WC 10.5" WC 3.5" WC 1.7" WC

Inlet Pressure Manifold Pressure

On Lo

Fire

The Ravenna™ gas insert must be connected to the gas line in accordance with local codes and/or the National Fuel Gas Code, ANSI Z223.1 (In Canada, the current CAN/CSA B149.1 installation code). The insert comes with an 8" nipple at tached to the supply side of the gas valve. After connecting the gas line, all joints in the line and connections at the valve should be checked for leaks with a gas leak test solution before ﬁnal positioning of the unit.

gas pressure requirements

A MAJOR CAUSE OF OPERATING PROBLEMS WITH GAS APPLIANCES IS IMPROPER GAS PRESSURE!

The most important item to check during the initial installation and the ﬁrst thing to check when operating problems occur is gas pressure! This appliance will not function properly unless the required gas pressure is supplied. See the table on this page for gas pressure requirements.

Two pressure taps are provided on the insert's valve to check gas pressures. The taps are located to the right of the on/off/pilot knob (see Figure 14). The bottom tap is the

inlet (supply) pressure side. To check inlet pressure (with

the insert burning), insert a small phillips screwdriver into the tap and turn a half turn counter-clockwise. Cover the tap with the line from a manometer and check the pressure. Close the tap gently but securely after completing the check. The manifold (outlet) tap is above the inlet tap. To check manifold pressure (with the insert burning at the high burn

setting) insert a small phillips screwdriver into the tap and turn a half turn counter-clockwise. Cover the tap with the line from the manometer and check the pressure. Again, close the tap gently but securely after completing the check.

Check the taps for gas leaks with a gas leak test solution (retighten if necessary).

If the pressure is not sufﬁcient, make sure the gas supply line is large enough, the supply regulator is properly adjusted, and the total gas load for the residence does not exceed the amount supplied.

The appliance and its individual shut off valve must be

disconnected from the gas supply piping system during any

pressure testing of that system at test pressures in excess of

1/2 psig.

The appliance must be isolated from the gas supply piping

system by closing its individual manual shut-off valve during

any pressure testing of the gas supply piping system at test

pressures equal to or less than 1/2 psig. Check with your gas

supplier or plumber.

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

Robertshaw Millivolt Gas Valve

Figure 14

Inlet (Supply)

Pressure Tap

The Manifold

(Outlet) Tap

TP/TH

lp and natural gas supplies

Your Ravenna gas insert is equipped from the factory for use with natural gas only as speciﬁed on the Safety / Listing label attached to the appliance. This appliance can only be operated using propane gas (LP) if a certiﬁed fuel conver sion kit provided by Lennox Hearth Products is installed by a qualiﬁed service technician.

Also check the oriﬁce size on the label on the igniter bracket. It must be the correct size for the fuel and altitude.

Do not run propane tank dry. Running the tank dry may cause a hazardous condition due to pressure drop in empty tank.

Solid fuel is NOT to be used with this unit.

Air Shutter Adjustment

The Ravenna gas insert has an air shutter control lever located behind the lower door on the insert's face and to the left of the gas valve (see Figures 15a & 15b). The lever is linked to the primary air shutter on the main burner. The air shutter regulates the amount of primary air the burner receives and therefore how clean the insert burns. The air shutter should only be adjusted by a qualiﬁed gas techni cian. The insert should burn for about 15 minutes with the logs installed before adjusting the air shutter. More air will result in shorter ﬂames and less color, less air will result in bigger ﬂames and more color. To adjust the air shutter, insert a regular screwdriver into the slide adjustment and slide it side to side (see Figures 15a & 15b).

air shutter should never be set so as to make the tips of the ﬂames sooty or create sooting on the viewing glass, logs, or heat exchanger. If soot begins to form after burning, the air shutter should be opened gradually until the sooting condition stops. Gas quality and gas pressure may vary, which can affect the burning characteristics of the insert.

Caution: The

FOR YOUR SAFETY READ BEFORE OPERATING

WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, INJURY, OR LOSS OF LIFE.

CAUTION: HOT WHILE IN OPERATION. DO NOT TOUCH. KEEP CHILDREN, FURNITURE, GASOLINE, AND OTHER LIQUIDS WITH FLAMMABLE VAPORS AWAY. NEVER OPERATE UNIT WITH GLASS OFF OR ATTEMPT TO REMOVE THE GLASS WHILE HOT.

Figure 15a

Moving shutter bracket to the right will open shutter, to the left will close shutter.

Figure 15b

See Detail Shutter Adjustment

Shutter Adjustment Detail

Operating Instructions

pre-lighting CheCklist

Be sure to check these items before the initial lighting of the insert:

cThe insert gas label corresponds to the gas supply avail-

able - that is "natural gas" for natural gas or "LP gas" for LP gas.

cGas pressure has been checked carefully - see Page 12. cAll gas ﬁttings have been checked for leaks. cAll clearances to combustibles have been met-see Page 8. cAll combustible materials have been removed from the

area in front of the insert.

cAll vented areas of the insert face are unobstructed. cHouse is ventilated to clear initial paint curing odors - see

Page 15.

cAll packaging materials have been removed from the

ﬁrebox.

cWhile insert is cool, ﬁngerprints or other marks have been

cleaned from any gold or nickel surfaces with denatured alcohol and a soft cloth. Marks left on these surfaces may become etched into the ﬁnish if not removed prior to burning the unit.

cBrick panels and log set have been installed. cThe glass door is in place and is properly sealed.

Lighting Instructions

The following is a copy of the operating and lighting instructions found with each insert:

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

A. This appliance is equipped with a piezo ignition device

to light the pilot. When lighting the pilot, follow these instructions exactly.

B. BEFORE LIGHTING, smell around the appliance area for

gas. Be sure to smell next to the ﬂoor, because some gas is heavier than air and will settle on the ﬂoor.

WHAT TO DO IF YOU SMELL GAS:

DO NOT try to light the appliance. DO NOT touch any electric switch, DO NOT use any phone in the building. Immediately call

your gas supplier from a neighbor's phone. Follow the gas supplier's instructions. If you cannot reach your gas supplier, call the ﬁre department.

C. Use only your hand to push in or turn the gas control

knob. Never use any tool. If the knob will not push in or turn by hand, don't try to repair it, call a qualiﬁed service technician. Force or attempted repair may result in a ﬁre or explosion.

DO NOT use this appliance if any part has been under water. Immediately call a qualiﬁed service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

OPERATING INSTRUCTIONS

CAUTION: Your Lennox™ gas INSERT MUST ALWAYS BE OPERATED WITH GLASS IN PLACE.

STOP!! Read the safety information above before proceeding.

1. Open the lower door. Make sure gas supply shut-off cocks are open and ON/OFF rocker switch is "OFF." If equipped with a thermostat, set it to the lowest setting.

2. Turn off all electrical power to the appliance.

3. Push in gas cock dial slightly and turn clockwise to "OFF."

NOTE: Dial cannot be turned from "PILOT" to "OFF" unless

dial is pushed in slightly. Do not force.

4. Wait ﬁve minutes to clear out any gas. Then smell for gas, including near the ﬂoor. If you smell gas, STOP! Follow "B" above. If you don't smell gas continue.

5. Locate the pilot by looking over the top of the left front

PILOT ASSEMBLY

Thermopile

Veilleuse à gaz

Igniter (electrode) Allumeur

Thermocouple

Gas Pilot Hood

OFF

log. A blue ﬂame will be seen when the pilot is lit.

6. Turn the gas control knob counter-clockwise to the "PILOT" position.

7. Push the knob all the way in and hold in that position. Immediately light the pilot by pressing the igniter button several times until pilot is lit. Continue to hold the knob in for about 30 seconds after the pilot is lit. Realease knob and it will pop back out. Pilot should remain lit. If it goes out, repeat steps 4-8 holding knob in an additional 15 seconds after pilot is lit. If knob does not pop out when released, stop and immediately call your service technician or gas supplier. If the pilot will not stay lit after several tries, turn the gas control knob to "OFF" and call your service technician or your gas supplier.

8. After pilot is lit, turn gas control knob counter-clockwise

to "ON." Knob can only be turned to "ON" if the

knob has popped out.

9. To turn burner on, turn "ON/OFF" rocker switch to "ON" or set the thermostat to the desired temperature above room temperature.

10. Adjust the ﬂame height (and heat output) by turning the ﬂame height knob clockwise for full ﬂame and counter-clockwise for reduced ﬂame.

11. Turn on the electric power to the appliance and set the blower to the desired air ﬂow after it turns on when the appliance reaches operating temperature.

TO TURN OFF GAS TO APPLIANCE

1. Turn off the "ON/OFF" rocker switch and/or thermostat (if installed) to its lowest setting.

2. Turn off electric power to the appliance if service is to be performed.

3. Push in gas control knob slightly and turn clockwise

to "OFF." Do not force.

This appliance needs fresh air for safe operation and must be installed so there are provisions for adequate combustion and ventilation air.

WARNING: Improper installation, adjustment, alteration, service, or maintenance can cause injury or property damage. For assistance or additional information, consult a qualiﬁed installer, service agency, or your gas supplier.

Operation of this appliance when not connected to a properly installed and maintained venting system can result in carbon monoxide (CO) poisoning and possible death.

SHUTDOWN PROCEDURE

Robertshaw Millivolt Gas Valve

TP/TH

Gas Control Knob

(Pilot / On / Off)

Piezo Igniter

Allumeur

Flame Height Control

Knob (HI/LO)

ON/OFF Switch

Interrupteur

Figure 16

Flame Color & Behavior

Your Ravenna™ gas insert is designed for maximum heating efﬁciency. Therefore, upon lighting of the main burner the ﬂames will be semi-transparent or “bluish.” After 10-20 minutes of operation the logs will heat up and the ﬂames will become a yellow/orange color.

Adjusting the insert to cause the ﬂames to turn orange sooner may result in poor combustion, sooting, and a hazardous situation. See the drawing to the right showing proper ﬂame appearance.

Burner Flame Appearance

Soot at Flame Tip

Dark Orange Flame

No Blue Flame Center

IMPROPERLY

BURNING FLAME

Soot above Flame Tip

Ports on Pan

Burner Assembly

PROPERLY

BURNING FLAME

No Soot at Flame Tip

Semi-Transparent Yellow Flame

Blue Flame Center

To turn off the burner, turn the rocker switch to "OFF" or adjust the thermostat (if installed) to a setting below room temperature. The pilot will remain lit for future burner igni tion. For complete shutdown, see "TO TURN OFF GAS TO APPLIANCE" above.

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

Figure 17

Paint Curing

Blower Operation

This insert has been painted with StoveBright high temperature metallic stove paint. It leaves the factory dry to the touch, but ﬁnishes curing as the insert is used. Fire the insert four successive times for ten minutes each time with a ﬁve minute cool down between each ﬁring. Ventilate the house during these ﬁrst ﬁrings as the paint gives off an

unpleasant odor. It is recommended that persons sensitive

to an imbalance in the indoor air quality avoid the insert during the curing process.

Quiet Operation

As the Ravenna™ gas insert is burning, a number of normal operational sounds may be heard. The ﬂow of gas through the gas valve and oriﬁce may make a rushing or whistling noise. If this noise is objectionable, it can be reduced by turning down the ﬂame. Turning down the ﬂame can reduce total heat output by more than 30%. When the blower turns on, the sound of rushing air may be heard. The blower sounds may be reduced by adjusting the speed control located on the blower assembly. Also, a slight clicking sound may be heard as the gas valve or blower switch turn on and off.

Your Ravenna gas insert comes equipped with a 150 CFM blower with a variable speed control and an automatic temperature activated On/Off snap switch.

operation:

1. Plug the blower power cord into a grounded (three-prong) outlet. This appliance is equipped with a three-prong (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the ground ing prong from this plug.

2. After the insert warms up, the fan will turn on if the speed control (located at the right below the ﬁrebox) is left in the "ON" position. The fan will not operate until the insert is warm.

3. Once the fan turns on, turn the knob to the desired speed. No further adjustment is necessary.

4. If you do not wish to have the fan on, turn the knob until it clicks into the "OFF" position.

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

operating options

The rocker switch on your Ravenna™ gas insert is used to turn the burner on and off while the pilot is on. The rocker switch can be installed in the hole in the right side of the top surround panel or in the hole in the panel to the left of the igniter button. The hole in the panel is covered by a label which must be carefully cut out before installing the rocker switch. The switch must be disconnected from the coil of wire to which it is attached, the plastic nut unscrewed from the back side of the switch, and then the switch can be inserted into the hole at either location. If the switch is to be located in the surround, route the wire behind the igniter bracket and through the hole in the lower right side of the insert. Attach the three plastic adhesive wire restraints (found in the bag in the ﬁrebox) to the side surround panel. Feed the wire through these restraints and up to the switch. Care should be taken to ensure the wire does not come in contact with the hot surfaces of the ﬁrebox. Reconnect the wires to the switch.

A wall-mounted switch, a millivolt wall thermostat, or a remote control, can be used to supplement the rocker switch. The gas valve is powered by millivolts generated by the pilot assembly. This millivolt system is very sensitive to electrical resistance, therefore, make sure all connections are tight, clean, and free from corrosion. Do not splice any millivolt wires. Consult the table on this Page to determine the proper gage of wire for the thermostat or wall switch connections. This table refers to the total length of the wire (out to the switch and back). The thermostat must be a millivolt type. A 24-volt furnace thermostat will not work. Never hook up household current - 120 Volts - to the mil livolt system. It is not recommended to hook up any more than two switches to the insert (for example a rocker switch and a wall thermostat). Additional switches may affect the

system resistance and increase the chance of the burner not igniting. Follow the instructions included with the thermostat or remote control for wiring.

The thermostat, remote control, and rocker switch will turn the burner on and off independently. Be sure to set the rocker switch to the “OFF” position when using the thermostat or remote control and set the thermostat or remote control to the lowest temperature when you wish to use the rocker switch only, otherwise one may override the other. If a re mote thermostat is to be used with the insert, do not place the receiver under the ﬁrebox.

Thermostat Wire

Wire Size Maximum Length

12 Gage 14 Gage 64 Feet 16 Gage 18 Gage 25 Feet 20 Gage 16 Feet

100 Feet

40 Feet

millivolt Control system

This ﬁreplace operates on a millivolt control system. As such, no additional power supply is needed for the ﬁreplace to heat. The pilot assembly contains a thermocouple, that when heated by the pilot ﬂame, generates electricity (mil livolts- mV=1/1000 of a volt) which opens a valve allowing gas to ﬂow to the pilot assembly. The pilot assembly also contains a thermopile, that when heated by the pilot ﬂame, generates electricity that ﬂows to terminal #1 (labeled THTP) on the gas valve. When the electricity is conducted

from terminal #1 through the on/off switch, thermostat, or receiver of the remote control to terminal #3 (labeled TH) on the gas valve, the main burner will ignite.

Millivolt Control Schematic

Figure 18

Gas Inlet

Piezo Igniter

Pilot Gas Line

Sparker

Thermocouple

Pilot Assembly

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

Pilot Hood

White

Brown

Thermopile

Wiring Terminals

TH/TP

ON/OFF Rocker Switch, Thermostat, or Remote Thermostat

Maintenance & Servicing

maintenanCe CheCklist

The following should only be performed by a qualiﬁed

service technician.

Caution: Label all wires prior to disconnection when

servicing controls. Wiring errors can cause improper

and dangerous operation. Verify proper operation after

servicing.

1. Annual inspection should be made and the following checks performed:

oWhen unit is cool, remove glass and inspect burner for

dirt, soot, and lint accumulations, and remove if neces sary. If excessive soot accumulation is present on burner, have a qualiﬁed service technician adjust the burner for proper combustion.

oClean inside of glass with gas ﬁreplace glass cleaner.

NEVER attempt to remove or clean the glass when the unit is hot.

Millivolt and System Checks

Check

Test

A Complete

B Thermopile

C System

Test

System

Output

Resistance

Connect

Meter

Leads to

Terminals

2 & 3

1 & 2 Open Greater

2 & 3 Closed 2.5 Ohms

Thermostat

Connects

Closed 100 MV

Meter

Reading

Should Be

or More

325 MV

Than

proper pilot flame appearanCe

oCheck the hot air outlet vents for lint or other accumula-

tions. Never block or restrict vent openings, obstruct ﬂow of ventilation air, or use vents other than those approved for use with the Ravenna gas insert.

oCheck that the chimney and its outlet are open and free

of soot, blockage, or debris.

oCheck gaskets once a year. Gaskets must be tight. Replace

if necessary.

oInspect the pilot system for proper ﬂame. NEVER ADJUST

THE PILOT until after the gas pressure has been checked and the supply lines have been completely bled (this may take an hour or more when bleeding through the pilot). All pilots are checked and burned at the factory prior to shipment. The pilot adjustment screw is located below the ON/OFF/PILOT control knob. Remove the pilot adjusting cover with a ﬂat-bladed screwdriver to access the pilot adjusting screw. Adjust the pilot screw to properly size the ﬂames. The ﬂames should directly contact the thermopile and extend across the main burner ports. Be careful not to back the screw out of its threads. Replace the cover and check for gas leaks using a gas leak test solution.

oCheck that the area around the insert is kept clear and is

free of combustible materials, gasoline, and other ﬂam mable vapors and liquids.

oCheck the millivolt system as per the table on this page.

2. The viewing glass should be cleaned periodically (see Glass Maintenance).

Figure 19

glass door Cleaning and maintenanCe

Cleaning: When cool, the glass may be cleaned with a clean, soft cloth and Windex. For cleaning white condensation from the interior glass, use KEL KEM gas ﬁreplace glass cleaner available from your insert dealer. Use of caustic or abrasive cleaners may damage the glass. DO NOT operate the insert with broken glass. DO NOT clean door or glass when hot. DO NOT abuse the glass door by striking or slamming it shut. DO NOT use substitute materials if replacing the glass. DO NOT spray commercial glass cleaner with ammonia on the door and glass gasket as it may dissolve the gasket glue.

Glass Replacement: The glass in the insert door cannot be replaced separately. Should the glass be damaged, the entire glass, gasket, and metal frame assembly must be replaced as a unit. This replacement glass assembly is available from your Lennox Hearth Products dealer. The glass is neo-ceramic and alternative types must not be used.

WARNING: Do not operate appliance with the glass panel removed, cracked, or broken. Do not remove glass door while the insert is hot. Replacement of the glass door should be done by a qualiﬁed service technician.

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

glass door removal

fuel Conversion

Caution: Do not slam or strike glass door or damage may occur.

Do not remove the glass door while the insert is hot. To re move the glass door, pull forward and up on the top latches. Lift the glass door up and off the lower spring latch. Be careful not to damage or scratch the glass while handling.

To reinstall the glass, reverse the removal steps. Do not

operate the insert with the glass removed.

(A) Spring Handle Latches

(B) Door Mounting Plates

Figure 20

glass door Cleaning and repair

Converting your Ravenna™ gas insert between natural gas and LP can be accomplished by installing a conversion kit (valve regulator and burner oriﬁce). Only a qualiﬁed service technician should perform the conversion.

onversion kit: Please see instructions provided with

conversion kit.

blower removal

Unplug the power supply cord from the electrical outlet prior to removing the blower. The fan can be accessed through the back wall of the ﬁrebox.

Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing (see the fan wiring diagram below for reference).

Remove the insert face, glass door, log set, and brick panels. All of these items are fragile so handle them with care. Next, remove the nine allen head screws around the outside of the panel fastened to the back wall of the ﬁrebox. Rotate the top of this panel toward the front, remove the two wires connected to the fan, and then lift the panel with the fan at tached out of the ﬁrebox. To reinstall the fan, repeat these steps in the reverse order.

Cleaning: Do not remove or clean the glass door when hot. A gas door glass cleaner (available from your Lennox Hearth Products dealer) or windex should be used with a soft cloth to clean the glass. Do not use an abrasive cleaner.

Repair: If the glass is broken in the glass door, the entire door (metal frame, gasket, and glass) should be replaced

as a unit. This replacement unit is available from your Len

nox Hearth Products dealer. Do not use substitute parts or materials.

Caution: Do not operate this insert with broken glass.

Blower Wiring Schematic

Power Source

Ground (Green)

Black (Hot)

White (Neutral)

Blower

Electrical Requirements:

This gas insert operates without an outside power source, however the blower requires a 120 Volt electical service outlet. Ths appliance, when installed, must be electrically grounded in accordance with local codes, or in the absence of local codes, the National Electrical Code ANSI/NFPA 70

- latest edition. (See Operating Options for thermostat and ON/OFF switch information).

Fan Snap Switch

Fan Speed Control

White

Black

Figure 21

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

Troubleshooting

NOTE: When troubleshooting the gas control system, be sure the external gas shut off valve, located at the gas supply inlet is in the “ON” position.

IMPORTANT: Call your gas supplier or plumber for additional help with any gas control problem. Valve system troubleshooting should only be accomplished by a qualiﬁed service technician.

SYMPTOM PROBABLE CAUSE CORRECTIVE ACTION

Thin black coating (soot) forms on the viewing glass, logs, or ﬁrebox

Humming or whistling coming from insert.

Improper log or ember placement

Improper air shutter setting

Not enough combustion air

Normal operating noise

See Brick Panel and Log Set Installation on Pages 10 & 11. If there is soot in one speciﬁc location, the rockwool below this location needs to be adjusted. This can be done by pulling embers forward slightly. If the ﬂames have soot tails, the shutter will need to be opened.

If sooting continues open air shutter (see Air Shutter Adjustment on Page 12 & 13

Check for debris obstructing air ﬂow in valve compartment under insert or in front of lower venting.

See Quiet Operation on Page 15. The noise may be reduced by slightly turning down the ﬂame. Turning the ﬂame down will reduce the heat output of the insert.

)

A change in ﬂame appear ance or burner operation.

Spark igniter will not light pilot after repeated tries.

Pilot will not stay lit after carefully following lighting instructions.

Obstructed oriﬁce opening

A change in gas pressure

Improper ember placement

No gas supplied to unit or air in line

Defective igniter (no spark at electrode)

Defective or misaligned electrode at pilot (spark at electrode)

Low gas inlet pressure

Defective thermopile

If noise is excessive or is “whistling” have your gas supplier check the regulator and oriﬁces and replace if necessary.

Have your gas supplier check for correct gas pressure (7" W.C. / po. C.E. [1.74 kPa] natural gas; 11" W.C. / po. C.E. [2.74 kPa] LP gas). NOTE: NEVER BLOCK OR OBSTRUCT AIR

INTAKE OR OUTLET VENTS.

See Brick Panel and Log Set Installation on Pages 10 & 11.

Check gas supply. To purge, hold in gas cock on valve for 1-2 minutes and try again.

Check for spark at electrode and pilot, if no spark and electrode wire is properly con nected, replace igniter and igniter wire.

Using a match, light pilot. If pilot lights, turn off pilot and trigger the igniter again. If pilot lights, an intermittent gas/air supply may be the problem, if longer purge will not light

- check gap between electrode and pilot - should be 1/8 inch (3 mm) to have a strong spark. If OK, replace pilot.

Check inlet pressure and adjust pilot if necessary.

Be sure wire connections from thermopile are tight at gas valve terminals.

Either rocker switch or thermostat wires may be grounded. Remove wires from valve terminals. If pilot stays lit, trace switch wiring for a ground. May be grounded to insert or gas supply.

Defective automatic valve operator

Main burner will not burn. Pilot has gone out

Rocker switch, thermo stat, or wires defective

Thermopile may not be generating sufﬁcient millivolts

Check open circuit millivolt output of thermopile. Reading should be greater than 325mV. Also check thermopile wire for kinks that can cause loss of mV. Replace faulty thermopile if wire is okay and reading is less than 325mV. Turn valve knob to “ON” and thermostat (if installed) to 90º. Millivolt meter should read greater than 100 mV. If reading is OK and burner does not turn on, replace gas valve (qualiﬁed service technician only).

See Lighting Instructions.

Disconnect rocker switch and thermostat wires at terminals 1 and 3 on valve. Jumper across from 1 to 3 with pilot lit. If burner comes on either rocker switch, thermostat, or wiring is not functioning.

Check thermopile with millivolt meter (see Maintenance and Servicing), recheck symp tom #2.

Replacement Parts

Ravenna™ 33/40 (RDV33/40)

Part Number Description

47500 Cassette Assembly NG 33,000 BTU (if LP, also requires H5433 Conversion Kit) H3045 Cassette Assembly NG 40,000 BTU (if LP, also requires H5433 Conversion Kit) H6010 Burner Assembly H5922 Pilot Assembly Convertible, NG or LP H5938 Gas Control Valve NG (if LP, also requires H5941 LP Regulator) H5939 Regulator, NG H5941 Regulator, LP H5924 Oriﬁce Main Burner #36 NG 33,000 BTU H5963 Oriﬁce Main Burner 1/8" NG 40,000 BTU H5926 Oriﬁce High Altitude Main Burner #37 NG 33,000 BTU H5971 Oriﬁce High Altitude Main Burner #30 NG 40,000 BTU H5925 Oriﬁce Main Burner #51 LP 33,000 BTU H5929 Oriﬁce Main Burner #49 LP 40,000 BTU H5927 Oriﬁce High Altitude Main Burner #52 LP 33,000 BTU H5972 Oriﬁce High Altitude Main Burner #53 LP 40,000 BTU H5433 Conversion Kit, NG to LP H5434 Conversion Kit, LP to NG H6013 Blower W/Mounting Bracket H5875 Blower Snap Switch H5655 Blower Speed Control (rheostat) H5744 On/Off Switch H6007 On/Off Switch Wires Only H5745 Piezo Igniter 70006 Thermostat 70005 AC Remote Control Thermostat 71155 DC Remote Control Thermostat H5975 Power Cord H5977 Blower Wire H5730 Speed Control Wire (for rheostat) H5858 Log Set H2739 Brick Panel Set H5863 Bag of Embers (volcanic stone) H5864 Bag of Rockwool H7105 Firebox Door w/Glass H5989 Hardware Package H5839 Log Set Support H5913 Hinge, Right, Double Door W/Screen all Faces H5914 Hinge, Left, Double Door W/Screen all Faces H5980 Knob Extension Kit, Robertshaw, Bay Face H5893 Accent Trim, Gold, Traditional Face H5908 Glass, Pillar Center H5910 Glass Pillar Side 75169 Knob, Gold, Set of 2 75170 Knobs, Brushed Nickel, set of 2 75010 Knobs, Black Nickel, set of 2

MINIMUM CLEARANCES TO COMBUSTIBLES RDV40 RDV33

E = Top Facing to Bottom of Insert 35.5”(902mm) 31.5”(800mm)

F = Center of Glass to Side Facing or Side Wall 25.5”(648mm) 25.5” (648mm) *J = 10.5” (267mm) Mantel to Bottom of Insert 43”(1092mm) 39”(991mm) * See owner’s manual for additional mantel clearances and options

MINIMUM FIREPLACE SIZES REQUIRED A=29.75” (756mm) Front Opening B=19.50” (495mm) Height C=19.00” (483mm) Rear Width D=16.00” (406mm) Fireplace Depth

HEARTH PROTECTION G = Minimum Hearth Protection

G = from Front of Insert

H = Vertical Distance from Insert

H = Bottom to Combustible Material

MODEL MODÈLE

Revenna™

MANUFACTURED BY / FABRIQUÉ PAR:

LENNOX HEARTH PRODUCTS

PO BOX 987

AUBURN, WA., USA 98071

RDV

SERIAL

NO.

Report No. / Número de Rapport

050-S-15c-5

LISTED VENTED GAS FIREPLACE HEATER - FIREPLACE INSERT - NOT FOR USE WITH SOLID FUEL

TESTED TO ANSI Z21.88-2005/CSA 2.33-2005 “VENTED GAS FIREPLACE HEATERS”, UL307b, CSA P.4.1-02, AND CGA 2.17-M91. THIS APPLIANCE MUST BE INSTALLED IN ACCORDANCE WITH LOCAL CODES, IF ANY. IF NOT, FOLLOW THE CURRENT ANSI Z223.1/NFPA 54-LATEST EDITION (USA) OR CAN/CGA B149.1-LATEST EDITION (CANADA). THIS APPLIANCE MUST BE INSTALLED IN AC CORDANCE WITH THE MANUFACTURER’S INSTALLATION INSTRUCTION. FOR INSTALLATION IN SOLID FUEL BURNING FIREPLACES ONLY - MASONRY OR FACTORY BUILT. THIS VENTED GAS FIREPLACE HEATER IS NOT FOR USE WITH AIR FILTERS. THIS APPLIANCE IS ONLY FOR USE WITH THE TYPE OF GAS INDICATED ON THE RATING PLATE AND MAY BE INSTALLED IN AN AFTERMARKET, PERMANENTLY LOCATED, MANUFACTURED (MOBILE) HOME WHERE NOT PROHIBITED BY LOCAL CODES. SEE OWNER’S MANUAL FOR DETAILS. THIS APPLIANCE IS NOT CONVERTIBLE FOR USE WITH OTHER GASES UNLESS A CERTIFIED KIT IS USED.

DANGER: RISK OF ELECTRICAL SHOCK. DISCONNECT POWER BEFORE SERVICING UNIT. IF ELECTRICALLY CONNECTED, CONNECTIONS AND G ROUNDING MUST BE IN ACCORDANCE WITH LOCAL CODES, IF ANY. IF NOT, FOLLOW THE CURRENT NATIONAL ELECTRICAL CODE ANSI/NFPA 70-LATEST EDITION (USA) OR CSA C22-1-LATEST EDITION (CANADA).

CHIMNEY - USE WITH B-VENT CHIMNEY OR SINGLE WALL GAS VENT FLEX CHIMNEY LINER LISTED TO UL 1777 OR ULC S635. THIS APPLIANCE MUST BE PROPERLY CONNECTED TO A VENTING SYSTEM IN ACCORDANCE WITH THE MANUFACTURER’S INSTALLATION INSTRUCTIONS. FOR ALTITUDES ABOVE 2,000 FT/610M (IN CANADA 4500 FT/1370M) DE-RATE THE APPLIANCE BY FOUR (4)% FOR EVERY 1,000 FT (405 M).

CAUTION:

HOT WHILE IN OPERATION. DO NOT TOUCH. SEVERE BURNS MAY RESULT. KEEP CHILDREN, CLOTHING, FURNITURE, GASOLINE AND OTHER LIQUIDS HAVING FLAMMABLE VAPORS AWAY. KEEP BURNER AND CONTROL COMPARTMENT CLEAN. SEE INSTALLATION AND OPERATING INSTRUCTIONS ACCOMPANYING APPLIANCE. FOR USE WITH GLASS DOORS CERTIFIED WITH THIS APPLIANCE ONLY. DO NOT OPERATE THE APPLIANCE WITH GLASS REMOVED, CRACKED OR BROKEN. REPLACEMENT OF THE PANEL(S) SHOULD BE DONE BY A LICENSED OR QUALIFIED PERSON.

WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE INJURY OR PROPERTY DAMAGE. REFER TO THE OWNER’S INFORMATION MANUAL PROVIDED WITH THIS APPLIANCE. FOR ASSISTANCE OR ADDITIONAL INFORMATION CONSULT A QUALIFIED INSTALLER, SERVICE AGENCY OR GAS SUPPLIER.

DO NOT REMOVE OR COVER THIS LABEL

Part No./ No. pièce #36200 Rev. A, 05/2007

FACTORY EQUIPPED FOR NATURAL GAS. IF CONTROL PANEL CONTRADICTS THIS LABEL, UNIT FUEL TYPE HAS BEEN CONVERTED.

CET APPAREIL EST MUNI D’ÉQUIPEMENT POUR L’USAGE DU GAZ NATUREL. SI L’ÉTIQUETTE DU PANNEAU DES COMMANDES CONTREDIT

CETTE ÉTIQUETTE, C’EST QUE LE TYPE DE CARBURANT DE CET APPAREIL A ÉTÉ CONVERTI.

DÉGAGEMENTS AUX COMBUSTIBLES -

RDV40 RDV33

E = Dessus du foyer à partir de la base

35.5”(902mm) 31.5”(800mm)

F = Mur latéral à partir du centre du foyer

25.5”(648mm) 25.5” (648mm)

*J = 10.5”

(267mm)

manteau de foyer à partir

43”(1092mm) 39”(991mm)

de la base * Voir le manuel d’entretien pour les informatinos supplémentaires reliées aux distances à respecter pour le manteau de foyer

DIMENSIONS MINIMUMS DE FOYER REQUISES

A = 29.75” (756mm) Ouverture avant B = 19.50” (495mm) Hauteur C = 19.00” (483mm) Largeur arrière D = 16.00” (406mm) Profondeur du foyer

PROTECTION DU FOYER

G = Extension d’âtre min. devant

G = le foyer

H = Distance verticale de la base de

H = l’appareil aux combustibles

HOMOLOGUÉ FOYER RADIANT PRÉFABRIQUÉ AU GAZ - INSERTION DE FOYER AU GAZ - NE PAS UTILISER AVEC DU COMBUSTIBLE SOLIDE

TESTÉ SELON LA NORME ANSI Z21.88-2005/CSA 2.33-2005 «FOYER RADIANT AU GAZ», UL307B, CSA P.4.1-02, ET CGA 2.17-M91. CET APPAREIL DOIT ÊTRE INSTALLÉ CONFORMÉMENT AUX EXIGENCES DES CODES RÉGIONAUX ET DU CODE D’INSTALLATION

ANSI NFPA 54-DERNIÈRE ÉDITION (ETATS-UNIS), OU CAN/CGA-B149.1-DERNIÈRE ÉDITION (CANADA). CET APPAREIL DOIT ÊTRE INSTALLÉ SELON LES DIRECTIVES D’INSTALLATION DU FABRICANT. POUR INSTALLATION DANS DES FOYERS À COMBUSTIBLE SOLIDE SEULEMENT - DE MAÇONNERIE OU PRÉFABRIQUÉ EN USINE. CE FOYER RADIANT AU GAZ À ÉVACUATION N’EST PAS CONÇU POUR ÊTRE UTILISÉ AVEC DES FILTRES À AIR.

CET APPAREIL DOIT ÊTRE UTILISÉ AVEC LE TYPE DE GAZ INDIQUÉ SUR LA PLAQUE SIGNALÉTIQUE ET PEUT ÊTRE INSTALLÉ DANS UNE MAISON PRÉUSINÉE OU DANS UNE MAISON MOBILE FIXE, LÀ OÙ LES CODES RÉGIONAUX LE PERMETTENT. VOIR LE MANUEL D’ENTRETIEN POUR PLUS DE DÉTAILS. CET APPAREIL NE PEUT PAS ÊTRE CONVERTI POUR L’USAGE AVEC D’AUTRES TYPES DE GAZ À MOINS D’UTILISER UNE TROUSSE DE CONVERSION HOMOLOGUÉE.

DANGER: RISQUE DE CHOC ÉLECTRIQUE. DÉBRANCHEZ L’APPAREIL AVANT D’EN FAIRE L’ENTRETIEN. SI L’APPAREIL REQUIERT UN BRANCHEMENT ÉLETRIQUE, LES RACCOR DEMENTS ET LA MISE À LA TERRE DOIVENT ÉTRE CONFORMES AUX EXIGENCES DES CODES RÉGIONAUX ET DU CODE D’INSTALLATION ANSI/NFPA 70 OU CSA C22-1.

CHEMINÉE - ÉVACUATION :INSTALLER AVE C DE L’ÉVENT À GAZ DE TYPE B-VENT OU UN CONDUIT FLEXIBLE À SIMPLE PAROI HOMOLOGUÉ COMME TUBAGE.

CET APPAREIL DOIT ÊTRE RELIÉ À UN SYSTÈME D’ÉVACUATION TEL QUE SPÉCIFIÉ DANS LE MANUEL D’INSTALLATION DU FABRICANT.

EN ALTITUDE, AU-DELÀ DE 2000 PI/610 M, (AU CANADA 0-4500 PI/0-1370M) LA CAPACITÉ ÉNERGÉTIQUE DE L’APPAREIL DIMINUE DE QUATRE (4)% POUR CHAQUE 1000 PI (405 M).

DANGER:

CET APPAREIL DÉGAGE DES TEMPÉRATURES ÉLEVÉES ET DEVRAIT ÊTRE INSTALLÉ À L’ÉCART DES ENDROITS TRÈS PASSANTS ET LOIN DES MEUBLES ET RIDEAUX. SURVEILLEZ LES ENFANTS QUI SE TROUVENT DANS LA PIÈCE. GARDEZ LA ZONE AUTOUR DU FOYER EXEMPTE DE MATÉRIAUX COMBUSTIBLES, D’ESSENCE ET AUTRES VAPEURS ET LIQUIDES INFLAMMABLES. MAINTENEZ LE BRÛLEUR ET LE BOÎTIER DES COMMANDES PROPRE EN TOUT TEMPS. VOIR LES MANUELS D’INSTALLATION ET D’ENTRETIEN QUI ACCOMPAGNENT L’APPAREIL. SEUL LE PANNEAU VITRÉ FOURNI PAR LE MANUFACTURIER PEUT ÊTRE UTILISÉ AVEC CET APPAREIL. EN AUCUN CAS, L’APPAREIL NE PEUT ÊTRE UTILISÉ SANS LA VITRE OU AVEC LA VITRE BRISÉE. LE REMPLACEMENT DE LA VITRE DOIT ÊTRE EFFECTUÉ PAR UN TECHNICIEN DE SERVICE QUALIFIÉ.

AVERTISSEMENT: UNE INSTALLATION INADÉQUATE DE MÊME QU’UN AJUSTEMENT, UNE MODIFICATION, UNE RÉPARATION OU UN ENTRETIEN INCORRECTS PEUVENT CAUSER DES BLESSURES OU DOMMAGES À LA PROPRIÉTÉ. RÉFÉREZ-VOUS AU MANUEL D’ENTRETIEN LIVRÉ AVEC CET APPAREIL. POUR DE L’ASSISTANCE, CONSULTEZ UN INSTALLATEUR QUALIFIÉ, UNE ENTREPRISE DE SERVICE OU UN FOURNISSEUR DE GAZ.

IGN

N’ENLEVEZ PAS OU NE COUVREZ PAS CETTE ÉTIQUETTE

SPÉCIFICATIONS

Ravenna 40 (RDV40) Ravenna 33 (RDV33)

GAZ NATUREL GAZ PROPANE GAZ NATUREL GAZ PROPANE

ENTRÉE MAX/MIN BTU/HR 0-4500 pi (0-1370 M)*

40000/28000 37500/26000 33000/24000 33000/24000

PRESSION À LA SORTIE (IN. WC/C.E.)

3,5 10,0 3,5 10,0

PRESSION MINIMUM D’ENTRÉE DU GAZ (IN. WC/C.E.)

5,0 10,5 5,0 10,5

ORIFICE (DMS) 0-4500 pi (0-1370 M)*

1/8” #49 #36 #51

*L’APPAREIL PRÉUSINÉ EST MUNI D’ÉQUIPEMENT POUR 0-2000 PIEDS (0-610 M). AU CANADA 0-4500 PIEDS (0-1370M).

SPÉCIFICATIONS ÉLECTRIQUE 120 VCA, 60 HZ, MOINS DE 2 AMPÈRES

RATINGS Ravenna 40 (RDV40) Ravenna 33 (RDV33)

NATURAL GAS LP GAS NATURAL GAS LP GAS

MAX/MIN INPUT BTUH 0-2,000 FT (0-610 M)*

40,000/28,000 37,500/26,000 33,000/24,000 33,000/24,000

MANIFOLD PRESSURE (IN. WC)

3.5 10.0 3.5 10.0

MIN. INLET PRESSURE (IN. WC)

5.0 10.5 5.0 10.5

ORIFICE (DMS) 0-2,000 FT (0-610 M)*

1/8” #49 #36 #51

*UNIT FACTORY EQUIPPED FOR 0-2000 FT/0-610 M, IN CANADA 0-4500 FT/0-1370 M

ELECTRICAL RATING: 120 VAC, 60 HZ, LESS THAN 2 AMPS

MINIMUM CLEARANCES

MANTEL

TRIM

RDV40

G 14”(356mm) 10”(254mm) 0”(0mm)

H 0”(0mm) 2”(21mm) 4”(102mm)

Note: Hearth protection to be min. 3/8” (10mm) thick non-combustible or equivalent, with a k factor of .84.

WARNING: IF UNIT IS CONVERTED TO AN RDV40 FROM AN RDV33 ENSURE THAT THE

CLEARANCES TO COMBUSTIBLES ARE CORRECT FOR RDV40.

Note: Extension d’âtre fabriqué avec 3/8” (10mm) minimum de matériaux non-combustible ou équivalent possédant un facteur k de 0.84.

DATE OF MANUFACTURE / DATE DE FABRICATION

2007 2009 20102008

JANV

JAN

FEVR

FEB

MARS

MAR

AVR

APR

MAI

MAY

JUIN

JUN

JUIL

JUL

AOÛT

AUG

SEPT

SEP

OCT

NOV

DEC

DÉGAGEMENTS MINIMUMS

MANTEAU DE FOYER

PIÈCE DE

FINITION

SI LE MODÈLE RDV33 EST CONVERTI COMME MODÈLE RDV40, ASSUREZ VOUS QUE LES

DÉGAGEMENT AUX COMBUSTIBLES SONT RESPECTER SELON LE MODÈLE RDV40.

RDV33

G 13”(330mm) 10”(254mm) 0”(0mm)

H 0”(0mm) 2”(21mm) 4”(102mm)

RDV33

13”

(330mm)

10”

(254mm)0”(0mm)

0”

(0mm)2”(21mm)4”(102mm)

RDV40

14”

(356mm)

10”

(254mm)0”(0mm)

0”

(0mm)2”(21mm)4”(102mm)

SAFETY / LISTING LABEL

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

CAUTION: YOUR COUNTRY GAS APPLIANCE MUST ALWAYS BE OPERATED WITH GLASS DOOR IN PLACE. STOP! Read the safety information above before proceeding.

Open the lower door.

Make sure gas supply shut-off cocks are open and ON/OFF

Rocker Switch is “OFF”. If equipped with a thermostat, set it to the lowest setting.

2. Turn off all electrical power to the appliance.

3. Push in Gas Control Knob slightly and turn clockwise to “OFF”.

NOTE: Knob cannot be turned from “PILOT” to “OFF” unless Knob is pushed in

slightly. Do not force.

4. Wait five (5) minutes to clear out any gas. If you smell gas, STOP! Follow “B” above. If you don’t smell gas continue.

Locate the pilot by looking over the top of the front left log. Blue flame will be seen when the pilot is lit.

6. Turn the gas control knob counterclockwise to the “PILOT” position.

7. Push the knob all the way in and hold in that position. Immediately light the pilot by pressing the ignitor button several times until pilot is lit. Continue to hold the knob in for about 30 seconds after the pilot is lit. Release knob and it will pop back out.

Pilot should remain lit. If it goes out, repeat steps 4-8 holding knob in an additional 15 seconds after

pilot is lit.

• If knob does not pop out when released, stop and immediately call your service technician or gas supplier.

• If the pilot will not stay lit after several tries, turn the gas control knob to “OFF” and call your service technician or your gas supplier.

8. After pilot is lit, turn gas control counterclockwise to “ON”. Knob can only be turned “ON” if the knob has popped out.

9. To turn burner on, turn “ON/OFF” rocker switch to “ON” or set the thermostat to the desired temperature above room temperature.

10. Adjust the flame height (and heat output) by turning the flame height knob clockwise for reduced flame and counterclockwise for full flame.

11. Turn on all electrical power to the appliance.

12. Set the blower to the desired air flow after it turns on when the appliance reaches operating temperature.

FOR YOUR SAFETY READ BEFORE OPERATING

1. To turn off the burner, switch the rocker switch to “OFF” or adjust the thermostat to a setting below room temperature

(if installed). The pilot will remain lit for future burner ignition.

For complete shutdown: See “TO TURN OFF GAS TO APPLIANCE” above.

SHUTDOWN PROCEDURE

OPERATING INSTRUCTIONS

WARNING:

IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EX PLOSION MAY RESULT CAUSING

PROPERTY DAMAGE, INJURY OR LOSS OF LIFE.

CAUTION:

HOT WHILE IN OPERATION. DO NOT TOUCH. KEEP CHILDREN, FURNITURE, GASOLINE AND OTHER LIQUIDS WITH

FLAMMABLE VAPORS AWAY. NEVER OPERATE UNIT WITH GLASS DOOR OFF OR ATTEMPT TO OPEN THE DOOR WHILE HOT.

A. This appliance is equipped with a piezo ignition device to light the pilot. When lighting the pilot, follow these instructions exactly. B. BEFORE LIGHTING, smell around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air

and will settle on the floor.

WHAT TO DO IF YOU SMELL GAS:

• DO NOT try to light the appliance.

• DO NOT touch any electric switch; do not use any phone in the building.

• Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.

• If you cannot reach your gas supplier, call the fire department. C. Use only your hand to push in or turn the gas control knob. Never use any tool. If the knob will not push in or turn by hand, don't try

to repair it, call a qualified service technician. Force or attempted repair may result in a fire or explosion.

D. DO NOT use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance

and to replace any part of the control system and any gas control which has been under water.

1. Turn off the “ON/OFF” rocker switch and/or thermostat (if installed).

2. Turn off electric power to the appliance if service is to be performed.

3. Turn gas control knob clockwise to "OFF". Do not force.

This appliance needs fresh air for safe operation and must be installed so there are provisions for adequate combustion and ventilation air. See Installation and Operation Manual accompanying appliance.

WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. For assistance or additional information, consult a qualified installer, service agency or your gas supplier.

Operation of this appliance when not connected to a properly installed and maintained venting system can result in carbon monoxide (CO) poisoning and possible death.

TO TURN OFF GAS TO APPLIANCE

POUR VOTRE SÉCURITÉ, LIRE AVANT L’ALLUMAGE

1. Fermez l’interrupteur et/ou le thermostat «MARCHE/ARRÊT».

2. Coupez l’alimentation électrique de l’appareil si vous prévoyez en faire le service.

3. Tournez le bouton de commande du gaz dans le sens des aiguilles d’une montre à “OFF”. Ne le forcez pas.

Cet appareil a besoin d’air frais pour opérer sécritairement et doit être installé pour qu’il y ait un apport en air suffisant. Référezvous aux manuels d’entretien et d’installation fournis avec l’appareil.

AVERTISSEMENT: Une installation inadéquate, un mauvais ajustement, une altération ou toutes autres modifications inappropriés pourraient entraîner des blessures physiques et/ou des dommanges matériels. Référez-vous au guide d’utilisation fourni avec ce foyer. Pour assistance ou information supplémentaires contactez un installateur qualifié, un agent de service ou un fournisseur de gaz.

Si vous opérez cet appareil s ans qu’il ne s oit correctement raccordé à un conduit d’év acuation, vous pourriez risquer d’être empoisonné au monoxyde de carbone (CO) ce qui pourrait entraîner des conséquences grave ou la mort.

POUR COUPER L’ALIMENTATION EN GAZ DE L’APPAREIL

1. Pour arrê ter le brûleur, mettre l’interrupte ur à la position “OFF” ou ajustez le th ermostat à une températu re en dessous de la

température ambiante. La veilleuse restera allumée pour permettre un alummage ultérieur. Pour un arrêt complet: Consultez la procédure ci-dessus «POUR COUPER L’ALIMENTATION EN GAZ DE L’APPAREIL».

PROCÉDURE D’ARRÊT

ALLUMAGE

AVERTISSEMENT:

SI VOUS NE RESPECTEZ PAS RIGOUREUSEMENT LES INSTRUCTIONS CI-DESSOUS, VOUS POURRIEZ ENCOURIR UN RISQUE D’INCENDIE ET/OU

D’EXPLOSION QUI POURRAIENT CAUSER DES DOMMANGES MATÉRIELS ET CORPORELS POUVANT ENTRAÎNER LA MORT.

DANGER:

CET APPAREIL DÉGAGE DES TEMPÉRATURES ÉLEVÉES ET DEVRAIT ÊTRE INSTALLÉ À L’ÉCART DES ENDROITS TRÈS PASSANTS ET LOIN DES MEUBLES

ET RIDEAUX. GARDEZ LA ZONE AUTOUR DU FOYER EXEMPTE DE MATÉRIAUX COMBUSTIBLES, D’ESSENCE ET AUTRES VAPEURS ET LIQUIDES INFLAMMABLES.

A. Cet appareil utilise un système d’allumage par étincelle (allumeur Piézo-électrique) pour allumer la veilleuse. Assurez-vous de suivre

rigoureusement les instructions d’allumage de la veilleuse.

B. AVANT D’ALLUMER L’APPAREIL, assurez-vous qu’il n’y a pas d’odeur de gaz près de l’appareil ni près du sol car certains gaz plus

lourds que l’air auraient tendance à s’y accumuler en cas de fuite.

QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ:

• N’ALLUMEZ aucun appareil.

• Ne touchez aucune prise électrique; N’utilisez aucun téléphone dans votre édifice.

• Sortez de la maison. À partir d’un autre endroit, appelez immédiatement votre fournisseur de gaz et suivez les directives.

• S’il est impossible de joindre le distributeur du gaz, appelez les pompiers.

C. N’utilisez aucun outil pour tourner ou pousser le dispositif de contrôle du gaz. Si vous ne pouvez le faire manuellement, n’essayez

pas de réparer l’appareil. Appelez un technicien de service qualifié. Si vous tentez de forcer ou réparer le dispositif de contrôle du gaz vous pourriez encourir un risque d’incendie et/ou d’explosion.

D. N’utilisez pas cet appareil si une de ses composantes a été é mergée dans l’eau. Appelez immédiatement un technicien de servic e

qualifié et reconnu afin qu’il inspecte et remplace au besoin toutes pièces du système qui auraient été en contact avec l’eau.

DANGER: VOTRE APPAREIL AU GAZ LENNOX DOIT ÊTRE OPÉRÉ AVEC DES PORTES DE VERRE. ATTENTION! Lisez les consignes de sécurité ci-dessous avant d’opérer votre appareil.

1. Ouv rir la porte du bas. Assur ez-vous que l’aliment ation en gaz est à la posit ion Fermée “ OFF”. Si l’a ppareil es t

équippé d’un thermostat, placez-le à la température la plus basse.

2. Couper le courant électrique qui alimente l’appareil.

3. Enfoncez légèrement le bouton de contrôle du gaz et tournez-le dans le sens des aiguilles d’une montre à la position “OFF”.

NOTE: Le bouton de contrôle du gaz ne peut être tourné de la position “PILOT” à “OFF” sans qu’une légère pression ne soit appliquée.

4. Attendez au moins 5 minutes pour que le gaz qui se trouve dans la chambre de combustion puissse s’échapper. Si vous sentez une

odeur de gaz ARRÊTEZ! Référez-vous à la section B ci-dessus. Si vous ne sentez pas d’odeur de gaz, allez à la prochaine étape.

5. Vous localiserez la veilleuse à l'arrière et au centre du brûleur derrière la bûche centrale. Une flamme bleue est visible lorsque le veilleuse est allumée.

6. Tournez le bouton de contrôle de gaz dans le sens inverse des aiguilles d’une montre pour le placer sur “PILOT”.

7. Cet appareil de chauffage est equipé d’un système d’allumage par étincelle (allumeur Piézo-électirque), devant être utilisé pour

l’allumage de la veilleuse. Poussez complètement le bouton de contrôle du gaz et le maintenir dans cette position. Appuyez immédiatement sur le bouton (allumeur Piézo-électrique) situé à gauche du robinet de contrôle du gaz.L’étincelle produite par l’allumeur Piézo-électrique doit allumer la veilleuse. Continuez à maintenir le bouton de contrôle dans cette position pendant environ 30 secondes après l’allumage de la veilleuse. Relâchez le bouton de contrôle du gaz qui reviendra à la position initiale. La veilleuse doit rester allumée. Répétez les étapes 4 à 8 pendant 15 secondes supplémentaires si la veilleuse s’éteind.

• Si le bouton de contrôle du gaz ne revient pas à la position initiale une fois relâché, appeler immédiatement un technicien qualifié ou

votre distributeur de gaz.

• Si la veileuse ne reste pas allumée après plusieurs essais, tournez le bouton de contrôle du gaz à la position “OFF” et appelez

immédiatement un technicien qualifié ou votre distributeur de gaz.

8. Lorsque la veilleuse est allumée, tournez le bouton de contrôle du gaz dans le sens invers des aiguilles d’une montre pour le

placer à la position “ON”. Le bouton de contrôle peut-être tourné à la position “ON”seulement si il n’est plus enfoncé.

9. Pour allumer le brûleur, mettre l’interrupteur à la position “ON” ou ajustez le thermostat à la température souhaitée.

10. Ajustez la flamme et la température souhaitée en tournant le bouton de réglage de la flamme dans les sens des aiguille d’une montre pour l’abaisser et dans le sens contraire pour l’augmenter.

11. Allumez l’alimentation électrique de l’appareil.

12. Ajustez le ventilateur au volume désiré lorsque l’appareil aura atteint la température de fonctionnement.

#36200 Rev. A, 04/07

PILOT ASSEMBLY

Thermopile

Veilleuse à gaz

Igniter (electrode) Allumeur

Thermocouple

Gas Pilot Hood

Flame Height Control Knob

(HI / LO)

- LO / HI +

(Commande De Taille De Flamme)

Robertshaw Millivolt Gas Valve

RobertShaw Vanne Gaz Millivolt

TP/TH

Gas Control Knob

(Pilot / On / Off)

Bouton de contrôle

(Veilleuse / Ouverte / Fermée)

OFF

Piezo Igniter

Allumeur

ON/OFF Switch

Interrupteur

IGN

Lighting Label

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

WARRANTY

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Your gas appliance is covered by a limited warranty (provided with appliance). Please read the warranty to be familiar with its coverage.

Normally, all parts should be ordered through your Lennox distributor or dealer. Parts will be shipped at prevailing prices at time of order.

When ordering repair parts, always give the following information:

Retain this manual. File it with your other documents for future refer ence.

PRODUCT REFERENCE INFORMATION

We recommend that you record the following important information about your ﬁreplace. Please contact your Lennox Hearth Products dealer for any questions or concerns. For the number of your nearest Lennox Hearth Products dealer, please call 877-247-3673.

REPLACEMENT PARTS

See Page 20 for a complete replacement parts list. Use only parts supplied from the manufacturer.

Your Fireplace Insert's Model Number ___________________________________

Your Fireplace Insert’s Serial Number ___________________________________

The Date On Which Your Fireplace Insert Was Installed ______________________

The Type of Gas Your Fireplace Insert Uses _______________________________

Your Dealer's Name _________________________________________________

1. The model number of the appliance.

2. The serial number of the appliance.

3. The part number.

4. The description of the part.

5. The quantity required.

6. The installation date of the appliance.

If you encounter any problems or have any questions concerning the installation or application of this system, please contact your distributor, or Lennox Hearth Products directly:

LENNOX HEARTH PRODUCTS PO Box 987 Auburn, WA 98071 Visit us at www.Lennox.com

Fuel Type (Check one) cNatural Gas cPropane Gas (LP)

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

Lennox™ reserves the right to make changes at any time, without notice, in design, materials, speciﬁcations, prices and also to discontinue colors, styles and products. Consult your local distributor for ﬁreplace code information.

P/N 775,218M REV. A 05/2007

1110 West Taft Avenue • Orange, CA 92865

Lennox Hearth RDV40, RDV33 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual