• Hot! Do not touch! The glass and surfaces of this appliance will be hot during operation and will retain heat for a
while after shutting off the appliance. Severe burns may
result.
Carefully supervise children in the same room as appli-
•
ance.
A French manual is available upon request. Order P/N 775,023CF.
Ce manuel d’installation est disponible en francais, simplement en faire la demande. Numéro
de la pièce 775,023CF.
These appliances must be properly installed and operated in order to prevent the possibility of a house fi re. Please read this entire installation and operation manual before
installing and using your pellet stove. Failure to follow these instructions could result
in property damage, bodily injury or even death. Contact your local building or fi re offi cials to obtain a permit and information on any installation requirements and inspection
requirements in your area.
P/N 775,023M, Rev. E, 09/2006
IMPORTANT SAFETY AND
WARNIING INFORMATION
READ THIS MANUAL IN ITS
ENTIRETY AND UNDERSTAND
THESE RULES TO FOLLOW FOR
SAFETY.
CAUTION
Read this manual thoroughly
before starting installation. For
your safety, follow the installation, operation and maintenance
instructions exactly without
deviation. Failure to follow these
instructions may result in a possible fi re hazard and will void
the warranty. If this appliance is
not properly installed, a house
fi re may result. Contact local
building or fi re offi cials about
requirements and installation
inspection in your area.
WARNING
Improper installation, adjustment, alteration, service or
maintenance can cause injury
or property damage. Refer to
this manual. For assistance or
additional information consult
a qualifi ed installer, service
HEADER
HEADER
Sub Header
Sub Header
text
text
Oblique
Oblique
Figure
Figure
agency or the gas supplier.
WARNING
Do not attempt to alter or modify
the construction of the appliance or its components. Any
modifi cation or alteration may
void the warranty, certifi cation
and listings of this unit.
1. DO NOT CONNECT THIS UNIT TO
A CHIMNEY FLUE CONNECTED TO
ANOTHER APPLIANCE.
2. Do not connect this appliance to air
ducts or any air distribution system.
3. Do not install a fl ue damper in the
exhaust venting system of this appliance.
4. Do not use class B venting intended for
gas appliances as a chimney or connector pipe on a pellet-fi red appliance.
2
5. The minimum clearances must
be maintained for all combustible
surfaces and materials including;
furniture, carpet, drapes, clothing,
wood, papers, etc. Do not store fi rewood within this clearance space (see
Clearances on Pages 6 and 7).
6. INSTALLATION DISCLAIMER - This
stove’s exhaust system works with negative combustion chamber pressure and
a slightly positive chimney pressure.
Therefore, it is imperative that the
exhaust system be gas-tight (air-tight)
and installed correctly. Since Lennox
Hearth Products has no control over
the installation of your stove, Lennox
Hearth Products grants no warranty,
implied or stated for the installation or
maintenance of your stove, and assumes
no responsibility for any consequential
damage(s).
7. Burning any kind of fuel consumes
oxygen. If outside air is not ducted to
the appliance, ensure that there is an
adequate source of fresh air available
to the room where the appliance is
installed.
8. The appliance will not operate using
natural draft, nor without a power
source for the blower and fuel feeding
systems.
9. Never use gasoline, gasoline-type
lantern fuel, kerosene, charcoal lighter
fl uid, or similar liquids to start or
“freshen up” a fi re in this heater. Keep
all such liquids well away from the heater
while it is in use.
10. C ONTINUOUS OPERATION: When operated correctly, this appliance cannot be
overfi red. Continuous operation at a
maximum burn can, however, shorten
the life of the electrical components
(blowers, motors, and electronic controls), and is not recommended. Typical
approved operation would include running at the low to mid range setting with
occasional running on the maximum
setting during the coldest periods of the
winter. The blower speed control should
be turned to high when operating the
stove on the high heat setting.
11. C AUTION: NEVER PUT FINGERS
NEAR AUGER. Pellet fuel is fed to the
UltraGrate™ by a screw auger. This
auger is driven by a high torque motor.
The auger is capable of doing serious
harm to fi ngers. Keep pellets in the
hopper at all times and keep fi ngers
away from auger. The auger can start
and stop automatically at any time while
the stove is running.
12. CAUTION: HOT WHILE IN OPERATION.
An appliance hot enough to warm
your home can severely burn anyone
touching it.
Keep children, clothing and furniture
away. Contact may cause skin burns.
Do not let children touch the appliance.
Train them to stay a safe distance from
the unit.
13. A PPROVED FUEL: This appliance is
designed specifi cally for use only with
pelletized wood fuels only. With its
advanced UltraGrate technology, this
appliance is designed and approved
for the burning of wood residue pellets with up to 3% ash content. This
appliance is NOT approved to burn
cardboard, nut hulls, cherry pits, corn,
etc. regardless if it is in pellet form.
Failure to comply with this restriction will void all warranties and the
safety listing of the stove. Consult
with your authorized Lennox Hearth
Products dealer for more information
on approved pellet fuels.
14. F LY ASH BUILD-UP: For all wood pellet
fuel-burning heaters, the combustion
gases will contain small particles of fl y
ash. This will vary due to the ash content
of the fuel being burned. Over time,
the fl y ash will collect in the exhaust
venting system and restrict the fl ow
of the fl ue gases. The exhaust venting
system should be inspected regularly
and cleaned as necessary.
15. S OOT FORMATION: Incomplete combustion, such as occurs during startup, shutdown, or incorrect operation of the room
heater will lead to some soot formation
which will collect in the exhaust venting
system. A precautionary inspection on a
regular basis is advisable to determine
the necessity of cleaning. The exhaust
venting system should be inspected
regularly and cleaned as necessary.
16. D ISPOSING OF ASHES: Any ashes
removed from the pellet stove must be
deposited in a metal container with a
tight-fi tting lid. The closed container of
ashes should be placed on a noncombustible fl oor or on the ground, well away
from all combustible materials, outside
of the dwelling pending fi nal disposal.
If the ashes are disposed of by burial
in soil or otherwise locally dispersed,
they should be retained in the closed
container until all cinders have been
thoroughly cooled.
17. T hese appliances are designed as
supplemental heaters. Therefore, it
is advisable to have an alternate heat
source when installed in a dwelling.
18. S AVE THESE INSTRUCTIONS.
19. S e e the listing label on the appliance (or
see Safety / Listing Labels on Pages 42 and 43).
CONGRATULATIONS!
When you purchased your new pellet stove, you joined the ranks of thousands of individuals whose
answer to their home heating needs, aesthetics, effi ciency and our environment. We extend our
continued support to help you achieve the maximum benefi t and enjoyment available from your
new pellet stove.
LISTING / TESTING
Listing: The listing laboratory is ITS (Intertek
Testing Services) and the listing mark is
Warnock Hersey.
It is our goal at Lennox Hearth Products to provide you, our valued customer, with an appliance
that will ensure you years of trouble free warmth and pleasure.
®
Thank you for selecting a Whitfi eld
TABLE OF CONTENTS
stove as the answer to your home heating needs.
PACKAGING LIST
Important Safety Information ........Page 2
Packaging List ................................Page 3
This installation and operation manual will help
you obtain a safe, effi cient, dependable installation for your appliance and vent system.
PLEASE READ AND UNDERSTAND
THESE INSTRUCTIONS BEFORE
The assembled pellet stove and fi replace
insert models Profi le
FS-2 and Profi le 30 INS-2 are packaged with
an accessory package which contains the
following:
One - Installation and operation instructions
manual
One - Warranty
One - Power cord
One - Control board – Profi le 30 INS-2
only
One - Screw, #8 x 1/2” TEK (for mounting
control board) – Profi le 30 INS-2
only
One - Grate scraper
One - Lower trim
One - Wall thermostat w/ 20 foot roll of wire
One - Allen Wrench
Eleven - Screws, #8 (for hopper cover on insert
only)
One - Brush, Heat exchange tube – Profi le
30 Series only
Two - Leveling bolts, 1/4-20 x 3” – Insert
only
One - Fireplace Warning Label (insert only,
see Page 7)
Surround Kit (For Profi le 30 INS-2 Only)
(Purchased separately, see Page 41)
Kit is packaged with:
One - Top surround panel
One - Left surround panel
One - Right surround panel with door
One - Left side trim
One - Right side trim
One - Top trim
Two - Corner keys (“L” shaped brackets)
®
20 FS-2, Profi le 30
BEGINNING YOUR INSTALLATION
Testing: In accordance with the specifi cations
and procedures listed in UL 1482 / ULC S627
and ASTM E1509 for solid fuel room heater,
this appliance has been independently tested
to UL, ULC and CSA standards. UL 1482 / ULC
S627 states requirements for installations as
a free-standing room heater, hearth insert for
masonry fi replaces listed to UBC 37 or ULC
S628, or factory built (zero clearance) fi replaces
listed to UL 127 or ULC S610. The safety / listing
label is located on an inside hopper surface of
the pellet stove. Please read this safety label
carefully. It contains important information
about installation and operation of this appliance. This appliance is tested and listed for
residential installation according to current
national and local building codes as:
• A Free-Standing Room Heater – FS
• A (Fireplace) Insert Room Heater – INS
• A Manufactured Home Heater – FS & INS
EPA (Environmental Protection Agency)
Status: EPA Exempt - Pellet appliances that
are designed with the combustion air supply
exceeding the 35 to 1 (by weight) ratio are
exempt from EPA regulations and are “nonaffected facilities.”
USING THIS MANUAL
Please read and carefully follow all of the
instructions found in this manual. Please pay
special attention to the safety instructions
provided in this manual. The homeowner’s Care
and Operation Instructions included here will
assure you have many years of dependable and
enjoyable service from your appliance.
PRODUCT IS SUBJECT TO CHANGE
WITHOUT NOTICE
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE
3
PLANNING YOUR INSTALLATION
Questions To Ask Local Building Offi cial
A correct installation is critical and imperative
for reducing fi re hazards and perilous conditions that can arise when wood pellet burning appliances are improperly installed. The
installer must follow all of the manufacturers’
instructions.
The installation of this appliance must conform
to local codes and applicable state and federal
requirements. Familiarity with these requirements before installation is essential. Important
considerations to discuss with local building
offi cials include:
1. Applicable codes (i.e. Uniform Mechanical
Code, State or Regional Codes).
Electrical codes:
In USA, NEC, ANSI / NFPA 70 – Latest Edi-
tion
In Canada, CSA C22.1 – Latest Edition
Power Supply Requirements – The power
cord must be plugged into a standard, 120
Volt, 60 Hz grounded electrical outlet. The
approximate power requirement is 362
Watts, and will peak up to 736 Watts for
approximately 6 minutes when the selfigniter is operating (it will turn off 2 minutes
after fl ame detection). The power cord must
be routed to avoid contact with any of the
hot or sharp exterior surface areas of the
stove. When installed into a manufactured
home, the appliance must be electrically
grounded to the steel chassis (see Page 8,
Manufactured Home Requirements). These
requirements must be met unless otherwise
specifi ed by state or local authorities.
WARNING
Electrical grounding instructions:
This appliance is equipped with
a three-prong (grounding) plug
for your protection against shock
hazard and should be plugged
directly into a properly grounded
three-prong receptacle. Do not
cut or remove the grounding
prong from this plug. Do not route
power cord under or in front of
appliance.
2. Local amendments
3. Is a permit required - cost
You may wish to contact your insurance
company to ask if they require this.
4. If outside combustion air is required
5. Rooms where the installation is not
allowed
Smoke Detectors
Since there are always several potential sources
of fi re in any home, we recommend installing
smoke detectors. If possible, install the smoke
detector in a hallway adjacent to the room
(to reduce the possibility of occasional false
activation from the heat produced by these
appliances). If your local code requires a smoke
detector be installed within the same room, you
must follow the requirements of your local code.
Check with your local building department for
requirements in your area.
Installation / Maintenance Standards
National Fire Protection Association – The
primary NFPA standard that refers to installation and maintenance of pellet appliances and
venting is NFPA 211 – Latest Edition: Chimneys,
Fireplaces, Vents, and Solid Fuel appliances.
SELECTING A LOCATION
The design of your home and where you place
your stove will determine its value as a source
of heat. This type of appliance depends primarily
on air circulation (convection) to disperse its
heat, and therefore, a central location is often
best. There are other practical considerations,
which must be considered before a fi nal selection of locations is made.
• Existing Chimneys
• Pellet Fuel Storage
• Aesthetic Considerations
• Roof Design (rafter locations and roof
pitch)
• Room Traffi c
• Proximity to Combustibles
• Electrical Wiring
The installation of these appliances will
require some research. Once your options are
determined, consult with your local building
department who will be able to give you the
necessary installation requirements for your
area (Is a building permit required? Rooms
where installation may not be allowed, etc.).
CAUTION
These appliances are very heavy.
The use of a heavy duty escalara
(stair step hand truck) is recommended for lifting the appliance.
WARNING
Check all local building and
safety codes before installation.
The installation instructions and
appropriate code requirements
must be followed exactly and
without compromise. Alterations
to the stove are not allowed.
Do not connect the stove to a
chimney system serving another
stove, appliance, or any air distribution duct. Failure to follow
these instructions will void the
manufacturers warranty.
FLOOR PROTECTION
Rear
Front
6” (153 mm)
min.
®
20 FS-2
6”
(153 mm)
min.
Floor Protection - Profi le
This appliance requires noncombustible fl oor
protection. If the fl oor protection is to be stone,
tile, brick, etc., it must be mortared or grouted
to form a continuous non-combustible surface.
If a chimney connector extends horizontally
over the fl oor, the protection must cover the
fl oor under the connector and at least 2” to
either side.
A noncombustible fl oor protector must fully
cover the area beneath the appliance and extend
6” to the front, 6” to the sides, and up to 6” from
the back as illustrated in Figure 1.
Up to * 6” (153 mm)
minimum
6”
(153 mm)
min.
Top View
Floor
Protector
Figure 1 - Floor Protction, Freestanding
*Note: When installed at clearances less than
6”, the fl oor protection is only required to
extend to the wall.
4
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE
Floor Protection - Profi le® 30 FS-2
The fl oor protector must meet or exceed the minimum thermal requirements as defi ned on this page (see Floor Protection / Hearth Extension Using Alternate Material As Floor Protector). If the fl oor protection is
to be stone, tile, brick, etc., it must be mortared or grouted to form a
continuous noncombustible surface. If a chimney connector extends
horizontally over the fl oor, protection must also cover the fl oor under
the connector and at least 2” (51 mm) to either side.
The fl oor protector must fully cover the area beneath the appliance and
extend 6” to the front, 6” to the sides, and 6” from the back as shown
in Figure 1 (Note: When installed at clearances less than 6”, the fl oor
protection is only required to extend to the wall).
Floor Protection / Hearth Extension Using Alternate Material As
Floor Protector - All Models
Note: Also see Floor Protection above for free-standing models and Hearth
Requirements, Page 7 for the fi replace insert model.
The hearth pad or alternate material used as a fl oor/hearth protector
must be constructed of a durable noncombustible material having an
equal or better thermal conductivity value (lower k value) of k = .84 BTU
2
/ IN FT
HR °F or a thermal resistance that equals or exceeds r = 1.19
HR °F FT2 IN/BTU with a minimum thickness of 3/8”. With these values,
determine the minimum thickness of the alternate material required using
the formula(s) and the table shown here (see Table 1).
Note: Any noncombustible material having a minimum thickness of 3/8”
(10 mm) whose k value is less than .84 or whose r value is more than
1.19 is acceptable. If the alternate material used has a higher k value
or lower r value will require a greater thickness of the material used. In
some cases, if the k value is less or the r value higher, a thinner material
may be used.
Methods of determining fl oor protection equivalents:
To determine the thickness required for the alternate material when
either the "k" value or "r" value is known, use either the k formula or r
formula.
Example: If Micore 300 is to be used for the fl oor protection, how thick
must this material be?
k
= k value per inch of alternate material
M
rM = r value per inch of alternate material
TM = minimum thickness required for alternate material
T
= standard thickness of the alternate material
S
= k value per inch of listed material
k
L
rL = r value per inch of listed material
= minimum thickness of listed material
T
L
Note: An asterisk "*" indicates, it is a value taken from Table 1.
Using the k formula:
** If the hearth extension material(s) that is intended to be used is NOT listed
on Table 1, the material can still be used if the material(s) is noncombustible.
However, the manufacturer of the material must provide either the listed k-value
per inch or r-value per inch with listed thickness so that the minimum thickness
required for the hearth can be calculated (per instructions on this page and/or
as specifi ed in the NFI Certifi cation Manuals).
Note: Also see NFI (National Fireplace Institute) Certifi cation Manuals showing other acceptable calculation methods and acceptable alternate materials
which can be used.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE
Minimum k-value (per Inch) of Specifi ed min.
thickness of = alternate material (k
alternate k-value (per inch) of listed
material (T
(inches) = kMx TL
T
M
) of listed material (kL) material (TL)
M
) x thickness
M
*.84
(inches) = *.46 x .375"
T
M
*.84
.205 (inches)= .547 x .375"
Answer - The minimum required thickness of the Micore 300 is .205," therefore round up to nearest standard thickness available which is 1/4."
Using the r formula:
Minimum r-value (per Inch) Specifi ed min.
thickness of = of listed material x thickness
alternate r-value (per inch) of listed
material of alternate material material
(inches) =
T
M
r
(inches) = *1.19 x .375"
T
M
r
Lx T
M
L
* 2.17
.205 (inches)= .548 x .375"
Answer - The minimum required thickness of the Micore 300 is .205," therefore round up to nearest standard thickness available which is 1/4."
Listed Material
k (per inch)r (per inch)Listed Min.Thickness
Listed Material .84
** Approved Alternate Materials for Floor/Hearth Protection
Standard residential or manufactured home installation. These appliances
require the following minimum clearances to combustibles:
Profi le 20 FS-2
A - Sidewall to unit 4” (102 mm) 4” (102 mm)
B - Backwall to unit* 2” (51 mm)9” (229 mm)
C - Sidewall to unit Corner* 2” (51 mm)* 2” (51 mm)
D - Max. Depth of Alcove
E - Flue to Wall3” (77 mm)3” (77 mm)
A - Sidewall to unit 6” (153 mm) 6” (153 mm)
B - Backwall to unit* 2” (51 mm)9” (229 mm)
C - Sidewall to unit Corner* 2” (51 mm)* 2” (51 mm)
D - Max. Depth of Alcove
E - Flue to Wall3” (77 mm)3” (77 mm)
for ease of operation and maintenance (please
take this in to account when planning the installation). If installed to the minimum clearances,
removal of the appliance may be necessary for
servicing.
•
Recommended clearance zone from the front
of the appliance to combustibles is 4 feet minimum.
•
The certifi ed back wall clearance as shown on the
listing label is 1” (see Safety / Listing Label) but
for proper hopper lid operation in corner and parallel installations a 2” clearance is required.
6
Figure 3 - Corner, Profi le
Figure 4 - Corner, Profi le
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE
20 FS-2
E
Combustible
C
30 FS-2
Combustible
C
CLEARANCES AND HEARTH PROTECTION - INSERT
Model Profi le
®
30 INS-2
24-5/8”
Clean-Out
Tee
In the USA and Canada, the area below and directly in front of the Profi le
30 INS-2 fi replace insert must be an approved fi replace hearth or protected
by a non-combustible hearth / fl oor protector with a minimum thickness
of 3/8” which has a thermal conductivity of k (per inch) = .84 or lower
value (better thermal protection) or resistance of r (per inch) = 1.19 or
higher value. See Floor Protection / Hearth Extension Using Alternate Material As Floor Protector on Page 5 which explains minimum thermal
protection requirements.
The protected area must extend 6” to the front of the face of the Profi le
30 INS-2.
Profi le 30 INS-2
A - Insert to side wall6” (153 mm)
B - Insert to side trim1” (26 mm)
C - Hearth extension6” (153 mm)
D - Insert to mantel18” (458 mm)
E - Insert to top trim1” (26 mm)
Table 4 - Minimum Clearances To Combustibles
Profi le 30-2 INS
Side Wall
Trim
Profi le 30-2 INS
Recommended
clearance zone
from the front of
the appliance to
combustibles is 4
feet minimum.
Top View
32”
Figure 6 - Fireplace Firebox Minimum Size, Insert
Mantel
D
Trim
E
Profi le
Side View
®
30-2 INS
17-3/4”
Top View
B
A
Hearth / Floor
C
Protection
Figure 5 - Clearances, Insert
Masonry And Factory Built Fireplaces – Profi le 30 INS-2
The model Profi le 30 INS-2 is approved for installation into a solid fuel
burning fi replace, either a masonry fi replace (built to UBC 37 or ULC S628
standards) or an approved factory-built / zero clearance fi replace (built
to UL 127 or ULC S610 standards). See Pages 17 and 18 for additional
information on venting.
(provided in accessory package)
When installing the
Profi le 30 INS-2 into a
factory built fi replace or
heatform, the air fl ow
within and around the
fi replace shall not be
altered by the installation of the insert (i.e.
DO NOT BLOCK louvers
or cooling air inlet or
outlet ports, circulating
air chambers in a steel
fi replace liner or metal heat circulator). The factory built fi rebox must
accept the insert without modifi cation other than removing bolted or
screwed together pieces such as smoke shelf / defl ectors, ash lips,
screen or door tracks and damper assemblies. Any fi replace component, which is removed, must be retained so they can be reinstalled
to restore the fi replace to its original operating condition. The removal
of any part must not alter the integrity of the outer shell of the preengineered fi replace cabinet in any way. A Warning Label (provided
with appliance) must be installed in the fi replace fi rebox so that it shall
be visible upon removal of the fi replace insert (Warning Label shown
in gray above). Use RTV high Temperature Silicone as an adhesive to
affi x the warning label.
IF THIS FIREPLACE INSERT IS BEING
INSTALLED INTO A FACTORY BUILT FIREPLACE,
THIS LABEL MUST BE PERMANENTLY
ATTACHED TO THE FIREBOX OF THE
FACTORY BUILT FIREPLACE.
WARNING
THIS FIREPLACE HAS BEEN ALTERED TO
ACCOMMODATE A FIREPLACE INSERT AND
SHOULD BE INSPECTED BY A QUALIFIED
PERSON PRIOR TO RE-USE AS A
CONVENTIONAL FIREPLACE.
7
CAUTION
The fi replace in which the Profi le
30 INS-2 is to be installed must be
thoroughly cleaned if it has been
used to burn wood or synthetic
logs. Have the chimney and all
inside surfaces of the fi replace
brushed and vacuumed so that
no soot, embers, or loose combustion deposits can be drawn
into the heat circulation blower
and blown into the living area.
If any portion of the chimney
system shows signs of structural
or mechanical weaknesses, such
as: cracks, leaky joints, corroded
or warped surfaces, the faulty
portion must be repaired or
replaced prior to installing this
appliance.
MANUFACTURED HOME INSTALLATION
Free-Standing Models – Profi le 20 FS-2 and
Profi le 30 FS-2
In addition to the standard installation instructions, the following instructions may be required
by local, state or federal building codes:
• The stove must be permanently bolted to
the fl oor.
• An outside air inlet must be provided for
combustion and be unrestricted while unit
is in use. Use a galvanized or stainless steel
pipe for the duct (the outside air inlet on the
stove is 1-5/8” diameter).
• Stove must be permanently electrically
grounded to the steel chassis of the home.
The location selected for ground attachment to the stove must be dedicated for
this purpose. Grounding must comply with
NFPA-70 standards, CSA C22.1 in Canada,
as well as any local codes.
• See Pages 10 through 16 for additional
information on venting requirements.
• Do not install appliance in a sleeping
room.
• The structural integrity of the manufactured
home fl oor, walls, ceiling and roof must be
maintained.
Manufactured Home Exhaust Vent Pipe Installation Guidelines
Use only “PL” pellet vent pipe listed to UL 641
and ULC S609. The pipe should extend at least
3 feet above the part of the roof through which
it passes. The top of the pipe should be at least
2 feet above the highest required elevation of
any part of the manufactured home within 10
feet of the pipe (see Page 12, Manufactured Home Chimney Height Requirements).
8
If the exhaust vent exits the manufactured home
at a location other than the roof, and exits at
a point 7 feet or less above the ground level
on which the manufactured home is position
a guard or method of enclosing the pipe shall
be provided at the point of exit for a height of
up to 7 feet. The openings, if any, in this guard
shall not allow a 3/4” rod to pass through. A
1/2” rod could pass through but should not be
able to touch the pipe when inserted through
the opening a distance of 4 inches.
Chassis
Floor
Bolt
Floor
Protector
Figure 8 - Manufactured Homes
INSTALLATION
Removing Appliance From Pallet
1. After removing the packaging from the
stove, lift the hopper lid, and remove all
prepackaged items that were shipped in
the hopper. Next, open the stove door and
remove all prepackaged items.
2. Using a 7/16” socket or open end wrench,
remove the bolts which secure stove to
pallet. The bolts are located on the underside
of the wooden pallet.
Remove the three bolts from
underneath the pallet.
Figure 9 - Removing from Pallet
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE
Installation Check List
It is strongly recommended that you have an
authorized Lennox Hearth Products dealer
install your stove. If you install your stove
yourself, you should review your installation
plan with an authorized Lennox Hearth Products dealer.
Check list:
Check off each item as you proceed with the
installation process.
Read the ENTIRE stove installation section
fi rst
Read the Insert or Free-Standing section
(whichever applies).
Determine the appropriate measurements
and locations for your installation.
Follow the installation directions in this
manual that are applicable to your model
of free-standing stove or fi replace insert.
Be sure to prefi t all items before you install,
fasten, or set up the appliance perma-
nently.
Prior to lighting your appliance:
Review the safety precautions section.
Review the pellet FUEL section.
Review and follow the Operating Instruc-
tions.
Plug power cord connector into correspond-
ing connector on the back of appliance (see
Figures 12 through 16 on Page 10 showing
connector locations).
Note: Profi le 30 INS-2 – Route power cord
behind side surround panel.
After you have begun operation of your
appliance:
Review the routine cleaning / maintenance
information.
Enjoy the warmth from your new Lennox
Hearth Products pellet appliance!
It is important to level the appliance. When
installing the insert model, in some installations such as a recessed fi rebox fl oor (if
the existing fi replace fl oor is lower than the
hearth), install the 2 leveling bolts (1/4-20 x
3” long) into the threaded holes at the rear
base of the Profi le 30 INS-2. Adjust bolts until
appliance is level.
Installing Surround Assembly - Profi le
®
30 INS-2
(to be done after venting system is installed) This fi replace insert
requires surround panels (a set of metal panels that enclose the fi replace
opening when fi tted together). There is also a trim assembly that frames
the surround assembly to give it an attractive fi nished appearance. Put
the surround assembly together according to the following instructions
(ref. Page 41).
Damper is factory set to a
gap as specifi ed below.
1. Remove panels and trim brackets from package. Be careful not to
discard the “L” shaped trim brackets which are attached to the surround wrapping.
2. Open the hopper lid of the insert so it is out of the way for when panels
are installed.
3. Install the control board onto the right side panel (with door) using
the TEK screw (#8 x 1/2”) provided.
4. Position the power cord so that it will be behind either the right or left
side surround panel when they are installed.
5. Install right side surround panel onto right side of the insert body by
sliding the 2 fl anges on side of panel into corresponding slots on the
insert.
6. Connect the wiring harness from the insert into corresponding connector on control board.
7. Locate damper rod on left side of the insert. Rotate angled arm of rod
so it is pointing down. Remove damper knob and set aside.
8. Install the left-hand panel onto the left side of the insert body by
sliding the 2 fl anges on side of panel into corresponding slots on the
insert.
9. Reach behind left surround panel and rotate damper arm so that end
is inserted into the upper right hand slot of left surround panel (see
Figure 11).
10. Reinstall damper knob by threading it onto end of damper rod.
11. Set the top surround panel in place over the two side panels. Position the 2 tabs on bottom of top surround panel so they slide into
corresponding clips on the insert. Connect the top surround panel to
the side panels by pressing pins from side panels into corresponding
holes on top panel.
12. Remove the surround trim from its packaging. Assemble it together
using the corner keys (“L” shaped brackets) provided. Slide assembled
trim over the top surround panel and slide it down over the side
panels.
13. Push the Profi le 30 INS-2 back into place so the surround assembly
is fl ush with the face of the hearth.
1-5/8” - Profi le 30 FS-2
2” - Profi le 20 FS-2
To adjust, use a 3/32” allen
wrench (provided with stove)
to loosen set collar.
Install damper rod knob as illustrated (see Figure 11) and explained on
this page (see Installing Surround Assembly – Profi le 30 INS-2).
Adjustment Procedure - Model: Profi le 30 INS-2
The damper knob should be positioned in the center of the oblong slot
for the average installation (see Figure 11). If more or less air is needed,
then adjust in 1/4” increments until optimum combustion air fl ow is
achieved (see Damper Adjustment Guidelines on Page 21).
Profi le 30-2 INS
For less air, slide
damper knob to the right
(or) for more air, slide
knob to the left.
Left
Surround
Panel
Damper Location, Installation And Adjustment
Damper Air Control Handle - Models: Profi le 20 FS-2 and Profi le 30 FS-2
(located on right side panel on model Profi le 20 FS-2 and on the left side
panel on Profi le 30 FS-2)
Adjustment Procedure- Models: Profi le 20 FS-2 and Profi le 30 FS-2
Loosen setscrew on set collar (see Figure 10), then adjust in 1/4” increments until optimum combustion air fl ow is achieved. For less air push
in and for more air pull out. After adjustment, position set collar against
side panel and tighten setscrew.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE
More Air
Damper Knob
Less Air
Figure 11 - Damper Adjustment, Inserts
Hopper Cover Installation
Model: Profi le 30 INS-2
Install the hopper cover over the hopper using the 11 screws provided
as follows:
1) Align the 11 slots on the hopper cover with the corresponding 11
holes on the back and sides of the hopper.
2) Loosely install the 11 screws through the slots into the corresponding
holes in hopper (screws are provided in the accessory package).
3) Position the hopper cover to the highest position that will allow for
proper fi t into the fi replace opening, then tighten screws.
9
Thermostat Installation:
Note: Always Disconnect Power Before Performing The Thermostat Installation.
Leave jumper on, if
thermostat is NOT used
A 24 volt wall thermostat and 20 feet of 18-gage
thermostat wire is included in the accessory
package. It is recommended that the thermostat
and thermostat wire be installed by an authorized Lennox Hearth Products dealer.
Installation Steps:
1. Unplug stove power cord from the wall
outlet.
2. Locate the thermostat terminal block (see
Figures 12 through 16).
3. Loosen the two terminal screws on the
terminal block and remove the jumper.
4. Connect the two wires from your thermostat
to the terminals (one per terminal). Ensure
that the purple wires from the harness
remain connected to the terminal block
and tighten the terminal screws. Make
sure the wires are fi rmly connected to the
thermostat.
5. Plug in the stove and you are ready to operate
with your thermostat!
Note: See Wiring Diagram on Page 32.
IMPORTANT: IF THE WALL THERMOSTAT
PROVIDED IS NOT USED, THE JUMPER IS
REQUIRED FOR THE STOVE TO OPERATE.
Jumper
Remove jumper if Thermostat IS to be used
Thermostat wires
Terminal
Block
Jumper
and purple wires
from wire harness
will connect to
these 2 terminals
Figure 13 - Terminal Block - Type B
Terminal Block
Figure 16 - Terminal Block, Profi le 30 INS-2
VENTING REQUIREMENTS
It is recommended that only an authorized
dealer install your pellet stove. The specifi ed
installation requirements must be followed to
ensure conformity with both the safety listing
of the appliance and local building codes. All
clearances, installation instructions and precautions specifi ed by the vent manufacturer must
be followed.
Leave jumper on, if
thermostat is NOT used
Jumper
Remove jumper if Thermostat IS to be used
Terminal
Block
Jumper
Thermostat wires
and purple wires
from wire harness
will connect to
these 2 terminals
Figure 12 - Terminal Block - Type A
Terminal Block
Figure 14 - Terminal Block, Profi le
Model: Profi le 30 FS-2
Terminal Block
®
20FS-2
Figure 15 - Terminal Block, Profi le 30 FS-2
Selecting a Location (Free-Standing Models)
Review the appliance clearance requirements
before installing the venting system (see Page
6). Position the appliance far enough away
from walls to allow adequate room for servicing.
Choose the appliance location with the least
amount of interference with the house framing,
plumbing, wiring, etc.
Preferred Vent Confi guration
For the best performance, we recommend a vent
run design which runs vertically and terminates
above the roof line. This design will allow natural
draft to improve the fl ow of fl ue gases and will
aid in combustion and stove performance.
Type of Pipe
This stove requires type “PL” vent pipe (pellet
vent pipe, sometimes referred to as “L-Vent
pellet vent”), listed to UL 641 or ULC S609. Connect the pellet vent pipe or the “tee” to the fl ue
collar using a minimum of three screws and seal
as specifi ed in “Pipe / Liner Joint Requirements”
on Page 11. Do not use class B gas chimney or
single wall chimney as a substitute.
10
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE
Size of Pipe
These pellet appliances are approved for use
with the following vent sizes: 3” (75 mm)
standard, or 4” (100 mm), see Page 13 - for
determining correct size vent). When 4” pipe
is used: for horizontal vent installations use a
3” (75 mm) to 4” (100 mm) adapter - available
from vent manufacturer. For vertical installations use a 3” (75 mm) to 4” (100 mm) “tee”
- available from vent manufacturer.
Offsets
In every installation, a single or double clean-out
“tee” is recommended for every ninety-degree
offset (this tee will help collect ash residue and
will allow for routine cleaning without the need
to disconnect sections of pipe).
Note: Offsets and horizontal runs accumulate
fl y ash and soot which reduces the exhaust fl ow
and performance of the stove.
• Total Offsets in venting system should not
exceed 270° total in direction change.
• Horizontal Runs - The maximum total
horizontal run must not exceed 10 feet
(3.1 meters).
• Horizontal run of pipe requires 1/4” (7 mm)
rise per foot.
Pipe Clearances / Requirements
See pipe manufacturers instructions for installation of venting components and clearances.
Follow pipe manufacturers installation precautions for passing pipe through a combustible
wall or ceiling (i.e. use an approved thimble).
Note: Pellet vent pipe requires 3” (75 mm)
clearance from outside of pipe unless otherwise
specifi ed by vent manufacturer - all diameters:
3” (75 mm) and 4” (100 mm). A support bracket
must be installed every 4 feet (1.2 m) of pellet
vent pipe on the exterior wall of the house unless
otherwise specifi ed by vent manufacturer.
Pipe / Liner Joint Requirements
Connection to Masonry Chimney through a
Wall (Free-Standing Models)
Be sure to verify the construction of a masonry
chimney, as it may have combustible framing.
Approved liner when relining Masonry or Factory Built Fireplaces is 2100HT (degree F.) liner
listed to UL 1777 or ULC S635.
Connection to an Existing Class A Chimney
(Free-Standing Models)
A chimney adapter can be used to make the
connection from 3” (75 mm) or 4” (100 mm)
pellet vent pipe (listed to UL 641 or ULC S609)
to existing UL chimney system. Verify with the
pipe manufacturer that your pipe brands will
interconnect.
Horizontal Vent Installations
On all horizontal vent installations (short,
horizontal runs with no vertical pipe); care
should be taken when choosing a location for
terminating the vent. It is not recommended
to directly vent the exhaust on the prevailing
wind side of the house. It is recommended that
when an appliance is vented directly through
a wall, a minimum of 8 feet (2.5 m) of vertical
pipe should be installed to create some natural
draft. This will reduce the possibility of smoke
or odor entering the dwelling during appliance
shutdown or loss of power.
Vent Termination
Do not terminate vent in an enclosed or
semienclosed area such as: carports, garage,
attic, crawl space, under a deck, porch, narrow
walkway, closely fenced area, or any location
that can build up a concentration of fumes such
as a stairwell, covered breezeway etc.
Vent surfaces can get hot enough to cause
burns if touched. Adults should supervise
children when they are in the area of a hot
stove. Non-combustible shielding or guards
may be required.
B. Not less than 4 feet (1.2 meters) below, 4
feet (1.2 meters) horizontally from or 1 foot
(3.1 meters) above any gravity air inlet (door,
window, etc.) which fl ue gases could reenter
the dwelling.
C. Not less than 2 feet (.6 meters) from combus-
tible materials such as an adjacent buildings,
fences, protruding parts of the structure,
roof overhang, plants and shrubs, etc. and
not less than 7 feet (2.1 meters) above
grade when located adjacent to the public
sidewalks (access). The fi nal termination of
the exhaust system must be confi gured so
that fl ue gases do not jeopardize the safety
of people passing by, overheat combustible
portions of nearby structures or enter the
dwelling.
D. Not less than 3 feet (.92 meters) below an
eave (maximum overhang of 3 feet (.92
meters) or any construction that projects
more than 2 inches (51 mm) from the plane
of the wall.
E. The distance from the bottom of termination
to grade is 12 inches (305 mm) minimum.
This is conditional upon plants and nature
of grade surface: Be careful to choose a
location for the vent termination which
does not expose people or shrubs to high
heat from the exhaust gases. The exhaust
gases are not hot enough to ignite grass,
plants and shrubs located in the vicinity of
the termination although they should be a
minimum of 3 feet (.92 meters) away. The
grade surface under the termination must
not be a lawn.
F. Since sparks may escape from the exhaust
pipe of any stove, use caution when
positioning the vent pipe. Refer to pipe
manufacturer’s instructions when installing
and terminating the exhaust. The vent pipe
should be horizontal and never run the pipe
in a downward direction (recommend a 1/4
inch [7 mm] rise per foot horizontal).
Notes:
All pipe joints must be secured with a minimum
of 3 screws. ALL horizontal joints must be
sealed gas-tight (air tight, sealed connection).
Use RTV high temperature silicone or Interam
to provide a complete seal at the fl ue collar
and on all joints.
Termination Cap: The termination of the outside
chimney of the pellet stove shall be located in
accordance with the following:
A. Higher than 3 feet (.92 meters) above any
forced air inlet (air conditioner, etc.) located
within 10 feet (3 meters).
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE
• It is not recommended to terminate exhaust
vent on the prevailing wind side of the
house.
• It is not recommended using a termination
cap with a screen (fl y ash can collect in a
screen resulting in blockage).
11
Chimney Height Requirements - Site-Built Residential Home
The vent termination height required is - USA, 1-foot minimum; Canada, 3-feet minimum above the roof penetration point as illustrated below (Ref.
USA - National Standard, NFPA 211 and Canada National Standard CSA B365-01. Check with your local building offi cial for additional requirements
for your area.
Termination Cap Must Be
Listed To UL 641 or ULC S609
USA 1 Foot Minimum
CANADA 3 Feet Minimum
Termination height is measured
above the highest point where it
passes through the roof surface.
Figure 17 - Site-Built, Residential Home Chimney Height Requirements
Chimney Height Requirements - Manufactured Homes
The chimney must extend 3 feet (.92 meters) above the level of roof penetration and a minimum of 2 feet (.61 meters) higher than any roof surface
within 10 feet (3 meters) (see below). Check with your local building offi cials for additional requirements for your area.
Requires A Listed
Termination Cap *
m = meter
mm = millimeter
Less than
10 Feet (3 m)
3 Feet (914 mm)
Minimum
Top Of Flue Must Be 2
Feet Higher Than Any Part
Of Roof Within 10 Feet
Horizontal
2 Feet (610 mm) Min.
10 Feet
(3 m)
Top Of Flue Must
Be 3 Feet Higher
Than Highest
Point Of Roof
Penetration
3 Feet
(914 mm)
Min.
Figure 18 - Manufactured Home Chimney Height Requirements
To pass inspection in nearly any jurisdiction, the chimney must meet both safety and exhaust fl ow requirements. The (3 feet by) 2 feet by 10 feet rule
applies to both masonry and factory built chimneys
* Ref. NFPA 211, Vents installed with a listed cap shall terminate in accordance with the terms of the cap’s listings.
12
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE
Determining Size Of Pipe To Install
To determine what diameter pipe to use in an installation (3” or 4”), fi rst
fi nd the “equivalent pipe length” using the following guidelines, then plot
this Figure and the altitude on the chart.
30
4 Inch Diameter Only
20
Fill out the installation chart, and calculate your total equivalent pipe
length. After you have the total equivalent pipe length, use the Pipe
Selection Chart below to determine if your installation requires 3” or 4”
exhaust pipe.
Installing Free-Standing Pellet Stoves
Models: Profi le
All PL Venting Components must be listed to UL 641 or ULC S609
1. Locate the proper position for the listed type “PL” wall thimble. Avoid
cutting wall studs when installing your pipe. Use a saber saw or keyhole
saw to cut the proper diameter hole through the wall to accommodate
the wall thimble. Use extreme caution to avoid cutting into power lines
within the wall of the home. The hole size will depend on the brand
of pellet vent that you are using. Install the wall thimble in the hole.
2. ALL INTERLOCKING PIPE CONNECTIONS WITHIN THE ROOM MUST
BE SEALED WITH HIGH TEMPERATURE RTV AND SECURED WITH
A MINIMUM OF 3 FASTENERS PER CONNECTION.
Position the stove approximately 12” (305 mm) from the wall on the
fl oor pad. Push the “PL” pipe through the wall thimble. Squeeze a
bead of high temperature silicone (RTV) sealer around the end of the
machined portion of the 3” (76 mm) pipe connector on the back of
the stove. Firmly push on a section of “PL” pipe until inner pipe liner
pushes into the bead of RTV sealer.
®
20 FS-2 and Profi le 30 FS-2
3. Push the stove with pipe attached towards the wall (the pipe will go
through the wall thimble). Do not position the back of the stove closer
than 2” (51 mm) from the wall (see Clearances,Page 6).
4. Install listed type “PL” 45 degree elbow with rodent screen or cap on
outside end of pipe. The rodent screen should be no less than 1/2” (13
mm) mesh and may clog with soot and ash if left unattended during
the burn season.
5. If the installation includes a source of outside combustion air; cut a
separate hole through the wall for the fresh air tube. This tube should
be 1-5/8” (42 mm) [min.] diameter, steel only. Connect outside air pipe
to air inlet on stove. This tube must be terminated with a 90 degree
elbow or hood.
Notes:
• Combustion air may also be drawn from a vented crawl space under
the home.
• All joints for connector pipe are required to be fastened with at least
three screws. If vented horizontally, joints shall be made gas-tight
(air tight, sealed connection) in a manner as specifi ed on this page
(see instruction #2). Install vent at clearances specifi ed by the vent
manufacturer.
• Greater back clearance will improve the ease of serviceability of the
stove.
• The end of the exhaust pipe must extend a minimum of 12” (305 mm)
from the outside of the building.
Back of
Stove
Exhaust
Port
Combustion
Air Inlet
Collar
Metal Fresh
Air Pipe
Figure 21 - Horizontal Vent Installation
Quick
Disconnect
Lytherm
Gasket
Straight “PL-vent”
Pipe
Holes through
the Wall for the
Thimble &
Fresh Air Pipe
Wall
Thimble
45˚
Elbow
45oDegree
Elbow Joint
for Fresh
Air Pipe
14
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE
Standard Horizontal Installation Confi gurations
®
20 FS-2 and Profi le 30 FS-2
Profi le
3” (75 mm) Minimum
clearance between
wall and pipe. If you
vent to the furthest
wall, the vent pipe
must maintain a 3”
clearance parallel to
the other wall.
Top View Illustration
2" Min.
2" Min.
Wall
Figure 22 - Corner Through the Wall, Profi le 30 FS-2*
Wall
3” (75 mm) Minimum
clearance between wall
and pipe. If you vent to
the furthest wall, the vent
pipe must maintain a 3”
clearance parallel to the
other wall.
Top View Illustration
Top View Illustration
2" Min.
Wall
2" Min.
Wall
Figure 23 - Corner Through the Wall, Profi le 20 FS-2*
2” / 51 mm
Minimum
6” / 152 mm
Minimum
Hearth Pad / Floor Protection
Figure 24 - Parallel Through the Wall, Profi le 20 FS and Profi le 30 FS
* Note: Horizontal run of pipe requires 1/4” (7 mm) rise per foot.
Outdoors
Wall
45 Degree
Elbow
12” (305 mm)
Minimum From
Outer Wall
12” / 305 mm From
Ground or Other Surface
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE
15
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