Lennox Hearth CI1500DVF User Manual

Page 1
HOMEOWNER'S CARE AND
OPERATION INSTRUCTIONS
FREESTANDING VENTED
GAS FIRED
ROOM HEATERS
RETAIN THIS MANUAL FOR
FUTURE REFERENCE
A French manual is available upon request. Order P/N 775,148CF
Ce manuel d’installation est disponible en francais, simplement en faire la demande. Numéro de la pièce 775,148CF.
Report No. 116-S-08-5
Model CI1500DVF Series
Model CI2500DVF Series
Serefi na Series Direct Vent Gas Stoves
P/N 775,148M Rev. C, 11/2006
WARNINGS
• Hot! Do not touch! The glass and surfaces of this appliance will be hot during operation and will retain heat for a while after shutting off the appliance. Severe burns may result.
• Carefully supervise children in the same room as appliance.
• If small children are present in the home, it is recommended that this appliance be fi tted with a screen door or screen panel kit. See Page 10 for ordering information.
WARNING: IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLO­SION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.
FOR YOUR SAFETY Do not store or use gasoline or other fl ammable
vapors or liquids in the vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS:
• DO NOT light any appliance.
• DO NOT touch any electrical switches.
• Do not use any phone in your building.
• Immediately call your gas supplier from a
neighbor’s phone. Follow your gas supplier's
instructions.
• If your gas supplier cannot be reached, call the fi re department.
Installation and service must be performed by a quali­fi ed installer, service agency or the gas supplier.
AVERTISSEMENT: ASSUREZ-VOUS DE BIEN SUIVRE LES INSTRUCTIONS DONNÉ DANS CETTE NOTICE POUR RÉDUIRE AU MINIMUM LE RISQUE D’INCENDIE OU POUR ÉVITER TOUT DOMMAGE MATÉRIEL, TOUTE BLESSURE OU LA MORT.
POUR VOTRE SÉCURITÉ: Ne pas entreposer ni utiliser d’essence ni d’autre vapeurs ou liquides infl ammables dans le voisinage de cet appareil ou de tout autre appareil.
POUR VOTRE SÉCURITÉ: Que faire si vous sentez une odeur de gaz:
• Ne pas tenter d’allumer d’appareil.
• Ne touchez à aucun interrupteur. Ne pas vous servir des téléphones se trouvant dans le batiment où vous vous trouvez.
• Evacuez la piéce, le bâtiment ou la zone.
• Appelez immédiatement votre fournisseur de gaz depuis un voisin. Suivez les instructions du fournisseur.
• Si vous ne pouvez rejoindre le fournisseur de gaz, appelez le service dos incendies.
L’installation et service doit être exécuté par un qualifi é installeur, agence de service ou le fournisseur de gaz.
Page 2
SAFETY & WARNIING INFORMATION
IMPORTANT: PLEASE READ THIS MANUAL IN ITS ENTIRETY AND UNDERSTAND THESE RULES TO FOLLOW FOR SAFETY.
WARNING
If the information in this manual is not followed exactly, a fi re or explo­sion may result caus­ing property damage, personal injury or loss of life.
WARNING
Improper installation, adjust­ment, alteration, service or maintenance can cause injury or property damage. Refer to this manual. For assistance or additional information consult a qualified installer, service agency or the gas supplier.
WARNING
Children and adults should be alerted to the hazards of high surface temperatures. Use caution around the appliance to avoid burns or clothing igni­tion. Young children should be carefully supervised when they are in the same room as the appliance.
Note: An Optional Screen Panel for the glass is available (see Page 10 for ordering informa­tion).
WARNING
Do not place clothing or other fl ammable materials on or near this appliance.
AVERTISSEMENT
Surveiller les enfants. Garder les vêtements, les meubles, l'essence ou autres liquides à vapeur infl am­mables à cote de l'appareil.
WARNING
Do not use these appliances if any part has been under water. Immediately call a qualifi ed, professional service technician to inspect the appliances and to replace any parts of the control system and any gas controls which have been under water.
AVERTISSEMENT
Ne pas se servir de cet appareil s'il a été plongé dans l'eau, complètement ou en partie. Appeler un technicien qualifi é pour inspecter l'appareil et rem­placer toute partie du système de contrôle et toute commande qui ont été plongés dans l'eau.
WARNING
Do not attempt to alter or modify the construction of the appliance or its components. Any modi­fi cation or alteration may void the warranty, certifi cation and listings of this unit.
WARNING
Failure to comply with the instal­lation and operating instructions provided in this document will result in an improperly installed and operating appliance, voiding its warranty. Any change to this appliance and/or its operating controls is dangerous. Improper installation or use of this appli­ance can cause serious injury or death from fi re, burns, explosion or carbon monoxide poisoning.
IMPORTANT
These appliances must not be connected to a chimney or fl ue serving a separate Solid-Fuel burning appliance.
2
WARNING
Carbon monoxide poisoning: early signs of carbon monoxide poisoning are similar to the fl u with headaches, dizziness and/or nausea. If you have these signs, obtain fresh air immediately. Turn off the gas supply to the appliance and have it serviced by a qualifi ed professional, as it may not be operating correctly.
WARNING
Any safety guard or screen removed for servicing the appli­ance must be replaced prior to operating the appliance.
NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE.
WARNING
This appliance is only for use with the type of gas indicated on rating plate. This appliance is not con­vertible for use with other gases, unless a certifi ed kit is used.
AVERTISSEMENT
Cet appareil doit être utilisé uniquement avec les types de gaz indiqués sur la plaque sig­nalétique. Ne pas l'utiliser avec d'autres gaz sauf si un kit de conversion certifi é est installé.
WARNING
These stoves are vented heaters. Do not burn wood or other mate­rial in these appliances.
Page 3
CONGRATULATIONS ON THE PURCHASE OF YOUR NEW GAS APPLIANCE MANU­FACTURED BY LENNOX HEARTH PRODUCTS.
When you purchased your new gas fi red heater, you joined the ranks of thousands of con­cerned individuals whose answer to their home heating needs refl ects their concern for aesthetics, effi ciency and our environment. We extend our continued support to help you achieve the maximum benefi t and enjoyment available from your new gas fi red heater. It is our goal at Lennox Hearth Products to provide you, our valued customer, with an appli­ance that will ensure you years of trouble free warmth and pleasure.
Thank you for selecting a Lennox Hearth Products gas fi red heater as the answer to your home heating needs.
Sincerely, All of us at Lennox Hearth Products
Due to high temperatures the appliance should be located out of traffi c and away from furniture and draperies. Locate furniture and window coverings accordingly. The recommended clearance zone from the front of the appli­ance to combustibles is 36 inches (914 mm). Maintain all other clearances as outlined in the installation manual.
These appliances are designed as supplemen­tal heaters. Therefore, it is advisable to have an alternate heat source when installed in a dwelling.
These appliances are designed to operate on natural or propane gas only.
TABLE OF CONTENTS
Safety and Warning Information .......Page 2
Introduction ......................................Page 3
General Information ..........................Page 3
Variable Flame Adjustment ................Page 4
Burn-In Period ..................................Page 4
Maintenance ......................................Page 4
Operation/Care of Your Appliance .....Page 5
Gas Controls & Compartment Access .Page 5 Front Glass Enclosure Panel,
Removal and Installation .................Page 5
Burner Adjustments ..........................Page 6
Flame Appearance and Sooting .........Page 6
Adjustment Rod ................................Page 6
Log and Ember Placement ................Page 7
Millivolt Appliance Checkout .............Page 8
Small Area Paint Touch-up ................Page 8
Wiring Diagrams ...............................Page 9
Warranty Information ........................Page 9
Accessory Components ....................Page 10
Lighting Instructions – Millivolt ........Page 12
Maintenance Schedule ......................Page 14
Troubleshooting Guide – Millivolt .....Page 15
Replacement Parts List .....................Page 16
Optional Warming Shelves ...............Page 20
INTRODUCTION
The stove models covered in this manual are Direct-Vent sealed combustion vented gas stove heaters designed for residential applica­tion. Direct-Vent appliances operate with the combustion chamber isolated from the inside atmosphere. All air for combustion is brought in from the outside and exhaust gases are vented through the same direct vent, vent system.
These millivolt appliances are designed to operate on either natural or propane gas. A millivolt gas control valve with piezo ignition system provides safe, efficient operation. External electrical power is required to operate the optional electrically powered components if installed.
These appliances comply with National Safety Standards and are tested and listed by OMNI-Test Laboratories Inc.; Beaverton, Oregon (Report No. 116-S-08-05) to ANSI Z21.88-2002 (in Canada, CSA-2.33-2002), and CAN/CGA-2.17-M91 in both USA and Canada, as vented gas heaters.
Installation must conform to local codes. In the absence of local codes, installation must comply with the current National Fuel Gas Code, ANSI Z223.1 (NFPA 54). (In Canada, the current CAN/CGA B149 installation code.) Electrical wiring must comply with local codes. In the absence of local codes, installation must be in accordance with the National Electrical Code, NFPA 70 - (latest edition). (In Canada, the current CSA C22.1 Canadian Electric Code.).
GENERAL INFORMATION
Note: Installation and repair should be per formed by a qualifi ed service person. The appliance should be inspected annually by a qualifi ed professional service technician. More frequent inspections and cleanings may be required due to excessive lint from carpeting, bedding material, etc. It is imperative that the control compartment, burners and circulating air passage ways of the appliance be kept clean.
S'assurer que le brùleur et le compartiment des commandes sont propres. Voir les instructions d'installation et d'utilisation qui accompagnent l'appareil.
Provide adequate clearances around air openings and adequate accessibility clearance for service and proper operation.
Never obstruct the front openings of the appliance.
NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE.
Input of millivolt models is variable. These rates are shown in the following table:
Input (BTU/HR) Manually-Modulated Gas
Valves (millivolt models)
Models Nat. Gas Propane
CI1500DVF
CI2500DVF
17,500 to
28,000
25,500 to
38,500
20,500 to
27,000
26,500 to
34,500
Table 1
Table 2 shows the units' gas orifi ce size for
the elevations indicated.
Burner Orifi ce Sizes
Elevation 0-4500 feet ( 0-1372 meters)
Model Series
CI1500DVF
CI2500DVF
* Standard size installed at factory
• Part /Cat. Number
Natural
Gas
drill size (inches)
#37 (.104")
24M10 •
# (.121")
*
H1073 •
*
Propane
Gas
drill size (inches)
1.5 mm (.061") 42M79 •
#51 (.068")
H1074 •
*
*
Table 2
Lighting Millivolt Appliances
To light millivolt appliances refer to the detailed lighting instructions found on Page 12 (Eng­lish) and Page 13 (French). Millivolt appliance lighting instructions may also be found on the pull-out lighting instruction labels attached to the rear stove shield. Refer to Figure 3 on Page 5 for the location of the piezo igniter.
Millivolt appliances are fi tted with a burner ON/OFF Rocker Switch, located at the right the rear stove shield as shown in Figure 1. Once the pilot is lit, the ON/OFF rocker switch will control the appliance ON/OFF operation. To operate: Toggle the switch between its ON and OFF positions.
3
Page 4
VARIABLE FLAME HEIGHT ADJUSTMENT
All Millivolt appliances are equipped with a variable gas control valve. Flame height for these models may be adjusted through a range between fi xed low and high settings by rotating the HI/LO knob on the valve (see Figure 3), alternately, while the appliance is in opera­tion. Adjust the fl ame height as desired after lighting the appliance by rotating the variable adjustment control (HI/LO) knob located on the front of the valve.
BURN-IN PERIOD:
During the fi rst few burns of this appliance there will be some odor due to the “burn-in” of paints and lubricants (curing of the high temperature paint and burning off of lubricants used in the manufacturing process).
Depending on your use, the burn-in period may take a few hours or a few days. The dwelling should be well ventilated during these initial burns.
IMPORTANT
Keep your house well ventilated during the curing process. The odor and haze emitted by the curing process can be quite noticeable and may set off a smoke detector.
If the optional Blower Kit (see Page 10 for ordering information) is installed, do not turn on a blower during the Burn-In period. Do not place anything on the stove surface until the paint is completely cured.
(Serefi na Models with Black Paint) Do not attempt to repaint the stove until the paint is completely cured. If the surface later becomes stained or marred, it may be lightly sanded and touched up with spray paint (See Small Area Paint Touch-Up, Page 8). Paint is available at your local authorized Lennox Hearth Products dealer. Never attempt to paint a hot stove.
MAINTENANCE
The appliance and venting system should be thoroughly inspected before initial use and at least annually by a qualifi ed service technician. However, more frequent periodic inspections and cleanings should be performed by the homeowner. Homeowner must contact a quali­fi ed service technician at once if any abnormal condition is observed.
Refer to the maintenance schedule on Page 14 for maintenance tasks, procedures, periodic­ity and by whom they should be performed. Always verify proper operation of the appliance after servicing.
4
Always turn off gas to the pilot (millivolt appli­ances) before cleaning. Before re-lighting, refer to the lighting instructions in this manual. Instructions are also found on a pull-out panel located on the rear stove shield.
Keep lower control compartment clean by vacuuming or brushing at least twice a year. More frequent cleaning may be required due to excessive lint from carpeting, bedding materials, etc. It is important that control compartments, burners and circulating air passageways of the appliance be kept clean.
IMPORTANT
Turn off gas and any electri­cal power before servicing the appliance.
Verify proper operation after servicing.
Glass Cleaning
Note: Clean glass after fi rst two weeks of opera­tion (after Burn-In period is over).
The viewing glass should be cleaned periodi­cally to remove any build-up caused from the following:
• During start-up, it is normal for condensa­tion to form on the inside of the glass (this condensation and fog will usually disappear in a few minutes). This can cause lint, dust and other airborne particles to cling to the glass surface.
• Initial curing of the high temperature paint and burning off of lubricants used in the manufacturing process may result in a fi lm on the glass.
• A white coating may form on the glass as a result of impurities and minerals in the fuel.
It is recommended that the glass be cleaned two or three times during each heating season, depending on the circumstances present.
Exterior glass may be cleaned with an non­ammonia based household cleaner and warm water as desired (a gas stove glass cleaner is recommended).
WARNING
Do not use abrasive cleaners. Never clean the glass when it is hot.
NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE.
WARNING
Do not attempt to touch the front enclosure glass with your hands while the stove is in use.
Models with Porcelain Enamel Finish
Crazing of Porcelain Enamel: Porcelain enamel,
when heated to high temperatures, is subject to crazing (a very fi ne and random network of hairline cracks on the surface of the porcelain). Crazing is a normal occurrence when enamel is exposed to high temperatures. Your enamel fi nish will not be harmed nor will the function of the stove be impaired.
Repairing Chips: If the enamel fi nish on your stove becomes chipped, it can be touched up using enamel touch-up paint. For ordering information, see Page 16.
Cleaning Enamel Surfaces: To remove build-up of dust, dirt or crud from the enamel surfaces, combine baking soda and a little water to make a cleaning paste. Use a soft rag to rub the surface with the mix until the stains are removed.
IMPORTANT
Ensure stove is completely cold prior to cleaning or using enamel touch up paint.
Tables 3 and 4 show the units' gas pressure requirements
Inlet Gas Supply Pressure
(all models)
Fuel # Minimum Maximum
Natural Gas
Propane
4.5" WC
(1.12 kPa)
11.0" WC
(2.73 kPa)
Table 3
Manifold Gas Supply Pressure
(millivolt models)
Fuel # Low High
Natural
Gas
Propane
(Lo) 1.6" WC
(.40 kPa)
(Lo) 6.3" WC
(1.57 kPa)
Table 4
10.5" WC
(2.61 kPa)
13.0" WC
(3.23 kPa)
(Hi) 3.5" WC
(.87 kPa)
(Hi) 10.0" WC
(2.49 kPa)
Page 5
Test gage connections are provided on the front of the millivolt gas control valve (identifi ed IN for the inlet and OUT for the manifold side).
These appliances must be isolated from the gas supply piping system (by closing their individual manual shut-off valve) during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa).
Lower Access Door
Pull open lower door to access Valve Contols
These are direct-vent appliances. They are designed to operate only with the front glass enclosure panel properly installed. Generally, the glass enclosure panel should not be removed except to gain access to the components within the fi rebox, and the appliance may only be oper­ated without the front glass enclosure panel in place for very brief periods of time during initial appliance checkout and adjustment.
These appliances and their individual shut-off valves must be disconnected from the gas supply piping system during any pressure testing of that system at pressures in excess of 1/2 psig (3.5 kPa).
OPERATION AND CARE OF YOUR APPLIANCE
Appliance operation may be controlled through a remotely located optional wall thermostat or remote control.
In lieu of remote or remote wall thermostat operation, the appliance must be operated directly through the on/off rocker switch located on the upper right side of the rear shield. See Figure 1.
If your millivolt appliance is equipped with an optional wall thermostat kit or remote control kit and the pilot is lit, the appliance main burner may be turned on and off with the wall thermostat or remote control.
Always keep the appliance area clear and free from combustible materials, gasoline and other fl ammable liquids.
Lower Access
Door
Figure 2
Millivolt appliances will be fi tted with the gas control valve shown in Figure 3. Familiarize yourself with the gas control valve that your appliance uses.
SIT Millivolt Gas Valve Controls
Variable Flame Height Adjustment
TPTH TP TH
HI / LO Knob
Manifold Pressure Port
I
H
L
W
O
P
I
L
O
T
Inlet Pressure Port
IN
OUT
F
O
P
I
L
it
O
T
O
N
Main Gas
Control Knob
F
During this appliance checkout and adjust­ment period, a potential safety hazard exists
- EXERCISE EXTREME CAUTION to prevent the occurrence of any burn injuries from the exposed fl ames or hot surfaces. Also note, that while the front glass enclosure panel is removed, the fl ame will appear to be smaller than normal.
WARNING
Do not attempt to substitute the materials used on this door, or replace cracked or broken glass with any materials other than those provided by the appliance manufacturer. The glass door of this appliance must only be replaced as a complete unit as provided by the manufacturer. Do not attempt to replace broken, cracked or chipped glass sepa­rately.
Remember, Millivolt appliances have a continu­ous burning pilot fl ame. Exercise caution when using products with combustible vapors.
GAS CONTROLS
Burner On/Off Switch
Burner On /Off Switch
Top View
Front
Figure 1
Control Compartment Access
The gas controls can be found behind the lower access door. To access, pull the door open (see Figure 2).
Figure 3
Piezo Igniter
FRONT GLASS ENCLOSURE PANEL, REMOVAL AND INSTALLATION.
WARNING
Never operate the appliance without the glass enclosure panel in place and secure. Do not operate appliance with the FRONT glass panel cracked, broken or missing. Replacement panels are available through your local Lennox Hearth Prod­ucts dealer and must be installed by a licensed or qualifi ed service technician.
NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE.
1. Remove the trivet, then the cast iron stove top by carefully lifting them up and off and setting them aside (READ CAUTION
BELOW).
CAUTION
The cast iron stove top is very heavy and may require a mini­mum of two people to lift; one person on each side (the CI1500 series cast top weighs ~20 pounds and the CI2500 series cast top weighs ~40 pounds).
2. Locate and open the 2 latches as shown in Figure 4 (locate below the stove body).
5
Page 6
Open both Latches as shown.
Figure 4
3. Reach under the bottom front of the front
glass enclosure and pull it forward as shown in Figure 5.
Figure 5
4. Lift glass assembly up and out and carefully set aside in a safe place (see Figure 6).
BURNER ADJUSTMENTS
The following paragraphs address burner adjustment concerns and procedures.
Flame Appearance and Sooting:
Generally most people prefer the warm glow of a yellow to orange fl ame. Appliances operated with air shutter openings that are too large will exhibit fl ames that are blue and transparent. These weak, blue and transparent fl ames are termed anemic. If the air shutter opening is too small sooting may develop.
Burner Flame Appearance
Figure 7
WARNING
Ensure that the front glass panel is in place and sealed during adjustment.
ADJUSTMENT
WARNING
The adjustment rod and nearby appliance surfaces are hot. Exer­cise caution to avoid injury while adjusting fl ame appearance.
Initially, always position the air shutter to the factory setting as shown in Table 5 and Figure 8 (adjustment rod is located in the lower control area). This can be done by moving the adjustment rod up or down accordingly. Allow the burner to operate for at least 15 minutes. Observe the fl ame continuously. If it appears weak or sooty as previously described, adjust the air shutter to a more open position until the desired fl ame appearance is achieved.
Figure 6
To install the front glass enclosure panel, proceed as follows:
1. Retrieve the glass door frame. Visually inspect the gasket on the backside of the panel. The gasket surface must be clean, free of irregularities and seated fi rmly.
2. With the stove top off, position the glass front enclosure panel into the front open­ing with the gasket facing the relief door (see Figure 6). Let the bottom of the door frame gently slide down, then hook the top fl ange of the glass frame over the top of the fi rebox frame.
3. Fasten the two latches located beneath the fi rebox bottom to the glass frame vee-fl ange. Close both the latches securely.
4. Reinstall the cast iron stove top (read "Cau­tion," on Page 5).
5. Reinstall Trivet.
Sooting is indicated by black puffs developing at the tips of very long orange fl ames. Sooting may result in black deposits forming on the logs, appliance inside surfaces and on exterior surfaces adjacent to the vent termination.
Sooting is caused by incomplete combustion in the fl ames and a lack of combustion air enter­ing the air shutter opening. To achieve a warm yellow to orange fl ame with an orange body that does not soot, the shutter opening must be adjusted between these two extremes. No smoke or soot should be present. Reposition the logs to ensure they are in the proper pin locations if the fl ames impinge on any of them.
If the logs are properly positioned and soot­ing conditions exist, the air shutter opening on the main burner tube should be adjusted. Normally, the more offsets in the vent system, the greater the need for the air shutter to be opened further.
WARNING
Air shutter adjustment should only be performed by a qualifi ed professional service techni­cian.
The adjustment rod and associated adjustable air shutter is patented technology. Flame adjust­ments can be made quickly and accurately to taste without the need of disassembling the appliance and waiting for 30 minutes after each adjustment.
Propane models may exhibit a fl ame pattern that may candle or appear stringy. If this is problematic or persists as the appliance is continually operated, adjust the air shutter open as described in the previous paragraphs. Operate the appliance for a period of time as the effect diminishes, ensuring that the appliance does not develop sooty fl ames.
Burner Air Shutter Adjustment
Adjusting Set Screw
Adjustment Rod Up
(1/8" Open Position)
Burner Tube
Air Shutter
Adjustment Rod Down
(full open position)
Figure 8
Refer to Table 5
Ref. Air shutter Patent: U.S. Pat. 5,553,603
6
NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE.
Page 7
Main Burner Factory Air Shutter
Opening Setting - Inches (millimeter)
Model Natural
Gas
CI1500DVF
CI2500DVF
Table 5
Air Shutter Adjustment Guidelines:
Amount of
Primary Air
If air shutter is closed too far
If air shutter is open too far
Table 6
Air Shutter Adjustment Guidelines:
If the burner fl ame appearance differs greatly from what is shown on Page 6 (see Burner Flame Appearance), some adjustment from the factory setting for the air shutter gap may be necessary (to compensate for variables in the installation and fuel such as, BTU value / composition, gas pressure, specifi c gravity of gas, altitude, etc.).
Table 6 is provided to aid you in achieving the correct air shutter adjustment for your installation.
When satisfi ed that the appliance operates properly, proceed to fi nish the installation. Leave the control knob in the ON position and the ON/OFF switch in the OFF position. Close the lower access door.
5/16"
(7.93 mm)
1/2"
(12.7 mm)
Refer to Figure 8
Flame
Color
Flame will be yellow
Flame will be blue
Propane
Gas
5/8"
(15.9 mm)
5/8"
(15.9 mm)
Air Shutter
Adjustment
Air shutter gap should be increased
Air shutter gap should be decreased
LOG AND EMBER PLACEMENT
Carefully install this seven-piece log set into the fi rebox as shown in these instructions. All logs should fi t onto corresponding pins and/or log stoppers. This will ensure a proper fl ame and safe combustion.
WARNING
This appliance is not meant to burn wood. Any attempt to do so could cause irreparable damage to your appliance and prove hazardous to your safety.
WARNING
The size and position on the log set was engineered to give your appliance a safe, reliable and attractive fl ame pattern. Any attempt to use a different log set in the stove will void the Warranty and will result in incomplete combustion, soot­ing, and poor fl ame quality.
WARNING
If logs are not installed accord­ing to the directions shown here, fl ame impingement and improper combustion could occur and result in soot and/or excessive production of carbon monoxide (CO), a colorless, odorless, toxic gas.
1. Place the ember strip in front of the burner as shown in Figure 9. It should be positioned all the way back (toward the sub-fl oor front fl ange).
Rear Log Stoppers
Ember Strip
Rear Log
Figure 10
3. Place the left front log onto the correspond­ing burner pin and sub-fl oor left tab as shown in Figure 11.
Left Front Log
Figure 11
4. Place the center log over the corresponding pins next to the front left log as shown in Figure 12.
Center Log Piece
Figure 12
5. Install the right front log onto the corre­sponding burner pin and sub-fl oor right tab as shown in Figure 13.
WARNING
Logs get very hot and will remain hot up to one hour after gas supply is turned off. Handle only when logs are cool. Turn off all electricity to the appliance before you install logs.
Figure 9
2. Place the largest log onto the rear log
stoppers (see Figure 9). Ensure that the grooves on the bottom of the log aligns onto the corresponding places on the rear log stoppers. Push the log back so that it is against the back of the rear log stoppers (see Figure 10).
NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE.
Right Front Log
Figure 13
7
Page 8
6. Install the left top twig onto the corre­sponding pin on the rear log and align it with the indentation on the front left log as shown in Figure 14.
Left Top Twig
Figure 14
7. Install the center top twig onto the cor­responding pin on the rear log and align it with the indentation on front left log as shown in Figure 15.
Center Top Twig
a. Unpackage and divide the fi ne ember mate-
rial (mineral wool) into dime-sized fl uffy pieces.
b. Distribute the ember pieces over the top of the
front burner ports. Avoid covering the slots and fi lling the area in front of the forward logs (see Figures 17 and 18).
Embers
Figure 17
DO NOT PLACE EMBERS ON TOP OF THE BURNER SLOTS.
Figure 18
Proper Pilot Flame Appearance
MILLIVOLT
Thermocouple
Pilot Nozzels
Hood Igniter Rod
Thermopile
3/8" Min.
(9 mm)
Figure 19
With proper care and maintenance, your appli­ance will provide many years of enjoyment. If you should experience any problem, fi rst refer to the troubleshooting guide in this manual. If problem persists, contact your Lennox distributor.
SMALL AREA PAINT TOUCH-UP
Models with Black Painted Finish
The stove body is painted with a quality high­temperature stove paint. Only use factory sup­plied Stove Paint for touch-ups (70K99).
Figure 15
8. Install the front right twig onto the cor­responding pin on the right front log. Align the twig with the indentation on the front right log as shown in Figure 16.
Right Front Twig
Figure 16
9. Place the glowing embers on the burner as shown in Figures 17 and 18.
One package of ember material has been
included with this log set You will not need to use the entire bag.
IMPORTANT: The quantity and place-
ment of the ember material can affect stove performance therefore it is very important that it be placed as shown in
Figures 17 and 18.
8
SIT MILLIVOLT APPLIANCE CHECKOUT
The pilot fl ame should be steady, not lifting or fl oating. Flame should be blue in color with traces of orange at the outer edge. The top 3/8" (10 mm) at the pilot generator (thermopile) and the top 1/8" minimum (tip) of the quick drop out thermocouple should be engulfed in the pilot fl ame. The fl ame should project 1" (25 mm) beyond the hood at all three ports (Figure 19).
Replace logs if removed for pilot inspec­tion.
To light the burner, rotate the gas valve control knob counterclockwise to the “ON” position then turn “ON” the on/off rocker switch.
NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE.
Using one small piece of 320 grit sand paper and lightly sand the blemish so that the edges are “feathered” or smooth to the touch between the painted and bare sur-faces. Do not let the sand paper gum up with paint, as this will cause scratches on the metal surface. If there are any scratches, use 600 grit sandpaper instead. Mask off surfaces you do not want painted. Paint lightly over the bare surface fi rst as this will act as an under-coat. Then paint over a larger area in smooth even strokes to blend.
See Burn-In Period on Page 4 for information on curing the paint.
SMALL AREA TOUCH-UP PAINT
Models with Enamel Finish
If the enamel fi nish on your stove becomes chipped, it can be touched up using the enamel touch-up paint. Follow instructions on tube for applying. See Page 16 for ordering information.
Note: When enamel is heated to high tempera­tures it is subject to crazing (a very fi ne and random network of hairline cracks on the surface of the porcelain). Crazing is a normal occurrence when enamel is exposed to high temperatures. Your enamel fi nish will not be harmed nor will the function of the stove be impaired.
Page 9
WIRING DIAGRAMS
Wiring diagrams are provided here for reference purposes only. This information is also provided on schematics attached directly to the appliance on a pullout panel located within the control compartment.
CAUTION: LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROLS. WIRING ERRORS CAN CAUSE IMPROPER AND DAN­GEROUS APPLIANCE OPERATION.
SIT Millivolt Wiring Diagram
If any of the original wire as supplied must be replaced, it must be replaced with Type AWM105°C – 18 GA. wire.
TH
TP
TH
* SWITCH
Figure 20
Thermopile
TP
* ON/OFF Switch, Optional Thermostat Remote Control Receiver
If you encounter any problems or have any ques­tions concerning the installation or application of this system, please contact your distributor, or Lennox directly:
Lennox Hearth Products
1110 West Taft Avenue Orange, CA 92865
Visit us at www.LennoxHearthProducts.com
WARRANTY INFORMATION
Your gas appliance is covered by a limited twenty year warranty. You will fi nd a copy of the war­ranty accompanying this manual. Please read the warranty to be familiar with its coverage.
Retain this manual. File it with your other docu­ments for future reference.
Optional Room Air Blower
IMPORTANT:
Ground supply wire must be connected to the green wire attached to the green ground screw. Failure to do so will result in a potential safety hazard. The appliance must be electri­cally grounded in accordance with local codes or, in the absence of local codes, the National Electrical Code, ANSI/NFPA 70 - latest edition. (In Canada, the cur­rent CSA C22-1 Canadian Electrical Code
- latest edition.
WARNING: The power cord must
be plugged directly into a properly grounded three-prong 120 Volt, 60 Hz wall receptacle. Do not cut or remove the grounding prong from this plug. Do not route power cord under or in front of appliance.
When ordering repair parts, always give the following information:
1. The model number of the appliance.
2. The serial number of the appliance.
3. The part number.
4. The description of the part.
5. The quantity required.
6. The installation date of the appliance.
Product Reference Information
Blower Wiring Diagram
Blower Mounting Bracket
White
Fan Disc
Figure 22
Black
White
Power Cord
Blower Assembly (Shown Rotated 90 Degrees CCW)
Black
Black
Rheostat
REPLACEMENT PARTS
A complete parts list is found at the end of this manual. Use only parts supplied from the manufacturer.
Normally, all parts should be ordered through your Lennox Hearth Products Distributor or Dealer. Parts will be shipped at prevailing prices at time of order.
We recommend that you record the following important information about your stove. Please contact your Lennox Hearth Products Dealer for any questions or concerns. For the number of your nearest Lennox Hearth Products Dealer, please call 1-800-9-Lennox
Your Stove's Model Number __________________________________________
Your Stove's Serial Number ___________________________________________
The Date On Which Your Stove Was Installed _____________________________
The Type of Gas Your Stove Uses ______________________________________
Your Dealer's Name ________________________________________________
NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE.
9
Page 10
ACCESSORY COMPONENTS
Standard Remote Control System
The Model RCL (Standard) Remote Control System, features a simple On/Off control function for the stove. This model includes a hand-held transmitter, a remote receiver with wall-mount coverplate and all hardware required to install the unit. The remote receiver can be wall or hearth mounted.
H0249 RCL Remote Control System (Standard)
Deluxe Remote Control System
The Model RCL-T (Deluxe) Remote Control System has all of the features of the standard system along with an added easy to read LCD screen which presents access to many enhance­ments, including; battery power level indicator, timer, mode of operation, thermostatic display including room temperature in either metric or English units, fl ame indicator and clock. Fully programmable, the Model RCL-T allows for command over nearly all operational and temperature variables, using the hand held remote control transmitter.
Flame Modulating Remote Control System
The Model RCL-MN and RCL-ML remote con­trols have on and off burner control, fl ame height adjustment, thermostat operation and a timer to shut unit down automatically. This system also provides blower on/off and speed control (if optional BK-CI Blower Kit is installed).
Flame Modulating Remote Control H0301 RCL-MN Natural Gas H0302 RCL-ML LP/Propane Gas
H0251 RCL-T Remote Control System (Deluxe)
Wall Thermostat
The wall thermostat kit provides temperature control for optimum comfort.




89L36 WTK Wall Thermostat KiT






Touch-Up Paint Kit (painted models only)
Repair of minor scratches and discoloration of the appliance's painted surfaces may be accomplished with the use of these touch-up paint kits.
P
T
A
N
I
70K99, Touch-Up Paint (Black) Kit
Room Air Blower Kit
The BK-CI blower provides constant velocity forced air circulation. It includes a variable speed control rheostat and a thermally activated fan disc.
Thermally Activated Switch
Firescreen Kits
These fi rescreens can be installed on the glass enclosure panel to provided protection from the hot glass surface.
Flat Firescreen
Bubble Firescreen
Variable Speed Control Rheostat
H0767 BK-CI Blower Kit CI1500 and CI2500
10
Blower
NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE.
Firescreen Kits
Cat. No. Model Description Where Used
H0768 FSF-CI15 Flat Screen CI1500DVF
H0770 FSF-CI25 Flat Screen CI2500DVF
H0769 FSB-CI15 Bubble Screen CI1500DVF
H0771 FSB-CI25 Bubble Screen CI2500DVF
Page 11
ACCESSORY COMPONENTS CONTINUED
Warming Shelves
Brickaded Liner Kits
The brickade liner kits include panels for the rear and side walls of the fi rebox. The panels have brick-like features in relief. These kits can be retrofi tted into previously installed appliances.
Cat. No. Model Description
H0773 BLK-CI15 Brick Liner Kit CI1500DVF Series
H0774 BLK-CI25 Brick Liner Kit CI2500DVF Series
These attactive warming shelves are designed to be functional for placing food to stay warm. The shelves extend on both sides of the stove top and add an attractive accent. See Page 20 for installation instructions.
Cat. No. Model Description
H0757 WS-CI150 Warming Shelves, CI1500 Black
H0758 WS-CI152 Warming Shelves, CI1502 Mid Blu
H0759 WS-CI154 Warming Shelves, CI1504 Maj Bwn
H0760 WS-CI156 Warming Shelves, CI1506 Hu Grn
H2159 WS-CI158-2 Warming Shelves, CI1508-2 Ivory White
H0762 WS-CI250 Warming Shelves, CI2500 Black
H0763 WS-CI252 Warming Shelves, CI2502 Mid Blu
H0764 WS-CI254 Warming Shelves, CI2504 Maj Bwn
H0765 WS-CI256 Warming Shelves, CI2506 Hu Grn
H2158 WS-CI258-2 Warming Shelves, CI2508-2 Ivory White
Top View of Warming Shelf
Side View of Warming Shelf
Full View Showing Warming Shelves Installed
NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE.
11
Page 12
LIGHTING INSTRUCTIONS – SIT MILLIVOLT GAS VALVE
it
OUT
IN
FOR YOUR SAFETY READ BEFORE LIGHTING
WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.
A. This appliance has a pilot which must be lighted with a
piezo igniter. When lighting the pilot, follow these instructions exactly.
B. BEFORE OPERATING smell all around the appliance area for
gas. Be sure to smell next to the fl oor because some gas is heavier than air and will settle on the fl oor.
WHAT TO DO IF YOU SMELL GAS
Extinguish any open fl ame.
Open windows.
Do not light any appliance.
Do not touch any electrical switches.
LIGHTING INSTRUCTIONS
1. STOP! Read the safety information above on this page.
2. Access the lower control compartment.
3. Turn remote wall switch to “OFF.”
4. Verify main line shut-off valve is open.
5. Push in gas control knob slightly and turn clockwise
to “OFF.”
SIT Millivolt Gas Valve
IN
PIEZO
IGNITER
OUT
F
F
O
P
I
L
it
O
T
O
N
GAS CONTROL KNOB
TPTH TP TH
TP/TH
TP
TH
BURNER
ON/OFF SWITCH
OFF
ON
I
H
L
W
O
P
I
L
O
T
- LO / HI +
Note: Knob cannot be turned from “PILOT” to “OFF” unless the knob is pushed in slightly. Do not force.
Do not use any phone in your building.
Immediately call your gas supplier from a neighbor’s
phone.
If your gas supplier cannot be reached, call the fi re depart-
ment.
C. Use only your hand to push in or turn the gas control knob.
Never use tools. If the knob will not push in or turn by hand, do not try to repair it, call a qualifi ed service technician. Force or attempted repair may result in a fi re or an explosion.
D. Do not use this appliance if any part has been under water.
Immediately call a qualifi ed service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
6. Wait fi ve (5) minutes to clear out any gas. If you then smell gas,
STOP! Follow “B” in the safety information above on this page. If you do not smell gas, go to the next step.
7. Push in gas control knob slightly and turn counterclockwise
to “PILOT.”
8. Push in control knob all the way and hold in. Immediately light the
pilot by triggering the spark igniter (pushing the button) until pilot lights. Continue to hold the control knob in for about 1 1/2 minutes after the pilot is lit. Release knob and it will pop back up. Pilot should remain lit. If it goes out, repeat steps 5 through 8.
If knob does not pop up when released,
stop and immediately call your service technician or gas supplier.
SIT
If pilot will not stay lit after several
MILLIVOLT PILOT
tries, turn the control knob to “OFF” and call your service technician or gas supplier.
9. Turn gas control knob counterclockwise
to “ON.”
10. Close lower control compartment.
1. Turn remote wall switch “OFF.” The pilot will remain lit for
normal service.
2. For complete shutdown, turn remote wall switch to “OFF.”
3. Access the lower control compartment.
12
TO TURN OFF GAS TO APPLIANCE
4. Depress gas control knob slightly and turn clockwise
to “OFF.” Do not force.
5. Close lower control compartment.
Page 13
it
OUT
IN
INSTRUCTIONS D’ALLUMAGE - VANNE GAZ MILLIVOLT SIT
POUR VOTRE SÉCURITÉ, LISEZ CES INSTRUCTIONS AVANT L’ALLUMAGE
AVERTISSEMENT : SI VOUS NE SUIVEZ PAS CES INSTRUCTIONS À LA LETTRE, IL POURRAIT S’EN SUIVRE UN INCENDIE OU UNE EXPLOSION CAUSANT DES DOMMAGES MATÉRIELS, DES BLESSURES CORPORELLES OU MÊME DES PERTES DE VIE.
A. Cet appareil est muni d’une veilleuse qui doit être allumée avec un
allumeur piézo-électrique. Lorsque vous allumez la veilleuse, suivre exactement ces instructions.
B. AVANT L’ALLUMAGE: Assurez-vous que vous ne détectez aucune odeur
de gaz autour de l’apareil ainsi que près du sol; certains gaz, étant plus lourds que l’air, descendent au niveau du sol.
VOICI CE QUE VOUS DEVEZ FAIRE SI VOUS DÉCELEZ UNE ODEUR
DE GAZ:
Éteignez toute fl amme visible.
Ouvrez les fenêtres.
N’allumez aucun appareil.
Ne touchez à aucun commutateur électrique.
Ne vous servez d’aucun téléphone dans votre édifi ce.
INSTRUCTIONS D'ALLUMAGE
1. ARRÊTEZ! Lisez les consignes de sécurité au verso de cette plaque.
2. Ouvrez le compartiment de contrôle du bas.
3. Tournez l’interrupteur mural à la position d’arrêt “OFF”.
4. Assurez-vous que la soupape d’arrêt de la canalisation principale
est ouverte.
5. Enfoncez légèrement le bouton de réglage du gaz et tournez-le dans
le sens des aiguilles d’une montre jusqu’à la position d’arrêt “OFF”.
VANNE GAZ MILLIVOLT SIT
IN
TPTH TP TH
TP/TH
TP
TH
- LO / HI + (COMMANDE DE TAILLE DE FLAMME)
ON/OFF
OFF
I
H
L
W
O
P
I
L
O
T
ON
Remarque: Il est impossible de tourner le bouton de “PILOT” à “OFF” à moins qu’il ne soit légèrement enfoncé. Ne le forcez pas.
6. Attendez cinq (5) minutes pour l’evacuation du gaz. Si vous décelez
une odeur de gaz, ARRÊTEZ ! Retournez au point “B” des consignes de sécurité au verso de cette plaque. Si vous ne remarquez aucune odeur de gaz, passez à l’étape suivante.
7. Enfoncez légèrement le bouton de réglage du gaz et tournez-le
en sens inverse des aiguilles d’une montre jusqu’à la position de veilleuse “PILOT”.
OUT
F
F
O
P
I
L
it
O
T
O
N
BOUTON DE RÉGLAGE DU GAZ
ALLUMEUR
Appelez immédiatement votre compagnie de gaz en utilisant le télé-
phone du voisin.
S’il vous est impossible de contacter votre compagnie de gaz, appelez
le service des incendies.
C. N’utilisez que votre main pour manipuler le bouton de réglage du gaz.
N’utilisez jamais d’outils. Si le bouton refuse de tourner ou de bouger, n’essayez pas de le réparer. Communiquez immédiatement avec un technicien de service qualifi é. Toute tentative pour le forcer ou le réparer, risquerait de provoquer un incendie ou une explosion.
D. Ne vous servez pas de cet appareil si l’un de ses éléments a été
immergé dans l’eau. Appelez immédiatement un technicien compétent pour faire inspecter l’appareil et remplacer toute pièce du système de réglage ou commande du gaz qui a été sous l’eau.
8. Enfoncez le bouton de réglage jusqu’au fond et gardez-le enfoncé.
Allumez immédiatement la veilleuse en déclenchant l’allume-gaz à étincelle (en poussant le bouton) jusqu’à ce que la veilleuse s’enfl amme. Continuez de tenir le bouton de réglage enfoncé pendant environ 90 secondes après l’allumage de la veilleuse. Relâchez le bouton et il sortira subitement. La veilleuse devrait rester allumée. Si elle s’éteint, répétez les étapes 5 à 8 inclusive­ment.
Si le bouton ne sort pas automatiquement après avoir été relâché,
arrêtez immédiatement et téléphonez à votre technicien de service ou à votre fournisseur de gaz.
Si la veilleuse refuse de rester allumée après plusieurs tentatives,
tournez le bouton de réglage jusqu’à sa position d’arrêt “OFF” et téléphonez à votre technicien de service ou à votre fournisseur de gaz.
SIT
MILLIVOLT PILOT
9. Tournez le bouton de réglage du gaz
en sens inverse des aiguilles d’une montre jusqu’à sa
position de marche “ON”.
10. Fermez le compartiment de contrôle
du bas.
11. Au besoin, rebrancher l’appareil
au courant électrique et remettre l’interrupteur du brûleur principal à la position “ON” ou régler le thermostat à la température désirée.
12. Si l’appareil ne fonctionne pas, suivre les instructions intitulées
“Pour fermer le gaz qui alimente l’appareil” et appeler un tech­nicien ou le fournisseur de gaz.
POUR FERMER LE GAZ QUI ALIMENTE L’APPAREIL
1. Tournez l’interrupteur mural à la position d’arrêt “OFF”. La veilleuse
restera allumée jusqu’au retour du service normal.
2. Pour une fermeture complète, tournez l’interrupteur mural à la posi-
tion d’arrêt “OFF”.
3. Ouvrez le compartiment de contrôle du bas.
4. Enfoncez légèrement le bouton de réglage du gaz et tournez-le dans
le sens des aiguilles d’une montre jusqu’à la position d’arrêt “OFF”. Ne forcez pas le bouton.
5. Fermez le compartiment de contrôle du bas.
13
Page 14
MAINTENANCE SCHEDULE
Anually (Before the onset of the Burning Season)
Maintenance Task Accomplishing Person Procedure
Inspecting/Cleaning Burner, Logs and Controls
Qualifi ed Service Technician Inspect valve and ensure it is properly operating. Check piping
for leaks. Vacuum the control compartment, fi replace logs and burner area.
Check Flame Patterns and Flame Height
Qualifi ed Service Technician
Refer to Figure 7 on Page 6 and verify the fl ame pattern and height displayed by the appliance conforms to the picture. Flames must not impinge on the logs. Ensure fl ames are steady (not lifting or fl oating).
Inspecting/Cleaning Pilot Qualifi ed Service Technician
Refer to Figure 19 (Page 8). Remove any surface build-up on pilot and burner assembly. Wipe the pilot nozzles, igniter/fl ame rod and hood. Ensure the pilot fl ame engulfs the fl ame sensor as shown.
Checking Vent System Qualifi ed Service Technician Inspect the vent system at the top and at the base (within the
fi rebox) for signs of blockage or obstruction. Look for any signs of dislocation or deterioration of the vent components. Note: Excessive condensation can cause corrosion of caps, pipe and fi ttings (excessive condensation can be caused by long lateral runs, too many elbows and/or exterior portions of the system being exposed to cold weather). Also inspect wall straps or plumbers's tabe to ensure it is secure and in place.
Appliance Checkout Qualifi ed Service Technician Perform the appropriate appliance checkout procedure detailed
in this manual.
Replacing Rockwool Ember Materials Homeowner/Qualifi ed Service
Technician
Remove old ember materials and vacuum the rockwool placement area. Place new rockwool as described on Page 8 (see Figures 17 and 18).
Periodically (After the Burning Season)
Maintenance Task Accomplishing Person Procedure
Cleaning Firebox Interior Homeowner Carefully remove logs, rockwool, volcanic stone and volcanic
stone. Vacuum out interior of the fi rebox. Clean fi rebox walls and log grate. Replace logs, Rockwool and volcanic stone as detailed in this manual.
Check Flame Patterns and Flame Height
Homeowner
Refer to Figure 7 on Page 6 and verify the fl ame pattern and height displayed by the appliance conforms to the picture. Flames must not impinge on the logs.
Checking Vent System Homeowner Inspect the vent system at the top and at the base (within the
fi rebox) for signs of blockage or obstruction. Look for any signs of dislocation of the vent components.
Cleaning Front Glass Enclosure Panel Homeowner Clean as necessary following the directions provided in this manual.
DO NOT TOUCH OR ATTEMPT TO CLEAN GLASS WHILE HOT.
14
NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE.
Page 15
TROUBLESHOOTING THE MILLIVOLT GAS CONTROL SYSTEM
Note: Before troubleshooting the gas control system, be sure external gas shut off valve (located at gas supply inlet) is in the “ON” position.
Important: Valve system troubleshooting should only be accomplished by a qualifi ed service technician.
SYMPTOM POSSIBLE CAUSES CORRECTIVE ACTION
1. Spark igniter will not light pilot after
repeated triggering of igniter button.
2. Pilot will not stay lit after
carefully following the lighting instructions.
3. Pilot burning, no gas to burner, Valve
knob “ON,” Wall Switch “ON.”
A. Defective igniter (no spark at electrode).
B. Defective or misaligned electrode at pilot
(spark at electrode).
C. Gas supply pressure errant.
D. Pilot orifi ce plugged. A. Defective pilot generator
(thermocouple).
A. Wall switch or wires defective.
B. Thermopile may not be generating suf-
fi cient millivoltage.
C. Plugged burner orifi ce.
Check the gap between the electrode and pilot. It should be between 1/8” and 3/16." If the gap is out of this range, adjust the gap or replace the pilot.
Using a match, light pilot. If pilot lights, turn off pilot and trigger the igniter button again. If pilot lights, an improper gas mixture caused the bad lighting and a longer purge period is recommended. If pilot will not
light – check gap at electrode and pilot – It should be between 1/8” and 3/16". If the gap is out of this range, adjust the gap or replace the pilot. (Figure 19
on Page 8).
Check inlet gas pressure. It should be within the limits as marked on the rating plate.
Clean or replace pilot orifi ce. Check pilot fl ame, it must impinge on thermocouple
(Figure 19 on Page 8). Clean and/or adjust pilot for maximum fl ame impingement on thermocouple. Ensure that the connection between the valve and thermocouple are tight and secure.
Check wall switch and wires for proper connections. Jumper wire across terminals at wall switch, if burner comes on, replace defective wall switch. If okay, jumper wires across wall switch wires at valve, if burner comes on, wires are faulty or connections are bad.
Check thermopile with millivolt meter. Take reading at thermopile terminals of gas valve. Should read 325 millivolts minimum with optional wall switch “OFF.” Replace faulty thermopile if reading is below specifi ed minimum.
Check burner orifi ce for stoppage and remove.
4. Frequent pilot/burner outage prob-
lem.
A. Pilot fl ame may be too low or blowing (high)
causing the pilot/valve safety to drop out.
NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE.
Clean and/or adjust pilot fl ame for maximum fl ame impingement on thermocouple (Figure 19 on Page
8).
15
Page 16
REPLACEMENT PARTS LIST
Gas Controls
Item # Part/Cat. No. Description Where Used
1 H1657 Valve Assembly – Natural Gas, SIT All
30 H2211 Gas Train Assembly, MV, Natural Gas (LP units will also require LB-102158A) CI1500DVF Series
30 H2212 Gas Train Assembly, MV, Natural Gas (LP units will also require LB-102158B) CI2500DVF Series
2 10K86 Piezo Igniter, Push Button (wire not included) All
3 69L17 Pilot Assembly, Natural Gas All
5 H3737 Pilot Shield All
6 74L56 Pilot Tube All
H3697 RB Regulator (Hi/Lo)- Natural Gas, SIT (H1656) – Converts LP Valve to NG All
H3698 RB Regulator (Hi/Lo)- Propane Gas, SIT – Converts NG Valve to LP All
7 74L57 Thermocouple All
8 60J79 Thermopile (pilot generator) All
H3364 Tube, Gas Valve All
H1061 Wire Harness, Valve All
15 74L58 Electrode and Cable All
Miscellaneous Parts
4 55M91 Bracket, Corner, Black Painted, 1 ea. CI1500DVF Series
4 66M03 Bracket, Corner, Black Painted, 1 ea. CI2500DVF Series
9 42M72 Burner Assembly CI1500DVF Series
10 42M73 Burner Assembly CI2500DVF Series
H3705 Conversion Kit, NG to LP (RB Reg., Pilot Orifi ce, Burner Orifi ce & Label) CI1500DVF Series
H3706 Conversion Kit, NG to LP (RB Reg., Pilot Orifi ce, Burner Orifi ce & Label) CI2500DVF Series
35M50 Gasket, Relief Door, CI1500 CI1500DVF Series
35M51 Gasket, Relief Door, CI2500 CI2500DVF Series
11 93L32 Gas Line Connector, Flexible, With Shut-Off Valve, 1 ea. All
12 H3703 Glass Panel Enclosure Assembly, Complete CI1500DVF Series
12 H3704 Glass Panel Enclosure Assembly, Complete CI2500DVF Series
29b 527 Knob, Rheostat, 1 ea. All
69L21 Latch, 1 ea. All
13 24M10 Orifi ce, Main Burner, #37, Natural Gas, 1 ea. CI1500DVF Series
13 H1073 Orifi ce, Main Burner, .121”, Natural Gas, 1 ea. CI2500DVF Series
55M62 Paint, Touch-up for enamel, 1/2 oz Bottle - Hunter Green, 1 ea. CI1506DVF & CI2506DVF
55M63 Paint, Touch-up for enamel, 1/2 oz Bottle - Ivory White, 1 ea. CI1508DVF-2 & CI2508DVF-2
55M61 Paint, Touch-up for enamel, 1/2 oz Bottle - Maj. Brown, 1 ea. CI1504DVF & CI2504DVF
55M60 Paint, Touch-up for enamel, 1/2 oz Bottle - Mid. Blue, 1 ea. CI1502DVF & CI2502DVF
14 27K30 Switch, ON/OFF (Rocker Switch), 1 ea. All
74L58 Wire, Igniter Electrode (includes electrode), 1 ea. All
16
Page 17
REPLACEMENT PARTS LIST
Cast Body Components
Item # Part/Cat. No. Description Where Used
19 66M53 Ash Lip, Enamel Hunter Green, 1 ea. CI1506DVF
19 66M93 Ash Lip, Enamel Hunter Green, 1 ea. CI2506DVF
19 H2163 Ash Lip, Enamel Ivory White, 1 ea. CI1508DVF-2
19 H2164 Ash Lip, Enamel Ivory White, 1 ea. CI2508DVF-2
19 66M52 Ash Lip, Enamel Maj. Brown, 1 ea. CI1504DVF
19 66M92 Ash Lip, Enamel Maj. Brown, 1 ea. CI2504DVF
19 66M51 Ash Lip, Enamel Mid. Blue, 1 ea. CI1502DVF
19 66M91 Ash Lip, Enamel Mid. Blue, 1 ea. CI2502DVF
19 55M89 Ash Lip, Painted Black, 1 ea. CI1500DVF
19 66M01 Ash Lip, Painted Black, 1 ea. CI2500DVF
22 66M57 Door Casting, Lower Access - Enamel Hunter Green, 1 ea. CI1506DVF
22 66M97 Door Casting, Lower Access - Enamel Hunter Green, 1 ea. CI2506DVF
22 H2169 Door Casting, Lower Access - Enamel Ivory White, 1 ea. CI1508DVF-2
22 H2170 Door Casting, Lower Access - Enamel Ivory White, 1 ea. CI2508DVF-2
22 66M56 Door Casting, Lower Access - Enamel Maj. Brown, 1 ea. CI1504DVF
22 66M96 Door Casting, Lower Access - Enamel Maj. Brown, 1 ea. CI2504DVF
22 66M55 Door Casting, Lower Access - Enamel Mid. Blue, 1 ea. CI1502DVF
22 66M95 Door Casting, Lower Access - Enamel Mid. Blue, 1 ea. CI2502DVF
22 55M90 Door Casting, Lower Access - Painted Black, 1 ea. CI1500DVF
22 66M02 Door Casting, Lower Access - Painted Black, 1 ea. CI2500DVF
23 H5324 Front Face and Door Set Assembly, Hunter Green, 1 ea. CI1506DVF
23 H5322 Front Face and Door Set Assembly,Hunter Green, 1 ea. CI2506DVF
23 H5325 Front Face and Door Set Assembly, Ivory White, 1 ea. CI1508DVF-2
23 H5323 Front Face and Door Set Assembly, Ivory White, 1 ea. CI2508DVF-2
23 H5327 Front Face and Door Set Assembly, Majolica Brown, 1 ea. CI1504DVF
23 H5321 Front Face and Door Set Assembly, Majolica Brown, 1 ea. CI2504DVF
23 H5326 Front Face and Door Set Assembly, Midnight Blue, 1 ea. CI1502DVF
23 H5320 Front Face and Door Set Assembly, Midnight Blue, 1 ea. CI2502DVF
23 H5318 Front Face and Door Set Assembly, Flat Black, 1 ea. CI1500DVF
23 H5319 Front Face and Door Set Assembly, Flat Black, 1 ea CI2500DVF
24 H1023 Leg Casting, Enamel Hunter Green, 1 ea. CI1506DVF & CI2506DVF
24 H2173 Leg Casting, Enamel Ivory White, 1 ea. CI1508DVF-2 & CI2508DVF-2
24 H1022 Leg Casting, Enamel Maj. Brown, 1 ea. CI1504DVF & CI2504DVF
24 H1021 Leg Casting, Enamel Mid. Blue, 1 ea. CI1502DVF & CI2502DVF
24 66M08 Leg Casting, Painted Black, 1 ea. CI1500DVF & CI2500DVF
25 H1007 Side Casting, Left - Enamel Hunter Green, 1 ea. CI1506DVF
25 H1031 Side Casting, Left - Enamel Hunter Green, 1 ea. CI2506DVF
25 H2174 Side Casting, Left - Enamel Ivory White, 1 ea. CI1508DVF-2
25 H2175 Side Casting, Left - Enamel Ivory White, 1 ea. CI2508DVF-2
25 H1006 Side Casting, Left - Enamel Maj. Brown, 1 ea. CI1504DVF
25 H1030 Side Casting, Left - Enamel Maj. Brown, 1 ea. CI2504DVF
25 H1005 Side Casting, Left - Enamel Mid. Blue, 1 ea. CI1502DVF
25 H1029 Side Casting, Left - Enamel Mid. Blue, 1 ea. CI2502DVF
25 66M04 Side Casting, Left - Painted Black, 1 ea. CI1500DVF
25 66M14 Side Casting, Left - Painted Black, 1 ea. CI2500DVF
17
Page 18
REPLACEMENT PARTS
Cast Body Components (continued)
26 H1011 Side Casting, Right, Enamel Hunter Green, 1 ea. CI1506DVF
26 H1035 Side Casting, Right, Enamel Hunter Green, 1 ea. CI2506DVF
26 H2176 Side Casting, Right, Enamel Ivory White, 1 ea. CI1508DVF-2
26 H2177 Side Casting, Right, Enamel Ivory White, 1 ea. CI2508DVF-2
26 H1010 Side Casting, Right, Enamel Maj. Brown, 1 ea. CI1504DVF
26 H1034 Side Casting, Right, Enamel Maj. Brown, 1 ea. CI2504DVF
26 H1009 Side Casting, Right, Enamel Mid. Blue, 1 ea. CI1502DVF
26 H1033 Side Casting, Right, Enamel Mid. Blue, 1 ea. CI2502DVF
26 66M05 Side Casting, Right, Painted Black, 1 ea. CI1500DVF
26 66M15 Side Casting, Right, Painted Black, 1 ea. CI2500DVF
27 66M81 Top Casting, Stove, Enamel Hunter Green, 1 ea. CI1506DVF
27 H1043 Top Casting, Stove, Enamel Hunter Green, 1 ea. CI2506DVF
27 H2178 Top Casting, Stove, Enamel Ivory White, 1 ea. CI1508DVF-2
27 H2179 Top Casting, Stove, Enamel Ivory White, 1 ea. CI2508DVF-2
27 66M80 Top Casting, Stove, Enamel Maj. Brown, 1 ea. CI1504DVF
27 H1042 Top Casting, Stove, Enamel Maj. Brown, 1 ea. CI2504DVF
27 66M79 Top Casting, Stove, Enamel Mid. Blue, 1 ea. CI1502DVF
27 H1041 Top Casting, Stove, Enamel Mid. Blue, 1 ea. CI2502DVF
27 55M97 Top Casting, Stove, Painted Black, 1 ea. CI1500DVF
27 66M18 Top Casting, Stove, Painted Black, 1 ea. CI2500DVF
28 66M85 Trivet, Enamel Hunter Green, 1 ea. CI1506DVF
28 H1047 Trivet, Enamel Hunter Green, 1 ea. CI2506DVF
28 H2180 Trivet, Enamel Ivory White, 1 ea. CI1508DVF-2
28 H2183 Trivet, Enamel Ivory White, 1 ea. CI2508DVF-2
28 66M84 Trivet, Enamel Maj. Brown, 1 ea. CI1504DVF
28 H1046 Trivet, Enamel Maj. Brown, 1 ea. CI2504DVF
28 66M83 Trivet, Enamel Mid. Blue, 1 ea. CI1502DVF
28 H1045 Trivet, Enamel Mid. Blue, 1 ea. CI2502DVF
28 55M98 Trivet, Painted Black, 1 ea. CI1500DVF
28 66M19 Trivet, Painted Black, 1 ea. CI2500DVF
18
Room Air Blower System (Optional Kit)
H0767 Blower Kit (BK-CI), Complete All
29 528 Rheostat, Blower Speed Control (knob not included) All
42M60 Switch, Temperature Control (thermally activated fan disc) All
Log Sets
16 35M66 Ember Strip (bottom front refractory), 1 ea. CI1500DVF Series
16 42M61 Ember Strip (bottom front refractory), 1 ea. CI2500DVF Series
17 88L53 Embers, Bag of (1 oz. rockwool), 1 ea. All
18 H1065 Log Set, 7 pc. CI1500DVF Series
18 H1075 Log Set, 7 pc. CI2500DVF Series
Page 19
REPLACEMENT PARTS
30
1
11
19
L E N N O X
12
2
13
14
4
L E N N O X
25
24
26
5
7
8
27
3
6
Front View
* *
*
15
28
23
18
9
22
Log Set Does Not Include Ember Strip (purchased
16
separately)
29
17
Front View
* * * * * *
10
NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE.
29b
19
Page 20
Reference Information
If Optional Warming Shelves are purchased, install as follows:
OPTIONAL WARMING SHELVES KIT
Kit Contents:
2 ea. Warming Shelves 6 ea. Insets (CI2500 Series) 4 ea. Decorative Brackets 4 ea. Screws, 6mm x 20mm 4 ea. Insets (CI1500 Series) 1 ea. Instruction Sheet
Tools Required: Phillips Screwdriver
Installation Instructions:
1. Lift off trivet, then stove top and set aside.
CAUTION
4. Place the insets (4 ea. for the CI1500 series or 6 ea. for the CI2500 series) into the recessed areas on both warming shelves as shown in
Figures 24 and 25. Note: Common ceramic tiles (4-1/4” square) can be used in place of insets on the warming shelves (available at most home improvement stores).
Install Insets
Place insets as shown here.
The cast iron stove top is very heavy and may require a minimum of two people to lift; one person on each side (the CI1500 series cast top weighs ~20 pounds and the CI2500 series cast top weighs ~40 pounds).
2. Install decorative brackets to both warming shelves using the screws provided (see Figure 22).
Assemble Shelves to Brackets
Install Screws Provided
Figure 22
3. Using the existing screws on the stove body, install both warming shelve assemblies as shown in Figure 23. Tighten screws just enough to level shelves.
Installing onto Stove Body
Figure 24
5. Reinstall stove top into position (see Figure 25).
Top View of Warming Shelves Installed
Figure 25
Proper Use Instructions:
These attractive shelves are designed to be functional for placing food to stay warm. For cleaning instructions see Cleaning Enamel Surfaces
on Page 4.
IMPORTANT NOTES:
Install, using the existing screws.
Figure 23
NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE.
Lennox reserves the right to make changes at any time, without notice, in design, materials, specifi cations, prices and also to discontinue colors, styles and products. Consult your local distributor for fi replace code information.
Printed in U.S.A. © 2003 Lennox Hearth Products
20
P/N 775,148M REV. C 11/2006
• NEVER PLACE ANYTHING ON THE SHELVES WHICH EXCEEDS 80 POUNDS (36 KILOGRAMS).
• NEVER PLACE FOOD CONTAINERS OR OTHER MATERIALS ON THE SHELVES THAT MAY BE SUBJECT TO MELTING.
1110 West Taft Avenue • Orange, CA 92865
Loading...