Lennox Hearth CI1500DVF User Manual

HOMEOWNER'S CARE AND
OPERATION INSTRUCTIONS
FREESTANDING VENTED
GAS FIRED
ROOM HEATERS
RETAIN THIS MANUAL FOR
FUTURE REFERENCE
A French manual is available upon request. Order P/N 775,148CF
Ce manuel d’installation est disponible en francais, simplement en faire la demande. Numéro de la pièce 775,148CF.
Report No. 116-S-08-5
Model CI1500DVF Series
Model CI2500DVF Series
Serefi na Series Direct Vent Gas Stoves
P/N 775,148M Rev. C, 11/2006
WARNINGS
• Hot! Do not touch! The glass and surfaces of this appliance will be hot during operation and will retain heat for a while after shutting off the appliance. Severe burns may result.
• Carefully supervise children in the same room as appliance.
• If small children are present in the home, it is recommended that this appliance be fi tted with a screen door or screen panel kit. See Page 10 for ordering information.
WARNING: IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLO­SION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.
FOR YOUR SAFETY Do not store or use gasoline or other fl ammable
vapors or liquids in the vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS:
• DO NOT light any appliance.
• DO NOT touch any electrical switches.
• Do not use any phone in your building.
• Immediately call your gas supplier from a
neighbor’s phone. Follow your gas supplier's
instructions.
• If your gas supplier cannot be reached, call the fi re department.
Installation and service must be performed by a quali­fi ed installer, service agency or the gas supplier.
AVERTISSEMENT: ASSUREZ-VOUS DE BIEN SUIVRE LES INSTRUCTIONS DONNÉ DANS CETTE NOTICE POUR RÉDUIRE AU MINIMUM LE RISQUE D’INCENDIE OU POUR ÉVITER TOUT DOMMAGE MATÉRIEL, TOUTE BLESSURE OU LA MORT.
POUR VOTRE SÉCURITÉ: Ne pas entreposer ni utiliser d’essence ni d’autre vapeurs ou liquides infl ammables dans le voisinage de cet appareil ou de tout autre appareil.
POUR VOTRE SÉCURITÉ: Que faire si vous sentez une odeur de gaz:
• Ne pas tenter d’allumer d’appareil.
• Ne touchez à aucun interrupteur. Ne pas vous servir des téléphones se trouvant dans le batiment où vous vous trouvez.
• Evacuez la piéce, le bâtiment ou la zone.
• Appelez immédiatement votre fournisseur de gaz depuis un voisin. Suivez les instructions du fournisseur.
• Si vous ne pouvez rejoindre le fournisseur de gaz, appelez le service dos incendies.
L’installation et service doit être exécuté par un qualifi é installeur, agence de service ou le fournisseur de gaz.
SAFETY & WARNIING INFORMATION
IMPORTANT: PLEASE READ THIS MANUAL IN ITS ENTIRETY AND UNDERSTAND THESE RULES TO FOLLOW FOR SAFETY.
WARNING
If the information in this manual is not followed exactly, a fi re or explo­sion may result caus­ing property damage, personal injury or loss of life.
WARNING
Improper installation, adjust­ment, alteration, service or maintenance can cause injury or property damage. Refer to this manual. For assistance or additional information consult a qualified installer, service agency or the gas supplier.
WARNING
Children and adults should be alerted to the hazards of high surface temperatures. Use caution around the appliance to avoid burns or clothing igni­tion. Young children should be carefully supervised when they are in the same room as the appliance.
Note: An Optional Screen Panel for the glass is available (see Page 10 for ordering informa­tion).
WARNING
Do not place clothing or other fl ammable materials on or near this appliance.
AVERTISSEMENT
Surveiller les enfants. Garder les vêtements, les meubles, l'essence ou autres liquides à vapeur infl am­mables à cote de l'appareil.
WARNING
Do not use these appliances if any part has been under water. Immediately call a qualifi ed, professional service technician to inspect the appliances and to replace any parts of the control system and any gas controls which have been under water.
AVERTISSEMENT
Ne pas se servir de cet appareil s'il a été plongé dans l'eau, complètement ou en partie. Appeler un technicien qualifi é pour inspecter l'appareil et rem­placer toute partie du système de contrôle et toute commande qui ont été plongés dans l'eau.
WARNING
Do not attempt to alter or modify the construction of the appliance or its components. Any modi­fi cation or alteration may void the warranty, certifi cation and listings of this unit.
WARNING
Failure to comply with the instal­lation and operating instructions provided in this document will result in an improperly installed and operating appliance, voiding its warranty. Any change to this appliance and/or its operating controls is dangerous. Improper installation or use of this appli­ance can cause serious injury or death from fi re, burns, explosion or carbon monoxide poisoning.
IMPORTANT
These appliances must not be connected to a chimney or fl ue serving a separate Solid-Fuel burning appliance.
2
WARNING
Carbon monoxide poisoning: early signs of carbon monoxide poisoning are similar to the fl u with headaches, dizziness and/or nausea. If you have these signs, obtain fresh air immediately. Turn off the gas supply to the appliance and have it serviced by a qualifi ed professional, as it may not be operating correctly.
WARNING
Any safety guard or screen removed for servicing the appli­ance must be replaced prior to operating the appliance.
NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE.
WARNING
This appliance is only for use with the type of gas indicated on rating plate. This appliance is not con­vertible for use with other gases, unless a certifi ed kit is used.
AVERTISSEMENT
Cet appareil doit être utilisé uniquement avec les types de gaz indiqués sur la plaque sig­nalétique. Ne pas l'utiliser avec d'autres gaz sauf si un kit de conversion certifi é est installé.
WARNING
These stoves are vented heaters. Do not burn wood or other mate­rial in these appliances.
CONGRATULATIONS ON THE PURCHASE OF YOUR NEW GAS APPLIANCE MANU­FACTURED BY LENNOX HEARTH PRODUCTS.
When you purchased your new gas fi red heater, you joined the ranks of thousands of con­cerned individuals whose answer to their home heating needs refl ects their concern for aesthetics, effi ciency and our environment. We extend our continued support to help you achieve the maximum benefi t and enjoyment available from your new gas fi red heater. It is our goal at Lennox Hearth Products to provide you, our valued customer, with an appli­ance that will ensure you years of trouble free warmth and pleasure.
Thank you for selecting a Lennox Hearth Products gas fi red heater as the answer to your home heating needs.
Sincerely, All of us at Lennox Hearth Products
Due to high temperatures the appliance should be located out of traffi c and away from furniture and draperies. Locate furniture and window coverings accordingly. The recommended clearance zone from the front of the appli­ance to combustibles is 36 inches (914 mm). Maintain all other clearances as outlined in the installation manual.
These appliances are designed as supplemen­tal heaters. Therefore, it is advisable to have an alternate heat source when installed in a dwelling.
These appliances are designed to operate on natural or propane gas only.
TABLE OF CONTENTS
Safety and Warning Information .......Page 2
Introduction ......................................Page 3
General Information ..........................Page 3
Variable Flame Adjustment ................Page 4
Burn-In Period ..................................Page 4
Maintenance ......................................Page 4
Operation/Care of Your Appliance .....Page 5
Gas Controls & Compartment Access .Page 5 Front Glass Enclosure Panel,
Removal and Installation .................Page 5
Burner Adjustments ..........................Page 6
Flame Appearance and Sooting .........Page 6
Adjustment Rod ................................Page 6
Log and Ember Placement ................Page 7
Millivolt Appliance Checkout .............Page 8
Small Area Paint Touch-up ................Page 8
Wiring Diagrams ...............................Page 9
Warranty Information ........................Page 9
Accessory Components ....................Page 10
Lighting Instructions – Millivolt ........Page 12
Maintenance Schedule ......................Page 14
Troubleshooting Guide – Millivolt .....Page 15
Replacement Parts List .....................Page 16
Optional Warming Shelves ...............Page 20
INTRODUCTION
The stove models covered in this manual are Direct-Vent sealed combustion vented gas stove heaters designed for residential applica­tion. Direct-Vent appliances operate with the combustion chamber isolated from the inside atmosphere. All air for combustion is brought in from the outside and exhaust gases are vented through the same direct vent, vent system.
These millivolt appliances are designed to operate on either natural or propane gas. A millivolt gas control valve with piezo ignition system provides safe, efficient operation. External electrical power is required to operate the optional electrically powered components if installed.
These appliances comply with National Safety Standards and are tested and listed by OMNI-Test Laboratories Inc.; Beaverton, Oregon (Report No. 116-S-08-05) to ANSI Z21.88-2002 (in Canada, CSA-2.33-2002), and CAN/CGA-2.17-M91 in both USA and Canada, as vented gas heaters.
Installation must conform to local codes. In the absence of local codes, installation must comply with the current National Fuel Gas Code, ANSI Z223.1 (NFPA 54). (In Canada, the current CAN/CGA B149 installation code.) Electrical wiring must comply with local codes. In the absence of local codes, installation must be in accordance with the National Electrical Code, NFPA 70 - (latest edition). (In Canada, the current CSA C22.1 Canadian Electric Code.).
GENERAL INFORMATION
Note: Installation and repair should be per formed by a qualifi ed service person. The appliance should be inspected annually by a qualifi ed professional service technician. More frequent inspections and cleanings may be required due to excessive lint from carpeting, bedding material, etc. It is imperative that the control compartment, burners and circulating air passage ways of the appliance be kept clean.
S'assurer que le brùleur et le compartiment des commandes sont propres. Voir les instructions d'installation et d'utilisation qui accompagnent l'appareil.
Provide adequate clearances around air openings and adequate accessibility clearance for service and proper operation.
Never obstruct the front openings of the appliance.
NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE.
Input of millivolt models is variable. These rates are shown in the following table:
Input (BTU/HR) Manually-Modulated Gas
Valves (millivolt models)
Models Nat. Gas Propane
CI1500DVF
CI2500DVF
17,500 to
28,000
25,500 to
38,500
20,500 to
27,000
26,500 to
34,500
Table 1
Table 2 shows the units' gas orifi ce size for
the elevations indicated.
Burner Orifi ce Sizes
Elevation 0-4500 feet ( 0-1372 meters)
Model Series
CI1500DVF
CI2500DVF
* Standard size installed at factory
• Part /Cat. Number
Natural
Gas
drill size (inches)
#37 (.104")
24M10 •
# (.121")
*
H1073 •
*
Propane
Gas
drill size (inches)
1.5 mm (.061") 42M79 •
#51 (.068")
H1074 •
*
*
Table 2
Lighting Millivolt Appliances
To light millivolt appliances refer to the detailed lighting instructions found on Page 12 (Eng­lish) and Page 13 (French). Millivolt appliance lighting instructions may also be found on the pull-out lighting instruction labels attached to the rear stove shield. Refer to Figure 3 on Page 5 for the location of the piezo igniter.
Millivolt appliances are fi tted with a burner ON/OFF Rocker Switch, located at the right the rear stove shield as shown in Figure 1. Once the pilot is lit, the ON/OFF rocker switch will control the appliance ON/OFF operation. To operate: Toggle the switch between its ON and OFF positions.
3
VARIABLE FLAME HEIGHT ADJUSTMENT
All Millivolt appliances are equipped with a variable gas control valve. Flame height for these models may be adjusted through a range between fi xed low and high settings by rotating the HI/LO knob on the valve (see Figure 3), alternately, while the appliance is in opera­tion. Adjust the fl ame height as desired after lighting the appliance by rotating the variable adjustment control (HI/LO) knob located on the front of the valve.
BURN-IN PERIOD:
During the fi rst few burns of this appliance there will be some odor due to the “burn-in” of paints and lubricants (curing of the high temperature paint and burning off of lubricants used in the manufacturing process).
Depending on your use, the burn-in period may take a few hours or a few days. The dwelling should be well ventilated during these initial burns.
IMPORTANT
Keep your house well ventilated during the curing process. The odor and haze emitted by the curing process can be quite noticeable and may set off a smoke detector.
If the optional Blower Kit (see Page 10 for ordering information) is installed, do not turn on a blower during the Burn-In period. Do not place anything on the stove surface until the paint is completely cured.
(Serefi na Models with Black Paint) Do not attempt to repaint the stove until the paint is completely cured. If the surface later becomes stained or marred, it may be lightly sanded and touched up with spray paint (See Small Area Paint Touch-Up, Page 8). Paint is available at your local authorized Lennox Hearth Products dealer. Never attempt to paint a hot stove.
MAINTENANCE
The appliance and venting system should be thoroughly inspected before initial use and at least annually by a qualifi ed service technician. However, more frequent periodic inspections and cleanings should be performed by the homeowner. Homeowner must contact a quali­fi ed service technician at once if any abnormal condition is observed.
Refer to the maintenance schedule on Page 14 for maintenance tasks, procedures, periodic­ity and by whom they should be performed. Always verify proper operation of the appliance after servicing.
4
Always turn off gas to the pilot (millivolt appli­ances) before cleaning. Before re-lighting, refer to the lighting instructions in this manual. Instructions are also found on a pull-out panel located on the rear stove shield.
Keep lower control compartment clean by vacuuming or brushing at least twice a year. More frequent cleaning may be required due to excessive lint from carpeting, bedding materials, etc. It is important that control compartments, burners and circulating air passageways of the appliance be kept clean.
IMPORTANT
Turn off gas and any electri­cal power before servicing the appliance.
Verify proper operation after servicing.
Glass Cleaning
Note: Clean glass after fi rst two weeks of opera­tion (after Burn-In period is over).
The viewing glass should be cleaned periodi­cally to remove any build-up caused from the following:
• During start-up, it is normal for condensa­tion to form on the inside of the glass (this condensation and fog will usually disappear in a few minutes). This can cause lint, dust and other airborne particles to cling to the glass surface.
• Initial curing of the high temperature paint and burning off of lubricants used in the manufacturing process may result in a fi lm on the glass.
• A white coating may form on the glass as a result of impurities and minerals in the fuel.
It is recommended that the glass be cleaned two or three times during each heating season, depending on the circumstances present.
Exterior glass may be cleaned with an non­ammonia based household cleaner and warm water as desired (a gas stove glass cleaner is recommended).
WARNING
Do not use abrasive cleaners. Never clean the glass when it is hot.
NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE.
WARNING
Do not attempt to touch the front enclosure glass with your hands while the stove is in use.
Models with Porcelain Enamel Finish
Crazing of Porcelain Enamel: Porcelain enamel,
when heated to high temperatures, is subject to crazing (a very fi ne and random network of hairline cracks on the surface of the porcelain). Crazing is a normal occurrence when enamel is exposed to high temperatures. Your enamel fi nish will not be harmed nor will the function of the stove be impaired.
Repairing Chips: If the enamel fi nish on your stove becomes chipped, it can be touched up using enamel touch-up paint. For ordering information, see Page 16.
Cleaning Enamel Surfaces: To remove build-up of dust, dirt or crud from the enamel surfaces, combine baking soda and a little water to make a cleaning paste. Use a soft rag to rub the surface with the mix until the stains are removed.
IMPORTANT
Ensure stove is completely cold prior to cleaning or using enamel touch up paint.
Tables 3 and 4 show the units' gas pressure requirements
Inlet Gas Supply Pressure
(all models)
Fuel # Minimum Maximum
Natural Gas
Propane
4.5" WC
(1.12 kPa)
11.0" WC
(2.73 kPa)
Table 3
Manifold Gas Supply Pressure
(millivolt models)
Fuel # Low High
Natural
Gas
Propane
(Lo) 1.6" WC
(.40 kPa)
(Lo) 6.3" WC
(1.57 kPa)
Table 4
10.5" WC
(2.61 kPa)
13.0" WC
(3.23 kPa)
(Hi) 3.5" WC
(.87 kPa)
(Hi) 10.0" WC
(2.49 kPa)
Test gage connections are provided on the front of the millivolt gas control valve (identifi ed IN for the inlet and OUT for the manifold side).
These appliances must be isolated from the gas supply piping system (by closing their individual manual shut-off valve) during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa).
Lower Access Door
Pull open lower door to access Valve Contols
These are direct-vent appliances. They are designed to operate only with the front glass enclosure panel properly installed. Generally, the glass enclosure panel should not be removed except to gain access to the components within the fi rebox, and the appliance may only be oper­ated without the front glass enclosure panel in place for very brief periods of time during initial appliance checkout and adjustment.
These appliances and their individual shut-off valves must be disconnected from the gas supply piping system during any pressure testing of that system at pressures in excess of 1/2 psig (3.5 kPa).
OPERATION AND CARE OF YOUR APPLIANCE
Appliance operation may be controlled through a remotely located optional wall thermostat or remote control.
In lieu of remote or remote wall thermostat operation, the appliance must be operated directly through the on/off rocker switch located on the upper right side of the rear shield. See Figure 1.
If your millivolt appliance is equipped with an optional wall thermostat kit or remote control kit and the pilot is lit, the appliance main burner may be turned on and off with the wall thermostat or remote control.
Always keep the appliance area clear and free from combustible materials, gasoline and other fl ammable liquids.
Lower Access
Door
Figure 2
Millivolt appliances will be fi tted with the gas control valve shown in Figure 3. Familiarize yourself with the gas control valve that your appliance uses.
SIT Millivolt Gas Valve Controls
Variable Flame Height Adjustment
TPTH TP TH
HI / LO Knob
Manifold Pressure Port
I
H
L
W
O
P
I
L
O
T
Inlet Pressure Port
IN
OUT
F
O
P
I
L
it
O
T
O
N
Main Gas
Control Knob
F
During this appliance checkout and adjust­ment period, a potential safety hazard exists
- EXERCISE EXTREME CAUTION to prevent the occurrence of any burn injuries from the exposed fl ames or hot surfaces. Also note, that while the front glass enclosure panel is removed, the fl ame will appear to be smaller than normal.
WARNING
Do not attempt to substitute the materials used on this door, or replace cracked or broken glass with any materials other than those provided by the appliance manufacturer. The glass door of this appliance must only be replaced as a complete unit as provided by the manufacturer. Do not attempt to replace broken, cracked or chipped glass sepa­rately.
Remember, Millivolt appliances have a continu­ous burning pilot fl ame. Exercise caution when using products with combustible vapors.
GAS CONTROLS
Burner On/Off Switch
Burner On /Off Switch
Top View
Front
Figure 1
Control Compartment Access
The gas controls can be found behind the lower access door. To access, pull the door open (see Figure 2).
Figure 3
Piezo Igniter
FRONT GLASS ENCLOSURE PANEL, REMOVAL AND INSTALLATION.
WARNING
Never operate the appliance without the glass enclosure panel in place and secure. Do not operate appliance with the FRONT glass panel cracked, broken or missing. Replacement panels are available through your local Lennox Hearth Prod­ucts dealer and must be installed by a licensed or qualifi ed service technician.
NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE.
1. Remove the trivet, then the cast iron stove top by carefully lifting them up and off and setting them aside (READ CAUTION
BELOW).
CAUTION
The cast iron stove top is very heavy and may require a mini­mum of two people to lift; one person on each side (the CI1500 series cast top weighs ~20 pounds and the CI2500 series cast top weighs ~40 pounds).
2. Locate and open the 2 latches as shown in Figure 4 (locate below the stove body).
5
Open both Latches as shown.
Figure 4
3. Reach under the bottom front of the front
glass enclosure and pull it forward as shown in Figure 5.
Figure 5
4. Lift glass assembly up and out and carefully set aside in a safe place (see Figure 6).
BURNER ADJUSTMENTS
The following paragraphs address burner adjustment concerns and procedures.
Flame Appearance and Sooting:
Generally most people prefer the warm glow of a yellow to orange fl ame. Appliances operated with air shutter openings that are too large will exhibit fl ames that are blue and transparent. These weak, blue and transparent fl ames are termed anemic. If the air shutter opening is too small sooting may develop.
Burner Flame Appearance
Figure 7
WARNING
Ensure that the front glass panel is in place and sealed during adjustment.
ADJUSTMENT
WARNING
The adjustment rod and nearby appliance surfaces are hot. Exer­cise caution to avoid injury while adjusting fl ame appearance.
Initially, always position the air shutter to the factory setting as shown in Table 5 and Figure 8 (adjustment rod is located in the lower control area). This can be done by moving the adjustment rod up or down accordingly. Allow the burner to operate for at least 15 minutes. Observe the fl ame continuously. If it appears weak or sooty as previously described, adjust the air shutter to a more open position until the desired fl ame appearance is achieved.
Figure 6
To install the front glass enclosure panel, proceed as follows:
1. Retrieve the glass door frame. Visually inspect the gasket on the backside of the panel. The gasket surface must be clean, free of irregularities and seated fi rmly.
2. With the stove top off, position the glass front enclosure panel into the front open­ing with the gasket facing the relief door (see Figure 6). Let the bottom of the door frame gently slide down, then hook the top fl ange of the glass frame over the top of the fi rebox frame.
3. Fasten the two latches located beneath the fi rebox bottom to the glass frame vee-fl ange. Close both the latches securely.
4. Reinstall the cast iron stove top (read "Cau­tion," on Page 5).
5. Reinstall Trivet.
Sooting is indicated by black puffs developing at the tips of very long orange fl ames. Sooting may result in black deposits forming on the logs, appliance inside surfaces and on exterior surfaces adjacent to the vent termination.
Sooting is caused by incomplete combustion in the fl ames and a lack of combustion air enter­ing the air shutter opening. To achieve a warm yellow to orange fl ame with an orange body that does not soot, the shutter opening must be adjusted between these two extremes. No smoke or soot should be present. Reposition the logs to ensure they are in the proper pin locations if the fl ames impinge on any of them.
If the logs are properly positioned and soot­ing conditions exist, the air shutter opening on the main burner tube should be adjusted. Normally, the more offsets in the vent system, the greater the need for the air shutter to be opened further.
WARNING
Air shutter adjustment should only be performed by a qualifi ed professional service techni­cian.
The adjustment rod and associated adjustable air shutter is patented technology. Flame adjust­ments can be made quickly and accurately to taste without the need of disassembling the appliance and waiting for 30 minutes after each adjustment.
Propane models may exhibit a fl ame pattern that may candle or appear stringy. If this is problematic or persists as the appliance is continually operated, adjust the air shutter open as described in the previous paragraphs. Operate the appliance for a period of time as the effect diminishes, ensuring that the appliance does not develop sooty fl ames.
Burner Air Shutter Adjustment
Adjusting Set Screw
Adjustment Rod Up
(1/8" Open Position)
Burner Tube
Air Shutter
Adjustment Rod Down
(full open position)
Figure 8
Refer to Table 5
Ref. Air shutter Patent: U.S. Pat. 5,553,603
6
NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE.
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