Lennox Hearth C42 User Manual

INSTALLATION AND OPERATION MANUAL
TM
US
Portland
Direct-Vent
Gas Fireplace
Retain These Instructions For Future Reference
P/N 775,219M Rev. B, 08/2008
A French manual is available upon request. Order P/N 775,219CF.
Ce manuel d’installation est disponible en francais, simplement
en faire la demande. Numéro de la pièce 775,219CF.
In the Commonwealth of Massachusetts:
• Installation must be performed by a licensed plumber or gas tter
• See Table of Contents for location of additional Commonwealth of Massachusetts requirements
Report No.050-S-08c-5
WARNINGS
• Hot! Do not touch! The glass and surfaces of this appliance will be hot during operation and will retain heat for a while after shutting off the appliance. Severe burns may result.
• Carefully supervise children in the same room as appliance. If small children are present in the home, it is recommended that this appliance be fitted with a screen door. See Page 37 for ordering information.
Ravelle™ 42 (RAVL42)
• These appliances may be installed in an aftermarket permanently located, manufactured (mobile) home (USA only), where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases unless a certified kit is used.
• Lennox Hearth Products gas-burning appliances are designed for use as a supplemental heater. They are not intended for continuous use as a primary heat source.
WARNING: If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS:
• Do not light any appliance.
• Do not touch any electrical switch; do not Use any phone in your building.
• Immediately call your gas supplier from a
neighbor’s phone. Follow your gas supplier's
instructions.
• If your gas supplier cannot be reached, call the fire department.
Installation and service must be performed by a quali­fied installer, service agency or the gas supplier.
AVERTISSEMENT : S’assurer de bien suivre les instruc­tions données dans ce guide pour minimiser les risques d’incendie ou d’explosion pouvant entraîner des dom­mages matériels, des blessures ou la mort.
Ne pas entreposer ni utiliser d’essence ou d’autres produits ou liquides inflammables à proximité de cet appareil ou de tout autre appareil de chauffage.
QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ:
• Ne pas tenter d’allumer l’appareil.
• Ne pas toucher aux interrupteurs électriques; ne pas utiliser un téléphone dans le bâtiment.
• Aller immédiatement chez un voisin pour téléphoner au fournisseur du gaz et suivre leurs instructions.
• Si le fournisseur de gaz n’est pas disponible, appeler les pompiers.
L’installation et l’entretien doivent être assurés par un instal­lateur certifié, une société de service spécialisée ou le fournisseur de gaz.
IMPORTANT SAFETY AND WARNING INFORMATION
FOR YOUR SAFETY do not install or operate your
Ravelle™ 42 gas fireplace without first reading and understanding this manual. Any installation or operation of the appliance deviating from that which is stated in this manual WILL void the warranty and may be hazard­ous.
INSTALLATION AND REPAIR SHOULD ONLY BE DONE BY
A QUALIFIED SERVICE TECHNICIAN. DO NOT ATTEMPT TO SERVICE THE APPLIANCE YOURSELF.
The fireplace should be inspected and cleaned before
use and at least annually by a qualified service techni­cian. More frequent cleaning may be required due to excessive lint from bedding material, carpeting, etc.
It is imperative that control compartments, burners and
circulating air passageways of the room heater be kept clean.
Adequate clearances around the combustion chamber
and accessibility clearances for servicing and proper operation must be maintained.
Turn off the gas before servicing this appliance. It is
recommended that a qualified service technician per­form an appliance check-up at the beginning of each heating season.
All installations must conform with all local, state
and national codes. In the absence of local codes, the installation must conform with National Fuel Gas Code ANSI Z223.1-latest edition, also known as NFPA 54 (In Canada, the current CAN/CSA B149.1 installation code). Refer to the National Fuel Gas Code and local zoning and code authorities for details on installation requirements. Your Ravelle 42 gas fireplace must be vented to the outside in accordance with the latest edition of the National Fuel Gas Code.
This gas fireplace MUST be vented directly to the outside
and MUST NEVER be attached to a chimney serving a separate solid fuel burning appliance. Each gas appli­ance MUST USE a separate vent system. Common vent systems are PROHIBITED.
Mobile home installations must conform with the Mobile
Home Construction and Safety Standard, Title 24 CFR, Part 3280 (in Canada CAN/CSA Z240 MH), or, when such a standard is not applicable, the Standard for Mobile Home Installations, ANSI A225.1 - latest edition.
The appliance, when installed, must be electrically
grounded in accordance with local codes or in the ab­sence of local codes, with the National Electrical Code, ANSI/NFPA 70 - latest edition. In Canada, the current CSA C22-1 Canadian Electrical Code - latest edition.
Do not make any make-shift compromises during in-
stallation. Any modification or alteration may result in damage to the appliance or dwelling and will void the warranty, certification and listings of this unit.
2
Failure to use manufacturer provided parts, variations
in techniques and construction materials or practices other than those described in this manual may create a fire hazard and void the limited warranty.
Your Lennox Hearth Products gas fireplace must be
equipped for the proper fuel type and altitude at which it will be operated. Any operation outside the param­eters outlined in this manual may result in a hazardous condition and will void the warranty. Please carefully read the sections pertaining to these subjects and/or be sure your appliance is properly equipped.
Do not use this fireplace if any part has been under
water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
Due to high temperatures, the fireplace should be lo-
cated out of traffic areas and away from furniture and draperies.
Children and adults should be alerted to the hazards
of high surface temperature and should stay away to avoid burns or clothing ignition. Young children should be carefully supervised when they are in the same room as the Lennox Hearth Products gas fireplace. Clothing or any other flammable material should not be placed on or near the fireplace.
Never use solid fuels such as wood, paper, cardboard,
coal, or any flammable liquids, etc., in this appli­ance.
Any grill, panel, or glass removed for service MUST be
replaced prior to operating the fireplace. Do not oper­ate appliance with the glass front removed, cracked or broken. Replacement of the glass should be done by a qualified service technician.
DO NOT USE abrasive cleaner on the glass door as-
sembly. DO NOT ATTEMPT to clean the glass door when it is hot.
Gold and nickel plated surfaces must be cleaned with
glass cleaner and a clean soft cloth before firing the first time or fingerprints will remain permanently. NEVER use brass polish to clean gold or nickel, this will remove the plating!!!
Lennox Hearth Products, its employees, or any of its
representatives assume no responsibility for any dam­ages caused by an inoperable, inadequate, or unsafe condition as a result of any improper operation, service or installation procedures, whether direct or indirect.
INSTALLER: THESE INSTRUCTIONS ARE TO REMAIN
WITH THE HOME OWNER!
CONGRATULATIONS ON THE PURCHASE OF YOUR NEW GAS APPLIANCE MANUFACTURED BY LENNOX HEARTH PRODUCTS.
When you purchased your new gas fireplace, you joined the ranks of thousands of individuals whose answer to their home heating needs reflects their concern for efficiency and our environment. We extend our continued support to help you achieve the maximum benefit and enjoyment available from your new gas fireplace. It is our goal at Lennox Hearth Products to provide you, our valued customer, with an appliance that will ensure years of trouble-free warmth and pleasure.
Thank you for selecting a Lennox Hearth Products gas fireplace as the answer to your supplemental home heating needs.
Sincerely, All of us at Lennox Hearth Products
TABLE OF CONTENTS
Cautions and Safety ........................................................ 2
Orifice Size/Altitude Adjustment .......................................... 4
Codes and Approvals ....................................................... 5
New York City, New York (MEA) .......................................... 5
Commonwealth of Massachusetts Requirements ...................... 5
Pre-Installation............................................................ 6-7
Features ............................................................
Venting ..............................................................
Fuel
Packaging List .....................................................
Specifications ......................................................
Preparing your Fireplace for Installation .........................
Clearances to Combustibles .....................................
Installation ............................................................... 8-13
Framing Dimensions .............................................
Fireplace Dimensions ............................................
Raised Installations .............................................
Hearth Extension Considerations ..............................
Facing Installation Considerations ............................
Face Installation .................................................
Vent Installation ....................................................... 14-20
Application ........................................................
Vent Parts List ....................................................
Vent Considerations .............................................
Horizontal Vent Installation .....................................
Vertical Vent Installation ........................................
Flue Restrictors ..................................................
.................................................................. 6
6
6
6
6
7
7
8
9
10
10
11
13
14
15
16
17
17
18
Vertical Vent Termination Clearances ........................
Horizontal Terminations .........................................
Vertical Terminations ............................................
Horizontal Vent Termination Clearances ..................... 20
Brick Panel and Log Set Installation .................................... 21
Electrical Connections .................................................... 22
Gas Line Installation ......................................................23
Gas Pressure Requirements .................................... 23
LP and Natural Gas Supplies ................................... 23
Increasing Efficiency And Hot Air Movement ..........................24
Forced Air Heating Installation ......................................25-28
Operating Instructions ................................................ 29-32
Pre-Lighting Checklist ........................................... 29
Lighting Instructions ............................................. 29
Flame Color and Behavior ......................................
Air Shutter Adjustment ..........................................
Paint Curing .......................................................
Quiet Operation ...................................................
Blower Operation .................................................
Optional Wall Thermostat .......................................
Operating Options ................................................ 32
Millivolt Control System ........................................ 32
Maintenance and Servicing ..........................................33-34
Maintenance Checklist ..........................................
Vent Pipe Maintenance ..........................................
Opening and Removing Door ...................................
Glass/Door Maintenance ........................................
Blower Removal ..................................................
Fuel Conversion ..................................................
Troubleshooting ............................................................ 35
Replacement Parts ........................................................ 36
Accessories ............................................................. 36-37
Fireplace Labels .......................................................38-39
Product Reference Information .......................................... 40
18
19
19
30
31
31
31
31
31
33
33
34
34
34
34
USING THIS MANUAL
Please read and carefully follow all of the instructions found in this manual. Please pay special attention to the safety instructions provided in this manual.
PRODUCT IS SUBJECT TO CHANGE WITHOUT NOTICE
3
ORIFICE SIZE/ALTITUDE ADJUSTMENT
For altitudes above 2,000 feet (In Canada 4,500 FT/1370 M),the orifice should be de-rated by 4% for every 1,000 feet to maintain the proper ratio of gas to air. Improper orifice sizing may result in damage and unsafe conditions. Changing the orifice should only be done by a quali fied service technician. Contact your Lennox Hearth Products dealer for proper orifice sizes.
SMOKE DETECTORS
Since there are always several potential sources of fire in any home, we recommend installing smoke detectors. If possible, install the smoke detector in a hallway adjacent to the room (to reduce the possibility of occasional false activation from the heat produced by the appliance). If your local code requires a smoke detector be installed within the same room, you must follow the requirements of your local code. Check with your local building department for requirements in your area.
THE RAVELLE™ 42 FIREPLACE
• Must conform with all local, state and national installation codes. In the absence of local codes, the installation must conform with
-
National Fuel Gas Code ANSI Z223.1 - latest edition, also known as NFPA 54 (In Canada, the current CAN/CSA B149.1 installation code). Refer to the National Fuel Gas Code and local zoning and code authorities for details on installation requirements.
• Mobile home installations must conform with the Mobile Home Construction and Safety Standard, Title 24 CFR, Part 3280 (in Canada CAN/CSA Z240 MH), or, when such a standard is not applicable, the Standard for Mobile Home Installations, ANSI A225.1 - latest edition.
• Must be vented directly to the outside in accordance with the latest edition of the National Fuel Gas Code and must never be attached to a chimney serving a separate solid fuel burning appliance.
• Has been certified for use with either natural gas or propane.
• Is not for use with solid fuels.
• Is approved for sitting rooms and/or bedrooms.
4
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
CODES AND APPROVALS
COMMONWEALTH OF MASSACHUSETTS REQUIREMENTS
Certification
Gas appliances must be tested and certified by a nationally recognized testing and certification laboratory to ANSI (American National Standard Institute) gas appliance safety standards.
This fireplace has been tested and certified by OMNI -Test Laboratories to ANSI Z21.88/CSA 2.33 Standard for Vented Gas Fireplace Heater and CGA
2.17-M91 and UL 307B Gas Burning Heating Appliances for Manufactured (Mobile) Homes in both USA and Canada.
It has met all necessary ANSI Standards and is fully certified for installa tion in any community. If there are any questions or if you need further substantiation either write to or call your Lennox Hearth Products dealer. If you have further questions, please contact Lennox Hearth Products.
Check all local building and safety codes before installation. The installation instructions and appropriate code requirements must be followed exactly and without compromise. In the absence of local codes the following standards and codes must be followed.
NEW YORK CITY, NEW YORK (MEA)
(Massachusetts Approval #G3-1104-102)
These fireplaces are approved for installation in the US state of Mas sachusetts if the following additional requirements are met:
• Install this appliance in accordance with Massachusetts Rules and
Regulations 248 C.M.R. Sec. 5.08 2(a) through 2(e).
• Installation and repair must be done by a plumber or gas fitter licensed
in the Commonwealth of Massachusetts.
• The flexible gas line connector used shall not exceed 36 inches (92
­centimeters) in length.
• The individual manual shut-off must be a T-handle type valve.
Massachusetts Horizontal Vent Requirements
In the Commonwealth of Massachusetts, horizontal terminations installed less than seven (7) feet above the finished grade must comply with the following additional requirements:
• A hard wired carbon monoxide detector with an alarm and battery back-up must be installed on the floor level where the gas fireplace is installed. The carbon monoxide detector must comply with NFPA 720, be ANSI/UL 2034 listed and be ISA certified.
-
(NYC MEA Approval #138-07-E)
Installation of these fireplaces are approved for installation in New York City in the US state of New York.
• A metal or plastic identification plate must be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade and be directly in line with the horizontal termination. The sign must read, in print size no less than one-half (1/2) inch in size, GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
5
PRE-INSTALLATION
Features
Installation Options
Residential Vented vertical and horizontal Manufactured (mobile) home Natural gas (NG) or propane (LP) Bedrooms Optional wall-mounted or remote thermostat Ductable for greater heat distribution
Venting
This fireplace can be vented with Security™ Secure Vent™ pipe*. Coaxial pipe diameters are 6-5/8” outer and 4” inner. The combustion air for this fireplace is drawn from outside the house through the outer DV (direct vent) pipe. Room air is not required for combustion.
When planning your installation, select the correct length of vent pipe for your particular requirements. Determine the minimum clearance to combustibles from the rear of the unit to the wall. It is also important to note the thickness of the wall. Before cutting the vent hole through the wall make sure that ALL vent and termination clearances (see Pages 18-20) will be met.
Electrical
The standard fan motor requires 120 Volts AC for operation. The fireplace is not dependent on the fan or an outside electrical supply to operate.
Millivolt Valve
This fireplace is operated with a millivolt valve and therefore burns even during a power outage.
Fuel
This fireplace comes from the factory equipped to burn natural gas at a specified elevation. The fireplace can be converted to burn LP gas (liquid propane) by changing the cassette (valve and pilot assembly) or installing a conversion kit. Only Lennox Hearth Products conversion kits can be used to convert from NG to LP or LP to NG. Contact your Lennox Hearth Products dealer for details.
Specifications
Fireplace weight: 250 lbs Pipe:Type - direct-vent Recommended manufacturer* Security™ Secure Vent™* Diameter - 6-5/8”x 4” for vertical terminations Diameter - 8”x 5” for horizontal terminations
Packaging List
The Ravelle™ 42 gas fireplace comes with the following parts:
1 Fireplace Body with Burner Cassette 1 Log Set 1 Bag of Ember Material 1 Installation and Operation Manual
Decorative Faces - One Required
Arch Inset Classic Inset Screen Foundry™
Brick Liners - One Required
Standard Brick Red Brick Architectural Stone
Ductability (optional)
Forced Air Duct Kit Whole Home Comfort System
* Other approved chimney brand is Simpson Dura-Vent DV-GS.
RATINGS
Max/Min Input BTUh 0-2,000 Feet (0-610 M)u
Manifold Pressure (IN. WC)
Min. Inlet Pressure (IN. WC)
Maximum heat output BTUs/hour-steady state
P4 Efficiency
Orifice (DMS) 0-2,000 Feet (0-610 M)u
uUnit factory equipped for 0-2000 FT/0-610 M, In Canada 0-4500 FT/0-1370 M
vThe Steady State Efficiency numbers based on maximum vent configuration.
wTested to CSA P.4.1-02 “Testing Method for Measuring Annual Fireplace Efficiency.
Electrical Rating: 120 VAC, 60 HZ, Less Than 2 Amps
6
w
Model Ravelle 42
NATURAL GAS LP GAS
42,000 / 29,500 36,000 / 25,000
3.5 / 1.7 10 / 5.1
5 11
34,860 29,880
50.43% 53.47%
#30 #49
Preparing Your Ravelle™ 42 Fireplace For Installation
*
*
Installations in the shaded area require five inches clearance on top of pipe.
Fireplace side view (drawing not to scale)
Base of Fireplace
Dimensions
Read all instructions before beginning your installation. If instructions have not been read carefully, your installation could void your warranty and may create a serious fire, health, or other safety hazard.
The Lennox Hearth Products warranty will be voided if one of the fol­lowing occurs:
• Installation of any damaged fireplace or vent system compo nent.
• Unauthorized modification of the direct vent system.
• Installation other than as instructed by Lennox Hearth Products, Security™, or Simpson Dura-Vent.
• Installation of any fireplace or vent system component not manu­factured or approved by Lennox Hearth Products, Security™ or Simpson Dura-Vent.
When planning the installation for your Ravelle 42 gas fireplace, it’s necessary to consider the following:
• Where the unit is to be installed
• The vent system configuration to be used
• Gas supply (NG or LP)
• Electrical wiring
• Framing and finishing
• Optional accessories
-
Clearances to Combustibles
Minimum clearances include any projections such as shelves, window sills, mantels, spacers/standoffs or surfaces to combustible construction etc. above the appliance. Paint or lacquer used to finish the mantel must be heat resistant in order to avoid discoloration.
29-3/4”
w
35-1/2”
(902mm)
41”
(1041mm)
u
(756mm)
38-1/4”
(972mm)
47-3/4”
(1213mm)
v
43”
(1092mm)
Figure 1
uThe center of the access hole for the gas piping is located at the
left side of the fireplace 6-7/8” back from the front edge and 2-1/8” up from the base of the unit.
vThe electrical access is located at the right lower rear of the fire-
place.
w These dimensions include the 3/4” stand-offs.
20-3/4”
(527mm)
w
Minimum clearances to combustible materials in inches:
Front corners to enclosure (from stand-offs) 0 (0mm) Rear corners to enclosure (from stand-offs) 0 (0mm) Top to header (from stand-offs) 0 (0mm) Bottom of unit to floor 0 (0mm) Edge of door glass to side wall and side trim 7-1/2 (191mm) Back to enclosure (from stand-offs) 0 (0mm)
Mantel: The drawing at the lower right shows the minimum distances
from the base of the fireplace to combustible mantel and facing material. Combustible materials may be placed above and within the shaded areas. If your fireplace has an arched face, the combustible mantel facing mate­rial may curve with the arch of the face as long as a minimum distance of 10” is maintained between the top of the face and the combustible facing material.
Hearth Protection: Hearth protection in front of the Ravelle™ 42 gas
fireplace is not required. However, hearth protection is recommended and will enhance the appearance of the fireplace.
Pipe Clearances: All installations using a vertical termination cap
must maintain 1” (25mm) clearance between the direct vent pipe and combustibles. For horizontal terminations, when the top of the horizontal run of pipe is less than 8 feet (2.4 M) above the base of the fireplace, 1” (25mm) clearance on the sides and bottom and 5” (127 mm) on the top of the pipe is required. For those horizontal runs at or above 8 feet, 1” (25 mm) is required on the sides and bottom and 2” (51 mm) on the top of the pipe. See Page 19 for allowable pipe configurations.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
(133mm)
Figure 2
Mantel and Facing Material (side view)
12”
(305mm)
(51mm)
5-1/4”
7-1/2”
(191mm)
49-5/8”
(1261mm)
47-5/8”
(1210mm)
41-5/8”
(1057mm)
2”
1-1/4”
(32mm)
7
C/L
INSTALLATION
Framing Dimensions
The dimensions given on this page are minimum framing distances neces­sary to maintain safe clearances between the Ravelle™ 42 gas fireplace and combustible materials.
uIf the unit is to be vented horizontally with a 90º elbow right off the
top of the fireplace and directly through an exterior wall, then a hole 10-3/4” (273 mm) square with a center line 42-1/4” (1073 mm) above the base of the fireplace will accommodate the wall thimble and direct vent pipe.
vThe gas line should be routed to the left side of the unit. The access
hole in the fireplace for the gas line is 6-7/8” (175 mm) back from the front edge and 2-1/8” (54 mm) up from the base of the unit. If the gas line enters the unit from the right side the piping will need to be disconnected to remove the fan.
If a wall-mounted on/off switch or thermostat is to be used, these
wires should be routed to the left front of the unit for access to the fireplace. The wire should be fed through the gas line hole, along the gas line, to the valve.
A 6” (152 mm) header may need to be notched to accommodate vertical vent pipe. If the fireplace is going to be horizontally vented directly out the back, do not place a stud in line with the wall thimble. If a hearth extension greater than 1” (25 mm) thick is going to be used, the fire­place and the header must be raised accordingly. See Hearth Extension
Considerations for further details.
Insulation: The exterior walls adjacent to the fireplace should be
insulated like the rest of the house, but insulation should not be placed around the fireplace or vent pipe.
Corner Installations: The dimensions on this page are minimum and
show the stand-offs on the rear corners of the fireplace up against the corner walls.
u
48”
(1219mm)
v
wThe electrical power supply wiring should be routed to the right rear
of the unit.
Note: The fireplace may be placed directly on wood or non-combustible flooring, but not on vinyl floor covering or carpet.
Framing Suggestions: The framing header above the front of the
fireplace should be as narrow front to back as allowable to give maximum clearance to the direct vent pipe (i.e. don’t use a 6” (152 mm) thick header when a 4” (102 mm) thick one is allowed).
Figure 3
44-1/2”
(1130mm)
44-1/2”
(1130mm)
21”
(533mm)
w
8
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
18-9/16
(471)
14
(356)
44-1/2
(1130)
51-1/4 (1302)
29-3/4
(756)
20-3/4
(527)
47-3/4
(1213)
35-1/2
(902)
2
(51)
34
(864)
41
(1041)
38-1/4
(972)
30
(762)
43
(1092)
30
(762)
3-1/2
(89)
9-1/2 (241)
10-3/4
(273)
72-1/2 (1842)
6-7/8 (175)
18-3/16
(462)
32-5/16
(821)
3-1/2
(89)
5
(127)
6-1/4 (159)
2-1/4
(57)
GAS INLET
ELECTRICAL INLET
Fireplace Dimensions
Corner Installation Framing Details
Inches (millimeters)
Figure 4
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
9
Base of Fireplace
One Inch Space
Fireplace
Face
Raised Platform
Nailing Plate
Raised Installations
Raised Platform for Hearth Exten­sion and Fireplace
Hearth Extension Considerations
The fireplace may be raised by building a platform of sufficient strength to support the fireplace and pipe. When building a raised hearth extension, please see the note below regarding height of the fireplace in relation to the thickness of the hearth extension material.
A hearth extension in front of the fireplace is not required; however, to enhance the appearance of the Ravelle™ 42 gas fireplace, one is recom mended. Note: There is a 1” (25 mm) space between the base of the fireplace and the bottom of the decorative fireplace face. This space will allow a 7/8” (22 mm) thick hearth extension (including backer board if desired). Should a hearth extension thicker than 7/8” (22 mm) be desired, the height of the fireplace must be raised the thickness of that hearth extension less the 7/8” (22 mm). For example, if a 2-7/8” (73 mm) thick cultured stone is to be placed on the floor to serve as the hearth extension, then the fireplace must be raised 2” (51 mm) (possibly using 1/2” (13 mm) plywood over 2 x 4’s laid flat) to accommodate the 2-7/8” (73 mm) stone. It is important to note that if the fireplace is raised then it is necessary to raise the height of the header above the stand-offs an equal amount. If you wish to install your fireplace without a hearth extension you must remember to set your finished flooring height 1” (25 mm) higher than the bottom base of the fireplace or install the fireplace 1” (25mm) lower than the finished flooring materials for that room. This will assure that no gap will exist between the room’s flooring and your new fireplace decorative face after it is installed.
-
Raised Platform for Hearth Extension and Fireplace
Figure 5
Figure 6
10
Raised Platform
Nailing Plate
Figure 7
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Fireplace Face
Base of Fireplace
One Inch Space
Facing Installation Considerations
Cement Board
3/8” Tile and 1/2” Cement Board Behind Fireplace Face
Cement Board - a minimum of five inches wide.
Sheetrock
1 Reveal
5 (127mm)
Minimum
Sheetrock
Non-combustible cement board (such as Wonderboard, Durock, or Hardybacker) must extend 10” (254 mm) above the 1” (25 mm) top reveal and a minimum of 3” (76 mm) from each side reveal (see Figure
8). This cement board may be 1/4” (6.3 mm) thick or greater, but would normally be the thickness of the drywall - for example 1/2” (13 mm). The cement board may be fastened by drywall screws.
Sheetrock
The screws should be driven through the cement board into the outer metal skin of the fireplace. The sheetrock (drywall) is then butted up to the cement board. The sheetrock above the fireplace should also be fastened to the fireplace by driving screws into the outer metal skin of the fireplace.
Facing Less Than 1” Thick: If the combined thickness of the facing
material (eg. 3/8” [9.5 mm] thick ceramic tile and 1/2” [13 mm] thick cement board) is less than 1” (25mm), then the tile can be placed behind the fireplace face (see below).
10” (254mm)
Minimum
Cement Board
3” (76mm)
Minimum
3/8” (9.5mm) Tile and 1/2” (12.7mm) Cement Board
Behind Fireplace Face
(25mm)
1” Reveal
Sheetrock
Figure 8
Cement Board - Minimum
of 3” (76mm) Wide
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
11
Facing Greater Than 1” (25mm) Thick:
Reveal Corner
Template
A
B
C
Expanded View of Reveal Corner
A
If the combined thickness of the facing material (eg. brick or cultured stone) and concrete board is greater than 1”, then the facing material must be placed around the face. A template (Arch #75098, Foundry™ #75035 and Louver #75101) should be used while installing the facing material. Templates for the various faces may be purchased from your Lennox Hearth Products dealer or a template may be made of plywood using the dimensions listed on this page. If you choose to make a template, 1/8” (3mm) must be added to each side and top dimension to provide sufficient clearance so the face may be removed for access to the firebox. Since the bottom of the fireplace face is 1” above the base of the fireplace, 1” (25mm) must be added to the height of the template if the template is to rest on the floor or platform on which the fireplace is placed. It is extremely IMPORTANT that the template be centered left to right on the glass door of the fireplace.
Traditional Face
41”
(1041mm)
30-5/8”
(778mm)
Figure 12
Adjustment prior to arched face installation:
The corners of the 1” (25mm) reveal around the fireplace opening need to be adjusted prior to installing an arched face (see drawings below). Remove screws A and loosen screw B. Rotate the corner downward bending the metal at pivot point C until the holes from which screws A were removed line up with the lower set of holes. Reinstall screws A and tighten screw B. When finished, the corners should look like the corner below at the far right.
Platform to raise fireplace to accommodate a hearth extension greater than 1” in thickness.
Figure 9
The fireplace face dimensions are:
26-3/8”
(670mm)
Template
Arch Face
30-5/8”
(778mm)
41”
(1041mm)
51-1/2” R (1308mm)
Figure 13
Figure 14
Reveal Corner
A
B
C
Expanded View of Reveal Corner
A
Reveal Corner Adjusted
for Arch Face
Figure 10
12
Figure 15
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
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