Lennox Hearth ADAGIO-MP User Manual

INSTALLATION INSTRUCTIONS MANUAL
US
TM
Direct-Vent Gas
Fireplace Heaters
Millivolt Models ..Electronic Model ADAGIO-MN ADAGIO-MP
Installer: Leave This Manual With The Appliance.
Consumer: Retain This Manual For Future Reference.
A French manual is available upon request. Order P/N 850,044CF.
Ce manuel d’installation est disponible en francais, simplement
en faire la demande. Numéro de la pièce 850,044CF.
..... ADAGIO-EN
P/N 850,044M Rev. D, 06/2008
In the Commonwealth of Massachusetts:
• Installation must be performed by a licensed plumber or gas fitter
• See Table of Contents for location of additional Commonwealth of Massachusetts requirements
Report No. 116-F-48-5
Adagio™ Series
These appliances may be installed in an aftermarket permanently located, manufactured (mobile) home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases unless a certified kit is used.
WARNING: If the information in these instructions are not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS:
• Do not touch any electrical switch; do not Use any phone in your building.
• Immediately call your gas supplier from a
neighbor’s phone. Follow your gas supplier's
instructions.
• If your gas supplier cannot be reached, call the fire department.
AVERTISSEMENT : S’assurer de bien suivre les instruc­tions données dans ce guide pour minimiser les risques d’incendie ou d’explosion pouvant entraîner des dom­mages matériels, des blessures ou la mort.
Ne pas entreposer ni utiliser d’essence ou d’autres produits ou liquides inflammables à proximité de cet appareil ou de tout autre appareil de chauffage.
QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ:
• Ne pas tenter d’allumer l’appareil.
• Ne pas toucher aux interrupteurs électriques; ne pas utiliser un téléphone dans le bâtiment.
• Aller immédiatement chez un voisin pour téléphoner au fournisseur du gaz et suivre leurs instructions.
• Si le fournisseur de gaz n’est pas disponible, appeler les pompiers.
Installation and service must be performed by a quali­fied installer, service agency or the gas supplier.
L’installation et l’entretien doivent être assurés par un installateur certifié, une société de service spécialisée ou le fournisseur de gaz.
TABLE OF CONTENTS
Packaging .........................................Page 2
Introduction ......................................Page 2
General Information ..........................
Appliance and Vent Clearances ........
New York City, New York (MEA) ........
Requirements for Commonwealth
of Massachusetts ............................
Location ............................................Page 5
Cold Climate Insulation .....................
Manufactured Home Requirements ..
Appliance and Vent Clearances .........
Vent Termination Clearances ............
Typical Installation Sequence ...........
Detailed Installation Steps .................
Step 1. Framing ...............................
Framing Specifications ......................
Fireplace Specifications .....................
Facade Specifications ........................
Step 2. Routing Gas Line ................
Step 3. Install the Vent System .......
Vertical Termination Systems ............
Vent Section Length Chart ................
Vertical Vent Tables and Figures ........
Horizontal Termination System .........
Horizontal Vent Tables and Figures ...
Venting Using Flexible Vent Pipe .......
Step 4. Field Wiring .........................
Step 5. Optional Blower Kit Wiring ..
Step 6. Removing Glass Door ..........
Step 7. Connecting Gas Line .............
Step 8. Install Firebox Liner Kit .........
Step 9. Installing Logs .....................
Step 10. Checking Unit Operation .....
Step 11. Burner Adjustments ............
Finishing Requirements ....................
Hearth Extension ...............................
Installation Accessories ....................
Gas Conversion Kits ..........................
This manual is part of a set of two supporting this product. Refer to manual 875,037M for Care and Operation.
Please read and understand these instructions before beginning your
installation.
Page 2 Page 4 Page 4
Page 4
Page 5 Page 5 Page 6 Page 7 Page 8 Page 8 Page 9 Page 9 Page 10 Page 11 Page 12 Page 12 Page 12 Page 13 Page 16 Page 17 Page 19 Page 21 Page 22 Page 23 Page 23 Page 24 Page 25 Page 25 Page 27 Page 27 Page 29 Page 29 Page 30 Page 31
PACKAGING
The assembled vented gas fireplace heater is packaged with the following:
1 - The logs are packaged in a carton located
within the firebox.
2 - One plastic bag of glowing embers, located
in the bottom compartment.
3 - One envelope containing the litera
ture package, which consists of the care and operation manual, installation instructions manual and the warranty. The envelope is located in the bottom compart ment.
4 - One log support bracket is located inside
the firebox of the appliance.
INTRODUCTION
These fireplaces are designed, tested and listed for operation and installation with, and only with,
Secure Vent™ Direct Vent System Components, Secure Flex™ Flexible Vent Components manu-
factured by Security Chimneys International and Z-Flex™ Model GA Venting Systems, listed to UL1777 and ULCS635 manufactured by Flex master Canada Limited. These approved vent system components are labeled for identifica tion. DO NOT use any other manufacturer's vent components with these appliances.
Millivolt appliances are designed to operate on natural or propane gas. A millivolt gas control valve with piezo ignition system provides safe, efficient operation. External electrical power is required to operate the optional blower if installed in these units.
Electronic appliances are designed to operate on natural or propane gas. An electronic intermit tent pilot ignition system provides safe, efficient operation. External electrical power is required to operate these units.
These appliances comply with National Safety Standards and are tested and listed by OMNI­Test Laboratories (Report No. to ANSI Z21.88 (in Canada, CSA-2.33), and CAN/CGA-2.17-M91 (Gas-Fired Appliances For Use At High Altitudes) in both USA and Canada, as vented gas fireplace heaters.
Both millivolt and electronic versions of these appliances are listed by OMNI-Test Laboratories for installation in bedrooms and manufactured (mobile) homes.
116-F-48-5)
These fireplaces are designed as supplemen tal heaters. Therefore, it is required to have an alternate heat source when installed in a
dwelling.
The appliance, when installed, must be electri cally grounded in accordance with local codes or, in the absence of local codes, with the
National Electrical Code, ANSI/NFPA 70-latest
-
edition, or the Canadian Electrical Code, CSA C22.1-latest edition.
DO NOT ATTEMPT TO ALTER OR MODIFY
-
THE CONSTRUCTION OF THE APPLIANCE OR ITS COMPONENTS. ANY MODIFICATION OR ALTERATION MAY VOID THE WARRANTY, CERTIFICATION AND LISTINGS OF THIS UNIT.
WARNING
Improper installation, adjust­ment, alteration, service or maintenance can cause injury or property damage. Refer to
-
this manual. For assistance or additional information consult
-
a qualified installer, service agency or the gas supplier.
GENERAL INFORMATION
Note: Installation and repair should be per­formed by a qualified service person. The appli­ance should be inspected annually by a qualified professional service technician. More frequent
-
inspections and cleanings may be required due to excessive lint from carpeting, bedding material, etc. It is imperative that the control compartment, burners and circulating air passage ways of the appliance be kept clean.
S'assurer que le brùleur et le compartiment des commandes sont propres. Voir les instructions d'installation et d'utilisation qui accompagnent l'appareil.
Provide adequate clearances around air open ings and adequate accessibility clearance for service and proper operation. Never obstruct the front openings of the appliance.
-
-
-
The Installation must conform to local codes or, in the absence of local codes, with the National
Fuel Gas Code, ANSI Z223.1/NFPA 54-latest edi-
2
tion, or the Natural Gas and Propane Installation Code, CAN/CSA-B149-latest edition.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
These appliances are designed to operate on natural or propane gas only. The use of other
fuels or combination of fuels will degrade the performance of this system and may be dangerous.
Millivolt Models -
Millivolt models come standard with the manu ally-modulated gas valve; flame appearance and heat output can be controlled at the gas valve.
Input of millivolt models is shown in the fol lowing table:
Input (BTU/HR) Manually-Modulated Gas
Valves (millivolt models)
Model NATURAL GAS
ADAGIO-MN
ADAGIO-MP
(BTU / HR)
13,000 high
10,000 low
-------------
PROPANE GAS
(BTU / HR)
-------------
13,000 high
10,000 low
Table 1
Manifold Gas Supply Pressure
(all models)
Fuel # Low High
Natural
Gas
-
Propane
Table 4
-
(Lo) 2.2" WC
(.55 kPa)
(Lo) 6.3" WC
(1.57 kPa)
(Hi) 3.5" WC
(Hi) 10.0" WC
(2.49 kPa)
Test gauge connections are provided on the front of the millivolt and electronic gas control valve (identified IN for the inlet and OUT for the manifold side). The control valves have a 3/8" (10 mm) NPT thread inlet and outlet side of the valve.
These appliances must be isolated from the gas supply piping system (by closing their individual manual shut-off valve) during any pressure testing of the gas supply piping system at test pressures equal to or
than 1/2 psig (3.5 kPa).
(.87 kPa)
less
WARNING
Propane tanks are at pressures that will cause damage to valve components. Verify that the tanks have step down regulators to reduce the pressure to safe levels.
The millivolt appliances are manually controlled and feature a spark igniter (piezo) that allows the appliance's pilot gas to be lit without the use of matches or batteries. This system provides con tinued service in the event of a power outage.
Do not use these appliances if any part has been under water. Immediately call a qualified, professional service technician to inspect the appliance and to replace any parts of the control system and any gas control which have been under water.
-
Electronic Models -
Electronic models have a manually modulated gas valve. Input of electronic models is shown
in the following table:
Input (BTU/HR) Electronic Models
Model NATURAL GAS
ADAGIO-EN
ADAGIO-EP
if field converted
(BTU / HR)
13,000 high
10,000 low
-------------
PROPANE GAS
(BTU / HR)
-------------
13,000 high
10,000 low
Table 2
Gas Pressure - All Models
Tables 3 and 4 show the appliances' inlet and manifold gas pressure.
Inlet Gas Supply Pressure
(all models)
Fuel # Minimum Maximum
Natural Gas
Propane
5.0" WC
(1.24 kPa)
11.0" WC
(2.74 kPa)
10.5" WC
(2.61 kPa)
13.0" WC
(3.23 kPa)
Table 3
These appliances and their individual shut-off valves must be disconnected from the gas supply piping system during any pressure testing of that system at pressures
greater
than 1/2 psig (3.5 kPa).
Orifice Sizes - Sea Level To High Altitude (All Models)
These appliances are tested and approved for installation at elevations of 0-4500 feet (0-1372 meters) above sea level, using the standard burner orifice (See
Table 5). For elevations above 4500 feet, contact your gas supplier or qualified service technician. Install the appliance according to the regulations of the local authorities having jurisdiction and, in the USA, the National Fuel Gas Code NFPA 54 / ANSI Z223.1 - latest edition or , in Canada, the CAN1-B149.1 and .2 codes - latest edition.
Table 5 shows the gas orifice size required for the elevations indicated.
Burner Orifice Sizes
Elevation 0-4500 feet ( 0-1372 meters)
Model
Series
ADAGIO-MN
ADAGIO-MP
ADAGIO-EN
ADAGIO-EP
if field converted
Nat.Gas
drill size (inches)
#51 -------------
------------- #58
#51 -------------
-------------
drill size (inches)
Propane
#58
Table 5
Ne pas se servir de cet appareil s'il a été plongé dans l'eau, complètement ou en partie. Appeler un technicien qualifié pour inspecter l'appareil et remplacer toute partie du système de contrôle et toute commande qui ont été plongés dans l'eau.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.
Cet appareil doit être utilisé uniquement avec les types de gaz indiqués sur la plaque signalétique. Ne pas l'utiliser avec d'autres gaz sauf si un kit de conversion certifié est installé.
These appliances must not be connected to a chimney or flue serving a separate solid fuel burning appliance.
Carbon Monoxide Poisoning: Early signs of carbon monoxide poisoning are similar to the flu with headaches, dizziness and/or nausea. If you have these signs, obtain fresh air im­mediately. Have the appliance serviced by a qualified technician as it may not be operating correctly. Some people are more affected by carbon monoxide than others. These include pregnant women, people with heart or lung disease or anemia, those under the influence of alcohol, and those at high altitudes.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
3
WARNING
Failure to comply with the instal­lation and operating instructions provided in this document will result in an improperly installed and operating appliance, voiding its warranty. Any change to this appliance and/or its operating controls is dangerous. Improper installation or use of this appli­ance can cause serious injury or death from fire, burns, explosion or carbon monoxide poisoning.
WARNING
Children and adults should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or cloth­ing ignition. Use caution around the appliance to avoid burns or clothing ignition. Young children should be carefully supervised when they are in the same room as the appliance.
Note: An Optional Screen Door or Screen Panel for the glass is available (see Care and Opera­tions Manual for ordering infor­mation).
WARNING
Do not place clothing or other flammable materials on or near this appliance.
AVERTISSEMENT
Surveiller les enfants. Garder les vêtements, les meubles, l'essence ou autres liquides à vapeur inflam­mables lin de l'appareil.
NEW YORK CITY, NEW YORK (MEA)
Installation of these fireplaces are approved for installation in New York City in the US state of New York.
4
REQUIREMENTS FOR THE COMMON­WEALTH OF MASSACHUSETTS
Note: The following requirements reference various Massachusetts and national codes not contained in this document.
For all side wall horizontally vented gas fueled equipment installed in every dwelling, build ing or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied:
Installation Of Carbon Monoxide Detectors
At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gasfitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the floor level where the gas equipment is to be installed. In addition, the installing plumber or gasfitter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of quali fied licensed professionals for the installation of hard wired carbon monoxide detectors.
In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent floor level.
In the event that the requirements of this subdi vision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed.
Approved Carbon Monoxide Detectors
Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified.
Signage
A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print size no less than one-half (1/2) inch in size,
KEEP CLEAR OF ALL OBSTRUCTIONS.”
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
“GAS VENT DIRECTLY BELOW.
Inspection
The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR
5.08(2)(a)1 through 4.
-
Exemptions
The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4:
• The equipment listed in Chapter 10 entitled “Equipment Not Required To Be Vented” in the most current edition of NFPA 54 as adopted by the Board; and
• Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwell ing, building or structure used in whole or in part for residential purposes.
MANUFACTURER REQUIREMENTS Gas Equipment Venting System Provided
When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include:
• Detailed instructions for the installation of
-
-
the venting system design or the venting system components; and
• A complete parts list for the venting system design or venting system.
Gas Equipment Venting System NOT Pro­vided
When the manufacturer of a Product Approved side wall horizontally vented gas fueled equip ment does not provide the parts for venting the flue gases, but identifies “special venting systems”, the following requirements shall be satisfied by the manufacturer:
• The referenced “special venting system” instructions shall be included with the appli ance or equipment installation instructions; and
• The “special venting systems” shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed installation instruc tions.
A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.
• Installation and repair must be done by a plumber or gas fitter licensed in the Com monwealth of Massachusetts.
• The flexible gas line connector used shall not exceed 36 inches (92 centimeters) in length.
• The individual manual shut-off must be a T-handle type valve.
-
-
-
-
-
LOCATION
HORIZONTAL VENT (Top Vent Application)
VERTICAL VENT (Top Vent Application)
RECESSED
INSTALLATION
TOP VENT INSTALLATIONS
HORIZONTAL VENT (Top Vent Application)
VERTICAL VENT (Top Vent Application)
In selecting the location, the aesthetic and functional use of the appliance are primary concerns. However, vent system routing to the exterior and access to the fuel supply are also important.
Due to high temperatures, the appliance should be located out of traffic and away from furniture and draperies, etc. (Figure 1). The location should also be free of electrical, plumbing or other
heating/air conditioning ducting.
MANUFACTURED HOME REQUIREMENTS
This appliance may be installed in an after­market permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes.
The appliance should be mounted on a fully supported base extending the full width and depth of the unit. The appliance may be located on or near conventional construction materials. However, if installed on combustible materials, such as carpeting, vinyl tile, etc., a metal or wood barrier covering the entire bottom surface must be used.
Top View
When the unit is installed with one side flush with a wall, the wall on the other side of the unit must not extend beyond the front edge of the unit.
Figure 1 - Typical Locations
COLD CLIMATE INSULATION
Cet appareil peut être installé dans un maison préfabriquée (É.-U. seulement) ou mobile déjà installée à demeure si les réglements locaux le permettent.
Manufactured Home installations must be installed in accordance with these instructions and the following standards / codes:
• Manufactured Home Construction and Safety Standard Title 24 CFR, Part 3280, or the current Standard for Fire Safety Criteria for Manufactured Home Installations, Sites and Communities ANSI / NFPA 501A in the USA, and CAN / CSA Z240 MH Mobile Home Standard in Canada
• (when applicable) The American National Standard for Manufactured Homes (NCSBCS / ANSI A225.1 - latest edition).
CAUTIONS
Ensure that the cross members are not cut or weakened during installation. The structural integ­rity of the manufactured home floor, wall, and ceiling / roof must be maintained. This appliance must be grounded to the chas­sis of the manufactured home in accordance with local codes or in the absence of local codes, with the National Electrical Code ANSI / NFPA 70 - latest edition or the Canadian Electrical Code CSA C22.1 - latest edition.
For cold climate installations, seal all cracks around your appliance with noncombustible material and wherever cold air could enter the room. It is especially important to insulate outside chase cavity between studs and under floor on which appliance rests, if floor is above ground level. Gas line holes and other openings should be caulked or stuffed with unfaced fiberglass insulation. In cold climates, if the fireplace is being installed on a cement slab, a sheet of plywood or other raised platform can be placed underneath to prevent conducting cold up into the room. It also helps to sheetrock inside surfaces and tape for maximum air tightness and caulk firestops.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
5
APPLIANCE AND VENT CLEARANCES
12 (305) Mantel
10 (254) Mantel
8 (203) Mantel
6 (152) Mantel
4 (102) Mantel
16
(406)
12
(305)
10
(254)
2 (51) Mantel
Top Of
Appliance
6
(152)
8
(203)
Mantel Clearances
Inches (mm)
14
(356)
17"
(432)
14" (356)
Min. Distance to Unprotected Side Wall
45
°
Combustible Materials Allowed In Shaded Area “Safe Zone”
2” (51) Minimum Clearance to Combustibles
12" (305)
5"
(127)
Min. Distance 8-1/4” (210) to Protected Side Wall
Top View Of
Fireplace
Side Wall
Side Wall
inches (millimeters)
Do not insulate the space between the appliance and the area above it.
*Shelf Height
(see table)
Drywall
Header
Top Spacers
4” �
(102mm)
The appliance is approved with zero clearance to combustible materials on all sides (as detailed in
Table 6), with the following exception: When the unit is installed with one side flush with a wall, the wall on the other side of the unit must not extend beyond the front edge of the unit. In addition, when the unit is recessed, the side walls surrounding the unit must not extend beyond the front edge of the unit. See
Figure 1.
MINIMUM CLEARANCES Inches (millimeters)
Back 1/2 in. (13 mm)
Sides 1/2 in. (13 mm)**
Top Spacers 0 in. (0 mm)
Floor 0 in. (0 mm)***
From Bottom of Unit
64 in. (1626 mm)
To Ceiling
Vent 3 (76) Top *
1 (25.4) Sides & Bottom
SERVICE CLEARANCES Feet (meters)
Front 3 feet (0.9 meters)
Table 6
MODELS Adagio-MN Adagio-MP
Adagio-EN
Combustible Shelf Height
Inches (millimeters)
Top Vent - with One 90 Degree Elbow
Secure Vent Secure Flex (flex elbow)
*52 (1321) *53-3/4 (1365)
* Includes 4” clearance to combustibles (required above vent components)
u
4" clearance is required above the elbow for installations that require an elbow at the top of the unit and that ends in a horizontal termination.
Figure 2 - Minimum Shelf Height Above Fireplace
*Note: 3 in. (75 mm) above any horizontal vent component. See Note u in Figure 2.
**Note: See Page 9, Step 1 for clearance
requirements to the nailing flange located at each side of the unit and any screw heads adjacent to it.
***Note: To ensure proper fit of the facade (required - sold separately). The appliance base will need to be elevated 3/4" minimum above the floor to allow for the proper fit of the facade (i.e. use 3/4" board as platform).
SHELF HEIGHT
To provide for the lowest possible shelf sur­face, the venting attached to the top vent should be routed in a way to minimize ob-
6
structions to the space above the appliance. Do not insulate the space between the appli­ance and the area above it (see Figure 2). The minimum height from the base of the ap­pliance to the underside of combustible ma­terials used to construct a utility shelf in this fashion is shown in the table in Figure 2.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Figure 3 - Mantel Clearances - Inches (millimeters)
Combustible materials may project beyond the sides of the fireplace opening as long as they are kept within the shaded areas il­lustrated here.
At 14" minimum side wall clearance, a combustible wall may project to any length
Side Wall Clearances
Figure 4
V
V
V
V
V
F
C
B
B
A
B
H
M
I
X
V
D
V
A
A
A
V
L
B
J
X
E
V
A
G
*18”
18”
B
C
C
C
VENT TERMINATION CLEARANCES
* See Item D in the Text Below.
Exterior Wall
Horizontal
Termination
Inside Corner
= Air Supply Inlet
Center Line
of Termination
DETAIL D
Ventilated Soffit
Fixed
Closed
Window
= Vent Terminal
Inside
Corner Detail
Operable
Window
= Area where Terminal is NOT permitted
EXTERIOR HORIZONTAL VENT TERMINATION
CLEARANCE REQUIREMENTS
= 9" in U.S. = 12" in Canada
3 ft.
3 ft.
Minimum Clearances Canadian Installation * US Installation **
A = Clearance above grade, veranda, porch, deck or balcony.
B = Clearance to window or door that may be opened.
C = Clearance to permanently closed window 12 inches (305 mm) recommended to prevent window
12 inches (30 cm) * 12 inches (30 cm) **
6 in. (15.2 cm) for appliances < 10,000 BTU/hr (3kW), 12 in. (30 cm) for appliances > 10,000 BTU/hr (3kW) and < 100,000 BTU/hr (30kW), 36 inches (91 cm) for appliances > 100,000 BTU/hr (30kW)*
condensation
6 in. (15.2 cm) for appliances < 10,000 BTU/hr (3kW), 9 in. (23 cm) for appliances > 10,000 BTU/hr (3kW) and < 50,000 BTU/hr (15kW), 12 inches (30 cm) for appliances > 50,000 BTU/hr (15kW)*
9 inches (229 mm) to prevent window condensation
D = Vertical clearance to ventilated soffit located
18 inches (458 mm) 18 inches (458 mm) above the terminal within a horizontal distance of 18 in. (458 mm) from the center line of the terminal
E = Clearance to unventilated soffit 12 inches (30 cm) 12 inches (30 cm) F = Clearance to outside corner 5 inches (12.7 cm) 5 inches (12.7 cm) G = Clearance to inside corner 2" (5.08cm) Min. to Non-Combustible - SV4.5HT-2 •
6" (15.24cm) Min. to Combustible - SV4.5HT-2 H = Clearance to each inside of center line extended
above meter / regulator assembly
3 feet (91 cm) within a height of 15 feet above the meter /
regulator assembly *
2" (5.08cm) Min. to Non-Combustible - SV4.5HT-2 • 6" (15.24cm) Min. to Combustible - SV4.5HT-2
3 feet (91 cm) within a height of 15 feet above the meter / regulator assembly **
I = Clearance to service regulator vent outlet 3 feet (91 cm) * 3 feet (91 cm) **
J = Clearance to non-mechanical air supply inlet to building or the combustion air inlet to any other appliance
K = Clearance to mechanical air supply inlet 6 feet (1.8 meters) * 3 feet (91 cm) above, if within 10 feet (3 m) horizon
L = Clearance above paved sidewalk or paved driveway located on public property
M = Clearance under veranda, porch, deck or balcony
6 in. (15.2 cm) for appliances < 10,000 BTU/hr (3kW), 12
in. (30 cm) for appliances > 10,000 BTU/hr (3kW) and <
100,000 BTU/hr (30kW), 36 inches (91 cm) for appliances
> 100,000 BTU/hr (30kW)*
7 feet (2.13 m) ‡ 7 feet (2.13 m) ‡
12 in. (30 cm) * ‡ 12 in. (30 cm) ** ‡
6 in. (15.2 cm) for appliances < 10,000 BTU/hr (3kW), 9 in. (23 cm) for appliances > 10,000 BTU/hr (3kW) and < 50,000 BTU/hr (15kW), 12 inches (30 cm) for appliances > 50,000 BTU/hr (15kW)*
tally**
* In accordance with the current CSA-B149.1 National Gas and B149.2 Propane Installation Code - Latest Editions.
** In accordance with the current ANSI Z223.1 / NFPA 54 National Fuel Codes - Latest Edition. ‡ A vent shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwellings. *‡ Only permitted if veranda, porch, deck or balcony is fully open on a minimum 2 sides beneath the floor.
• 2" clearance to Non-combustibles for SV4.5HT-2
Figure 5
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
-
7
These instructions should be used as a guide-
12
X
Roof Pitch is X/12
2 FT MIN.
2 FT MIN.
Lowest
Discharge
Opening
H*
*H = MINIMUM HEIGHT FROM ROOF TO
LOWEST DISCHARGE OPENING OF VENT
TERMINATION HEIGHTS FOR VENTS ABOVE
FLAT OR SLOPED ROOFS
Horizontal Overhang
Vertical Wall
Vent
Termination
Storm Collar
Concentric
Vent Pipe
Flashing
1 inch (25.4 mm) Minimum Clearance to Combustibles
3"
(76 mm)
12"
(305 mm)
Combustible Projection greater
Horizontal Vent Termination Clearances
Combustible Projection 2-1/2”(64mm) or less in length
18"
(457 mm)
Ventilated
Soffit
Unventilated
Soffit
than 2-1/2”(64mm) in length
Side Elevation View
SV4.5HT-2
Termination Kit
SV4.5HT-2
Termination Kit
Side Exterior Wall
MINIMUM ALLOWABLE
SIDE WALL CLEARANCE
All horizontal terminations may be located as close as 6” (152mm) to any (non-combustible and combustible) exterior sidewall. This distance may be decreased to 2” (51mm) for non­combustible exterior sidewalls only, if the SV4.5HT-2 termination is used.
line and do not supersede local codes in any way. Install vent according to local codes, these instructions, the current National Fuel Gas Code (ANSI-Z223.1) in the USA or the current standards of CAN/CGA-B149.1 and
-B149.2 in Canada.
Horizontal Vent Termination Clearances
The horizontal vent termination must have a minimum of 3" (76 mm) clearance to any overhead combustible projection of 2-1/2" (64 mm) or less. See exceeding 2-1/2" (64 mm), see additional vent location restrictions refer to
Figure 5 on Page 7.
Figure 7. For projections
Figure 5. For
Vertical Vent Termination Clearances
Terminate single vent caps relative to building components according to
The vent / air intake termination clearances above the high side of an angled roof is as shown in the following chart:
Termination Heights For Vents
Above Flat Or Sloped Roofs
Ref. NFPA 54 / ANSI Z223.1, 7.6
Roof Pitch * Feet * Meters
8
Flat to 6/12 6/12 to 7/12 7/12 to 8/12 8/12 to 9/12
9/12 to 10/12 10/12 to 11/12 11/12 to 12/12
Figure 6
Terminate multiple vent terminations accord­ing to the installation codes listed at the top
this Page.
of
Figure 6.
1.0 0.3
1.25 0.38
1.5 0.46
2.0 0.61
2.5 0.76
3.25 0.99
4.0 1.22
See Figure 28 on Page 18 for the recess allowances, into exterior walls, of the square horizontal terminations.
Figure 7
TYPICAL INSTALLATION SEQUENCE
The typical sequence of installation follows, however, each installation is unique resulting in variations to those described. See the page numbers references in the following steps for detailed procedures.
Step 1. (Page 9) Construct the appliance fram- ing. Position the appliance within the framing and secure with nailing brackets.
Step 2. (Page 12) Route gas supply line to appliance location.
(Page 12) Install the vent system and
Step 3.
exterior termination.
Step 4. (Page 22) Field Wiring
a. Millivolt Appliances –
switch is factory installed.
b. Electronic Appliances – Connect 120 Vac
electrical power to the appliance recep tacle.
Step 5. (Page 23) Install blower kit (optional equipment).
Step 6. (Page 23) Remove glass door frame assembly.
Step 7. (Page 24) Make connection to gas supply.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
The operating control
Step 8. BEFORE PROCEEDING TO STEP 9, INSTALL A FIREBOX LINER KIT PER INSTRUC TIONS PROVIDED IN THE KIT (REQUIRED
- SOLD SEPARATELY).
Step 9. (Page 25) Install the logs and glowing
embers.
Step 10. (Page 27) Checkout appliance op- eration.
Step 11. (Page 27) Adjust burner to ensure proper flame appearance.
DETAILED INSTALLATION STEPS
The appliance is shipped with all gas controls and components installed and pre-wired. Re move the shipping carton, exposing the front glass door. Pull out the two spring loaded latches securing the glass door (located under
-
the firebox floor). Remove the door by tilt ing it outward at the bottom and lifting it up and off. Set the door aside protecting it from inadvertent damage.
on Page 23.
See Figure 38a and 38b
-
-
-
C
E
D
A
B
7 (178)
Step 1. FRAMING
D*
B
VENT FRAMING ­TOP VENT WITH ONE
90° ELBOW
Framing should be constructed of 2x4 or larger lumber
2 x 4 Header must be installed, vertical as shown to allow proper clearance from venting components to combustible header. See Figure 50 for more details.
A
C
Platform **
Inches (mm)
8
(203)
5-1/8
13-1/8
(333)
10-1/2
(267)
(130)
3/4” Minimum from Finished Floor
Frame these appliances as illustrated in Figure 9, unless the appliance is to be installed in a
corner.
FIREPLACE FRAMING SPECIFICATIONS
Framing With Platform
See
Figure 10 for corner framing installations. All framing details must allow for a minimum clearance to combustible framing members as shown in
Table 6 on Page 6.
If the appliance is to be elevated above floor level, a solid continuous platform must be constructed. Headers may be in direct contact with the appliance top spacers but must not be supported by them or notched to fit around them. All construction above the appliance must be self supporting,
DO NOT use the appliance
for structural support.
The fireplace should be secured to the side fram ing members using the unit's nailing flanges each side of the fireplace front. See
on
Figure 8.
Use 8d nails or their equivalent.
* D shown here is not dimensioned to the vertical center of the horizontal framing. This is to allow for the required 4" clearance above the vent and the 1" required clearance below the vent. This does not include the suggested 1/4" rise per foot for horizontal runs.
** With the facade installed (required - sold sepa­rately), the appliance base will need to be elevated a minimum of 3/4" above the
-
The platform should extend the full width and depth of the fireplace base.
Figure 9 - Framing
in. 22-1/8 40-1/4 15-3/4 44-1/8
mm 562 1022 400 1121
floor to allow for the proper fit of the facade (i.e. use 3/4" board minimum as platform).
Framing Dimensions - All Models
A B C D
Left Side Front Corner of Fireplace Shown
(Right Side Requirements the Same)
Unit Being Secured By Its Nailing
Flanges To The Framing
Frame the opening to the exact dimensions specified in the framing details in this manual.
Figure 8
Use Top Flange For 5/8” Thick Drywall
Use Center Flange For 1/2” Thick Drywall
Use Bottom Flange For Flush Mount
Inches (mm)
Top Vent With Horizontal Termination In A Corner
uWhen installing in a corner configuration, one of
the rear stand-offs will need to be removed.
Corner Framing Dimensions - All Models
in. 22-1/8 41-5/8 29-1/2 10 20-7/8
mm 562 1057 749 254 530
Figure 10 - Corner Framing with Square Termination (SV4.5HT-2)
A B C D E
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
9
Co-axial DV Vent
4-1/2" (114) Inner 7-1/2" (191) Outer
36-23/32
(933)
21-1/16 (535)
1-7/8
(48)
6-1/16
(154)
8-7/32
(209)
1-1/2
(38)
15-1/32
(382)
15-15/32
(393)
7-11/16
(195)
34
(864)
40-1/32
(1017)
20-3/4
(527)
14-3/4 (375)
5-13/32
(137)
FIREPLACE SPECIFICATIONS
Fireplace Dimensions - Inches (millimeters)
Due to Lennox' ongoing commitment to quality, all specifications, ratings and dimensions are subject to change without notice.
Figure 11A
10
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
23-1/2” (597)
14-3/4”
(375)
20-3/4”
(527)
Facade (Required) *
(gated style shown)
1/2” (13)
37-7/8”
(962)
18-3/4
(476)
1/2” (13mm) ­1-1/2” (38mm)
FACADE SPECIFICATIONS
F
a
c
ade
(R
e
q
u
ir
e
d)
*
(a
rc
h
e
d
style sho
w
n
)
26-3/4” (680)
38-1/2”
(978)
20-1/4”
(514)
14-13/16” (376)
1/2” (13)
1/2” (13mm) ­1-1/2” (38mm)
Arch Facades**
Black and Brushed Nickel Finishes
Cat.
No.
H5773 ADAGIO-AG Arch Black
H5774 ADAGIO-PF Arch Br. Nickel
Model Description
** A filigree inset kit is also required
(sold separately). See Care and Operation Manual for ordering information.
Gated Facades
Copper and Iron Gates
Cat. No. Model Description
H5775 ADAGIO-IG Iron Gates
H5776 ADAGIO-CPD Copper Gates
Due to Lennox' ongoing commitment to quality, all specifications, ratings and dimensions are subject to change without notice. * With the facade installed (required - sold separately), the appliance base will need to be elevated a minimum of 3/4" above the floor to allow
Notes
for the proper fit of the facade (i.e. use 3/4" board minimum as platform).
Figure 11B
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
11
SV4.5H
T -2
T ermination
SV4.5F A OR SV4.5FB Flashing AND SV4.5SC STORM COLLAR
SV4.5VF
Firestop/Spacer
SV4.5L6/12/24/36/48 V ent Sections
40' Max. (12.2 M)
6' Min.
(1.8 M)
1" (25.4 mm) Minimum Clearance to Combustibles
When using Secure
Flex,
use Firestop/Spacer
SF4.5VF
Step 2. ROUTING GAS LINE
Route a 1/2" (13 mm) gas line along the inside of the left side framing as shown in Gas lines must be routed, constructed and made of materials that are in strict accordance with local codes and regulations. All appliances are factory-equipped with a flexible gas line connector and 1/2 inch shutoff
(See Step 7 on Page 24).
valve.
Right Side Front Corner of Fire­place Framing
6-1/8"
(156 mm)
* Measured from the top of
Figure 12
platform that unit is installed on to pipe center (see Figure 9)
Step 3. INSTALL THE VENT SYSTEM
General Information
These instructions should be used as a guide­line and do not supersede local codes in any way. Install vent according to local codes, these instructions, the current National Fuel Gas Code (ANSI-Z223.1) in the USA or the cur rent standards of CAN/CSA-B149 in Canada.
Figure 12.
*1-7/8"
(65 mm)
These fireplaces must be vented directly to the outside.
The vent system may not service multiple appliances, and must never be connected to a flue serving a solid fuel burning appliance. The vent pipe is tested to be run inside an enclosing wall (such as a chase). There is no requirement for inspection openings in the enclosing wall at any of the joints in the vent pipe.
Select Venting System - Horizontal or Verti­cal
With the appliance secured in framing, de­termine vent routing and identify the exterior termination location. The following sections describe vertical (roof) and horizontal (exterior wall) vent applications. Refer to the section relating to your installation. A list of approved
venting components are shown in the tables on Page 30.
VERTICAL TERMINATION SYSTEMS (ROOF)
Figures 17, and 23 through 25 on Pages 14 and 16 and their associated Vertical
Vent Tables illustrate the various vertical venting configurations that are possible for use with these appliances. Secure Vent pipe applications are shown in these figures; Secure Flex pipe may also be used.
A Vertical Vent Table summarizes each system’s
minimum and maximum vertical and horizontal length values that can be used to design and install the vent components in a variety of
-
applications.
Vertical (Straight) Installation
Determine the number of straight vent sections required. 4-1/2" (114 mm), 10-1/2" (267 mm), 22-1/2" (572 mm), 34-1/2" (876 mm) and 46­1/2" (1181 mm) net section lengths are available. Plan the vent lengths so that a joint does not occur at the intersection of ceiling or roof joists. Refer to the Vent Section Length Chart.
These fireplaces are designed, tested and listed for operation and installation with, and only with, Secure Vent Direct Vent System Components, Secure Flex Flexible Vent Components manufactured by Security Chimneys International and Z-FLEX GA Venting Systems listed to UL1777 and ULCS635 manufactured by Flexmaster Canada Limited. These approved vent system compo­nents are labeled for identification. DO NOT use any other manufacturer's vent components with these appliances.
12
Model
Both these vertical vent systems terminate
through the roof. The minimum vent height
above the roof and/or adjacent walls is speci­fied in ANSI Z223.1-(latest edition) (In Canada, the current CAN/CSA-B149 installation code) by major building codes. Always consult your local codes for specific requirements. A general guide to follow is the Gas Vent Rule (refer to
Figure 6 on Page 8).
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Figure 13
TRAHCHTGNELNOITCESTNEV
noitceSlanimoN )sehcni(htgneL
6 21 42 63 84
T O T A L
Q T Y
noitceSteN
)sehcni(htgneL
2/1-4 2/1-01 2/1-22 2/1-43 2/1-64
tneVfothgieH snoitceStneVforebmuN
sehcni tf
441 21 1 0 0 0 3 4 051 5.21 0 1 0 0 3 4
5.451 578.21 1 1 0 0 3 5
5.061 573.31 0 2 0 0 3 5
5.271 573.41 0 0 0 5 0 5 771 57.41 1 0 0 5 0 6 381 52.51 0 1 0 5 0 6 681 5.51 0 0 0 0 4 4
5.091 578.51 1 0 0 0 4 5
5.691 573.61 0 1 0 0 4 5
5.502 521.71 0 1 1 5 0 7 702 52.71 0 0 0 6 0 6
5.112 526.71 1 0 0 6 0 7
5.712 521.81 0 1 0 6 0 7
5.922 521.91 0 0 1 6 0 7
5.232 573.91 0 0 0 0 5 5 732 57.91 1 0 0 0 5 6
5.142 521.02 0 0 0 7 0 7 642 5.02 1 0 0 7 0 8 252 12 0 1 0 7 0 8 462 22 0 0 1 7 0 8 672 32 0 0 0 8 0 8 972 52.32 0 0 0 0 6 6
5.082 573.32 1 0 0 8 0 9
5.382 526.32 1 0 0 0 6 7
5.982 521.42 0 1 0 0 6 7
5.103 521.52 0 0 1 0 6 7
5.013 578.52 0 0 0 9 0 9 513 5.62 1 0 0 9 0 01
5.523 521.72 0 0 0 0 7 7 033 5.72 1 0 0 0 7 8 633 82 0 1 0 0 7 8 543 57.82 0 0 0 01 0 01
5.943 521.92 1 0 0 01 0 11 273 13 0 0 0 0 8 8
5.673 573.13 1 0 0 0 8 9
5.973 526.13 0 0 0 11 0 11
5.814 578.43 0 0 0 0 9 9 324 52.53 1 0 0 0 9 01 564 57.83 0 0 0 0 01 01
TRAHCHTGNELNOITCESTNEV
lanimoN
htgneLnoitceS
)sehcni(
6 21 42 63 84
T O T A L
Q T Y
noitceSteN
)sehcni(htgneL
2/1-4 2/1-01 2/1-22 2/1-43 2/1-64
tneVfothgieH snoitceStneVforebmuN
sehcni tf
5.4 573.0 1 0 0 0 0 1
9 57.0 2 0 0 0 0 2
5.01 578.0 0 1 0 0 0 1
51 52.1 1 1 0 0 0 2
5.91 526.1 2 1 0 0
0
3
12 57.1 0 2 0 0 0 2
5.22 578.1 0 0 1 0 0 1
5.52 521.2 1 2 0 0 0 3
5.13 526.2 0 3 0 0 0 3
5.43 578.2 0 0 0 1 0 1
5.73 521.3 1 1 1 0 0 3
5.34 526.3 0 2 1 0 0 3
54 57.3 0 0 2 0 0 2
5.64 578.3 0 0 0 0 1 1
5.94 521.4 1 0 2 0 0 3
15 52.4 1 0 0 0 1 2
5.55 526.4 0 1 2 0 0 3
75 57.4 0 0 1 1 0 2 66 52.5 0 2 2 0 0 4
5.76 526.5 0 0 3 0 0 3
96 57.5 0 0 0 2 0 2 27 6 1 0 3 0 0 4
5.37 521.6 1 0 0 2 0 3
5.97 526.6 0 1 0 2 0 3
18 57.6 0 0 0 1 1 2 09 5.7 0 2 1 0 1 4
5.19 526.7 0 0 2 0 1 3
39 57.7 0 0 0 0 2 2 69 8 1 0 1 2 0 4
5.79 521.8 1 0 0 0 2 3 201 5.8 2 0 0 0 2 4
5.301 526.8 0 0 0 3 0 3 801 9 1 0 0 3 0 4
411 5.9 0 2 0 0 2 4 711 57.9 1 0 5 0 0 6
5.811 578.9 1 1 0 3 0 5 621 5.01 0 0 1 3 0 4
5.031 578.01 1 0 1 3 0 5 531 52.11 0 0 6 0 0 6 831 5.11 0 0 0 4 0 4
5.931 526.11 0 0 0 0 3 3
5.241 578.11 1 0 0 4 0 5
VENT SECTION LENGTH CHART
Nominal
Section Length
(inches)
Net Section
Length (inches)
Height of Vent Number of Vent Sections
*inches feet
6 12 24 36 48
4 ½ 10 ½ 22 ½ 34 ½ 46 ½
VENT SECTION LENGTH CHART
Nominal Section
T
Length (inches)
O T
Net Section
A
Length (inches)
L
Height of Vent Number of Vent Sections
Q T
*inches feet
Y
6 12 24 36 48
4 ½ 10 ½ 22 ½ 34 ½ 46 ½
Vertical (Offset) Installation
T
Analyze the vent routing and determine the
O
quantities of vent sections and number of el
T A
bows required. Refer to
L
and Tables on Page 16 to select the type of
vertical installation desired. Vent sections are
Q T
available in net lengths of 4-1/2" (114 mm),
Y
10-1/2" (267 mm), 22-1/2" (572 mm), 34-1/2"
Vertical Vent Figures
(876 mm) and 46-1/2" (1181 mm). Refer to the Vent Section Length Chart on this page for an aid in selecting length combinations. Elbows are available in 90° and 45° configurations. Refer
Figure 18 for the SV4.5E45 and SV4.5E90
to elbow dimensional specifications.
-
Where required, a
telescopic vent section
(SV4.5LA) may be used to provide the installer
with an option in installing in tight and confined spaces or where the vent run made up of fixed length pieces develops a joint in a undesirable location, or will not build up to the required length. The SV4.5LA Telescopic Vent Section has an effective length of from 1-1/2" (38 mm) to 7-1/2 " (191 mm). The SV4.5LA is fitted with a locking inclined channel end (identical to a normal vent section component) and a plain end with 3 pilot holes. Slip the plain end over the locking channel end of a standard SV4.5 vent component the required distance and secure with three screws.
Maintain a minimum 1" (25 mm) clear­ance to combustible materials for all vertical vent components. Clearances for all horizontal vent components are 3" (76 mm) on top, 1" (25 mm) on sides and 1" (25 mm) on the bottom.
A. Frame ceiling opening - Use a plumb line
from the ceiling above the appliance to locate center of the vertical run. Cut and/or frame an opening, 10-1/2" x 10-1/2" (267 mm x 267 mm) inside dimensions, about this center mark (Figure 14).
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Roof Framing
10-1/2" Min.
Plumb Bob
Figure 14
10-1/2" Min.
(267 mm)
(267 mm)
Ceiling Framing
13
First Vent Component
Align the dimple (four places) with the opening of the locking incline channel on appliance collar. Twist vent component clockwise to engage and seal.
Locking Incline Channel
Dimple
Appliance collar
Vent / Appliance Collar
Connection
Align the dimple (four places) of the upper vent section with the opening of the locking incline channel on the lower vent section. Twist vent component clockwise to engage and seal until arrow and dimple align.
Locking Incline Channel
Dimple
Arrow
Connected
Vent Sections
Vent / Vent Section
Connection
Arrow
Arrow
7-5/8”
(194 mm)
4-13/16
(122 mm)
B. Attach vent components to appliance
- Secure Vent SV4.5 direct vent system compo-
nents are unitized concentric pipe components featuring positive twist lock connections ( Figure 15).
All of the appliances covered in this document are fitted with collars having locking inclined channels. The dimpled end of the vent compo nents fit over the appliance collar to create the positive twist lock connection.
Figure 15
Figure 16
To attach a vent component to the appliance collar, align the dimpled end over the collar, adjusting the radial alignment until the four locking dimples are aligned with the inlet of the four inclined channels on the collar ( to Figure 15).
Push the vent component against the collar until it fully engages, then twist the component clockwise, running the dimples down and along the incline channels until they seat at the end of the channels.
The unitized design of the ponents will engage and seal both the inner and outer pipe without the need for sealant or screws. If desired a #6 x 1/2" screw may be used at the joint, but it is not required as the pipe will securely lock when twisted.
14
Secure Vent com-
see
refer
C. Attach vent components to each other
- Other vent sections may be added to the
previously installed section in accordance with the requirements of the vertical vent figures and tables. To add another vent component to a length of vent run, align the dimpled end over the inclined channel end of the previously installed section, adjusting the radial alignment
­until the four locking dimples are aligned with
the inlets of the four incline channels of the previous section.
Push the vent component against the previous section until it fully engages, then twist the component clockwise running the dimples down and along the incline channels until they seat at the end of the channels.
This seating position
is indicated by the alignment of the arrow and dimple as shown in Figure 16.
D. Install firestop/spacer at ceiling - When
using Secure Vent, use SV4.5VF firestop/spacer at ceiling joists; when using Secure Flex, use SF4.5VF firestop/spacer. If there is living space above the ceiling level, the firestop/spacer must be installed on the bottom side of the ceiling. If attic space is above the ceiling, the firestop/spacer must be installed on the top
side of the joist.
Route the vent sections through the framed opening and secure the firestop/spacer with 8d nails or other appropriate fasteners at each corner.
Remember to maintain 1" (25 mm) clearance to combustibles, framing members, and attic or ceiling insulation when running vertical chimney sections. Attic insulation shield may be used to obtain the required clearances indicated here (order H3907, SV4.5ARSA, Attic insulation shield with ad­justable height from 12"-22"). See installation accessories table on Page 30.
E. Support the vertical vent run sections -
Note - Proper venting support is very important. The weight of the vent must not be supported by the fireplace in any degree.
Support the vertical portion of the venting system every 8 feet (2.4m) above the fireplace vent outlet. One method of support is by utiliz ing field provided support straps (conventional plumber's tape). Secure the plumber's tape to
the framing members with nails or screws.
Loop the tape around the vent, securing the ends of the tape to the framing. If desired, sheet metal screws #6 x 1/2" length may be used to secure the support straps to the vent pipe. See
Figure 17.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Blocking
Support Straps (Plumber's tape)
8 feet (2.4 m)
Maximum
1 inch (25.4 mm) minimum clearance to combustibles
Figure 17
F. Change vent direction to horizontal/inclined run - At transition from or to a horizontal/in-
clined run, install the SV4.5E45 and SV4.5E90 elbows in the same manner as the straight vent sections. The elbows feature a twist section to allow them to be routed about the center axis of their initial collar section to align with the required direction of the next vent run element.
Twist elbow sections in a clockwise direction only so as to avoid the possibility of unlocking any of the previously connected vent sections.
See
Figure 18.
Swivel Joint
(360° swivel)
SV4.5E45
45° Elbow)
Swivel Joint
(360° swivel)
SV4.5E90
90° Elbow)
Figure 18
G. Continue installation of horizontal/inclined sections - Continue with the installation of the
straight vent sections in horizontal/inclined run
-
as described in every 5' (1.52 m) along horizontal/inclined vent runs using conventional plumber’s tape.
very important that the horizontal/inclined run be maintained in a straight (no dips) and recommended to be in a slightly elevated plane, in a direction away from the fireplace of 1/4" rise per foot (20 mm per meter) which is ideal, though rise per foot run ratios that are
smaller are acceptable all the way down to at or near level. Use a carpenter’s level to measure from a constant surface and adjust the support straps as necessary.
Step C. Install support straps
8-1/8"
(206 mm)
It is
It is important to maintain the required clear-
C
D
ances to combustibles: 1" (25 mm) at all sides for all vertical runs; and 3" (76 mm) at the top, 1" (25 mm) at sides, and 1" (25 mm) at the bottom for all horizontal/inclined runs.
H. Frame roof opening - Identify location for
vent at the roof. Cut and/or frame opening per Roof Framing Chart and
Figure 19.
Framing Dimensions for Roof
Inches (millimeters)
Pitch C D
0/12 10-1/2 in.
(267 mm)
6/12 10-1/2 in.
(267 mm)
12/12 10-1/2 in.
(267 mm)
10-1/2 in.
(267 mm)
12 in.
(305 mm)
17 3/4 in. (451 mm)
Flashing
Figure 20
J. Install the storm collar - Install the storm collar, supplied with the flashing, over the vent/flashing joint. See Figure 21. Loosen the storm collar screw. Slide collar down until it meets the top of the flashing. Tighten the ad­justing screw. Apply non-combustible caulking or mastic around the circumference of the joint to provide a water tight seal.
Storm Collar
K. Install the vertical termination - The final
step involves installation of the SV4.5CGV-1 Vertical Termination. Extend the vent sections to the height as shown in the "Vertical vent ter mination section" on Page 7. The SV4.5CGV-1 Vertical Termination (Figure 22) installs in the exact same fashion as any other Secure Vent section. Align the termination over the end of the previously installed section, adjusting the radial alignment until the four locking dimples of the termination are aligned with the inlets of the four incline channels of the last vent section. Push the termination down until it fully engages, then twist the termination clockwise running the dimples down and along the incline channels until they seat at the end of the channels.
-
Figure 19
I. Install the roof flashing - Extend the vent sections through the roof structure. Install the roof flashing over the vent section and posi­tion such that the vent column rises vertically (use carpenters level) (Figure 20). Nail along perimeter to secure flashing or adjust roofing to overlap the flashing edges at top and sides only and trim where necessary. Seal the top and both sides of the flashing with waterproof caulking.
Figure 21
Figure 22
If the vent system extends more than 5' (1.5 m) above the roof flashing, stabilizers may be necessary. Additional screws may be used at section joints for added stability. Guide wires may be attached to the joint for additional sup­port on multiple joint configurations.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
15
H
V
V1
VERTICAL VENT FIGURES/TABLES
V
H
1
H
V
1
Notes:
• Secure Vent™ (rigid vent pipe) is shown in the Figures; Secure Flex™ (flexible vent pipe) may also be used.
• It is very important that the horizontal/in clined run be maintained in a straight (no dips) and recommended to be in a slightly
elevated plane, in a direction away from the fireplace of 1/4" rise per foot (20 mm per meter) which is ideal, though rise per foot run ratios that are smaller are acceptable all the way down to at or near level. SV4.5VF (Secure Vent), SF4.5VF (Secure
Flex) firestop/spacer must be used anytime vent pipe passes through a combustible floor or ceiling. SV4.5HF (Secure Vent), SF4.5HF (Secure Flex) firestop/spacer must be used anytime vent pipe passes through a combustible wall. Two 45 degree elbows may be used in place
of one 90 degree elbow. The same rise to run ratios, as shown in the venting Figures for 90 elbows, must be followed if 45 degree elbows are used.
• AN ELBOW IS ACCEPTABLE AS 1 FOOT OF VERTICAL RISE EXCEPT WHERE AN ELBOW IS THE ONLY VERTICAL COMPONENT IN THE SYSTEM (See Figure 29).
-
u Ceiling Firestop /
Spacer (SV4.5VF)
vWall Firestop/
Spacer (SV4.5HF)
u When using Secure Flex, use Firestop /
Spacer SF4.5VF.
v When using Secure Flex, use Firestop /
Spacer SF4.5HF.
Figure 24 - Top Vent - TWO 90 DEGREE ELBOWS
Table A
H Maximum V Minimum
feet (meter) feet (meter)
5 (1.524) Elbow Only
5 (1.524) 1 (0.305)
10 (3.048) 2 (0.610)
15 (4.572) 3 (0.914)
20 (6.096) 4 (1.219)
V + V
+ H = 40 feet (12.2 m) Max.
1
H = 20 feet (6.096 meters) Max.
Example: If 20 feet of (H) horizontal vent run is needed, then 4 feet minimum of (V) vertical vent will be required.
This table shows a 1(V) to 5(H) ratio. For every 1 foot of (V) vertical, you are allowed 5 feet of (H) horizontal run, up to a maximum horizontal run of 20 feet.
An elbow is acceptable as 1 foot of vertical rise except where an elbow is the only vertical component in the system. See Figure 29.
Example: If 20 feet total (H+H1) horizontal vent run is needed, then 4 feet minimum of (V) vertical vent will be required.
This table shows a 1(V) to 5(H) ratio. For every 1 foot of (V) vertical, you are allowed
u Ceiling Firestop /
Spacer (SV4.5VF)
When using Secure Flex, use Firestop / Spacer
u
SF4.5VF
Figure 23 - Top Vent - STRAIGHT
WARNING
Under No Circumstances, May Sepa-
40 feet
(12.2 meters)
Maximum
rate Sections of Concentric Flexible
5 feet of (H+H1) horizontal run up to a maxi­mum total horizontal run of 20 feet.
An elbow is acceptable as 1 foot of verti­cal rise except where an elbow is the only vertical component in the system. See Figure 29.
Ceiling
u
Firestop / Spacer (SV4.5VF)
Figure 25- Top Vent - THREE ELBOWS
H + H
Maximum
1
feet (meter) feet (meter)
5 (1.524) Elbow Only
5 (1.524) 1 (0.305)
10 (3.048) 2 (0.610)
15 (4.572) 3 (0.914)
20 (6.096) 4 (1.219)
H + H1 = 20 feet (6.096 m) Max.
V + V1 + H + H1 = 40 feet (12.192 m) Max.
Wall Firestop/
v
Spacer (SV4.5HF)
Table B
V Minimum
u When using Secure Flex, use
Firestop / Spacer SF4.5VF
v When using Secure Flex, use
Firestop / Spacer SF4.5HF
Vent Pipe Be Joined Together.
16
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
HORIZONTAL (OUTSIDE WALL) TERMINATION SYSTEM
Figures 26, and Figures 29 to 32 on Pages 17, 19 and 20 and their associated Horizontal
Vent Table illustrate the various horizontal venting configurations that are possible for use with these appliances. applications are shown in these figures;
Secure Vent™ pipe
Secure
Flex™ pipe may also be used. A Horizontal Vent
Table summarizes each system’s minimum and maximum vertical and horizontal length values that can be used to design and install the vent components in a variety of applications.
Both of these horizontal vent systems terminate through an outside wall. Building Codes limit or prohibit terminating in specific areas. Refer to
Figure 5 on Page 7 for location guidelines.
Secure Vent SV4.5 direct vent system compo-
nents are unitized concentric pipe components featuring positive twist lock connection, (
refer
to Figures 15 and 16 on Page 14). All of the
appliances covered in this document are fitted with collars having locking inclined channels. The dimpled end of the vent components fit over the appliance collar to create the positive twist lock connection.
A. Plan the vent run - Analyze the vent routing and determine the types and quantities of sections required 4-1/2" (114 mm), 10-1/2" (267 mm), 22-1/2" (572 mm), 34-1/2" (876 mm) and 46-1/2" (1181 mm) net section lengths are available. Plan the vent lengths so that a joint does not occur at the intersection of ceiling or roof joists. Make allowances for elbows as indicated in
Figure
18 on Page 14.
Maintain a minimum 1" (25 mm) clearance to combustibles on the vertical sections. Clear­ances for the horizontal runs are; 3" (76 mm) on top, 1" (25 mm) on sides, and 1" (25 mm) at the bottom.
B. Frame exterior wall opening -
Locate the center of the vent outlet on the exterior wall according to the dimen sions shown in
Figure 9 on Page 9. Cut and/or frame an opening, 10-1/2" x 12-1/8" (267 mm x 308 mm) inside dimensions, about this center.
C. Frame ceiling opening - If the vertical route is to penetrate a ceiling, use plumb line to locate the center above the appliance. Cut and/or frame an opening, 10-1/2" x 10-1/2" (267 mm x 267 mm) inside dimensions, about this center (refer to
Figure 14 on Page 13).
D. Attach vent components to appliance - To
attach a vent component to the appliance collar, align the dimpled end over the collar, adjust ing the radial alignment until the four locking dimples are aligned with the inlets of the four incline channels on the collar (
refer to Figure
15 on Page 14).
Ceiling
Support Brackets
u Firestop / Spacer
SV4.5VF
See Figure 17 on Page 14 for vertical vent section support.
Building
Support
Framing
SV4.5E90
Elbow
Vertical
Rise
Figure 26
Push the vent component against the collar until it fully engages, then twist the component clockwise, running the dimples down and along the incline channels until they seat at the end of the channels. The unitized design of the Secure Vent components will engage and seal both the inner and outer pipe elements with the same procedure. Sealant and securing screws are not required.
E. Attach vent components to each other - Other vent sections may be added to the previously installed section in accordance with the require ments of the vent tables. To add another vent component to a length of vent run, align the dimpled end of the component over the inclined channel end of the previously installed section, adjusting the radial alignment until the four lock ing dimples are aligned with the inlets of the four incline channels of the previous section. Push the vent component against the previous section until it fully engages, then twist the component clockwise running the dimples down and along the incline channels until they seat at the end of the channels.
by the alignment of the arrow and dimple as shown in Figure 16 on Page 14.
­F. Install firestop/spacer at ceiling -
When using Secure Vent, use SV4.5VF firestop/ spacer at ceiling joists; when using Secure Flex, use SF4.5VF firestop/spacer. If there is living space above the ceiling level, the firestop/ spacer must be installed on the bottom side of the ceiling. If attic space is above the ceiling, the firestop/ spacer must be installed on the top side of the joist. Route the vent sections through the framed opening and secure the firestop/spacer with 8d nails or other appropriate fasteners at each corner.
-
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
This seating position is indicated
Horizontal / Inclined Run
SV4.5L6/12/24/36/48
Vent Sections
Support Bracket Spacing
Every 5 ft (1.52 m)
u When Using Secure Flex,
Use Firestop / Spacer SF4.5VF
Fireplace
Remember to maintain 1" (25 mm) clearance to combustibles, framing members, and attic or ceiling insulation when running vertical chimney sections.
G. Support the vertical run sections -
On the vertical run, support the venting sys tem every 8 feet (2.4m) above the fireplace vent outlet with field provided support straps (Plumber's tape). Attach the straps to the vent pipe and secure to the framing members with nails or screws.
-
H. Change vent direction - At transition from or to a horizontal/inclined run, install the SV4.5E45 and SV4.5E90 elbows in the same manner as
-
the straight vent sections. The elbows feature a twist section to allow them to be routed about the center axis of their initial collar section to align with the required direction of the next vent run element.
direction only so as to avoid the possibility of unlocking any of the previously connected vent sections. See Figure 16 on Page 14.
I. Continue installation of horizontal/inclined sections - Continue with the installation of the
straight vent sections in horizontal/inclined run as described in Step E. Install support straps every 5 ft. (1.52 m) along horizontal/inclined vent runs using conventional plumber’s tape. See Figure 26, it is very important that the
horizontal/inclined run be maintained in a straight (no dips) and recommended to be in a slightly elevated plane, in a direction away from the fireplace of 1/4" rise per foot (20 mm per meter) which is ideal, though rise per foot
run ratios that are smaller are acceptable all the way down to at or near level. Use a carpenter’s level to measure from a constant surface and adjust the support straps as necessary.
Twist elbow sections in a clockwise
SV4.5 HT-2
Termination
Shown
Exterior
Wall
SV4.5 HT-2
Termination
Shown
-
17
Siding
Stucco
1-1/4” Maximum Recess of Square Termination into Exterior Finishing Material
Exterior Surface of Framing
Exterior Surface of Siding
Maximum Extent of Vent Run Sections Relative to Exterior Surface of Framing
Interior Surface of Finished Wall
Last Vent Section. Use Telescopic Vent Section (SV4.5LA), If Necessary
Adapter
SV4.5RCH
Use silicone caulking to seal the top and sides of the termination, up to the
underlayment, stucco, or masonry wall surface.
Caulk
Caulk
Maximum Wall Thickness 10 in. (254 mm)
6 in. to 9-1/4 in. (152 to 235 mm)
10¹⁄₂"
(267mm)
7"
(178)
5¹⁄₈"
(130 mm)
12¹⁄₈"
(308 mm)
Note: Centerline of Vent Piping is
NOT the Same as the Centerline of
the Framed Opening.
6 to 48 inch Vent Section,
Telescopic vent section,
Elbow or Appliance Collar
Base of Appliance
3"
(76 mm)
1"
(25.4 mm)
Adapter
SV4.5RCH
To help minimize water infiltration it is recommended that the Firestop/Spacer
(SV4.5HF) be installed on the exterior
side of the wall.
It is important to maintain the required clear­ances to combustibles: 1" (25 mm) at all sides for all vertical runs; and 3" (76 mm) at the top, 1" (25 mm) at sides, and 1" (25 mm) at the bottom for all horizontal/inclined runs
J. Assemble vent run to exterior wall - If not
previously measured, locate the center of the vent at the exterior wall. Prepare an opening as described in to point where the terminus of the last section is within 6 in. (152 mm) to 9-1/4 in. (235 mm) inboard of the exterior surface to which the SV4.5 HT termination is to be attached, see Figure 28. If the terminus of the last section is not within this distance, use the vent section SV4.5LA, as the last vent section. For wall thicknesses greater than that shown in Figure 28, refer to Table 7 on Page 19. This table lists the additional venting components needed (in addition to the termination and adapter) for a particular range of wall thicknesses.
K. Attach termination adapter - Attach the adapter (SV4.5RCH - provided with the termi nation) to the vent section or telescoping vent section), elbow or appliance collar as shown
Figure 27 in the same manner as any SV4.5
in vent component (refer to
L. Install Firestop/Spacer at exterior wall
- When using the square termination, install
SV4.5HF (Secure Vent), SF4.5HF (Secure Flex) Firestop/Spacer over the opening at the exterior side of the framing, long side up, with the 3 inch spacer clearance at the top as shown in 27, and nail into place.
(The Firestop/Spacer may also be installed over the opening at the interior side of the framing).
M. Install the desired termination -
1. Install the square termination (SV4.5HT-2)
For the last step, from outside the exterior wall, slide the collars of the termination onto the adapter (the outer over the outer and the inner inside the inner) until the termination seats against the exterior wall surface to which it will be attached. Orient the housing of the termination with the arrow pointed upwards. Secure the termination to the exterior wall.
horizontal termination must not be recessed into the exterior wall or siding by more than
the 1-1/4" (32 mm) as shown in
The vent termination is hot while in operation and for a period of time following the use of the fireplace. To prevent contact with hot sur­faces, we recommend the use of a Termination Guard. This can be
purchased at your local dealer.
18
Step B. Assemble the vent system
telescopic
Step E).
Figure 28.
IMPORTANT
Figure
The
See Figure 9 on Page 9 for Min. Distance to Base of Appliance.
Figure 27 - INSTALLING SQUARE HORIZONTAL TERMINATION (SV4.5HT-2)
-
SV4.5 HT-2
Termination
For thicknesses greater
v
than 10", see Table 7
Venting Connection and Exterior Wall Recessing of the Horizontal Square
Figure 28
Horizontal terminations have been designed to perform in a wide range of weather condi­tions. Our terminations meet or exceed industry standards.
When selecting the locations of your horizontal terminations, do not place the termina-
Termination (SV4.5HT-2).
tion where water from eaves and adjoining rooflines may create a heavy flow of cascad­ing water onto the termination cap. If the cap must be placed where the possibility of cascading water exists, it is the responsibility of the builder to direct the water away from the termination cap by using gutters or other means.
Take care to carefully follow the installation instructions for the termination, including the use of silicone caulking where required.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
SV4.5 HT-2
Termination
SV4.5 HT-2
Termination
H
V
Wall Firestop/Spacer
(SV4.5HF)
When using Secure Flex
,
use Firestop/Spacer
SF4.5VF.
Cei
ling
Firestop
/Spacer
(SV4.5VF)
When using Secure Flex
,
use Firestop/Spacer
SF4.5HF.
H
Wall
Firestop/Spacer
(SV4.5HF)
V
When using Secure Flex,
use Firestop/Spacer
SF4.5HF
See Table 7 as an aid in venting component selection for a particular range of exterior wall thicknesses.
Venting Components Required for Various Exterior Wall Thick-
nesses, when using Square Termination Kit (SV4.5HT-2)
Vent Components Required Exterior Wall Thickness - inches (mm)
Termination Kit Only 6 to 9-1/4 (152 to 235) Termination Kit and 6 In. Vent
Section (SV4.5L6) Termination Kit and 12 in.
Vent Section (SV4.5L12) Termination Kit and Tele
scopic Section (SV4.5L12)
Table 7
-
10-3/4 to 14 (273 to 356)
16-3/4 to 20 (426 to 508)
11-3/4 to 20 (299 to 508)
Note: See Figure 28 showing wall thickness range when using SV4.5HT-2 termination kit only.
HORIZONTAL VENT FIGURES/TABLES
Notes:
• Secure Vent™
in the Figures; Secure Flex™ components (flexible vent pipe and terminal) may also be used.
Two 45 degree elbows may be used in place of one 90 degree elbow. The same rise to run ratios, as shown in the venting Figures for 90 elbows, must be followed if 45 degree elbows are used.
SV4.5VF (Secure Vent), SF4.5VF (Secure Flex) firestop/spacer must be used anytime vent pipe passes through a combustible floor or ceiling. SV4.5HF (Secure Vent), SF4.5HF (Secure Flex) firestop/spacer must be used anytime vent pipe passes through a combustible wall.
• It is very important that the horizontal/inclined run be maintained in a straight (no dips) and recommended to be in a slightly elevated
plane, in a direction away from the fireplace of 1/4" rise per foot (20 mm per meter) which is ideal, though rise per foot run ratios that are smaller are acceptable all the way down to at or near level.
The tables show a 1(V) to 5(H) ratio up to a maximum horizontal run of 20 feet except for installations where an elbow is the only vertical vent section in the system (see Figure 29).
components (rigid vent pipe and terminal) are shown
Table C
H Maximum V Minimum
feet (meter) feet (meter)
3 (0.914) Elbow Only
Square termination (SV4.5HT-2) shown.
See Table 7 as an aid in venting component selection for a particular range of exterior wall thicknesses.
Figure 29 - Top Vent -
ONE 90 DEGREE ELBOW - ELBOW CONNECTION AT APPLIANCE
Table D
H Maximum
V Minimum
feet (meter) feet (meter)
5 (1.524) 1 (0.305)
10 (3.048) 2 (0.610)
15 (4.572) 3 (0.914)
20 (6.096) 4 (1.219)
V + H = 40 feet (12.2 m) Max.
H = 20 feet (6.096 m) Max.
Example: If 20 feet of (H) hori­zontal vent run is needed, then
4 feet minimum of (V) vertical vent will be required.
This table shows a 1(V) to 5(H) ratio. For every 1 foot of vertical, you are allowed 5 feet of (H) horizontal run up to a maximum (H) horizontal run of 20 feet.
• AN ELBOW IS ACCEPTABLE AS 1 FOOT OF VERTICAL RISE EXCEPT
Under no circumstances, may separate sections of concentric flexible vent pipe be joined together.
WHERE AN ELBOW IS THE ONLY VERTICAL COMPONENT IN THE SYSTEM. See Figure 29.
WARNING
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Square termination (SV4.5HT-2) shown.
See Table 7 as an aid in venting component selection for a particular range of exterior wall thicknesses.
Figure 30 - Top Vent - ONE 90 DEGREE ELBOW -
ELBOW CONNECTION NOT DIRECTLY AT APPLIANCE
19
V
H
H
1
Wall Firestop/Spacer
(SV4.5HF)
Wall Firestop/Spacer
(SV4.5HF)
When us
i
ng Secure Flex,
use
Firestop/Space
r
SF4.5HF.
Ceiling
Firestop/Spacer
(SV4.5VF)
Note - When us
ing
Secure Flex
TM
, use
Fire
s
top/Spacer SF4.5VF.
HORIZONTAL VENT FIGURES / TABLES (CONTINUED)
V
H
H
1
V
1
Wall Firestop/Spacer
(SV4.5HF)
Ceiling
Firestop/Spacer
(SV4.5VF)
When using Secure Flex, use Firestop/Spacer
SF4.5VF.
When using Secure
Flex, use Firestop/Spacer
SF4.5HF.
Wall Firestop/Spacer
(SV4.5HF)
Square termination (SV4.5HT-2) shown.
See Table 7 on Page 19 as an aid in venting component selection for a particular range of exterior wall thicknesses.
Figure 31 - Top Vent - TWO 90 DEGREE ELBOWS
Table E
H + H1 Maximum
V Minimum
feet (meter) feet (meter)
3 (0.914) Elbow Only
5 (1.524) 1 (0.305)
10 (3.048) 2 (0.610)
15 (4.572) 3 (0.914)
20 (6.096) 4 (1.219)
V + H + H1 = 40 feet (12.2 m) Max.
H + H
= 20 feet (6.096 m) Max.
1
Example: If 20 feet of (H + H1) horizontal vent run is needed, then 4 feet minimum of (V) vertical vent will be required.
This table shows a 1(V) to 5(H) ratio. For every 1 foot of (V) vertical, you are allowed 5 feet of (H+ H1) horizontal run, up to a maximum horizontal run of 20 feet.
An elbow is acceptable as 1 foot of vertical rise except where an elbow is the only vertical component in the system. See Figure 29.
20
Figure 32 - Top Vent - THREE 90 DEGREE ELBOWS
Square termination (SV4.5HT-2) shown.
See Table 7 on Page 19 as an aid in venting component selection for a particular range of exte­rior wall thicknesses.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Table F
H + H1 Maximum
V Minimum
feet (meter) feet (meter)
5 (1.524)
Elbow Only
5 (1.524) 1 (0.305)
10 (3.048) 2 (0.610)
15 (4.572) 3 (0.914)
20 (6.096) 4 (1.219)
H + H
= 20 feet (6.096 m) Max.
V + V
Example: If 20 feet total (H+H1) horizontal vent run is needed, then 4 feet minimum of (V) vertical vent will be required.
This table shows a 1(V) to 5(H) ratio. For every 1 foot of (V) vertical, you are allowed 5 feet of (H+ H1) horizontal run, up to a maximum horizontal run of 20 feet.
An elbow is acceptable as 1 foot of vertical rise except where an elbow is the only vertical component in the system. See Figure 29.
1
+ H + H1 = 40 feet (12.192 m) Max.
1
VERTICAL OR HORIZONTAL VENTING USING
SECURE FLEX KITS AND COMPONENTS
Secure Flex™ venting kits and components may be used in any venting application in place of rigid Secure Vent™ (SV4.5) direct vent components. All restrictions, clearances and allowances that pertain to the rigid piping apply to the flexible venting. Secure Flex kits
may not be modified; also, under no circum­stances may separate sections of flex pipe be joined together.
Secure Flex kits may be added to the end of a
vent run made up of rigid Secure Vent (SV4.5) vent sections provided that doing so does not violate any of the venting length, height, routing, horizontal to vertical ratio requirements or clear ance considerations detailed in this manual.
Secure Flex kits come with an adapter that can be fitted to the inclined channel end of the last Secure Vent (SV4.5) vent section in a rigid system in the exact same fashion as any other Secure Vent section. Align the dimpled end of the adapter over the previously installed section or appliance collar, adjusting the radial alignment until the four locking dimples of the adapter are aligned with the inlets of the four incline channels of the last vent section or collar. Push on the adapter until it fully engages, then twist the adapter clockwise running the dimples down and along the incline channels until they seat at the end of the channels.
Attach the flexible vent to the adapter as fol­lows (see also Figure 33):
A. Install the Inner Flex Pipe -
1. Install the small gear clamp loosely around
the inner flexible vent pipe, push it back out of the way.
2. Apply a bead of Mill-Pac Black (700° F) high temperature sealant - Catalog No. 10K81
to the inner adapter collar, approximately 1/2 inch from the end.
3. Pull and extend the inner flexible vent pipe.
4. Slide the inner flex pipe over the adapter col-
lar. Ensure the flexible vent pipe completely engages the adapter collar to a distance of 1-3/4 inches from the end, and that it is free from damage or tears.
5. Slide the gear clamp down and tighten it fully to secure the flexible vent to the adapter inner collar approximately 3/4 inch from the end of the flex.
6. Install three screws 120 degrees apart through the flexible vent pipe and into the adapter collar just below the gear clamp to provide additional security to the connec­tion.
Note: Outer Pipe Is Pulled Away To Show The Detail of The Inner Pipe
APPLY ONLY MIL-PAC BLACK HIGH TEMPERATURE SEALANT (Cat. No. 10K81) to the outside surface of both collars of the adapter (be especially careful to fill the grooves of the outer collar to be covered by the flexible pipe) and slide flexible pipe over inner and outer adapter collars.
1-3/4 inch (44 mm) Flexible Pipe and Adapter Outer Collar Overlap
-
Adapter (SV4.5RF)
Figure 33
B. Install the Outer Flex Pipe -
1. Install the large gear clamp loosely around
the outer flexible vent pipe, push it back out of the way.
2. Apply a bead of Mill-Pac Black (700° F) high temperature sealant - Catalog No. 10K81
to the outer adapter collar; to the grooves of the collar which extend approximately 1 inch from the end and to the flat surface, approximately 1-3/8 inches from the end.
3. Pull and extend outer flexible vent pipe.
4. Slide the outer flex pipe over the adapter col-
lar. Ensure the flexible vent pipe completely engages the adapter collar to a distance of 1-3/4 inches from the end, and that it is free from damage or tears.
5. Slide the gear clamp down and tighten it fully to secure the flexible vent to the adapter outer collar approximately 3/4 inch from the end of the flex.
6. Install three screws 120 degrees apart through the flexible vent pipe and into the adapter collar just below the gear clamp to provide additional security to the connec­tion.
C. Route Flex Vent -
Ensure that the flex vent is properly routed to provide the required clearance. flexible vent to bend in a radius tighter than 5" (127 mm). Refer to internal flex vent spacers evenly - approximately every 6 inches - and avoid kinking of inner pipe. Support horizontal sections of flex with metal straps at 2 foot (0.61 m) intervals.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Do not allow the
Figure 34. Space out the
Attach Adapter to Appliance
Collar, or Secure Vent Sections
D. Install Firestop / Spacers at ceilings and walls
- When Secure Flex penetrates a wall or ceiling,
a firestop / spacer is required: use the SF4.5 VF firestop / spacer for ceilings and the SF4.5 HF firestop / spacer for walls. See the appropriate sections and Figures shown throughout the vent ing section for their installation requirements.
Flexible Vent Section
Figure 34
E. Attach Flex Vent to Termination - Secure Flex components can be purchased
separately and attached to bulk lengths of cure Flex flexible tubing cut to size at the job site. Secure the flexible vent to the terminations in the same manner (see
33) as it was attached to the adapter.
Note: Secure Flex vent must be attached to Se­cure Flex terminations only. DO NOT substitute Secure Vent terminations or the Secure Vent adapter for Secure Flex components. The collars of Secure Flex terminations and adapters have a different diameter than that used with the Secure Vent pipe. Additionally, Secure Flex components have an extended length center tube for use in attaching the flexible vent.
Flex Vent
Securing Screw - 3 Places Equidistant (equally spaced) Just Below Gear Clamp)
Gear Clamps
1-3/4 in. (44 mm) Flexible Pipe and Adapter Inner Collar Overlap
Securing Screw
- 3 Places, 120° apart (equally spaced) Just Below Gear Clamp
5” (127 mm)
Radius
Minimum
Se-
Secure Flex
Figure
-
21
Step 4. FIELD WIRING
ELECTRONIC
WIRING DIAGRAM
JUNCTION BOX
BLK
W
120 V.
24 V.
TRANSF
ELECTRONIC IGNITION
CONTROL BOARD
*WALL MOUNTED ON/OFF SWITCH (OPTIONAL)
OR REMOTE CONTROL RECEIVER
APPLIANCE MOUNTED
ON/OFF SWITCH
PILOT BURNER IGNITER-SENSOR ASSEMBLY
GAS VALVE
EV2
EV1
GROUND
CONNECTOR
GREEN LED
WHITE (6)
)
0
2 ( E T
I H W
) 0 2 ( E G N A
R O
BLACK (20)
)
9 (
E L P
R U P
)
2
1
( N
E
E R G
BLUE (20)
BLACK (16)
WHITE
FIELD WIRED
FACTORY WIRED
*Turn The Appliance-Mounted ON/OFF Burner Control Switch To The OFF Position If An Optional Control Switch Is Installed
Optional
Blower
Ground
TP-TH
TP
TH
APPLIANCE- MOUNTED ON/OFF SWITCH
BK/W(1)
BK/W(1)
WALL-MOUNTED ON/OFF SWITCH (OPTIONAL) THERMOSTAT (OPTIONAL)
JUNCTION BOX
BLACK
W
GR
120 V
AC
WALL MOUNTED CONFIGURATION FOR FAN SWITCH (OPTIONAL)
BK
R
WIRING DIAGRAM MILLIVOLT GAS VALVES
THERMOPILE
GAS VALVE
FAN
(OPTIONAL)
Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.
Refer to Section A for millivolt appliances and Section B for electronic appliances. The gas valve is set in place and pre-wired at the factory on both models.
A. Millivolt Wiring (See Figure 35)
1. Appliance-mounted ON/OFF burner control
switch (rocker switch) is factory installed in the control compartment. An optional wall-mounted switch, wall thermostat, or one of the optional remote control kits may also be used.
2. If a wall-mounted ON/OFF control or ther­mostat is selected mount it in a convenient location on a wall near the fireplace.
3. Wire the control switch within the millivolt control circuit using the 15 feet of 2 conductor wire supplied with the unit.
Note: The supplied 15 feet of 2 conductor wire has one end of each conductor connected to the gas valve circuit and the other end of each conductor placed loose inside the bottom compartment.
Caution: Do Not connect the optional wall switch to a 120V power supply.
4. If an optional control switch is installed, turn
the appliance-mounted ON/OFF burner control switch to the OFF position.
B. Electronic Wiring (See Figure 36) –
Note: The electronic appliance must be con-
nected to the main power supply.
1. Route a 3-wire 120VAC 60Hz 1ph power supply to the appliance junction box.
2. Remove the electrical inlet cover plate from the side of the unit by removing the plate's securing screws.
See Figure 11A on Page
10.
3. Remove the cover plate's knockout and then feed the power supply wire through the knock out opening and into the unit junction box.
4. Connect the black power supply wire to the red pigtail lead and the white power supply
wire to the as shown in
common terminal of the outlet
Figures 36 and 37.
5. Connect the ground supply wire to the pig­tail lead attached to outlet's green ground screw.
6. Appliance-mounted ON/OFF burner control
switch (rocker switch) is factory installed behind the bottom panel.
Optional wall-mounted switch, wall thermo
stat, or one of the optional remote control kits may also be used.
7. If wall-mounted ON/OFF control or thermo­stat is to be used, mount it in a convenient location on a wall near the fireplace.
8. If an optional wall-mounted control is to be used, wire it in the low voltage circuit as shown in
Figure 36.
Note: The supplied 15 feet of 2 conductor wire
has one end of each conductor connected to the gas valve circuit and the other end of each conductor placed loose inside the bottom compartment.
9. If an optional control switch is installed, turn the appliance-mounted ON/OFF burner control switch to the OFF position.
10. After the wiring is complete, replace the cover plate.
OPTIONAL BLOWER KIT
(millivolt models only)
If the blower kit is to be installed at the time of installation or at a later date, the main power supply
-
and wall switch must be installed at the time of installation.
This will require that the electrical
connections must be made BEFORE the fireplace is framed and enclosed in the finished walls.
Route a 3-wire, 120 VAC, 60 Hz, 1 ph power supply and connect to electrical receptacle wires and wall switch or wall rheostat.
CAUTION
Ground supply lead must be con-
-
nected to the wire attached to the green ground screw located on the outlet box. See Figure 37. Failure to do so will result in a potential safety hazard. The appliance must be electrically grounded in accordance with local codes or, in the absence of local codes, the National Electrical Code, ANSI/NFPA 70-latest edition. (In Canada, the current CSA C22-1 Canadian Electrical Code).
Figure 35
22
Figure 36
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
WARNING
BLOWER CONTROL CIRCUIT WIRING
120V, 60HZ, 1PH
Factory Wired
Ground
Field Wired
Junction Box
Tab Intact
Tab Broken
Plug blower into this receptacle
n e e
r G
­dn
u o
r G
* Wall-mounted ON/ OFF Blower Switch or Variable Speed Control Switch.
Blower
e
ti h W
­ lar
t u e N
120 VAC - Black
Green Ground Screw
White
Green
Neutral Side of Receptacle
Hot Side of Receptacle
Red
Black
Installing Glass Enclosure Panels (see Figure 38a and 38b)
Figure 37 - J-BOX WIRING
Step 5. WIRING - OPTIONAL FORCED AIR BLOWER KIT (See Figure 35 on Page 22)
Do not attempt to substitute the materials used on this door. Do not attempt to replace broken, cracked or chipped glass
separately. The glass door of this appliance must only be replaced as a complete unit as provided by the manufacturer.
WARNING
Do not attempt to touch the front enclosure glass with your hands while the fireplace is in use.
Remove the glass door assembly before proceding to Step 7.
A required firebox liner kit must be installed prior to installing the glass door. Install the liner per instructions provided in kit.
These are direct-vent appliances. They are designed to operate only when the front glass enclosure panel is installed. Generally the front glass enclosure panel should not be removed except to gain access to the components within the firebox
.
Note: This appliance is not approved for opera­tion without a log set (provided) or a firebox liner kit installed (sold separately).
1. Visually inspect the gasket on the backside of the glass panel. The gasket surface must be clean, free of irregularities and seated firmly.
IMPORTANT NOTE: Be very careful not to
damage the refractory firebox liner when installing the door. Take care when seat­ing the top door gasket so that it is not obstructed by the refractory panel. If the door feels restricted when latching, the top door gasket may not be properly seated.
2. Position the glass enclosure panel in front of the firebox opening at a 45 degree angle and engage the top flange over the lip at the top of the firebox opening (read important note above).
See Figure 38b.
3. Swing the glass enclosure panel down and back. Ensure the gasket seats evenly as the panel draws shut. Close the latches to secure the panel.
4. Reinstall the facade assembly.
An electrical outlet box is provided for the installation of the kit. Electrical power must be provided to this box to operate these blowers. Install the blower kit according to the installation instructions provided with the kit.
Step 6. REMOVING GLASS DOOR FRAME ASSEMBLY
Be careful not to abuse the glass
WARNING
enclosure assembly by striking or slamming it. Handle this glass with extreme care! Glass is susceptible to damage – Do not scratch or handle roughly while reinstalling the glass door frame.
WARNING
Do not operate appliance with the glass front removed, cracked or broken.
LBLK-100 forced air blower
During this appliance checkout and adjust ment period, a potential safety hazard exists
- EXERCISE EXTREME CAUTION to prevent the occurrence of any burn injuries from the exposed flames or hot surfaces. Also note, that while the front glass enclosure panel is removed, the flame appearance will appear to be smaller than normal.
Removing Glass Enclosure Panel (see Figure 38a and 38b)
1. Remove the facade assembly by lifting it up and toward you (see the installation instruction sheet provided with the facade for additional information).
2. Locate the two (2) latches at the top of the control compartment (see
Figure 38a). To disengage the two latches, pull the spring­loaded latches forward then down as shown in
Figure 38a.
3. Swing the bottom of the door out (see Figure 38b) and raise it slightly to lift the top flange of the door frame away from the appliance.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
-
Spring-Loaded Latches Pull forward then down to release
Figure 38a - Glass Door Latches
Pull Latches
Forward
23
Gas Valve
3/8" NPT x
Flare Fitting
3/8" Flex Tubing
3/8" Nipple
3/8" Union
3/8" Close Nipple
3/8" Shut-off Valve
1/2" x 3/8"
Reducer
Gas
Stub
1/2" x 3/8" Flare
Shut-off Valve
Gas Solid Line Connector
Gas Flex Line Connector
*Sediment Trap
3"
Min
Door
Assembly
Figure 38b - Glass Door Removal
Step 7. CONNECTING GAS LINE
TEST ALL CONNECTIONS FOR GAS LEAKS (FACTORY AND FIELD):
WARNING
Never use an open flame to check for leaks.
Turn on gas supply and test for gas leaks using a gas leak test solution (also referred to as bubble leak solution). (50% dish soap, 50% water) is an effective leak test solution but it is not recommended, because the soap residue that is left on the pipes/fittings can result in corrosion over time.
Note: Using a soapy water solution
Glass Door
A. Light the appliance (refer to the lighting instruc
tions label in control compartment or care and operation manual).
B. Brush all joints and connections with the gas
leak test solution to check for leaks. If bubbles are formed, or gas odor is detected, turn the gas control knob (off/pilot/on) to the “OFF” position. Either tighten or refasten the leaking connection, then retest as described above.
C. When the gas lines are tested and leak free be
sure to rinse off the leak testing solution,
D. Turn on burner then observe the individual
tongues of flame on the burner. Make sure all ports are open and producing flame evenly across the burner. If any ports are blocked, or partially blocked, clean out the ports.
-
Make gas line connections. Codes require a shut-off valve mounted in the supply line. 40 illustrates two methods for connecting the gas supply. The flex-line method is acceptable in the U.S., however, Canadian requirements vary depending on locality. Installation must be in compliance with local codes.
These appliances are equipped with a gas flex line for use (where permitted) in connecting the unit to the gas line. A gas flex line is provided to aid in attaching the direct vent appliance to the gas supply. The gas flex line can only be used where local codes permit. See for flex line description. The flex line is rated for both natural and propane gas. A manual shut off valve is also provided with the flex line.
If required, access the valve (see opening the lower control panel (see instruction sheet provided with the facade kit for additional information about the control panel).
The millivolt and electronic control valve has a 3/8" (10 mm) NPT thread inlet port.
Bring the shutoff valve on the end of the flex line over to the hard pipe and tighten with wrenches from above through the firebox opening.
Secure all joints tightly using appropriate tools and sealing compounds (ensure propane resistant compounds are used in propane applications).
Optional: Seal around the gas line to prevent cold air leakage.
24
Figure
Figure 40
Figure 39 ) by
Burner
ON/OFF Switch
Figure 39 - Control Compartment
Figure 40
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Push Button Piezo Igniter
Gas Valve
Line
Gas Shut-
Off Valve
Gas Flex-
GAS CONNECTION
Note: The gas supply line must be installed in accor­dance with building codes by a qualified installer approved and/or licensed as required by the locality. In the Commonwealth of Massachusetts, installation must be performed by a licensed plumber or gas fitter.
*A Sediment Trap is recom­mended to prevent moisture and debris in gas line from damaging the valve.
Step 8. Install the firebox liner kit (sold separately), per instruc­tions provided in kit, before proceeding to Step 9.
Step 9. INSTALLING THE LOGS AND GLOWING EMBERS
A FIREBOX LINER KIT MUST BE INSTALLED BEFORE INSTALLING LOGS. THIS APPLIANCE IS NOT APPROVED FOR OPERATION WITHOUT A FIREBOX LINER KIT INSTALLED (SOLD SEPARATELY). SEE PAGE 12 IN CARE AND OPERATION MANUAL FOR ORDERING INFORMATION. INSTALL LINER KIT AND LOG SUPPORT BRACKET PER INSTRUCTIONS PROVIDED IN KIT.
The logs are packaged in a carton located within the firebox. One plastic bag of glowing embers is located in the bottom compartment. Refer to the
Log Set Placement Instructions (Figures 41 to 47) for detailed
placement instructions for the logs and glowing embers. Proper log and ember placement is critical to encourage outstanding flame
appearance and prevent sooting. These fires are designed to provide a rich orange/red glow on the logs.
Note: Log setup is by design asymmetric. The fire is intentionally posi­tioned off center to provide a natural fire look.
LOG SET
Catalog Number
* Item
A
B
C
D
E
* Item "letters" above correspond to photos
H1237
Description
Log, Rear
Log, Left Middle
Log, Right Middle
Log, Left Front
Log, Right Front
A
C
B
WARNING
• DO NOT attempt to install the logs until the appliance installation has been completed, the gas line connected and tested for leaks and the initial burner operation has been checked out.
• Logs get very hot and will remain hot up to one hour after gas supply is turned off. Handle only when logs are cool. Turn off all electricity to the appliance before you install logs and embers.
• This appliance is not designed to burn wood. Any attempt to do so could cause irreparable damage to the appliance and prove hazardous to your safety.
• If logs are not installed according to the log installation instructions, flame impingement and improper combustion could occur and result in soot and/or excessive production of carbon monoxide (CO), a colorless, odorless, toxic gas.
• The size and position of the log set was engi­neered to give the appliance a safe, reliable and attractive flame pattern. Any attempt to use a different log set in the fireplace will void the warranty and will result in incomplete combus­tion, sooting, and poor flame quality.
Complete the following before starting the log installation.
D
Ember Burner Ports
Glowing Embers
Separate into Quarter
Size (separate) Pieces
Bag of Glowing
Embers (rockwool)
Log Support Bracket
E
This appliance is provided with enough Glowing Em bers for several applica tions, do not use all that is in a new bag at one time. For best glowing effect, replace the ember material annually.
Firebox
-
-
• READ WARNINGS ON THIS PAGE BEFORE PROCEEDING
Remove the front glass enclosure panel (see Glass Enclosure Panel Removal Instructions, Page 23).
Remove the log set from the firebox and the bag of embers from the
control compartment. Handle logs carefully to prevent breakage.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
1
3
Locating Pins - 5 Places
4
Figure 41 - Log Set and Glowing Embers
2
5
25
1. Place the rear log (A) as shown in Figure 42. Position the 2 holes
on the bottom of the log over the corresponding locating pins (#1 & #2) and against the log support bracket. See pin and rear bracket locations.
Figures 41 and 42 for
A
1
2
4. Place the right front log (E) as shown in Figure 45
on the bottom of log E over pins #4 and # 5.
. Position the hole
3
4
5
Figure 42 - Install Rear Log (A)
2. Place the left middle log (B) as shown in Figure 43. Position the hole
on the bottom of log B over the corresponding locating pin on Log A.
A
B
Figure 43 - Install Left Middle Log (B)
3. Place the left front log (D) as shown in Figure 44
on the bottom of log D over pin# 3.
. Position the hole
E
Figure 45 - Install Right Front Log (E)
5. Place the right middle log (C) as shown in Figure 46
C behind Log E and resting on the "flat" on Log A.
C
A
E
Figure 46 - Install Right Middle Log (C)
. Position log
26
D
D
3
Figure 44 - Install Left Front Log (D)
6. Ember Placement - Separate the Embers (rockwool) into pieces
about the size of a quarter (see up, not matted. Distribute these pieces over the surface of the burner, as shown in
that the main burner ports remain uncovered by the ember material (see Figure 41).
Figure 47 - Ember Placement
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Figure 41). Keep the pieces fluffed
Figure 47. Do not use more than is necessary. Ensure
DO NOT place ember material directly over the ember burner ports.
ELECTRONIC
Flame
Sensor
Hood
Igniter Rod
Pilot Nozzels
MILLIVOLT
Thermocouple
Hood
Igniter Rod
3/8" Min
(9 mm)
Thermopile
Pilot Nozzels
Step 10. CHECKING APPLIANCE OPERA­TION
IMPORTANT
With gas line installed run initial system check­out before closing up the front of the unit. Follow the pilot lighting instructions provided in the Care and Operation Manual. For piezo igniter location see appliances only).
Note: Lighting Instructions are also found on the literature tag tied to the gas piping next to the gas valve. To access the tag, open the bottom control panel (see instruction sheet provided with the facade kit for additional information about the control panel). See Figure 39 on Page 24.
When first lighting the appliance, it will take a few minutes for the line to purge itself of air. Once purging is complete, the pilot and burner will light and operate as indicated in the instruction manual. Subsequent lighting of the appliance will not require such purging. Inspect the pilot flame (remove logs, if neces sary, handling carefully).
Millivolt Appliance Checkout
The pilot flame should be steady, not lifting or floating. Flame should be blue in color with traces of orange at the outer edge.
The top 3/8" (10 mm) at the pilot generator (thermopile) and the top 1/8" minimum (tip) of the quick drop out thermocouple should be engulfed in the pilot flame.
The flame should project 1" (25 mm) beyond the pilot hood at all three ports Replace logs if removed for pilot inspection.
To light the burner; rotate the gas valve control knob counterclockwise to the “ON” posi tion and turn “ON” the appliance mounted ON/OFF switch (or optional remote switch, if installed).
Figure 39 on Page 24 (millivolt
(Figure 48).
Figure 48
Electronic Appliance Checkout
To light the burner, turn ‘ON’ the unit mounted On/Off switch or the optional remote wall switch. Ensure the igniter lights the pilot. The pilot flame should engulf the flame rod as shown
Figure 49.
in
-
Figure 49
-
Step 11. BURNER ADJUSTMENTS
WARNING
Air shutter adjustment should only be performed by a qualified professional service techni­cian.
Ensure front glass panel are in place and sealed during adjust­ment.
CAUTION
The air shutter and appliance surfaces are hot. Exercise caution to avoid injury while adjusting air shutter.
Flame Appearance and sooting
Proper flame appearance is a matter of taste. Generally, most people prefer the warm glow of a yellow to orange flame. Appliances operated with air shutter openings that are too large will exhibit flames that are blue and transparent. These weak, blue and transparent flames are termed anemic.
If the air shutter opening is too small sooting may develop. Sooting is indicated by black puffs developing at the tips of very long orange flames. Sooting results in black deposits forming on the logs, appliance inside surfaces and on exterior surfaces adjacent to the vent termination. Soot ing is caused by incomplete combustion in the flames and lack of combustion air entering the air shutter opening. To achieve a warm yellow to orange flame with an orange body that does not soot, the shutter opening must be adjusted between these two extremes.
No smoke or soot should be present. These logs are designed to be involved in the fire. Flames will impinge the top tips of the right and left logs.
If the logs are properly positioned and soot ing conditions exist, the air shutter opening on the main burner tube should be adjusted. Normally, the more offsets in the vent system, the greater the need for the air shutter to be opened further.
-
-
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
27
Burner Adjustment
To adjust the flame, move the lever arm up or down (located in the lower control area as shown in Figure 51). When the arm is positioned all
the way down it is fully open. When the arm is positioned all the way up, it is closed.
Ensure that the air shutter is closed (push lever all the way up).
CAUTION: DO NOT BEND THE AIR SHUTTER ROD. MAKE SURE THE AIR SHUTTER MOVES WHEN THE LEVER ARM IS OPERATED.
Observe the flame continuously. If it appears weak or sooty as previously described, adjust the air shutter up or down until the flame ap­pearance is as desired.
The adjustment rod and associated adjustable air shutter is patented technology. Flame ad justments can be made quickly and accurately to taste without the need of disassembling the appliance and waiting for 30 minutes after each adjustment.
When satisfied that the appliance operates properly, proceed to finish the installation. Leave the control knob in the ON position and the burner ON/OFF switch (or optional remote switch) in the OFF position. Close the lower control compartment panel.
Note: See Figure 50 for proper burner flame
appearance.
Air Shutter Adjustment Guidelines
• If there is smoke or soot present, first check the log set positioning to ensure that the flames are not impinging on any of the logs. If the log set is properly positioned and a sooting condition still exists, then the air shutter opening should be increased.
• The more offsets in the vent system, the larger the air shutter opening will need to be.
• An appliance operated with the air shutter opened too far, may have flames that appear blue and transparent. These weak, blue and transparent flames are termed anemic.
• Propane models may exhibit flames which
­candle or appear stringy. If this is present and persists, adjust the air shutter to a more closed position, then operate the appliance for a few more minutes to ensure that the flame normalizes and the flames do not appear sooty.
Front of Burner
Air Shutter Adjustment Rod
Reach around the left side of the valve to locate adjustment rod
Valve
Adjustment All the way up = CLOSED All the way down = OPEN
Adjust the rod to the full closed position for both Natural Gas and Propane. Light the fire­place, then adjust accordingly after heat-up.
Figure 50 - Burner Flame Appearance
Figure 51 - Burner Air Shutter
28
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Fireplace (right side)
1" Min.
(25 mm)*
4" Min
(102 mm)*
This Area Must Remain Clear of Combustible Material
s
Top of
Appliance
Header (2x4)
Drywall
Spacers
FINISHING REQUIREMENTS - Wall Details
Hearth Extension
Complete finished interior wall. To install the appliance facing flush with the finished wall, position framework to accommodate the thickness of the finished wall (
IMPORTANT NOTE: Place the header verti­cal as shown to main­tain proper clearance from the vent system to combustibles.
* Vent to combustible on Side = 1" Min. Vent to combustible on Top = 3" Min.
Figure 52).
A hearth extension is not required with this appliance. If a hearth extension is used, do not block the lower control compartment panel. Any hearth extension used is for appearance only and does not have to conform to standard hearth extension installation requirements.
Note: Combustible wall finish materials and/or surround materials must not be allowed to encroach the area defined by the appliance front face (black sheet metal). Never allow combustible materials to be positioned in front of or overlapping the appliance front face.
Non-combustible materials, such as surrounds and other appliance trim, may be installed on the appliance front face with these exceptions: they must not cover any portion of the glass or the air gaps above the glass door.
Vertical installation clearances to combustible mantels vary according to the depth of the mantel. Mantels constructed of non-combustible materials may be installed above the appliance opening as outlined in Figure 3 on Page 6.
u
4" clearance is required above the elbow for installations that require an
elbow at the top of the unit and that ends in a horizontal termination.
Figure 52
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
29
INSTALLATION ACCESSORIES
S
e
a
l
a
n
t
Listed Secure Vent™ Components
Cat. No. Model Description
H1968 SV4.5HT-2 Horizontal Square Ter-
H2152 SV4.5CGV-1 Vertical Termination Cap
Vent Sections
The following flashings come packaged with a storm collar:
77L70 SV4.5L6 6 Inch (152 mm) 77L71 SV4.5L12 12 Inch (305 mm) 77L72 SV4.5L24 24 Inch (610 mm) 77L73 SV4.5L36 36 Inch (914 mm) 77L74 SV4.5L48 48 Inch (1219 mm)
77L75 SV4.5LA Telescopic Section (1-1/2" to
77L76 SV4.5E45 45 Degree Elbow
77L77 SV4.5E90 90 Degree Elbow
77L78 SV4.5F Flat Roof Flashing 77L79 SV4.5FA 1/12 to 7/12 Adjustable
77L80 SV4.5FB 7/12 to 12/12 Adjustable
77L81 SV4.5SC6 Storm Collar (6 per box)
H2246 SV4.5HF Firestop / Spacer-Horizontal
H2247 SV4.5VF Firestop / Spacer-Vertical (1-
H2248 SF4.5HF Firestop / Spacer - Horizon-
H2249 SF4.5VF Firestop/Spacer-Vertical
96K92 SV4.5SP Support Plate
17M52 SV4.5HGS-1 Termination Guard, Square
17M53 SV4.5HGS-12 Termination Guard, Hori-
87L02 SV4.5HGS Termination Guard for
H5820 4.5HTSK Termination Shroud
mination With Firestop / spacer (H2246) & Adapter (74L61)
7-1/2" effective length)
Flashing
Flashing
(3-1-1 spacing), 10 Pack
1-1 spacing), 10 Pack
tal (flex) (3-1-1 spacing) 10 Pack
(flex)(1-1-1 spacing)
, 10 Pk
(1 pack)
zontal Square (12 pack)
Horizontal Square Termi­nation (Deluxe) (1 pack)
(Guard) for Horizontal Square Termination (1 pack)
Listed Secure Vent Components
Cat. No. Model Description
These termination kits include firestop/spacer, gear clamps and flex adapter
H1969 SF4.5HT-2 Horizontal Square Termina-
77L87 SFKIT12S Flex Square Term. (with
77L88 SFKIT18S Flex Square Term. (with
77L89 SFKIT24S Flex Square Term. (with
77L90 SFKIT36S Flex Square Term. (with
77L91 SFKIT48S Flex Square Term. (with
56L74 SFVT30 Vertical Termination for
56L75
SFVT45 Vertical Termination for
60L10 SF-18 18 feet (5.49 m) * com-
98K03 SF-12 12 feet (3.66 m) * com-
10K81 SFMP Mill-Pac, Black, High Tem-
,
89L40 SFMP-12 Mill-Pac, Black, High Tem-
91L66 SF-GC4-6 Gear Clamp 4.5 in. (114
91L67 SF-GC7-6 Gear Clamp 7.5 in. (190.5
99L02 SV4.5HRK14 Horizontal Riser Kit, 14" 99L03 SV4.5HRK36 Horizontal Riser Kit, 36"
H1988 CTSA-33
H1985 CTSO-33
H1987 CTSO-44
H1986 CTSO-46
96K93 SV4.5SU Support Strap
tion (without flex)
12 inch [305 mm] * compressed flex)
18 inch [457 mm] * compressed flex)
24 inch [610 mm] * compressed flex)
36 inch [914 mm] * compressed flex)
48 inch [1219 mm] * compressed flex)
flex (flat to 6/12) with flex adapter, section of rigid vent, roof support collar assembly, roof flashing and storm collar.
flex (6/12 to 12/12) with flex adapter, section of rigid vent, roof support collar assembly, roof flashing and storm collar.
pressed flex
pressed flex
perature Sealant
perature Sealant - Bulk 12 pack
mm) for flex (6 pieces)
mm) for flex (6 pieces)
Chase Top Shroud Kit, Arch Top 3 X 3 Ft.
Chase Top Shroud Kit, Open Top 3 X 3 Ft.
Chase Top Shroud Kit, Open Top 4 X 4 Ft.
Chase Top Shroud Kit, Open Top 4 X 6 Ft.
30
H5816
750,247M
SV4.5-TWSK Through Wall Shield Kit
(used to shield the direct­vent pipe from blown insulation)
Ref. instr. # 750,247M
H3907 SV4.5ARSA Attic Insulation Shield w/
adjustable height, 12"-22"
*All compressed flex vents can be expanded up to two times.
GAS CONVERSION KITS
IMPORTANT/CANADA
Step 1. Turn off the gas supply to the appli-
ance.
WARNING
This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer's instructions and all applicable codes and requirements of the authorized having jurisdiction. If the information in these instructions is not followed exactly, a fire, explosion or produc­tion of carbon monoxide may result causing property damage, personal injury or loss of life. The installation is not proper and complete until the operation of the converted appliance is checked as specified in the owner instructions supplied with the kit. The qualified service agency performing this installation assumes responsibil­ity for this conversion.
AVERTISSEMENT
Cet équipement de conversion sera installé par une agence qualifiée de service conformément aux instruc­tions du fabricant et toutes exigences et codes applicables de l'autorisés avoir la juridiction. Si l'information dans cette instruction n'est pas suivie exactement, un feu, explosion ou pro­duction de protoxyde de carbone peut résulter le dommages causer de pro­priété, perte ou blessure personnelle de vie. L'agence qualifiée de service est esponsable de l'installation propre de cet équipment. L'installation n'est pas propre et compléte jusqu'à l'opération de l'appareil converti est chéque suivant les critères établis dans les instructions de propriétaire provisionnées avec l'équipement.
The conversion shall be carried out in accordance with the requirements of the provincial authorities having jurisdiction and in accordance with the requirements of the CAN1-B149.1 And B149.2 Installation code.
ATTENTION/CANADA
La conversion devra être effectuée conformément aux recommanda­tions des autorités provinciales ayant juridiction et conformément aux exigences du code d'installation CAN1-B149.1 ET.2.
Gas conversion kits are available to adapt your appliance from the use of one type of gas to the use of another. These kits contain all the necessary components needed to complete the task including labeling that must be affixed to ensure safe operation.
Kit part numbers are listed here and the follow­ing steps detail the conversion procedure.
Millivolt SIT Systems
Natural Gas To Propane Gas
Conversion Kits
Models Cat. No.
ACKMV-NGLP H5778
Millivolt SIT Systems
Propane to Natural Gas
Conversion Kits
Models Cat. No.
ACKMV-LPNG H5779
Electronic SIT Systems
Natural Gas To Propane Gas
Conversion Kits
Models Cat. No.
ACKE-NGLP H5780
Step 2. Carefully remove the logs. Exercise care so as not to break the logs.
Step 3. Refer to
Remove the burner assembly with attached venturi tube.
Burner Assembly
Gas Valve
Figure 53.
Burner Orifice
Gas Train Assembly
Figure 53
Millivolt Appliances
Step 4. SIT Systems - Refer to Figure 54 on
Page 32 and the instructions provided with the kit. Using a Torx T20 (with 1/4” shank and center hole), remove and discard the three pressure regulator mounting screws. Remove the pressure regulator, spring, poppet, diaphragm and bushing.
components.
Ensure the rubber gasket installed on the back of the replacement pressure regulator is properly positioned and install the new pressure regula tor using the new screws supplied with the kit. Tighten screws to 25 In. lb. torque.
Discard all removed
-
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
31
SIT Millivolt Gas
HI
LO
Valve Shown
Pressure
Regulator
SIT Electronic Gas Valve
Pressure
Regulator
Remove These Components
SIT Millivolt Pilot Assembly Shown
Thermopile (on millivolt pilot assem-
Pilot Orifice
blies only)
SIT Electronic Pilot
Pilot Orifice
Burner Orifice Sizes
Elevation 0-4500 feet ( 0-1372 meters)
Model
Series
ADAGIO-MN
ADAGIO-MP
ADAGIO-EN
ADAGIO-EP
if field converted
Nat.Gas
drill size (inches)
.067" (#51)
-------------
.067" (#51)
-------------
drill size (inches)
Table 8
Propane
-------------
.042" (#58)
-------------
.042" (#58)
Millivolt & Electronic Gas Valves
Figure 54
Step 5. Attach manometer to the manifold side pressure test fitting and verify manifold pressure reads 3.5 inches water column (0.87 kPa) for natural gas, and 10.0 inches water column (2.49 kPa) for propane gas.
Step 6. Refer to Figure 55 and remove the pilot hood assembly to access the hexed pilot orifice. Remove and replace the orifice with the one provided with the kit.
Millivolt & Electronic Pilot Assemblies
Figure 55
Step 7. (Refer to Figure 53 on Page 31)
A. Remove the orifice from the manifold and
replace it with the one provided in the kit. See
Table 8 for orifice sizes for natural and
propane models. orifice. Use pipe joint compound or teflon tape when installing the orifice.
B. Retrieve the burner and slide the venturi
tube over the orifice (see the burner assembly into its position and secure it.
Figure 56 illustrates the
Figure 53). Set
Figure 56 - Burner Orifice
Step 8. Reassemble the remaining components by reversing the procedures outlined in the preceding steps. Use pipe joint compound or Teflon tape on all pipe fittings before installing (ensure propane resistant compounds are used in propane applications, do not use pipe joint compounds on flare fittings).
Step 9. Attach the conversion label provided in the conversion kit to the rating plate on the appliance.
Step 10. Turn on gas supply and test for gas leaks.
Lennox Hearth Products reserves the right to make changes at any time, without notice, in design, materials, specifications, prices and also to discontinue colors, styles and products. Consult your local distributor for fireplace code information.
Printed in U.S.A. © 2007 Lennox Hearth Products
P/N 850,044M REV. D 06/2008
32
1110 West Taft Avenue • Orange, CA 92865
Loading...