Lennox CBX40UHV Series, CBX40UHV-024, CBX40UHV-030 Installation And Service Procedure

INSTALLATION AND SERVICE
PROCEDURE
Corp. 0906-L2
Service Literature
Revised August, 2018
NOTICE
A thermostat is not included and must be ordered separately.
D A Lennox communicating thermostat must be used in
communicating applications (CBX40UHV-XXX-230-6-02 and later).
D In non-communicating applications, the Lennox
ComfortSense as other non-communicating thermostats.
In all cases, setup is critical to ensure proper system operation.
®
7500 thermostat may be used, as well
WARNING
Improper installation, adjustment, alteration, service or maintenance can cause personal injury, loss of life, or damage to property.
Installation and service must be performed by a licensed professional installer (or equivalent) or a service agency.
CAUTION
Physical contact with metal edges and corners while applying excessive force or rapid motion can result in personal injury. Be aware of, and use caution when working near these areas during installation or while servicing this equipment.
CBX40UHV
TABLE OF CONTENTS
Model Number Identification 2.......................
Specifications / Electrical Data 2.....................
Blower Performance 3..............................
Parts Arrangement 3...............................
Application 9......................................
Unit Components 9.................................
Field Wiring 13....................................
Air Handler Control Button, Display and Jumpers 17....
Variable Speed ECM Blower Motor 20................
Optional ECB40 Electric Heat 25.....................
Optional Humidity Control 25........................
Unit Sequence of Operations 33.....................
Unit Status and Alarm Codes 35.....................
Application Configuration Modifications 38.............
Start-Up Operation 41..............................
Operating Characteristics 41........................
Maintenance 42....................................
Configuring Unit Flow Charts 43.....................
Unit Diagram 52...................................
Electric Heat Diagrams and Sequence of
Operations 53.....................................
CBX40UHV series units are designed to be matched with Lennox two‐stage or single‐stage HFC-410A air conditioner units and heat pumps. Several models are available in sizes ranging from 2 through 5 tons. All units are equipped with factory installed HFC-410A check and expansion valve for cooling or heat pump applications.
This air handler is compatible with the ComfortSense® 7500 non-communicating thermostat and non-communicating outdoor units. In addition, this unit has the enhanced capability of communicating with a communicating thermostat and compatible outdoor units using the Lennox RSBus protocols.
Optional ECB40 electric heat is available in several kW sizes, and can be field installed in the cabinets.
This document provides service information on the following model builds:
1. Non-communicating version (CBX40UHV-XXX-
230-6-01)
2. Communicating version (CBX40UHV-XXX-
230-6-02) or later.
Page 1
2018 Lennox Industries Inc.
MODEL NUMBER IDENTIFICATION
CB X 40 UHV − 036 − 230 − 6 − 02
Unit Type
Minor Revision Number
CB = Air Handler
Refrigerant Type
X = R-410A
Series
Configuration
UHV = Up-Flow/Horizontal, Variable
Speed Blower Motor
Nominal Cooling Capacity
Refrigerant Metering Device
2 = Fixed Orifice 3 = TXV - Bleedport (indoor unit) 4 = TXV - Non-bleedport (indoor unit) 5 = TXV - Non-bleedport (outdoor unit) 6 = TXV - R-410A Non-bleedport (indoor unit)
Voltage
230 = 208/230V-60hz-1ph
024 = 2 tons
030 = 2.5 tons
036 = 3 tons
042 = 3.5 tons
048 = 4 tons 060 = 5 tons
SPECIFICATIONS / ELECTRICAL DATA
Refer to the Unit Engineering Handbook or Lennox Price Book for optional accessories for this unit.
SPECIFICATIONS
General Data
Model Number
Nominal cooling capacity - tons
Refrigerant
Connections in.
Indoor Coil
Blower Data Wheel nominal diameter x width - in.
Filters (MERV16) Shipping Data - 1 Package - lbs.
Suction (vapor) line - sweat
Liquid line - sweat
Condensate drain (fpt)
Net face area - ft.
Tube outside diameter - in.
Number of rows
Fins per inch
Motor output - hp
1
Size - in.
CBX40UH
V
‐024
2 2.5 3 3.5 4 5
HFC-410A HFC-410A HFC-410A HFC-410A HFC-410A HFC-410A
3/4 3/4 3/4 7/8 7/8 7/8 3/8 3/8 3/8 3/8 3/8 3/8
(2) 3/4 (2) 3/4 (2) 3/4 (2) 3/4 (2) 3/4 (2) 3/4
2
5.0 5.0 5.0 7.22 7.22 7.22 3/8 3/8 3/8 3/8 3/8 3/8
3 3 3 3 3 3
12 12 12 12 12 12
11 X 8 11 X 8 11 X 8 11-1/2 X 9 11-1/2 X 9 11-1/2 X 9
1/2 1/2 3/4 1 1 1
20 X 20 X 5 20 X 20 X 5 20 X 20 X 5 20 X 25 X 5 20 X 25 X 5 20 X 25 X 5
165 167 172 214 216 216
CBX40UH
V
‐030
CBX40UH
V
‐036
CBX40UH
V
‐042
ELECTRICAL DATA
Voltage - phase - 60hz
2
Maximum overcurrent protection (unit only)
Minimum circuit ampacity (unit only)
1
Disposable frame type filter.
2
HACR type circuit breaker or fuse.
15 15 15 20 20 20
5 5 10 10 10 10
208/230V-1PH
CBX40UH
V
‐048
CBX40UH
V
‐060
Page 2
CBX40UHV
BLOWER DATA
CBX40UHV024 BLOWER PERFORMANCE
0 through 0.80 in. W.g. External Static Pressure Range
“AJUST”
Jumper Setting
1
“HEAT” Speed “COOL” Speed
2
Jumper Speed Positions
3
4
1
2
3
4
NOTES:
+
NORM
-
cfm
715 855 1000 1130 465 690 900 1050
670 770 900 1035 425 620 825 950
580 700 800 930 385 560 735 850
cfm
cfm
cfm
cfm
cfm
cfm
cfm
S The effect of static pressure, filter and electric heater resistance is included in the air volumes listed. S First stage cooling air volume is 70% of COOL speed settings. Continuous fan speed is approximately 28%, 38%, 70% and 100% (Jumper
selectable) of the same secondstage COOL speed selected, minimum 250 cfm.
S Lennox Harmony III™ Zone Control applications - minimum blower speed if 250 cfm.
CBX40UHV‐024 BLOWER MOTOR WATTS AT “+” (Plus) AHC SETTING (Adjust Jumper at “+” Setting)
AHC Jumper Speed
Positions
TAP 1 53 68 89 113 143 163 191 214 232
HEAT SPEED
COOL SPEED
CBX40UHV‐024 BLOWER MOTOR WATTS AT “NORM” AHC SETTING (Adjust Jumper at NORM Setting)
TAP 2 73 93 122 141 170 200 234 260 282
TAP 3 105 141 168 179 217 248 275 306 348
TAP 4 132 159 189 218 248 285 313 349 393
TAP 1 25 35 56 73 89 98 114 130 143
TAP 2 45 64 79 101 130 151 180 211 216
TAP 3 75 103 127 146 177 210 243 266 298
TAP 4 11 4 142 175 200 219 258 280 332 363
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
AHC Jumper Speed
Positions
HEAT SPEED
COOL SPEED
TAP 1 48 64 79 103 128 156 182 196 207
TAP 2 61 80 98 123 149 175 206 233 254
TAP 3 77 101 128 151 178 214 239 267 300
TAP 4 109 142 171 193 223 245 286 325 359
TAP 1 23 38 52 68 80 91 111 128 135
TAP 2 34 53 76 94 111 142 152 176 203
TAP 3 64 87 11 3 130 158 190 226 247 270
TAP 4 89 120 145 166 198 225 258 289 319
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
Motor Watts @ Various External Static Pressures - in. wg.
Motor Watts @ Various External Static Pressures - in. wg.
CBX40UHV‐024 BLOWER MOTOR WATTS AT “-” (Minus) AHC SETTING (Adjust Jumper at “-” Setting)
AHC Jumper Speed
Positions
HEAT SPEED
COOL SPEED
CBX40UHV
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
TAP 1 38 56 70 94 11 3 130 154 176 192
TAP 2 53 68 88 110 138 163 195 207 234
TAP 3 62 84 103 125 155 186 213 246 268
TAP 4 89 116 141 165 192 220 250 278 314
TAP 1 22 33 47 61 71 83 98 11 0 123
TAP 2 30 46 63 86 102 11 8 138 162 172
TAP 3 54 71 91 116 138 171 191 221 247
TAP 4 66 86 11 7 138 159 195 227 253 286
Motor Watts @ Various External Static Pressures - in. wg.
Page 3
CBX40UHV030 BLOWER PERFORMANCE
0 through 0.80 in. W.g. External Static Pressure Range
“AJUST”
Jumper Setting
1
“HEAT” Speed “COOL” Speed
2
Jumper Speed Positions
3
4
1
2
3
4
NOTES:
+
NORM
-
cfm
800 935 1070 1210 660 880 1100 1320
725 850 975 1100 600 800 1000 1200
655 765 880 990 540 720 900 1080
cfm
cfm
cfm
cfm
cfm
cfm
cfm
S The effect of static pressure, filter and electric heater resistance is included in the air volumes listed. S First stage cooling air volume is 70% of COOL speed settings. Continuous fan speed is approximately 28%, 38%, 70% and 100% (Jumper
selectable) of the same secondstage COOL speed selected, minimum 250 cfm.
S Lennox Harmony III™ Zone Control applications - minimum blower speed if 250 cfm.
CBX40UHV‐030 BLOWER MOTOR WATTS AT “+” (Plus) AHC SETTING (Adjust Jumper at “+” Setting)
AHC Jumper Speed
Positions
TAP 1 66 87 11 4 134 162 185 214 239 268
HEAT SPEED
COOL SPEED
CBX40UHV‐030 BLOWER MOTOR WATTS AT “NORM” AHC SETTING (Adjust Jumper at NORM Setting)
TAP 2 101 124 151 175 192 224 243 273 325
TAP 3 134 171 188 212 243 273 296 329 366
TAP 4 182 211 245 285 319 353 375 405 444
TAP 1 47 63 82 101 121 151 175 193 206
TAP 2 83 107 131 152 178 202 231 265 296
TAP 3 142 170 196 220 251 282 315 345 367
TAP 4 209 258 295 345 373 418 452 482 512
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
AHC Jumper Speed
Positions
HEAT SPEED
COOL SPEED
TAP 1 57 77 94 115 146 172 195 219 232
TAP 2 79 104 123 149 168 196 231 264 294
TAP 3 111 139 164 186 209 233 261 298 334
TAP 4 148 178 199 231 260 293 314 355 382
TAP 1 38 53 68 94 11 3 127 149 169 185
TAP 2 67 84 105 131 152 178 207 240 257
TAP 3 110 141 164 188 213 240 266 292 330
TAP 4 168 197 226 260 302 338 366 400 434
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
Motor Watts @ Various External Static Pressures - in. wg.
Motor Watts @ Various External Static Pressures - in. wg.
CBX40UHV‐030 BLOWER MOTOR WATTS AT “-” (Minus) AHC SETTING (Adjust Jumper at “-” Setting)
AHC Jumper Speed
Positions
HEAT SPEED
COOL SPEED
TAP 1 48 66 83 107 127 149 171 199 217
TAP 2 63 80 103 125 145 178 200 229 246
TAP 3 86 113 135 155 179 203 244 270 305
TAP 4 109 144 165 191 212 240 264 296 338
TAP 1 32 47 60 86 101 11 3 134 151 168
TAP 2 54 70 88 107 132 157 188 210 225
TAP 3 87 114 137 159 183 206 232 267 302
TAP 4 130 165 184 207 245 270 300 326 363
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
Motor Watts @ Various External Static Pressures - in. wg.
Page 4
CBX40UHV
CBX40UHV036 BLOWER PERFORMANCE
0 through 0.80 in. W.g. External Static Pressure Range
“AJUST”
Jumper Setting
1
“HEAT” Speed “COOL” Speed
2
Jumper Speed Positions
3
4
1
2
3
4
NOTES:
+
NORM
-
cf
1230 1335 1445 1545 900 1225 1380 1545
m
1120 1215 1315 1400 810 1125 1275 1400
1010 1185 1200 1265 730 1000 1135 1265
cf m
cfm
cfm
cf m
cf m
cfm
cfm
S The effect of static pressure, filter and electric heater resistance is included in the air volumes listed. S First stage cooling air volume is 70% of COOL speed settings. Continuous fan speed is approximately 28%, 38%, 70% and 100% (Jumper
selectable) of the same secondstage COOL speed selected, minimum 380 cfm.
S Lennox Harmony III™ Zone Control applications - minimum blower speed if 380 cfm.
CBX40UHV‐036 BLOWER MOTOR WATTS AT “+” (Plus) AHC SETTING (Adjust Jumper at “+” Setting)
AHC Jumper Speed
Positions
HEAT SPEED
COOL SPEED
CBX40UHV‐036 BLOWER MOTOR WATTS AT “NORM” AHC SETTING (“Adjust” Jumper at NORM Setting)
TAP 1 189 223 253 271 306 323 359 377 409
TAP 2 238 273 295 316 349 375 417 439 473
TAP 3 279 322 348 384 420 463 486 525 550
TAP 4 327 387 427 451 489 537 566 600 643
TAP 1 130 157 184 212 237 263 284 307 346
TAP 2 183 211 232 261 296 314 342 368 396
TAP 3 248 284 315 349 366 407 441 473 509
TAP 4 347 376 418 464 495 531 566 608 632
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
AHC Jumper Speed
Positions
HEAT SPEED
COOL SPEED
TAP 1 146 173 199 225 257 279 304 330 364
TAP 2 186 234 241 264 296 319 340 371 395
TAP 3 226 263 281 304 341 371 393 435 456
TAP 4 261 296 321 355 389 423 450 489 519
TAP 1 98 117 143 165 185 216 247 267 301
TAP 2 144 168 197 223 250 272 299 332 356
TAP 3 198 227 265 279 307 340 363 397 431
TAP 4 255 285 313 346 386 418 454 483 527
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
Motor Watts @ Various External Static Pressures - in. wg.
Motor Watts @ Various External Static Pressures - in. wg.
CBX40UHV‐036 BLOWER MOTOR WATTS AT “-” (Minus) AHC SETTING (“Adjust” Jumper at “-” Setting)
AHC Jumper Speed
Positions
HEAT SPEED
COOL SPEED
CBX40UHV
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
TAP 1 11 0 139 161 185 213 234 263 291 312
TAP 2 182 210 236 252 293 315 336 356 393
TAP 3 175 193 224 257 294 312 330 350 382
TAP 4 199 234 257 291 309 333 366 395 423
TAP 1 86 102 124 143 165 193 218 246 270
TAP 2 103 130 148 172 192 219 248 277 309
TAP 3 144 163 192 216 250 275 294 322 357
TAP 4 196 224 255 287 306 339 371 395 429
Motor Watts @ Various External Static Pressures - in. wg.
Page 5
CBX40UHV042 BLOWER PERFORMANCE
0 through 0.80 in. W.g. External Static Pressure Range
“AJUST”
Jumper Setting
1
“HEAT” Speed “COOL” Speed
2
Jumper Speed Positions
3
4
1
2
3
4
NOTES:
+
NORM
-
cfm
1100 1320 1540 1760 1100 1320 1540 1760
1000 1200 1400 1600 1000 1200 1400 1600
900 1080 1260 1440 900 1080 1260 1440
cfm
cfm
cfm
cfm
cfm
cfm
cfm
S The effect of static pressure, filter and electric heater resistance is included in the air volumes listed. S First stage cooling air volume is 70% of COOL speed settings. Continuous fan speed is approximately 28%, 38%, 70% and 100% (Jumper
selectable) of the same secondstage COOL speed selected, minimum 450 cfm.
S Lennox Harmony III™ Zone Control applications - minimum blower speed if 450 cfm.
CBX40UHV‐042 BLOWER MOTOR WATTS AT “+” (Plus) AHC SETTING (“Adjust” Jumper at “+” Setting)
AHC Jumper Speed
Positions
HEAT SPEED
COOL SPEED
CBX40UHV‐042 BLOWER MOTOR WATTS AT “NORM” AHC SETTING (“Adjust” Jumper at NORM Setting)
TAP 1 124 154 177 204 240 260 296 326 363
TAP 2 179 227 255 287 336 356 394 451 486
TAP 3 294 339 387 425 463 489 518 550 600
TAP 4 405 456 510 553 607 647 686 743 777
TAP 1 122 146 173 198 224 259 292 329 360
TAP 2 186 230 254 289 332 361 404 438 477
TAP 3 284 335 387 413 455 483 526 551 600
TAP 4 413 475 517 570 632 569 715 750 782
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
AHC Jumper Speed
Positions
“HEAT” SPEED
COOL SPEED
TAP 1 97 123 146 179 205 225 258 292 327
TAP 2 144 180 209 230 266 295 334 375 410
TAP 3 226 259 307 342 380 405 448 482 525
TAP 4 323 369 401 449 491 516 563 593 640
TAP 1 93 118 142 166 197 225 247 280 314
TAP 2 148 179 207 231 268 311 333 377 405
TAP 3 229 263 298 332 386 408 446 484 534
TAP 4 327 375 403 448 489 523 557 589 646
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
Motor Watts @ Various External Static Pressures - in. wg.
Motor Watts @ Various External Static Pressures - in. wg.
CBX40UHV‐042 BLOWER MOTOR WATTS AT “-” (Minus) AHC SETTING (“Adjust” Jumper at “-” Setting)
AHC Jumper Speed
Positions
HEAT SPEED
COOL SPEED
TAP 1 80 105 128 148 173 206 233 265 287
TAP 2 113 144 172 193 219 265 286 312 349
TAP 3 168 198 238 265 293 332 368 415 442
TAP 4 239 285 315 362 398 428 465 503 544
TAP 1 76 100 123 148 169 203 230 260 279
TAP 2 115 145 169 190 217 258 288 315 349
TAP 3 166 199 236 263 296 330 380 415 449
TAP 4 241 289 321 366 396 431 472 505 544
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
Motor Watts @ Various External Static Pressures - in. wg.
Page 6
CBX40UHV
CBX40UHV048 AND CBX40UHV-060 BLOWER PERFORMANCE
0 through 0.80 in. W.g. External Static Pressure Range
Jumper Speed Positions
“AJUST”
Jumper Setting
1
“HEAT” Speed “COOL” Speed
2
3
4
1
2
3
4
NOTES:
+
NORM
-
cfm
1850 1960 2090 2150 1625 1820 2055 2145
1705 1800 1900 2005 1425 1625 1805 2005
1560 1625 1720 1770 1205 1375 1555 1725
cfm
cfm
cfm
cfm
cfm
cfm
cfm
S The effect of static pressure, filter and electric heater resistance is included in the air volumes listed. S First stage cooling air volume is 70% of COOL speed settings. Continuous fan speed is approximately 28%, 38%, 70% and 100% (Jumper
selectable) of the same secondstage COOL speed selected, minimum 450 cfm.
S Lennox Harmony III™ Zone Control applications - minimum blower speed if 450 cfm.
CBX40UHV‐048 and CBX40UHV-060 BLOWER MOTOR WATTS AT “+” (Plus) AHC SETTING (“Adjust” Jumper at “+” Setting)
AHC Jumper Speed
Positions
HEAT SPEED
COOL SPEED
TAP 1 418 478 539 551 599 646 675 704 748
TAP 2 492 540 585 642 684 732 761 797 834
TAP 3 594 645 721 762 811 863 874 918 976
TAP 4 653 713 755 809 861 909 941 974 1028
TAP 1 312 342 373 414 443 475 512 558 587
TAP 2 407 459 503 552 591 627 670 718 752
TAP 3 581 646 691 737 792 826 863 900 942
TAP 4 646 695 746 804 873 900 934 976 1032
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
Motor Watts @ Various External Static Pressures - in. wg.
CBX40UHV‐048 and CBX40UHV-060 BLOWER MOTOR WATTS AT “NORM” AHC SETTING (“Adjust” Jumper at NORM Setting)
AHC Jumper Speed
Positions
HEAT SPEED
COOL SPEED
TAP 1 325 366 404 444 475 520 566 598 636
TAP 2 369 421 465 516 560 587 616 666 717
TAP 3 436 488 540 586 621 671 710 743 789
TAP 4 523 581 636 684 738 789 816 852 894
TAP 1 226 259 293 322 350 387 413 446 472
TAP 2 312 355 382 423 450 492 520 570 615
TAP 3 388 421 482 523 564 606 641 695 741
TAP 4 538 599 647 686 718 792 820 853 888
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
Motor Watts @ Various External Static Pressures - in. wg.
CBX40UHV
Page 7
CBX40UHV‐048 and CBX40UHV-060 BLOWER MOTOR WATTS AT “-” (Minus) AHC SETTING (“Adjust” Jumper at “-” Setting)
AHC Jumper Speed
Positions
HEAT SPEED
COOL SPEED
TAP 1 271 302 341 368 398 439 473 504 545
TAP 2 286 329 356 393 423 462 504 550 572
TAP 3 327 374 407 455 504 526 563 608 638
TAP 4 355 404 442 496 539 560 602 643 684
TAP 1 124 163 180 209 231 271 300 322 357
TAP 2 192 233 252 282 321 356 390 422 449
TAP 3 268 311 336 367 393 432 469 523 538
TAP 4 328 376 420 463 486 536 572 612 657
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
Motor Watts @ Various External Static Pressures - in. wg.
PARTS ARRANGEMENT
ELECTRIC HEAT
SECTION
CONTROL BOX
BLOWER
COMPARTMENT
BLOWER ACCESS
PANEL
COIL ACCESS
PANEL
FILTER ACCESS
PANEL
HORIZONTAL
DRAIN PAN
COIL
UP-FLOW/DOWN-FLOW
DRAIN PAN
FILTER
Figure 1. CBX40UHV Parts Arrangement
Page 8
CBX40UHV
LIMIT
RELAY
RELAY
CIRCUIT BREAKER
LIMIT
Figure 2. CBX40UHV Control Box
APPLICATION
CBX40UHV air handlers are designed for HFC-410A applications only. All major air handler components
must be matched according to Lennox reco m mendation s for the u n i t to be covered under warranty. Refer to the Engineering Handbook for approved
system matchups. A misapplied system will cause erratic operation and can result in early unit failure. The units come with factory installed check and expansion valve for all applications. It has been installed internally and is accessible if required.
ELECTROSTATIC DISCHARGE (ESD)
PRECAUTIONS AND PROCEDURES
CAUTION
Electrostatic discharge can affect electronic compo nents. Take precautions during unit installation and service to protect the unit's electronic controls. Pre cautions will help to avoid control exposure to electro static discharge by putting the unit, the control and the technician at the same electrostatic potential. Neutralize electrostatic charge by touching hand and all tools on an unpainted unit surface before perform ing any service procedure.
HEATING ELEMENTSHEATING ELEMENTS
AIR HANDLER CONTROL
UNIT COMPONENTS
Control Box
The CBX40UHV control box is shown in figure 2. Line voltage and electric heat connections are made in the control box. Optional electric heat fits through an opening located in the center of the control box. When electric heat is not used, knockout plates cover the opening. The electric heat control arrangement is detailed in the electric heat section of this manual.
Low voltage connections are made on the air handler control (AHC) also located in the control box. All AHC will have factory installed clippable links connecting DS to R, R to O and Y1 to Y2. These links will have to be removed in certain unit application. See table 1.
Table 1. Links
Application
Remove Links
Harmony IIIt DS to R
Heat Pump R to O
Two-Stage Cooling Y1 to Y2
Transformer (T1)
All CBX40UHV series units use a single line voltage to 24VAC transformer mounted in the control box. The transformer supplies power to the control circuits in the indoor and outdoor unit. Transformers are rated at 70VA. 208/240VAC single‐phase transformers use two primary voltage taps.
CBX40UHV
Page 9
208 / 240 VOLT TRANSFORMER
PRIMARY
ORANGE
240 VOLTS
RED
SECONDARY
BLUE
Air Handler Control (AHC)
The Air Handler Control manages electric heat, indoor blower and accessory controls. The Air Handler Control also provides system configuration and air-flow adjustments plus diagnostic capabilities.
208 VOLTS
BLACK
YELLOW
Figure 3 Transformer
Plastic Drain Pans
Both up-flow/down-flow and horizontal drain pans are provided and installed on the CBX40UHV units. The drain pans are made from fiberglass‐filled plastic. The drain hole is used for right‐hand air discharge only, and must be plugged when the unit is configured for left‐hand air discharge. Each pan has a set of connections, one for a primary drain and one for an auxiliary drain.
Coil
All CBX40UHV series units have dual slab coils arranged in an ”A” configuration. Each coil has two or three rows of copper tubes fitted with ripple‐edge aluminum fins. A check and expansion valve complete with inlet screen feeds multiple parallel circuits through the coils. The coil is designed to easily slide out of the unit cabinet.
Discharge Sensor (DAT)
The Air Handler Control has two screw terminals marked Discharge Air Sensor. The sensor is REQUIRED for
®
EvenHeater
operation and is field mounted and ordered
separately, use Lennox Catalog # 88K38.
In the EvenHeater mode, the discharge air sensor cycles the electric heating elements as needed to maintain the Air Handler control EvenHeater jumper selected discharge setpoint.
The discharge air sensor should be mounted downstream of the electric heat elements as illustrated in Figure 4, Detail A. It must be placed in a location with unobstructed airflow, where other accessories (such as humidifiers, UV lights, etc.) will not interfere with its accuracy.
Wiring distance between the Air Handler Control and the discharge air sensor should not exceed 10' (3m) when wired with 18-gauge thermostat wire.
Outdoor Air Sensor (OAS)
These terminals are for FUTURE USE. (DO NOT USE).
Page 10
CBX40UHV
ELECTRIC HEAT RELAY
PART NO. 49W91
19 IN.
(483 MM)
5-1/2 IN.
(140 MM)
SENSOR
(CENTER SIDE-T0 -SIDE)
DETAIL A
THE AIR HANDLER CONTROL (AHC) HAS TWO SCREW TERMINALS MARKED DISCHARGE AIR SENSOR. THE SENSOR IS REQUIRED FOR EVENHEATER MOUNTED AND MUST BE ORDERED SEPARATELY (CATALOG # 88K38).
®
OPERATION, IS FIELD
OPTIONAL DISCHARGE
SENSOR (DAT)
TEMPERATURE RESISTANCE
CHART
TEMP RESISTANCE ºF (OHMS) 30 34,566 40 26,106 50 19,904 60 15,313 70 11,884 80 9,298 90 7,332 100 5,826
22V DIRECT CURRENT COIL
30 AMP CONTACT
RATING
DETAIL B
SEE TABLE 6 - STAGES FOR FUNCTION OF EACH PIN POSITION.
CONNECTOR
9-PIN CONNECTOR
9-PIN
FASTEN THE PROBE
BRACKET TO THE
PLENUM WITH TWO
SELF-TAPPING SHEET
METAL SCREWS.
AIR HANDLER CONTROL
SECURING SCREWS
AIR HANDLER CONTROL L-BRACKET MOUNTING PLATE
CBX40UHV AIR HANDLER CONTROL
PART NO. 43W19
PLENUM
NOTE - EVENHEATER MODE CANNOT BE ENABLED WITH HARMONY III DUE TO EACH CONTROL REQUIRING ITS OWN DISCHARGE AIR SENSOR.
Figure 4. CBX40UHV-XXX-230-6-01
CBX40UHV
T
Page 11
CONNECT WIRES TO DISCHARGE AIR SENSOR
TERMINAL ON AIR HANDLER CONTROL.
DETAIL A
THE AIR HANDLER CONTROL (AHC) HAS TWO SCREW TERMINALS MARKED DISCHARGE AIR SENSOR. THE SENSOR IS REQUIRED FOR EVENHEAT OPERATION, IS FIELD-MOUNTED AND MUST BE ORDERED SEPARATELY (CATALOG # 88K38).
ELECTRIC HEAT RELAY
PART NO. 49W91
22V DIRECT CURRENT COIL
19 IN.
(483 MM)
5-1/2 IN.
(140 MM)
SENSOR
(CENTER SIDE-T0 -SIDE)
AIR HANDLER CONTROL
DISCHARGE SENSOR
(DAT)
TEMPERATURE RESISTANCE
CHART
TEMP RESISTANCE ºF (OHMS) 30 34,566 40 26,106 50 19,904 60 15,313 70 11,884 80 9,298 90 7,332 100 5,826
FASTEN THE PROBE
BRACKET TO THE
PLENUM WITH TWO
SELF-TAPPING SHEET
METAL SCREWS.
PLENUM
30 AMP CONTACT
RATING
9-PIN
CONNECTOR
9-PIN CONNECTOR
DETAIL B
SEE TABLE 6 - STAGES FOR FUNCTION OF EACH PIN POSITION.
NOTE — EVENHEAT MODE CANNOT BE ENABLED WITH HARMONY III DUE TO EACH CONTROL REQUIRING ITS OWN DISCHARGE AIR SENSOR.
SECURING SCREWS
AIR HANDLER CONTROL L-BRACKET MOUNTING PLATE
CBX40UHV AIR HANDLER CONTROL
PART NO. 50W28 or 65W70
CONNECT WIRES TO DISCHARGE AIR SENSOR
TERMINAL ON AIR HANDLER CONTROL.
Figure 5. Component Connections (CBX40UHV-XXX-230-6-02)
Page 12
CBX40UHV
FIELD WIRING
AIR CONDITIONER
UNIT
(TWO-STAGE)
RED
BROWN
YELLOW
BLUE
BLACK
HEAT PUMP UNIT
(TWO-STAGE)
R
W1
L
Y1
CBX40UHV
R
2
W3
W2
W1
O
3
Y1
Y2
G
DS
C
COMFORTSENSET
1
Figure 6. Field Wiring — Cooling Application (Non-Communicating)
CBX40UHV
RR
W3
W2
W1 W1
OO
2
Y1
COMFORTSENSET
7000
H
W2
O
L
Y1
7000
R
H
W2
W1
O
L
Y1
Y2
G
D
B
C
1
O. D.
SENSOR
(X2658)
AIR HANDLER CONTROL COMES FROM FACTORY WITH A METAL JUMPERS BETWEEN W1 TO W2 AND W2 TO W3.
1
R CONNECTION REQUIRED FOR AIR CONDITIONER UNIT WITH LSOM. RESISTOR KIT (CAT # 47W97) IS REQUIRED WHEN CONNECTING THE
2
COMFORTSENSE 7000 WITH THE LSOM 2.
L CONNECTION WIRED ON UNITS WITH LSOM.
3
IMPORTANT — USE CARE WHEN CUTTING LINKS TO PREVENT DAMAGE TO CONTROL. SEE FIGURE 12, CBX40UHV JUMP AND LINK GUIDE FOR FURTHER DETAILS.
CUT ON-BOARD LINK Y1-Y2 FOR TWO-STAGE AC
DO NOT CUT ON-BOARD LINK R -O.
CUT ON-BOARD LINK R-DS WHEN DEHUMIDIFICATION TERMINAL IS USED.
X2658 OUTDOOR SENSOR IS REQUIRED FOR OUTDOOR TEMPERATURE DISPLAY, DEW POINT CONTROL, HEAT PUMP AND
1
DUAL FUEL BALANCE POINTS.
CONNECTED ON UNIT WITH LSOM. RESISTOR KIT (CAT #
2
47W97) IS REQUIRED WHEN CONNECTING THE COMFORTSENSE 7000 WITH THE LSOM 2.
3
FIELD PROVIDED JUMPER BETWEEN Y2 OUT BL ON HEAT PUMP TO Y2 ON CBX40UHV.
IMPORTANT — USE CARE WHEN CUTTING LINKS TO PREVENT DAMAGE TO CONTROL. SEE FIGURE 12, CBX40UHV JUMP AND LINK GUIDE FOR FURTHER DETAILS.
AIR HANDLER
CONTROL
Y1-Y2
2-STAGE
COMPR
R-O HEAT PUMP
R-DS
DEHUM
OR
HARMONY
CUT FOR OPTION
Y2
OUT
BL
CC
CBX40UHV
Y2Y2
G
DS
3
Y2
G
D
T
B
T
C
CUT ON-BOARD LINK R-DS WHEN DEHUMIDIFICATION TERMINAL IS USED.
CUT ON-BOARD LINK Y1-Y2 FOR TWO-STAGE HP
CUT ON-BOARD LINK R -O.
Y1-Y2
2-STAGE
COMPR
R-O
HEAT
PUMP
R-DS
DEHUM
OR
HARMONY
CUT FOR OPTION
Figure 7. Field Wiring — Heat Pump (Non-Communicating)
Page 13
OUTDOOR
SENSOR
(X2658)
RED
D
RED
BLK
PUR
EDA UNIT
CBX40UHV
PUR
BLK
FAN RELAY
YEL
BLU
BLK
BRN
OUTDOOR UNIT
NOTES ­/1\
NOT REQUIRED FOR APPLICATIONS WITHOUT LSOM
/2\ NOT REQUIRED WITH SINGLE‐SPEED OUTDOOR FAN
NOT REQUIRED FOR SINGLE STAGE
/3\
AIR HANDLER CONTROL COMES FROM FACTORY WITH A METAL
4
JUMPERS BETWEEN W1 TO W2 AND W2 TO W3.
4
T
T
RESISTOR KIT (CAT # 47W97) IS REQUIRED WHEN CONNECTING THE COMFORTSENSE 7000 WITH THE LSOM 2.
COMFORTSENSEt 7000 THERMOSTAT
CUT ON-BOARD LINK R-DS WHEN DEHUMIDIFICATION
IMPORTANT — USE CARE WHEN CUTTING LINKS TO PREVENT DAMAGE TO CONTROL. SEE FIGURE 12, CBX40UHV JUMP AND LINK GUIDE FOR FURTHER DETAILS.
CUT ON-BOARD LINK Y1-Y2 FOR TWO-
DO NOT CUT ON-BOARD LINK R -O.
STAGE A/C
TERMINAL IS USED.
Y1-Y2
2-STAGE
COMPR
R-O
HEAT
PUMP
R-DS
DEHUM
OR
HARMONY
CUT FOR OPTION
Figure 8. Cooling Application — Humiditrol
OUTDOOR UNIT
RED
FAN RELAY (NOT REQUIRED WITH SINGLE−SPEED OUTDOOR FAN)
PURPLE
BLACK YELLOW BLUE
BROWN (NOT USED FOR APPLICATIONS WITHOUT LSOM
BLUE (NOT REQUIRED FOR SINGLE STAGE)
IMPORTANT — USE CARE WHEN CUTTING LINKS TO PREVENT DAMAGE TO CONTROL. SEE FIGURE 12, CBX40UHV JUMP AND LINK GUIDE FOR FURTHER DETAILS.
®
and Second-Stage Outdoor Fan Relay Wiring
(Non-Communicating)
RED BLACK PURPLE
CUT ON-BOARD LINK Y1-Y2 FOR TWO-STAGE A/C ONLY
CUT ON-BOARD LINK R-DS WHEN DEHUMIDIFICATION
CBX40UHV
CUT ON-BOARD LINK R -O.
COMFORTSENSEt 7000 THERMOSTAT
T
T
TERMINAL IS USED.
OUTDOOR
SENSOR
(X2658)
Y1-Y2
2-STAGE
COMPR
R-O
HEAT
PUMP
R-DS
DEHUM
OR
HARMONY
CUT FOR OPTION
Figure 9. Heat Pump Application — Humiditrol
(Non-Communicating)
Page 14
®
and Second-Stage Outdoor Fan Relay Wiring
CBX40UHV
Thermostat Connections
Table 2 (CBX40UHV-XXX-230-6-ALL)
Function
Indoor Control Terminal Label
W1 (Input)
W2 (Input)
W3 (Input)
Y1 & Y2 (Input/
Output)
G (Input)
C
R The R terminal shall be capable of providing the power to the thermostat and all the associated loads.
O (Input/Output)
DS (Input)
DH (Output) The DH terminal provides a 24VAC output for dehumidification needs in communicating systems.
H (Output) The H terminal provides a 24VAC output for humidification needs in both communicating and non-communicating mode.
L (Input)
Non-Communicating
Room Thermostat
(Indoor and Outdoor -24 volts)
Indicates a first-stage heating demand. This input is an anticipator for the ther mostat. Indicates a second-stage heating de mand. W1 input must be active to recog nize second-stage heat demand. Indicates a third-stage heating demand. W1 and W2 inputs must be active to rec ognize third-stage heat demand. Room thermostat inputs 24 volts to the Y1 and Y2 terminals on the indoor con trol. The 24 volt signal is then passed through to the outdoor unit. During a second-stage demand, both Y1 and Y2 are active. The Y1 terminal is connected to Y2 by link (Solid jumper on control that would be cut for 2 stage applica tions)
Indicates a 24 volt indoor blower de mand.
The C terminal shall interconnect the signal ground of the room thermostat with secondary transformer ground (TR) and chassis ground (GND)
Room thermostat inputs 24 volts to the O terminal on the indoor control. The O terminal is connected to R by link (Solid jumper on control that would be cut if unit was a heat pump)
Used for Harmony III zoning systems, or thermostat with dehumidification capa bility. The DS terminal is connected to R by link (Solid jumper on control that would be cut if for the above applica tions). Harmony III control - This will allow the control to vary the voltage signal to the indoor blower motor to control required CFM. Dehumidification - Allow a 24 volt sig nal on the DS to turn off and on the dehu midification mode.
The L terminal is provided for connection to devices with Lennox System Operation Monitor (LSOM) capabilities. The control interprets the fault signals and transmits them as an alarm message on the communication line. There are ten (10) identified LSOM fault codes. Each is mapped to the communication Alarm codes.
Indoor Communicating
Outdoor Non-Communicating
N/A N/A
N/A N/A
N/A N/A
The room thermostat communicated with the indoor control. The indoor con trol outputs 24 volts on its Y1 and Y2 terminals which are hard wired to the non-communicating outdoor unit.
In a communicating system, ”G” input to indoor control is used by non-communi cating IAQ devices (such as LVCS, HRV or ERV) to ensure indoor blower de mand.
The room thermostat communicated with the indoor control. The indoor con trol outputs 24 volts on its O terminals which are hard wired to the non-com municating outdoor unit. If there is 24 volts on O, the reversing valve will be energized and the outdoor unit will run in the cooling mode. If O does not have 24 volts, the outdoor unit will run in heating mode.
N/A N/A
Full Communication
(Indoor & Outdoor)
In a full communicating system, no wiring is required on Y1 and Y2 termi nals.
In communicating system “G” input to indoor control is used by non-communi cating IAQ devices (such as LVCS, HRV or ERV) to ensure indoor blower de mand.
In a full communicating system, O termi nal is not wired.
CBX40UHV
Page 15
IMPORTANT
Before changing any clippable links or jumper settings, make sure the motor has completely stopped. Any changes will not take place while the motor is running.
Table 3. Air Handler Control Connections —
Communicating (CBX40UHV-XXX-230-6-ALL)
Label Label Function
R 24VAC
Thermostat
Outdoor Unit
Link
Table 4. Run Length — Communicating
Wire Run Length AWG # Insulation/Core Types
Maximum length of wiring for all connections on the RSBus is limited to 1500 feet (457 meters).
i+ RSbus data high connection i- RSbus data low connection
C 24VAC command (ground) R 24VAC
i+ RSbus data high connection i- RSbus data low connection
C 24VAC command (ground)
i+
Not used.
i-
Thermostat Wire Length
(CBX40UHV-XXX-230-6-02)
18
Color-coded, temperature rating 95 solid core. (Class II Rated Wiring)
º
F (35ºC) minimum,
Table 5. Run Length — Non-Communicating
(CBX40UHV-XXX-230-6-01 and -02)
Wire Run Length AWG # Insulation/Core Types
Less than 100' (30m) 18
More than 100' (30m) 16
Color-coded, temperature rating 95 solid core. (Class II Rated Wiring)
º
F (35ºC) minimum,
Air Handler Control 9-Pin Connector
1. Air Handler ONLY - 2-wire harness (Wired to points 7 and 8) from the factory provides 230 volt power to Air Handler Control.
2. Air Handler with ECB40 Electric Heat - 8-wire harness (Wired as noted in table 6)
NOTE - See Figure 4
Table 6. Stages
Position &
Wire Color
1 red Heat stage 1 relay coil
2 orange Heat stage 2 relay coil
3 yellow Relay coil return
4 black Heat stage 3 relay coil
5 brown Heat stage 4 relay coil
6 blue Heat stage 5 relay coil
7 black L1 230VAC supply from heater kit
8 red L2 230 VAC supply from heater kit
9 Not Used
Function / Description
Page 16
CBX40UHV
AIR HANDLER CONTROL BUTTON, DISPLAY AND JUMPERS
Use figure 10 as reference for jumper settings. If any of the reference jumpers are missing, the Air Handler Control will display Error Code 130 as per table 13, and the Air Handler Control will automatically use the factory default setting show in figure 11)
Push Button
An on-board push button is provided for the purpose of placing the Air Handler Control in different operation modes and can be used to recall stored error codes. When button is pushed and held, Air Handler Control will cycle through a menu of options depending on current operating mode. Every three seconds a new menu item will be displayed. If the button is released while that item is shown on the display, Air Handler Control will enter displayed operating mode, or execute defined operation sequence for that menu option. Once all items on menu have been displayed the menu resumes from the beginning (if button is still held).
Delay Profile 1
Indoor blower cooling profile, delay for cooling and heat pump operations are selected by placing the jumper in appropriate position on five-pin header (four position options).
S For heat pump heating operation only delay profiles 1
and 2 are applicable. If profiles 3 or 4 have been selected, heat pump operation will use profile 1 only.
S For heat pump cooling operation all 4 profiles are
operational.
If the jumper is missing the AHC will activate the Configuration Jumper is Missing alarm and will automatically use the default factory setting. See figure 11 for jumper configurations.
A. When cool or heat demand is initiated, motor
ramps up to 100% and runs at 100% until demand is satisfied.
B. Once demand is met, motor ramps down to stop.
B
100
A
Cooling — Air Conditioner and Heat Pump:
OFF
A
%CF
M COOLING DEMAND
Delay Profile 2
BC
100% CFM
COOL ING
DEMAND
OFFOFF
100% CFM
45 SEC.
OFF
A. When cool demand is initiated, motor ramps up to
100% and runs at 100% until demand is satisfied.
B. Once demand is met, motor runs at 100% for 45
seconds.
C. Motor ramps down to stop.
Heating — Heat Pump only:
OFF
A
30 sec
delay
B
HEATING DEMAND
100% CFM
C
100% CFM
45 SEC.
D
A. When heat demand is initiated, 30 seconds motor
on delay starts
B. After the motor on delays expires, motor ramps up
to 100% and runs at 100% until demand is satisfied.
C. Once demand is met, motor runs at 100% for 45
seconds.
D. Motor ramps down to stop.
Delay Profile 3
C
OFF
B
A
7 1/2 MIN
82%CFM
COOLING DEMAND
100% CFM
A. When cool demand is initiated, motor ramps up to
82%
B. Motor runs at 82% for approximately 7.5 minutes
and then ramp up to 100% (unless the demand has been satisfied) and motor runs at 100% until demand is satisfied.
C. Once demand is met, motor ramps down to stop
Delay Profile 4
C
OFF
A
B
1/2 MIN 50% CFM
7 1/2 MIN 82% CFM
COOLING DEMAND
100% CFM
D
1/2 MIN 50% CFM
E
A. When cool demand is initiated, motor ramps up to
50%
B. Motor runs at 50% for 30 seconds and ramps up to
82%
C. Motor runs at 82% for approximately 7.5 minutes
and then ramp up to 100% (unless the demand has been satisfied) and motor runs at 100% until demand is satisfied.
D. Once demand is met, motor runs at 50% for 30
seconds.
E. Motor ramps down to stop
OFF
OFF
OFF
CBX40UHV
Page 17
CBX40UHV JUMPER & LINK GUIDE
*
1−STG COMPRESSOR
2−STG COMPRESSOR
COOLING MODE BLOWER SPEED
(COOLING & HP MODE)
HIGH
SPEED
1
2
3
4
*
MEDIUM−HIGH
SPEED
1
2
3
4
MEDIUM−LOW
SPEED
1
2
3
4
LOW
SPEED
1
2
3
4
FUSE 3 AMP
F1
3
XFMR
24V
24 VAC
COM
3
6
9
XFM LINE
1
4
7
BLOWER
ADJUST SELECTION
*
NORMAL
NORM
+
(+ 10%)
SETTING
NORM
+
(−10%)
SETTING
NORM
+
HEATING MODE
BLOWER SPEED
(ELECTRIC HT MODE)
*
HIGH
SPEED
1
2
3
4
MEDIUM−HIGH
SPEED
1
2
3
4
MEDIUM−LOW
SPEED
1
2
3
4
LOW
SPEED
J7
J9
J10
NORM + −
1
2
3
HEAT
1234
COOL
1234
DELAY
1234
ADJUST
4
PUSH
BUTTON
HUMIDIFICATION
J8
SMART AUTO
EVENHEAT
BLOWER
J11
ONLY CFM
1234
85
COOLING MODE
BLOWER RAMPING
(COOLING MODE UNLESS NOTED)
*
DELAY
PROFILE #4 OFF−50%−82%− 100%−50%−OFF
DELAY
PROFILE #3
OFF−82%−100%−OFF
DELAY
PROFILE #2 CLG OFF−100%−100%−OFF HP OFF−30sOFF−100%−100% OFF
DELAY
PROFILE #1
OFF−100%−OFF
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
7−SEGMENT
LED DISPLAY
CUT FOR OPTION
Y1−Y2
2−STAGE
COMPR
J5
J4
115
100
130
OUTDOOR
SENSOR
FUTURE
USE
CONTINUOUS FAN
MODE BLOWER SPEED
MEDIUM−HIGH
MEDIUM−LOW
*
ON−BOARD LINK
OPTION SELECTION
1
OR
PUMP
DEHUM
R−O
HEAT
R−DS
HARMONY
DISCHARGE
AIR SENSOR
FACTORY
JUMPER
HIGH SPEED (100%)
1
SPEED
(70%)
1
SPEED
(38%)
1
LOW
SPEED
(28%)
1
2−STAGE
(JUMPERS Y1 to Y2)
COMPRESSOR LINK
HEAT PUMP LINK
(JUMPERS R to O)
HARMONY LINK
(JUMPERS R to DS)
DEHUMIDIFICATION−
STANDARD HEAT MODE
(STAGED BY TSTAT)
W3
W1 W2 G Y2 Y1 C R DH H L O DS
DEGREE TARGET
TEMPERATURE
2
3
4
2
3
4
2
3
4
2
3
4
Y1−Y2
DO NOT CUT
COMPR
2 STAGE
A/C UNIT
*
DO NOT CUT
R−0
HEAT
PUMP
NO HARMONY ZONING
*
OR NO
COMFORTSENSE 7000
W/ DS CONNECTION
DO NOT CUT
R−DS
DEHUM
−CUT ON−BOARD LINK (SOLDER TRACE)
1
THROUGH BOTH LAYERS ON THE CONTROL BOARD IMPORTANT: USE CARE WHEN CUTTING LINKS TO
PREVENT DAMAGE TO CONTROL.
Y1−Y2
COMPR
2 STAGE
HEAT PUMP UNIT
CUT LINK
1
HARMONY ZONING
C0MFORTSENSE 7000
W/ DS CONNECTION
HARMONY
1
CUT LINK
or
COMPLETELY
CUT LINK
R−0
HEAT
OR
HUMIDIFICATION MODE
HUMIDIFICATION MODE
24VAC OUTPUT ON ”H”
(DEFAULT)
STANDARD
HEAT MODE
85
110
115
130
EVENHEATER® MODE
−ENABLED WITH OPTIONAL DISCHARGE AIR SENSOR
*
85
DISCHARGE
100
DEGREE
TARGET
115
DEGREE
TARGET
130
DEGREE
TARGET
85
110
115
130
85
110
115
130
85
110
115
130
85
110
115
130
FACTORY DEFAULT SETTING
*
FOR HUMIDIFIER OR
ACCESSORY INTERLOCK
*
SMART MODE
− ”H” ENABLED WHEN HEAT ACTIVE
(HP or ELECT. HT)
AUTO MODE
− ”H” ENABLED WHEN
BLOWER ACTIVE
& NO CLG OR DEHUM
PUMP
SMART
SMART
R−DS
1
or
DEHUM
HARMONY
AUTO
AUTO
Figure 11. CBX40UHV-XXX-230-6-01
Page 18
CBX40UHV
JUMPER & LINK GUIDE
COOLING MODE
BLOWER SPEED
(COOLING & HP MODE)
HIGH
SPEED
1
2
3
*
MEDIUM-HIGH
SPEED
1
2
3
MEDIUM-LOW
SPEED
1
2
3
LOW
SPEED
1
2
3
4
4
4
4
HEATING MODE
BLOWER SPEED
(ELECTRIC HT MODE)
*
HIGH
SPEED
1
2
3
MEDIUM-HIGH
SPEED
1
2
3
4
MEDIUM-LOW
SPEED
1
2
3
4
LOW
SPEED
1
2
3
4
4
PUSH
BUTTON
ON-BOARD LINK
OPTION SELECTION
1
2-STAGE
(JUMPERS Y1 to Y2)
COMPRESSOR LINK
HEAT PUMP LINK
(JUMPERS R to O)
HARMONY LINK
(JUMPERS R to DS)
DEHUMIDIFICATION-
*
1-STG COMPRESSOR
Y1-Y2
DO NOT CUT
COMPR
2 STAGE
A/C UNIT
*
DO NOT CUT
R-0
HEAT
NO HARMONY ZONING
*
OR NO
COMFORTSENSE 7000
W/ DS CONNECTION
DO NOT CUT
PUMP
R-DS
or
DEHUM
2-STG COMPRESSOR
Y1-Y2
2 STAGE
HEAT PUMP UNIT
CUT LINK
1
HARMONY ZONING
C0MFORTSENSE 7000
W/ DS CONNECTION
1
CUT LINK
HARMONY
CUT LINK
COMPR
R-0
HEAT
OR
PUMP
R-DS
1
or
DEHUM
HARMONY
FUSE 3 AMP
XFMR24V
24 VAC
COM
2
3
6
5
9
8
XFMR LINE
L2
L2
G
EARTH
INDOOR BLOWER SIGNAL
456 12 3
BLOWER
ADJUST SELECTION
*
NORMAL
+
NORM
(+ 10%)
SETTING
+
NORM
(-10%)
SETTING
NORM+-
-
-
1
4
7
1234
1234
P8
L1
L1
INDOOR BLOWER POWER
I +
1234
ADJUST
NORM +
I + I -RC
OUTDOOR UNIT
I -
LINK
COOLING BLOWER RAMPING
(COOLING MODE UNLESS NOTED)
DELAYPROFILE #4
*
OFF-50%-82%­100%-50%-OFF
PROFILE #3
DELAY
OFF-82%-100%-OFF
DELAY
PROFILE #2
CLG
OFF  100%  DEMAND SATISFIED  100% FOR 45 SECONDS  OFF
HP
OFF  30 SECOND DELAY  100%  DEMAND SATISFIED  100% FOR 45 SECOND  OFF
DELAY
PROFILE #1
OFF-100%-OFF
HEAT
COOL
DELAY
-
7-SEGMENT LED
HUMIDITROL
DH
C
HUMIDIFICATION
AUTO
SMART
EVENHEAT
85
100
BLOWER
ONLY CFM
1234
I + I -RC
THERMOSTAT
1
1
1
1
115
2
2
2
2
130
3
4
3
3
3
Y1-Y2
OUTDOOR
AIR SENSOR
4
4
4
2-STAGE
COMPR
R-O
HEAT
PUMP
DISCHARGE AIR SENSOR
CONTINUOUS FAN
BLOWER SPEED
HIGH
SPEED
(100%)
MEDIUM-HIGH
SPEED
(70%)
* MEDIUM-LOW
SPEED
(38%)
LOW
SPEED
(28%)
OR
R-DS
DEHUM
HARMONY
-CUT ON-BOARD LINK (SOLDER TRACE) COMPLETELY
THROUGH BOTH LAYERS ON THE CONTROL BOARD
1
IMPORTANT: USE CARE WHEN CUTTING LINKS TO
PREVENT DAMAGE TO CONTROL.
DS
O
L
H
DH
R
C
Y1
Y2
G
W3
W2
W1
FACTORY
JUMPER
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
STANDARD HEAT MODE
(DEFAULT)
STANDARD
HEAT MODE
(STAGED BY TSTAT)
EVENHEATER MODE
-ENABLED WITH OPTIONAL DISCHARGE AIR SENSOR
*
85
DEGREE TARGET
DISCHARGE
TEMPERATURE
100 DEGREE TARGET
115 DEGREE TARGET
130
DEGREE
TARGET
* INDICATES FACTORY DEFAULT SETTING
85
110
115
85
85
85
85
130
110
110
110
110
115
115
115
115
130
130
130
130
HUMIDIFICATION MODE
HUMIDIFICATION MODE 24VAC OUTPUT ON ”H”
FOR HUMIDIFIER OR
ACCESSORY INTERLOCK
*
SMART MODE
- ”H” ENABLED WHEN HEAT ACTIVE
(HP or ELECT. HT)
AUTO MODE
- ”H” ENABLED WHEN
BLOWER ACTIVE
& NO CLG OR DEHUM
SMART
SMART
AUTO
AUTO
CBX40UHV
Figure 12. Air Handler Configuration (CBX40UHV-XXX-230-6-02 or higher)
Page 19
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