A thermostat is not included and must be ordered
separately.
D A Lennox communicating thermostat must be used in
communicating applications
(CBX40UHV-XXX-230-6-02 and later).
D In non-communicating applications, the Lennox
ComfortSense
as other non-communicating thermostats.
In all cases, setup is critical to ensure proper system
operation.
®
7500 thermostat may be used, as well
WARNING
Improper installation, adjustment, alteration, service or
maintenance can cause personal injury, loss of life, or
damage to property.
Installation and service must be performed by a licensed
professional installer (or equivalent) or a service agency.
CAUTION
Physical contact with metal edges and corners while
applying excessive force or rapid motion can result in
personal injury. Be aware of, and use caution when
working near these areas during installation or while
servicing this equipment.
CBX40UHV
TABLE OF CONTENTS
Model Number Identification2.......................
Configuring Unit Flow Charts 43.....................
Unit Diagram52...................................
Electric Heat Diagrams and Sequence of
Operations53.....................................
CBX40UHV series units are designed to be matched with
Lennox two‐stage or single‐stage HFC-410A air conditioner
units and heat pumps. Several models are available in sizes
ranging from 2 through 5 tons. All units are equipped with
factory installed HFC-410A check and expansion valve for
cooling or heat pump applications.
This air handler is compatible with the ComfortSense® 7500
non-communicating thermostat and non-communicating
outdoor units. In addition, this unit has the enhanced
capability of communicating with a communicating
thermostat and compatible outdoor units using the Lennox
RSBus protocols.
Optional ECB40 electric heat is available in several kW
sizes, and can be field installed in the cabinets.
This document provides service information on the
following model builds:
Refer to the Unit Engineering Handbook or Lennox Price Book for optional accessories for this unit.
SPECIFICATIONS
General Data
Model Number
Nominal cooling capacity - tons
Refrigerant
Connections
in.
Indoor
Coil
Blower DataWheel nominal diameter x width - in.
Filters (MERV16)
Shipping Data - 1 Package - lbs.
Suction (vapor) line - sweat
Liquid line - sweat
Condensate drain (fpt)
Net face area - ft.
Tube outside diameter - in.
Number of rows
Fins per inch
Motor output - hp
1
Size - in.
CBX40UH
V
‐024
22.533.545
HFC-410AHFC-410AHFC-410AHFC-410AHFC-410AHFC-410A
3/43/43/47/87/87/8
3/83/83/83/83/83/8
(2) 3/4(2) 3/4(2) 3/4(2) 3/4(2) 3/4(2) 3/4
2
5.05.05.07.227.227.22
3/83/83/83/83/83/8
333333
121212121212
11 X 811 X 811 X 811-1/2 X 911-1/2 X 911-1/2 X 9
1/21/23/4111
20 X 20 X 5 20 X 20 X 5 20 X 20 X 5 20 X 25 X 5 20 X 25 X 5 20 X 25 X 5
165167172214216216
CBX40UH
V
‐030
CBX40UH
V
‐036
CBX40UH
V
‐042
ELECTRICAL DATA
Voltage - phase - 60hz
2
Maximum overcurrent protection (unit only)
Minimum circuit ampacity (unit only)
1
Disposable frame type filter.
2
HACR type circuit breaker or fuse.
151515202020
5510101010
208/230V-1PH
CBX40UH
V
‐048
CBX40UH
V
‐060
Page 2
CBX40UHV
BLOWER DATA
CBX40UHV024 BLOWER PERFORMANCE
0 through 0.80 in. W.g. External Static Pressure Range
“AJUST”
Jumper Setting
1
“HEAT” Speed“COOL” Speed
2
Jumper Speed Positions
3
4
1
2
3
4
NOTES:
+
NORM
-
cfm
715855100011304656909001050
6707709001035425620825950
580700800930385560735850
cfm
cfm
cfm
cfm
cfm
cfm
cfm
SThe effect of static pressure, filter and electric heater resistance is included in the air volumes listed.
SFirst stage cooling air volume is 70% of COOL speed settings. Continuous fan speed is approximately 28%, 38%, 70% and 100% (Jumper
selectable) of the same secondstage COOL speed selected, minimum 250 cfm.
SLennox Harmony III™ Zone Control applications - minimum blower speed if 250 cfm.
CBX40UHV‐024 BLOWER MOTOR WATTS AT “+” (Plus) AHC SETTING (Adjust Jumper at “+” Setting)
AHC Jumper Speed
Positions
TAP 1536889113143163191214232
HEAT SPEED
COOL SPEED
CBX40UHV‐024 BLOWER MOTOR WATTS AT “NORM” AHC SETTING (Adjust Jumper at NORM Setting)
TAP 27393122141170200234260282
TAP 3105141168179217248275306348
TAP 4132159189218248285313349393
TAP 1253556738998114130143
TAP 2456479101130151180211216
TAP 375103127146177210243266298
TAP 411 4142175200219258280332363
00.10.20.30.40.50.60.70.8
AHC Jumper Speed
Positions
HEAT SPEED
COOL SPEED
TAP 1486479103128156182196207
TAP 2618098123149175206233254
TAP 377101128151178214239267300
TAP 4109142171193223245286325359
TAP 1233852688091111128135
TAP 234537694111142152176203
TAP 3648711 3130158190226247270
TAP 489120145166198225258289319
00.10.20.30.40.50.60.70.8
Motor Watts @ Various External Static Pressures - in. wg.
Motor Watts @ Various External Static Pressures - in. wg.
CBX40UHV‐024 BLOWER MOTOR WATTS AT “-” (Minus) AHC SETTING (Adjust Jumper at “-” Setting)
AHC Jumper Speed
Positions
HEAT SPEED
COOL SPEED
CBX40UHV
00.10.20.30.40.50.60.70.8
TAP 13856709411 3130154176192
TAP 2536888110138163195207234
TAP 36284103125155186213246268
TAP 489116141165192220250278314
TAP 12233476171839811 0123
TAP 23046638610211 8138162172
TAP 3547191116138171191221247
TAP 4668611 7138159195227253286
Motor Watts @ Various External Static Pressures - in. wg.
Page 3
CBX40UHV030 BLOWER PERFORMANCE
0 through 0.80 in. W.g. External Static Pressure Range
“AJUST”
Jumper Setting
1
“HEAT” Speed“COOL” Speed
2
Jumper Speed Positions
3
4
1
2
3
4
NOTES:
+
NORM
-
cfm
8009351070121066088011001320
725850975110060080010001200
6557658809905407209001080
cfm
cfm
cfm
cfm
cfm
cfm
cfm
SThe effect of static pressure, filter and electric heater resistance is included in the air volumes listed.
SFirst stage cooling air volume is 70% of COOL speed settings. Continuous fan speed is approximately 28%, 38%, 70% and 100% (Jumper
selectable) of the same secondstage COOL speed selected, minimum 250 cfm.
SLennox Harmony III™ Zone Control applications - minimum blower speed if 250 cfm.
CBX40UHV‐030 BLOWER MOTOR WATTS AT “+” (Plus) AHC SETTING (Adjust Jumper at “+” Setting)
AHC Jumper Speed
Positions
TAP 1668711 4134162185214239268
HEAT SPEED
COOL SPEED
CBX40UHV‐030 BLOWER MOTOR WATTS AT “NORM” AHC SETTING (Adjust Jumper at NORM Setting)
TAP 2101124151175192224243273325
TAP 3134171188212243273296329366
TAP 4182211245285319353375405444
TAP 1476382101121151175193206
TAP 283107131152178202231265296
TAP 3142170196220251282315345367
TAP 4209258295345373418452482512
00.10.20.30.40.50.60.70.8
AHC Jumper Speed
Positions
HEAT SPEED
COOL SPEED
TAP 1577794115146172195219232
TAP 279104123149168196231264294
TAP 3111139164186209233261298334
TAP 4148178199231260293314355382
TAP 13853689411 3127149169185
TAP 26784105131152178207240257
TAP 3110141164188213240266292330
TAP 4168197226260302338366400434
00.10.20.30.40.50.60.70.8
Motor Watts @ Various External Static Pressures - in. wg.
Motor Watts @ Various External Static Pressures - in. wg.
CBX40UHV‐030 BLOWER MOTOR WATTS AT “-” (Minus) AHC SETTING (Adjust Jumper at “-” Setting)
AHC Jumper Speed
Positions
HEAT SPEED
COOL SPEED
TAP 1486683107127149171199217
TAP 26380103125145178200229246
TAP 386113135155179203244270305
TAP 4109144165191212240264296338
TAP 13247608610111 3134151168
TAP 2547088107132157188210225
TAP 387114137159183206232267302
TAP 4130165184207245270300326363
00.10.20.30.40.50.60.70.8
Motor Watts @ Various External Static Pressures - in. wg.
Page 4
CBX40UHV
CBX40UHV036 BLOWER PERFORMANCE
0 through 0.80 in. W.g. External Static Pressure Range
“AJUST”
Jumper Setting
1
“HEAT” Speed“COOL” Speed
2
Jumper Speed Positions
3
4
1
2
3
4
NOTES:
+
NORM
-
cf
1230133514451545900122513801545
m
1120121513151400810112512751400
1010118512001265730100011351265
cf
m
cfm
cfm
cf
m
cf
m
cfm
cfm
SThe effect of static pressure, filter and electric heater resistance is included in the air volumes listed.
SFirst stage cooling air volume is 70% of COOL speed settings. Continuous fan speed is approximately 28%, 38%, 70% and 100% (Jumper
selectable) of the same secondstage COOL speed selected, minimum 380 cfm.
SLennox Harmony III™ Zone Control applications - minimum blower speed if 380 cfm.
CBX40UHV‐036 BLOWER MOTOR WATTS AT “+” (Plus) AHC SETTING (Adjust Jumper at “+” Setting)
AHC Jumper Speed
Positions
HEAT SPEED
COOL SPEED
CBX40UHV‐036 BLOWER MOTOR WATTS AT “NORM” AHC SETTING (“Adjust” Jumper at NORM Setting)
TAP 1189223253271306323359377409
TAP 2238273295316349375417439473
TAP 3279322348384420463486525550
TAP 4327387427451489537566600643
TAP 1130157184212237263284307346
TAP 2183211232261296314342368396
TAP 3248284315349366407441473509
TAP 4347376418464495531566608632
00.10.20.30.40.50.60.70.8
AHC Jumper Speed
Positions
HEAT SPEED
COOL SPEED
TAP 1146173199225257279304330364
TAP 2186234241264296319340371395
TAP 3226263281304341371393435456
TAP 4261296321355389423450489519
TAP 198117143165185216247267301
TAP 2144168197223250272299332356
TAP 3198227265279307340363397431
TAP 4255285313346386418454483527
00.10.20.30.40.50.60.70.8
Motor Watts @ Various External Static Pressures - in. wg.
Motor Watts @ Various External Static Pressures - in. wg.
CBX40UHV‐036 BLOWER MOTOR WATTS AT “-” (Minus) AHC SETTING (“Adjust” Jumper at “-” Setting)
AHC Jumper Speed
Positions
HEAT SPEED
COOL SPEED
CBX40UHV
00.10.20.30.40.50.60.70.8
TAP 111 0139161185213234263291312
TAP 2182210236252293315336356393
TAP 3175193224257294312330350382
TAP 4199234257291309333366395423
TAP 186102124143165193218246270
TAP 2103130148172192219248277309
TAP 3144163192216250275294322357
TAP 4196224255287306339371395429
Motor Watts @ Various External Static Pressures - in. wg.
Page 5
CBX40UHV042 BLOWER PERFORMANCE
0 through 0.80 in. W.g. External Static Pressure Range
“AJUST”
Jumper Setting
1
“HEAT” Speed“COOL” Speed
2
Jumper Speed Positions
3
4
1
2
3
4
NOTES:
+
NORM
-
cfm
11001320154017601100132015401760
10001200140016001000120014001600
900108012601440900108012601440
cfm
cfm
cfm
cfm
cfm
cfm
cfm
SThe effect of static pressure, filter and electric heater resistance is included in the air volumes listed.
SFirst stage cooling air volume is 70% of COOL speed settings. Continuous fan speed is approximately 28%, 38%, 70% and 100% (Jumper
selectable) of the same secondstage COOL speed selected, minimum 450 cfm.
SLennox Harmony III™ Zone Control applications - minimum blower speed if 450 cfm.
CBX40UHV‐042 BLOWER MOTOR WATTS AT “+” (Plus) AHC SETTING (“Adjust” Jumper at “+” Setting)
AHC Jumper Speed
Positions
HEAT SPEED
COOL SPEED
CBX40UHV‐042 BLOWER MOTOR WATTS AT “NORM” AHC SETTING (“Adjust” Jumper at NORM Setting)
TAP 1124154177204240260296326363
TAP 2179227255287336356394451486
TAP 3294339387425463489518550600
TAP 4405456510553607647686743777
TAP 1122146173198224259292329360
TAP 2186230254289332361404438477
TAP 3284335387413455483526551600
TAP 4413475517570632569715750782
00.10.20.30.40.50.60.70.8
AHC Jumper Speed
Positions
“HEAT” SPEED
COOL SPEED
TAP 197123146179205225258292327
TAP 2144180209230266295334375410
TAP 3226259307342380405448482525
TAP 4323369401449491516563593640
TAP 193118142166197225247280314
TAP 2148179207231268311333377405
TAP 3229263298332386408446484534
TAP 4327375403448489523557589646
00.10.20.30.40.50.60.70.8
Motor Watts @ Various External Static Pressures - in. wg.
Motor Watts @ Various External Static Pressures - in. wg.
CBX40UHV‐042 BLOWER MOTOR WATTS AT “-” (Minus) AHC SETTING (“Adjust” Jumper at “-” Setting)
AHC Jumper Speed
Positions
HEAT SPEED
COOL SPEED
TAP 180105128148173206233265287
TAP 2113144172193219265286312349
TAP 3168198238265293332368415442
TAP 4239285315362398428465503544
TAP 176100123148169203230260279
TAP 2115145169190217258288315349
TAP 3166199236263296330380415449
TAP 4241289321366396431472505544
00.10.20.30.40.50.60.70.8
Motor Watts @ Various External Static Pressures - in. wg.
Page 6
CBX40UHV
CBX40UHV048 AND CBX40UHV-060 BLOWER PERFORMANCE
0 through 0.80 in. W.g. External Static Pressure Range
Jumper Speed Positions
“AJUST”
Jumper Setting
1
“HEAT” Speed“COOL” Speed
2
3
4
1
2
3
4
NOTES:
+
NORM
-
cfm
18501960209021501625182020552145
17051800190020051425162518052005
15601625172017701205137515551725
cfm
cfm
cfm
cfm
cfm
cfm
cfm
SThe effect of static pressure, filter and electric heater resistance is included in the air volumes listed.
SFirst stage cooling air volume is 70% of COOL speed settings. Continuous fan speed is approximately 28%, 38%, 70% and 100% (Jumper
selectable) of the same secondstage COOL speed selected, minimum 450 cfm.
SLennox Harmony III™ Zone Control applications - minimum blower speed if 450 cfm.
CBX40UHV‐048 and CBX40UHV-060 BLOWER MOTOR WATTS AT “+” (Plus) AHC SETTING (“Adjust” Jumper at “+”
Setting)
AHC Jumper Speed
Positions
HEAT SPEED
COOL SPEED
TAP 1418478539551599646675704748
TAP 2492540585642684732761797834
TAP 3594645721762811863874918976
TAP 46537137558098619099419741028
TAP 1312342373414443475512558587
TAP 2407459503552591627670718752
TAP 3581646691737792826863900942
TAP 46466957468048739009349761032
00.10.20.30.40.50.60.70.8
Motor Watts @ Various External Static Pressures - in. wg.
CBX40UHV‐048 and CBX40UHV-060 BLOWER MOTOR WATTS AT “NORM” AHC SETTING (“Adjust” Jumper at NORM
Setting)
AHC Jumper Speed
Positions
HEAT SPEED
COOL SPEED
TAP 1325366404444475520566598636
TAP 2369421465516560587616666717
TAP 3436488540586621671710743789
TAP 4523581636684738789816852894
TAP 1226259293322350387413446472
TAP 2312355382423450492520570615
TAP 3388421482523564606641695741
TAP 4538599647686718792820853888
00.10.20.30.40.50.60.70.8
Motor Watts @ Various External Static Pressures - in. wg.
CBX40UHV
Page 7
CBX40UHV‐048 and CBX40UHV-060 BLOWER MOTOR WATTS AT “-” (Minus) AHC SETTING (“Adjust” Jumper at “-”
Setting)
AHC Jumper Speed
Positions
HEAT SPEED
COOL SPEED
TAP 1271302341368398439473504545
TAP 2286329356393423462504550572
TAP 3327374407455504526563608638
TAP 4355404442496539560602643684
TAP 1124163180209231271300322357
TAP 2192233252282321356390422449
TAP 3268311336367393432469523538
TAP 4328376420463486536572612657
00.10.20.30.40.50.60.70.8
Motor Watts @ Various External Static Pressures - in. wg.
PARTS ARRANGEMENT
ELECTRIC HEAT
SECTION
CONTROL BOX
BLOWER
COMPARTMENT
BLOWER ACCESS
PANEL
COIL ACCESS
PANEL
FILTER ACCESS
PANEL
HORIZONTAL
DRAIN PAN
COIL
UP-FLOW/DOWN-FLOW
DRAIN PAN
FILTER
Figure 1. CBX40UHV Parts Arrangement
Page 8
CBX40UHV
LIMIT
RELAY
RELAY
CIRCUIT BREAKER
LIMIT
Figure 2. CBX40UHV Control Box
APPLICATION
CBX40UHV air handlers are designed for HFC-410A
applications only. All major air handler components
must be matched according to Lennox
reco m mendation s for the u n i t to be covered under
warranty. Refer to the Engineering Handbook for approved
system matchups. A misapplied system will cause erratic
operation and can result in early unit failure. The units come
with factory installed check and expansion valve for all
applications. It has been installed internally and is accessible if
required.
ELECTROSTATIC DISCHARGE (ESD)
PRECAUTIONS AND PROCEDURES
CAUTION
Electrostatic discharge can affect electronic compo
nents. Take precautions during unit installation and
service to protect the unit's electronic controls. Pre
cautions will help to avoid control exposure to electro
static discharge by putting the unit, the control and the
technician at the same electrostatic potential.
Neutralize electrostatic charge by touching hand and
all tools on an unpainted unit surface before perform
ing any service procedure.
HEATING ELEMENTSHEATING ELEMENTS
AIR HANDLER CONTROL
UNIT COMPONENTS
Control Box
The CBX40UHV control box is shown in figure 2. Line
voltage and electric heat connections are made in the
control box. Optional electric heat fits through an opening
located in the center of the control box. When electric heat
is not used, knockout plates cover the opening. The electric
heat control arrangement is detailed in the electric heat section
of this manual.
Low voltage connections are made on the air handler
control (AHC) also located in the control box. All AHC will
have factory installed clippable links connecting DS to R, R
to O and Y1 to Y2. These links will have to be removed in
certain unit application. See table 1.
Table 1. Links
Application
Remove Links
Harmony IIItDS to R
Heat PumpR to O
Two-Stage CoolingY1 to Y2
Transformer (T1)
All CBX40UHV series units use a single line voltage to
24VAC transformer mounted in the control box. The
transformer supplies power to the control circuits in the
indoor and outdoor unit. Transformers are rated at 70VA.
208/240VAC single‐phase transformers use two primary
voltage taps.
CBX40UHV
Page 9
208 / 240 VOLT TRANSFORMER
PRIMARY
ORANGE
240 VOLTS
RED
SECONDARY
BLUE
Air Handler Control (AHC)
The Air Handler Control manages electric heat, indoor
blower and accessory controls. The Air Handler Control
also provides system configuration and air-flow
adjustments plus diagnostic capabilities.
208 VOLTS
BLACK
YELLOW
Figure 3 Transformer
Plastic Drain Pans
Both up-flow/down-flow and horizontal drain pans are
provided and installed on the CBX40UHV units. The drain
pans are made from fiberglass‐filled plastic. The drain hole
is used for right‐hand air discharge only, and must be
plugged when the unit is configured for left‐hand air
discharge. Each pan has a set of connections, one for a
primary drain and one for an auxiliary drain.
Coil
All CBX40UHV series units have dual slab coils arranged in
an ”A” configuration. Each coil has two or three rows of
copper tubes fitted with ripple‐edge aluminum fins. A check
and expansion valve complete with inlet screen feeds
multiple parallel circuits through the coils. The coil is
designed to easily slide out of the unit cabinet.
Discharge Sensor (DAT)
The Air Handler Control has two screw terminals marked
Discharge Air Sensor. The sensor is REQUIRED for
®
EvenHeater
operation and is field mounted and ordered
separately, use Lennox Catalog # 88K38.
In the EvenHeater mode, the discharge air sensor cycles
the electric heating elements as needed to maintain the Air
Handler control EvenHeater jumper selected discharge
setpoint.
The discharge air sensor should be mounted downstream
of the electric heat elements as illustrated in Figure 4, Detail
A. It must be placed in a location with unobstructed airflow,
where other accessories (such as humidifiers, UV lights,
etc.) will not interfere with its accuracy.
Wiring distance between the Air Handler Control and the
discharge air sensor should not exceed 10' (3m) when
wired with 18-gauge thermostat wire.
Outdoor Air Sensor (OAS)
These terminals are for FUTURE USE. (DO NOT USE).
Page 10
CBX40UHV
ELECTRIC HEAT RELAY
PART NO. 49W91
19 IN.
(483 MM)
5-1/2 IN.
(140 MM)
SENSOR
(CENTER SIDE-T0 -SIDE)
DETAIL A
THE AIR HANDLER CONTROL (AHC) HAS TWO
SCREW TERMINALS MARKED DISCHARGE AIR
SENSOR. THE SENSOR IS REQUIRED FOR
EVENHEATER
MOUNTED AND MUST BE ORDERED
SEPARATELY (CATALOG # 88K38).
SEE TABLE 6 - STAGES
FOR FUNCTION OF
EACH PIN POSITION.
CONNECTOR
9-PIN CONNECTOR
9-PIN
FASTEN THE PROBE
BRACKET TO THE
PLENUM WITH TWO
SELF-TAPPING SHEET
METAL SCREWS.
AIR HANDLER
CONTROL
SECURING
SCREWS
AIR HANDLER CONTROL
L-BRACKET MOUNTING PLATE
CBX40UHV AIR HANDLER CONTROL
PART NO. 43W19
PLENUM
NOTE - EVENHEATER MODE CANNOT BE ENABLED WITH HARMONY III
DUE TO EACH CONTROL REQUIRING ITS OWN DISCHARGE AIR SENSOR.
Figure 4. CBX40UHV-XXX-230-6-01
CBX40UHV
T
Page 11
CONNECT WIRES TO DISCHARGE AIR SENSOR
TERMINAL ON AIR HANDLER CONTROL.
DETAIL A
THE AIR HANDLER CONTROL (AHC) HAS TWO
SCREW TERMINALS MARKED DISCHARGE AIR
SENSOR. THE SENSOR IS REQUIRED FOR
EVENHEAT OPERATION, IS FIELD-MOUNTED
AND MUST BE ORDERED SEPARATELY
(CATALOG # 88K38).
Figure 6. Field Wiring — Cooling Application (Non-Communicating)
CBX40UHV
RR
W3
W2
W1W1
OO
2
Y1
COMFORTSENSET
7000
H
W2
O
L
Y1
7000
R
H
W2
W1
O
L
Y1
Y2
G
D
B
C
1
O. D.
SENSOR
(X2658)
AIR HANDLER CONTROL COMES FROM FACTORY WITH A
METAL JUMPERS BETWEEN W1 TO W2 AND W2 TO W3.
1
R CONNECTION REQUIRED FOR AIR CONDITIONER UNIT WITH LSOM.
RESISTOR KIT (CAT # 47W97) IS REQUIRED WHEN CONNECTING THE
2
COMFORTSENSE 7000 WITH THE LSOM 2.
L CONNECTION WIRED ON UNITS WITH LSOM.
3
IMPORTANT — USE CARE WHEN CUTTING LINKS TO
PREVENT DAMAGE TO CONTROL. SEE FIGURE 12,
CBX40UHV JUMP AND LINK GUIDE FOR FURTHER
DETAILS.
CUT ON-BOARD LINK Y1-Y2 FOR TWO-STAGE AC
DO NOT CUT ON-BOARD LINK R -O.
CUT ON-BOARD LINK R-DS WHEN DEHUMIDIFICATION TERMINAL IS USED.
X2658 OUTDOOR SENSOR IS REQUIRED FOR OUTDOOR
TEMPERATURE DISPLAY, DEW POINT CONTROL, HEAT PUMP AND
1
DUAL FUEL BALANCE POINTS.
CONNECTED ON UNIT WITH LSOM. RESISTOR KIT (CAT #
2
47W97) IS REQUIRED WHEN CONNECTING THE
COMFORTSENSE 7000 WITH THE LSOM 2.
3
FIELD PROVIDED JUMPER BETWEEN Y2 OUT BL ON HEAT PUMP
TO Y2 ON CBX40UHV.
IMPORTANT — USE CARE WHEN CUTTING LINKS TO
PREVENT DAMAGE TO CONTROL. SEE FIGURE 12,
CBX40UHV JUMP AND LINK GUIDE FOR FURTHER
DETAILS.
AIR HANDLER
CONTROL
Y1-Y2
2-STAGE
COMPR
R-O
HEAT
PUMP
R-DS
DEHUM
OR
HARMONY
CUT FOR OPTION
Y2
OUT
BL
CC
CBX40UHV
Y2Y2
G
DS
3
Y2
G
D
T
B
T
C
CUT ON-BOARD LINK R-DS WHEN DEHUMIDIFICATION TERMINAL IS USED.
CUT ON-BOARD LINK Y1-Y2 FOR TWO-STAGE HP
CUT ON-BOARD LINK R -O.
Y1-Y2
2-STAGE
COMPR
R-O
HEAT
PUMP
R-DS
DEHUM
OR
HARMONY
CUT FOR OPTION
Figure 7. Field Wiring — Heat Pump (Non-Communicating)
Page 13
OUTDOOR
SENSOR
(X2658)
RED
D
RED
BLK
PUR
EDA UNIT
CBX40UHV
PUR
BLK
FAN
RELAY
YEL
BLU
BLK
BRN
OUTDOOR UNIT
NOTES /1\
NOT REQUIRED FOR APPLICATIONS WITHOUT LSOM
/2\ NOT REQUIRED WITH SINGLE‐SPEED OUTDOOR FAN
NOT REQUIRED FOR SINGLE STAGE
/3\
AIR HANDLER CONTROL COMES FROM FACTORY WITH A METAL
4
JUMPERS BETWEEN W1 TO W2 AND W2 TO W3.
4
T
T
RESISTOR KIT (CAT # 47W97) IS REQUIRED
WHEN CONNECTING THE COMFORTSENSE
7000 WITH THE LSOM 2.
COMFORTSENSEt
7000 THERMOSTAT
CUT ON-BOARD LINK R-DS WHEN DEHUMIDIFICATION
IMPORTANT — USE CARE WHEN CUTTING LINKS TO
PREVENT DAMAGE TO CONTROL. SEE FIGURE 12,
CBX40UHV JUMP AND LINK GUIDE FOR FURTHER
DETAILS.
CUT ON-BOARD LINK Y1-Y2 FOR TWO-
DO NOT CUT ON-BOARD LINK R -O.
STAGE A/C
TERMINAL IS USED.
Y1-Y2
2-STAGE
COMPR
R-O
HEAT
PUMP
R-DS
DEHUM
OR
HARMONY
CUT FOR OPTION
Figure 8. Cooling Application — Humiditrol
OUTDOOR UNIT
RED
FAN RELAY (NOT REQUIRED
WITH SINGLE−SPEED
OUTDOOR FAN)
PURPLE
BLACK
YELLOW
BLUE
BROWN (NOT USED FOR APPLICATIONS WITHOUT LSOM
BLUE (NOT REQUIRED FOR SINGLE STAGE)
IMPORTANT — USE CARE WHEN CUTTING LINKS TO
PREVENT DAMAGE TO CONTROL. SEE FIGURE 12,
CBX40UHV JUMP AND LINK GUIDE FOR FURTHER
DETAILS.
®
and Second-Stage Outdoor Fan Relay Wiring
(Non-Communicating)
RED
BLACK
PURPLE
CUT ON-BOARD LINK Y1-Y2 FOR TWO-STAGE A/C ONLY
CUT ON-BOARD LINK R-DS WHEN DEHUMIDIFICATION
CBX40UHV
CUT ON-BOARD LINK R -O.
COMFORTSENSEt
7000 THERMOSTAT
T
T
TERMINAL IS USED.
OUTDOOR
SENSOR
(X2658)
Y1-Y2
2-STAGE
COMPR
R-O
HEAT
PUMP
R-DS
DEHUM
OR
HARMONY
CUT FOR OPTION
Figure 9. Heat Pump Application — Humiditrol
(Non-Communicating)
Page 14
®
and Second-Stage Outdoor Fan Relay Wiring
CBX40UHV
Thermostat Connections
Table 2 (CBX40UHV-XXX-230-6-ALL)
Function
Indoor Control
Terminal Label
W1 (Input)
W2 (Input)
W3 (Input)
Y1 & Y2 (Input/
Output)
G (Input)
C
RThe R terminal shall be capable of providing the power to the thermostat and all the associated loads.
O (Input/Output)
DS (Input)
DH (Output)The DH terminal provides a 24VAC output for dehumidification needs in communicating systems.
H (Output)The H terminal provides a 24VAC output for humidification needs in both communicating and non-communicating mode.
L (Input)
Non-Communicating
Room Thermostat
(Indoor and Outdoor -24 volts)
Indicates a first-stage heating demand.
This input is an anticipator for the ther
mostat.
Indicates a second-stage heating de
mand. W1 input must be active to recog
nize second-stage heat demand.
Indicates a third-stage heating demand.
W1 and W2 inputs must be active to rec
ognize third-stage heat demand.
Room thermostat inputs 24 volts to the
Y1 and Y2 terminals on the indoor con
trol. The 24 volt signal is then passed
through to the outdoor unit. During a
second-stage demand, both Y1 and Y2
are active. The Y1 terminal is connected
to Y2 by link (Solid jumper on control
that would be cut for 2 stage applica
tions)
Indicates a 24 volt indoor blower de
mand.
The C terminal shall interconnect the signal ground of the room thermostat with secondary transformer ground (TR) and
chassis ground (GND)
Room thermostat inputs 24 volts to the
O terminal on the indoor control. The O
terminal is connected to R by link (Solid
jumper on control that would be cut if
unit was a heat pump)
Used for Harmony III zoning systems, or
thermostat with dehumidification capa
bility. The DS terminal is connected to R
by link (Solid jumper on control that
would be cut if for the above applica
tions).
Harmony III control - This will allow the
control to vary the voltage signal to the
indoor blower motor to control required
CFM.
Dehumidification - Allow a 24 volt sig
nal on the DS to turn off and on the dehu
midification mode.
The L terminal is provided for connection to devices with Lennox System Operation Monitor (LSOM) capabilities. The control
interprets the fault signals and transmits them as an alarm message on the communication line. There are ten (10) identified
LSOM fault codes. Each is mapped to the communication Alarm codes.
Indoor Communicating
Outdoor Non-Communicating
N/AN/A
N/AN/A
N/AN/A
The room thermostat communicated
with the indoor control. The indoor con
trol outputs 24 volts on its Y1 and Y2
terminals which are hard wired to the
non-communicating outdoor unit.
In a communicating system, ”G” input to
indoor control is used by non-communi
cating IAQ devices (such as LVCS, HRV
or ERV) to ensure indoor blower de
mand.
The room thermostat communicated
with the indoor control. The indoor con
trol outputs 24 volts on its O terminals
which are hard wired to the non-com
municating outdoor unit. If there is 24
volts on O, the reversing valve will be
energized and the outdoor unit will run in
the cooling mode. If O does not have 24
volts, the outdoor unit will run in heating
mode.
N/AN/A
Full Communication
(Indoor & Outdoor)
In a full communicating system, no
wiring is required on Y1 and Y2 termi
nals.
In communicating system “G” input to
indoor control is used by non-communi
cating IAQ devices (such as LVCS, HRV
or ERV) to ensure indoor blower de
mand.
In a full communicating system, O termi
nal is not wired.
CBX40UHV
Page 15
IMPORTANT
Before changing any clippable links or jumper settings,
make sure the motor has completely stopped. Any
changes will not take place while the motor is running.
Table 3. Air Handler Control Connections —
Communicating (CBX40UHV-XXX-230-6-ALL)
LabelLabelFunction
R24VAC
Thermostat
Outdoor Unit
Link
Table 4. Run Length — Communicating
Wire Run LengthAWG #Insulation/Core Types
Maximum length of wiring
for all connections on the
RSBus is limited to 1500
feet (457 meters).
i+RSbus data high connection
i-RSbus data low connection
C24VAC command (ground)
R24VAC
i+RSbus data high connection
i-RSbus data low connection
C24VAC command (ground)
i+
Not used.
i-
Thermostat Wire Length
(CBX40UHV-XXX-230-6-02)
18
Color-coded, temperature
rating 95
solid core. (Class II Rated
Wiring)
º
F (35ºC) minimum,
Table 5. Run Length — Non-Communicating
(CBX40UHV-XXX-230-6-01 and -02)
Wire Run LengthAWG #Insulation/Core Types
Less than 100' (30m)18
More than 100' (30m)16
Color-coded, temperature
rating 95
solid core. (Class II Rated
Wiring)
º
F (35ºC) minimum,
Air Handler Control 9-Pin Connector
1. Air Handler ONLY - 2-wire harness (Wired to points 7
and 8) from the factory provides 230 volt power to Air
Handler Control.
2. Air Handler with ECB40 Electric Heat - 8-wire harness
(Wired as noted in table 6)
NOTE - See Figure 4
Table 6. Stages
Position &
Wire Color
1 redHeat stage 1 relay coil
2 orangeHeat stage 2 relay coil
3 yellowRelay coil return
4 blackHeat stage 3 relay coil
5 brownHeat stage 4 relay coil
6 blueHeat stage 5 relay coil
7 blackL1 230VAC supply from heater kit
8 redL2 230 VAC supply from heater kit
9Not Used
Function / Description
Page 16
CBX40UHV
AIR HANDLER CONTROL BUTTON, DISPLAY AND
JUMPERS
Use figure 10 as reference for jumper settings. If any of the
reference jumpers are missing, the Air Handler Control will
display Error Code 130 as per table 13, and the Air Handler
Control will automatically use the factory default setting
show in figure 11)
Push Button
An on-board push button is provided for the purpose of
placing the Air Handler Control in different operation modes
and can be used to recall stored error codes. When button
is pushed and held, Air Handler Control will cycle through a
menu of options depending on current operating mode.
Every three seconds a new menu item will be displayed. If
the button is released while that item is shown on the
display, Air Handler Control will enter displayed operating
mode, or execute defined operation sequence for that
menu option. Once all items on menu have been displayed
the menu resumes from the beginning (if button is still held).
Delay Profile 1
Indoor blower cooling profile, delay for cooling and heat
pump operations are selected by placing the jumper in
appropriate position on five-pin header (four position
options).
SFor heat pump heatingoperation only delay profiles 1
and 2 are applicable. If profiles 3 or 4 have been
selected, heat pump operation will use profile 1 only.
SFor heat pump coolingoperation all 4 profiles are
operational.
If the jumper is missing the AHC will activate the
Configuration Jumper is Missing alarm and will
automatically use the default factory setting. See figure 11
for jumper configurations.
A. When cool or heat demand is initiated, motor
ramps up to 100% and runs at 100% until demand
is satisfied.
B. Once demand is met, motor ramps down to stop.
B
100
A
Cooling — Air Conditioner and Heat Pump:
OFF
A
%CF
M
COOLING
DEMAND
Delay Profile 2
BC
100% CFM
COOL
ING
DEMAND
OFFOFF
100% CFM
45 SEC.
OFF
A. When cool demand is initiated, motor ramps up to
100% and runs at 100% until demand is satisfied.
B. Once demand is met, motor runs at 100% for 45
seconds.
C. Motor ramps down to stop.
Heating — Heat Pump only:
OFF
A
30 sec
delay
B
HEATING DEMAND
100% CFM
C
100% CFM
45 SEC.
D
A. When heat demand is initiated, 30 seconds motor
on delay starts
B. After the motor on delays expires, motor ramps up
to 100% and runs at 100% until demand is
satisfied.
C. Once demand is met, motor runs at 100% for 45
seconds.
D. Motor ramps down to stop.
Delay Profile 3
C
OFF
B
A
7 1/2 MIN
82%CFM
COOLING DEMAND
100% CFM
A. When cool demand is initiated, motor ramps up to
82%
B. Motor runs at 82% for approximately 7.5 minutes
and then ramp up to 100% (unless the demand has
been satisfied) and motor runs at 100% until
demand is satisfied.
C. Once demand is met, motor ramps down to stop
Delay Profile 4
C
OFF
A
B
1/2 MIN
50% CFM
7 1/2 MIN
82% CFM
COOLING DEMAND
100%
CFM
D
1/2 MIN
50% CFM
E
A. When cool demand is initiated, motor ramps up to
50%
B. Motor runs at 50% for 30 seconds and ramps up to
82%
C. Motor runs at 82% for approximately 7.5 minutes
and then ramp up to 100% (unless the demand has
been satisfied) and motor runs at 100% until
demand is satisfied.
D. Once demand is met, motor runs at 50% for 30
seconds.
E. Motor ramps down to stop
OFF
OFF
OFF
CBX40UHV
Page 17
CBX40UHV JUMPER & LINK GUIDE
*
1−STG COMPRESSOR
2−STG COMPRESSOR
COOLING MODE
BLOWER SPEED
(COOLING & HP MODE)
HIGH
SPEED
1
2
3
4
*
MEDIUM−HIGH
SPEED
1
2
3
4
MEDIUM−LOW
SPEED
1
2
3
4
LOW
SPEED
1
2
3
4
FUSE 3 AMP
F1
3
XFMR
24V
24 VAC
COM
3
6
9
XFMLINE
1
4
7
BLOWER
ADJUST SELECTION
*
NORMAL
NORM
+
−
(+ 10%)
SETTING
NORM
+
−
(−10%)
SETTING
NORM
+
−
HEATING MODE
BLOWER SPEED
(ELECTRIC HT MODE)
*
HIGH
SPEED
1
2
3
4
MEDIUM−HIGH
SPEED
1
2
3
4
MEDIUM−LOW
SPEED
1
2
3
4
LOW
SPEED
J7
J9
J10
NORM + −
1
2
3
HEAT
1234
COOL
1234
DELAY
1234
ADJUST
4
PUSH
BUTTON
HUMIDIFICATION
J8
SMART AUTO
EVENHEAT
BLOWER
J11
ONLY CFM
1234
85
COOLING MODE
BLOWER RAMPING
(COOLING MODE UNLESS NOTED)
*
DELAY
PROFILE #4
OFF−50%−82%−
100%−50%−OFF
DELAY
PROFILE #3
OFF−82%−100%−OFF
DELAY
PROFILE #2
CLG
OFF−100%−100%−OFF
HP
OFF−30sOFF−100%−100% OFF
DELAY
PROFILE #1
OFF−100%−OFF
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
7−SEGMENT
LED DISPLAY
CUT FOR OPTION
Y1−Y2
2−STAGE
COMPR
J5
J4
115
100
130
OUTDOOR
SENSOR
FUTURE
USE
CONTINUOUS FAN
MODE BLOWER SPEED
MEDIUM−HIGH
MEDIUM−LOW
*
ON−BOARD LINK
OPTION SELECTION
1
OR
PUMP
DEHUM
R−O
HEAT
R−DS
HARMONY
DISCHARGE
AIR SENSOR
FACTORY
JUMPER
HIGH
SPEED
(100%)
1
SPEED
(70%)
1
SPEED
(38%)
1
LOW
SPEED
(28%)
1
2−STAGE
(JUMPERS Y1 to Y2)
COMPRESSOR LINK
HEAT PUMP LINK
(JUMPERS R to O)
HARMONY LINK
(JUMPERS R to DS)
DEHUMIDIFICATION−
STANDARD HEAT MODE
(STAGED BY TSTAT)
W3
W1 W2G Y2 Y1 CR DH HLO DS
DEGREE TARGET
TEMPERATURE
2
3
4
2
3
4
2
3
4
2
3
4
Y1−Y2
DO NOT CUT
COMPR
2 STAGE
A/C UNIT
*
DO NOT CUT
R−0
HEAT
PUMP
NO HARMONY ZONING
*
OR NO
COMFORTSENSE 7000
W/ DS CONNECTION
DO NOT CUT
R−DS
DEHUM
−CUT ON−BOARD LINK (SOLDER TRACE)
1
THROUGH BOTH LAYERS ON THE CONTROL BOARD
IMPORTANT: USE CARE WHEN CUTTING LINKS TO
PREVENT DAMAGE TO CONTROL.
Y1−Y2
COMPR
2 STAGE
HEAT PUMP UNIT
CUT LINK
1
HARMONY ZONING
C0MFORTSENSE 7000
W/ DS CONNECTION
HARMONY
1
CUT LINK
or
COMPLETELY
CUT LINK
R−0
HEAT
OR
HUMIDIFICATION MODE
HUMIDIFICATION MODE
24VAC OUTPUT ON ”H”
(DEFAULT)
STANDARD
HEAT MODE
85
110
115
130
EVENHEATER® MODE
−ENABLED WITH OPTIONAL
DISCHARGE AIR SENSOR
*
85
DISCHARGE
100
DEGREE
TARGET
115
DEGREE
TARGET
130
DEGREE
TARGET
85
110
115
130
85
110
115
130
85
110
115
130
85
110
115
130
FACTORY DEFAULT SETTING
*
FOR HUMIDIFIER OR
ACCESSORY INTERLOCK
*
SMART MODE
− ”H” ENABLED WHEN
HEAT ACTIVE
(HP or ELECT. HT)
AUTO MODE
− ”H” ENABLED WHEN
BLOWER ACTIVE
& NO CLG
OR DEHUM
PUMP
SMART
SMART
R−DS
1
or
DEHUM
HARMONY
AUTO
AUTO
Figure 11. CBX40UHV-XXX-230-6-01
Page 18
CBX40UHV
JUMPER & LINK GUIDE
COOLING MODE
BLOWER SPEED
(COOLING & HP MODE)
HIGH
SPEED
1
2
3
*
MEDIUM-HIGH
SPEED
1
2
3
MEDIUM-LOW
SPEED
1
2
3
LOW
SPEED
1
2
3
4
4
4
4
HEATING MODE
BLOWER SPEED
(ELECTRIC HT MODE)
*
HIGH
SPEED
1
2
3
MEDIUM-HIGH
SPEED
1
2
3
4
MEDIUM-LOW
SPEED
1
2
3
4
LOW
SPEED
1
2
3
4
4
PUSH
BUTTON
ON-BOARD LINK
OPTION SELECTION
1
2-STAGE
(JUMPERS Y1 to Y2)
COMPRESSOR LINK
HEAT PUMP LINK
(JUMPERS R to O)
HARMONY LINK
(JUMPERS R to DS)
DEHUMIDIFICATION-
*
1-STG COMPRESSOR
Y1-Y2
DO NOT CUT
COMPR
2 STAGE
A/C UNIT
*
DO NOT CUT
R-0
HEAT
NO HARMONY ZONING
*
OR NO
COMFORTSENSE 7000
W/ DS CONNECTION
DO NOT CUT
PUMP
R-DS
or
DEHUM
2-STG COMPRESSOR
Y1-Y2
2 STAGE
HEAT PUMP UNIT
CUT LINK
1
HARMONY ZONING
C0MFORTSENSE 7000
W/ DS CONNECTION
1
CUT LINK
HARMONY
CUT LINK
COMPR
R-0
HEAT
OR
PUMP
R-DS
1
or
DEHUM
HARMONY
FUSE 3 AMP
XFMR24V
24 VAC
COM
2
3
6
5
9
8
XFMR LINE
L2
L2
G
EARTH
INDOOR BLOWER
SIGNAL
456
12 3
BLOWER
ADJUST SELECTION
*
NORMAL
+
NORM
(+ 10%)
SETTING
+
NORM
(-10%)
SETTING
NORM+-
-
-
1
4
7
1234
1234
P8
L1
L1
INDOOR
BLOWER
POWER
I +
1234
ADJUST
NORM +
I + I -RC
OUTDOOR UNIT
I -
LINK
COOLING BLOWER RAMPING
(COOLING MODE UNLESS NOTED)
DELAYPROFILE #4
*
OFF-50%-82%100%-50%-OFF
PROFILE #3
DELAY
OFF-82%-100%-OFF
DELAY
PROFILE #2
CLG
OFF 100% DEMAND
SATISFIED 100% FOR 45
SECONDS OFF
HP
OFF 30 SECOND DELAY
100% DEMAND
SATISFIED 100% FOR 45
SECOND OFF
DELAY
PROFILE #1
OFF-100%-OFF
HEAT
COOL
DELAY
-
7-SEGMENT LED
HUMIDITROL
DH
C
HUMIDIFICATION
AUTO
SMART
EVENHEAT
85
100
BLOWER
ONLY CFM
1234
I + I -RC
THERMOSTAT
1
1
1
1
115
2
2
2
2
130
3
4
3
3
3
Y1-Y2
OUTDOOR
AIR SENSOR
4
4
4
2-STAGE
COMPR
R-O
HEAT
PUMP
DISCHARGE
AIR SENSOR
CONTINUOUS FAN
BLOWER SPEED
HIGH
SPEED
(100%)
MEDIUM-HIGH
SPEED
(70%)
* MEDIUM-LOW
SPEED
(38%)
LOW
SPEED
(28%)
OR
R-DS
DEHUM
HARMONY
-CUT ON-BOARD LINK (SOLDER TRACE) COMPLETELY
THROUGH BOTH LAYERS ON THE CONTROL BOARD
1
IMPORTANT: USE CARE WHEN CUTTING LINKS TO
PREVENT DAMAGE TO CONTROL.
DS
O
L
H
DH
R
C
Y1
Y2
G
W3
W2
W1
FACTORY
JUMPER
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
STANDARD HEAT MODE
(DEFAULT)
STANDARD
HEAT MODE
(STAGED BY TSTAT)
EVENHEATER MODE
-ENABLED WITH OPTIONAL
DISCHARGE AIR SENSOR
*
85
DEGREE TARGET
DISCHARGE
TEMPERATURE
100
DEGREE
TARGET
115
DEGREE
TARGET
130
DEGREE
TARGET
* INDICATES FACTORY DEFAULT SETTING
85
110
115
85
85
85
85
130
110
110
110
110
115
115
115
115
130
130
130
130
HUMIDIFICATION MODE
HUMIDIFICATION MODE
24VAC OUTPUT ON ”H”
FOR HUMIDIFIER OR
ACCESSORY INTERLOCK
*
SMART MODE
- ”H” ENABLED WHEN
HEAT ACTIVE
(HP or ELECT. HT)
AUTO MODE
- ”H” ENABLED WHEN
BLOWER ACTIVE
& NO CLG
OR DEHUM
SMART
SMART
AUTO
AUTO
CBX40UHV
Figure 12. Air Handler Configuration (CBX40UHV-XXX-230-6-02 or higher)
Page 19
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