Lennox CBX32MV-018/024, CBX32MV-024/030, CBX32MV-060, CBX32MV-068, CBX32MV-036 User Manual

...
Corp. 1005-L2
Service Literature
Revised April 7, 2015
CBX32MV (HFC-410A) SERIES UNITS (iComfort®-enabled)
NOTICE
A thermostat is not included and must be ordered separately.
®
A Lennox iComfort
communicating applications.
In non-communicating applications, the Lennox
ComfortSense as other non-communicating thermostats.
In all cases, setup is critical to ensure proper system operation.
Field wiring for both communicating and non­communicating applications is illustrated in diagrams, which begin on page 24.
®
thermostat must be used in
7000 thermostat may be used, as well
WARNING
Improper installation, adjustment, alteration, service or maintenance can cause personal injury, loss of life, or damage to property.
Installation and service must be performed by a licensed professional installer (or equivalent) or a service agency.
CAUTION
As with any mechanical equipment, contact with sharp sheet metal edges can result in personal injury. Take care while handling this equipment and use protective cloth ing.
CBX32MV
TABLE OF CONTENTS
Specifications 2.................................
Model Identification 3............................
Blower Data 3..................................
Electric Heat Data 9.............................
Upflow/Downflow Unit Dimensions 13..............
Horizontal LH/RH Unit Dimensions 14..............
Installation Clearances 15.........................
General 15......................................
Installation Requirements 15......................
Brazing Connections 19...........................
Condensate Drain Requirements 22................
Inspecting and Replacing Filters 23.................
Sealing the Unit 23...............................
Field Control Wiring 24...........................
Air Handler Control Button, Display and Jumpers 31..
Configuring Unit 36...............................
Error Code Recall Mode 43........................
Indoor Blower Test 44............................
Checkout Procedures 44..........................
Operation 45....................................
Maintenance 45..................................
Cabinet Insulation 45.............................
Sequence of Operations 47.......................
Unit Components 60..............................
Electric Heat (ECB40) 66.........................
This indoor unit is designed for installation with optional field-installed electric heat and a matched remote outdoor unit that is charged with HFC-410A refrigerant. These units, designed for indoor installation in multiple positions, are completely assembled for upflow and horizontal right-hand discharge before being shipped from the factory.
All CBX32MV air handlers are equipped with a factory-installed, internally mounted check expansion valve (CTXV), which is suitable for use in HFC-410A applications.
This air handler is compatible with the ComfortSense® 7000 non-communicating thermostat and non- communicating outdoor units. In addition, newer model units have the enhanced capability of communicating with iComfort thermostats and compatible outdoor units using the Lennox RSBus protocols.
NOTE - For downflow or horizontal left-hand air discharge, certain field modifications are required.
This document provides information only on the CBX32MV-XXX-230-6-06 and later which features the new iComfort-enabled hardware. Refer to Corp. 0206-L3 for earlier model service related information.
®
Page 1
2015 Lennox Industries Inc.
Specifications
General Data Model Number CBX32MV‐018/024 CBX32MV‐024/030 CBX32MV‐036
Nominal cooling capacity - tons (kW) 1.5 - 2 (5.3 - 7) 2 - 2.5 (7 - 8.8) 3 (10.6)
Refrigerant R-410A R-410A R-410A
Connections in. (mm)
Indoor Coil
Blower Data
Wheel nominal diameter x width - in. (mm) 10 x 7 (279 x 178) 10 x 8 (279 x 203) 10 x 8 (279 x 203)
Filters
Shipping Data - 1 Package lbs. (kg) 126 (57) 152 (69) 183 (83)
ELECTRICAL DATA
Voltage - phase - 60hz 208/230V-1ph
Maximum overcurrent protection (unit only)
Suction (vapor) line - sweat 5/8 (15.8) 3/4 (19) 3/4 (19)
Liquid line - sweat 3/8 (9.5) 3/8 (9.5) 3/8 (9.5)
Condensate drain (fpt) (2) 3/4 (19) (2) 3/4 (19) (2) 3/4 (19)
Net face area - ft.2 (m2) 3.56 (0.33) 4.44 (0.41) 5.0 (0.46)
Tube outside diameter - in. (mm) 3/8 (9.5) 3/8 (9.5) 3/8 (9.5)
Number of rows 3 3 3
Fins per inch (fins per m) 12 (472) 12 (472) 12 (472)
Motor output - hp (W) 1/2 (373) 1/2 (373) 1/2 (373)
1
Number and size - in. (1) 15 x 20 x 1 (1) 20 x 20 x 1 (1) 20 x 20 x 1
mm 381 x 508 x 25 508 x 508 x 25 508 x 508 x 25
208/230V-1ph 208/230V-1ph
2
15 15 15
Minimum circuit ampacity (unit only) 5 5 5
General Data Model Number CBX32MV‐048 CBX32MV‐060 CBX32MV‐068
Nominal cooling capacity - tons (kW) 4 (14.1) 5 (17.6) 5+ (17.6+)
Refrigerant HFC-410A HFC-410A HFC-410A
Connections in. (mm)
Suction (vapor) line - sweat 7/8 (22.2) 1‐1/8 (28) 1‐1/8 (28)
Liquid line - sweat 3/8 (9.5) 3/8 (9.5) 3/8 (9.5)
Condensate drain (fpt) (2) 3/4 (19) (2) 3/4 (19) (2) 3/4 (19)
Indoor Coil
Net face area - ft.2 (m2) 7.22 (0.67) 7.22 (0.67) 7.77 (0.72)
Tube outside diameter - in. (mm) 3/8 (9.5) 3/8 (9.5) 3/8 (9.5)
Number of rows 3 3 3
Fins per inch (fins per m) 12 (472) 12 (472) 12 (472)
Blower Data
Wheel nominal diameter x width - in. (mm) 12 x 9 (305 x 229) 12 x 9 (305 x 229) 15 x 9 (381 x 229)
Motor output - hp (W) 1 (746) 1 (746) 1 (746)
Filters
1
Number and size - in. (1) 20 x 24 x 1 (1) 20 x 24 x 1 (1) 20 x 25 x 1
mm 508 x 610 x 25 508 x 610 x 25 508 x 635 x 25
Shipping Data - 1 Package - lbs. (kg) 212 (96) 212 (96) 244 (111)
ELECTRICAL DATA
Voltage - phase - 60hz 208/230V-1ph
Maximum overcurrent protection (unit only)
2
20 20 20
208/230V-1ph 208/230V-1ph
Minimum circuit ampacity (unit only) 11 11 11
CBX32MV
Page 2
Optional Accessories
For up-to-date information, see any of the following publications:
Lennox CBX32MV Product Specification bulletin (EHB) Lennox Commercial Price Book
Model Identification
Unit Type
X
MV
230CB 32 036
−−
05
6
Minor Revision Number
CB = Air Handler
Refrigerant Type
X = R-410A
Series
Configuration
MV = Multi-Position, Variable
speed blower motor
Refrigerant Metering Device
2 = Fixed Orifice 3 = TXV - Bleedport (indoor unit) 4 = TXV - Non-bleedport (indoor unit) 5 = TXV - Non-bleedport (outdoor unit) 6 = TXV - R-410A Non-bleedport (indoor unit)
Voltage
230 = 208/230V-60hz-1ph
Nominal Cooling Capacity
018/024 = 1.5 to 2 tons (5.3 to 7 kW) 024/030 = 2 to 2.5 tons (7 to 8.8 kW) 036 = 3 tons (10.6 kW) 048 = 4 tons (14.1 kW) 060 = 5 tons (17.6 kW) 068 = 5+ tons (17.6+ kW)
Blower Data
CBX32MV018/024 BLOWER PERFORMANCE
0 through 0.80 in. w.g. External Static Pressure Range
Jumper Speed Positions
“AJUST”
Jumper Setting
NORM
NOTES:
1
cfm
+
-
715 855 1000 1130 465 690 900 1050
670
580 700 800 930 385 560 735 850
“HEAT” Speed “COOL” Speed
2
cfm
770 900 1035 425 620 825 950
3
cfm
4
cfm
1
cfm
2
cfm
3
cfm
cfm
The effect of static pressure, filter and electric heater resistance is included in the air volumes listed. First stage cooling air volume is 70% of COOL speed settings. Continuous fan speed is approximately 28%, 38%, 70% and 100% (Jumper
selectable) of the same secondstage COOL speed selected, minimum 250 cfm.
Lennox Harmony III™ Zone Control applications - minimum blower speed of 250 cfm.
4
CBX32MV‐018/024 BLOWER MOTOR WATTS AT + (Plus) SETTING (Adjust Jumper at + Setting)
Jumper Speed Positions
Tap 1 100 113 126 142 154 172 190 206 230
HEAT Speed
COOL Speed
Tap 2 155 176 197 221 237 260 278 295 310
Tap 3 237 260 289 305 314 337 356 373 390
Tap 4 338 361 379 409 433 457 447 426 406
Tap 1 36 47 61 71 81 95 106 11 8 135
Tap 2 89 103 118 129 143 163 177 197 207
Tap 3 183 198 229 248 266 290 307 327 343
Tap 4 266 294 315 330 349 373 390 411 401
0 (0) 0.1 (25) 0.2 (50) 0.3 (75) 0.4 (100) 0.5 (125) 0.6 (150) 0.7 (175) 0.8 (200)
Motor Watts @ Various External Static Pressures - in. wg. (Pa)
Page 3
CBX32MV
CBX32MV‐018/024 BLOWER MOTOR WATTS AT NORM SETTING
Jumper Speed Positions
Tap 1 77 96 106 123 130 150 165 178 201
HEAT Speed
COOL Speed
Tap 2 118 136 154 177 189 212 224 247 265
Tap 3 183 198 224 248 264 284 307 321 343
Tap 4 264 284 300 326 343 367 385 406 390
Tap 1 30 41 55 62 76 86 94 106 114
Tap 2 71 83 101 113 125 138 156 166 185
Tap 3 137 158 176 199 219 238 254 273 296
Tap 4 211 225 249 272 295 318 331 342 367
0 (0) 0.1 (25) 0.2 (50) 0.3 (75) 0.4 (100) 0.5 (125) 0.6 (150) 0.7 (175) 0.8 (200)
Motor Watts @ Various External Static Pressures - in. wg. (Pa)
(Adjust Jumper at NORM Setting)
CBX32MV‐018/024 BLOWER MOTOR WATTS AT - (Minus) SETTING (Adjust Jumper at - Setting)
Jumper Speed Positions
Tap 1 59 73 89 106 113 130 142 156 173
HEAT Speed
COOL Speed
Tap 2 95 106 118 136 152 171 183 200 215
Tap 3 132 148 171 186 211 225 248 266 284
Tap 4 195 217 242 259 283 302 314 336 349
Tap 1 27 35 47 59 71 77 88 92 106
Tap 2 57 65 83 94 110 119 134 148 166
Tap 3 110 124 141 157 176 188 213 231 242
Tap 4 148 170 195 207 230 248 272 282 306
0 (0) 0.1 (25) 0.2 (50) 0.3 (75) 0.4 (100) 0.5 (125) 0.6 (150) 0.7 (175) 0.8 (200)
Motor Watts @ Various External Static Pressures - in. wg. (Pa)
CBX32MV024/030 BLOWER PERFORMANCE
0 through 0.80 in. w.g. External Static Pressure Range
Jumper Speed Positions
“AJUST”
Jumper Setting
NORM
NOTES:
1
cfm
+
-
800 935 1070 1210 660 880 1100 1320
725
655 765 880 990 540 720 900 1080
“HEAT” Speed “COOL” Speed
2
cfm
850 975 1100 600 800 1000 1200
3
cfm
4
cfm
1
cfm
2
cfm
3
cfm
cfm
The effect of static pressure, filter and electric heater resistance is included in the air volumes listed. First stage cooling air volume is 70% of COOL speed settings. Continuous fan speed is approximately 28%, 38%, 70% and 100% (Jumper
selectable) of the same secondstage COOL speed selected, minimum 250 cfm.
Lennox Harmony III™ Zone Control applications - minimum blower speed of 250 cfm.
CBX32MV‐024/030 BLOWER MOTOR WATTS AT + (Plus) SETTING (Adjust Jumper at + Setting)
Jumper Speed Positions
Tap 1 65 90 120 145 185 210 240 250 275
HEAT Speed
COOL Speed
Tap 2 95 125 150 185 230 265 310 345 365
Tap 3 140 190 225 250 290 320 350 405 450
Tap 4 215 250 285 315 350 390 440 480 505
Tap 1 45 60 90 120 140 155 165 185 200
Tap 2 80 110 135 165 205 250 285 315 335
Tap 3 150 195 225 260 295 320 370 425 465
Tap 4 265 315 350 400 440 485 525 555 605
0 (0) 0.1 (25) 0.2 (50) 0.3 (75) 0.4 (100) 0.5 (125) 0.6 (150) 0.7 (175) 0.8 (200)
Motor Watts @ Various External Static Pressures - in. wg. (Pa)
4
CBX32MV
Page 4
CBX32MV‐024/030 BLOWER MOTOR WATTS AT NORM SETTING
Jumper Speed Positions
Tap 1 50 75 100 135 155 180 195 215 230
HEAT Speed
COOL Speed
Tap 2 80 105 130 155 200 245 265 295 310
Tap 3 110 150 175 200 235 275 320 350 390
Tap 4 155 205 230 270 290 325 360 405 460
Tap 1 40 55 80 105 120 130 150 165 180
Tap 2 65 90 120 145 190 210 240 260 285
Tap 3 105 145 175 220 250 285 335 370 405
Tap 4 200 245 275 300 335 385 420 470 515
0 (0) 0.1 (25) 0.2 (50) 0.3 (75) 0.4 (100) 0.5 (125) 0.6 (150) 0.7 (175) 0.8 (200)
Motor Watts @ Various External Static Pressures - in. wg. (Pa)
(Adjust Jumper at NORM Setting)
CBX32MV‐024/030 BLOWER MOTOR WATTS AT - (Minus) SETTING (Adjust Jumper at - Setting)
Jumper Speed Positions
Tap 1 45 65 90 110 130 150 165 190 195
HEAT Speed
COOL Speed
Tap 2 60 85 110 145 175 200 215 235 240
Tap 3 85 105 130 165 210 245 280 305 330
Tap 4 115 145 175 205 230 280 325 370 390
Tap 1 30 50 70 90 100 115 125 140 165
Tap 2 55 75 100 135 155 185 190 210 225
Tap 3 85 115 135 175 210 255 295 320 345
Tap 4 145 175 215 245 280 325 355 410 450
0 (0) 0.1 (25) 0.2 (50) 0.3 (75) 0.4 (100) 0.5 (125) 0.6 (150) 0.7 (175) 0.8 (200)
Motor Watts @ Various External Static Pressures - in. wg. (Pa)
CBX32MV036 BLOWER PERFORMANCE
0 through 0.80 in. w.g. External Static Pressure Range
Jumper Speed Positions
“AJUST”
Jumper Setting
NORM
NOTES:
1
cfm
+
-
1230 1335 1445 1545 900 1225 1380 1545
1120
1010 1185 1200 1265 730 1000 1135 1265
“HEAT” Speed “COOL” Speed
2
cfm
1215 1315 1400 810 1125 1275 1400
3
cfm
4
cfm
1
cfm
2
cfm
3
cfm
cfm
The effect of static pressure, filter and electric heater resistance is included in the air volumes listed. First stage cooling air volume is 70% of COOL speed settings. Continuous fan speed is approximately 28%, 38%, 70% and 100% (Jumper
selectable) of the same secondstage COOL speed selected, minimum 250 cfm.
Lennox Harmony III™ Zone Control applications - minimum blower speed of 250 cfm.
CBX32MV‐036 BLOWER MOTOR WATTS AT + (Plus) SETTING (Adjust Jumper at + Setting)
Jumper Speed Positions
Tap 1 220 235 265 290 310 335 360 385 465
HEAT Speed
COOL Speed
Tap 2 285 305 330 355 380 405 430 450 475
Tap 3 345 365 405 430 455 485 515 545 570
Tap 4 470 495 515 530 545 560 575 595 610
Tap 1 145 165 200 225 250 275 300 325 350
Tap 2 225 245 265 290 320 350 370 395 410
Tap 3 305 325 350 390 420 445 475 505 535
Tap 4 470 495 515 530 545 560 575 595 610
0 (0) 0.1 (25) 0.2 (50) 0.3 (75) 0.4 (100) 0.5 (125) 0.6 (150) 0.7 (175) 0.8 (200)
Motor Watts @ Various External Static Pressures - in. wg. (Pa)
4
Page 5
CBX32MV
CBX32MV‐036 BLOWER MOTOR WATTS AT NORM SETTING
Jumper Speed Positions
Tap 1 155 185 215 240 265 285 300 335 355
HEAT Speed
COOL Speed
Tap 2 225 245 270 295 325 345 370 390 415
Tap 3 275 290 315 340 375 400 420 445 465
Tap 4 320 345 375 405 435 460 485 515 540
Tap 1 120 140 160 190 210 230 255 275 300
Tap 2 160 190 220 240 265 290 320 340 365
Tap 3 255 270 295 320 345 375 400 420 445
Tap 4 320 345 375 405 435 460 485 515 540
0 (0) 0.1 (25) 0.2 (50) 0.3 (75) 0.4 (100) 0.5 (125) 0.6 (150) 0.7 (175) 0.8 (200)
Motor Watts @ Various External Static Pressures - in. wg. (Pa)
(Adjust Jumper at NORM Setting)
CBX32MV‐036 BLOWER MOTOR WATTS AT - (Minus) SETTING (Adjust Jumper at - Setting)
Jumper Speed Positions
Tap 1 120 135 165 185 205 225 245 265 300
HEAT Speed
COOL Speed
Tap 2 140 165 195 215 245 270 300 315 335
Tap 3 185 210 240 265 285 310 330 360 385
Tap 4 245 255 290 310 335 355 380 405 430
Tap 1 90 110 135 155 180 195 210 230 250
Tap 2 120 140 160 185 215 235 255 275 295
Tap 3 160 190 225 240 275 295 320 350 380
Tap 4 245 255 290 310 335 355 380 405 430
0 (0) 0.1 (25) 0.2 (50) 0.3 (75) 0.4 (100) 0.5 (125) 0.6 (150) 0.7 (175) 0.8 (200)
Motor Watts @ Various External Static Pressures - in. wg. (Pa)
CBX32MV048 and CBX32MV060 BLOWER PERFORMANCE
0 through 0.80 in. w.g. External Static Pressure Range
Jumper Speed Positions
“AJUST”
Jumper Setting
NORM
NOTES:
1 2 3 4 1 2 3 4
+
-
cfm cfm cfm cfm cfm cfm cfm cfm
1850
1705
1560 1625 1720 1770 1205 1375 1555 1725
“HEAT” Speed “COOL” Speed
1960 2090 2150 1625 1820 2055 2145
1800 1900 2005 1425 1625 1805 2005
The effect of static pressure, filter and electric heater resistance is included in the air volumes listed. First stage cooling air volume is 70% of COOL speed settings. Continuous fan speed is approximately 28%, 38%, 70% and 100% (Jumper
selectable) of the same secondstage COOL speed selected, minimum 450 cfm.
Lennox Harmony III™ Zone Control applications - minimum blower speed of 450 cfm.
CBX32MV‐048 AND CBX32MV‐060 BLOWER MOTOR WATTS AT + (Plus) SETTING (Adjust Jumper at + Setting)
Jumper Speed Positions
Tap 1 455 505 540 585 630 665 710 745 780
HEAT Speed
COOL Speed
Tap 2 555 595 645 675 730 780 820 865 895
Tap 3 680 720 770 820 865 900 945 985 1030
Tap 4 730 780 825 870 920 970 1020 1055 1110
Tap 1 300 335 370 360 435 465 500 535 575
Tap 2 425 475 500 545 585 635 670 710 745
Tap 3 625 660 705 755 810 850 885 940 970
Tap 4 700 750 800 845 895 940 990 1030 1080
0 (0) 0.1 (25) 0.2 (50) 0.3 (75) 0.4 (100) 0.5 (125) 0.6 (150) 0.7 (175) 0.8 (200)
Motor Watts @ Various External Static Pressures - in. wg. (Pa)
CBX32MV
Page 6
CBX32MV‐048 AND CBX32MV‐060 BLOWER MOTOR WATTS AT NORM SETTING
Jumper Speed Positions
Tap 1 360 385 425 465 495 525 565 600 635
HEAT Speed
COOL Speed
Tap 2 400 440 485 520 555 595 640 670 705
Tap 3 480 520 560 605 640 685 765 785 805
Tap 4 580 625 665 710 760 800 835 875 925
Tap 1 215 235 275 295 330 360 400 430 465
Tap 2 310 335 375 405 440 465 500 530 565
Tap 3 415 445 490 535 565 605 650 675 715
Tap 4 580 610 655 695 740 785 830 870 910
0 (0) 0.1 (25) 0.2 (50) 0.3 (75) 0.4 (100) 0.5 (125) 0.6 (150) 0.7 (175) 0.8 (200)
Motor Watts @ Various External Static Pressures - in. wg. (Pa)
(Adjust Jumper at NORM Setting)
CBX32MV‐048 AND CBX32MV‐060 BLOWER MOTOR WATTS AT - (Minus) SETTING (Adjust Jumper at - Setting)
Jumper Speed Positions
Tap 1 265 305 340 370 410 440 460 505 540
HEAT Speed
COOL Speed
Tap 2 320 350 395 420 450 475 515 545 580
Tap 3 375 410 435 470 515 545 575 610 645
Tap 4 400 435 480 525 555 595 640 670 700
Tap 1 140 170 195 215 250 275 300 335 360
Tap 2 200 230 260 285 315 355 385 415 450
Tap 3 280 315 340 380 415 445 465 505 540
Tap 4 375 420 440 475 515 550 575 610 645
0 (0) 0.1 (25) 0.2 (50) 0.3 (75) 0.4 (100) 0.5 (125) 0.6 (150) 0.7 (175) 0.8 (200)
Motor Watts @ Various External Static Pressures - in. wg. (Pa)
CBX32MV068 BLOWER PERFORMANCE
0 through 0.80 in. w.g. External Static Pressure Range
Jumper Speed Positions
“AJUST”
Jumper Setting
NORM
NOTES:
1
cfm
+
-
1875 1975 2090 2150 1640 1840 2075 2150
1760
1550 1650 1725 1800 1250 1390 1560 1720
“HEAT” Speed “COOL” Speed
2
cfm
1825 1920 2030 1465 1625 1800 2000
3
cfm
4
cfm
1
cfm
2
cfm
3
cfm
cfm
The effect of static pressure, filter and electric heater resistance is included in the air volumes listed. First stage cooling air volume is 70% of COOL speed settings. Continuous fan speed is approximately 28%, 38%, 70% and 100% (Jumper
selectable) of the same secondstage COOL speed selected, minimum 450 cfm.
Lennox Harmony III™ Zone Control applications - minimum blower speed of 450 cfm.
CBX32MV‐068 BLOWER MOTOR WATTS AT + (Plus) SETTING (Adjust Jumper at + Setting)
Jumper Speed Positions
Tap 1 365 410 455 495 545 610 660 725 790
HEAT Speed
COOL Speed
Tap 2 430 485 540 590 640 690 765 835 865
Tap 3 540 585 635 695 750 800 815 840 865
Tap 4 665 710 755 770 790 810 830 845 870
Tap 1 255 290 320 365 415 455 505 550 590
Tap 2 355 390 425 475 515 580 630 695 750
Tap 3 505 565 610 70 715 790 815 845 865
Tap 4 725 745 755 770 790 810 830 850 870
0 (0) 0.1 (25) 0.2 (50) 0.3 (75) 0.4 (100) 0.5 (125) 0.6 (150) 0.7 (175) 0.8 (200)
Motor Watts @ Various External Static Pressures - in. wg. (Pa)
4
Page 7
CBX32MV
CBX32MV‐068 BLOWER MOTOR WATTS AT NORM SETTING (Adjust Jumper at NORM Setting)
Jumper Speed Positions
Tap 1 310 345 385 425 465 510 560 610 665
HEAT Speed
COOL Speed
Tap 2 345 385 420 460 500 620 615 680 735
Tap 3 385 430 480 525 580 640 695 750 815
Tap 4 475 525 560 615 660 720 785 845 810
Tap 1 180 205 240 285 325 365 405 435 480
Tap 2 250 285 320 355 410 455 505 535 585
Tap 3 345 375 415 460 505 560 610 670 735
Tap 4 445 510 560 595 665 725 790 845 865
0 (0) 0.1 (25) 0.2 (50) 0.3 (75) 0.4 (100) 0.5 (125) 0.6 (150) 0.7 (175) 0.8 (200)
Motor Watts @ Various External Static Pressures - in. wg. (Pa)
CBX32MV‐068 BLOWER MOTOR WATTS AT - (Minus) SETTING (Adjust Jumper at - Setting)
Jumper Speed Positions
Tap 1 215 245 285 325 375 415 460 495 540
HEAT Speed
COOL Speed
Tap 2 255 295 325 370 410 460 510 545 580
Tap 3 295 330 375 395 445 495 555 600 660
Tap 4 335 370 400 445 505 550 600 660 705
Tap 1 125 150 170 210 245 270 300 340 370
Tap 2 160 185 225 255 300 335 365 415 450
Tap 3 225 245 280 320 370 420 460 510 545
Tap 4 290 325 355 400 445 490 545 595 650
0 (0) 0.1 (25) 0.2 (50) 0.3 (75) 0.4 (100) 0.5 (125) 0.6 (150) 0.7 (175) 0.8 (200)
Motor Watts @ Various External Static Pressures - in. wg. (Pa)
CBX32MV
Page 8
Electric Heat Data
ELECTRIC HEAT DATA - CBX32MV-018/024 AND CBX32MV-024/030
SINGLE PHASE ELECTRIC HEAT
2
1
Btuh
Input
2.5 kW
4 lbs.
Model Number
ECB40-2.5 (34W86)
Terminal Block
No. of
Stages
1
Volts InputkWInput
208 1.9 6,400 4.0 16 20 - - - - - - - - - - - -
220 2.1 7,200 4.0 17 20 - - - - - - - - - - - -
230 2.3 7,800 4.0 18 20 - - - - - - - - - - - -
240 2.5 8,500 4.0 18 20 - - - - - - - - - - - -
4 kW
4 lbs.
ECB40-4 (55W89)
Terminal Block
ECB40-4CB (55W90)
30A Circuit breaker
1
208 3.0 10,250 4.0 23 25 23 - - - 25 - - -
220 3.4 11,450 4.0 24 25 24 - - - 25 - - -
230 3.7 12,550 4.0 25 25 25 - - - 25 - - -
240 4.0 13,650 4.0 26 30 26 - - - 30 - - -
5 kW
4 lbs.
ECB40-5 (34W87)
Terminal Block
ECB40-5CB (34W90)
35A Circuit breaker
1
208 3.8 12,800 4.0 28 30 28 - - - 30 - - -
220 4.2 14,300 4.0 29 30 29 - - - 30 - - -
230 4.6 15,700 4.0 30 30 30 - - - 30 - - -
240 5.0 17,100 4.0 31 35 31 - - - 35 - - -
6 kW
4 lbs.
ECB40-6 (34W88)
Terminal Block
ECB40-6CB (34W91)
40A Circuit breaker
1
208 4.5 15,400 4.0 32 35 32 - - - 35 - - -
220 5.0 17,100 4.0 33 35 33 - - - 35 - - -
230 5.5 18,800 4.0 35 35 35 - - - 35 - - -
240 6.0 20,500 4.0 36 40 36 - - - 40 - - -
8 kW
5 lbs.
ECB40-8 (34W89)
Terminal Block
ECB40-8CB (34W92)
50A Circuit breaker
1
208 6.0 20,500 4.0 41 45 41 - - - 45 - - -
220 6.7 22,900 4.0 43 45 43 - - - 45 - - -
230 7.3 25,100 4.0 45 45 45 - - - 45 - - -
240 8.0 27,300 4.0 47 50 47 - - - 50 - - -
9 kW
5 lbs.
ECB40-9CB (34W93)
60A Circuit breaker
2
208 6.8 23,100 4.0 - - - - - - 46 - - - 50 - - -
220 7.6 25,800 4.0 - - - - - - 48 - - - 50 - - -
230 8.3 28,200 4.0 - - - - - - 50 - - - 50 - - -
240 9.0 30,700 4.0 - - - - - - 52 - - - 60 - - -
12.5 kW 10 lbs.
ECB40-12.5CB (34W94)
(1) 30A & (1) 45A Circuit
breaker
2
208 9.4 32,000 4.0 - - - - - - 24 38 25 40
220 10.5 35,800 4.0 - - - - - - 25 40 25 40
230 11.5 39,200 4.0 - - - - - - 26 42 30 45
240 12.5 42,600 4.0 - - - - - - 27 44 30 45
15 kW
12 lbs.
ECB40-15CB (34W95)
(1) 35A & (1) 60A Circuit
breaker
2
208 11.3 38,400 4.0 - - - - - - 28 45 30 45
220 12.6 43,000 4.0 - - - - - - 29 48 30 50
230 13.8 47,000 4.0 - - - - - - 30 50 30 50
240 15.0 51,200 4.0 - - - - - - 31 52 35 60
NOTE Circuit 1 Minimum Circuit Ampacity includes the Blower Motor Full Load Amps.
1
Electric heater capacity only does not include additional blower motor heat capacity.
2
Amps shown are for blower motor only.
3
Refer to National or Canadian Electrical Code manual to determine wire, fuse and disconnect size requirements. Use wires suitable for at least
167F.
4
Bold text indicates that the circuit breaker on “CB” circuit breaker models must be replaced with size noted. See Table on page 6.
5
HACR type circuit breaker or fuse.
Blower Motor
Full Load
Amps
CBX32MV-018/024 CBX32MV-024/030
3
Minimum
Circuit
Ampacity
5
Maximum
Overcurrent
Protection
3
Minimum
Circuit
Ampacity
Circuit Circuit
5
Overcurrent
1 2 1 2
Maximum
Protection
Page 9
CBX32MV
ELECTRIC HEAT DATA - CBX32MV-036
SINGLE PHASE ELECTRIC HEAT
No. of
Stages
1
1
1
1
2
2
2
2
4 kW
4 lbs.
5 kW
4 lbs.
6 kW
4 lbs.
8 kW
5 lbs.
9 kW
5 lbs.
12.5 kW
10 lbs.
15 kW
12 lbs.
20 kW
19 lbs.
Model Number
ECB404 (55W89)
Terminal Block
ECB404CB (55W90)
35A Circuit breaker
ECB405 (34W87)
Terminal Block
ECB405CB (34W90)
35A Circuit breaker
ECB406 (34W88)
Terminal Block
ECB406CB (34W91)
40A Circuit breaker
ECB408 (34W89)
Terminal Block
ECB408CB (34W92)
50A Circuit breaker
ECB409CB (34W93)
60A Circuit breaker
ECB4012.5CB (34W94)
(1) 30A & (1) 45A Circuit
breaker
ECB4015CB (34W95)
(1) 35A & (1) 60A Circuit
breaker
ECB4020CB (34W96)
(2) 60A Circuit breaker
THREE PHASE ELECTRIC HEAT
8 kW
5 lbs.
10 kW
6 lbs.
15 kW
12 lbs.
ECB408 (34W98)
Terminal Block
ECB4010 (34W99)
Terminal Block
ECB4015CB (35W00)
50A Circuit breaker
1
1
1
CBX32MV-036
5
Maximum
Overcurrent
Protection
Volts InputkWInput
1
Btuh In
put
2
Blower Mo
tor Full Load
Amps
3
Minimum Circuit
Ampacity
Circuit Circuit
1 2 1 2
208 3.0 10,250 4.0 23 - - - 25 - - -
220 3.4 11,450 4.0 24 - - - 25 - - -
230 3.7 12,550 4.0 25 - - - 25 - - -
240 4.0 13,650 4.0 26 - - - 30 - - -
208 3.8 12,800 4.0 28 - - - 30 - - -
220 4.2 14,300 4.0 29 - - - 30 - - -
230 4.6 15,700 4.0 30 - - - 30 - - -
240 5.0 17,100 4.0 31 - - - 35 - - -
208 4.5 15,400 4.0 32 - - - 35 - - -
220 5.0 17,100 4.0 33 - - - 35 - - -
230 5.5 18,800 4.0 35 - - - 35 - - -
240 6.0 20,500 4.0 36 - - - 40 - - -
208 6.0 20,500 4.0 41 - - - 45 - - -
220 6.7 22,900 4.0 43 - - - 45 - - -
230 7.3 25,100 4.0 45 - - - 45 - - -
240 8.0 27,300 4.0 47 - - - 50 - - -
208 6.8 23,100 4.0 46 - - - 50 - - -
220 7.6 25,800 4.0 48 - - - 50 - - -
230 8.3 28,200 4.0 50 - - - 50 - - -
240 9.0 30,700 4.0 52 - - - 60 - - -
208 9.4 32,000 4.0 24 38 25 40
220 10.5 35,800 4.0 25 40 25 40
230 11.5 39,200 4.0 26 42 30 45
240 12.5 42,600 4.0 27 44 30 45
208 11.3 38,400 4.0 28 45 30 45
220 12.6 43,000 4.0 29 48 30 50
230 13.8 47,000 4.0 30 50 30 50
240 15.0 51,200 4.0 31 52 35 60
208 15.0 51,200 4.0 46 50 50 50
220 16.8 57,300 4.0 48 53 50 60
230 18.4 62,700 4.0 50 55 50 60
240 20.0 68,200 4.0 52 57 60 60
208 6.0 20,500 4.0 26 - - - 30 - - -
220 6.7 22,900 4.0 27 - - - 30 - - -
230 7.3 25,100 4.0 28 - - - 30 - - -
240 8.0 27,300 4.0 28 - - - 30 - - -
208 7.5 25,600 4.0 31 - - - 35 - - -
220 8.4 28,700 4.0 33 - - - 35 - - -
230 9.2 31,400 4.0 34 - - - 35 - - -
240 10.0 34,100 4.0 35 - - - 35 - - -
208 11.3 38,400 4.0 44 - - - 45 - - -
220 12.6 43,000 4.0 46 - - - 50 - - -
230 13.5 47,000 4.0 48 - - - 50 - - -
240 15.0 51,200 4.0 50 - - - 50 - - -
CBX32MV
Page 10
ELECTRIC HEAT DATA - CBX32MV-036 (Continued)
THREE PHASE ELECTRIC HEAT
2
Blower Mo
tor Full Load
Amps
put
1
Btuh In
put
20 kW
19 lbs.
Model Number
ECB4020CB (35W01)
(2) 35A Circuit breaker
No. of
Stages
2
Volts
kW In
Input
208 15.0 51,200 4.0 31 26 35 30
220 16.8 57,300 4.0 33 28 35 30
230 18.4 62,700 4.0 34 29 35 30
240 20.0 68,200 4.0 35 30 35 35
NOTE - Circuit 1 Minimum Circuit Ampacity includes the Blower Motor Full Load Amps.
1
Electric heater capacity only does not include additional blower motor heat capacity.
2
Amps shown are for blower motor only.
3
Refer to National or Canadian Electrical Code manual to determine wire, fuse and disconnect size requirements. Use wires suitable for at least
167F.
4
Bold text indicates that the circuit breaker on “CB” circuit breaker models must be replaced with size noted. See Table on page 6.
5
HACR type circuit breaker or fuse.
CBX32MV-036
5
3
Minimum Circuit
Ampacity
Maximum
Overcurrent
Protection
Circuit Circuit
1 2 1 2
ELECTRIC HEAT DATA - CBX32MV-048, CBX32MV-060, AND CBX32MV-068
SINGLE PHASE ELECTRIC HEAT
Model Number
4 kW
4 lbs.
5 kW
4 lbs.
6 kW
4 lbs.
8 kW
5 lbs.
9 kW
5 lbs.
12.5 kW
10 lbs.
15 kW
12 lbs.
ECB40-4 (55W89)
Terminal Block
ECB40-4CB (55W90)
35A Circuit breaker
ECB40-5 (34W87)
Terminal Block
ECB40-5CB (34W90)
35A Circuit breaker
ECB40-6 (34W88)
Terminal Block
ECB40-6CB (34W91)
40A Circuit breaker
ECB40-8 (34W89)
Terminal Block
ECB40-8CB (34W92)
50A Circuit breaker
ECB40-9CB (34W93)
60A Circuit breaker
ECB40-12.5CB (34W94) (1) 30A & (1) 45A Circuit
breaker
ECB40-15CB (34W95)
(1) 35A & (1) 60A Circuit
breaker
No. of Stage
s
1
1
1
1
2
2
2
Volts InputkWInput
1
Btuh
Input
208 3.0 10,250 7.4 27 - - - - - - 30 - - - - - -
220 3.4 11,450 7.4 28 - - - - - - 30 - - - - - -
230 3.7 12,550 7.4 29 - - - - - - 30 - - - - - -
240 4.0 13,650 7.4 30 - - - - - - 30 - - - - - -
208 3.8 12,800 7.4 32 - - - - - - 35 - - - - - -
220 4.2 14,300 7.4 33 - - - - - - 35 - - - - - -
230 4.6 15,700 7.4 34 - - - - - - 35 - - - - - -
240 5.0 17,100 7.4 35 - - - - - - 35 - - - - - -
208 4.5 15,400 7.4 36 - - - - - - 40 - - - - - -
220 5.0 17,100 7.4 38 - - - - - - 40 - - - - - -
230 5.5 18,800 7.4 39 - - - - - - 40 - - - - - -
240 6.0 20,500 7.4 41 - - - - - - 45 - - - - - -
208 6.0 20,500 7.4 45 - - - - - - 45 - - - - - -
220 6.7 22,900 7.4 47 - - - - - - 50 - - - - - -
230 7.3 25,100 7.4 49 - - - - - - 50 - - - - - -
240 8.0 27,300 7.4 51 - - - - - - 60 - - - - - -
208 6.8 23,100 7.4 50 - - - - - - 50 - - - - - -
220 7.6 25,800 7.4 52 - - - - - - 60 - - - - - -
230 8.3 28,200 7.4 54 - - - - - - 60 - - - - - -
240 9.0 30,700 7.4 56 - - - - - - 60 - - - - - -
208 9.4 32,000 7.4 28 38 - - - 30 40 - - -
220 10.5 35,800 7.4 29 40 - - - 30 40 - - -
230 11.5 39,200 7.4 30 42 - - - 30 45 - - -
240 12.5 42,600 7.4 31 44 - - - 35 45 - - -
208 11.3 38,400 7.4 32 45 - - - 35 45 - - -
220 12.6 43,000 7.4 33 48 - - - 35 50 - - -
230 13.5 47,000 7.4 34 50 - - - 35 50 - - -
240 15.0 51,200 7.4 35 52 - - - 35 60 - - -
CBX32MV-048, CBX32MV-060, AND CBX32MV-068
2
Blower
Motor Full
Load
Amps
3
Minimum Circuit Ampacity
Circuit1Circuit2Circuit3Circuit1Circuit2Circuit
5
Maximum Overcurrent
Protection
3
Page 11
CBX32MV
20 kW
19 lbs.
ECB40-20CB (34W96) (2) 60A Circuit breaker
2
208 15.0 51,200 7.4 50 50 - - - 50 50 - - -
220 16.8 57,300 7.4 52 53 - - - 60 60 - - -
230 18.4 62,700 7.4 54 55 - - - 60 60 - - -
240 20.0 68,200 7.4 56 57 - - - 60 60 - - -
25 kW
19 lbs.
ECB40-25CB (34W97)
(1) 60A & (2) 45A Circuit
breaker
3
208 18.8 64,100 7.4 47 38 38 50 40 40
220 21.0 71,700 7.4 49 40 40 50 40 40
230 23.0 78,300 7.4 51 42 42 60 45 45
240 25.0 85,300 7.4 53 44 44 60 45 45
THREE PHASE ELECTRIC HEAT
8 kW
5 lbs.
10 kW
6 lbs.
15 kW
12 lbs.
20 kW
19 lbs.
25 kW
19 lbs.
NOTE - Circuit 1 Minimum Circuit Ampacity includes the Blower Motor Full Load Amps.
1
Electric heater capacity only does not include additional blower motor heat capacity.
2
Amps shown are for blower motor only.
3
Refer to National or Canadian Electrical Code manual to determine wire, fuse and disconnect size requirements. Use wires suitable for at least
167F.
4
Bold text indicates that the circuit breaker on “CB” circuit breaker models must be replaced with size noted. See Table on page 6.
5
HACR type circuit breaker or fuse.
ECB40-8 (34W98)
Terminal block
ECB40-10 (34W99)
Terminal block
ECB40-15CB (35W00)
50A Circuit breaker
ECB40-20CB (35W01) (2) 35A Circuit breaker
ECB40-25CB (35W02)
(1) 50A & (1) 40A Circuit
breaker
1
208 6.0 20,500 7.4 30 - - - - - - 35 - - - - - -
220 6.7 22,900 7.4 31 - - - - - - 35 - - - - - -
230 7.3 25,100 7.4 32 - - - - - - 35 - - - - - -
240 8.0 27,300 7.4 33 - - - - - - 35 - - - - - -
1
208 7.5 25,600 7.4 35 - - - - - - 40 - - - - - -
220 8.4 28,700 7.4 37 - - - - - - 40 - - - - - -
230 9.2 31,400 7.4 38 - - - - - - 40 - - - - - -
240 10.0 34,100 7.4 39 - - - - - - 40 - - - - - -
1
208 11.3 38,400 7.4 48 - - - - - - 50 - - - - - -
220 12.6 43,000 7.4 51 - - - - - - 60 - - - - - -
230 13.5 47,000 7.4 52 - - - - - - 60 - - - - - -
240 15.0 51,200 7.4 54 - - - - - - 60 - - - - - -
2
208 15.0 51,200 7.4 35 26 - - - 40 30 - - -
220 16.8 57,300 7.4 37 28 - - - 40 30 - - -
230 18.4 62,700 7.4 38 29 - - - 40 30 - - -
240 20.0 68,200 7.4 39 30 - - - 40 35 - - -
2
208 18.8 64,100 7.4 42 33 - - - 45 35 - - -
220 21.0 71,700 7.4 44 34 - - - 45 35 - - -
230 23.0 78,300 7.4 45 36 - - - 50 40 - - -
240 25.0 85,300 7.4 47 38 - - - 50 40 - - -
CBX32MV
Page 12
CBX32MV Upflow and Downflow Unit Dimensions — Inches (millimeters)
3/4 (19)
SUPPLY AIR
OPENING
D
11‐1/16 (281)
LINE VOLTAGE
INLETS (TOP
AND LEFT SIDE)
TOP VIEW
3/4 (19)
LOW VOLTAGE
INLETS (TOP AND
RIGHT SIDE)
5/8 (16)
BC
AIR
FLOW
G
OPTIONAL
ELECTRIC HEAT
(FIELD-INSTALLED)
A
SUCTION
H
RETURN AIR
5/8 (16) 1 (25)
KNOCKOUT FOR OPTIONAL HEALTHY
F
®
CLIMATE
GERMICIDAL UVC LIGHT.
FRONT VIEW
FILTER ACCESS
5/8 (16)
UPFLOW POSITION
LINE
LIQUID
LINE
FILTER
(FOR UPFLOW AND DOWNFLOW POSITIONS)
1‐1/8 (29)
2
(51)
5‐3/8 (137)
BLOWER
COIL
RETURN AIR
SIDE VIEW
PIPING PLATE DETAIL
2‐3/4 (70)
E
5/8 (16)
1‐3/4 (44)
FILTER
SUCTION
LINE
LIQUID
LINE
OPTIONAL
ELECTRIC HEAT
(FIELD-INSTALLED)
LOW VOLTAGE
(RIGHT SIDE)
LINE VOLTAGE
(LEFT SIDE)
4‐3/8 (111)
SUCTION LINE
CONDENSATE DRAINS (2) (HORIZONTAL)
LIQUID LINE
CONDENSATE DRAINS (2) (UPFLOW AND DOWNFLOW)
3‐1/2 (89)
11‐1/16 (281)
5/8 (16)
C
COIL
BLOWER
SUPPLY
AIR
5/8 (16)
KNOCKOUT FOR OPTIONAL HEALTHY
®
CLIMATE
SIDE VIEW
DOWNFLOW POSITION
5/8 (16)
GERMICIDAL UVC LIGHT.
5/8 (16)
F
RETURN
E
OPENING
1 (25)
TOP VIEW
B
AIR FLOW
SUPPLY AIR
D
FRONT VIEW
5/8 (16)
AIR
FILTER ACCESS
H
A
G
5/8 (16)
CBX32MV Model Dimensions (Upflow, Downflow, Left- and Right-Hand Horizontal applications)
Dim.
A
B
C
D
E
F
G
H
-018/024 -024/030 -036 -048 and -060 -068
in. (mm) in. (mm) in. (mm) in. (mm) in. (mm)
45-1/4 (1149) 49-1/4 (1251) 51 (1295) 58‐1/2 (1486) 65 (1651)
16-1/4 (413) 21-1/4 (540) 21‐1/4 (540) 21‐1/4 (540) 21-1/4 (540)
20-5/8 (524) 20-5/8 (524) 22‐5/8 (575) 24‐5/8 (625) 26-5/8 (676)
14-3/4 (375) 19-3/4 (502) 19‐3/4 (502) 19‐3/4 (502) 19-3/4 (502)
19 (483) 19 (483) 21 (533) 23 (584) 25 (635)
15 (381) 20 (508) 20 (508) 20 (508) 20 (508)
24-5/8 (625) 24-5/8 (625) 26‐3/8 (670) 27‐7/8 (708) 32-3/8 (822)
20-5/8 (524) 24-5/8 (625) 24‐5/8 (625) 30‐5/8 (778) 32-5/8 (829)
Page 13
CBX32MV
CBX32MV Horizontal Left- and Right-Hand Unit Dimensions — Inches (mm)
5‐3/8 (137)
CONDENSATE
DRAINS (2)
(UPFLOW AND
DOWNFLOW)
CONDENSATE
DRAINS (2)
(HORIZONTAL)
PIPING PLATE
DETAIL
5/8 (16)
5/8 (16)
5/8 (16)
5‐3/4
(46)
E
RETURN AIR
OPENING
F
END VIEW
Horizontal Position
(Left‐Hand Air
Discharge)
1‐3/4
(44)
(51)
2
LIQUID
1‐1/2
(38)
1 (25)
FILTER ACCESS
LINE
SUCTION
LINE
1‐1/8
(29)
4‐3/8
(111)
FILTER
Horizontal Position
(Right‐Hand Air
Discharge)
COIL
LIQUID
SUCTION
LINE
LINE
TOP VIEW
A
H
AIR
FLOW
FRONT VIEW
C
BLOWER
BLOWER
OPTIONAL ELECTRIC
HEAT (FIELD-INSTALLED)
G
COIL
5/8 (16)
B
C
LINE VOLTAGE
INLETS (TOP
AND RIGHT
SIDE)
LOW VOLTAGE
INLETS
(BOTTOM AND
RIGHT SIDE)
FOR DIMENSIONS “A”
THROUGH “H”, SEE CHART ON
4‐3/8
(111)
1‐1/8
(29)
PAGE 13.
11‐1/16
(281)
SUPPLY
AIR
OPENING
END VIEW
3/4 (19)
3/4 (19)
D
3/4 (19)
3/4 (19)
3/4 (19)
3/4 (19)
11‐1/16
(281)
SUPPLY
D
OPENING
LINE VOLTAGE INLETS
(BOTTOM AND LEFT SIDE)
END VIEW
INLETS (TOP AND
AIR
LOW VOLTAGE
LEFT SIDE)
OPTIONAL ELECTRIC
HEAT (FIELD INSTALLED)
5/8 (16)
B
CONDENSATE DRAINS (2)
(HORIZONTAL)
G
TOP VIEW
A
AIR
FLOW
FRONT VIEW
FILTER
SUCTION
LINE
H
1‐3/4
(44)
LIQUID
LINE
5‐3/4 (146)
SUCTION LINE
PIPING PLATE
DETAIL
FILTER ACCESS
1‐1/2 (38)
LIQUID
LINE
1 (25)
(51)
E
RETURN
AIR OPENING
END VIEW
2
5‐3/8 (137)
5/8 (16)
5/8 (16)
F
5/8 (16)
CBX32MV
Page 14
General
This indoor unit is designed for installation with optional field-installed electric heat and a matched remote outdoor unit that is charged with HFC-410A refrigerant. These units, designed for indoor installation in multiple positions, are completely assembled for upflow and horizontal right-hand discharge before being shipped from the factory.
All CBX32MV air handlers are equipped with a factory-installed, internally mounted check expansion valve (CTXV), which is suitable for use in HFC-410A applications.
NOTE - For downflow or horizontal left-hand air discharge, certain field modifications are required.
These instructions are intended as a general guide and do not supersede local or national codes in any way. Consult authorities having jurisdiction before installation. Check equipment for shipping damage; if found, immediately report damage to the last carrier.
Installation Clearances
Cabinet 0 inch (0 mm)
To Plenum 1 inch (25 mm)
To Outlet Duct within 3 feet (914 mm)
Floor See Note #1
Service / Maintenance See Note #2
1
Units installed on combustible floors in the down-flow position with
electric heat require optional down-flow additive base.
2 Front Service Access - 24 inches (610mm) minimum.
NOTE - If cabinet depth is more than 24 inches (610 mm), allow a minimum of the cabinet depth plus 2 inches (51 mm).
1 inch (25 mm)
WARNING
The State of California has determined that this product may contain or produce a chemical or chemicals, in very low doses, which may cause serious illness or death. It may also cause cancer, birth defects, or reproductive harm.
IMPORTANT
The Clean Air Act of 1990 bans the intentional venting of refrigerant (CFCs, HCFCs and HFCs) as of July 1, 1992. Approved methods of recovery, recycling or reclaiming must be followed. Fines and/or incarceration may be levied for noncompliance.
WARNING
During blower operation, the ECM motor emits energy that may interfere with pacemaker operation. Interference is reduced by both the sheet metal cabinet and distance.
WARNING
Improper installation of the air handler can result in personal injury or death.
Do not allow external combustion products or other contaminants to enter the return air system or to be mixed with air that will be supplied to the living space. Use sheet metal screws and joint tape or duct mastic to seal return air system to air handler. In platform installations, the air handler should be sealed airtight to the return air plenum. A door must never be used as a portion of the return air duct system. The base must provide a stable support and an airtight seal to the air handler. Allow absolutely no sagging, cracks, gaps. etc.
For no reason should return and supply air duct systems ever be connected to or from other heating devices such as a fireplace or stove. etc. Fire, explosion, carbon monoxide poisoning, personal injury and/or property damage could result.
Requirements
In addition to conforming to manufacturer's installation instructions and local municipal building codes, installation of Lennox air handler units (with or without optional electric heat), MUST conform with the following National Fire Protection Association (NFPA) standards:
NFPA No. 90A — Standard for Installation of Air
Conditioning and Ventilation Systems
NFPA No. 90B — Standard for Installation of Residence
Type Warm Air Heating and Air Conditioning Systems
This unit is approved for installation clearance to combustible material as stated on the unit rating plate. Accessibility and service clearances must take precedence over combustible material clearances.
Installation Requirements
CBX32MV units are factory-configured for upflow and horizontal right-hand discharge installation. For downflow or horizontal left-hand discharge, certain field modifications are required.
DISASSEMBLE AND REASSEMBLE AIR HANDLER UNIT
This unit consists of two sections which are shipped assembled from the factory. If necessary, the unit may be disassembled to facilitate setting the unit. Follow the steps below:
To disassemble:
1. Remove access panels.
2. Remove both blower and coil assemblies. This will lighten the cabinet for lifting.
3. Remove one screw from the left and right posts inside the unit. Remove one screw from each side on the back of the unit. Unit sections will now separate.
To reassemble:
1. Align cabinet sections together.
2. Reinstall screws.
3. Replace blower and coil assemblies.
4. Replace access panel.
UPFLOW APPLICATION
Use the following procedures to configure the unit for upflow operations:
Page 15
CBX32MV
HORIZONTAL DRAIN PAN (MUST BE REMOVED)
UPFLOW/
DOWNFLOW
DRAIN PAN
Figure 1. Upflow Configuration
NOTE - (-068 model Only) Remove access panels and the horizontal drip shield along with the corrugated padding between the blower and coil assembly before operation. Discard drip shields from the foam pads on top of the unit. Shields are used for downflow applications only.
1. The horizontal drain pan must be removed when the coil blower is installed in the upflow position. Removing horizontal drain pain will allow proper airflow and increase efficiency.
2. After removing horizontal drain pan, place the unit in desired location. Set unit so that it is level. Connect return and supply air plenums as required using sheet metal screws as illustrated in Figure 1.
3. Install units that have no return air plenum on a stand that is at least 14” from the floor to allow for proper air return. Lennox offers an optional upflow unit stand as listed in Table 1.
Table 1. Optional Unit Side Stand (Upflow Only)
Models
-018/024 45K31
-024/030, -036, -048 and -060
Kit Numbers
45K32
HORIZONTAL RIGHT-HAND DISCHARGE APPLICATION
NOTE - When air handler is located above a finished space, the secondary drain pan must have a larger footprint than the air handler. In addition, a 3/4” (19.1MM) overflow drain line must be:
Connected to secondary drain pan
or
Connected to the overflow drain outlet of the air handler
drain pan.
Use the following procedures to configure the unit for horizontal right-hand discharge operations:
NOTE - For horizontal applications, a secondary drain pan is recommended. Refer to local codes.
NOTE - (-068 Model Only) Before operating the unit, remove access panels and the horizontal drip shield and the corrugated padding between the blower and coil assembly. Discard the corrugated padding and the downflow drip shields from the foam pads on top of the unit.
NOTE - (-068 Model Only) Install the horizontal shield on the front edge of the horizontal drain pan as illustrated in Figure 2.
4. No further adjustment is necessary. Set unit so that it is sloped 1/4 inch (6.35mm) towards the drain pan end of the unit.
UP-LOAD / DOWNFLOW
DRAIN PAN
HORIZONTAL DRAIN
PAN
NO ADJUSTMENT IS NECESSARY
Figure 2. Right-Hand Discharge Configuration
5. If the unit is suspended, the entire length of the cabinet must be supported. If you use a chain or strap, use a piece of angle iron or sheet metal attached to the unit (either above or below) to support the length of the cabinet. Use securing screws no longer than 1/2 inch (12.7mm) to avoid damaging the coil or filter as illustrated in Figure 4. Use sheet metal screws to connect the return and supply air plenums as required.
HORIZONTAL RIGHT-HAND DISCHARGE APPLICATION IN HIGH HUMIDITY AREAS
For horizontal applications in high humidity areas remove the downflow rail closest to the drain pan.
HORIZONTAL DRIP SHIELD (-068
MODELS)
DOWNFLOW RAIL
CBX32MV
Page 16
CABINET
SUPPORT
DRAIN PAN
REINSTALLED
HERE
TOP CAP ROTATED TO
CORRECT POSITION
90º
BEND
TOP CAP SCREWS
3/16” PLASTIC PLUG (REAR COIL END SEAL)
HORIZONTAL DRIP SHIELD SCREW (FRONT COIL END SEAL)
DRAIN PAN SHIPPING LOCATION
INSTALL DRAIN PAN
BETWEEN TAB AND
EXTERIOR INNER WALL.
DETAIL C
REINSTALLED HERE REMOVED FROM HERE
———— DRAIN PLUGS ————
FRONT VIEW
COIL SHOWN IN UPFLOW POSITION FOR EASY
CONVERSION (LEFT-HAND AIR DISCHARGE)
DETAIL A
Figure 3. Field Modification for Left-Hand Discharge
To remove rail:
1. Remove the screws from the rail at the back of unit and at the cabinet support rail.
2. Remove the downflow rail then replace screws.
3. Seal around the exiting drain pipe, liquid line, and suction line to prevent humid air from infiltrating into the unit.
IMPORTANT
When removing the coil, there is possible danger of equipment damage and personal injury. Be careful when removing the coil assembly from a unit installed in right­or left-hand applications. The coil may tip into the drain pan once it is clear of the cabinet. Support the coil when removing it.
1/2 IN. SCREWS MAXIMUM
ANGLE IRON OR
SHEET METAL
FRONT VIEW END VIEW
Figure 4. Suspending Horizontal Unit
HORIZONTAL LEFT-HAND DISCHARGE APPLICATION
Use the following procedures to configure the unit for horizontal left-hand discharge operations:
ELECTRICAL INLET
CLEARANCE 4 IN. (102 MM)
TOP CAP
DETAIL B
90º
BEND
ALIGN HOLES WITH HOLES IN COIL END PLATE.
BACK COIL END SEAL
NOTE - For horizontal applications, a secondary drain pan is recommended. Refer to local codes.
NOTE - (-068 Model Only) Remove access panels and horizontal drip shield from the corrugated padding between the blower and coil assembly. Discard the corrugated padding and the downflow drip shields from the foam pads on top of the unit. (The shields are used for downflow applications only.)
IMPORTANT
After removal of drain pan plug(s), check drain hole(s) to verify that drain opening is fully open and free of any debris. Also check to make sure that no debris has fallen into the drain pan during installation that may plug up the drain opening.
1. Pull the coil assembly from unit. Pull off the horizontal drain pan.
2. Remove the drain plugs from back drain holes on horizontal drain pan and reinstall them on front holes.
3. Rotate drain pan 180º front‐to‐back and install it on the opposite side of the coil.
4. Remove screws from top cap as illustrated in Figure 3, Detail A.
5. Remove horizontal drip shield screw located in the left center of the back coil end seal as illustrated in Figure 3, Detail A.
6. Rotate horizontal drip shield 180º front to back.
7. Remove plastic plug from hole located on the left center of front coil end seal and reinstall plug in back hole on rear coil end seal.
8. Reinstall horizontal drip shield screw in front coil end seal. Drip shield should drain downward into horizontal drain pan inside coil.
Page 17
CBX32MV
9. Rotate top cap 180º front‐to‐back and align with unused screw holes. Holes must align with front and back coil end plates. The top cap has a 45º bend on one side and a 90º bend on the other. The 90º bend must be on the same side as the horizontal drain pan as illustrated in Figure 3, Detail B.
NOTE - Be very careful when you reinstall the screws into coil end plate engaging holes. Misaligned screws may damage the coil.
HORIZONTAL DRIP SHIELD (-068 MODEL)
DOWNFLOW RAIL
FRONT EDGE OF HORIZONTAL
DRAIN PAN
Figure 5. Left-Hand Discharge Configuration
10. From the upload position, flip cabinet 90º to the left and set into place. Replace coil assembly. Replace coil assembly. Install drain pan between exterior inner wall and tab as illustrated in Figure 3, Detail C.
11. (-068 Model Only) Install the horizontal shield on the front edge of the horizontal drain pan as shown in figure 5.
NOTE - For horizontal applications in high humidity areas, remove the downflow rail closest to the drain pan. To remove rail, remove screw from rail at back of unit and at cabinet support rail. Remove downflow rail then replace screws. Also, seal around the exiting drain pipe, liquid and suction lines to prevent infiltration of humid air.
12. Knock out drain seal plate from access door. Secure plate to cabinet front flange with screw provided.
13. Flip access door and replace it on the unit.
14. Set unit so that it is sloped 1/4 inch (6.35mm) toward the drain pan end of the unit. Connect return and supply air plenums as required using sheet metal screws.
15. If suspending the unit, it must be supported along the entire length of the cabinet. If using chain or strap, use a piece of angle iron or sheet metal attached to the unit (either above or below) so that the full length of the cabinet is supported. Use securing screws no longer than 1/2 inch (12.7mm) to avoid damage to coil or filter as illustrated in Figure 4 on page 17. Connect return and supply air plenums as required using sheet metal screws.
DOWNFLOW APPLICATION
Use the following procedures to configure the unit for downflow operations:
CAUTION
If electric heat section with circuit breakers (ECB29/ECB31) is applied to downflow CBX32MV unit, the circuit breakers must be rotated 180° to the UP position. See ECB29/ECB31 installation instructions for more details.
Table 2 outlines the sizes of the various drip shields.
NOTE — (-068 Model Only) Remove access panels and horizontal drip shield from the corrugated padding between the blower and coil assembly.
NOTE — Discard the corrugated padding and the downflow drip shields from the foam pads on top of the unit. (The shields are used for downflow applications only.)
1. Remove the coil assembly from the unit.
2. For best efficiency and air flow, remove the horizontal drain pan from the units in downflow positions as illustrated in figure 6 on page 19.
3. Rotate cabinet 180º from the upright position. See figure 6. You may need to first remove the blower assembly to lighten the cabinet for lifting.
4. Foam tape that is provided creates a seal between the drip shield and the coil so that water does not leak into the air stream. The foam tape pieces are precut. Apply the tape to the drip shields as illustrated in figure 7 and specified as follows:
Apply two pieces of foam tape provided down both
ends of each shield. The tape should measure 4-3/4” X 2” (120 X 25 mm). Ensure that the tape covers both sides of the shield equally.
Apply the longer piece of 1‐inch wide foam tape
between the end pieces of tape.
5. From the underside of the coil, install the downflow drip shield firmly in place as illustrated in figure 8.
Table 2. Downflow Drip Shields (Tape Required)
Units
-018/024 Not Required Not Required
-024/030 15-7/8” 4-11/16”
-036 17-7/8” 4-11/16”
-048, -060, and -068 19-7/8” 4-11/16”
Length Width
CBX32MV
Page 18
SIDE
VIEW
HORIZONTAL DRAIN PAN
UP-LOAD /
DOWNFLOW
DRAIN PAN
Figure 6. Downflow Discharge Position
DRIP SHIELD
2” WIDE FOAM TAPE
(REMOVE FROM UNIT)
AIR
HANDER
UNIT
COMBUSTIBLE FLOOR
PROPERLY SIZED
FLOOR OPENING
ADDITIVE BASE
Figure 9. Combustible Flooring Additive Base
8. For downflow installation on combustible flooring, an additive base must be used as illustrated in figure 9 on page 19.
9. Cut an opening appropriately sized for combustible base. Base dimensions are illustrated in figure 10. After opening has been cut, set the additive base into opening. Connect outlet air plenum to the additive base. Set the unit on the additive base so flanges of the unit drop into the base opening and seal against the insulation strips. The unit is now locked in place. Install return air plenum and secure with sheet metal screws.
1‐5/8 (41)
TOP VIEW
1” WIDE FOAM TAPE (LONGER PIECE)
Figure 7. Applying Foam Tape to Drip Shield
COIL
DRIP SHIELD
DRIP PAN
Figure 8. Downflow Drip Shields
6. Replace the coil assembly and blower if you have removed it. Replace the coil access panel.
7. Set the unit so that it is level. Using sheet metal screws, connect the return and supply air plenums as required.
NOTE - For downflow application, metal or class I supply and return air plenums must be used.
11‐3/8
1‐5/8 (41)
1‐5/8 (41)
5/8 (16)
(289)
-018/-024 15 (381)
-024/-030 AND UP 20 (508)
SUPPLY AIR OPENING
24 (610) -068 ONLY
22‐1/8 (562) OTHER MODELS
13‐3/8 (340)
OPENING
SIDE VIEW
-018/-024 08-1/4 (464)
-024/-030 and up 23-1/4 (591)
INCHES (MM)
2 (51)
Figure 10. Downflow Combustible Base Dimensions
Brazing Connections
WARNING
Polyol ester (POE) oils used with HFC-410A refrigerant absorb moisture very quickly. It is very important that the refrigerant system be kept closed as much as possible. DO NOT remove line set caps or service valve stub caps until you are ready to make connections.
Page 19
CBX32MV
WARNING
Danger of fire. Bleeding the refrigerant charge from only the high side may result in the low side shell and suction tubing being pressurized. Application of a brazing torch while pressurized may result in ignition of the refrigerant and oil mixture - check the high and low pressures before unbrazing.
IMPORTANT
To prevent the build up of high levels of nitrogen when purging, be sure it is done in a well ventilated area. Purge low pressure nitrogen (1 to 2 psig) through the refrigerant piping during brazing. This will help to prevent oxidation and the introduction of moisture into a system.
CBX32MV
Page 20
PLEASE READ IMPORTANT ISSUES CONCERNING BRAZING
OPERATIONS ON PAGE 10 BEFORE PROCEEDING.
USE A WET RAG TO PROTECT CTXV
C
SENSING BULB WHEN BRAZING SUCTION LINE CONNECTIONS.
NOTE — REFER TO OUTDOOR UNIT INSTALLATION INSTRUCTIONS FOR REFRIGERANT PIPING SIZE REQUIREMENTS.
NOTE - Use silver alloy brazing rods with five or six percent minimum silver alloy for copper-to-copper brazing, 45 percent alloy for copper-to-brass and copper-to-steel brazing.
REMOVE ACCESS PANEL
A
REMOVE RUBBER PLUG FROM BOTH LIQUID
B
AND SUCTION LINES
NOTE — CBX32MV SERIES UNITS USE NITROGEN OR DRY AIR AS A HOLDING CHARGE. IF THERE IS NO PRESSURE WHEN THE RUBBER PLUGS ARE REMOVED, CHECK THE COIL FOR LEAKS BEFORE INSTALLING.
EITHER REMOVE OR PUSH PIPE WRAPPING BACK
D
THROUGH HOLE IN PIPING PLATE BEFORE LINE SET CONNECTION AND BRAZING.
LOW
PIPING PLATE
HIGH
CONNECT PIPES
E
NOTE — REFRIGERANT LINE SETS SHOULD BE ROUTED TO ALLOW FILTER ACCESSIBILITY.
REPEAT PREVIOUS PROCEDURE FOR LIQUID
I
LINE.
FLOW REGULATED NITROGEN (AT 1 TO 2 PSIG) THROUGH THE REFRIGERATION GAUGE SET INTO THE VALVE STEM PORT CONNECTION ON THE OUTDOOR UNIT LIQUID LINE SERVICE VALVE AND OUT OF THE VALVE STEM PORT CONNECTION ON THE SUCTION SERVICE VALVE.
PLACE A WET RAG AGAINST PIPING
G
PLATE AND AROUND THE SUCTION LINE CONNECTION. A
BRAZE CONNECTION. ALLOW PIPE TO
H
COOL BEFORE REMOVING WET RAG FROM CTXV SENSING BULB AND PIPING PANEL AREA.
CONNECT GAUGES AND
F
START NITROGEN FLOW
NITROGEN
REFER TO INSTRUCTIONS PROVIDED WITH OUTDOOR UNIT FOR LEAK TESTING, EVACUATING AND CHARGING PROCEDURES
Figure 11. Brazing Connections
Page 21
CBX32MV
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