Lennox CBX32MV-018/024, CBX32MV-024/030, CBX32MV-060, CBX32MV-068, CBX32MV-036, CBX32MV-048 User Manual
Specifications and Main Features
Frequently Asked Questions
User Manual
Corp. 1005-L2
Service Literature
Revised April 7, 2015
CBX32MV (HFC-410A) SERIES UNITS (iComfort®-enabled)
NOTICE
A thermostat is not included and must be ordered
separately.
®
A Lennox iComfort
communicating applications.
In non-communicating applications, the Lennox
ComfortSense
as other non-communicating thermostats.
In all cases, setup is critical to ensure proper system
operation.
Field wiring for both communicating and noncommunicating applications is illustrated in diagrams,
which begin on page 24.
®
thermostat must be used in
7000 thermostat may be used, as well
WARNING
Improper installation, adjustment, alteration, service or
maintenance can cause personal injury, loss of life, or
damage to property.
Installation and service must be performed by a licensed
professional installer (or equivalent) or a service agency.
CAUTION
As with any mechanical equipment, contact with sharp
sheet metal edges can result in personal injury. Take care
while handling this equipment and use protective cloth
ing.
Inspecting and Replacing Filters23.................
Sealing the Unit23...............................
Field Control Wiring24...........................
Air Handler Control Button, Display and Jumpers31..
Configuring Unit36...............................
Error Code Recall Mode43........................
Indoor Blower Test44............................
Checkout Procedures44..........................
Operation45....................................
Maintenance45..................................
Cabinet Insulation45.............................
Sequence of Operations47.......................
Unit Components60..............................
Electric Heat (ECB40)66.........................
This indoor unit is designed for installation with optional
field-installed electric heat and a matched remote outdoor
unit that is charged with HFC-410A refrigerant. These units,
designed for indoor installation in multiple positions, are
completely assembled for upflow and horizontal right-hand
discharge before being shipped from the factory.
All CBX32MV air handlers are equipped with a
factory-installed, internally mounted check expansion
valve (CTXV), which is suitable for use in HFC-410A
applications.
This air handler is compatible with the ComfortSense® 7000
non-communicating thermostat and non- communicating
outdoor units. In addition, newer model units have the
enhanced capability of communicating with iComfort
thermostats and compatible outdoor units using the Lennox
RSBus protocols.
NOTE - For downflow or horizontal left-hand air discharge,
certain field modifications are required.
This document provides information only on the
CBX32MV-XXX-230-6-06 and later which features the new
iComfort-enabled hardware. Refer to Corp. 0206-L3 for
earlier model service related information.
®
Page 1
2015 Lennox Industries Inc.
Specifications
General DataModel NumberCBX32MV‐018/024CBX32MV‐024/030CBX32MV‐036
0 through 0.80 in. w.g. External Static Pressure Range
Jumper Speed Positions
“AJUST”
Jumper Setting
NORM
NOTES:
1
cfm
+
-
715855100011304656909001050
670
580700800930385560735850
“HEAT” Speed“COOL” Speed
2
cfm
7709001035425620825950
3
cfm
4
cfm
1
cfm
2
cfm
3
cfm
cfm
The effect of static pressure, filter and electric heater resistance is included in the air volumes listed.
First stage cooling air volume is 70% of COOL speed settings. Continuous fan speed is approximately 28%, 38%, 70% and 100% (Jumper
selectable) of the same secondstage COOL speed selected, minimum 250 cfm.
Lennox Harmony III™ Zone Control applications - minimum blower speed of 250 cfm.
4
CBX32MV‐018/024 BLOWER MOTOR WATTS AT + (Plus) SETTING (Adjust Jumper at + Setting)
Motor Watts @ Various External Static Pressures - in. wg. (Pa)
CBX32MV024/030 BLOWER PERFORMANCE
0 through 0.80 in. w.g. External Static Pressure Range
Jumper Speed Positions
“AJUST”
Jumper Setting
NORM
NOTES:
1
cfm
+
-
8009351070121066088011001320
725
6557658809905407209001080
“HEAT” Speed“COOL” Speed
2
cfm
850975110060080010001200
3
cfm
4
cfm
1
cfm
2
cfm
3
cfm
cfm
The effect of static pressure, filter and electric heater resistance is included in the air volumes listed.
First stage cooling air volume is 70% of COOL speed settings. Continuous fan speed is approximately 28%, 38%, 70% and 100% (Jumper
selectable) of the same secondstage COOL speed selected, minimum 250 cfm.
Lennox Harmony III™ Zone Control applications - minimum blower speed of 250 cfm.
CBX32MV‐024/030 BLOWER MOTOR WATTS AT + (Plus) SETTING (Adjust Jumper at + Setting)
Motor Watts @ Various External Static Pressures - in. wg. (Pa)
CBX32MV036 BLOWER PERFORMANCE
0 through 0.80 in. w.g. External Static Pressure Range
Jumper Speed Positions
“AJUST”
Jumper Setting
NORM
NOTES:
1
cfm
+
-
1230133514451545900122513801545
1120
1010118512001265730100011351265
“HEAT” Speed“COOL” Speed
2
cfm
121513151400810112512751400
3
cfm
4
cfm
1
cfm
2
cfm
3
cfm
cfm
The effect of static pressure, filter and electric heater resistance is included in the air volumes listed.
First stage cooling air volume is 70% of COOL speed settings. Continuous fan speed is approximately 28%, 38%, 70% and 100% (Jumper
selectable) of the same secondstage COOL speed selected, minimum 250 cfm.
Lennox Harmony III™ Zone Control applications - minimum blower speed of 250 cfm.
CBX32MV‐036 BLOWER MOTOR WATTS AT + (Plus) SETTING (Adjust Jumper at + Setting)
Motor Watts @ Various External Static Pressures - in. wg. (Pa)
CBX32MV048 and CBX32MV060 BLOWER PERFORMANCE
0 through 0.80 in. w.g. External Static Pressure Range
Jumper Speed Positions
“AJUST”
Jumper Setting
NORM
NOTES:
12341234
+
-
cfmcfmcfmcfmcfmcfmcfmcfm
1850
1705
15601625172017701205137515551725
“HEAT” Speed“COOL” Speed
1960209021501625182020552145
1800190020051425162518052005
The effect of static pressure, filter and electric heater resistance is included in the air volumes listed.
First stage cooling air volume is 70% of COOL speed settings. Continuous fan speed is approximately 28%, 38%, 70% and 100% (Jumper
selectable) of the same secondstage COOL speed selected, minimum 450 cfm.
Lennox Harmony III™ Zone Control applications - minimum blower speed of 450 cfm.
CBX32MV‐048 AND CBX32MV‐060 BLOWER MOTOR WATTS AT + (Plus) SETTING (Adjust Jumper at + Setting)
Motor Watts @ Various External Static Pressures - in. wg. (Pa)
CBX32MV068 BLOWER PERFORMANCE
0 through 0.80 in. w.g. External Static Pressure Range
Jumper Speed Positions
“AJUST”
Jumper Setting
NORM
NOTES:
1
cfm
+
-
18751975209021501640184020752150
1760
15501650172518001250139015601720
“HEAT” Speed“COOL” Speed
2
cfm
1825192020301465162518002000
3
cfm
4
cfm
1
cfm
2
cfm
3
cfm
cfm
The effect of static pressure, filter and electric heater resistance is included in the air volumes listed.
First stage cooling air volume is 70% of COOL speed settings. Continuous fan speed is approximately 28%, 38%, 70% and 100% (Jumper
selectable) of the same secondstage COOL speed selected, minimum 450 cfm.
Lennox Harmony III™ Zone Control applications - minimum blower speed of 450 cfm.
CBX32MV‐068 BLOWER MOTOR WATTS AT + (Plus) SETTING (Adjust Jumper at + Setting)
CBX32MV Horizontal Left- and Right-Hand Unit Dimensions — Inches (mm)
5‐3/8
(137)
CONDENSATE
DRAINS (2)
(UPFLOW AND
DOWNFLOW)
CONDENSATE
DRAINS (2)
(HORIZONTAL)
PIPING PLATE
DETAIL
5/8 (16)
5/8 (16)
5/8 (16)
5‐3/4
(46)
E
RETURN AIR
OPENING
F
END VIEW
Horizontal Position
(Left‐Hand Air
Discharge)
1‐3/4
(44)
(51)
2
LIQUID
1‐1/2
(38)
1 (25)
FILTER ACCESS
LINE
SUCTION
LINE
1‐1/8
(29)
4‐3/8
(111)
FILTER
Horizontal Position
(Right‐Hand Air
Discharge)
COIL
LIQUID
SUCTION
LINE
LINE
TOP VIEW
A
H
AIR
FLOW
FRONT VIEW
C
BLOWER
BLOWER
OPTIONAL ELECTRIC
HEAT (FIELD-INSTALLED)
G
COIL
5/8 (16)
B
C
LINE VOLTAGE
INLETS (TOP
AND RIGHT
SIDE)
LOW VOLTAGE
INLETS
(BOTTOM AND
RIGHT SIDE)
FOR DIMENSIONS “A”
THROUGH “H”, SEE CHART ON
4‐3/8
(111)
1‐1/8
(29)
PAGE 13.
11‐1/16
(281)
SUPPLY
AIR
OPENING
END VIEW
3/4 (19)
3/4 (19)
D
3/4 (19)
3/4 (19)
3/4 (19)
3/4 (19)
11‐1/16
(281)
SUPPLY
D
OPENING
LINE VOLTAGE INLETS
(BOTTOM AND LEFT SIDE)
END VIEW
INLETS (TOP AND
AIR
LOW VOLTAGE
LEFT SIDE)
OPTIONAL ELECTRIC
HEAT (FIELD INSTALLED)
5/8 (16)
B
CONDENSATE DRAINS (2)
(HORIZONTAL)
G
TOP VIEW
A
AIR
FLOW
FRONT VIEW
FILTER
SUCTION
LINE
H
1‐3/4
(44)
LIQUID
LINE
5‐3/4
(146)
SUCTION LINE
PIPING PLATE
DETAIL
FILTER ACCESS
1‐1/2 (38)
LIQUID
LINE
1 (25)
(51)
E
RETURN
AIR OPENING
END VIEW
2
5‐3/8
(137)
5/8 (16)
5/8 (16)
F
5/8 (16)
CBX32MV
Page 14
General
This indoor unit is designed for installation with optional
field-installed electric heat and a matched remote outdoor
unit that is charged with HFC-410A refrigerant. These units,
designed for indoor installation in multiple positions, are
completely assembled for upflow and horizontal right-hand
discharge before being shipped from the factory.
All CBX32MV air handlers are equipped with a
factory-installed, internally mounted check expansion
valve (CTXV), which is suitable for use in HFC-410A
applications.
NOTE - For downflow or horizontal left-hand air discharge,
certain field modifications are required.
These instructions are intended as a general guide and do
not supersede local or national codes in any way. Consult
authorities having jurisdiction before installation. Check
equipment for shipping damage; if found, immediately
report damage to the last carrier.
Installation Clearances
Cabinet0 inch (0 mm)
To Plenum1 inch (25 mm)
To Outlet Duct within 3 feet (914
mm)
FloorSee Note #1
Service / MaintenanceSee Note #2
1
Units installed on combustible floors in the down-flow position with
electric heat require optional down-flow additive base.
2 Front Service Access - 24 inches (610mm) minimum.
NOTE - If cabinet depth is more than 24 inches (610 mm), allow a
minimum of the cabinet depth plus 2 inches (51 mm).
1 inch (25 mm)
WARNING
The State of California has determined that this product
may contain or produce a chemical or chemicals, in very
low doses, which may cause serious illness or death. It
may also cause cancer, birth defects, or reproductive
harm.
IMPORTANT
The Clean Air Act of 1990 bans the intentional venting of
refrigerant (CFCs, HCFCs and HFCs) as of July 1, 1992.
Approved methods of recovery, recycling or reclaiming
must be followed. Fines and/or incarceration may be
levied for noncompliance.
WARNING
During blower operation, the ECM motor emits energy
that may interfere with pacemaker operation.
Interference is reduced by both the sheet metal cabinet
and distance.
WARNING
Improper installation of the air handler can result in
personal injury or death.
Do not allow external combustion products or other
contaminants to enter the return air system or to be mixed
with air that will be supplied to the living space. Use sheet
metal screws and joint tape or duct mastic to seal return
air system to air handler. In platform installations, the air
handler should be sealed airtight to the return air plenum.
A door must never be used as a portion of the return air
duct system. The base must provide a stable support and
an airtight seal to the air handler. Allow absolutely no
sagging, cracks, gaps. etc.
For no reason should return and supply air duct systems
ever be connected to or from other heating devices such
as a fireplace or stove. etc. Fire, explosion, carbon
monoxide poisoning, personal injury and/or property
damage could result.
Requirements
In addition to conforming to manufacturer's installation
instructions and local municipal building codes, installation
of Lennox air handler units (with or without optional electric
heat), MUST conform with the following National Fire
Protection Association (NFPA) standards:
NFPA No. 90A — Standard for Installation of Air
Conditioning and Ventilation Systems
NFPA No. 90B — Standard for Installation of Residence
Type Warm Air Heating and Air Conditioning Systems
This unit is approved for installation clearance to
combustible material as stated on the unit rating plate.
Accessibility and service clearances must take precedence
over combustible material clearances.
Installation Requirements
CBX32MV units are factory-configured for upflow and
horizontal right-hand discharge installation. For downflow or
horizontal left-hand discharge, certain field modifications are
required.
DISASSEMBLE AND REASSEMBLE AIR HANDLER
UNIT
This unit consists of two sections which are shipped
assembled from the factory. If necessary, the unit may be
disassembled to facilitate setting the unit. Follow the steps
below:
To disassemble:
1. Remove access panels.
2. Remove both blower and coil assemblies. This will
lighten the cabinet for lifting.
3. Remove one screw from the left and right posts inside
the unit. Remove one screw from each side on the back
of the unit. Unit sections will now separate.
To reassemble:
1. Align cabinet sections together.
2. Reinstall screws.
3. Replace blower and coil assemblies.
4. Replace access panel.
UPFLOW APPLICATION
Use the following procedures to configure the unit for
upflow operations:
Page 15
CBX32MV
HORIZONTAL DRAIN
PAN (MUST BE
REMOVED)
UPFLOW/
DOWNFLOW
DRAIN PAN
Figure 1. Upflow Configuration
NOTE -(-068 model Only) Remove access panels and the
horizontal drip shield along with the corrugated padding
between the blower and coil assembly before operation.
Discard drip shields from the foam pads on top of the unit.
Shields are used for downflow applications only.
1. The horizontal drain pan must be removed when the
coil blower is installed in the upflow position. Removing
horizontal drain pain will allow proper airflow and
increase efficiency.
2. After removing horizontal drain pan, place the unit in
desired location. Set unit so that it is level. Connect
return and supply air plenums as required using sheet
metal screws as illustrated in Figure 1.
3. Install units that have no return air plenum on a stand
that is at least 14” from the floor to allow for proper air
return. Lennox offers an optional upflow unit stand as
listed in Table 1.
Table 1. Optional Unit Side Stand (Upflow Only)
Models
-018/02445K31
-024/030, -036, -048 and -060
Kit Numbers
45K32
HORIZONTAL RIGHT-HAND DISCHARGE APPLICATION
NOTE - When air handler is located above a finished space,
the secondary drain pan must have a larger footprint than
the air handler. In addition, a 3/4” (19.1MM) overflow drain
line must be:
Connected to secondary drain pan
or
Connected to the overflow drain outlet of the air handler
drain pan.
Use the following procedures to configure the unit for
horizontal right-hand discharge operations:
NOTE - For horizontal applications, a secondary drain pan
is recommended. Refer to local codes.
NOTE -(-068 Model Only) Before operating the unit,
remove access panels and the horizontal drip shield and
the corrugated padding between the blower and coil
assembly. Discard the corrugated padding and the
downflow drip shields from the foam pads on top of the unit.
NOTE -(-068 Model Only) Install the horizontal shield on
the front edge of the horizontal drain pan as illustrated in
Figure 2.
4. No further adjustment is necessary. Set unit so that it is
sloped 1/4 inch (6.35mm) towards the drain pan end of
the unit.
UP-LOAD / DOWNFLOW
DRAIN PAN
HORIZONTAL DRAIN
PAN
NO ADJUSTMENT IS NECESSARY
Figure 2. Right-Hand Discharge Configuration
5. If the unit is suspended, the entire length of the cabinet
must be supported. If you use a chain or strap, use a
piece of angle iron or sheet metal attached to the unit
(either above or below) to support the length of the
cabinet. Use securing screws no longer than 1/2 inch
(12.7mm) to avoid damaging the coil or filter as
illustrated in Figure 4. Use sheet metal screws to
connect the return and supply air plenums as required.
HORIZONTAL RIGHT-HAND DISCHARGE APPLICATION
IN HIGH HUMIDITY AREAS
For horizontal applications in high humidity areas remove
the downflow rail closest to the drain pan.
HORIZONTAL DRIP SHIELD (-068
MODELS)
DOWNFLOW RAIL
CBX32MV
Page 16
CABINET
SUPPORT
DRAIN PAN
REINSTALLED
HERE
TOP CAP ROTATED TO
CORRECT POSITION
90º
BEND
TOP CAP
SCREWS
3/16” PLASTIC
PLUG (REAR COIL
END SEAL)
HORIZONTAL DRIP
SHIELD SCREW
(FRONT COIL END
SEAL)
DRAIN PAN
SHIPPING
LOCATION
INSTALL DRAIN PAN
BETWEEN TAB AND
EXTERIOR INNER WALL.
DETAIL C
REINSTALLED HERE REMOVED FROM HERE
———— DRAIN PLUGS ————
FRONT VIEW
COIL SHOWN IN UPFLOW POSITION FOR EASY
CONVERSION (LEFT-HAND AIR DISCHARGE)
DETAIL A
Figure 3. Field Modification for Left-Hand Discharge
To remove rail:
1. Remove the screws from the rail at the back of unit and
at the cabinet support rail.
2. Remove the downflow rail then replace screws.
3. Seal around the exiting drain pipe, liquid line, and
suction line to prevent humid air from infiltrating into the
unit.
IMPORTANT
When removing the coil, there is possible danger of
equipment damage and personal injury. Be careful when
removing the coil assembly from a unit installed in rightor left-hand applications. The coil may tip into the drain
pan once it is clear of the cabinet. Support the coil when
removing it.
1/2 IN. SCREWS MAXIMUM
ANGLE IRON OR
SHEET METAL
FRONT VIEWEND VIEW
Figure 4. Suspending Horizontal Unit
HORIZONTAL LEFT-HAND DISCHARGE APPLICATION
Use the following procedures to configure the unit for
horizontal left-hand discharge operations:
ELECTRICAL INLET
CLEARANCE 4 IN. (102 MM)
TOP CAP
DETAIL B
90º
BEND
ALIGN HOLES WITH
HOLES IN COIL END
PLATE.
BACK COIL
END SEAL
NOTE - For horizontal applications, a secondary drain pan
is recommended. Refer to local codes.
NOTE -(-068 Model Only) Remove access panels and
horizontal drip shield from the corrugated padding between
the blower and coil assembly. Discard the corrugated
padding and the downflow drip shields from the foam pads
on top of the unit. (The shields are used for downflow
applications only.)
IMPORTANT
After removal of drain pan plug(s), check drain hole(s) to
verify that drain opening is fully open and free of any
debris. Also check to make sure that no debris has fallen
into the drain pan during installation that may plug up the
drain opening.
1. Pull the coil assembly from unit. Pull off the horizontal
drain pan.
2. Remove the drain plugs from back drain holes on
horizontal drain pan and reinstall them on front holes.
3. Rotate drain pan 180º front‐to‐back and install it on the
opposite side of the coil.
4. Remove screws from top cap as illustrated in Figure 3,
Detail A.
5. Remove horizontal drip shield screw located in the left
center of the back coil end seal as illustrated in Figure
3, Detail A.
6. Rotate horizontal drip shield 180º front to back.
7. Remove plastic plug from hole located on the left center
of front coil end seal and reinstall plug in back hole on
rear coil end seal.
8. Reinstall horizontal drip shield screw in front coil end
seal. Drip shield should drain downward into horizontal
drain pan inside coil.
Page 17
CBX32MV
9. Rotate top cap 180º front‐to‐back and align with
unused screw holes. Holes must align with front and
back coil end plates. The top cap has a 45º bend on one
side and a 90º bend on the other. The 90º bend must be
on the same side as the horizontal drain pan as
illustrated in Figure 3, Detail B.
NOTE - Be very careful when you reinstall the screws into
coil end plate engaging holes. Misaligned screws may
damage the coil.
HORIZONTAL DRIP SHIELD (-068 MODEL)
DOWNFLOW RAIL
FRONT EDGE OF HORIZONTAL
DRAIN PAN
Figure 5. Left-Hand Discharge Configuration
10. From the upload position, flip cabinet 90º to the left and
set into place. Replace coil assembly. Replace coil
assembly. Install drain pan between exterior inner wall
and tab as illustrated in Figure 3, Detail C.
11. (-068 Model Only) Install the horizontal shield on the
front edge of the horizontal drain pan as shown in figure 5.
NOTE - For horizontal applications in high humidity areas,
remove the downflow rail closest to the drain pan. To
remove rail, remove screw from rail at back of unit and at
cabinet support rail. Remove downflow rail then replace
screws. Also, seal around the exiting drain pipe, liquid and
suction lines to prevent infiltration of humid air.
12. Knock out drain seal plate from access door. Secure
plate to cabinet front flange with screw provided.
13. Flip access door and replace it on the unit.
14. Set unit so that it is sloped 1/4 inch (6.35mm) toward
the drain pan end of the unit. Connect return and supply
air plenums as required using sheet metal screws.
15. If suspending the unit, it must be supported along the
entire length of the cabinet. If using chain or strap, use a
piece of angle iron or sheet metal attached to the unit
(either above or below) so that the full length of the
cabinet is supported. Use securing screws no longer
than 1/2 inch (12.7mm) to avoid damage to coil or filter
as illustrated in Figure 4 on page 17. Connect return
and supply air plenums as required using sheet metal
screws.
DOWNFLOW APPLICATION
Use the following procedures to configure the unit for
downflow operations:
CAUTION
If electric heat section with circuit breakers
(ECB29/ECB31) is applied to downflow CBX32MV
unit, the circuit breakers must be rotated 180° to the
UP position. See ECB29/ECB31 installation
instructions for more details.
Table 2 outlines the sizes of the various drip shields.
NOTE — (-068 Model Only) Remove access panels and
horizontal drip shield from the corrugated padding between
the blower and coil assembly.
NOTE — Discard the corrugated padding and the downflow
drip shields from the foam pads on top of the unit. (The
shields are used for downflow applications only.)
1. Remove the coil assembly from the unit.
2. For best efficiency and air flow, remove the horizontal
drain pan from the units in downflow positions as
illustrated in figure 6 on page 19.
3. Rotate cabinet 180º from the upright position. See
figure 6. You may need to first remove the blower
assembly to lighten the cabinet for lifting.
4. Foam tape that is provided creates a seal between the
drip shield and the coil so that water does not leak into
the air stream. The foam tape pieces are precut. Apply
the tape to the drip shields as illustrated in figure 7 and
specified as follows:
Apply two pieces of foam tape provided down both
ends of each shield. The tape should measure
4-3/4” X 2” (120 X 25 mm). Ensure that the tape
covers both sides of the shield equally.
Apply the longer piece of 1‐inch wide foam tape
between the end pieces of tape.
5. From the underside of the coil, install the downflow drip
shield firmly in place as illustrated in figure 8.
Table 2. Downflow Drip Shields (Tape Required)
Units
-018/024Not RequiredNot Required
-024/03015-7/8”4-11/16”
-03617-7/8”4-11/16”
-048, -060, and -06819-7/8”4-11/16”
LengthWidth
CBX32MV
Page 18
SIDE
VIEW
HORIZONTAL DRAIN PAN
UP-LOAD /
DOWNFLOW
DRAIN PAN
Figure 6. Downflow Discharge Position
DRIP SHIELD
2” WIDE FOAM TAPE
(REMOVE FROM UNIT)
AIR
HANDER
UNIT
COMBUSTIBLE FLOOR
PROPERLY SIZED
FLOOR OPENING
ADDITIVE BASE
Figure 9. Combustible Flooring Additive Base
8. For downflow installation on combustible flooring, an
additive base must be used as illustrated in figure 9 on
page 19.
9. Cut an opening appropriately sized for combustible
base. Base dimensions are illustrated in figure 10.
After opening has been cut, set the additive base into
opening. Connect outlet air plenum to the additive
base. Set the unit on the additive base so flanges of
the unit drop into the base opening and seal against
the insulation strips. The unit is now locked in place.
Install return air plenum and secure with sheet metal
screws.
1‐5/8 (41)
TOP VIEW
1” WIDE FOAM TAPE (LONGER PIECE)
Figure 7. Applying Foam Tape to Drip Shield
COIL
DRIP SHIELD
DRIP PAN
Figure 8. Downflow Drip Shields
6. Replace the coil assembly and blower if you have
removed it. Replace the coil access panel.
7. Set the unit so that it is level. Using sheet metal screws,
connect the return and supply air plenums as required.
NOTE - For downflow application, metal or class I supply
and return air plenums must be used.
11‐3/8
1‐5/8 (41)
1‐5/8 (41)
5/8 (16)
(289)
-018/-024 15
(381)
-024/-030 AND
UP 20 (508)
SUPPLY AIR OPENING
24 (610) -068 ONLY
22‐1/8 (562) OTHER MODELS
13‐3/8 (340)
OPENING
SIDE VIEW
-018/-024 08-1/4 (464)
-024/-030 and up 23-1/4 (591)
INCHES (MM)
2 (51)
Figure 10. Downflow Combustible Base Dimensions
Brazing Connections
WARNING
Polyol ester (POE) oils used with HFC-410A refrigerant
absorb moisture very quickly. It is very important that
the refrigerant system be kept closed as much as
possible. DO NOT remove line set caps or service valve
stub caps until you are ready to make connections.
Page 19
CBX32MV
WARNING
Danger of fire. Bleeding the refrigerant
charge from only the high side may result
in the low side shell and suction tubing
being pressurized. Application of a
brazing torch while pressurized may
result in ignition of the refrigerant and oil
mixture - check the high and low
pressures before unbrazing.
IMPORTANT
To prevent the build up of high levels of nitrogen when
purging, be sure it is done in a well ventilated area. Purge
low pressure nitrogen (1 to 2 psig) through the refrigerant
piping during brazing. This will help to prevent oxidation
and the introduction of moisture into a system.
CBX32MV
Page 20
PLEASE READ IMPORTANT ISSUES CONCERNING BRAZING
OPERATIONS ON PAGE 10 BEFORE PROCEEDING.
USE A WET RAG TO PROTECT CTXV
C
SENSING BULB WHEN BRAZING
SUCTION LINE CONNECTIONS.
NOTE — REFER TO OUTDOOR UNIT INSTALLATION INSTRUCTIONS
FOR REFRIGERANT PIPING SIZE REQUIREMENTS.
NOTE - Use silver alloy brazing rods with five or six
percent minimum silver alloy for copper-to-copper
brazing, 45 percent alloy for copper-to-brass and
copper-to-steel brazing.
REMOVE ACCESS PANEL
A
REMOVE RUBBER PLUG FROM BOTH LIQUID
B
AND SUCTION LINES
NOTE — CBX32MV SERIES UNITS USE NITROGEN OR DRY
AIR AS A HOLDING CHARGE. IF THERE IS NO PRESSURE
WHEN THE RUBBER PLUGS ARE REMOVED, CHECK THE
COIL FOR LEAKS BEFORE INSTALLING.
EITHER REMOVE OR PUSH PIPE WRAPPING BACK
D
THROUGH HOLE IN PIPING PLATE BEFORE LINE
SET CONNECTION AND BRAZING.
LOW
PIPING
PLATE
HIGH
CONNECT PIPES
E
NOTE — REFRIGERANT LINE SETS
SHOULD BE ROUTED TO ALLOW
FILTER ACCESSIBILITY.
REPEAT PREVIOUS PROCEDURE FOR LIQUID
I
LINE.
FLOW REGULATED NITROGEN (AT 1 TO 2 PSIG)
THROUGH THE REFRIGERATION GAUGE SET INTO THE
VALVE STEM PORT CONNECTION ON THE OUTDOOR
UNIT LIQUID LINE SERVICE VALVE AND OUT OF THE
VALVE STEM PORT CONNECTION ON THE SUCTION
SERVICE VALVE.
PLACE A WET RAG AGAINST PIPING
G
PLATE AND AROUND THE SUCTION
LINE CONNECTION. A
BRAZE CONNECTION. ALLOW PIPE TO
H
COOL BEFORE REMOVING WET RAG
FROM CTXV SENSING BULB AND PIPING
PANEL AREA.
CONNECT GAUGES AND
F
START NITROGEN FLOW
NITROGEN
REFER TO INSTRUCTIONS PROVIDED WITH OUTDOOR UNIT FOR
LEAK TESTING, EVACUATING AND CHARGING PROCEDURES
Figure 11. Brazing Connections
Page 21
CBX32MV
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