Lennox AQUALEAN AWC, AQUALEAN AWH Application Manual

Page 1
lennoxemeia.com
AQUALEAN
AWC - AWH
APPLICATION GUIDE INSTALLATION, OPERATING
AND MAINTENANCE MANUAL
2 20 kW
MIL118E-1407 10-2013
Translation of original manual
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Page 3
• 1 •
2
3
1 -
1.1 4
1.2 5
1.3 6
1.4 6
1.5 7
1.6 8
1.7 9
1.8 10
1.9 15
1.10 16
1.11 18
2 - 21
3-
3.1 22
3.2 23
4-
4.1 25
4.2 25
5 -
5.1 27
5.2 27
AQUALEAN - AWC/AWH - MIL118E-1407 / 10-2013
INSTALLATION OPERATION MAINTENANCE MANUAL
Ref : MIL118E-1407 / 10-2013
TABLE OF CONTENTS
AQUALEAN
Horizontal water cooled packaged air conditioner
WARNING: Read this manual before carrying out installation, repair or maintenance work.
All the technical and technological information contained in this manual, including any drawings and technical descriptions provided by us, remain the property of Lennox and must not be utilised (except in the operation of this product), reproduced, issued to or made available to third parties without the prior written agreement of Lennox.
POINTS TO BEAR IN MIND
DATA FOR COMMISSIONING OF THE UNIT
GENERAL CHARACTERISTICS
Product range
General description
Physical data
Electrical specifi cations
Electrical connections
Operating limits
Fan specifi cations
Capacity tables
Correction factors
Dimensions
Options
OTHER FUNCTIONALITIES INSTALLATION
Pre-installation
Unit installation
COMMISSIONING AND OPERATION
Preliminary checks before
startup
Preliminary checks at startup
MAINTENANCE
Preventive maintenance
Corrective maintenance
Page 4
• 2 •
AQUALEAN - AWC/AWH - MIL118E-1407 / 10-2013
Abrasive surfaces
Risk of injury by
moving objects
High
temperatures
Low
temperatures
Risk of injury by
rotating objects
Electrical
voltage
ELECTRICAL CONNECTIONS
Make sure to switch off the power before installing, repairing or carrying out maintenance on the unit, in order to prevent serious electrical injury. Keep local and national legislation in mind when installing the unit.
Standard Guidelines to Lennox equipment
All technical data contained in these operating instructions, including the diagrams and technical description remains the property of Lennox and may not be used (except for the purpose of familiarizing the user with the equipment), reproduced, photocopied, transferred or transmitted to third parties without prior written authorization from Lennox.
The data published in the operating instructions is based on the latest information available. We reserve the right to make modifi - cations without notice.
We reserve the right to modify our products without notice without obligation to modify previously supplied goods.
These operating instructions contain useful and important information for the smooth operation and maintenance of your equip­ment.
The instructions also include guidelines on how to avoid accidents and serious damage before commissioning the equipment and during its operation and how to ensure smooth and fault-free operation. Read the operating instructions carefully before starting the equipment, familiarize yourself with the equipment and handling of the installation and carefully follow the instructions. It is very important to be properly trained in handling the equipment. These operating instructions must be kept in a safe place near the equipment.
Like most equipment, the unit requires regular maintenance. This section concerns maintenance and management personnel. If you have any queries or would like to receive further information on any aspect relating to your equipment, do not hesitate to contact us.
POINTS TO BEAR IN MIND
DANGER AND WARNING SIGNS
Electrical shock hazard can cause injury or death. Before attempting to perform any service or maintenance on the unit, turn OFF the electrical power.
The air fi lter cleaning operations do not require technical service; however when an electrical or mechanical operation is required call an Engineer.
ATTENTION - WARNING
FILTER CLEANING
Check the air fi lter and make sure it is not blocked with dust or dirt
If the fi lter is dirty, wash it in a bowl neutral soap and water, drying it in the shade before inserting it in the unit.
Page 5
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AQUALEAN - AWC/AWH - MIL118E-1407 / 10-2013
DATA PAGE FOR UNIT COMMISSIONING
DATA INPUT:
COOLING CYCLE
Air intake temperature to the indoor coil: _____________
High pressure: _________________________________
Low pressure: _________________________________
Air intake temperature to the indoor coil: _____________
High pressure: _________________________________
Low pressure: _________________________________
HEATING CYCLE
ELECTRIC POWER CONSUMPTION (Amps)
Compressor : ________________________________
Indoor fan : _________________________________
Compressor : ________________________________
Indoor fan : _________________________________
UNIT: ___________________________________________ SERIAL NUMBER : ___________________________________
CONTROL PANEL IDENTIFICATION CODE : _________________________________________________________________
INSTALLATION ADDRESS: _______________________________________________________________________________
INSTALLER : _____________________________________ INSTALLER TEL : ____________________________________
INSTALLER ADDRESS : __________________________________________________________________________________
______________________________________________________________________________________________________
COMMISSIONING DATE : ________________________________________________________________________________
CHECKS : _____________________________________________________________________________________________
______________________________________________________________________________________________________
SUPPLY VOLTAGE : _______________________________ RATED VOLTAGE OF THE UNIT : _______________________
YES NO
Unit on shock absorbers
Drainage with trap
Main power supply connection
Control panel connection
Compressor oil level indicator
Options installed : ____________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
Comments : _________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
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• 4 •
V / Ph / 50 Hz
AWC 007
230 V - 1Ph
6,8 1,7
AWC 008
230 V - 1Ph
8 2,1
AWC 010
230 V - 1Ph
10,2 2,6
AWC 012
230 V - 1Ph
11,2 2,8
400 V - 3Ph
AWC 015
400 V - 3Ph
14,5 3,4
AWC 018
400V - 3Ph
17 4,2
AWC 020
400V - 3Ph
19 4,8
V / Ph / 50 Hz
AWH 002
230 V - 1Ph
1,85 2,5 0,47 0,61
AWH 003
230 V - 1Ph
2,7 3,7 0,6 0,78
AWH 007
230 V - 1Ph
6,8 8 1,7 2,1
AWH 008
230 V - 1Ph
8 9,5 2,1 2,5
AWH 010
230 V - 1Ph
10,2 12,3 2,6 3,2
AWH 012
230 V - 1Ph
11,2 13,5 2,8 3,6
400 V - 3Ph
AWH 015
400 V - 3Ph
14,5 17 3,4 4,6
AWH 018
400V - 3Ph
17 19,5 4,2 5,1
AWH 020
400V - 3Ph
19 22 4,8 6
- - -
A W C 007 S N M 1 M LWT
AQUALEAN - AWC/AWH - MIL118E-1407 / 10-2013
GENERAL CHARACTERISTICS
1.1.- PRODUCT RANGE
COOLING ONLY UNITS
NOMINAL COOLING CAPACITY
kW
NOMINAL CAPACITY
kW
Cooling mode Heating mode Heating modeCooling mode
MODEL
MODEL
NOMINAL POWER INPUT
kW
NOMINAL POWER INPUT
kW
HEAT PUMP UNITS
AQUALEAN
C: Cooling only
H: Heat pump
Type of refrigerant
M: R-410A
Approximate cooling
capacity in kW
S: 1 Circuit
Number
of revision
T: 230V/1/50
M: 400V/3/50
Low water temperature version (units 002-003)
Page 7
• 5 •
DC60 DM60
AQUALEAN - AWC/AWH - MIL118E-1407 / 10-2013
GENERAL CHARACTERISTICS
1.2.-GENERAL DESCRIPTION
The air conditioner, horizontal compact, water condensed type AQUALEAN, are specially designed for small and average installation, offi ce, house, etc. On standard version the unit cleans, fi lters, cools and dehumidifi es the air (AWC), and in addition heats if it is a heat pump unit (AWH). You are able to incorporate option elements such as electrical heater in units 007 to 020.
CABINET
The cabinet is made of unpainted galvanised steel. Thanks to its compact dimensions, and to its technical features, the unit can be positioned in almost any location. Thermal-acoustic insulation in compressor area to reduce noise level.
Units 002-003: 10 mm (M1) insulation in air section. Units 007-020: 25 mm A2, S1, D0 (M0) in the air treatment
section.
AIR EXCHANGER
Made of copper tubing with aluminum swirl fi ns, they are designed and specially dimensioned to obtain the maximum output.
COMPRESSOR Units 002-003: Rotary compressor Units 007-020: Scroll compressor
Each type of compressor includes internal thermic protection. Compressor is mounted on vibration-absorbent blocks both on the inside and outside, statically and dynamically balanced.
FAN Units 002-003: EC fan motor Units 007-020: Centrifugal fan motor d in units 007 to 020 there
is a with 3 fan speeds management.
An automatic mode allows to automatically adapt the airfl ow rate according to the needs in order to generate energy savings (airfl ow variation between mini/nominal/maximum airfl ow).
WATER EXCHANGER Units 002-003: Coaxial exchanger Units 007-020: plate heat exchanger, compact and resistant,
made of brased stainless steel plates and specially selected and designed for this type of unit.
COOLING/HEATING CIRCUIT
Manufactured with welded dehumidifi ed copper tubes.
Cooling only units (AWC):
Includes a dehydrator fi lter,a liquid receiver, an electronic expansion valve, as well as a high pressure switch and low pressure transducer.
Heat pump units (AWH):
Includes a 4-way valve, and a liquid receiver in the sizes 007 to
020.
The unit leaves the factory with R410A refrigerant.
WATER CIRCUIT
It includes water threaded connections H-G.
AIR FILTER
Washable polypropylene air fi lter. Filter installed on a rail for an easy maintenance.
ELECTRIC CIRCUIT
The electrical box includes all the components and the main terminal blocks. It includes a printed board and a reversible working mode for the heat pump units. it also includes alarms, distance control and 230V 1 Amps connection for a circulation water pump.
REMOTE CONTROL
The unit is delivered with a customer display offering the fol­lowing functionalities:
- On/Off
- Operating mode selection (Cooling/Heating/Auto)
- Room temperature setpoint setting
- Airfl ow rate setting (Mini/Nominal/Max/Auto)
- Supervision of units connected in Master/Slave (up to 10 units). A DS60 is required to enable this function (Expert Menu). Plan to commission the units with a Lennox certifi ed technician.
- Time setting
- Ambience temperature reading
- Alarm codes reading.
OPTIONS
Units 002 to 020:
- ModBus/BACnet/LonWorks Interface.
- DM60 display for scheduling/zoning settings.
- DS60 service display.
Units 007 to 020:
- Electrical heater mounted on fan discharge.
- Paddle fl ow switch.
- Water fi lter.
- Main disconnect switch.
- Compressor acoustic insulation.
- Low water loop temperature.
- Water differential pressure switch.
Units 012 to 020:
- Phase protection (3-phase units).
Optional on sizes 002-003.
Included on sizes 007 to 020.
Optional on all units.
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AWH 002
AWH 003
AWC 007
AWH 007
AWC 008
AWH 008
AWC 010
AWH 010
AWC 012
AWH 012
AWC 015
AWH 015
AWC 018
AWH 018
AWC 020
AWH 020
kW (*) 1,85 2,70 6,8 8,0 10,2 11,2 14,5 17,0 19,0
kW (**) 2,50 3,70 8,0 9,5 12,3 13,5 17,0 19,5 22,0
kW (*) 0,47 0,60 1,7 2,1 2,6 2,8 3,4 4,2 4,8
kW (**) 0,61 0,78 2,1 2,5 3,2 3,6 4,6 5,1 6,0
m
3
/h
485/
285
550/ 335
1430/
1010
1620/
1250
2100/
1550
2200/
1620
2610/
1850
3100/
2060
3500/
2450
Pa 90 100 150 125 150 150 150 150 150
l/h 495 560 1450 1730 2190 2410 3070 3640 4090
kPa 20 24 25 30 40 48 40 45 55
Kg 53 56 69/71 70/72 109/111 111/113 113/116 148/151 148/151
dB(A) 41/43 43/46 49/51 50/52 48/51 49/51 49/53 46/51 47/54
mm 230 230 441 441 491 491 491 531 531
mm 1000 1000 886 886 1180 1180 1180 1600 1600
mm 500 500 492 492 623 623 623 703 703
1/2" G 1/2" G 1” G 1” G 1” G 1” G 1” G 1” G 1” G
0,6 0,65 1,3 1,3 1,85 1,9 2,4 2,9 2,9
AWH 002
AWH 003
AWC 007
AWH 007
AWC 008
AWH 008
AWC 010
AWH 010
AWC 012
AWH 012
AWC 015
AWH 015
AWC 018
AWH 018
AWC 020
AWH 020
1 Ph 230V/1Ph - - -
3 Ph-----
400V 3Ph
kW 0,67 0,817 2,57 3,15 3,82
4,62 /
4,31
5,46 5,93 7,26
kW 0,055 0,100 0,147 0,147 0,25 0,25 0,25 0,315 0,315
kW 0,725 0,917 2,72 3,3 4,07
4,87 /
4,56
5,71 6,25 7,58
A 3,6 4,9 14,4 17,6 24,6
28,6 /
10,6
12,9 14,7 17,9
A 15,3 17,3 61,6 68,6 100,6
130,6 /
45,6
54,1 66,9 77,9
AQUALEAN - AWC/AWH - MIL118E-1407 / 10-2013
GENERAL CHARACTERISTICS
1.3.- PHYSICAL DATA
UNIT MODEL
Total cooling capacity
Total heating capacity
Nominal absorbed power Cooling mode
Nominal absorbed power Heating mode
Air fl ow (max./min.)
Max. available static pressure
(1)
Nominal water fl ow
Water pressure drop
Net weight Cooling mode / heating mode
Sound pressure level (LP)
(2)
Low/High speed
Dimensions
Height
Width
Depth
Hydraulic connections
Refrigerant load
(*) Exchanger air inlet temperature: 27ºC DB / 19ºC WB. Exchanger water inlet temperature: 30ºC.
(**) Exchanger air inlet temperature: 20ºC DB. Exchanger water inlet temperature: 20ºC.
(1) With admissible minimum air fl ow.
(2) Sound pressure level has been tested at a distance of 2 m from the unit, with
duct in aspiration and air discharge, normal absorption in accordance with room size and unit capacity.
DB. = Dry bulb temperature
WB. = Wet bulb temperature
1.4.- ELECTRICAL SPECIFICATIONS
UNIT MODEL
VOLTAGE
MAXIMUM ABSORBED POWER
Compressor
Indoor fan
TOTAL
MAXIMUM RUNNING CURRENT
Maximum running current
Starting current
Page 9
• 7 •
3
1
2
12 3
AWH 002 / AWH 003 230V / 1Ph 3 x 1,5 mm² -
AWC/H 007 - AWC/H 008 230V / 1Ph 3 x 2,5 mm² 3 x 10 mm²
AWC/H 010 230V / 1Ph 3 x 6 mm² 3 x 16 mm²
AWC/H 012
230V / 1Ph 3 x 6 mm² 3 x 16 mm²
400V / 3Ph+N 5 x 2,5 mm² 5 x 6 mm²
AWC/H 015 400V / 3Ph+N 5 x 2,5 mm² 5 x 6 mm²
AWC/H 018 - AWC/H 020 400V / 3Ph+N 5 x 4 mm² 5 x 10 mm²
AQUALEAN - AWC/AWH - MIL118E-1407 / 10-2013
GENERAL CHARACTERISTICS
1.5.- ELECTRICAL CONNECTIONS.
1 - Power supply 2 - Power supply with electrical heater (units 007 to 020). 3 - Connection control.
FOR ELECTRICAL CONNECTION REFER TO WIRING DIAGRAM IN THE UNIT.
INSTALLATION GUIDE FOR CONTROL CABLE (TO A VOID INTERFERENCES
):
• Use the screened 15 m cable supplied with terminal (3 wires + screen).
• Wire the cable separated from electrical power wiring by a physical distance of 500 mm.
• Wire the cable separated from halogen lamps/ uorescent tube lighting... by a phyisical distance of 500 mm.
• Wire the cable separated from radio frequency sources such as radio transmitter... at least 500 mm.
NEVER WIND THE REMAINING CABLE AROUND, CUT THE CABLE BY THE TERMINAL END.
Local and national legislation has to be taken into account when the unit will be installed.
E.Box
EH
MODEL
VOLTAGE
50Hz
WIRE NUMBER AND SECTION
5 X 1 mm² shielded
Page 10
• 8 •
22ºC
25ºC
17ºC 24ºC20ºC
10C
16ºC
45ºC
21/15ºC 32/23ºC
22ºC
25ºC
17ºC 24ºC20ºC
10ºC
0ºC
45ºC
21/15ºC 32/23ºC
22ºC
25ºC
17ºC 24ºC20ºC
0ºC
0ºC
45ºC
21/15ºC 32/23ºC
AQUALEAN - AWC/AWH - MIL118E-1407 / 10-2013
1.6.- OPERATING LIMITS.
COOLING MODE HEATING MODE
Water inlet temperatureWater inlet temperatureWater inlet temperature
Water inlet temperatureWater inlet temperatureWater inlet temperature
Air inlet temperature into indoor section D.B/W.B
Air inlet temperature into indoor section D.B/W.B
WB.- Wet bulb temperature / DB.- Dry bulb temperature
WB.- Wet bulb temperature / DB.- Dry bulb temperature
WB.- Wet bulb temperature / DB.- Dry bulb temperature
COOLING MODE HEATING MODE
Air inlet temperature into indoor section D.B/W.B Air inlet temperature into indoor section D.B/W.B
COOLING MODE
HEATING MODE
Air inlet temperature into indoor section D.B/W.B
AWC/H 007-020 LWT OPTION: including water regulation valve + high pressure transducer.
AWH 002-003 LWT VERSION: it includes water regulation valve + high pressure transducer + piping insulation.
Air inlet temperature into indoor section D.B/W.B
NOTE: Operation with water outlet temperature below +5ºC requires antifreeze solution.
GENERAL CHARACTERISTICS
AWC/H 002-020 STANDARD UNITS VERSION.
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• 9 •
AWH/C 007
25 37 50 75 100 125 150
1430 1400 1375 1315 1245 1165 1065
1300 1250 1240 1185 1125 1050 -
1170 1140 1125 1070 1010 - -
AWH/C 008
25 37 50 75 100 125 150
1620 1585 1550 1475 1395 1300 -
1550 1500 1480 1420 1350 1260 -
1430 1400 1375 1315 1250 - -
AWH/C 010
25 37 50 75 100 125 150
2100 2075 2050 1990 1925 1850 1750
1915 1900 1885 1830 1790 1700 -
1685 1680 1675 1640 1600 1550 -
AWH/C 012
25 37 50 75 100 125 150
2200 2180 2150 2025 1925 1800 1550
2025 2000 1985 1875 1775 1650 -
1825 1815 1780 1700 1620 - -
AWH/C 015
25 37 50 75 100 125 150
2610 2550 2480 2350 2185 2000 1750
2575 2560 2450 2300 2150 1970 1730
2350 2300 2250 2150 2025 1850 -
AWH/C 018
25 37 50 75 100 125 150
3100 2980 2960 2815 2650 2450 2210
2910 2850 2800 2610 2450 2300 2100
2615 2550 2500 2375 2230 2060 -
AWH/C 020
25 37 50 75 100 125 150
3500 3400 3300 3100 2900 2600 2300
3250 3200 3100 2940 2750 2550 2300
3100 3030 2960 2815 2650 2450 -
AWH 002
25 35 50 65 80 90 100
485 450 395 340 305 285 -
430 390 330 285 - - -
385 345 285 - - - -
AWH 003
25 35 50 65 80 90 100
550 520 480 435 385 355 335
445 415 365 335 - - -
410 380 335 - - - -
AQUALEAN - AWC/AWH - MIL118E-1407 / 10-2013
GENERAL CHARACTERISTICS
1.7.- FAN SPECIFICATIONS
AVAILABLE STATIC PRESSURE (Pa)
AIR FLOW RATE
(m
3
/h)
High speed
Medium speed
Low speed
AVAILABLE STATIC PRESSURE (Pa)
AIR FLOW RATE
(m
3
/h)
High speed
Medium speed
Low speed
AVAILABLE STATIC PRESSURE (Pa)
AIR FLOW RATE
(m
3
/h)
High speed
Medium speed
Low speed
AVAILABLE STATIC PRESSURE (Pa)
AIR FLOW RATE
(m
3
/h)
High speed
Medium speed
Low speed
AVAILABLE STATIC PRESSURE (Pa)
AIR FLOW RATE
(m
3
/h)
High speed
Medium speed
Low speed
AVAILABLE STATIC PRESSURE (Pa)
AIR FLOW RATE
(m3/h)
High speed
Medium speed
Low speed
AVAILABLE STATIC PRESSURE (Pa)
AIR FLOW RATE
(m
3
/h)
High speed
Medium speed
Low speed
AVAILABLE STATIC PRESSURE (Pa)
AIR FLOW RATE
(m
3
/h)
High speed
Medium speed
Low speed
AVAILABLE STATIC PRESSURE (Pa)
AIR FLOW RATE
(m
3
/h)
High speed
Medium speed
Low speed
Page 12
• 10 •
l/h kPa kW kW kW
10 °C
345 12 --- --- --- 1,90 3,39 495 20 --- --- --- 1,90 3,40 700 39 --- --- --- 1,91 3,42
15 °C
345 12 2,05 6,06 0,70 2,20 3,76 495 20 2,09 6,90 0,70 2,19 3,75 700 39 2,12 7,58 0,69 2,18 3,75
20 °C
345 12 1,97 4,93 0,71 2,49 4,09 495 20 2,01 5,44 0,71 2,50 4,10 700 39 2,04 5,83 0,70 2,51 4,11
25 °C
345 12 1,93 4,52 0,72 2,82 4,43 495 20 1,89 4,16 0,72 2,83 4,44 700 39 1,96 4,78 0,71 2,84 4,45
30 °C
345 12 1,81 3,58 0,74 --- --­495 20 1,85 3,85 0,73 --- --­700 39 1,88 4,04 0,73 --- ---
35 °C
345 12 1,71 3,08 0,76 --- --­495 20 1,76 3,32 0,75 --- --­700 39 1,79 3,47 0,74 --- ---
40 °C
345 12 1,61 2,65 0,78 --- --­495 20 1,66 2,85 0,76 --- --­700 39 1,69 2,98 0,76 --- ---
l/h kPa kW kW kW
10 °C
390 16 --- --- --- 2,88 3,93 560 24 --- --- --- 2,89 3,93 800 41 --- --- --- 2,90 3,94
15 °C
390 16 3,15 7,24 0,69 3,26 4,30 560 24 3,10 6,77 0,70 3,25 4,29 800 41 3,02 6,14 0,70 3,24 4,29
20 °C
390 16 3,02 6,18 0,70 3,69 4,70 560 24 2,97 5,83 0,71 3,70 4,70 800 41 2,89 5,33 0,72 3,71 4,71
25 °C
390 16 2,89 5,34 0,72 4,28 4,94 560 24 2,84 5,06 0,72 4,29 4,93 800 41 2,75 4,64 0,73 4,30 4,94
30 °C
390 16 2,75 4,64 0,73 --- --­560 24 2,70 4,40 0,74 --- --­800 41 2,62 4,05 0,75 --- ---
35 °C
390 16 2,61 4,04 0,75 --- --­560 24 2,56 3,84 0,75 --- --­800 41 2,48 3,54 0,76 --- ---
40 °C
390 16 2,47 3,50 0,77 --- --­560 24 2,41 3,33 0,77 --- --­800 41 2,33 3,06 0,79 --- ---
AWH 002
485 m3/h
AWH 003
550 m3/h
AQUALEAN - AWC/AWH - MIL118E-1407 / 10-2013
1.8.- CAPACITY TABLES
Water fl ow
Water
pressure drop
AWC/AWH
COOLING CAPACITY
AWH
HEATING CAPACITY
Total capacity EER Sensible/Total Total capacity
Total absorbed
power
Water inlet temperature
Minimum
Nominal
Maximum
Minimum
Nominal
Maximum
Minimum
Nominal
Maximum
Minimum
Nominal
Maximum
Minimum
Nominal
Maximum
Minimum
Nominal
Maximum
Minimum
Nominal
Maximum
Water fl ow
Water
pressure drop
AWC/AWH
COOLING CAPACITY
AWH
HEATING CAPACITY
Total capacity EER Sensible/Total Total capacity
Total absorbed
power
Water inlet temperature
Minimum
Nominal
Maximum
Minimum
Nominal
Maximum
Minimum
Nominal
Maximum
Minimum
Nominal
Maximum
Minimum
Nominal
Maximum
Minimum
Nominal
Maximum
Minimum
Nominal
Maximum
Nominal operating conditions: Exchanger air inlet temperature: 27ºC DB/19ºC WB in cooling mode and 20ºC WB in heating mode.
(DW:dry bulb / WB:wet bulb) For another working conditions use correction factor tables.
GENERAL CHARACTERISTICS
Nominal airfl ow rate
Nominal airfl ow rate
Page 13
• 11 •
l/h kPa kW kW kW
10 °C
1010 15 --- --- --- 6,28 3,43 1450 25 --- --- --- 6,49 3,48 2070 40 --- --- --- 6,62 3,52
15 °C
1010 15 7,43 6,27 0,66 7,03 3,62 1450 25 7,51 6,56 0,66 7,24 3,67 2070 40 7,55 6,83 0,66 7,40 3,70
20 °C
1010 15 7,20 5,31 0,67 7,77 3,76 1450 25 7,28 5,57 0,66 8,00 3,80 2070 40 7,33 5,80 0,66 8,17 3,82
25 °C
1010 15 6,94 4,49 0,68 8,51 3,85 1450 25 7,03 4,72 0,67 8,75 3,88 2070 40 7,08 4,91 0,67 8,95 3,89
30 °C
1010 15 6,66 3,80 0,69 --- --­1450 25 6,75 4,00 0,68 --- --­2070 40 6,81 4,14 0,68 --- ---
35 °C
1010 15 6,36 3,25 0,70 --- --­1450 25 6,45 3,41 0,69 --- --­2070 40 6,51 3,52 0,69 --- ---
40 °C
1010 15 6,04 2,82 0,71 --- --­1450 25 6,13 2,96 0,71 --- --­2070 40 6,20 3,02 0,70 --- ---
l/h kPa kW kW kW
10 °C
1210 20 --- --- --- 7,56 3,43 1730 30 --- --- --- 7,79 3,47 2470 50 --- --- --- 7,93 3,51
15 °C
1210 20 8,85 5,86 0,66 8,41 3,59 1730 30 8,95 6,09 0,65 8,65 3,63 2470 50 9,01 6,30 0,65 8,81 3,66
20 °C
1210 20 8,55 5,05 0,66 9,25 3,72 1730 30 8,65 5,26 0,66 9,50 3,75 2470 50 8,71 5,45 0,66 9,68 3,77
25 °C
1210 20 8,23 4,34 0,67 10,08 3,79 1730 30 8,33 4,54 0,67 10,34 3,82 2470 50 8,40 4,69 0,67 10,55 3,83
30 °C
1210 20 7,90 3,73 0,68 --- --­1730 30 8,00 3,90 0,68 --- --­2470 50 8,07 4,03 0,68 --- ---
35 °C
1210 20 7,55 3,21 0,69 --- --­1730 30 7,65 3,36 0,69 --- --­2470 50 7,73 3,46 0,69 --- ---
40 °C
1210 20 7,18 2,78 0,70 --- --­1730 30 7,29 2,91 0,70 --- --­2470 50 7,37 2,98 0,70 --- ---
AWH 007
1.250 m3/h
AWH 008
1.500 m3/h
AQUALEAN - AWC/AWH - MIL118E-1407 / 10-2013
1.8.- CAPACITY TABLES
Water fl ow
Water
pressure drop
AWC/AWH
COOLING CAPACITY
AWH
HEATING CAPACITY
Total capacity EER Sensible/Total Total capacity
Total absorbed
power
Water inlet temperature
Minimum
Nominal
Maximum
Minimum
Nominal
Maximum
Minimum
Nominal
Maximum
Minimum
Nominal
Maximum
Minimum
Nominal
Maximum
Minimum
Nominal
Maximum
Minimum
Nominal
Maximum
Water fl ow
Water
pressure drop
AWC/AWH
COOLING CAPACITY
AWH
HEATING CAPACITY
Total capacity EER Sensible/Total Total capacity
Total absorbed
power
Water inlet temperature
Minimum
Nominal
Maximum
Minimum
Nominal
Maximum
Minimum
Nominal
Maximum
Minimum
Nominal
Maximum
Minimum
Nominal
Maximum
Minimum
Nominal
Maximum
Minimum
Nominal
Maximum
Nominal operating conditions: Exchanger air inlet temperature: 27ºC DB/19ºC WB in cooling mode and 20ºC WB in heating mode.
(DW:dry bulb / WB:wet bulb) For another working conditions use correction factor tables.
GENERAL CHARACTERISTICS
Nominal airfl ow rate
Nominal airfl ow rate
Page 14
• 12 •
l/h kPa kW kW kW
10 °C
1530 25 --- --- --- 9,77 3,56 2190 40 --- --- --- 10,06 3,60 3130 65 --- --- --- 10,24 3,64
15 °C
1530 25 11,19 6,05 0,68 10,85 3,73 2190 40 11,30 6,29 0,67 11,17 3,77 3130 65 11,37 6,53 0,67 11,39 3,80
20 °C
1530 25 10,85 5,20 0,68 11,96 3,86 2190 40 10,97 5,42 0,68 12,30 3,90 3130 65 11,04 5,62 0,68 12,55 3,92
25 °C
1530 25 10,48 4,46 0,69 13,10 3,96 2190 40 10,60 4,66 0,69 13,46 3,99 3130 65 10,68 4,83 0,69 13,75 4,01
30 °C
1530 25 10,07 3,83 0,70 --- --­2190 40 10,20 4,00 0,70 --- --­3130 65 10,29 4,14 0,70 --- ---
35 °C
1530 25 9,63 3,30 0,72 --- --­2190 40 9,76 3,45 0,71 --- --­3130 65 9,86 3,56 0,71 --- ---
40 °C
1530 25 9,15 2,89 0,73 --- --­2190 40 9,29 3,01 0,73 --- --­3130 65 9,39 3,09 0,72 --- ---
l/h kPa kW kW kW
10 °C
1690 30 --- --- --- 10,74 3,52 2410 48 --- --- --- 11,05 3,56 3440 75 --- --- --- 11,25 3,59
15 °C
1690 30 12,37 6,05 0,66 11,94 3,67 2410 48 12,50 6,29 0,66 12,26 3,70 3440 75 12,59 6,50 0,66 12,50 3,72
20 °C
1690 30 11,96 5,20 0,67 13,15 3,77 2410 48 12,10 5,42 0,67 13,50 3,80 3440 75 12,18 5,61 0,67 13,77 3,81
25 °C
1690 30 11,52 4,46 0,68 14,38 3,84 2410 48 11,66 4,66 0,68 14,75 3,86 3440 75 11,75 4,82 0,67 15,05 3,87
30 °C
1690 30 11,06 3,83 0,69 --- --­2410 48 11,20 4,00 0,68 --- --­3440 75 11,30 4,13 0,68 --- ---
35 °C
1690 30 10,57 3,29 0,70 --- --­2410 48 10,71 3,45 0,70 --- --­3440 75 10,82 3,55 0,69 --- ---
40 °C
1690 30 10,06 2,87 0,71 --- --­2410 48 10,20 3,00 0,71 --- --­3440 75 10,31 3,07 0,71 --- ---
AWH 010
1.900 m3/h
AWH 012
2.000 m3/h
AQUALEAN - AWC/AWH - MIL118E-1407 / 10-2013
GENERAL CHARACTERISTICS
1.8.- CAPACITY TABLES
Water fl ow
Water
pressure drop
AWC/AWH
COOLING CAPACITY
AWH
HEATING CAPACITY
Total capacity EER Sensible/Total Total capacity
Total absorbed
power
Water inlet temperature
Minimum
Nominal
Maximum
Minimum
Nominal
Maximum
Minimum
Nominal
Maximum
Minimum
Nominal
Maximum
Minimum
Nominal
Maximum
Minimum
Nominal
Maximum
Minimum
Nominal
Maximum
Water fl ow
Water
pressure drop
AWC/AWH
COOLING CAPACITY
AWH
HEATING CAPACITY
Total capacity EER Sensible/Total Total capacity
Total absorbed
power
Water inlet temperature
Minimum
Nominal
Maximum
Minimum
Nominal
Maximum
Minimum
Nominal
Maximum
Minimum
Nominal
Maximum
Minimum
Nominal
Maximum
Minimum
Nominal
Maximum
Minimum
Nominal
Maximum
Nominal operating conditions: Exchanger air inlet temperature: 27ºC DB/19ºC WB in cooling mode and 20ºC WB in heating mode.
(DW:dry bulb / WB:wet bulb) For another working conditions use correction factor tables.
Nominal airfl ow rate
Nominal airfl ow rate
Page 15
• 13 •
l/h kPa kW kW kW
10 °C
2150 25 --- --- --- 13,59 3,39 3070 40 --- --- --- 13,99 3,43 4390 60 --- --- --- 14,26 3,46
15 °C
2150 25 16,02 6,41 0,67 15,06 3,54 3070 40 16,20 6,67 0,67 15,49 3,58 4390 60 16,31 6,89 0,67 15,80 3,61
20 °C
2150 25 15,49 5,56 0,68 16,54 3,66 3070 40 15,67 5,79 0,67 17,00 3,70 4390 60 15,79 5,98 0,67 17,35 3,72
25 °C
2150 25 14,92 4,79 0,68 18,04 3,76 3070 40 15,10 5,00 0,68 18,52 3,79 4390 60 15,23 5,17 0,68 18,92 3,81
30 °C
2150 25 14,32 4,11 0,70 --- --­3070 40 14,50 4,30 0,69 --- --­4390 60 14,63 4,44 0,69 --- ---
35 °C
2150 25 13,68 3,51 0,71 --- --­3070 40 13,87 3,69 0,70 --- --­4390 60 14,00 3,80 0,70 --- ---
40 °C
2150 25 13,01 3,01 0,72 --- --­3070 40 13,20 3,17 0,72 --- --­4390 60 13,34 3,26 0,71 --- ---
l/h kPa kW kW kW
10 °C
2540 30 --- --- --- 15,55 3,36 3640 45 --- --- --- 16,00 3,42 5200 70 --- --- --- 16,28 3,45
15 °C
2540 30 18,55 5,86 0,66 17,25 3,56 3640 45 18,72 6,07 0,66 17,73 3,62 5200 70 18,81 6,25 0,66 18,07 3,65
20 °C
2540 30 18,03 5,15 0,67 18,98 3,75 3640 45 18,21 5,34 0,66 19,50 3,80 5200 70 18,31 5,50 0,66 19,89 3,84
25 °C
2540 30 17,44 4,51 0,67 20,74 3,91 3640 45 17,63 4,69 0,67 21,30 3,96 5200 70 17,75 4,83 0,67 21,75 4,00
30 °C
2540 30 16,80 3,93 0,68 --- --­3640 45 17,00 4,10 0,68 --- --­5200 70 17,14 4,22 0,68 --- ---
35 °C
2540 30 16,09 3,43 0,69 --- --­3640 45 16,31 3,58 0,69 --- --­5200 70 16,46 3,68 0,69 --- ---
40 °C
2540 30 15,33 3,00 0,70 --- --­3640 45 15,55 3,13 0,70 --- --­5200 70 15,72 3,21 0,70 --- ---
AWH 015
2.450 m3/h
AWH 018
2.800 m3/h
AQUALEAN - AWC/AWH - MIL118E-1407 / 10-2013
GENERAL CHARACTERISTICS
1.8.- CAPACITY TABLES
Water fl ow
Water
pressure drop
AWC/AWH
COOLING CAPACITY
AWH
HEATING CAPACITY
Total capacity EER Sensible/Total Total capacity
Total absorbed
power
Water inlet temperature
Minimum
Nominal
Maximum
Minimum
Nominal
Maximum
Minimum
Nominal
Maximum
Minimum
Nominal
Maximum
Minimum
Nominal
Maximum
Minimum
Nominal
Maximum
Minimum
Nominal
Maximum
Water fl ow
Water
pressure drop
AWC/AWH
COOLING CAPACITY
AWH
HEATING CAPACITY
Total capacity EER Sensible/Total Total capacity
Total absorbed
power
Water inlet temperature
Minimum
Nominal
Maximum
Minimum
Nominal
Maximum
Minimum
Nominal
Maximum
Minimum
Nominal
Maximum
Minimum
Nominal
Maximum
Minimum
Nominal
Maximum
Minimum
Nominal
Maximum
Nominal operating conditions: Exchanger air inlet temperature: 27ºC DB/19ºC WB in cooling mode and 20ºC WB in heating mode.
(DW:dry bulb / WB:wet bulb) For another working conditions use correction factor tables.
Nominal airfl ow rate
Nominal airfl ow rate
Page 16
• 14 •
AWC
-­007 008 010 012 015 018 020
AWH
002 003
l/h
- - 20 25 30 35 35 40 45
- - 30 35 50 55 55 60 75
- - 45 60 80 90 80 100 115
l/h kPa kW kW kW
10 °C
2860 35 --- --- --- 17,65 3,43 4090 55 --- --- --- 18,13 3,46 5840 80 --- --- --- 18,45 3,48
15 °C
2860 35 20,89 5,68 0,65 19,53 3,54 4090 55 21,12 5,88 0,65 20,06 3,57 5840 80 21,25 6,04 0,65 20,42 3,58
20 °C
2860 35 20,23 5,01 0,66 21,44 3,63 4090 55 20,46 5,20 0,66 22,00 3,65 5840 80 20,60 5,34 0,66 22,42 3,66
25 °C
2860 35 19,52 4,40 0,67 23,37 3,69 4090 55 19,75 4,57 0,67 23,97 3,71 5840 80 19,90 4,70 0,66 24,44 3,72
30 °C
2860 35 18,76 3,83 0,68 --- --­4090 55 19,00 4,00 0,67 --- --­5840 80 19,16 4,11 0,67 --- ---
35 °C
2860 35 17,96 3,33 0,69 --- --­4090 55 18,20 3,48 0,68 --- --­5840 80 18,36 3,58 0,68 --- ---
40 °C
2860 35 17,11 2,88 0,70 --- --­4090 55 17,36 3,02 0,69 --- --­5840 80 17,53 3,10 0,69 --- ---
AWH 020
3.100 m3/h
AQUALEAN - AWC/AWH - MIL118E-1407 / 10-2013
1.8.- CAPACITY TABLES
Minimum water fl ow
Nominal water fl ow
Maximum water fl ow
Dissipated heat for cooling mode:
The heat to dissipate in the water exchanger for cooling mode is near to: Total capacity + Total absorbed power.
Absorbed heat for heating mode:
The heat absorbed in the water exchanger for heating mode is near to: Total capacity - Total absorbed power.
WATER PRESSURE DROP WITH WATER FILTER AWC/AWH
Water pressure drop has been calculated without water fi lter option. With this option, the water pressure drop (kPa) would be :
GENERAL CHARACTERISTICS
Water fl ow
Water
pressure drop
AWC/AWH
COOLING CAPACITY
AWH
HEATING CAPACITY
Total capacity EER Sensible/Total Total capacity
Total absorbed
power
Water inlet temperature
Minimum
Nominal
Maximum
Minimum
Nominal
Maximum
Minimum
Nominal
Maximum
Minimum
Nominal
Maximum
Minimum
Nominal
Maximum
Minimum
Nominal
Maximum
Minimum
Nominal
Maximum
Nominal operating conditions: Exchanger air inlet temperature: 27ºC DB/19ºC WB in cooling mode and 20ºC WB in heating mode.
(DW:dry bulb / WB:wet bulb) For another working conditions use correction factor tables.
Nominal airfl ow rate
Page 17
• 15 •
AWC AWH
002
485 1,02 1,04 1,00 1,01 0,98 440 1,00 1,00 1,00 1,00 1,00 285 0,91 0,84 0,97 0,94 1,11
003
550 1,04 1,10 1,01 1,03 0,95 515 1,00 1,00 1,00 1,00 1,00 335 0,94 0,89 0,99 0,95 1,08
007
1430 1,02 1,06 1,02 1,02 0,96 1250 1,00 1,00 1,00 1,00 1,00 1010 0,96 0,92 0,97 0,99 1,08
008
1620 1,01 1,03 1,01 1,01 0,98 1500 1,00 1,00 1,00 1,00 1,00 1250 0,96 0,93 0,98 0,98 1,06
010
2100 1,02 1,04 1,03 1,01 0,98 1900 1,00 1,00 1,00 1,00 1,00 1550 0,96 0,92 0,98 0,97 1,07
012
2200 1,02 1,03 1,03 1,01 0,98 2000 1,00 1,00 1,00 1,00 1,00 1620 0,96 0,92 0,98 0,97 1,09
015
2610 1,01 1,03 1,01 1,01 0,98 2450 1,00 1,00 1,00 1,00 1,00 1850 0,94 0,89 0,97 0,96 1,12
018
3100 1,01 1,03 1,01 1,01 0,98 2800 1,00 1,00 1,00 1,00 1,00 2060 0,92 0,87 0,97 0,95 1,12
020
3500 1,01 1,03 1,02 1,01 0,98 3100 1,00 1,00 1,00 1,00 1,00 2450 0,94 0,89 0,98 0,96 1,12
15
TC (kW) 1,03
0,91
17
TC (kW) 1,02
0,95
20
TC (kW) 1,00
1,00
22
TC (kW) 0,99
1,04
24
TC (kW) 0,98
1,08
21 15
TC (kW) 0,88
SC (kW) 0,89
0,99
24 17
TC (kW) 0,94
SC (kW) 0,94
1,00
27 19
TC (kW) 1,00
SC (kW) 1,00
1,00
29 21
TC (kW) 1,07
SC (kW) 0,99
1,00
32 23
TC (kW) 1,13
SC (kW) 1,04
1,01
AQUALEAN - AWC/AWH - MIL118E-1407 / 10-2013
1.9.- CORRECTION FACTORS
AIR FLOW
The data in the capacity tables have been calculated for nominal airfl ow rate; with maximum/minimum airfl ow rates use these cor- rection factors :
AIR FLOW RATE
COOLING MODE HEATING MODE
Total capacity
kW
EER
Sensible capacitykWTotal capacity
kW
Total absorbed power
kW
Maximum
Nominal
Minimum
Maximum
Nominal
Minimum
Maximum
Nominal
Minimum
Maximum
Nominal
Minimum
Maximum
Nominal
Minimum
Maximum
Nominal
Minimum
Maximum
Nominal
Minimum
Maximum
Nominal
Minimum
Maximum
Nominal
Minimum
AIR INLET
COOLING MODE AWC/AWH.
The data in the capacity tables has been calculated for air inlet temperature: 27ºC DB and 19ºC WB. For another conditions use these correction factors.
HEATING MODE AWH
The data in the capacity tables has been calculated for air inlet temperature: 20ºC DB. For another conditions use these correction factors.
TC : Total capacity SC : Sensible capacity D.B. : Dry bulb W.B. : Wet bulb
Air inlet temperature (D.B.)
Power input (kW)
Power input (kW)
Power input (kW)
Power input (kW)
Power input (kW)
Air inlet temperature
(D.B.)
Air inlet temperature
(W.B.)
Power input (kW)
Power input (kW)
Power input (kW)
Power input (kW)
Power input (kW)
GENERAL CHARACTERISTICS
Page 18
• 16 •
17 28 39 410 5 6
AWC/AWH 007-008
25
25
36
363
53
53
80
80
269,3
269,3
40
40
10
100
213,5
213,5
126,5
126,5
20
20
792
792
18,3
18,3
829,4
829,4
18,
18,3
60
60
500
500
231,9
231,9
492
492
792
792
32,
32,5
427
427
32,
32,5
163,5
163,5
239,5
239,58989
23,5
23,5
64,
64,7
886,2
886,2
89
89
40
40
1
2
3
4
5
6
7
8
9
10
AWH 002-003
1
2
3
4
5
6
8
9
10
7
500
431 550 19
28,5
230
500
25
17
15645,5
1000
43
1040
978,6
537,6
98300602
460
565,3
32,5
4616024
8
7
8
7
AQUALEAN - AWC/AWH - MIL118E-1407 / 10-2013
1.10.- DIMENSIONS.
GENERAL CHARACTERISTICS
Compressor Water inlet
Coil Water outlet
Air fi lter Power supply
Water exchanger Drainage pipe
Electrical box Standard air confi guration
Drip tray Optional air confi guration (on site)
Page 19
• 17 •
17 28 39 410 5 6
AWC/AWH 010-012-015
AWC/AWH 018-020
25
25
40
404
37
37
10
105
269,3
269,3
88
88
25
25
15
15
294,5
294,5
180,3
180,3
20
20
1083
1083
26
261
271
2719191
59,
59,3
23,5
23,5
25
25
1130
1130
25
25
1180
1180
60,
60,6
699
699
323,
323,4
23
23
577
577
23
23
623
623
1083
1083
7
8
9
20
20
150
1503
50
505
34
34
294,5
294,5
176,5
176,5
25
25
160
1600
25
25
155
1550
25
25
657
657
98,
98,5
23,5
23,5
25
25
44
447
34
34
61,2
61,2
12
127
26
269
703
703
150
1503
108
1082
359,8
359,8
128,5
128,5
338,5
338,5
236
236
90
90
23
23
23
23
7
8
9
10
1
3
4
5
6
2
10
1
3
4
5
6
2
8
7
8
7
AQUALEAN - AWC/AWH - MIL118E-1407 / 10-2013
1.10.- DIMENSIONS.
GENERAL CHARACTERISTICS
Compressor Water inlet
Coil Water outlet
Air fi lter Power supply
Water exchanger Drainage pipe
Electrical box Standard air confi guration
Drip tray Optional air confi guration (on site)
Page 20
• 18 •
AWH 007 008 010 012 015 018 020
2 3 (1F-3F) 5
ACW AWH
007 008 010 012 015 018 020
2 3 (1F-3F) 5
5 5(1F-3F) 9
9 (3F) 12
350
Service Display
AQUALEAN - AWC/AWH - MIL118E-1407 / 10-2013
1.11.- OPTIONS
INSTALLATION
Electrical heater is assembled in the unit. Supply sensor is delivered outside the unit and it should be installed in the duct using the sheet metal fi xation delivered with the unit. See picture below for the installation.
HEATING MODE AWH
Standard
COOLING MODE
Standard
Medium
High
Electrical heater
CONTROL OPTIONS (ALL UNITS).
ModBus / BACNET / LONWORKS COMMUNICATION
The control board is equipped with a RS485 serial communication port to allow remote management through communication bus. According to the wished communication protocol, our control board can be tted with ModBUS®, LonWorks® or BacNET® communication interface.
DS60 (Service display)
This display provides access to the full controler menu to set all parameters. 24V customer display located at 30 meters maximum from the unit. Remote customer parameter reading and modifi cation.
DM60 display for scheduling and zoning.
it is possible to enable up to 7 time zone per day with 4 different operating modes for each of the zone. This can be done with the DM60 or during commissioning by a Lennox certifi ed technician.
HEATING OPTIONS
ELECTRICAL HEATERS. (UNITS 007 to 020).
GENERAL CHARACTERISTICS
Page 21
• 19 •
AQUALEAN - AWC/AWH - MIL118E-1407 / 10-2013
1.11.- OPTIONS
ELECTRICAL AND SAFETY OPTIONS.
MAIN SWITCH (UNITS 007 to 020).
The main switch is equipped with a gadget, which allows opening the panel of the electrical box, when it is on OFF position. Verify that the main switch is large enough to handle the current for the unit.
THREE PHASE PROTECTION (THREE PHASE UNITS, 012 TO 020).
Located at the electrical box of the unit, it assures that unit will not begin operation if connection phases of compressor are not correct. Should this occur, then just switch two phase connections.
OTHER OPTIONS
COMPRESSOR ACOUSTIC JACKET. (UNITS 007 to 020).
Each compressor is fi tted with a compressor acoustic jacket this provides attenuation of the compressor noise that radiates from the unit when in operation.
GENERAL CHARACTERISTICS
Page 22
• 20 •
1
2
3
4
5
1
2
4
3
4
3
2
1
AB
A
AB
A
BB
1
2
4
3
4
3
2
1
AB
A
AB
A
AQUALEAN - AWC/AWH - MIL118E-1407 / 10-2013
1.11.- OPTIONS
HYDRAULIC OPTIONS (Supplied loose)
UNITS INSTALLATION WITH TWO WAY VALVES. (UNITS 007 to 020).
UNITS INSTALLATION WITH THREE WAY VALVES. (UNITS 007 to 020 and 002-003 LWT version).
OPTION DESCRIPTION
FUNCTION
TYPE
REGULA-
TION
INSTALLATION
(See units installation drawing above)
WATER FILTER (Units 007 to 020).
This option is supplied loose. The water fi lter must be fi tted in the water inlet of the unit, it protects the unit against particles (greater than 1 mm) getting inside the water circuit, and prevents the water interchanger clogging. The unit pressure drops are different when a water fi lter is installed (see table page
14).
Safety Mesh
1mm
N/A Hydraulic connection: 1” G H-H
FLOW SWITCH. (Units 007 to 020).
This option is supplied loose. The fl ow switch stops the compressor if water fl ow is lower than the minimum fl ow. This option is incompatible with the water differential pressure switch option and with the low water temperature option.
Safety.
Minimum water fl ow
Paddle Factory
setting
Hydraulic connection: 1”G M-H Electric: Remove shunt and connect ac-
cording to the electrical drawing delivered with the unit.
WATER DIFERENTIAL PRESSURE SWITCH. (Units 007 to 020).
This option is supplied loose. The differential pressure switch stops the compressor if there is not water fl ow. This option is incompatible with the water switch.
Safety. Water
ow YES/ NO
Con­tact
N/A Hydraulic connection: 3/8” G M
Electric: Remove shunt and connect ac­cording to the electrical drawing delivered with the unit.
LOW WATER TEMPER­ATURE. (Units 007 to 020).
The unit can work with water tempera­tures below 16ºC (down to 0ºC) in cooling mode.It includes 3-way valve+actuator (supplied loose) and a high pressure transducer included into the unit.The valve with the actuator controls the water tempe­rature based on condensing temperature openning or closing the valve. The valve is managed by the control of the unit. The valve has to be assembled in the return.
Water ow regu­lation
0-10 V Control
para­metres factory setting
Hydraulic connection: 1”G. When install­ing the valve be sure that the fl ow direction is the correct. Electric: connect according to the electrical drawing. 2 ways installation: It is possible to use the 3 ways valve delivered with the option and a cap (See fi g.)
LOW WATER TEMPERA­TURE. (LWT VERSION). (Units 002-003).
The unit can work with water tempera­tures below 16ºC (down to 0ºC) in cooling and heating modes.It includes 3-way valve+actuator (supplied loose) and a high pressure transducer included into the unit. The valve with the actuator controls the water temperature based on condensing temperature openning or closing the valve. The valve is managed by the control of the unit. The valve has to be assembled in the return.
Water ow regu­lation
0-10 V Control
para­metres factory setting
Hydraulic connection: 3/4”G. Flexible connections and a 3-way valve
(4 ports).
Cap
GENERAL CHARACTERISTICS
Page 23
• 21 •
AQUALEAN - AWC/AWH - MIL118E-1407 / 10-2013
Service
panel
Standard
On site
AIRFLOW CONFIGURATION.
Units are assembled with supply airfl ow confi guration on the side (90º angle to the return). On site, the fan can easily be repositioned for an in-line supply. For models AWC/H 018-020 the additional sheet metal parts and fan support are not needed and can be removed. See picture below for airfl ow confi guration.
CIRCULATION PUMP ALIMENTATION.
It is possible to connect a circulation pump to the unit and to power it. 230 V supply, maximum 1A. See electrical folio delivered with the unit to know where it should be connected.
DISTANCE CONTROL.
It is possible to switch to stand by mode from a distance. See electrical folio delivered with the unit to know where it should be connected.
ON/OFF SIGNAL SUPPLY.
It is possible to send ON/OFF signal indicating whether the compressor is engaged. To do so it is possible to connect to J14 plug and to modify the alarm by this information using a DS60 expert menu. It should be asked and done while commissioning the unit by a certifi ed Lennox technician. It is also possible to connect to the circulation pump connection. But the connection is supplied with 230V. It would be necessary to install a relay to get a on/off volt free contact.
SENDING A 0-10 V SIGNAL (FOR EXAMPLE TO CONTROL A VALVE).
When the customer wants to connect a valve to regulate the unit operation, Lennox do recommend to select the Low Water Loop option which includes a 3-way valve (with possibility to convert to a 2-way valve by closing the B-gate) as well as a high pressure transducer. To export a 0-10V signal for another application, it is necessary to ask for a com­missioning by a Lennox certifi ed technician.
SENDING A 230 V 3 POINTS SIGNAL (FOR EXAMPLE TO CONTROL A VALVE).
When the customer wants to connect a valve to regulate the unit operation, Lennox do recommend to select the Low Water Loop option which includes a 3-way valve (with possibility to convert to a 2-way valve by closing the B-gate) as well as a high pressure transducer. To export a 230V 3 points signal for another application, it is necessary to ask for a commissioning by a Lennox certifi ed technician.
AIRFLOW CHANGE (UNITS 007 to
020):
1- Unscrew and remove the unit´s roof 2- Unscrew and remove access panel 3- Properly cut and remove the insulation material located behind the access panel 4- Install the insulation material inside the service panel (Alu scotch) 5- Unscrew the srews used to positioned the fan 6- On model 018 and 020 remove the additional support metal sheet 7- Turn the fan so that it will be positioned in line 8- Fix the fan with the screws 9- Screw the access panel on the side of the unit in order to close the original supply area.
Standard
On site
AIRFLOW CHANGE (UNITS 002-003):
1- Unscrew both lateral + fan and end panel. 2- Swap the panel´s positions. 3- Fix them to the structure.
Lateral
panel +
fan.
End panel
Lateral
panel + fan.
End panel
(UNITS 007 to 020) (UNITS 007 to 020)
(UNITS 002-003)
(UNITS 002-003)
Service panel
OTHER FUNCTIONALITIES
Page 24
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AQUALEAN - AWC/AWH - MIL118E-1407 / 10-2013
INSTALLATION
2.1.- PRE - INSTALLATION
Prior to install the equipment, make sure of the following points:
• Leave enough space for access to air supply, water section, power supply and condensed outlet.
• The water section must have the correspondent valves.
• Easy extraction of the air fi lter.
• Easy access to lateral panel for easy accessibility to all services of the unit.
• Unit must be mounted with antivibration.
• The electrical section must be done following legal normative
• Check that the tension is the same as installation place.
• Keep in mind power supply for maximum consumption for each unit.
• Check water quality, across analysis according to local normative. If quality of water is not good, it may be neces­sary to install a device to decalcify.
• The water must be analysed; the water circuit installed must include all items necessary for treatment of the water: lters, additives, intermediate exchangers, bleed valves, vents, isolating valves etc... depending on the results of the water analysis.
We do not advise operation of the units with open loops which can cause problems with oxygenation, or operation with untreated ground water.
Use of untreated or improperly treated water can cause deposits of scale, algae and sludge or cause corrosion and erosion. It is advisable to call in a qualifi ed water treatment specialist to determine what kind of treatment will be necessary. The manufacturer cannot accept liability for damage caused by the use of untreated or improperly treated water, salt water or brine. Here are our non exhaustive recommendations given as an indication:
No NH4+ ammonium ions in the water, they are very detrimental for copper. <10mg/l
Cl- Chloride ions are detrimental for copper with a risk of perforations by corrosion by puncture. < 10 mg/l.
SO42- sulphate ions can cause perforating corrosion.< 30 mg/l.
No uoride ions (<0.1 mg/l).
No Fe2+ and Fe3+ ions with dissolved oxygen. Dissolved iron < 5 mg/l with dissolved oxygen < 5 mg/l. Over
those values, it means a corrosion of steel which may generate a corrosion of copper parts under deposite of Fe – this is mainly the case with shell and tube heat exchangers.
Dissolved silicon: silicon is an acid element of water and can also lead to corrosion risks. Content < 1mg/l.
Water hardness: TH >2.8 K. Values between 10 and 25 can be recommended. This will facilitate scale deposit
that can limit corrosion of copper. TH values that are too high can cause piping blockage over time.
TAC< 100.
Dissolved oxygen: Any sudden change in water oxygenation conditions must be avoided. It is as detrimental to
deoxygenate the water by mixing it with inert gas as it is to over-oxygenate it by mixing it with pure oxygen. The disturbance of the oxygenation conditions encourages destabilisation of copper hydroxides and enlargement of particles.
Specifi c resistance – electric conductivity: the higher the specifi c resistance, the slower the corrosion tendency.
Values above 3000 Ohm/cm are desirable. A neutral environment favours maximum specifi c resistance values. For electric conductivity values in the order of 200-6000 S/cm can be recommended.
pH: pH neutral at 20°C (7 < pH < 8)
It is very important that the unit works with water fl ows between maximum and minimum values according to the tables. You
h
ave to calculate water pump and install regulation valve if they are needed, in order to be sure that the unit works with water
ow values indicated in the tables. Specially for heat pump units AWH in heating mode, if the unit works with water fl ow below
s
pecifi ed values, the unit can be seriously damaged, water exchanger can be frozen.
Page 25
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AQUALEAN - AWC/AWH - MIL118E-1407 / 10-2013
INSTALLATION
2.2.- UNIT INSTALLATION
Units must be installed by qualifi ed technicians. Any modifi cations done on the units will be made under customer´s responsibility, and Lennox conformity declaration certifi cate will not be valid.
Hidraulic circuit:
• Make sure that water connections are correct, water inlet (down side), water outlet (upper side).
Lennox offers this element as an option.
• Install cut off valves at inlet and outlet water connections, because of in case of repairs, the hydraulic circuit can be independent.
• Install water inlet and water outlet connections with a differential gauge device in order to see the pressure difference between the outlet an inlet connections.
• At the end Install an adequate water pump, and all the necessary elements for the installation
M
ake sure to disconnect power supply before carrying out any type of work on the unit
.
Water fi lter in the inlet water connection has to be used. The step of the mesh should be less than Å 1.5 mm which avoids welded and dirty get to the unit. (Units 007 to 020
).
se fl exible components for the hydraulic connection between the unit and the installation in
order to prevent the transmission of vibrations
.
AIR FLOW:
Airfl ow can be adjusted though the unit remote display between maximum/nominal/minimum With “AUTO” the controller regulates the airfl ow between maximun and minimum values to assure the correct unit operation mode.
DRAINAGE TUBE
• Use the fl exible tube connected to the drip tray as a drainage tube. Cause a siphon with this tube in order to avoid the inlet of scents from the installation to the unit. Install a siphon from the drainage tube of the drip tray with a difference in height of 80 mm to prevent from not evacua­ting due to the negative pressure created by the fans. The pipe will slope down 2% to make it easier for the conden­sates to drain off.
Inspection and
cleaning stopper.
Min. 80mm
Page 26
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AQUALEAN - AWC/AWH - MIL118E-1407 / 10-2013
INSTALLATION
3.2.- UNIT INSTALLATION
a) Cooling mode
[Cooling capacity (kW) + Total absorbed power (kW)] x 860
t =
______________________________________________
Water fl ow (l/h)
a) Heating mode
[Heating capacity (kW) + Total absorbed power (kW)] x 860
t =
____________________________________________
Water fl ow (l/h)
If the compressor noise is very high and in addition, high and low pressure values are similar,
t can be possible a wrong phase electrical connection. In this case, please change the
onnection for two phases. (Units 012 to 020
).
All the data water fl ow, cooling / heating capacity and power input are on the capacity tables according to each model and the working conditions.
• After a few minutes, when the unit will be stabilised, you have to verify:
- High and low pressure values and in addition saturation temperatures according to the correct working mode of the unit.
- Gas reheating values are below 12ºC.
If it is not correct, please check expansion system and refrigerant leaks.
• After supply the power to the unit and connect inlet/outlet water:
- Connect the gauges in high pressure and low pressure side.
- Use a temperature probe in the compressor gas pipe and another ones in the inlet and outlet water pipes.
- Start water pump.
- Make sure to close the unit all panels have to be correctly situated.
- Start the unit and make sure that the thermostat temperature adjustment is correct.
- Check the correct water fl ow with a differential gauge device connected between the inlet and outlet water connections in order to know the pressure difference. Check it according to the capacity table values.
In addition, you can know the correct water fl ow with Dt measurement (inlet temperature ºC - outlet temperature ºC). This value has to be the same as the value calculated with this formula:
- Outlet and inlet water temperature are correct according to the water fl ow which is between specifi ed values. (Units 007 to 020).
• After verify the correct working mode, please stop the unit, disconnect the gauges and temperature probes. and clean water fi lter.
INSTALLATION PROCESS
The unit can be work properly until next maintenance revision.
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AQUALEAN - AWC/AWH - MIL118E-1407 / 10-2013
4.1.- PRELIMINARY CHECKS BEFORE STARTUP
- Check that the power supply is the same as stated on the Rating Plate which is in agreement with the electrical diagram for the
unit and that cable sizes are correct.
- Check that tightness of the electrical connections to their terminals and to ground.
- Check with your hand that the fans are turning freely.
- Check the control panel connections.
(If the connection is incorrect, the unit will not operate and the control panel display will not light).
4.2.- PRELIMINARY CHECKS AT STARTUP
To start the unit, follow the instructions given in the User Manual for the control supplied with the unit (requiring operation in any of the modes, cooling, heating, or automatic). After a time delay, the unit will start. With the unit operating, check that the fans are turning freely and in the correct direction.
CHECK THAT THE COMPRESSOR IS ROTATING IN THE CORRECT DIRECTION. (UNITS 012 to 020).
- If you have the option phase rotation indicator, use it to check the correct rotation.
- If you do not have three phase return lock, check the correct direction of rotation. The suction pressure decreases and the discharge
pressure increases when the compressor is started.
- If the connection is incorrect, rotation will be reversed, causing a high noise level and a reduction in the amount of current consumed.
If this occurs, the compressor’s internal protection system will operate to shut down the unit. The solution is to disconnect, reverse two of the phases and connect again.
WITH OPERATING UNIT, CHECK:
- Low pressure and high pressure.
- Use the evaporating and liquid temperature to calculate superheat and subcooling.
- Adjust the refrigerant charge and/or expansion valve according to the preceding values.
COMPRESSORS WITH OIL LEVEL.
The oil level must always be checked. When the compressor is at rest, the level should be between 1/4 and 3/4 in the sight glass, while when running the level should be between 3/4 and full. In the event of having to add oil, remember the type of oil is synthetic POE. The original oil charge in the compressor is ICI Emkarate RL32-3MAF. This type of oil must also be used when replacing the oil completely. When only topping up, RL32-3MAF or Mobil EAC Artic 22C can be used.
COMMISSIONING AND OPERATION
Page 28
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AQUALEAN - AWC/AWH - MIL118E-1407 / 10-2013
The unit must be installed in accordance with local safety codes andregulations and can only be used in a well ventilated area. Please readcarefully the manufacturer’s instructions before starting this unit
All work on the unit must be carried out by a qualifi ed and authorised employee.
Non-compliance with the following instructions may result in injury or serious accidents.
Work on the unit:
The unit shall be isolated from the electrical supply by dis­connection and locking using the main isolating switch. Workers shall wear the appropriate personal protective equipment (hel­met, gloves, glasses,etc.).
Electrical system:
Electrical connections can become loose during transport. Please check them before starting-up the unit Compressors with specifi c rotation direction. Check the correct rotation direc- tion of the fan before closing the compressor circuit breakers. If the direction is incorrect, the phases must be reversed at the head of the main switch. Work on electric components shall be performed with the power off (see below) by employees having valid electrical qualifi cation and authorisation.
Refrigerating circuit(s):
After more than 12 hours of power cut, the cranckcase heater (compressor) should be powered for 5 hours before any return to service. Non-compliance with this instruction can cause dete­rioration of the compressors. Monitoring of the pressures, draining and fi lling of the system under pressure shall be carried out using connections provided for this purpose and suitable equipment.
To prevent the risk of explosion due to spraying of coolant
and oil, the relevant circuit shall be drained and at zero pressure before any disassembly or unbrazing of the refri­gerating parts takes place. There is a residual risk of pressure build-up by degassing the oil or by heating the exchangers after the circuit has been drained. Zero pressure shall be maintained by venting the drain connection to the atmosphere on the low pressure side. The brazing shall be carried out by a qualifi ed brazier. The brazing shall comply according to code ASME section IX fol­lowing the procedures specifi c.
Before starting up
- Test the circuit to the maximum working pressure(see the nameplate)
- Verifi fy the operation of the high pressure swich.
- Check the piping and the components of the refrigerant circuit.
Replacing components:
In order to maintain CE marking compliance, replacement of components shall be carried out using spare parts, or using parts approved by Lennox. Only the coolant shown on the manufacturer’s nameplate shall be used, to the exclusion of all other products (mix of coolants, hydrocarbons, etc.).
CAUTION:
In the event of fi re, refrigerating circuits can cause an explosion and spray coolant gas and oil.
4.2.- PRELIMINARY CHECKS AT STARTUP
COMMISSIONING AND OPERATION
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AQUALEAN - AWC/AWH - MIL118E-1407 / 10-2013
MAINTENANCE
5.1.- PREVENTIVE MAINTENANCE
PREVENTIVE MAINTENANCE PREVENTS COSTLY REPAIRS.
THIS REQUIRES PERIODIC INSPECTIONS:
- GENERAL ST ATE OF THE CASING:
Furniture, paint, damage due to shocks, rust spots, levelling and supporting, condition of the shock absorbers, if installed, screwed panels, etc.
- ELECTRICAL CONNECTIONS:
State of hoses, tightness of screws, earthing, current consumption of the compressor and fans and check that the unit is receiving the correct voltage.
- COOLING CIRCUIT:
Check that the pressures are correct and that there are no leaks. Check that there is no damage to the pipe insulation, that the condition of the coils
is good and that they are not blocked by bits of paper or plastic drawn in by the air fl ow, etc.
- COMPRESSOR:
If a sight glass is fi tted, check the oil level. Check the condition of the silentbloc mountings.
- FANS:
Check that fans turn freely and in the correct direction without excessive noise.
- CONTROL:
Check Set Points and normal operation.
5.2.- CORRECTIVE MAINTENANCE
IMPORTANT
MAKE SURE THAT THE UNIT IS FULLY DISCONNECTED FROM THE POWER SUPPLY WHEN CARRYING OUT
ANY TYPE OF WORK ON THE MACHINE.
If any component in the cooling circuit is to be replaced, follow these recommendations:
- Always use original replacement parts.
- If the component can be isolated, it is not necessary to remove the entire refrigerant charge, if the component cannot be isolating and the refri-
gerant charge is removed, it should be removed through the Schrader valves located in the outdoor section. Create a slight vacuum as a safety measure.
- Regulation prohibits the release of refrigerant into the atmosphere.
- If cuts must be made in the pipe work, use pipe cutters. Do not use saws or any other tools that produce lings.
- All brazing must be carried out in a nitrogen atmosphere to prevent corrosion forming.
- Use silver alloy brazing rod.
- Take special care that the ame from the torch is directed away from the component to be welded and cover with a wet rag to prevent overheating.
PRECAUTIONS TO BE T AKEN WHEN USING OF R-410A Refrigerant:
R-410A refrigerant is used in the unit; the following standard precautions for this gas should therefore be taken:
- The Vacuum Pump must have a Check Valve or Solenoid Valve fi tted.
- Pressure Gauges and Hoses for exclusive use with R-410A Refrigerant should be used.
- Charging should be carried out in the Liquid Phase.
- Always use scales to weigh-in charge
- Use the Leak Detector exclusive for R-410A Refrigerant.
- Do not use mineral oil, only synthetic oil to ream, expand or make connections.
- Keep pipes wrapped before using them and be very thorough about any possible dirt (dust, fi lings, burrs, etc.).
- When there is a leak, collect what remains of the charge, create a vacuum in the unit and completely recharge with new R-410A Refrige­rant.
- Brazing should always be carried out in a nitrogen atmosphere.
- Reamers should always be well sharpened.
- Take very special care if 4-way or check valves are to be replaced since these have internal components that are very heat-sensitive such as plastic, tefl on, etc.
- If a compressor is to be replaced, disconnect it electrically and un-braze the suction and discharge lines. Remove the securing screws and
replace the old compressor with the new one. Check that the new compressor has the correct oil charge, screw it to the base and connect the lines and electrical connections.
- Evacuate above and below through the Schrader valves of the outdoor unit until -750 mm Hg is reached. Once this level of vacuum has been reached, keep the pump running for at least one hour.
DO NOT USE THE COMPRESSOR AS A VACUUM PUMP.
- Charge the unit with refrigerant according to the data on the Rating Plate for the unit and check that there are no leaks.
Silver alloy welding rod
Direction of the fl ame
Component to be welded
Wet rag
Nitrogen
Page 30
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AQUALEAN - AWC/AWH - MIL118E-1407 / 10-2013
NOTES
Page 31
Page 32
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Due to Lennox’s ongoing commitment to quality, the specifi cations, ratings and dimensions are subject to change without notice and without incurring liability. Improper installation, adjustment, alteration, service or maintenance can cause property damage or personal injury. Installation and service must be performed by a qualifi ed installer and servicing agency
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MIL118E-1407 08-2013
Translation of original manual
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