Lennox ADAGIO-MN, ADAGIO-MP, ADAGIO-EN User Manual 2

Portland

INSTALLATION INSTRUCTIONS

AVERTISSEMENT : Assurez-vous de bien suivre les instructions données dans cette notice pour réduire au minimum le risque d’incindie ou d’explosion ou pour éviter tout dommage matériel, toute blessure ou la mort.

- Ne pas entreposer ni utilizer d’essence ni d’autres vapeurs ou liquides inﬂammables dans le voisinage de cet appareil ou de tout autre appareil.

- QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ :

• Ne pas tenter d’allumer d’appareil.

• Ne touchez à aucan interrupteur. Ne pas vous servir des téléphones se trouvant dans le bâtiment où vous trouvez.

• Appelez immédiatement votre fournisseur de gaz depuis un voisin. Suivez les instructions du fournisseur.

• Si vous ne pouvez rejoindre le fournisseur de gaz,

appelez le service des incindies.

- L’installation et l’entretien doivent être assurés par un installateur ou un service d’entretien qualiﬁé ou par le

fournisseur de gaz.

WARNING: If the information in these instructions is not followed exactly, a ﬁre or explosion may result, causing property damage, personal injury, or death.

vapors and liquids in the vicinity of this or any other

appliance.

- WHAT TO DO IF YOU SMELL GAS:

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s

instructions.

• department.

- Installation and service must be performed by a

WARNING /AVERTISSEMENT / AVISO

• HOT GLASS WILL CAUSE BURNS.

• DO NOT TOUCH GLASS UNTIL COOLED.

• NEVER ALLOW CHILDREN TO TOUCH GLASS.

• UNE SURFACE VITRÉE CHAUDE PEUT CAUSER DES BRÛLURES.

• LAISSER REFROIDIR LA SURFACE VITRÉE AVANT D'Y TOUCHER.

• NE PERMETTEZ JAMAIS À UN ENFANT DE TOUCHER LA SURFACE VITRÉE.

• EL VIDRIO CALIENTE CAUSARÁ QUEMADURAS.

• USTED DEBE NUNCA TOCAR EL VIDRIO CALIENTE.

• LOS NIÑOS DEBEN NUNCA TOCAR EL VIDRIO.

ADAGIO™ Direct-Vent Gas Fireplaces

P/N 850044M Rev. F 01/2011

This manual is one of a set of two supporting this product. Refer to P/N 875037M for Care and Operation Instructions.

Ce manuel est disponible en francais, simplement en faire la demande. Numéro de la pièce 850044CF.

INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.

INSTALLATEUR : Laissez cette notice avec l'appareil. CONSOMMATEUR : Conservez cette notice pour

consultation ultérieure.

This appliance may be installed in an aftermarket permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases unless a certiﬁed kit is used.

MODELS

ADAGIO-MN ADAGIO-EN ADAGIO-MP

OTL Report No. 116-F-48-5

MILLIVOLT:

ELECTRONIC:

TABLE OF CONTENTS

PACKAGING

GENERAL INFORMATION

Packaging .........................................Page 2

Introduction ......................................Page 2

General Information ..........................Page 2

Requirements for Commonwealth

of Massachusetts ............................Page 4

New York City, New York (MEA) ......... Page 4

Cold Climate Insulation ....................... Page 5

Manufactured Home Requirements .... Page 5

Location Page ...................................... 5

Vent Termination Clearances .............. Page 6

Appliance and Vent Clearances ........... Page 8

Detailed Installation Steps .................Page 9

Typical Installation Sequence ...........Page 9

Step 1. Framing ...............................Page 9

Fireplace and Framing Speciﬁcations . . Page 10

Facade Speciﬁcations ........................Page 11

Step 2. Routing Gas Line ................Page 12

Step 3. Install the Vent System .......Page 13

Vertical Termination Systems ............Page 14

Vent Section Length Chart ................Page 14

Vertical Vent Tables and Figures ........Page 17

Horizontal Termination System .........Page 18

Horizontal Vent Tables and Figures ...Page 20

Venting Using Flexible Vent Pipe .......Page 22

Step 4. Field Wiring .........................Page 23

Step 5. Optional Blower Kit Wiring . . Page 24

Step 6. Connecting Gas Line ...........Page 24

Step 7. Verifying Appliance Operation Page 25

Step 8. Installing Logs ...................Page 26

Step 9. Install Glass Door ...............Page 28

Step 10. Burner Adjustments ............Page 29

Finishing Requirements ....................Page 30

Step 11. Attaching Safety-in-

Operation Warnings .....................Page 31

Installation Accessories ....................Page 32

Gas Conversion Kits ..........................Page 33

Please read and understand these instructions before beginning your

installation.

The assembled vented gas ﬁreplace heater is packaged with:

1 - One log set located in ﬁrebox. 2 - One envelope containing the literature

package, which consists of the care and operation manual, installation instructions, gas control labels and warranty; envelope is located in the control compartment.

3 - One bag of glowing embers, located in the

control compartment.

4 - One log support bracket, located in ﬁre-

box. Also requires (sold separately): 5 - One of the following ﬁrebox liner kits:

a. Firebox Liner Kit, Red Rustic Liner b. Firebox Liner Kit, Red Herringbone Liner c. Firebox Liner Kit, Cobblestone Liner d. Firebox Liner Kit, Stucco Liner

6 - One of the following facade kits:

a. Arch Face-Black * b. Arch Face-Nickel * c. Garden Gate - Vintage Iron d. Garden Gate - Vintage Copper

* If an arch face facade kit is purchased, a ﬁligree

insert kit is also required (sold separately). The

ﬁligree kits are available in 3 different styles and

4 attractive ﬁnishes.

INTRODUCTION

The Millivolt appliances have a millivolt gas control valve with piezo ignition system. If any optional accessories that will require electrical power are to be installed, the electrical power must be provided at the time of appliance installation.

The Electronic appliances have an electronic intermittent pilot ignition system. External electrical pow-er is required to operate these appliances.

These vented gas ﬁreplace heaters are sealed combustion, air-circulating gas ﬁreplaces designed for residential applications.

Use Only These Approved Vent Components

- These ﬁreplaces are designed, tested and listed for operation and installation with, the following (4-1/2" inner and 7-1/2" outer) vent components only:

• Secure Vent™ Direct-vent System Compo-

nents manufactured by Security Chimneys International,

• Secure Flex™ Flexible Vent Components

manufactured by Security Chimneys International and

• Z-FLEX™ Model GA Venting Systems listed

to UL1777 and ULCS635 manufactured by Flexmaster Canada Limited.

These approved vent system components are labeled for identiﬁcation. DO NOT use any other manufacturer's vent components with these appliances.

WARNING

Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to a ﬁreplace or stove, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces.

AVERTISSEMENT

Les jeunes enfants devraient être surveillés étroitement lorsqu’ils se trouvent dans la même pièce que l’appareil. Les tout petits, les jeunes enfants ou les adultes peuvent subir des brûlures s’ils viennent en contact avec la surface chaude. Il est recommandé d’installer une barrière physique si des personnes à risques habitent la maison. Pour empêcher l’accès à un foyer ou à un poêle, installez une barrière de sécurité; cette mesure empêchera les tout petits, les jeunes enfants et toute autre personne à risque d’avoir accès à la pièce et aux surfaces chaudes.

Children and adults should be alerted to the hazards of high surface temperature and should stay away to avoid burns or clothing ignition.

Les enfants et les adultes devraient être informés des dangers que posent les températures de surface élevées et se tenir à distance aﬁn d’éviter des brûlures ou que leurs vêtements ne s’enﬂamment.

DO NOT ATTEMPT TO ALTER OR MODIFY THE CONSTRUCTION OF THE APPLIANCE OR ITS COMPONENTS. ANY MODIFICATION OR ALTERATION MAY VOID THE WARRANTY, CERTIFICATION AND LISTINGS OF THIS UNIT.

WARNING

Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to this manual. For assistance or additional information consult a qualified installer, service agency or the gas supplier.

WARNING

Failure to comply with these installation instructions will result in an improperly installed and operating appliance, voiding its warranty. Any change to this appliance and/or its operating controls is dangerous.

WARNING

Clothing or other flammable material should not be placed on or near the appliance.

AVERTISSEMENT

On ne devrait pas placer de vêtements ni d’autres matières inﬂammables sur l’appareil ni à proximité.

WARNING

Any safety screen or guard removed for servicing the appliance must be replaced prior to operating the appliance.

AVERTISSEMENT

Tout écran ou protecteur retiré pour permettre l’entretien de l’appareil doit être remis en place avant de mettre l’appareil en marche.

Note: Installation and repair should be done by a qualiﬁed service person. The appliance should be inspected before use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etcetera. It is imperative that control compartments, burners and circulating air passageways of the appliance be kept clean.

Remarque : L’installation et la réparation devrait être conﬁées à un technicien qualiﬁé. L’appareil devrait faire l’objet d’une inspection par un technicien professionnel avant d’être utilisé et au moins une fois l’an par la suite. Des nettoyages plus fréquents peuvent être nécessaires si les tapis, la literie, et cetera produisent une quantité importante de pous-sière. Il est essentiel que les compartiments abritant les commandes, les brûleurs et les conduits de circulation d’air de l’appareil soient tenus propres.

Do not use these appliances if any part has been under water. Immediately call a qualiﬁed, professional service technician to inspect the appliance and to replace any parts of the control system and any gas control which have been under water.

Ne pas utiliser cet appareil s’il a été plongé, même partiellement, dans l’eau. Appeler un technicien qualiﬁé pour inspecter l’appareil et remplacer toute partie du système de commande et toute commande qui a été plongée dans l’eau.

Only trim kit(s) supplied by the manufacturer shall be used in the installation of this appliance.

Seules les trousses de garniture fournies par le fabricant doivent être utilisées pour l’installation de cet appareil.

These appliances comply with National Safety Standards and are tested and listed by OMNITest Laboratories, Inc. (Report No. 116-F-48-5) to ANSI Z21.88 (in Canada, CSA-2.33), and CAN/CGA-2.17-M91 (Gas-Fired Appliances For Use At High Altitudes) in both USA and Canada, as vented gas ﬁreplace heaters.

Both millivolt and electronic versions of these appliances are listed by OMNI-Test Laboratories for installation in bedrooms and manufactured (mobile) homes.

The appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the

National Electrical Code, ANSI/NFPA 70-latest edition, or the Canadian Electrical Code, CSA C22.1-latest edition.

Provide adequate clearances around air openings and adequate accessibility clearance for service and proper operation. Never obstruct the front openings of the appliance.

These appliances are designed to operate on natural or propane gas only. The use of other fuels or combination of fuels will degrade the performance of this system and may be dangerous.

Millivolt Models - The millivolt appliances are

manually controlled and feature a spark igniter (piezo) that allows the appliance's pilot gas to be lit without the use of matches or batteries. This system provides continued service in the event of a power outage. External electrical power is required to operate the optional blower if installed in these units.

The Millivolt models come standard with the manually-modulated gas valve; ﬂame appearance and heat output can be controlled at the gas valve. The BTU Input for these appliances is shown in Table 1.

Electronic Models - The electronic appliances are manually controlled and feature an electronic intermittent pilot ignition system. External electrical power is required to operate these units.

Electronic models come standard with a manually-modulated gas valve; ﬂame appearance and heat output can be controlled at the gas valve. The BTU Input for these appliances is shown in Table 1.

Input (BTU/HR) - All Models

Model No. Input (BTU/Hr)

Natural Gas

ADAGIO-MN 10,000 to 13,000

ADAGIO-EN 10,000 to 13,000

Propane Gas

ADAGIO-MP 10,000 to 13,000

ADAGIO-EP * 10,000 to 13,000

Table 1 * If ﬁeld converted

WARNING

Improper installation or use of this appliance can cause serious injury or death from ﬁre, burns, explosion or carbon monoxide poisoning.

Misc. Codes / Standards -

The Installation must conform to local codes or, in the absence of local codes, with the National

Fuel Gas Code, ANSI Z223.1/NFPA 54 - latest edition (In Canada, the current CAN/CSA-B149.1

installation code).

Gas Pressure - All Models

H T

P T H T P T

t i

OUT

OFF

Tables 2 and 3 show the appliances' inlet and manifold gas pressure requirements:

Inlet Gas Supply Pressure

(all models)

Fuel # Minimum Maximum

Natural Gas

Propane

5.0" WC

(1.24 kPa)

11.0" WC

(2.74 kPa)

10.5" WC

(2.61 kPa)

13.0" WC

(3.23 kPa)

Table 2

Manifold Gas Supply Pressure

(all models)

Fuel # Low High

Natural

Gas

Propane

(Lo) 2.2" WC

(.55 kPa)

(Lo) 6.3" WC

(1.57 kPa)

(Hi) 3.5" WC

(.87 kPa)

(Hi) 10.0" WC

(2.49 kPa)

Table 3

Test gauge connections are provided on the front of the millivolt and electronic gas control valve (identiﬁed IN for the inlet and OUT for the manifold side). The control valves have a 3/8" (10 mm) NPT thread inlet and outlet side of the valve (refer to Figures 1 and 2).

Propane tanks are at pressures that will cause damage to valve components. Verify that the tanks have step down regulators to reduce the pressure to safe levels.

These appliances must be isolated from the gas supply piping system (by closing their individual manual shut-off valve) during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa).

These appliances and their individual shut-off valves must be disconnected from the gas supply piping system during any pressure testing of that system at pressures greater than 1/2 psig (3.5 kPa).

These appliances must not be connected to a chimney or ﬂue serving a separate solid fuel burning appliance.

Oriﬁce Sizes - Sea Level to High Altitude (All Models)

These appliances are tested and approved for installation at elevations of 0-4500 feet (0-1372 meters) above sea level using the standard burner oriﬁce sizes (marked with an "*" in Table

4). For elevations above 4500 feet, contact your gas supplier or qualiﬁed service technician.

Deration - At higher elevations, the amount of BTU fuel value delivered must be reduced by either:

• Usinggasthathasbeenderatedbythegas

company.

• Changingtheburneroricetoasmallersize

as regulated by the local authorities having jurisdiction and by the (USA) National Fuel Gas Code NFPA 54/ANSI Z223.1 - latest edition or, in Canada, the CAN/CSA-B149.1 codes - latest edition.

Install the appliance according to the regulations of the local authorities having jurisdiction and, in the USA, the National Fuel Gas Code NFPA 54 / ANSI Z223.1 - latest edition or, in Canada, the CAN/CSA-B149.1 - latest edition.

NOTE: Flame appearance will diminish 4% per thousand feet.

Burner Oriﬁce Sizes

Elevation 0-4500 feet ( 0-1372 meters)

Model Nat.Gas

drill size (inches)

Adagio .000 (#51)*

H0922 •

Table 4

* Standard size installed at factory

• Part /Cat. Number

Propane

drill size (inches)

.000 (#58)*

H1236 •

Gas Valve Diagrams

See Figure 1 for Millivolt models and Figure 2 For Electronic Models.

Main Gas

HI/LO Variable Flame Height Adjustment

Control Knob

OFF/PILOT/ON

Pilot Adjustment Screw

Inlet Pressure Tap

Manifold Pressure Tap

HI/LO Variable Flame Height Adjustment

Pilot Adjustment Screw

Manifold Pressure Tap

Inlet Pressure Tap

Standard Burner OFF/ON Rocker Switch

Figure 2 - SIT Electronic Gas Valve

REQUIREMENTS FOR THE COMMONWEALTH OF MASSACHUSETTS

These ﬁreplaces are approved for installation in the US state of Massachusetts if the following additional requirements are met:

• Install this appliance in accordance with

Massachusetts Rules and Regulations 248 C.M.R.

• Installation and repair must bedonebya

plumber or gas ﬁtter licensed in the Commonwealth of Massachusetts.

• The exible gas line connector usedshall

not exceed 36 inches (92 centimeters) in length.

• The individual manual shut-off must be a

T-handle type valve.

Massachusetts Horizontal Vent Requirements

In the Commonwealth of Massachusetts, horizontal terminations installed less than seven (7) feet above the ﬁnished grade must comply with the following additional requirements:

• A hard wired carbon monoxide detector

with an alarm and battery back-up must be installed on the ﬂoor level where the gas ﬁreplace is installed. The carbon monoxide detector must comply with NFPA 720, be ANSI/UL 2034 listed and be ISA certiﬁed.

• Ametalorplasticidenticationplatemust

be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade and be directly in line with the horizontal termination. The sign must read, in print size no less than one-half (1/2) inch in size, GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS.

NEW YORK CITY, NEW YORK (MEA)

Standard Burner OFF/ON Rocker Switch

Figure 1 - SIT Millivolt Gas Valve

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

Piezo Igniter

Installation of these ﬁreplaces are approved for installation in New York City in the US state of New York.

HORIZONTAL VENT

VERTICAL VENT

HORIZONT AL VENT (T op V ent Application)

VER TICAL VENT (T op V ent Application)

RECESSED

INST ALLA TION

TOP VENT INSTALLATIONS

CROSS CORNER

APPLICATION

FLAT

APPLICA

TION

ROOM DIVIDER

APPLICATION

FLAT ON WALL

APPLICA

TION

ISLAND

APPLICA

TION

COLD CLIMATE INSULATION

For cold climate installations, seal all cracks around your appliance with noncombustible material and wherever cold air could enter the room. It is especially important to insulate outside chase cavity between studs and under ﬂoor on which appliance rests, if ﬂoor is above ground level. Gas line holes and other openings should be caulked or stuffed with unfaced ﬁberglass insulation.

If the ﬁreplace is being installed on a cement slab in cold climates, a sheet of plywood or other raised platform can be placed underneath to prevent cold transfer to the ﬁreplace and into the room. It also helps to sheetrock inside surfaces and tape for maximum air tightness and caulk ﬁrestops.

MANUFACTURED HOME REQUIREMENTS

This appliance may be installed in an aftermarket permanently located, manufactured home and must be installed in accordance with the manufacturer's instructions and the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, in the United States, or the Standard for Installation in Mobile Homes, CAN/CSA Z240 MH Series, in Canada.

Cet appareil peut être installé cómme du matériel d'origine dans une maison préfabriquée (É.U. seulement) ou mobile et doit être installé selon les instructions du fabricant et conformément à la norme Manufactured Home Constructions and Safety, Title 24 CFR, Part 3200 aux Unis ou à la norme Can/CSA-Z240 Série MM, Maisons mobiles au Canada.

This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certiﬁed kit is used.

Cet appareil doit être utilisé uniquement avec le type de gaz indiqué sur la plaque signalétique. Cet appareil ne peut être converti à d'autres gaz, sauf si une trousse de conversion est utilisée.

CAUTION: Ensure that the cross members are not cut or weakened during installation. The structural integrity of the manufactured home ﬂoor, wall, and ceiling / roof must be maintained.

CAUTION: This appliance must be grounded to the chassis of the manufactured home in accordance with local codes or in the absence of local codes, with the National Electrical Code ANSI / NFPA 70 - latest edition or the Canadian Electrical Code CSA C22.1 - latest edition.

Note: When the unit is installed with one side ﬂush with a wall, the wall on the other side of the unit must not extend beyond the front edge of the unit.

Figure 3 - Typical Installation

LOCATION

In selecting the location, the aesthetic and functional use of the appliance are primary concerns. However, vent system routing to the exterior and access to the fuel supply are also important.

Due to high temperatures, the appliance should be located out of trafﬁc and away from furniture and draperies (Figure 3).

En raison des températures élevées, l’appareil devrait être installé dans un endroit où il y a peu de circulation et loin du mobilier et des tentures (Figure 3).

The location should also be free of electrical, plumbing or other heating/air conditioning ducting.

These direct-vent appliances are uniquely suited for installations requiring a utility shelf positioned directly above the ﬁreplace. Utility shelves like these are commonly used for locating television sets and decorative plants.

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

Top View

Be aware that this is a heat producing appliance. Objects placed above the unit are exposed to elevated temperatures.

Do not insulate the space between the appliance and the area above it (see Figure 8

on Page 8).

The minimum height from the base of the appliance to the underside of combustible materials used to construct a utility shelf in this fashion is shown in Figure 8 on Page 8.

The appliance should be mounted on a fully supported base extending the full width and depth of the unit. The appliance may be located on or near conventional construction materials. However, if installed on combustible materials, such as carpeting, vinyl tile, etc., a metal or wood barrier covering the entire bottom surface must be used.

Roof Pitch is X/12

2 FT MIN.

Lowest

Discharge

Opening

*H = MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING OF VENT

TERMINATION HEIGHTS FOR VENTS ABOVE

FLAT OR SLOPED ROOFS

Horizontal Overhang

Vertical Wall

Vent

Termination

Storm Collar

Concentric

Vent Pipe

Flashing

1 inch (25.4 mm) Minimum Clearance to Combustibles

VENT TERMINATION CLEARANCES

(152 mm)

12"

(305 mm)

Combustible Projection greater

Horizontal Vent Termination Clearances

Combustible Projection

2-1/2

inches or less in length

18"

(457 mm)

Ventilated

Soffit

Unventilated

Soffit

than 2-1/2 inches in length

Termination Kit

Side Elevation View

Termination Kit

All horizontal terminations may be located as close as 6” (152mm) to any (non-combustible and combustible) exterior sidewall. This distance may be decreased to 2” (51mm) for non-combustible exterior sidewalls only, if the SV4.5HT-2 termination is used.

These instructions should be used as a guideline and do not supersede local codes in any way. Install vent according to local codes, these instructions, the current National Fuel Gas Code (ANSI-Z223.1) in the USA or the current standards of CAN/CSA-B149.1 in Canada.

Vertical Vent Termination Clearances

Terminate multiple vent terminations according to the installation codes listed above. Also see Figure 4.

Terminate single vent caps relative to building components according to Figure 5.

12”

(305mm)

Minimum

Vertical Vent Termination Clearances

Termination Heights For Vents

Above Flat Or Sloped Roofs Ref. NFPA 54 / ANSI Z223.1

Roof Pitch * Feet * Meters

Flat to 6/12 1.0 0.3 6/12 to 7/12 1.25 0.38 7/12 to 8/12 1.5 0.46 8/12 to 9/12 2.0 0.61

9/12 to 10/12 2.5 0.76 10/12 to 11/12 3.25 0.99 11/12 to 12/12 4.0 1.22 12/12 to 14/12 5.0 1.52 14/12 to 16/12 6.0 1.83

The vent / air intake termination clearances above the high side of an angled roof is as shown in the following chart:

16/12 to 18/12 7.0 2.13 18/12 to 20/12 7.5 2.29 20/12 to 21/12 8.0 2.44

Figure 5

Horizontal Vent Termination Clearances

The horizontal vent termination must have a minimum of 3" (76 mm) clearance to any overhead combustible projection of 2-1/2" (64 mm) or less (see Figure 6). For projections exceeding 2-1/2" (64 mm), see Figure 6. For additional vent location restrictions refer to Figure 7 on Page 7.

Figure 4 - Multiple Terminations

Figure 6

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

Note - See Figure 29 on Page 19 for the exterior wall recess allowances of the square horizontal termination.

EXTERIOR HORIZONTAL VENT TERMINATION CLEARANCE REQUIREMENTS

Fixed

Closed

Window

Operable

Window

= Area where Termination is not Permitted

= Air Supply Inlet

= Vent Termination

3 ft.

= 9” in U.S. = 12” in Canada

Inside

Corner Detail

*18”

Ventilated Soffit

Horizontal Termination

Detail D

Exterior Wall

6”

Inside Corner

* See Item D in the Text Below.

NOTE: Local Codes Or Regulations May Require Different Clearances.

NOTE: Location Of The Vent Termination Must Not Interfere With Access To The Electrical Service.

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NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

MINIMUM CLEARANCES TO

12 (305) Mantel

10 (254) Mantel

8 (203) Mantel

6 (152) Mantel

4 (102) Mantel

(406)

(305)

(254)

2 (51) Mantel

Top Of

Appliance

(152)

(203)

Mantel Clearances

Inches (mm)

(356)

17"

(432)

14" (356)

Min. Distance to Unprotected Side Wall

Combustible Materials Allowed In Shaded Area “Safe Zone”

2” (51) Minimum Clearance to Combustibles

12" (305)

(127)

Min. Distance 8-1/4” (210) to Protected Side Wall

Top View Of

Fireplace

Side Wall

inches (millimeters)

Do not insulate the space between the appliance and the area above it.

*Shelf Height

(see table)

Drywall

Header

Top Spacers

4” �

(102mm)

COMBUSTIBLES Appliance And Vent Clearances

The appliance is approved with zero clearance to combustible materials on all sides (as detailed in Table 5), with the following exception: When the unit is installed

with one side ﬂush with a wall, the wall on the other side of the unit must not extend beyond the front edge of the unit. In addition, when the unit is recessed, the

side walls surrounding the unit must not extend beyond the front edge of the unit (see Figure 3).

MINIMUM CLEARANCES Inches (millimeters)

Back 1/2 in. (13 mm)

Sides 1/2 in. (13 mm)**

Top Spacers 0 in. (0 mm)

Floor 0 in. (0 mm)***

From Bottom of Unit

64 in. (1626 mm)

To Ceiling

Vent 3 (76)

1 (25.4)

Top *

Sides & Bottom

SERVICE CLEARANCES Feet (meters)

Front 3 feet (0.9 meters)

Table 5

MODELS Adagio-MN Adagio-MP

Adagio-EN

Combustible Shelf Height

Inches (millimeters)

Top Vent - with One 90 Degree Elbow

Secure Vent Secure Flex (ﬂex elbow)

*52 (1321) *53-3/4 (1365)

* Includes 4” clearance to combustibles (required above vent components)

4" clearance is required above the elbow for installations that require an elbow at the top of the unit and that ends in a horizontal termination.

Figure 8 - Minimum Shelf Height Above Fireplace

Inches (millimeters)

* Note: 3 in. (75 mm) above any horizontal vent component.

See Note

** Note: See Page 9, Step 1 for clearance requirements

to the nailing ﬂange located at each side of the unit and any screw heads adjacent to it.

*** Note: To ensure proper ﬁt of the facade (required - sold

separately). The appliance base will need to be elevated 3/4" minimum above the ﬂoor to allow for the proper ﬁt of the facade (i.e. use 3/4" board as platform).

Shelf Height

To provide for the lowest possible shelf surface, the venting attached to the top vent should be routed in a way to minimize obstructions to the space above the appliance. Do not insulate the space between the appliance and the area above it (see Figure 8). The minimum height from the base of the appliance to the underside of combustible materials used to construct a utility shelf in this fashion is shown in the table in Figure 8.

Wall Finishes / Surrounds / Mantels

Note: Combustible wall ﬁnish materials and/or surround materials must not be allowed to encroach the area deﬁned by the appliance front face (black sheet metal). Never allow combustible materials to be positioned in front of or overlapping the appliance front face.

Non-combustible materials, such as surrounds and other appliance trim, may be installed on the appliance front face with these exceptions: they must not cover any portion of the glass or the air gaps above the glass door.

Vertical installation clearances to combustible mantels vary according to the depth of the mantel. Mantels constructed of non-combustible materials may be installed above the appliance opening as outlined in

Figure 9.

NOTE: We recommend the use of high temperature

paint (rated 175° F or higher) on the underside of the mantel.

in Figure 8.

Figure 9 - Mantel Clearances

Combustible materials may project beyond the side of the ﬁreplace opening as long as it is kept within the shaded area illustrated here.

At 14" minimum side wall clearance, a combustible wall may project to any length

Side Wall Clearances

Figure 10

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

WARNING

Failure to position the parts in accordance with these diagrams or failure to use only parts speciﬁcally approved with this appliance may result in property damage or personal injury.

AVERTISSEMENT

Risque de dommages ou de blessures si les pièces ne sont pas installées conformément à ces schémas et ou si des pièces autres que celles spéciﬁquement approuvées avec cet appareil sont utilisées.

DETAILED INSTALLATION STEPS

The appliance is shipped with all gas controls and components installed and pre-wired.

1. Remove the shipping carton, exposing the front glass door.

TYPICAL INSTALLATION SEQUENCE

The typical sequence of installation is outlined below. However, each installation is unique and may result in variations to the steps described.

See the page numbers references in the following steps for detailed procedures.

Step 1. (Page 9) Construct the appliance

framing. Position the appliance within the framing and secure with nailing brackets.

Step 2. (Page 12) Route gas supply line to

appliance location.

Step 3. (Page 13) Install the vent system and

exterior termination.

Step 4. (Page 23) Field Wiring

.25 a. Millivolt Appliances – The operating

control switch is factory installed.

.25 b. Electronic Appliances – Connect 120

Vac electrical power to the appliance receptacle.

Step 5. (Page 24) Install blower kit (optional

equipment).

Step 6. (Page 24) Make connection to gas

supply.

Step 7. (Page 25) Verify appliance opera-

tion.

Step 1. FRAMING

Frame these appliances as illustrated in Figures 12 and 14 on Pages 10 and 12 (Figure 14

applies to corner framing installations only). All framing details must allow for a minimum clearance to combustible framing members as shown in Table 5 on Page 8.

If the appliance is to be elevated above ﬂoor level, a solid continuous platform must be constructed below the appliance.

Headers may be in direct contact with the appliance top spacers but must not be supported by them or notched to ﬁt around them. All construction above the appliance must be self-supporting, DO NOT use the appliance for structural support.

The ﬁreplace should be secured to the side framing members using the unit's nailing ﬂanges each side of the ﬁreplace front (see Figure 11). Use 8d nails or their equivalent.

2. Pull out the two spring loaded latches securing the glass door (located under the ﬁrebox ﬂoor). Remove the door by tilting it outward at the bottom and lifting it up and off. Set the door aside protecting it from inadvertent damage. See Figures 50 and 51 on Page

28.

BEFORE PROCEEDING TO STEP 8, INSTALL A FIREBOX LINER KIT PER INSTRUCTIONS PROVIDED IN THE KIT (REQUIRED - SOLD SEPARATELY).

Step 8. (Page 26) Install the logs and glowing

embers.

Step 9. (Page 28) Install glass door assem-

bly.

Step 10. (Page 29) Adjust burner to ensure

proper ﬂame appearance.

Step 11. (Page 31) Attach Safety in Operation

Warnings.

Use Top Flange For 5/8” Thick Drywall

Use Center Flange For 1/2” Thick Drywall

Use Bottom Flange For Flush Mount

Left Side Front Corner of Fireplace Shown

(Right Side Requirements the Same)

Unit Being Secured By Its Nailing

Flanges To The Framing

Frame the opening to the exact dimensions speciﬁed in the framing details in this manual.

Figure 11

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

Co-axial DV Vent

4-1/2" (114) Inner 7-1/2" (191) Outer

36-23/32

(933)

21-1/16 (535)

1-7/8

(48)

6-1/16

(154)

8-7/32

(209)

1-1/2

(38)

15-1/32

(382)

15-15/32

(393)

7-11/16

(195)

(864)

40-1/32

(1017)

20-3/4

(527)

14-3/4 (375)

5-13/32

(137)

10¹⁄₂

(267)

VENT FRAMING TOP VENT WITH ONE 90° ELBOW

Framing should be constructed of 2x4 or larger lumber

Platform

FIREPLACE AND FRAMING SPECIFICATIONS

Framing Dimensions - All Models

Inches (millimeters)

A B C D

in. 22-1/8 40-1/4 15-3/4 44-1/8

mm 562 1022 400 1121

* D shown here is not dimensioned to the vertical center of

the horizontal framing. This is to allow for the required 4" clearance above the vent and the 1" required clearance below the vent. This does not include the suggested 1/4" rise per foot for horizontal runs.

** With the facade installed (required - sold separately), the

appliance base will need to be elevated a minimum of 3/4" above the ﬂoor to allow for the proper ﬁt of the facade (i.e. use 3/4" board minimum as platform).

Efﬁciencies %

Adagio BTU/hr Steady

Natural Gas 10,000-13,000 71.82% 58.3%

Propane Gas 10,000-13,000 73.27% 59.4%

State

EnerGuide

Framing With Platform

The platform should extend the full width and depth of the ﬁreplace base.

Notes

Diagrams, illustrations and photographs are not to scale – consult installation instructions. Product designs, materials, dimensions, speciﬁcations, colors and prices are subject to change or discontinuance without notice.

Figure 12

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

23-1/2” (597)

14-3/4”

(375)

20-3/4”

(527)

Facade (Required) *

(gated style shown)

1/2” (13)

37-7/8”

(962)

18-3/4

(476)

1/2” (13mm) 1-1/2” (38mm)

FACADE SPECIFICATIONS

Facade (Required)

(arched style shown)

26-3/4” (680)

38-1/2”

(978)

20-1/4”

(514)

14-13/16” (376)

1/2” (13)

1/2” (13mm) 1-1/2” (38mm)

Arch Facades**

Black and Brushed Nickel Finishes

Cat.

No.

H5773 ADAGIO-AG Arch Black

H5774 ADAGIO-PF Arch Br. Nickel

Model Description

** A ﬁligree inset kit is also required

(sold separately). See Care and Operation Manual for ordering information.

Gated Facades

Copper and Iron Gates

Cat. No. Model Description

H5775 ADAGIO-IG Iron Gates

H5776 ADAGIO-CPD Copper Gates

* With the facade installed (required - sold separately), the appliance base will need to be elevated a minimum of 3/4" above the ﬂoor to allow

Notes

for the proper ﬁt of the facade (i.e. use 3/4" board minimum as platform).

Figure 13

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

7 (178)

�

Corner Framing Dimensions - All Models

A B C D E

in. 22-1/8 41-5/8 29-1/2 10 20-7/8

mm 562 1057 749 254 530

uWhen installing in a corner conﬁguration, one of

the rear stand-offs will need to be removed.

Figure 14 - Corner Framing with Square Termination (SV4.5HT-2)

Top Vent With Horizontal Termination In A Corner

Step 2. ROUTING GAS LINE

Route a 1/2" (13 mm) gas line along the inside of the left side framing as shown in Figure 15. Gas lines must be routed, constructed and made of materials that are in strict accordance with local codes and regulations. All appliances are factory-equipped with a ﬂexible gas line connector and 1/2 inch shutoff valve. (See Step 6

on Page 24).

Right Side Front Corner of Fireplace Framing

6-1/8"

(156 mm)

* Measured from the top of platform that unit is installed on to pipe center (see Figure 12)

Figure 15 - Route Gas Line

Proper Sizing of Gas Line

Properly size and route the gas supply line from the supply regulator to the area where the appliance is to be installed per requirements outlined in the National Fuel Gas Code, NFPA 54 - latest edition (USA) or CAN/CSA-B149.1

- latest edition (Canada).

*1-7/8"

(65 mm)

Never use galvanized or plastic pipe. Refer to Table 6 for proper sizing of the gas supply line, if black iron pipe is being used. Gas lines must be routed, constructed and made of materials that are in strict accordance with local codes and regulations. We recommend that a qualiﬁed individual such as a plumber or gas ﬁtter be hired to correctly size and route the gas supply line to the appliance. Installing a gas supply line from the fuel supply to the appliance involves numerous considerations of materials, protection, sizing, locations, controls, pressure, sediment, and more. Certainly no one unfamiliar and unqualiﬁed should attempt sizing or installing gas piping.

Schedule 40

Black Iron Pipe

Inside Diameter (Inches)

Schedule 40 Pipe

Length (feet)

0-10 1/2 3/8

10-40 1/2 1/2

40-100 1/2 1/2 100-150 3/4 1/2 150-200 3/4 1/2

Natural

Gas

Propane

Gas

Table 6

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

Notes:

• All appliances are factory-equipped with

a ﬂexible gas line connector and 1/2 inch shutoff valve (see Figure 39 on Page 24).

• SeeMassachusetts Requirements on Page 4 for additional requirements for installations

in the state of Massachusetts in the USA.

• ThegassupplylineshouldNotbeconnected

to the appliance until Step 6 (Page 24).

• Apipejointcompoundratedforgasshouldbe

used on the threaded joints. Ensure propane resistant compounds are used in propane applications. Be very careful that the pipe

compound does not get inside the pipe.

• Itisrecommendedtoinstallasedimenttrap

in the supply line as close as possible to the appliance (see Figure 39). Appliances using Propane should have a sediment trap at the base of the tank.

• Check with localbuildingofcialforlocal

code requirements (i.e. are below grade penetrations of the gas line allowed?, etc.).

IMPORTANT: If propane is used, be aware that if tank size is too small (i.e. under 100-lbs, if this is the only gas appliance in the dwelling. Ref. NPFA 58), there may be loss of pressure, resulting in insufﬁcient fuel delivery (which can result in sooting, severe delayed ignition or other malfunctions). Any damage resulting from an improper installation, such as this, is not covered under the limited warranty.

Step 3. INSTALL THE VENT SYSTEM

General Information

Use only approved venting components. See Approved Vent Components on

Page 2.

wall (such as a chase). There is no requirement for inspection openings in the enclosing wall at any of the joints in the vent pipe.

Ensure clearances are in accordance with local installation codes and the requirements of the gas supplier.

Dégagement conforme aux codes d'installation locaux et aux exigences du foumisseunde gaz.

These ﬁreplaces must be vented directly to the outside.

The vent system may not service multiple appliances, and must never be connected to a ﬂue serving a solid fuel burning appliance. The vent pipe is tested to be run inside an enclosed

Select Venting System - Horizontal or Vertical

With the appliance secured in framing, determine vent routing and identify the exterior termination location. The following sections describe vertical (roof) and horizontal (exterior wall) vent applications. Refer to the section relating to your installation. A list of approved

venting components are shown in the tables on Page 32.

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SV4.5CGV-1 Termination

SV4.5 F A OR SV4.5FB Flashing AND SV4.5SC STORM COLLAR



SV4.5VF

Firestop/Spacer

SV4.5L6/12/24/36/48 V ent Sections

40' Max. (12.2 M)

6' Min.

(1.8 M)

1" (25.4 mm) Minimum Clearance to Combustibles



When using Secure Flex,

use Firestop/Spacer

SF4.5VF

VERTICAL TERMINATION SYSTEMS (ROOF)

See Figures 16, and 24 through 26 on Pages 14 and 17 and their associated Vertical

Vent Tables which illustrate the various vertical venting conﬁgurations that are possible for use with these appliances. Secure Vent™ pipe ap- plications are shown in these ﬁgures; Secure Flex™pipe may also be used. A Vertical Vent Table summarizes each system’s minimum and maximum vertical and horizontal length values that can be used to design and install the vent components in a variety of applications.

Both these vertical vent systems terminate through the roof. The minimum vent height above the roof and/or adjacent walls is speciﬁed in ANSI Z223.1-(latest edition) (In Canada, the current CAN/CSA-B149 installation code) by major building codes. Always consult your local codes for speciﬁc requirements. A general guide to follow is the Gas Vent Rule (refer to

Figure 5 on Page 6).

Vertical (Straight) Installation

(Figure 16)

Determine the number of straight vent sections required. 4-1/2" (114 mm), 10-1/2" (267 mm), 22-1/2" (572 mm), 34-1/2" (876 mm) and 46-1/2" (1181 mm) net section lengths are available (see Tables on this page and Page 32 - Vent Sections). Plan the vent lengths so that a joint does not occur at the intersection of ceiling or roof joists. Refer to the Vent Section Length Chart.

Figure 16

VENT SECTION LENGTH CHART

Nominal

Section Length

(inches)

Net Section

Length (inches)

Height of Vent Number of Vent Sections

*inches feet

6 12 24 36 48

4 ½ 10 ½ 22 ½ 34 ½ 46 ½

T O T A L

Q T Y

VENT SECTION LENGTH CHART

Nominal Section

Length (inches)

Net Section

Length (inches)

Height of Vent Number of Vent Sections

*inches feet

6 12 24 36 48

4 ½ 10 ½ 22 ½ 34 ½ 46 ½

T O T A L

Q T Y

Effective Vent Length

Note: Convert inches into metric equivalent measurement, as follows:

Millimeters (mm) = Inches x 25.4 Centimeters (cm) = Inches x 2.54 Meters (M) = Inches x .0254

Model Effective Length

SV4.5L6 4-1/2" SV4.5L12 10-1/2" SV4.5L24 22-1/2" SV4.5L36 34-1/2" SV4.5L48 46-1/2"

Table 7

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

Vertical (Offset) Installation

Analyze the vent routing and determine the quantities of vent sections and number of elbows required. Refer to Vertical Vent Figures and Tables on Page 17 to select the type of vertical installation desired. Vent sections are available in net lengths of 4-1/2" (114 mm), 10-1/2" (267 mm), 22-1/2" (572 mm), 34-1/2" (876 mm) and 46-1/2" (1181 mm). Refer to the

Vent Section Length Chart on Page 14 for an aid in selecting length combinations. Elbows are available in 90° and 45° conﬁgurations. Refer to Figure 20 for the SV4.5E45 and SV4.5E90 elbow dimensional speciﬁcations.

Where required, a telescopic vent section (SV4.5LA) may be used to provide the installer with an option in installing in tight and conﬁned spaces or where the vent run made up of ﬁxed length pieces develops a joint in a undesirable location, or will not build up to the required length. The SV4.5LA Telescopic Vent Section has an effective length of from 1-1/2" (38 mm) to 7-1/2 " (191 mm). The SV4.5LA is ﬁtted with a locking inclined channel end (identical to a normal vent section component) and a plain end with 3 pilot holes. Slip the plain end over the locking channel end of a standard SV4.5 vent component the required distance and secure with three screws.

Maintain a minimum 1" (25 mm) clearance to combustible materials for all vertical vent components. Clearances for all horizontal vent components are 3" (76 mm) on top, 1" (25 mm) on sides and 1" (25 mm) on the bottom.

A. Frame ceiling opening - Use a plumb line

from the ceiling above the appliance to locate center of the vertical run. Cut and/or frame an opening, 10-1/2" x 10-1/2" (267 mm x 267 mm) inside dimensions, about this center mark (Figure 17).

Roof Framing

10-1/2" Min.

(267 mm)

B. Attach vent components to appliance

- Secure Vent SV4.5 direct-vent system compo-

nents are unitized concentric pipe components featuring positive twist lock connections (see Figure 18).

All of the appliances covered in this document are ﬁtted with collars having locking inclined channels. The dimpled end of the vent components ﬁt over the appliance collar to create the positive twist lock connection.

Align the dimple (four places) of the upper vent section with the opening of the locking incline channel on the lower vent section or appliance collar. Twist vent component clockwise to engage and seal until arrow and

Arrow

Appliance Collar or Vent Section

dimple align.

Dimple

Locking Incline Channel

Connected Vent Sections

Arrow

Figure 18

To attach a vent component to the appliance collar, align the dimpled end over the collar, adjusting the radial alignment until the four locking dimples are aligned with the inlet of the four inclined channels on the collar (refer to Figure 18). Push the vent component against the collar until it fully engages, then twist the component clockwise, running the dimples down and along the incline channels until they seat at the end of the channels.

The unitized design of the Secure Vent components will engage and seal both the inner and outer pipe without the need for sealant or screws. If desired a #6 x 1/2" screw may be used at the joint, but it is not required as the pipe will securely lock when twisted.

Push the vent component against the previous section until it fully engages, then twist the component clockwise running the dimples down and along the incline channels until they seat at the end of the channels. This seating position

is indicated by the alignment of the arrow and dimple as shown in Figure 18.

D. Install ﬁrestop/spacer at ceiling - When

using Secure Vent, use SV4.5VF ﬁrestop/spacer at ceiling joists; when using Secure Flex, use SF4.5VF ﬁrestop/spacer. If there is living space above the ceiling level, the ﬁrestop/spacer must be installed on the bottom side of the ceiling. If attic space is above the ceiling, the ﬁrestop/ spacer must be installed on the top side of the joist. Route the vent sections through the framed opening and secure the ﬁrestop/spacer with 8d nails or other appropriate fasteners at each corner. Remember to maintain 1" (25

mm) clearance to combustibles, framing members, and attic or ceiling insulation when running vertical chimney sections. Attic insulation shield may be used to obtain the required clearances indicated here (order H3907, SV4.5ARSA, Attic insulation shield with adjustable height from 12"-22"). See installation accessories table on Page 32. The gap between the vent pipe and a vertical ﬁrestop can be sealed with non-combustible caulking.

E. Support the vertical vent run sections -

Note - Proper venting support is very important. The weight of the vent must not be supported by the ﬁreplace in any degree.

Support the vertical portion of the venting system every 8 feet (2.4m) above the ﬁreplace vent outlet.

Blocking

Plumb Bob

Figure 17

10-1/2" Min.

(267 mm)

Ceiling Framing

C. Attach vent components to each other - Other

vent sections may be added to the previously installed section in accordance with the requirements of the vertical vent ﬁgures and tables.

To add another vent component to a length of vent run, align the dimpled end over the inclined channel end of the previously installed section, adjusting the radial alignment until the four locking dimples are aligned with the inlets of the four incline channels of the previous section.

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

Support Straps (Plumber's tape)

8 feet (2.4 m)

Maximum

1 inch (25.4 mm) minimum clearance to combustibles

Figure 19

One method of support is by utilizing ﬁeld pro-

7-5/8”

(194 mm)

4-13/16

(122 mm)

vided support straps (conventional plumber's tape). Secure the plumber's tape to the framing members with nails or screws. Loop the tape around the vent, securing the ends of the tape to the framing. If desired, sheet metal screws #6 x 1/2" length may be used to secure the support straps to the vent pipe. See Figure 19.

F. Change vent direction to horizontal/inclined run - At transition from or to a horizontal/in-

clined run, install the SV4.5E45 and SV4.5E90 elbows in the same manner as the straight vent sections. The elbows feature a twist section to allow them to be routed about the center axis of their initial collar section to align with the required direction of the next vent run element.

Twist elbow sections in a clockwise direction only so as to avoid the possibility of unlocking any of the previously connected vent sections (see Figure 20).

Framing Dimensions for Roof

Inches (millimeters)

Pitch C D

0/12 10-1/2 in.

(267 mm)

6/12 10-1/2 in.

(267 mm)

12/12 10-1/2 in.

(267 mm)

Figure 21

10-1/2 in. (267 mm)

12 in.

(305 mm) 17 3/4 in.

(451 mm)

K. Install the vertical termination - The ﬁnal

step involves installation of the SV4.5CGV-1 Vertical Termination. Extend the vent sections to the height as shown in the "Vertical vent termination section" on Page 6. The SV4.5CGV-1 Vertical Termination (Figure 23) installs in the exact same fashion as any other Secure Vent section. Align the termination over the end of the previously installed section, adjusting the radial alignment until the four locking dimples of the termination are aligned with the inlets of the four incline channels of the last vent section. Push the termination down until it fully engages, then twist the termination clockwise running the dimples down and along the incline channels until they seat at the end of the channels.

8-1/8"

(206 mm)

Swivel Joint

(360° swivel)

SV4.5E45

45° Elbow)

Swivel Joint

(360° swivel)

SV4.5E90

90° Elbow)

Figure 20

G. Continue installation of horizontal/inclined sections - Continue with the installation of the

straight vent sections in horizontal/inclined run as described in Step C. Install support straps every 5' (1.52 m) along horizontal/inclined vent runs using conventional plumber’s tape. It is

very important that the horizontal/inclined run be maintained in a straight (no dips) and recommended to be in a slightly elevated plane, in a direction away from the ﬁreplace of 1/4" rise per foot (20 mm per meter) which is ideal, though rise per foot run ratios that are

smaller are acceptable all the way down to at or near level. Use a carpenter’s level to measure from a constant surface and adjust the support straps as necessary.

I. Install the roof ﬂashing - Extend the vent sections through the roof structure. Install the roof ﬂashing over the vent section and position such that the vent column rises vertically (use carpenters level) (Figure 22). Nail along perimeter to secure ﬂashing or adjust rooﬁng to overlap the ﬂashing edges at top and sides only and trim where necessary. Seal the top and both sides of the ﬂashing with waterproof caulking.

J. Install the storm collar - Install the storm collar, supplied with the ﬂashing, over the vent/ﬂashing joint. See Figure 22. Loosen the storm collar screw. Slide collar down until it meets the top of the ﬂashing. Tighten the adjusting screw. Apply non-combustible caulking or mastic around the circumference of the joint to provide a water tight seal.

Storm

Flashing

Collar

Figure 23

If the vent system extends more than 5' (1.5 m) above the roof ﬂashing, stabilizers may be necessary. Additional screws may be used at section joints for added stability. Guide wires may be attached to the joint for additional support on multiple joint conﬁgurations.

It is important to maintain the required clearances to combustibles: 1" (25 mm) at all sides for all vertical runs; and 3" (76 mm) at the top, 1" (25 mm) at sides, and 1" (25 mm) at the bottom for all horizontal/inclined runs.

H. Frame roof opening - Identify location for

vent at the roof. Cut and/or frame opening per Roof Framing Chart and Figure 21.

Figure 22

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

VERTICAL VENT FIGURES/TABLES

Notes:

 



pipe) may also be used.

 -

clined run be maintained in a straight (no dips) and recommended to be in a slightly

elevated plane, in a direction away from the ﬁreplace of 1/4" rise per foot (20 mm per meter) which is ideal, though rise per foot run ratios that are smaller are acceptable all the way down to at or near level.

 SV4.5VF (Secure Vent), SF4.5VF (Secure

Flex) ﬁrestop/spacer must be used anytime vent pipe passes through a combustible ﬂoor or ceiling. SV4.5HF (Secure Vent), SF4.5HF (Secure Flex) ﬁrestop/spacer must be used anytime vent pipe passes through a combustible wall.

 Two 45 degree elbows may be used in place

of one 90 degree elbow. The same rise to run ratios, as shown in the venting Figures for 90 elbows, must be followed if 45 degree elbows are used.

 

VERTICAL RISE EXCEPT WHERE AN ELBOW IS THE ONLY VERTICAL COMPONENT IN THE SYSTEM (See Figure 30).

u Ceiling Firestop /

Spacer (SV4.5VF)

vWall Firestop/

Spacer (SV4.5HF)

u When using Secure Flex, use Firestop /

Spacer SF4.5VF.

v When using Secure Flex, use Firestop /

Spacer SF4.5HF.

Figure 25 - Top Vent - TWO 90 DEGREE ELBOWS

Table A

H Maximum

V Minimum

feet (meter) feet (meter)

5 (1.524) Elbow Only

5 (1.524) 1 (0.305) 10 (3.048) 2 (0.610) 15 (4.572) 3 (0.914) 20 (6.096) 4 (1.219)

V + V

+ H = 40 feet (12.2 m) Max.

H = 20 feet (6.096 meters) Max.

Example: If 20 feet of (H) horizontal vent run is needed, then 4 feet minimum of (V) vertical vent will be required.

This table shows a 1(V) to 5(H) ratio. For every 1 foot of (V) vertical, you are allowed 5 feet of (H) horizontal run, up to a maximum horizontal run of 20 feet.

An elbow is acceptable as 1 foot of vertical rise except where an elbow is the only vertical component in the system (see Figure 30).

WARNING

Under No Circumstances, May Separate Sections of Concentric Flexible Vent Pipe Be Joined Together.

u Ceiling Firestop /

Spacer (SV4.5VF)

40 feet

(12.2 meters)

Maximum

Example: If 20 feet total (H+H vent run is needed, then 4 feet minimum of (V) vertical vent will be required.

This table shows a 1(V) to 5(H) ratio. For every 1 foot of (V) vertical, you are allowed 5 feet of (H+H1) horizontal run up to a maximum total horizontal run of 20 feet.

An elbow is acceptable as 1 foot of vertical rise except where an elbow is the only vertical component in the system (see Figure 30).

) horizontal

Ceiling

Firestop / Spacer (SV4.5VF)

Table B

H +

Maximum

V Minimum

feet (meter) feet (meter)

5 (1.524) Elbow Only

5 (1.524) 1 (0.305) 10 (3.048) 2 (0.610) 15 (4.572) 3 (0.914) 20 (6.096) 4 (1.219)

H + H1 = 20 feet (6.096 m) Max.

V + V1 + H + H1 = 40 feet (12.192 m) Max.

Wall Firestop/

Spacer (SV4.5HF)

u When using Secure Flex, use

Firestop / Spacer SF4.5VF

v When using Secure Flex, use

Firestop / Spacer SF4.5HF

When using Secure Flex, use Firestop / Spacer

SF4.5VF

Figure 24 - Top Vent - STRAIGHT

Figure 26- Top Vent - THREE ELBOWS

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

HORIZONTAL (OUTSIDE WALL) TERMINATION SYSTEM

See Figures 27, and Figures 30 to 33 on Pages 18, 20 and 21 and their associated Horizontal

Vent Table which illustrate the various horizontal venting conﬁgurations that are possible for use with these appliances. Secure Vent™ pipe ap- plications are shown in these ﬁgures; Secure Flex™ pipe may also be used. A Horizontal Vent Table summarizes each system’s minimum and maximum vertical and horizontal length values that can be used to design and install the vent components in a variety of applications.

Both of these horizontal vent systems terminate through an outside wall. Building Codes limit or prohibit terminating in speciﬁc areas. Refer to

Figure 7 on Page 7 for location guidelines.

Secure Vent SV4.5 direct-vent system compo-

nents are unitized concentric pipe components featuring positive twist lock connection, (refer to Figure 18 on Page 15). All of the appliances covered in this document are ﬁtted with collars having locking inclined channels. The dimpled end of the vent components ﬁt over the appliance collar to create the positive twist lock connection.

A. Plan the vent run - Analyze the vent routing and determine the types and quantities of sections required 41/2" (114 mm), 10-1/2" (267 mm), 22-1/2" (572 mm), 34-1/2" (876 mm) and 46-1/2" (1181 mm) net section lengths are available. It is recommended that you plan the vent lengths so that a joint does not occur at the intersection of ceiling or roof joists. Make allowances for elbows as indicated in Figure 20 on Page 16.

Maintain a minimum 1" (25 mm) clearance to combustibles on the vertical sections. Clearances for the horizontal runs are; 3" (76 mm) on top, 1" (25 mm) on sides, and 1" (25 mm) at the bottom.

B. Frame exterior wall opening -

Locate the center of the vent outlet on the exterior wall according to the dimensions shown in Figure 12 on Page 10. Cut and/or frame an opening, 10-1/2" x 12-1/8" (267 mm x 308 mm) inside dimensions, about this center.

C. Frame ceiling opening - If the vertical route is to penetrate a ceiling, use plumb line to locate the center above the appliance. Cut and/or frame an opening, 10-1/2" x 10-1/2" (267 mm x 267 mm) inside dimensions, about this center (refer to Figure 17 on Page 15).

D. Attach vent components to appliance - To attach a vent component to the appliance collar, align the dimpled end over the collar, adjusting the radial alignment until the four locking dimples are aligned with the inlets of the four incline channels on the collar (refer to Figure

18 on Page 15).

Ceiling

Support Brackets

Horizontal / Inclined Run

u Firestop / Spacer

SV4.5VF

Building

Support

Framing

SV4.5E90

Elbow

Vertical

Rise

u When Using Secure Flex,

Use Firestop / Spacer SF4.5VF

See Figure 19 on Page 15 for vertical vent section support.

Figure 27

Push the vent component against the collar until it fully engages, then twist the component clockwise, running the dimples down and along the incline channels until they seat at the end of the channels. The unitized design of the Secure Vent components will engage and seal both the inner and outer pipe elements with the same procedure. Sealant and securing screws are not required.

Note: An elbow may also be attached to the appliance collar. Attach in the same manner as you would a vent section.

E. Attach vent components to each other

- Other vent sections may be added to the

previously installed section in accordance with the requirements of the vent tables. To add another vent component to a length of vent run, align the dimpled end of the component over the inclined channel end of the previously installed section, adjusting the radial alignment until the four locking dimples are aligned with the inlets of the four incline channels of the previous section.

position is indicated by the alignment of the arrow and dimple as shown in Figure 18 on

Page 15.

F. Install ﬁrestop/spacer at ceiling - When using Secure Vent, use SV4.5VF ﬁrestop/ spacer at ceiling joists; when using Secure Flex, use SF4.5VF ﬁrestop/spacer. If there is living space above the ceiling level, the ﬁrestop/ spacer must be installed on the bottom side of the ceiling. If attic space is above the ceiling, the ﬁrestop/ spacer must be installed on the top side of the joist. Route the vent sections through the framed opening and secure the ﬁrestop/spacer with 8d nails or other appropriate fasteners at each corner.

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

Support the vertical portion of the venting system every 8 feet (2.4m) above the ﬁreplace vent outlet.

SV4.5 HT-2 Termination

Shown

SV4.5L6/12/24/36/48

Vent Sections

Support Bracket Spacing

Every 5 ft (1.52 m)

Fireplace

Exterior

Wall

SV4.5 HT-2

Termination

Shown

Remember to maintain 1" (25 mm) clearance to combustibles, framing members, and attic or ceiling insulation when running vertical chimney sections.

G. Support the vertical run sections See Section E on Page 15.

H. Change vent direction - At transition from or

to a horizontal/inclined run, install the SV4.5E45 and SV4.5E90 elbows in the same manner as the straight vent sections. The elbows feature a twist section to allow them to be routed about the center axis of their initial collar section to align with the required direction of the next vent run element. Twist elbow sections in a clockwise

direction only so as to avoid the possibility of unlocking any of the previously connected vent sections (see Figure 18 on Page 15).

I. Continue installation of horizontal/inclined sections - Continue with the installation of the

straight vent sections in horizontal/inclined run as described in Step E. Install support straps every 5 ft. (1.52 m) along horizontal/inclined vent runs using conventional plumber’s tape.

See Figure 27, it is very important that the

horizontal/inclined run be maintained in a straight (no dips) and recommended to be in a slightly elevated plane, in a direction away from the ﬁreplace of 1/4" rise per foot (20 mm per meter) which is ideal, though rise per foot

run ratios that are smaller are acceptable all the way down to at or near level.

Use a carpenter’s level to measure from a constant surface and adjust the support straps as necessary.

Siding

Stucco

1-1/4” Maximum Recess of Square Termination into Exterior Finishing Material

Exterior Surface of Framing

Exterior Surface of Siding

Maximum Extent of Vent Run Sections Relative to Exterior Surface of Framing

Interior Surface of Finished Wall

Last Vent Section. Use Telescopic Vent Section (SV4.5LA), If Necessary

Adapter

SV4.5RCH



Use silicone caulking to seal

the top and sides of the

termination, up to the underlayment, stucco, or masonry wall surface.



Caulk



Caulk

Maximum Wall Thickness 9-1/4 in. (235 mm)

6 in. to 9-1/4 in. (152 to 235 mm)



10¹⁄₂"

(267mm)

(178)

5¹⁄₈"

(130 mm)

12¹⁄₈"

(308 mm)

Note: Centerline of Vent Piping is

NOT the Same as the Centerline of

the Framed Opening.

6 to 48 inch Vent Section,

Telescopic vent section,

Elbow or Appliance Collar

Base of Appliance

(76 mm)

(25.4 mm)

Adapter

SV4.5RCH

To help minimize water infiltration it is recommended that the Firestop/Spacer

(SV4.5HF) be installed on the exterior

side of the wall.

J. Assemble vent run to exterior wall - If not previously measured, locate the center of the vent at the exterior wall. Prepare an opening as described in Step B. Assemble the vent system to point where the terminus of the last section is located relative to the exterior surface to which the termination is to be attached as shown in Figure 29 and Table 8.

If the terminus of the last section is not within this distance, use the telescopic vent section SV4.5LA, as the last vent section. For wall thicknesses greater than that shown in Figure 29, refer to Table 8 on Page 20. This table lists the additional venting components needed (in addition to the termination and adaptor) for a particular range of wall thicknesses.

K. Attach termination adaptor - Attach the adaptor (SV4.5RCH - provided with the termination) to the vent section or telescoping vent section), elbow or appliance collar as shown in Figure 28 in the same manner as any SV4.5 vent component (refer to Step E).

L. Install Firestop/Spacer at exterior wall

- When using the square termination, install SV4.5HF (Secure Vent™), SF4.5HF (Secure Flex™) Firestop/Spacer over the opening at

the exterior side of the framing, long side up, with the 3 inch spacer clearance at the top as shown in Figure 28, and nail into place.

Figure 28 -

SV4.5 HT-2

Termination

See Figure 12 on Page 10 for Min. Distance to Base of Appliance.

INSTALLING SQUARE HORIZONTAL TERMINATION (SV4.5HT-2)

(The Firestop/Spacer may also be installed over the opening at the interior side of the framing).

M. Install the desired termination -

1. Install the square termination (SV4.5HT-2)

For the last step, from outside the exterior wall, slide the collars of the termination onto the adaptor (the outer over the outer and the inner inside the inner) until the termination seats against the exterior wall surface to which it will be attached. Orient the housing of the termination with the arrow pointed upwards. Secure the termination to the exterior wall. The horizontal termination

must not be recessed into the exterior wall or siding by more than the 1-1/4" (32 mm) as

shown in Figure 29.

IMPORTANT: The vent termination is hot while in operation and for a period of time following the use of the ﬁreplace. Young children should be carefully supervised when they are in the same area as a hot termination. To prevent contact with hot surfaces, we recommend the use of a Termination Guard. See Page 32. This can be purchased at your local dealer.

SV4.5 HT-2

Termination

SV4.5 HT-2

Termination

For thicknesses greater

than 10", see Table 8

Venting Connection and Exterior Wall Recessing of the Horizontal Square

Figure 29

Horizontal terminations have been designed to perform in a wide range of weather conditions. Our terminations meet or exceed industry standards.

When selecting the locations of your horizontal terminations, do not place the termination where water from eaves and adjoining rooﬂines may create a heavy ﬂow of cascad-

Termination (SV4.5HT-2).

ing water onto the termination cap. If the cap must be placed where the possibility of cascading water exists, it is the responsibility of the builder to direct the water away from the termination cap by using gutters or other means.

Take care to carefully follow the installation instructions for the termination, including the use of silicone caulking where required.

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.



Wall Firestop/Spacer

(SV4.5HF)



When using Secure Flex,

use Firestop/Spacer

SF4.5VF.



Ceiling

Firestop/Spacer

(SV4.5VF)



When using Secure Flex,

use Firestop/Spacer

SF4.5HF.

�

Wall

Firestop/Spacer

(SV4.5HF)

�

When using Secure Flex,

use Firestop/Spacer

SF4.5HF

See Table 8 as an aid in venting component selection for a particular range of exterior wall thicknesses.

Venting Components Required for Various Exterior Wall Thick-

nesses, when using Square Termination Kit (SV4.5HT-2)

Vent Components Required Exterior Wall Thickness - inches (mm)

Termination Kit Only 6 to 9-1/4 (152 to 235) Termination Kit and 6 In. Vent

Section (SV4.5L6) Termination Kit and 12 in.

Vent Section (SV4.5L12) Termination Kit and Tele-

scopic Section (SV4.5L12)

Table 8

10-3/4 to 14 (273 to 356)

16-3/4 to 20 (426 to 508)

11-3/4 to 20 (299 to 508)

Note: See Figure 29 showing wall thickness range when using SV4.5HT-2 termination kit only.

HORIZONTAL VENT FIGURES/TABLES

Notes:

  components (rigid vent pipe and terminal) are shown

in the Figures;   components (ﬂexible vent pipe and terminal) may also be used.

 Two 45 degree elbows may be used in place of one 90 degree elbow.

The same rise to run ratios, as shown in the venting Figures for 90 elbows, must be followed if 45 degree elbows are used.

 SV4.5VF (Secure Vent), SF4.5VF (Secure Flex) ﬁrestop/spacer must be

used anytime vent pipe passes through a combustible ﬂoor or ceiling. SV4.5HF (Secure Vent), SF4.5HF (Secure Flex) ﬁrestop/spacer must be used anytime vent pipe passes through a combustible wall.

 

in a straight (no dips) and recommended to be in a slightly elevated plane, in a direction away from the ﬁreplace of 1/4" rise per foot (20 mm per meter) which is ideal, though rise per foot run ratios that are smaller are acceptable all the way down to at or near level.

 The tables show a 1(V) to 5(H) ratio up to a maximum horizontal run

of 20 feet except for installations where an elbow is the only vertical vent section in the system (see Figure 30).

Table C

H Maximum V Minimum

feet (meter) feet (meter)

3 (0.914) Elbow Only

Square termination (SV4.5HT-2) shown.

See Table 8 as an aid in venting component selection for a particular range of exterior wall thicknesses.

Figure 30 - Top Vent -

ONE 90 DEGREE ELBOW - ELBOW CONNECTION AT APPLIANCE

Table D

H Maximum

V Minimum

feet (meter) feet (meter)

5 (1.524) 1 (0.305) 10 (3.048) 2 (0.610) 15 (4.572) 3 (0.914) 20 (6.096) 4 (1.219)

V + H = 40 feet (12.2 m) Max.

H = 20 feet (6.096 m) Max.

Example: If 20 feet of (H) horizontal vent run is needed, then

4 feet minimum of (V) vertical vent will be required.

This table shows a 1(V) to 5(H) ratio. For every 1 foot of vertical, you are allowed 5 feet of (H) horizontal run up to a maximum (H) horizontal run of 20 feet.

 

Under no circumstances, may separate sections of concentric ﬂexible vent pipe be joined together.

WHERE AN ELBOW IS THE ONLY VERTICAL COMPONENT IN THE SYSTEM. See Figure 30.

WARNING

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

Square termination (SV4.5HT-2) shown.

See Table 8 as an aid in venting component selection for a particular range of exterior wall thicknesses.

Figure 31 - Top Vent - ONE 90 DEGREE ELBOW -

ELBOW CONNECTION NOT DIRECTLY AT APPLIANCE



Wall Firestop/Spacer

(SV4.5HF)



Wall Firestop/Spacer

(SV4.5HF)



When using Secure Flex, use Firestop/Spacer

SF4.5HF.



Ceiling

Firestop/Spacer

(SV4.5VF)



Note - When using Secure Flex

, use

Firestop/Spacer SF4.5VF.

HORIZONTAL VENT FIGURES / TABLES (CONTINUED)



Wall Firestop/Spacer

(SV4.5HF)



Ceiling

Firestop/Spacer

(SV4.5VF)



When using Secure Flex, use Firestop/Spacer

SF4.5VF.



When using Secure

Flex, use Firestop/Spacer

SF4.5HF.



Wall Firestop/Spacer

(SV4.5HF)

Square termination (SV4.5HT-2) shown.

See Table 8 on Page 20 as an aid in venting component selection for a particular range of exterior wall thicknesses.

Figure 32 - Top Vent - TWO 90 DEGREE ELBOWS

Table E

+ H

Maximum

V Minimum

feet (meter) feet (meter)

3 (0.914) Elbow Only

5 (1.524) 1 (0.305) 10 (3.048) 2 (0.610) 15 (4.572) 3 (0.914) 20 (6.096) 4 (1.219)

V + H + H1 = 40 feet (12.2 m) Max.

H + H

= 20 feet (6.096 m) Max.

Example: If 20 feet of (H + H1) horizontal vent run is needed, then 4 feet minimum of (V) vertical vent will be required.

This table shows a 1(V) to 5(H) ratio. For every 1 foot of (V) vertical, you are allowed 5 feet of (H+ H1) horizontal run, up to a maximum horizontal run of 20 feet.

An elbow is acceptable as 1 foot of vertical rise except where an elbow is the only vertical component in the system. See

Figure 30.

Square termination (SV4.5HT-2) shown.

See Table 8 on Page 20 as an aid in venting component selection for a particular range of exterior wall thicknesses.

Figure 33 - Top Vent - THREE 90 DEGREE ELBOWS

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

Table F

+ H

Maximum

V Minimum

feet (meter) feet (meter)

5 (1.524)

Elbow Only

5 (1.524) 1 (0.305) 10 (3.048) 2 (0.610) 15 (4.572) 3 (0.914) 20 (6.096) 4 (1.219)

+ H1 = 20 feet (6.096 m) Max.

V + V

+ H + H1 = 40 feet (12.192 m) Max.

Example: If 20 feet total (H+H1) horizontal vent run is needed, then 4 feet minimum of (V) vertical vent will be required.

This table shows a 1(V) to 5(H) ratio. For every 1 foot of (V) vertical, you are allowed 5 feet of (H+ H

) horizontal run, up to a maximum horizontal

run of 20 feet.

An elbow is acceptable as 1 foot of vertical rise except where an elbow is the only vertical component in the system. See Figure 30.

VERTICAL OR HORIZONTAL VENTING USING  KITS AND COMPONENTS

Secure Flex™ venting kits and components

may be used in any venting application in place of rigid Secure Vent™ (SV4.5) direct-vent components. All restrictions, clearances and allowances that pertain to the rigid piping apply to the ﬂexible venting. Secure Flex kits may

not be modiﬁed; also, under no circumstances may separate sections of ﬂex pipe be joined together.

Note: Outer Pipe Is Pulled Away To Show The Detail of The Inner Pipe

APPLY ONLY MIL-PAC BLACK HIGH TEMPERATURE SEALANT (Cat. No. 10K81) to the outside surface of both collars of the adaptor (be especially careful to ﬁll the grooves of the outer collar to be covered by the ﬂexible pipe) and slide ﬂexible pipe over inner and outer adaptor collars.

Flex Vent

Securing Screw - 3 places, equally spaced, just below gear clamp.

Gear Clamps

Secure Flex kits may be added to the end of a

vent run made up of rigid Secure Vent (SV4.5) vent sections provided that doing so does not violate any of the venting length, height, routing, horizontal to vertical ratio requirements or clearance considerations detailed in this manual.

Secure Flex kits come with an adaptor that can be ﬁtted to the inclined channel end of the last Secure Vent (SV4.5) vent section in a rigid system in the exact same fashion as any other Secure Vent section. Align the dimpled end of the adaptor over the previously installed section or appliance collar, adjusting the radial alignment until the four locking dimples of the adaptor are aligned with the inlets of the four incline channels of the last vent section or collar. Push on the adaptor until it fully engages, then twist the adaptor clockwise running the dimples down and along the incline channels until they seat at the end of the channels.

Attach the ﬂexible vent to the adaptor as follows (see also Figure 34):

A. Install the Inner Flex Pipe -

1. Install the small gear clamp loosely around

the inner ﬂexible vent pipe, push it back out of the way.

2. Apply a bead of Mill-Pac Black (700° F) high temperature sealant - Catalog No. 10K81

to the inner adaptor collar, approximately 1/2 inch from the end.

3. Pull and extend the inner ﬂexible vent pipe.

4. Slide the inner ﬂex pipe over the adaptor col-

lar. Ensure the ﬂexible vent pipe completely engages the adaptor collar to a distance of 1-3/4 inches from the end, and that it is free from damage or tears.

5. Slide the gear clamp down and tighten it fully to secure the ﬂexible vent to the adaptor inner collar approximately 3/4 inch from the end of the ﬂex.

6. Install three screws, 120 degrees apart, through the ﬂexible vent pipe and into the adaptor collar just below the gear clamp to provide additional security to the connection.

1-3/4 inch (44 mm) Flexible pipe and adaptor outer collar overlap

Adaptor (SV4.5RF)

Figure 34

Attach adaptor to appliance

Collar, or secure vent sections

B. Install the Outer Flex Pipe -

1. Install the large gear clamp loosely around

the outer ﬂexible vent pipe, push it back out of the way.

2. Apply a bead of Mill-Pac Black (700° F) high temperature sealant - Catalog No. 10K81

to the outer adaptor collar; to the grooves of the collar which extend approximately 1 inch from the end and to the ﬂat surface, approximately 1-3/8 inches from the end.

3. Pull and extend outer ﬂexible vent pipe.

4. Slide the outer ﬂex pipe over the adaptor col-

lar. Ensure the ﬂexible vent pipe completely engages the adaptor collar to a distance of 1-3/4 inches from the end, and that it is free from damage or tears.

5. Slide the gear clamp down and tighten it fully to secure the ﬂexible vent to the adaptor outer collar approximately 3/4 inch from the end of the ﬂex.

6. Install three screws, 120 degrees apart, through the ﬂexible vent pipe and into the adaptor collar just below the gear clamp to provide additional security to the connection.

C. Route Flex Vent -

Ensure that the ﬂex vent is properly routed to provide the required clearance. Do not allow the ﬂexible vent to bend in a radius tighter than 5" (127 mm). Refer to Figure 35. Space out the internal ﬂex vent spacers evenly - approximately every 6 inches - and avoid kinking of inner pipe. Support horizontal sections of ﬂex with metal straps at 2 foot (0.61 m) intervals.

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

1-3/4 in. (44 mm) Flexible pipe and adaptor inner collar overlap

Securing screw

- 3 places, 120° apart (equally spaced) just below gear clamp

D. Install Firestop / Spacers at ceilings and walls

- When Secure Flex penetrates a wall or ceiling,

a ﬁrestop / spacer is required: use the SF4.5 VF ﬁrestop / spacer for ceilings and the SF4.5 HF ﬁrestop / spacer for walls. See the appropriate sections and Figures shown throughout the venting section for their installation requirements.

Flexible Vent Section

5” (127 mm)

Radius

Minimum

Figure 35

E. Attach Flex Vent to Termination - Secure Flex components can be purchased separately and attached to bulk lengths of Secure Flex ﬂexible tubing cut to size at the job

site. Secure the ﬂexible vent to the Secure Flex terminations in the same manner (see Figure

34) as it was attached to the adaptor.

Note: Secure Flex vent must be attached to Secure Flex terminations only. DO NOT substitute Secure Vent terminations or the Secure Vent adaptor for Secure Flex components. The collars of Secure Flex terminations and adapters have a different diameter than that used with the Secure Vent pipe. Additionally, Secure Flex components have an extended length center tube for use in attaching the ﬂexible vent.

Step 4. FIELD WIRING

ELECTRONIC

WIRING DIAGRAM

JUNCTION BOX

BLK

120 V.

24 V.

TRANSF

ELECTRONIC IGNITION

CONTROL BOARD

*WALL MOUNTED ON/OFF SWITCH (OPTIONAL)

OR REMOTE CONTROL RECEIVER

APPLIANCE MOUNTED

ON/OFF SWITCH

PILOT BURNER IGNITER-SENSOR ASSEMBLY

GAS VALV E

EV2

EV1

GROUND

CONNECTOR

GREEN LED

WHITE (6)

) 0 2 ( E T I H W

) 0 2 ( E G N A R O

BLACK (20)

) 9 ( E L P R U P

) 2 1 ( N E E R G

BLUE (20)

BLACK (16)

WHITE

FIELD WIRED

FACTORY WIRED

*Turn The Appliance-Mounted ON/OFF Burner Control Switch To The OFF Position If An Optional Control Switch Is Installed

Optional

Blower

Ground

TP-TH

TP TH

APPLIANCE- MOUNTED ON/OFF SWITCH

BK/W(1)

WALL-MOUNTED ON/OFF SWITCH (OPTIONAL) THERMOSTAT (OPTIONAL)

JUNCTION BOX

BLACK

120 V

WALL MOUNTED CONFIGURATION FOR FAN SWITCH (OPTIONAL)

WIRING DIAGRAM MILLIVOLT GAS VALVES

THERMOPILE

GAS VALV E

FAN

(OPTIONAL)

CAUTION

Ground supply lead must be connected to the wire attached to the green ground screw located on the outlet box. See Figure 38. Failure to do so will result in a potential safety hazard. The appliance must be electrically grounded in accordance with local codes or, in the absence of local codes, the National Electrical Code, ANSI/NFPA 70-latest edition. (In Canada, the current CSA C22-1 Canadian Electrical Code).

CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation.

ATTENTION: Au moment de l'entretien des commandes, étiquetez tous les fils avant de les débrancher. Des erreurs de cáblage peuvent entraîner un fonctionnement inadéquat et dangereux.

Verify proper operation after servicing.

S'assurer que l'appareil fonctionne adéquatement une fois l'entretien terminé.

Refer to Section A for millivolt appliances and Section B for electronic appliances. The gas valve is set in place and pre-wired at the factory on both models.

A. Millivolt Wiring (See Figure 36) –

1. Appliance-mounted ON/OFF burner control

switch (rocker switch) is factory installed in the control compartment. An optional wall-mounted switch, wall thermostat, or one of the optional remote control kits may also be used.

2. If a wall-mounted ON/OFF control or ther-

mostat is selected mount it in a convenient location on a wall near the ﬁreplace.

3. Wire the control switch within the millivolt

control circuit using the 15 feet of 2 conductor wire supplied with the unit.

Note: The supplied 15 feet of 2 conductor wire has one end of each conductor connected to the gas valve circuit and the other end of each conductor placed loose inside the bottom compartment.

CAUTION: Do Not connect the optional wall switch to a 120V power supply.

4. If an optional control switch is installed, turn

the appliance-mounted ON/OFF burner control switch to the OFF position.

B. Electronic Wiring (See Figure 37) –

Note: The electronic appliance must be con-

nected to the main power supply.

1. Route a 3-wire 120VAC 60Hz 1ph power

supply to the appliance junction box.

2. Remove the electrical inlet cover plate from

the side of the unit by removing the plate's securing screws. See Figure 12 on Page

10.

3. Remove the cover plate's knockout and then

feed the power supply wire through the knockout opening and into the unit junction box.

4. Connect the black power supply wire to the red pigtail lead and the white power supply

wire to the common terminal of the outlet as shown in Figures 37 and 38.

5. Connect the ground supply wire to the pigtail lead attached to outlet's green ground screw.

6. Appliance-mounted ON/OFF burner control

switch (rocker switch) is factory installed behind the bottom panel.

Optional wall-mounted switch, wall thermo-

stat, or one of the optional remote control kits may also be used.

7. If wall-mounted ON/OFF control or thermostat is to be used, mount it in a convenient location on a wall near the ﬁreplace.

8. If an optional wall-mounted control is to be used, wire it in the low voltage circuit as shown in Figure 37.

Note: The supplied 15 feet of 2 conductor wire has one end of each conductor connected to the gas valve circuit and the other end of each conductor placed loose inside the bottom compartment.

9. If an optional control switch is installed, turn the appliance-mounted ON/OFF burner control switch to the OFF position.

10. After the wiring is complete, replace the cover plate.

Figure 36

Figure 37

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

BLOWER CONTROL CIRCUIT WIRING

120V, 60HZ, 1PH

Factory Wired

Ground

Field Wired

Junction Box

Tab Intact

Tab Broken

Plug blower into this receptacle

neerG - dnuorG

* Wall-mounted ON/ OFF Blower Switch or Variable Speed Control Switch.

Blower

etihW - lar

t ueN

120 VAC - Black

Green Ground Screw

White

Green

Neutral Side of Receptacle

Hot Side of Receptacle

Red

Black

Figure 38 - J-BOX WIRING

Gas Valve

3/8" NPT x

Flare Fitting

3/8" Flex Tubing

3/8" Nipple

3/8" Union

3/8" Close Nipple

3/8" Shut-off Valve

1/2" x 3/8"

Reducer

Gas

Stub

1/2" x 3/8" Flare

Shut-off Valve

Gas Solid Line Connector

Gas Flex Line Connector

*Sediment Trap

Min

Step 6. CONNECTING GAS LINE

All codes require a shut-off valve mounted in the supply line. The orientation of the shut-off valve should face the front. Figure 39 illustrates two methods for connecting the gas supply. A Sediment Trap is recommended to prevent moisture and debris in gas line from damaging the valve.

The ﬂex-line method is acceptable in the U.S.A. where local codes permit, however, Canadian requirements vary depending on locality. Installation must be in compliance with local codes. These appliances are equipped with a gas ﬂexline for use in connecting the unit to the gas line. See Figure 39 for ﬂex-line description. The ﬂex-line is rated for both natural and propane gas. A manual shut off valve is also provided with the ﬂex-line.

If required, access the valve (see Figure 40 ) by opening the lower control panel (see instruction sheet provided with the facade kit for additional information about the control panel).

The millivolt and electronic control valve has a 3/8" (10 mm) NPT thread gas supply inlet.

Bring the shutoff valve on the end of the ﬂex-line over to the hard pipe and tighten with wrenches from above through the ﬁrebox opening.

Secure all joints tightly using appropriate tools and sealing compounds (ensure propane resistant compounds are used in propane applications). It is recommended to seal around the gas line to prevent cold air leakage.

Note: The gas supply line must be installed in accordance with building codes by a qualiﬁed installer approved and/or licensed as required by the locality. In the Commonwealth of Massachusetts, installation must be performed by a licensed plumber or gas ﬁtter.

Step 5. WIRING - OPTIONAL FORCED AIR BLOWER KIT (millivolt models only)

(See Figure 36 on Page 23)

An electrical outlet box is provided for the installation of the LBLK-100 forced air blower kit. Electrical power must be provided to this box to operate these blowers. Install the blower kit according to the installation instructions provided with the kit.

If the blower kit is to be installed at the time of installation or at a later date, the main power supply and wall switch must be installed at the time of installation. This will require that the electrical

connections must be made BEFORE the ﬁreplace is framed and enclosed in the ﬁnished walls.

Route a 3-wire, 120 VAC, 60 Hz, 1 ph power supply and connect to electrical receptacle wires and wall switch or wall rheostat.

Figure 39 - GAS CONNECTION

Burner

ON/OFF Switch

Push Button Piezo Igniter

Figure 40 - Control Compartment

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

Glass Door

Gas Valve

Gas Flex-

Line

Gas Shut-

Off Valve

TEST ALL CONNECTIONS FOR GAS LEAKS

ELECTRONIC

Flame

Sensor

Hood

Igniter Rod

Pilot Nozzels

MILLIVOLT

Thermocouple

Hood

Igniter Rod

3/8" Min

(9 mm)

Thermopile

Pilot Nozzels

(FACTORY AND FIELD):

WARNING

Never use an open ﬂame to check for leaks.

Turn on gas supply and test for gas leaks using a gas leak test solution (also referred to as bubble leak solution). Note: Using a soapy water solution is an effective leak test solution but it is not recommended, because the soap residue that is left on the pipes/ﬁttings can result in corrosion over time.

A. Light the appliance (refer to the lighting instruc-

tions label in control compartment or care and operation manual).

B. Brush all joints and connections with the gas

leak test solution to check for leaks. If bubbles are formed, or gas odor is detected, turn the gas control knob (off/pilot/on) to the “OFF” position. Either tighten or refasten the leaking connection, then retest as described above.

C. When the gas lines are tested and leak free be

sure to rinse off the leak testing solution.

Step 7. VERIFYING APPLIANCE OPERATION

Turn on burner then observe the individual tongues of ﬂame on the burner. Make sure all ports are open and producing ﬂame evenly across the burner. If any ports are blocked, or partially blocked, clean out the ports.

With gas line installed run initial system checkout before closing up the front of the unit. Follow the pilot lighting instructions provided in the Care and Operation Manual. For piezo igniter location see Figure 40 on Page 24 (millivolt appliances only).

Note: Lighting Instructions are also found on the literature tag tied to the gas piping next to the gas valve. To access the tag, open the bottom control panel (see instruction sheet provided with the facade kit for additional information about the control panel). See Figure 40 on Page 24.

When ﬁrst lighting the appliance, it will take a few minutes for the line to purge itself of air. Once purging is complete, the pilot and burner will light and operate as indicated in the instruction manual. Subsequent lighting of the appliance will not require such purging. Inspect the pilot ﬂame (remove logs, if necessary, handling carefully).

Millivolt Appliance Checkout

The pilot ﬂame should be steady, not lifting or ﬂoating. Flame should be blue in color with traces of orange at the outer edge.

The ﬂame should project 1" (25 mm) beyond the pilot hood at all three ports (Figure 41). Replace logs if removed for pilot inspection.

To light the burner; rotate the gas valve control knob counterclockwise to the “ON” position and turn “ON” the appliance mounted ON/OFF switch (or optional remote switch, if installed).

Figure 41

Electronic Appliance Checkout

To light the burner, turn ‘ON’ the optional remote wall switch or turn the appliance mounted ON/OFF switch to the “ON” position. Ensure the igniter lights the pilot. The pilot ﬂame should engulf the ﬂame sensor as shown in Figure 42.

The top 3/8" (10 mm) at the pilot generator (thermopile) and the top 1/8" minimum (tip) of the quick drop out thermocouple should be engulfed in the pilot ﬂame.

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

Figure 42

Step 8. INSTALLING THE LOGS AND GLOWING EMBERS

A FIREBOX LINER KIT MUST BE INSTALLED BEFORE INSTALLING LOGS. THIS APPLIANCE IS NOT APPROVED FOR OPERATION WITHOUT A FIREBOX LINER KIT INSTALLED (SOLD SEPARATELY). SEE PAGE 15 IN CARE AND OPERATION MANUAL FOR ORDERING INFORMATION. INSTALL LINER KIT AND LOG SUPPORT BRACKET PER INSTRUCTIONS PROVIDED IN KIT.

Locate log set carton and plastic bag of glowing embers. Refer to the Log Set Placement Instructions (Figures 43 to 49) for detailed placement

instructions for the logs and glowing embers. Proper log and ember placement is critical to encourage outstanding ﬂame

appearance and prevent sooting. These ﬁres are designed to provide a rich orange/red glow on the logs.

Note: Log setup is by design asymmetric. The ﬁre is intentionally positioned off center to provide a natural ﬁre look.

WARNING

LOG SET

Catalog Number

* Item

* Item "letters" above correspond to photos

H1237

Description

Log, Rear

Log, Left Middle

Log, Right Middle

Log, Left Front

Log, Right Front

• DO NOT attempt to install the logs until the

appliance installation has been completed, the gas line connected and tested for leaks and the initial burner operation has been checked out. The size and position of the log set was engi-

•

neered to give the appliance a safe, reliable and attractive ﬂame pattern. Any attempt to use a different log set in the ﬁreplace will void the warranty and will result in incomplete combustion, sooting, and poor ﬂame quality. Logs get very hot and will remain hot up to one

•

hour after gas supply is turned off. Handle only when logs are cool. Turn off all electricity to the appliance before you install logs and embers. This appliance is not designed to burn wood.

•

Any attempt to do so could cause irreparable damage to the appliance and prove hazardous to your safety. If logs are not installed according to the log

•

installation instructions, ﬂame impingement and improper combustion could occur and result in soot and/or excessive production of carbon monoxide (CO), a colorless, odorless, toxic gas.

Ember Burner Ports

Glowing Embers

Separate into Quarter

Size (separate) Pieces

Bag of Glowing

Embers (rockwool)

This appliance is provided with enough Glowing Embers for several applications, do not use all that is in a new bag at one time. For best glowing effect, replace the ember material annually.

Complete the following before starting the log installation.

• READ WARNINGS ON THIS PAGE BEFORE PROCEEDING

• Remove the front glass enclosure panel (see Glass Enclosure Panel

Removal Instructions, Page 28).

• Remove the log set from the ﬁrebox and the bag of embers from the control compartment. Handle logs carefully to prevent breakage.

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

Log Support Bracket

Firebox

Locating Pins - 5 Places

Figure 43 - Log Set and Glowing Embers

1. Place the rear log (A) as shown in Figure 44. Position the 2 holes

on the bottom of the log over the corresponding locating pins (#1 & #2) and against the log support bracket. See Figures 43 and 44 for pin and rear bracket locations.

4. Place the right front log (E) as shown in Figure 47

on the bottom of log E over pins #4 and # 5.

. Position the hole

Figure 44 - Install Rear Log (A)

2. Place the left middle log (B) as shown in Figure 45. Position the hole

on the bottom of log B over the corresponding locating pin on Log A.

Figure 45 - Install Left Middle Log (B)

3. Place the left front log (D) as shown in Figure 46

on the bottom of log D over pin# 3.

. Position the hole

Figure 47 - Install Right Front Log (E)

5. Place the right middle log (C) as shown in Figure 48

C behind Log E and resting on the "ﬂat" on Log A.

Figure 48 - Install Right Middle Log (C)

. Position log

Figure 46 - Install Left Front Log (D)

6. Ember Placement - Separate the Embers (rockwool) into pieces

about the size of a quarter (see Figure 43). Keep the pieces ﬂuffed up, not matted. Distribute these pieces over the surface of the burner, as shown in Figure 49. Do not use more than is necessary. Ensure

that the main burner ports remain uncovered by the ember material (see Figure 43).

Figure 49 - Ember Placement

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

DO NOT place ember material directly over the ember burner ports.

Step 9.INSTALLATION AND REMOVAL OF GLASS DOOR

WARNING

• Do not attempt to substitute the

materials used on these doors, or replace cracked or broken glass.

• Handle this glass with extreme

care! Glass is susceptible to damage – Do not scratch or handle roughly while reinstalling the glass door frame.

• The glass door(s) of this appliance must only be replaced as a complete unit as provided by the manufacturer. Do not attempt to replace broken, cracked or chipped glass separately.

• Do not attempt to touch the

front enclosure glass with your hands while the ﬁreplace is in use.

These are direct-vent appliances. They are designed to operate only when the front glass enclosure panel is installed. Generally the front glass enclosure panel should not be removed except to gain access to the components within the ﬁrebox.

During this appliance checkout and adjustment period, a potential safety hazard exists

- EXERCISE EXTREME CAUTION to prevent the occurrence of any burn injuries from the exposed ﬂames or hot surfaces. Also note, that while the front glass enclosure panel is removed, the ﬂame appearance will appear to be smaller than normal.

Removing Glass Enclosure Panel (see Figures 50 and 51)

1. Remove the facade assembly by lifting it up and toward you (see the installation instruction sheet provided with the facade for additional information).

2. Locate the two (2) latches at the top of the control compartment (see Figure 50). To disengage the two latches, pull the springloaded latches forward then down as shown in Figure 50.

3. Swing the bottom of the door out (see Figure

51) and raise it slightly to lift the top ﬂange of the door frame away from the appliance.

Pull Latches

Forward

Spring-Loaded Latches Pull forward then down to release

Figure 50 - Glass Door Latches

WARNING

Do not operate appliance with the glass front removed, cracked or broken.

AVERTISSEMENT

Ne pas utiliser l'appareil si le panneau frontal en verre n'est pas en place, est craqué ou brisé.

Only doors certiﬁed with the appliance shall be used.

Seules des portes certiﬁées pour cet appareil doivent être utilisées.

CAUTION: DO NOT abuse glass door by striking or slamming shut.

A required ﬁrebox liner kit must be installed prior to installing the glass door. Install the liner per instructions provided in kit.

Installing Glass Enclosure Panels (see Figures 50 and 51)

Note: This appliance is not approved for operation without a log set (provided) or a ﬁrebox liner kit installed (sold separately).

1. Visually inspect the gasket on the backside of the glass panel. The gasket surface must be clean, free of irregularities and seated ﬁrmly.

IMPORTANT NOTE: Be very careful not to

damage the refractory ﬁrebox liner when installing the door. Take care when seating the top door gasket so that it is not obstructed by the refractory panel. If the door feels restricted when latching, the top door gasket may not be properly seated.

2. Position the glass enclosure panel in front of the ﬁrebox opening at a 45 degree angle and engage the top ﬂange over the lip at the top of the ﬁrebox opening (read important note above) (see Figure 51).

3. Swing the glass enclosure panel down and back. Ensure the gasket seats evenly as the panel draws shut. Close the latches to secure the panel.

4. Reinstall the facade assembly.

Door

Assembly

Note: When installing the glass door, ensure the spacing on both sides are equal.

Figure 51 - Glass Door Removal

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

Step 10. BURNER ADJUSTMENTS

Flame Appearance and sooting

Proper ﬂame appearance is a ﬂame which is blue at the base and becomes yellowish-orange in the body of the ﬂame. When the appliance is ﬁrst lit, the entire ﬂame may be blue and will gradually turn yellowish-orange during the ﬁrst 15 minutes of operation. After 15 minutes of operation, if the ﬂame is blue, or if the ﬂame is orange with evidence of sooting (black tip), the air shutter opening may need to be adjusted.

If the air shutter opening is closed too far, sooting may develop. Sooting is indicated by black puffs developing at the tips of very long orange ﬂames. Sooting results in black deposits forming on the logs, appliance inside surfaces and on exterior surfaces adjacent to the vent termination.

Sooting is caused by incomplete combustion in the ﬂames and lack of combustion air entering the air shutter opening. To achieve a warm yellowish-orange ﬂame with an orange body that does not soot, the shutter opening must be adjusted between these two extremes.

Air Shutter Adjustment Guidelines

• Ifthereissmokeorsootpresent,rstcheck

the log set positioning to ensure that the ﬂames are not impinging on any of the logs. If the log set is properly positioned and a sooting condition still exists, then the air shutter opening should be increased.

• Themoreoffsetsintheventsystem,thelarger

the air shutter opening will need to be.

• An applianceoperatedwiththeairshutter

opened too far, may have ﬂames that appear blue and transparent. These weak, blue and transparent ﬂames are termed anemic.

• Propanemodelsmayexhibitameswhich

candle or appear stringy. If this is present and persists, adjust the air shutter to a more closed position, then operate the appliance for a few more minutes to ensure that the ﬂame normalizes and the ﬂames do not appear sooty.

The following chart is provided to aid you in achieving the correct air shutter adjustment for your installation.

Burner Air Shutter Adjustment Procedure

WARNINGS

• Air shutter adjustment should only be performed by a qualiﬁed professional service technician.

• Ensure front glass panel are in place and sealed during adjustment.

CAUTIONS

• Soot will be produced if the

air shutter is closed too much. Any damage due to carboning resulting from improperly setting the air shutter is not covered under the warranty.

• The air shutter door and nearby appliance surfaces are hot. Exercise caution to avoid injury while adjusting ﬂame appearance.

To adjust the ﬂame, move the lever arm up or down (located in the lower control area as shown in Figure 52). When the arm is positioned all

the way down it is fully open. When the arm is positioned all the way up, it is closed.

Ensure that the air shutter is closed (push lever all the way up).

CAUTION: DO NOT BEND THE AIR SHUTTER ROD. MAKE SURE THE AIR SHUTTER MOVES WHEN THE LEVER ARM IS OPERATED.

Observe the ﬂame continuously. If it appears weak or sooty as previously described, adjust the air shutter up or down until the ﬂame appearance is as desired.

The adjustment rod and associated adjustable air shutter is patented technology. Flame adjustments can be made quickly and accurately to taste without the need of disassembling the appliance and waiting for 30 minutes after each adjustment.

When satisﬁed that the appliance operates properly, proceed to ﬁnish the installation. Leave the control knob in the ON position and the burner ON/OFF switch (or optional remote switch) in the OFF position. Close the lower control compartment panel.

Note: See Figure 53 for proper burner ﬂame appearance.

Front of Burner

Air Shutter Adjustment Rod

All the way up = CLOSED

All the way down = OPEN

Adjust the rod to the full closed position for both Natural Gas and Propane. Light the ﬁreplace, then adjust accordingly after heat-up.

Reach around the left side of the valve to locate adjustment rod

Valve

Adjustment

Figure 52 - Burner Air Shutter

Air Shutter Adjustment Guidelines:

Amount of

Primary Air

If air shutter is closed too far

If air shutter is open too far

Flame

Color

Flame will be orange

Flame will be blue

Air Shutter

Adjustment

Air shutter gap should be increased

Air shutter gap should be decreased

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

Figure 53 - Burner Flame Appearance

Fireplace (right side)

1" Min.

(25 mm)*

4" Min �

(102 mm)*

This Area Must Remain Clear of Combustible Materials

Top of

Appliance

Header (2x4)

Drywall

Spacers

FINISHING REQUIREMENTS - Wall Details

Complete ﬁnished interior wall. To install the appliance facing ﬂush with the ﬁnished wall, position framework to accommodate the thickness of the ﬁnished wall (Figure 54).

IMPORTANT NOTE: Place the header vertical as shown to maintain proper clearance from the vent system to combustibles.

* Vent to combustible on Side = 1" Min. Vent to combustible on Top = 3" Min.

4" clearance is required above the elbow for installations that require an

elbow at the top of the unit and that ends in a horizontal termination.

Figure 54

Hearth Extension

A hearth extension is not required with this appliance. If a hearth extension is used, do not block the lower control compartment panel. Any hearth extension used is for appearance only and does not have to conform to standard hearth extension installation requirements.

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

Step 11. ATTACHING SAFETY IN OPERATION WARNINGS It is the installer's responsibility to ensure these warnings are properly afﬁxed during installation. These warning labels are a

critical step in informing consumers of safe operation of this appliance.

ATTACHING SAFETY-IN-OPERATION WARNINGS

Your ﬁreplace has been furnished with safety instruction labels that are to be afﬁxed to the operation and control point of the ﬁreplace. A safety instruction label should be afﬁxed to the wall switch plate where the ﬁreplace is turned on and off (See Figure A) or wall thermostat (See Figure B) and if used on the remote control handheld transmitter (Figure C). The warnings should already have been put in place when the ﬁreplace initial set-up was completed. If they are not afﬁxed at these spots, locate the multi-lingual adhesive labels provided with these instructions and proceed as follows:

1. Locate the wall switch or wall thermostat that controls the ﬁreplace (verify the switch operates the ﬁreplace by turning it on and off). Clean the wall switch plate or wall thermostat thoroughly to remove any dust and oils. Afﬁx the label to the surface of the plate of the wall switch that controls the ﬁreplace (Figure A) or the wall thermostat (Figure B). Choose the language primarily spoken in the home.

2. If a remote control is used to control the ﬁreplace, locate the transmitter and clean it thoroughly to remove any dust and oils. Afﬁx the label to the surface of handheld transmitter (Figure C). Choose the language primarily spoken in the home.

3. If you are unable to locate the labels, please call Lennox Hearth Products or your nearest Lennox Hearth Products dealer to receive additional safety instruction labels free of charge.

Cat. No. H8024 Replacement Label Kit

LENNOX HEARTH PRODUCTS 1-800-9-LENNOX

Note: English is red text on clear label. French and Spanish are white text on black label.

APPOSITION DES MISES EN GARDE RELATIVES À LA SÉCURITÉ D’UTILISATION

Votre foyer a été livré avec des étiquettes de sécurité qui doivent être collées à côté des dispositifs de contrôle du foyer. Une étiquette de sécurité doit être collée sur la plaque de l’interrupteur contrôlant l’allumage du foyer (voir Figure A) ou sur le thermostat mural (voir Figure B) et, le cas échéant, sur le boîtier de la télécommande (Figure C). Les mises en garde auraient dû être collées au moment de l’installation initiale du foyer. Si ce n’est pas le cas, prenez les étiquettes adhésives multilingues fournies avec ces instructions et procédez comme suit:

1. Repérez l’interrupteur ou le thermostat mural qui contrôle le foyer (vériﬁez que l’interrupteur contrôle le fonctionnement du foyer en le faisant basculer de Marche à Arrêt, et vice-versa). Nettoyez soigneusement la plaque murale de l’interrupteur ou le thermostat mural pour éliminer la poussière et les traces de graisse ou d’huile. Collez l’étiquette sur la surface de la plaque de l’interrupteur mural qui contrôle le foyer (Figure A) ou du thermostat mural (Figure B). Choisissez la langue qui est principalement parlée dans la résidence du propriétaire.

2. Si une télécommande est utilisée pour contrôler le foyer, nettoyez la soigneusement pour éliminer la poussière et les traces de graisse ou d’huile. Collez l’étiquette sur le boîtier de la télécommande (Figure C). Choisissez la langue qui est principalement parlée dans la résidence du propriétaire.

3. Si vous ne trouvez pas les étiquettes, veuillez appeler Lennox Hearth Products ou votre distributeur Lennox Hearth Products local pour recevoir gratuitement des étiquettes supplémentaires.

Étiquettes de remplacement, n° cat. H8024

LENNOX HEARTH PRODUCTS 1-800-9-LENNOX

Remarque : Le texte anglais est rouge sur un support transparent. Le texte français et espagnol est blanc sur un support noir.

COLOCACIÓN DE ADVERTENCIAS DE SEGURIDAD EN OPERACIÓN

Su chimenea incluye etiquetas de instrucciones de seguridad que deben colocarse en el punto de operación y control de la chimenea. Se debe colocar una etiqueta de instrucciones de seguridad en la placa del interruptor de pared desde el cual se enciende y se apaga la chimenea (ver la Figura A) o en el termostato de pared (ver la Figura B) y en el transmisor de control remoto (Figura C) si se usa. Las advertencias ya deben haberse colocado cuando se completó la instalación inicial de la chimenea. Si no están colocadas en estos lugares, encuentre las etiquetas adhesivas multilingües proporcionadas con estas instrucciones y prosiga de la siguiente manera:

1. Identiﬁque el interruptor o el termostato de pared que controla la chimenea (veriﬁque que el interruptor opera la chimenea encendiéndola y apagándola). Limpie bien la placa del interruptor o el termostato de pared para quitar el polvo y aceite. Pegue la etiqueta en la superﬁcie de la placa del interruptor que controla la chimenea (Figura A) o en el termostato de pared (Figura B). Seleccione el idioma que más se habla en la casa.

2. Si se usa un control remoto para controlar la chimenea, encuentre el transmisor y límpielo bien para quitar el polvo y aceite. Pegue la etiqueta en la superﬁcie del transmisor (Figura C). Seleccione el idioma que más se habla en la casa.

3. Si no puede encontrar las etiquetas, sírvase llamar a Lennox Hearth Products o al distribuidor de Lennox Hearth Products más cercano para recibir etiquetas de instrucciones de seguridad adicionales gratuitas.

Juego de etiquetas de repuesto - Nº de cat. H8024

LENNOX HEARTH PRODUCTS 1-800-9-LENNOX

Nota: La etiqueta en inglés es transparente con texto rojo. Las etiquetas en francés y español son negras con texto blanco.

Figure A

SAFETY LABEL

DIAGRAMS

DIAGRAMMES DES ÉTIQUETTES

DE SÉCURITÉ

Figure B

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

DIAGRAMAS DE ETIQUETAS

DE SEGURIDAD

Figure C

INSTALLATION ACCESSORIES

Listed Secure Vent™ Components

Cat. No. Model Description

H1968 SV4.5HT-2 Horizontal Square Ter-

H2152 SV4.5CGV-1 Vertical Termination Cap

Vent Sections

The following ﬂashings come packaged with a storm collar:

(Fits 94L10 & H1968)

(Fits H1968)

77L70 SV4.5L6 6 Inch (152 mm) 77L71 SV4.5L12 12 Inch (305 mm) 77L72 SV4.5L24 24 Inch (610 mm) 77L73 SV4.5L36 36 Inch (914 mm) 77L74 SV4.5L48 48 Inch (1219 mm)

77L75 SV4.5LA Telescopic Section (1-1/2" to

77L76 SV4.5E45 45 Degree Elbow

77L77 SV4.5E90 90 Degree Elbow

77L78 SV4.5F Flat Roof Flashing 77L79 SV4.5FA 1/12 to 7/12 Adjustable

77L80 SV4.5FB 7/12 to 12/12 Adjustable

77L81 SV4.5SC6 Storm Collar (6 per box)

H2246 SV4.5HF Firestop / Spacer-Horizontal

H2247 SV4.5VF Firestop / Spacer-Vertical (1-

H2248 SF4.5HF Firestop / Spacer - Horizon-

H2249 SF4.5VF Firestop/Spacer-Vertical

96K92 SV4.5SP Support Plate

17M52 SV4.5HGS-1 Termination Guard, Square

17M53 SV4.5HGS-12 Termination Guard, Hori-

87L02 SV4.5HGS Termination Guard for

H5820 4.5HTSK Termination Shroud

mination With Firestop / spacer (H2246) & Adaptor (74L61)

7-1/2" effective length)

Flashing

(3-1-1 spacing), 10 Pack

1-1 spacing), 10 Pack

tal (ﬂex) (3-1-1 spacing) 10 Pack

(ﬂex)(1-1-1 spacing)

, 10 Pk

(1 pack)

zontal Square (12 pack)

Horizontal Square Termination (Deluxe) (1 pack)

(Guard) for Horizontal Square Termination (1 pack)

Listed Secure Flex™ Components

Cat. No. Model Description

These termination kits include ﬁrestop/spacer, gear clamps and ﬂex adaptor

H1969 SF4.5HT-2 Horizontal Square Termina-

77L87 SFKIT12S Flex Square Term. (with

77L88 SFKIT18S Flex Square Term. (with

77L89 SFKIT24S Flex Square Term. (with

77L90 SFKIT36S Flex Square Term. (with

77L91 SFKIT48S Flex Square Term. (with

56L74 SFVT30 Vertical Termination for

56L75 SFVT45 Vertical Termination for ﬂex

60L10 SF-18 18 feet (5.49 m) * com-

98K03 SF-12 12 feet (3.66 m) * com-

10K81 SFMP Mill-Pac, Black, High Tem-

89L40 SFMP-12 Mill-Pac, Black, High Tem-

91L66 SF-GC4-6 Gear Clamp 4.5 in. (114

91L67 SF-GC7-6 Gear Clamp 7.5 in. (190.5

99L02 SV4.5HRK14 Horizontal Riser Kit, 14" 99L03 SV4.5HRK36 Horizontal Riser Kit, 36" H1988 CTSA-33

H1985 CTSO-33

H1987 CTSO-44

H1986 CTSO-46

96K93 SV4.5SU Support Strap

tion (without ﬂex)

12 inch [305 mm] * compressed ﬂex)

18 inch [457 mm] * compressed ﬂex)

24 inch [610 mm] * compressed ﬂex)

36 inch [914 mm] * compressed ﬂex)

48 inch [1219 mm] * compressed ﬂex)

ﬂex (ﬂat to 6/12) with ﬂex adaptor, section of rigid vent, roof support collar assembly, roof flashing and storm collar.

(6/12 to 12/12) with ﬂex adaptor, section of rigid vent, roof support collar assembly, roof flashing and storm collar.

pressed ﬂex

perature Sealant

perature Sealant - Bulk 12 pack

mm) for ﬂex (6 pieces)

Chase Top Shroud Kit, Arch Top 3 X 3 Ft.

Chase Top Shroud Kit, Open Top 3 X 3 Ft.

Chase Top Shroud Kit, Open Top 4 X 4 Ft.

Chase Top Shroud Kit, Open Top 4 X 6 Ft.

H5816

750,247M

SV4.5-TWSK Through Wall Shield Kit

(used to shield the directvent pipe from blown insulation)

Ref. instr. # 750,247M

H3907 SV4.5ARSA Attic Insulation Shield w/

adjustable height, 12"-22"

*All compressed ﬂex vents can be expanded up to two times.

GAS CONVERSION KITS

INSTALLATION INSTRUCTIONS

WARNING

This conversion kit shall be installed by a qualiﬁed service agency in accordance with the manufacturer’s instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instruction is not followed exactly, a ﬁre, explosion or production of carbon monoxide may result causing property damage, personal injury or loss of life. The qualiﬁed service agency is responsible for the proper installation of this kit. The installation is not proper and complete until the operation of the converted appliance is checked as speciﬁed in the manufacturer’s instructions supplied with the kit. The qualiﬁed service agency performing this installation assumes responsibility for this conversion.

AVERTISSEMENT

Cette trousse de conversion doit être installée par un technicien agréé, selon les instructions du fabricant et selon toutes les exigences et tous les codes pertinents de l’autorité compétente. Assurez-vous de bien suivre les instructions dans cette notice pour réduire au minimum le risque d’incendie, d’explosion ou la production de monoxyde de carbone pouvant causer des dommages matériels, des blessures ou la mort. Le tecnicien agréé est responsable de l’installation de cette trousse. L’installation n’est pas adéquate ni complète tant que le bon fonctionnement de l’appareil converti n’a pas été vériﬁé selon les instructions du fabricant fournies avec la trousse. Le fournisseur de service qualiﬁé ayant réalisé l'installation assume les responsabilités liées à la conversion.

Step 1. TURN OFF THE GAS SUPPLY TO THE APPLIANCE and disconnect power supply at the circuit breaker. Ensure appliance is cold.

CAUTION: THE GAS SUPPLY SHALL BE SHUT OFF PRIOR TO DISCONNECTING THE ELECTRICAL POWER, BEFORE PROCEEDING WITH THE CONVERSION.

ATTENTION. AVANT D’EFFE C T UER LA CONVERSION, COUPEZ D’ABORD L’ALIMENTATION EN GAZ, ENSUITE, COUPEZ L’ALIMENTATION ÉLECTRIQUE.

Step 2. Remove the front glass door/frame.

See Figure 51.

Step 3. Carefully remove the logs. Exercise care so as not to break the logs.

Step 4. Refer to Figure 55.

Remove the burner assembly with attached venturi tube.

Burner Assembly

In Canada: THE CONVERSION SHALL BE CARRIED OUT IN ACCORDANCE WITH THE REQUIREMENTS OF THE PROVINCIAL AUTHORITIES HAVING JURISDICTION AND IN ACCORDANCE WITH THE REQUIREMENTS OF THE CAN/CSA-B149.1 INSTALLATION CODE.

LA CONVERSION DEVRA ÊTRE EFFECTUÉE CONFORMÉMENT AUX RECOMMANDATIONS DES AUTORITÉS PROVINCIALES AYANT JURIDICTION ET CONFORMÉMENT AUX EXIGENCES DU CODE D'INSTALLATION CAN/CSAB149.1.

Gas conversion kits are available to adapt your appliance from the use of one type of gas to the use of another. These kits contain all the necessary components needed to complete the task including labeling that must be afﬁxed to ensure safe operation.

Kit part numbers are listed here and the following steps detail the conversion procedure.

Millivolt SIT Systems

Natural Gas To Propane Gas

Conversion Kits

Models Cat. No.

ACKMV-NGLP H5778

Millivolt SIT Systems

Propane to Natural Gas

Conversion Kits

Models Cat. No.

ACKMV-LPNG H5779

Electronic SIT Systems

Natural Gas To Propane Gas

Conversion Kits

Models Cat. No.

ACKE-NGLP H5780

Burner Oriﬁce

Gas Valve

Gas Train Assembly

Figure 55

Millivolt Appliances

Step 5. SIT Systems - Refer to Figure 56 on

Page 34 and the instructions provided with the kit. Using a Torx T20 (with 1/4” shank and center hole), remove and discard the three pressure regulator mounting screws. Remove the pressure regulator, spring, poppet, diaphragm and bushing. Discard all removed components.

Ensure the rubber gasket installed on the back of the replacement pressure regulator is properly positioned and install the new pressure regulator using the new screws supplied with the kit. Tighten screws to 25 In. lb. torque.

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

SIT Millivolt Gas

Valve Shown

Pressure

Regulator

SIT Electronic Gas Valve

Regulator

Pressure

Remove These Components

SIT Millivolt Pilot Assembly Shown

Thermopile (on millivolt pilot assem-

Pilot Oriﬁce

blies only)

SIT Electronic Pilot

Pilot Oriﬁce

Burner Oriﬁce Sizes

Elevation 0-4500 feet ( 0-1372 meters)

Model

Series

ADAGIO-MN

ADAGIO-MP

ADAGIO-EN

ADAGIO-EP

if ﬁeld converted

Nat.Gas

drill size (inches)

.067" (#51)

-------------

.067" (#51)

-------------

drill size (inches)

Table 9

Propane

-------------

.042" (#58)

-------------

.042" (#58)

Millivolt & Electronic Gas Valves

Figure 56

Step 6. Refer to Figure 57 and remove the pilot hood assembly to access the hexed pilot oriﬁce. Remove and replace the oriﬁce with the one provided with the kit.

Step 7. (Refer to Figure 55 on Page 33 and Figure 58)

VERIFY THE PROPER ORIFICE SIZE BEFORE INSTALLING IT.

A. Remove the oriﬁce from the manifold and

replace it with the one provided in the kit. See Table 9 for oriﬁce sizes for natural and

propane models. Figure 58 illustrates the oriﬁce. Use pipe joint compound or Teﬂon tape on all pipe ﬁttings before installing (ensure propane resistant compounds are used in propane applications, do not use pipe joint compounds on ﬂare ﬁttings).

Millivolt & Electronic Pilot Assemblies

Figure 57

B. Retrieve the burner and slide the venturi

tube over the oriﬁce (see Figure 55). Set the burner assembly into its position and secure it.

Step 8. Reassemble the remaining components by reversing the procedures outlined in the preceding steps.

Step 9. Attach the conversion label provided in the conversion kit to the rating plate on the appliance.

Figure 58 - Burner Oriﬁce

Step 10. Turn on gas supply and test for gas leaks. See Test All Connections For Gas Leaks

on Page 25.

Step 11. Attach manometer to the manifold side pressure test ﬁtting and verify manifold pressure reads 3.5 inches water column (0.87 kPa) for natural gas, and 10.0 inches water column (2.49 kPa) for propane gas.

ALWAYS TEST PRESSURES WITH THE VALVE REGULATOR CONTROL AT THE HIGHEST SETTING.

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

NOTES

Lennox Hearth Products reserves the right to make changes at any time, without notice, in design, materials, speciﬁcations, prices and also to discontinue colors, styles and products. Consult your local distributor for ﬁreplace code information.

P/N 850044M REV. F 01/2011

1508 Elm Hill Pike, Suite 108 • Nashville, TN 37210

Lennox ADAGIO-MN, ADAGIO-MP, ADAGIO-EN User Manual 2

Specifications and Main Features

Frequently Asked Questions

User Manual