LENCO SVB Owner's Manual

WE MAKE THE BEST BOATS BETTER!
The world leader in trim tab systems & hatch lift innovation.
Owner's
Manual
LENCO MARINE
1
The contents of this manual are subject to change without notice and do not constitute a commitment on the part of Lenco Marine, Inc. Every effort has been made to ensure the accuracy of this document. However due to ongoing product improvement and revision, Lenco Marine cannot guarantee the accuracy of printed material after date of publication nor can it accept the responsibility for errors or omissions. Lenco Marine will update and revise this document as needed. Reproduction or duplication of the manual, or any part thereof is prohibited without the expressed written permission of Lenco Marine, Inc. All rights reserved. © 2013 Lenco Marine, Inc.
Lenco Electric Actuators
Contents
Trim Tabs
Overview ................................. 3
Special Conditions ......................... 4
Safety ................................... 4
Installation Instructions .....................5-8
Switch Operation
Operation................................. 9
Switch Wiring Diagram Standard #124SSR ..... 10
Switch Wiring Diagram Indicator #123SC....... 11
Switch Wiring Diagram Dual Ram Indicator ..... 12
Switch Wiring Diagram Double Rocker......... 13
Switch Mounting Template .................. 22
Bennett Marine RetroFit Kit
Installation Instructions ...................14-15
Wiring Diagram ........................... 16
Hatch Lifts
Installation/Operation ...................... 17
Wiring .................................. 17
Mounting ................................ 18
System Parts ............................. 18
Trim Tab Maintenance Tips........................19
Warranty Policy ................................ 20
Glossary ...................................... 21
Switch Template................................ 22
2
Owner’s Manual
Lenco Trim Tabs:
Electric
Fuel efficient
Oil-free
Environmentally
friendly
CONGRATULATIONS!
You have just purchased the finest trim tab system in the world! Welcome to the future.
Lenco trim tabs make the single most important difference in the way your boat rides and performs. They are optional on some boats but should be as standard as power trim and tilt. Lenco trim tabs make your boat ride smoother, drier, faster and with increased safety whether on a small skiff or a mega-yacht. Our ball screw design makes our tabs more reliable and twice as powerful as typical hydraulic trim tabs. Coupled with any of our trim tab switches, they also perform with instant response which makes them more precise and user-friendly.
Our goal is to manufacture products that simply make boating more enjoyable.
Visit our website: www.lencomarine.com
All Lenco Trim Tab products are CE certified
Electro-polished solid 316 stainless steel billet end for Extreme Duty, Heavy Duty, and High Performance applications
1. Stronger top cap and mounting clevis design.
2.
N
ew and improved pressure-tight torx screws.
3. Integrated wiper seal a
t actuator base.
4.
M
olded-in brass
t
hrust bearing design.
5. Thicker and stronger motor housing wall.
6. Improved O-Ring design for a more consistent seal.
7.
Ov
er-molded cable providing a stronger tighter seal.
8.
U
pper mounting
bracket w/ gland seal.
6
7
8
5
4
3
7 8
9
and more durable.
the threaded rod protruding from the actuator cap providing an improved, pressure-tight seal.
remained from the molding process allowing for a more consistant seal under extreme loads.
strength by 50% an
d improves symmetry which
strengthens the O-ring seals.
1
3
4
5
7 8
9
and more durable.
the threaded rod protruding from the actuator cap providing an improved, pressure-tight seal.
remained from the molding process allowing for a more consistant seal under extreme loads.
strength by 50% an
d improves symmetry which
strengthens the O-ring seals.
support to the gear train and ball screw creating a smoother, more stable run cycle which decreases internal wear.
of the actuator provides greater stability during operation and also serves as a scraper whereby eliminating particle entry that could potentially damage internal seals.
o
ver-molded cable feature which eliminates the strain
2 2
LENCO ELECTRIC ACTUATORS
3
LENCO MARINE
Lowers Starboard Bow
Lowers Port Bow
Lenco Trim Tab kits include two stainless steel planes, two electromechanical actuators and all mounting hardware for installation (Kits
with backplates do not include mounting hardware)
. The trim tabs operate independently
of one another to provide optimal performance by redirecting water flow at the transom of the boat. Lenco Trim Tabs have been designed to improve the overall attitude of a boat. If used properly, Lenco Trim Tabs improve the ride, reduce drag, increase speed and improve the fuel efficiency of your boat.
The operation of Lenco Trim Tabs is basic. The two stainless steel planes are mounted with the actuators on the transom of the boat. When the tabs are lowered, the water flow is redirected creating an upward force at the stern of the boat. When the stern rises, the bow will lower.
Since Lenco actuators are electromechanical, they provide an immediate response at the touch of the switch. This applies to all of our trim tab switch kits. All Lenco switches are based on the position of the bow. The left side of the switch controls the starboard tab. The right side of the switch controls the port tab. The system is set up this way to minimize the guesswork while underway. To lower the starboard bow, press the right (starboard) switch where it reads DOWN. To lower the port bow, press the left (port) switch where it reads DOWN.
Since all boats are different in weight, length, speed and performance, it takes practice to understand how your boat reacts with trim tabs installed. Lenco Trim Tabs allow your boat to get on plane faster and continue planing at lower speeds. This improves visibility and the overall safety of your boat. When making adjustments with the trim tabs, use short momentary taps of the switch.
To become knowledgeable on how your boat performs with Lenco Trim Tabs, remember, practice makes perfect.
The Lenco Tactile Switch is based on the position of the bow.
When the tabs are lowered, the water flow is redirected creating an upward force at the stern of the boat.
Without Trim Tabs
With Trim Tabs
Lenco electromechanical actuators provide an instant response.
When making adjustments, use short momentary taps of the switch.
Standard Switch Kit #124SSR
Trim Tab Overview
Trim Tab Operation
4
Owner’s Manual
Trim Tab Operation
Head Sea —
(Waves or current running directly against
the course of a boat)
Lower both tabs slightly by pressing BOW DOWN on both sides. This brings bow down while maintaining speed. This adjustment allows the hull of the boat to absorb the impact of the waves, resulting in a
more efcient and smoother ride.
Following Sea —
(Waves or current running with the
course of a boat)
Make sure the tabs are fully retracted by pressing BOW UP on both sides. This brings both tabs to a fully retracted position decreasing lift in the stern, allowing the bow to rise. If tabs are deployed, the bow may dig.
Windy Chop — To raise the windward side of the boat press B
OW UP o
n that side. If this is not sufcient, press
B
OW DOWN o
n the leeward side of the boat. Do not over trim when attempting this. This allows the windward side of the boat to rise and minimizes spray.
Shallow Water/Hole Shot — Lower both tabs completely down by pressing B
OW DOWN o
n both sides. This provides lift in the stern of the boat and keeps the bow down. As you throttle up and speed increases, raise tabs by pressing B
OW UP o
n both sides.
Uneven Load
If one side of the boat is higher than the
other while running, press B
OW DOWN o
n the switch on that side. This lowers the tab on the listing side (low side) to bring the boat level.
Porpoising —
(When the bow of the boat leaps clear out
of the water after striking a wave.)
To stop porpoising, press BOW DOWN on both sides of the switch. The tabs need only to be deployed slightly to correct this adverse situation.
• While the boat is underway, do not move one tab up or down signicantly
as this may cause listing.
• While at higher speeds, do not over trim. This causes the bow to lower
quickly, resulting in a reduction of speed and may cause the boat to veer.
• When running in a following sea the tabs should be fully retracted. This
allows for optimal performance.
• While operating trim tabs, use caution. Improper use of trim tabs may
cause accidents and/or injury.
SAFETY
SPECIAL CONDITIONS
HEA
D SEA
FOLLOWING SEA
WINDY CHOP
SHALLOW WATER HOLE SHOT
UNEVEN LOAD
PORPOISING
5
LENCO MARINE
Trim Tab System Installation Instructions
Warning: The following instructions contain important safety information and should be followed carefully. Failure to do so may result in injury and will void warranty.
Please read through the instructions in their entirety prior to beginning installation!
Trim Tab Installation Instructions
• Electric drill
• Tape measure
• 3/16" & 3/8" drill bits (.48 & .95 cm)
• 7/16" (1.11 cm) wrench
• 1/2" or 9/16" wrench socket
• Straight edge
• 4' level
• 2" (5.08 cm) hole saw
• #2 & #3 Phillips screwdrivers
• 3M 5200 adhesive caulking
• Wire crimper / cutter
2"
(or more)
2"
(or more)
3/8"
(.95 cm) up from hull
Edge of hinge must be 2" (5.08 cm) from strake edge in either direction
1" to 4" in from chine
TRANSOM
FIG.4
Fig. 1
TOOLS AND MATERIALS LIST
Installation of Trim Tab Blades
1. To begin, determine where the Lenco Trim Tab Kit will be installed. Note: When laying out the desired tab location, hold the tab against the transom with the bottom of the hinge knuckle 3/8" (.95 cm) up from the bottom of the transom, approximately 1" to 4" (2.54 to 10.16 cm) in from the chine, and parallel with the hull.
Note: The reason the hinge knuckle is mounted 3/8" (.95 cm) from the bottom of the transom is to allow water to continue to travel freely along the bottom of the boat past the transom edge. Tabs are also mounted in this manner for protection while on a boat trailer or when being dry-stored.
When mounting the hinge to the hull make sure that the inside corner of the hinge knuckle is no closer than 2" (5.08 cm) to the left or right of any strake edge. The hinge may overlap a strake edge as long as the corner of the hinge knuckle is no closer than 2" (5.08 cm) to the left or right of the strake edge (see Fi g.1). Transfer (trace) the hinge screw hole pattern onto the transom for drilling.
Note: All Performance Series tabs with single-tapered blades should be mounted with the tapered end facing toward the center of the boat.
2. Using the 3/16" (.48 cm) drill bit, drill
the previously marked hole locations to a depth of 1-1/4" (3.18 cm).
Note: When drilling out the screw hole pattern for the trim tab hinge you may drill through the transom. Hinge screws should be installed with 3M 5200 adhesive caulking which will seal the holes. All supplied screws and fasteners are stainless steel. Do not use any other type of alloy.
Mount the trim tab hinge to the transom using provided #14 x 1-1/4" (3.18 cm) stainless steel sheet metal screws. We recommend using 3M 5200 adhesive caulking to bed the hinge and screws.
DO NOT OVERTIGHTEN.
6
Owner’s Manual
Installation of Upper and Lower Mounting Brackets & Actuators
1. Loosely attach the upper mounting bracket (bracket with four holes) to the top of the actuator using the 5/16-18" X 1-3/4" (4.45 cm) large hex head bolt and 5/16-18 hex nut provided. Attach the actuator to the lower mounting bracket using the 5/16-18" X 1-3/4" (4.45 cm) large hex head bolt and 5/16-18" hex (.79 cm) nut provided. Attach the lower mounting bracket to the tab with the bolts, washers, and nylon lock nuts provided (Kit# 4 - Part# 10000-001) (see Fig. 4).
2. In order to properly position the upper mounting bracket against the transom, you must lift the trim tab so that the trailing edge is approximately, 5/8" (1.59 cm) for a 9" trim tab and 3/4" (1.9 cm) for a 12" trim tab, above the straight edge when held to the hull (see Fig. 2.1 & 2.2). When the trim tab is at the appropriate level and the actuators are fully retracted, transfer (trace) the outer shape of the upper mounting bracket onto the transom. The upper mounting bracket should be marked where it lays naturally against the transom to prevent binding during functioning of trim tabs.
Note: Do not adjust the upper mounting bracket to the right or left, as this will cause binding. Allow the bracket to come to rest at its natural position.
Remove the upper mounting bracket from the actuator and align to the previously marked location to mark the upper mounting bracket screw hole locations and cable hole location. Using the 3/16" (.48 cm) drill bit, drill the three previously marked screw hole locations to a depth of 1-1/4" (3.18 cm).
Warning: With some installations, fuel, water tanks and/or other systems may prevent the actuator cable from entering the hull through the upper mounting bracket. Be sure to check inside the hull before drilling the 3/8" (.95 cm) cable hole.
Note: When drilling out the screw hole pattern for the upper mounting bracket, you may drill through the transom. The screws should be installed with 3M 5200 adhesive caulking which will seal the holes when installed.
All supplied screws and fasteners are stainless steel. Do not use any other type of alloy.
(Continued on page 7)
Trim Tab Installation Instructions
5/8"
(1.59 cm)
14"
(35.56 cm)
max.
height
needed
for
actuator
3/8" (.95 cm)
9"
(22.86 cm)
3/4" (1.9 cm)
12"
(30.48 cm)
Standard Mount
Fig. 2 .1
Edge Mount
Fig. 2.2
Fig. 3
ANGLE OF THE TAB
5/8"gap
(1.59 cm)
3/8"gap
(.95 cm)
14"
(35.56 cm) maximum
transom
height
needed
HULL LINE
HULL LINE
9" TAB
(22.86 cm)
3/4"gap
(1.9 cm)
1"gap
(2.54 cm)
12" TAB
(30.48 cm)
16" TAB
(40.64 cm)
2"
(or more)
2"
(or more)
3/8"
(.95 cm) up from hull
Edge of hinge must be 2" (5.08 cm) from strake edge in either direction
1" to 4" in from chine
TRANSOM
Bolts enter from the underside of tab
FIG.4
FIG.5
Fig. 4
3/4"
(1.9 cm)
3/8"
(.95 cm)
11"
(27.94 cm)
height
needed
for
actuator
in 12" (30.48 cm) tab length
13.5"
(34.29 cm)
height
needed
for
actuator
in 9"
(22.86)
tab length
9"
(22.86 cm)
12"
(30.48 cm)
5/8"
(1.59 cm)
7
LENCO MARINE
If all is clear, use the 3/8" (.95 cm) drill bit and drill the previously marked cable hole completely through the transom. Insert the actuator cable through the appropriate hole in the upper mounting bracket until the mount reaches the actuator. Insert the actuator cable through the gland seal until it reaches the rear of the upper mounting bracket.
Note: For appropriate orientation of upper mounting bracket and gland seal, (see Fig 3 on page 6).
If, however, you are prevented from drilling a hole through the transom at the bracket location, using the 3/8" (.95 cm) drill bit, simply drill a 3/8" (.95 cm) hole 4" to 5" (10.16 to 12.7 cm) above the waterline and insert the cable. Cover the hole and cable with a clamshell vent sealed with 3M 5200 for
a waterproof and nished eect.
Insert the actuator cable through the transom. With the actuator loosely supported, start the provided #14 x 1-1/4" (3.18 cm) stainless steel sheet metal screws through the upper mounting bracket holes and into the transom. MAKE SURE TO LEAVE
THE SCREWS ONLY PARTIALLY INSTALLED.
Insert the actuator clevis (mounting ear) into the upper mounting bracket and hold the actuator in the approximate installed position. Pass the actuator cable through the transom removing slack on the cable until it looks like the installation on
F
ig 2.1 on page 6. Finish installing the
previously started #14 x 1-1/4" (3.18 cm) stainless steel sheet metal screws through the upper mounting bracket and into the transom. We recommend using 3M 5200 adhesive caulking to bed the upper mounting bracket and screws. DO NOT OVERTIGHTEN.
Attach and secure the actuator to the upper mounting bracket using the
5/16-18 X 1-3/4" (4.45 cm) large hex head bolt and 5/16-18 (.79 cm) hex nut provided.
We recommend using 3M 5200 adhesive caulking to seal the cable hole on the inside of the transom.
Attach connector ends to the actuator wire pins as instructed in Actuator Deutsch Connector Instructions insert card provided. If using actuator extension cables, this would be a good time to run them to the control box mounting area.
NOTE:
SA
CRI
FICIAL ANODES FOR
YOU
R LENCO SS TRIM T
ABS
Be aware that stray currents in your marina or in a visiting marina can cause damage to your trim tab blades
if not protected by sacricial anodes.
• The addition of anodes on each tab
will deter electrolysis.
• Do not paint under the anode or the
anode itself.
• Check Anode condition frequently.
Replace when necessary.
Switch Installation
Installation instructions for Standard (124SSR), Indicator (123SC), and Dual Ram Indicator (123DR) Digital Tactile Switches.
1. At the helm, determine where the tactile key pad will be installed, locate the template on page 22 and secure to helm. Cut a circular opening using a 2" (5.08 cm) hole saw (Hole must be 2"). Before cutting, make sure the area inside the helm is clear of wires
and other equipment that could be
damaged. Using the template on page 22, drill four 3/16" (.48 cm) holes through the helm.
2. Install the black control box (hardware not included) within 24" (60.96 cm) of the key pad hole.
Make sure control box is mounted on a vertical surface with wires facing down toward the deck. Mounting the control box in the incorrect orientation will void the warranty.
Trim Tab Installation Instructions
Installation Instructions continued from page 6.
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