Legrand RFB9 User Manual

RFB 119 Series Floor Box
I N S T A L L A T I O N I N S T R U C T I O N S
Installation Instruction No.: 1 003 189R1 – Updated April 2011
Legrand/Wiremold electrical systems conform to and should be properly grounded in compliance with requirements of the current National Electrical Code or codes administered by local authorities.
All electrical products may present a possible shock or fire hazard if improperly installed or used. Legrand/Wiremold electrical products may bear the mark of a Nationally Recognized Testing Laboratory (NRTL) and should be installed in conformance with current local and/or the National Electrical Code.
IMPORTANT: Please read all instructions
before beginning.
Products Covered: Floor Box Cat. Nos.: RFB9, RFB11,
CAUTION: Do not operate tile stripper or resurfacing equipment over top of covers. This may result in damage to the surface finish
Step 1 Locate and position box in accordance to floor
plans or blueprint.
Floor Box Covers: RFB119CTC, RFB119BTC Floor Box Device Plates: RFB119 (suffix)
of the product.
Step 2 Level & anchor box. Top of box must be flush with
concrete pour. Use screws, nails, or wire to prevent box from floating during pour.
14"
[356mm]
"
7
178mm]
[
6 5/16"
[161mm]
12 5/8"
[321mm]
CAUTION: Box has no post pour adjustment.
Step 3 Remove mudcap and attach conduit.
Step 4 Reinstall mudcap.
NOTE: For use in bare concrete or terrazzo floors, replace
mudcap with part number: RFB119-PAN. (Sold separately.) (See Step 19.)
Step 5 Screed to top of box surface. Hand troweling
recommended near box edges.
CAUTION: Do not dislodge or shift box with jobsite traffic
or concrete vibrations.
NOTE: If box is over-poured or the top plate is below
the concrete surface, follow these steps:
1. Remove and retain mudcap and mudcap mounting screws. If mudcap is bent during removal, flatten within reason.
2. Install one or more 1/8" thick spacers, Cat No. RFB119-TS (available separately), until the top one is flush with the concrete surface. See Step 19 for illustration.
3. Replace mudcap on top of spacers and secure with mounting screws. Duct tape any cracks or seams where concrete may enter.
4. Pour concrete patch around the perimeter of the spacers and level with the concrete floor.
5. Complete installation following the remaining steps.
Step 6 Remove mudcap.
Step 8 Locate and pull wires and cables.
Step 7 If service access between adjacent compartments
is required, remove KO between compartments and add grommet (not included).
O between
K
compartments
Grommet
(not supplied)
Step 9 Terminate and mount devices.
NOTE: Wire devices (not included) in accordance with National
Electrical Code or any local code that applies. Make sure that any grounding conductors are connected to the grounding screws.
2
Step 10 Determine device plate selection based on sizes illustrated below.
/8"
7
22mm]
[
Spacer Plate Cat No. RFB119-SPACER
1/2"
4
114mm]
[
Used to close off space adjacent to standard plates when used on multi-gang mounting brackets.
1, 2, and 3 Gang Sectional Plates
1, 2, and 3 Gang Standard Plates
2 3/4"
[70mm]
1 13/16"
[46mm]
3 5/8"
[92mm]
4 9/16"
[116mm]
7/16"
5 138mm]
[
3/8"
6
162mm]
[
Standard Plates extend 15/32" [11.9mm] on each side wider than sectional plates.
15/32"
[11.9mm]
3
Step 11 Determine device plate required to close off wiring compartments. Sectional (1-13/16" [46mm] wide) or standard device
plates may be used with multi-gang mounting plates.
NOTE: Standard width device plates extend into adjacent gangs, preventing the mounting of other device
plates. Resulting gap should be closed with a spacer plate or single gang sectional plate.
7/8"
[22mm]
6-Gang Mounting Bracket
3-Gang & (2) Single Gangs (Vertical) Mounting Bracket (RFB11)
1/2"
4
114mm]
[
13/16" [46mm]
1
pacing between gangs
s
1 13/16" [46mm] wide sectional device plate
(3) Single Gangs (Horizontal) Mounting Bracket (RFB9)
2 7/16"
[62mm]
6"
[152mm]
4
Step 12 Mount blanking plates and spacers between standard size plates to close off any gaps or openings. Typical layouts are
illustrated below.
6-GANG MOUNTING BRACKETS USED WITH STANDARD DEVICE PLATES
3-Gang Standard Plate
(6 3/8" x 4 1/2"
[162mm x 114m])
Cat. No. RFB119-SPACER
Used to close gap between standard
single and multi-gang plates
1-Gang Standard Plate
(2 3/4" x 4 1/2"
[70mm x 114m])
Cat. No. RFB119-SB
Single-gang Sectional Blank
Plate (mounted off-center)
2-Gang Standard Plate
(4 9/16" x 4 1/2"
[116mm x 114m])
6-GANG MOUNTING BRACKETS USED WITH SECTIONAL DEVICE PLATES
Cat. No. RFB119-SPACER
Used to close gap between standard
single and multi-gang plates
Existing opening when not covered
with Cat. No. RFB119-SPACER
(6) 1-Gang Sectional Plates
(1 13/16" x 4 1/2"
[46mm x 114m])
Cat. No. RFB119-SPACER
5
CARPET INSTALLATIONS
tep 13 Install carpet and cut 12 1/16" x 10 5/16" [262mm
S
x 306mm] rectangular opening over box opening.
12 1/16"
[306mm]
6"
[153mm]
1/8"
5
131mm]
[
10 5/16"
[262mm]
tep 14 Open cover lid and position in box opening.
S
Position (2) mounting brackets under box opening as shown in Step 15 and secure lid to brackets.
Mounting
Bracket
Step 15 Tighten mounting bracket screws securing flange
into box top cover plate.
Cover
Flange
Carpet
(Lid insert)
Mounting
Bracket Screw
Flange Gasket
Mounting
Bracket
Carpet
Box Top
Cover Plate
Concrete
Step 16 Cut carpet insert and mount inside lid. Use
enclosed template for dimensions.
Carpet
Insert
6
1 3/8" 35mm]
[
2 1/2" 64mm]
[
5 1/16" 129mm]
[
iameter
D
1 7/16"
37mm]
[
adius
R
1/4"
7mm]
[
9 5/8"
[219mm]
CARPET INSERT TEMPLATE
CAUTION: When printing copies of
this template please be sure template is scaled correctly and is the correct size once it is printed.
7
TILE INSTALLATIONS
tep 17 Cover flange is 1/4" thick. Use 1/8" spacer, Cat.
S
No. RFB119-TS, for 3/8" tile installations. Use two spacers for 1/2" tile installations. Mount cover to box as shown in Steps 14 and 15. See illustration in Step 20
Cat. No.
RFB119-BTC
Cover
Cat. No. RFB119-TS (1/8" Thick)
Sold Separately. Not required for
1/4" tile.
3/8" Tile
BARE CONCRETE & TERRAZZO INSTALLATIONS
Step 19 Install pan prior to pouring floor. Pan is 1/4" tall.
Use in conjunction with spacers to obtain 3/8" and 1/2" heights.
Original mudcap and
(2) mounting screws
Cat. No. RFB119-PAN (sold Separately) 1/4"
tall. Used to dam
opening for installation
of cover during terrazzo
pour. Use RFB119-TS
spacers for floors
greater than 1/4" thick
tep 18 Use grout and/or silicone caulk between edges
S
of flange and tile.
Step 20 After concrete or terrazzo has cured, mount cover
to box as shown in Steps 14 and 15. Apply sealing compound around perimeter of cover, as shown in Step 18.
DETAIL VIEW OF FINISHED INSTALLATION
Seal edge of
cover with
silicone or caulk
Cover Flange
Terrazzo/Tile
Cat. No.
RFB119-PAN
1/4" tall
Original mudcap
placed inside
terrazzo pan
Cat. No.
RFB119-TS
1/8" thick
Cat. No. RFB119-TS
(sold Separately) 1/8"
thick. Not required for
1/4" terrazzo. Use (1)
for 3/8" and (2) for 1/2"
thick floors.
Top of box
(flush with
concrete)
1/8"
WIREMOLD
U.S. and International:
60 Woodlawn Street • West Hartford, CT 06110 1-800-621-0049 • FAX 860-232-2062 • Outside U.S.: 860-233-6251
Canada:
570 Applewood Crescent • Vaughan, Ontario L4K 4B4 1-800-723-5175 • FAX 905-738-9721
3/8"
1/4"
Cover
Mounting
Bracket
NOTE: Remains in place during
cover installation
3/8"
1/8" Spacer
© Copyright 2011 Legrand/Wiremold All Rights Reserved
1 003 189R1 0411
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