LEGRAND KEOR HPE UPS Installation And Start-up Manual

Installation and start-up of KEOR HPE UPS 60÷160 kVA

Installation et démarrage de l’ASI KEOR HPE 60÷160 kVA

Installazione e avviamento KEOR HPE UPS 60÷160 kVA

OML46086 REV. C

INSTALLATION AND START-UP OF KEOR

HPE UPS 60÷160 KVA

INSTALLATION ET DÉMARRAGE DE L’ASI

KEOR HPE 60÷160 KVA

INSTALLAZIONE E AVVIAMENTO UPS KEOR

HPE 60÷160 KVA

Rev.

Descrizione Description

Data Date

Emesso

Issued

Approvato

Approved

Lingua Language

Pagina Page

di Pag. of Pag.

C VR 31-17 14.02.17 R. Soldani G. Senesi

E/I 1 141

Codice / Code

OML46086

Installation and start-up of KEOR HPE UPS 60÷160 kVA

Installation et démarrage de l’ASI KEOR HPE 60÷160 kVA

Installazione e avviamento KEOR HPE UPS 60÷160 kVA

2 OML46086 REV. C

Index / Indice

ENGLISH LANGUAGE .................................................................................... 9

1 SCOPE .................................................................................................... 11

2 SAFETY RULES AND WARNINGS ........................................................ 12

2.1 USE OF THE UPS ........................................................................................................... 12

2.2 UPS RATING PLATE ...................................................................................................... 13

2.3 SPECIAL SAFETY WARNINGS ...................................................................................... 14

2.3.1 General warnings ................................................................................................... 14

2.3.2 Personnel ................................................................................................................ 14

2.3.3 Transport and handling.......................................................................................... 14

2.3.4 Installation .............................................................................................................. 15

2.3.5 Electrical connection ............................................................................................. 16

2.3.6 Operation ................................................................................................................ 17

2.3.7 Maintenance ............................................................................................................ 18

2.3.8 Storage .................................................................................................................... 19

2.4 ENVIRONMENTAL PROTECTION .................................................................................. 19

2.4.1 ISO 14001 certification ........................................................................................... 19

2.4.2 Recycling of packing materials ............................................................................. 19

2.4.3 Device disposal ...................................................................................................... 19

3 INSTALLATION ...................................................................................... 20

3.1 RECEIPT OF THE UPS ................................................................................................... 20

3.1.1 Storage .................................................................................................................... 20

3.2 HANDLING OF THE UPS ................................................................................................ 21

3.3 POSITIONING AND INSTALLATION .............................................................................. 22

3.3.1 Base plan, static load and weights ....................................................................... 23

3.3.2 Overall dimensions, clearances and ventilation .................................................. 24

3.3.3 Environmental installation conditions .................................................................. 26

3.4 POSITIONING AND CONNECTION OF THE BATTERIES ............................................. 28

4 ELECTRICAL CONNECTION ................................................................. 29

4.1 CONNECTION OF THE POWER CABLES ..................................................................... 30

4.2 BACKFEED PROTECTION DEVICE ............................................................................... 32

4.3 TERMINAL BOARDS ...................................................................................................... 34

4.4 BATTERY ........................................................................................................................ 36

Installation and start-up of KEOR HPE UPS 60÷160 kVA

Installation et démarrage de l’ASI KEOR HPE 60÷160 kVA

Installazione e avviamento KEOR HPE UPS 60÷160 kVA

OML46086 REV. C

4.4.1 Battery connection and positioning ...................................................................... 37

4.4.1.1 7/9/11Ah 12V installation – KEOR HPE 60-80 kVA ............................................ 38

4.4.1.2 12/14Ah 12V battery installation – KEOR HPE 60-80 kVA ................................ 40

4.5 CONNECTION OF THE AUXILIARY CABLES ................................................................ 42

4.5.1 External manual bypass ......................................................................................... 42

4.5.2 NORMAL/BYPASS selector .................................................................................... 42

4.5.3 UPS output switch .................................................................................................. 42

4.5.4 Remote emergency power off (EPO) ..................................................................... 43

4.5.5 Battery auxiliary contact ........................................................................................ 43

4.5.6 Diesel Generator auxiliary contact ........................................................................ 43

4.6 SERIAL INTERFACES AND EXTERNAL CONNECTIONS ............................................. 43

4.7 RELAY CARD CONNECTION (OPTIONAL) .................................................................... 45

5 STARTUP AND SHUTDOWN ................................................................ 46

5.1 PRELIMINARY CHECKS ................................................................................................. 46

5.2 START-UP PROCEDURE ................................................................................................ 47

5.3 BASIC TROUBLESHOOTING ......................................................................................... 49

5.4 SHUT-DOWN PROCEDURE ............................................................................................ 49

5.5 SWITCHING PROCEDURE TO MANUAL BYPASS ........................................................ 50

5.6 RESTART FROM MANUAL BYPASS ............................................................................. 51

LANGUE FRANÇAIS .................................................................................... 53

1 PORTEE ................................................................................................. 55

2 RÈGLES DE SECURITE ET AVERTISSEMENTS ................................. 56

2.1

UTILISATION DE L'ASI ................................................................................................... 56

2.2

VALEURS NOMINALES DE L’ASI .................................................................................. 57

2.3

AVERTISSEMENTS SPÉCIFIQUES RELATIFS À LA SÉCURITÉ .................................. 58

2.3.1 Avertissements généraux ....................................................................................... 58

2.3.2 Personnel ................................................................................................................ 58

2.3.3 Transport et manutention ....................................................................................... 58

2.3.4 Installation ............................................................................................................... 59

2.3.5 Raccordement électrique ....................................................................................... 60

2.3.6 Fonctionnement ...................................................................................................... 61

2.3.7 Maintenance ............................................................................................................ 62

2.3.8 Stockage .................................................................................................................. 63

2.4

PROTECTION DE L'ENVIRONNEMENT ......................................................................... 63

Installation and start-up of KEOR HPE UPS 60÷160 kVA

Installation et démarrage de l’ASI KEOR HPE 60÷160 kVA

Installazione e avviamento KEOR HPE UPS 60÷160 kVA

4 OML46086 REV. C

2.4.1 Certification ISO 14001 ........................................................................................... 63

2.4.2 Recyclage des matériaux d'emballage .................................................................. 63

2.4.3 Mise au rebut de l'appareil ..................................................................................... 63

3 INSTALLATION ...................................................................................... 64

3.1

RECEPTION DE L'ASI .................................................................................................... 64

3.1.1 Stockage ................................................................................................................. 64

3.2

MANUTENTION DE L'ASI ............................................................................................... 65

3.3

POSITIONNEMENT ET INSTALLATION ......................................................................... 66

3.3.1 Plan de base, charge statique et poids ................................................................. 67

3.3.2 Dimensions totales, dégagement minimum et ventilation ................................... 68

3.3.3 Conditions environnementales d'installation ....................................................... 70

3.4

MONTAGE ET CONNEXION DES BATTERIES .............................................................. 72

4 RACCORDEMENT ELECTRIQUE .......................................................... 73

4.1

RACCORDEMENT DES CÂBLES D'ALIMENTATION .................................................... 74

4.2

DISPOSITIF DE PROTECTION CONTRE LE BACKFEED ............................................. 76

4.3

BORNIERS ...................................................................................................................... 77

4.4

BATTERIES ..................................................................................................................... 80

4.4.1 Emplacement et conexion des batteries ............................................................... 81

4.4.1.1 7/9/11Ah 12V installation – KEOR HPE 60-80 kVA ............................................ 82

4.4.1.2 12/14Ah 12V battery installation – KEOR HPE 60-80 kVA ................................ 84

4.5

RACCORDEMENT DES CABLES AUXILIAIRES............................................................ 86

4.5.1 By-pass manuel externe......................................................................................... 86

4.5.2 Commande externe NORMAL/BYPASS ................................................................ 86

4.5.3 Interrupteur de sortie ASI ....................................................................................... 86

4.5.4 Bouton d’arrêt d’urgence à distance (EPO) .......................................................... 87

4.5.5 Contact auxiliaire de batterie ................................................................................. 87

4.5.6 Contact auxiliaire du Groupe electrogène ............................................................ 87

4.6

INTERFACES DE SERIE ET CONNEXIONS INTERNES ................................................ 87

4.7

CONNEXION DE LA CARTE RELAIS (OPTIONNEL) ..................................................... 89

5 DEMARRAGE ET ARRET ...................................................................... 90

5.1

VERIFICATIONS PRELIMINAIRES ................................................................................. 90

5.2

PROCEDURE DE DEMARRAGE .................................................................................... 91

5.3

DÉPANNAGE DE BASE.................................................................................................. 93

5.4

PROCEDURE D’ARRET .................................................................................................. 94

Installation and start-up of KEOR HPE UPS 60÷160 kVA

Installation et démarrage de l’ASI KEOR HPE 60÷160 kVA

Installazione e avviamento KEOR HPE UPS 60÷160 kVA

OML46086 REV. C

5.5

PROCÉDURE DE BASCULEMENT EN BY-PASS MANUEL .......................................... 95

5.6

REDEMARRAGE DEPUIS LE BY-PASS MANUEL ......................................................... 96

LINGUA ITALIANA ....................................................................................... 98

1 APPLICABILITA’ ................................................................................. 100

2 REGOLE E AVVERTENZE DI SICUREZZA......................................... 101

2.1 UTILIZZO DEL DISPOSITIVO ........................................................................................ 101

2.2 DATI NOMINALI UPS .................................................................................................... 102

2.3 INDICAZIONI PARTICOLARI SULLA SICUREZZA ....................................................... 103

2.3.1 Avvertenze generali .............................................................................................. 103

2.3.2 Personale............................................................................................................... 103

2.3.3 Trasporto e movimentazione ............................................................................... 103

2.3.4 Installazione .......................................................................................................... 104

2.3.5 Collegamento elettrico ......................................................................................... 105

2.3.6 Funzionamento ..................................................................................................... 106

2.3.7 Manutenzione ........................................................................................................ 107

2.3.8 Immagazzinamento ............................................................................................... 108

2.4 TUTELA AMBIENTALE ................................................................................................. 108

2.4.1 Certificazione ISO 14001 ...................................................................................... 108

2.4.2 Riciclaggio dei materiali di imballaggio .............................................................. 108

2.4.3 Smaltimento del dispositivo ................................................................................. 108

3 INSTALLAZIONE ................................................................................. 109

3.1 RICEZIONE DELL’UPS ................................................................................................. 109

3.1.1 Immagazzinamento ............................................................................................... 109

3.2 MOVIMENTAZIONE DELL’UPS .................................................................................... 110

3.3 POSIZIONAMENTO ED INSTALLAZIONE .................................................................... 111

3.3.1 Pianta di base, carico statico e pesi .................................................................... 112

3.3.2 Dimensioni di ingombro, distanze minime dalle pareti e ventilazione .............. 113

3.3.3 Condizioni ambientali di installazione ................................................................. 115

3.4 POSIZIONAMENTO E ALLACCIAMENTO BATTERIE ................................................. 117

4 ALLACCIAMENTO ELETTRICO ......................................................... 118

4.1 COLLEGAMENTO CONDUTTORI DI POTENZA .......................................................... 119

4.2 PROTEZIONE CONTRO IL RITORNO DI TENSIONE (BACKFEED) ............................ 121

4.3 MORSETTIERE .............................................................................................................. 123

4.4 INSTALLAZIONE BATTERIE INTERNE ........................................................................ 125

Installation and start-up of KEOR HPE UPS 60÷160 kVA

Installation et démarrage de l’ASI KEOR HPE 60÷160 kVA

Installazione e avviamento KEOR HPE UPS 60÷160 kVA

6 OML46086 REV. C

4.4.1 Connessione batterie interne .............................................................................. 126

4.4.1.1 Installazione batterie 7/9/11Ah 12V – KEOR HPE 60-80kVA .......................... 127

4.4.1.2 Installazione batterie 12/14Ah 12V – KEOR HPE 60-80kVA ........................... 129

4.5 COLLEGAMENTO CAVI AUSILIARI ............................................................................. 131

4.5.1 Bypass manuale esterno ..................................................................................... 131

4.5.2 Selettore NORMALE/BYPASS esterno ................................................................ 131

4.5.3 Contatto ausiliario sezionatore uscita UPS esterno .......................................... 131

4.5.4 Spegnimento remoto (EPO) ................................................................................. 132

4.5.5 Contatto ausiliario sezionatore di batteria .......................................................... 132

4.5.6 Contatto ausiliario Generatore Diesel ................................................................. 132

4.6 INTERFACCE SERIALI ................................................................................................. 132

4.7 COLLEGAMENTO SCHEDA RELÈ (OPZIONALE) ...................................................... 134

5 AVVIAMENTO E ARRESTO ................................................................. 135

5.1 VERIFICHE PRELIMINARI ............................................................................................ 135

5.2 PROCEDURA DI AVVIAMENTO ................................................................................... 136

5.3 RICERCA GUASTI DI BASE ......................................................................................... 138

5.4 PROCEDURA DI ARRESTO ......................................................................................... 138

5.5 PROCEDURA DI TRASFERIMENTO SU BYPASS MANUALE .................................... 139

5.6 RIAVVIO DA BYPASS MANUALE ................................................................................ 140

Installation and start-up of KEOR HPE UPS 60÷160 kVA

Installation et démarrage de l’ASI KEOR HPE 60÷160 kVA

Installazione e avviamento KEOR HPE UPS 60÷160 kVA

OML46086 REV. C

Index of pictures / Indice delle figure

Picture 1 – Rating plate of KEOR HPE 60÷160 kVA .......................................................................................... 13

Picture 2 – Handling of the KEOR HPE UPS 60÷160 kVA ................................................................................. 21

Picture 3 – Base plan .......................................................................................................................................... 23

Picture 4 – Overall dimensions ........................................................................................................................... 24

Picture 5 – Clearances ........................................................................................................................................ 24

Picture 6 – Single Line Diagram KEOR HPE 60-80kVA with connection to external device .............................. 32

Picture 6a – Single Line Diagram KEOR HPE 100kVA with connection to external device ............................... 33

Picture 6b – Single Line Diagram KEOR HPE 125-160kVA with connection to external device ........................ 33

Picture 7 – Terminal board KEOR HPE 60-80 kVA ............................................................................................ 34

Picture 8 – Terminal board KEOR HPE 100 kVA ............................................................................................... 34

Picture 8bis – Terminal board KEOR HPE 125÷160 kVA ................................................................................... 35

Picture 9 – Cabling of BCB fuse holder ............................................................................................................... 37

Picture 10 - Trays 7/9/11Ah 12V battery lateral view .......................................................................................... 38

Picture 11 – One raw 7/9/11Ah 12V battery top view ......................................................................................... 38

Picture 12- 7/9/11Ah 12V battery connection tray top view ............................................................................... 39

Picture 13- 7/9/11Ah 12V battery connection tray front view ............................................................................. 39

Picture 14 - Trays 12/14Ah 12V battery lateral view .......................................................................................... 40

Picture 15 – One raw 12/14Ah 12V battery top view .......................................................................................... 40

Picture 16- 12/14Ah 12V battery connection tray top view ................................................................................ 41

Picture 17-12/14Ah 12V battery connection tray front view ............................................................................... 41

Picture 18 – Auxiliary terminals of KEOR HPE 60÷160 kVA .............................................................................. 42

Picture 19 – Position of the serial interfaces of KEOR HPE 60÷160 kVA .......................................................... 43

Picture 20 – Relay card terminals ....................................................................................................................... 45

Illustration 1 – Plaque signalétique de l’ASI KERO HPE 60÷160 kVA ............................................................... 57

Illustration 2 – Manutention de l’ASI KEOR HPE 60÷160 kVA .......................................................................... 65

Illustration 3 – Plan de base ................................................................................................................................ 67

Illustration 4 – Dimensions globales .................................................................................................................... 68

Illustration 5 – Dégagement minimum ................................................................................................................. 68

Illustration 6 – Diagramme à une ligne KEOR HPE 60-80kVA avec connexion à un périphérique externe ...... 76

Illustration 6a – Diagramme à une ligne KEOR HPE 100kVA avec connexion à un périphérique externe ........ 77

Illustration 6b – Diagramme à une ligne KEOR HPE 125-160kVA avec connexion à un périphérique externe 77

Illustration 7 – Borniers KEOR HPE 60-80 kVA .................................................................................................. 78

Illustration 8 – Borniers KEOR HPE 100 kVA ..................................................................................................... 78

Illustration 8 bis – Borniers KEOR HPE 125-160 kVA ........................................................................................ 79

Illustration 9 – Câblage du porte-fusible BCB ..................................................................................................... 81

Installation and start-up of KEOR HPE UPS 60÷160 kVA

Installation et démarrage de l’ASI KEOR HPE 60÷160 kVA

Installazione e avviamento KEOR HPE UPS 60÷160 kVA

8 OML46086 REV. C

Illustration 10 - Plateau 7/9/11Ah 12V vue latérale de la batterie ....................................................................... 82

Illustration 11 – Un range 7/9/11Ah 12V batterie vue de dessus....................................................................... 82

Illustration 12- 7/9/11Ah 12V batterie connexion vue dessus ............................................................................. 83

Illustration 13- 7/9/11Ah 12V batterie connexion vue frontale ............................................................................ 83

Illustration 14 - Plateau 12/14Ah 12V vue latérale de la batterie ........................................................................ 84

Illustration 15 – Un range 12/14Ah 12V batterie vue de dessus......................................................................... 84

Illustration 16- 12/14Ah 12V batterie connexion vue dessus .............................................................................. 85

Illustration 17-12/14Ah 12V batterie connexion vue frontale .............................................................................. 85

Illustration 18 – Bornes auxiliaires du KEOR HPE 60÷160 kVA ......................................................................... 86

Illustration 19 – Position des interfaces de série du KEORHPE 60÷160 kVA .................................................... 87

Illustration 20 – Bornes de la carte relais ............................................................................................................ 89

Figura 1 – Targhetta caratteristiche KEOR HPE 60÷160 kVA .......................................................................... 102

Figura 2 – Movimentazione UPS KEOR HPE 60÷160 kVA .............................................................................. 110

Figura 3 – Pianta di base .................................................................................................................................. 112

Figura 4 – Dimensioni di ingombro ................................................................................................................... 113

Figura 5 – Distanze di rispetto .......................................................................................................................... 113

Figura 6 – Schema unifilare KEOR HPE 60-80kVA con collegamento al dispositivo esterno ......................... 121

Figura 6a – Schema unifilare KEOR HPE 100kVA con collegamento al dispositivo esterno .......................... 122

Figura 6b – Schema unifilare KEOR HPE 125 - 160kVA con collegamento al dispositivo esterno ................ 122

Figura 7 – Morsettiera KEOR HPE 60-80 kVA ................................................................................................. 123

Figura 8 – Morsettiera KEOR HPE 100 kVA ..................................................................................................... 123

Figura 8bis – Morsettiera KEOR HPE 125-160 kVA ......................................................................................... 124

Figura 9 – Cablaggio portafusibili BCB ............................................................................................................. 126

Figura 10 – Vassoi batterie 7/9/11Ah 12V vista laterale .................................................................................. 127

Figura 11 – Fila singola batterie 7/9/11Ah 12V vista dall’alto ........................................................................... 127

Figura 12- 7/9/11Ah 12V connessione vassoi batterie vista dall’alto................................................................ 128

Figura 13- 7/9/11Ah 12V connessione vassoi batterie vista frontale ................................................................ 128

Figura 14 – Vassoi batterie 12/14Ah 12V vista laterale ................................................................................... 129

Figura 15 – Fila singola batterie 12/14Ah 12V vista dall’alto ........................................................................... 129

Figura 16 –12/14Ah 12V connessione vassoi batterie vista dall’alto ............................................................... 130

Figura 17- 12/14Ah 12V connessione vassoi batterie vista frontale ................................................................. 130

Figura 18 – Morsetti ausiliari KEOR HPE 60÷160 kVA .................................................................................... 131

Figura 19 – Posizione schede di interfaccia ..................................................................................................... 132

Figura 20 – Morsetti scheda relè ...................................................................................................................... 134

Installation and start-up of KEOR HPE UPS 60÷160 kVA

Installation et démarrage de l’ASI KEOR HPE 60÷160 kVA

Installazione e avviamento KEOR HPE UPS 60÷160 kVA

OML46086 REV. C

ENGLISH LANGUAGE

Installation and start-up of KEOR HPE UPS 60÷160 kVA

Installation et démarrage de l’ASI KEOR HPE 60÷160 kVA

Installazione e avviamento KEOR HPE UPS 60÷160 kVA

10 OML46086 REV. C

Installation and start-up of KEOR HPE UPS 60÷160 kVA

Installation et démarrage de l’ASI KEOR HPE 60÷160 kVA

Installazione e avviamento KEOR HPE UPS 60÷160 kVA

OML46086 REV. C

1 SCOPE

The instructions contained in the operating manual are applicable to the UPS systems listed below.

 BSL46 KEOR HPE 60 kVA  BSM46 KEOR HPE 80 kVA  BSK93 KEOR HPE 100 kVA  BSM47 KEOR HPE 125 kVA  BSM48 KEOR HPE 160 kVA

Storing documentation

This manual and any other supporting technical documentation relating to the product

must be stored and made accessible to personnel in the immediate vicinity of the UPS.

Further information

In the event that the information provided in this manual is not sufficiently exhaustive,

please contact the manufacturer of the device, whose details are available in the “Contacts” section.

Installation and start-up of KEOR HPE UPS 60÷160 kVA

Installation et démarrage de l’ASI KEOR HPE 60÷160 kVA

Installazione e avviamento KEOR HPE UPS 60÷160 kVA

12 OML46086 REV. C

2 SAFETY RULES AND WARNINGS

2.1 USE OF THE UPS

Congratulations on choosing a product from Legrand for the safety of your equipment. To obtain the best performance from your KEOR HPE 60÷160 kVA UPS system (Uninterruptible Power Supply), we suggest that you take your time to read the following manual. The purpose of this manual is to give a short description of the parts composing the UPS and to guide the installer or the user through the installation of the unit in its using environment. The installer or the user must read and correctly perform the instructions included in the present manual, with particular reference to the requirements regarding safety, in compliance with the current regulations.

Read the technical documentation

Before installing and using the device, make sure you have read and understood all the instructions contained in the present manual and in the technical supporting documentation.

Installation and start-up of KEOR HPE UPS 60÷160 kVA

Installation et démarrage de l’ASI KEOR HPE 60÷160 kVA

Installazione e avviamento KEOR HPE UPS 60÷160 kVA

OML46086 REV. C

2.2 UPS RATING PLATE

The KEOR HPE UPS 60÷160 kVA is provided with an identification plate containing the operation ratings. The plate is fixed in the inside of the UPS door.

Picture 1 – Rating plate of KEOR HPE 60÷160 kVA

Check the technical characteristics

Before carrying out any installation or start-up operation on the UPS, make sure its

technical characteristics are compatible with the AC supply line and with the output loads.

Installation and start-up of KEOR HPE UPS 60÷160 kVA

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14 OML46086 REV. C

2.3 SPECIAL SAFETY WARNINGS

2.3.1 General warnings

The UPS is provided with various stickers with indications regarding specific dangers. These stickers must be always well visible and replaced in case they are damaged. The present documentation must be always available in proximity to the device. In case of loss we recommend to request a copy to the manufacturer, whose details are available in the “Contacts” section.

2.3.2 Personnel

Any operation on the UPS must be carried out by qualified personnel. By qualified and trained person we mean someone skilled in assembling, installing, starting up and checking the correct operation of the product, who is qualified to perform his/her job and has entirely read and understood this manual, especially the part regarding safety. Such training and qualification shall be considered as such, only when certified by the manufacturer.

2.3.3 Transport and handling

Avoid bending or deforming the components and altering the insulation distances while transporting and handling the product.

Undistributed weight

The weight of the UPS is not uniformly distributed. Pay attention when lifting.

Please inspect the device before installing it. In case any damage is noticed from the conditions of the package and/or from the outside appearance of the equipment, contact the shipping company or your dealer immediately. The damage statement must be made within 6 days from receipt of the product and must be notified to the shipping carrier directly. Should the product need to be returned to the manufacturer, please use the original package.

Injury hazard due to mechanical damage

Mechanical damage to the electrical components constitutes a serious danger to persons and property. In case of doubt regarding the non-integrity of the package or of the product contained therein, contact the manufacturer before carrying out the installation and/or the start-up.

Installation and start-up of KEOR HPE UPS 60÷160 kVA

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Installazione e avviamento KEOR HPE UPS 60÷160 kVA

OML46086 REV. C

2.3.4 Installation

The product must be installed in strict compliance with the instructions contained in the technical back-up documentation, including the present safety instructions. In particular, the following points must be taken into account:

 The product must be placed on a base suitable to carry its weight and to ensure its

vertical position;

 The UPS must be installed in a room with restricted access, according to standard CEI

EN62040-1;

 Never install the equipment near liquids or in an excessively damp environment;  Never let a liquid or foreign body penetrate inside the device;  Never block the ventilation grates;  Never expose the device to direct sunlight or place it near a source of heat.

Special environmental conditions

The UPS is designed for normal climatic and environmental operating conditions as

defined in the technical specification: altitude, ambient operating temperature, relative humidity and environmental transport and storage conditions. It is necessary to implement specific protective measures in case of unusual conditions:

 harmful smoke, dust, abrasive dust;  humidity, vapour, salt air, bad weather or dripping;  explosive dust and gas mixture;  extreme temperature variations;  bad ventilation;  conductive or radiant heat from other sources;  strong electromagnetic fields;  radioactive levels higher than those of the natural environment;  fungus, insects, vermin.

Use authorized personnel only

All transport, installation and start-up operations must be carried out by qualified and

trained personnel. The installation of the UPS must be carried out by authorized personnel, in

compliance with national and local regulations.

Installation and start-up of KEOR HPE UPS 60÷160 kVA

Installation et démarrage de l’ASI KEOR HPE 60÷160 kVA

Installazione e avviamento KEOR HPE UPS 60÷160 kVA

16 OML46086 REV. C

Do not modify the device

Do not modify the device in any way: this may result in damage to the equipment

itself as well as to objects and persons. Maintenance and repair must be carried out by authorized personnel only. Contact the manufacturer for details of the nearest service centre.

2.3.5 Electrical connection

The UPS connection to the AC power must be carried out in compliance with the current regulations. Make sure the indications specified on the identification plate correspond to the AC power system and to the actual electrical consumption of all of the equipment connected.

Check the conformity to the Standards

The UPS must be installed in compliance with the standards in force in the country of

installation.

IT system

The UPS is also designed to be connected to an IT power distribution system.

All the electrical connections must be carried out by authorized personnel. Before connecting the device make sure that:

 the connection cable to the AC line is properly protected;  the nominal voltages, the frequency and the phase rotation of the AC supply are

respected;

 the polarities of the DC cables coming from the battery have been checked;  no leakage current to earth is present.

The device is connected to the following voltage supplies:

 DC battery voltage;  AC mains voltage;  AC bypass voltage.

Installation and start-up of KEOR HPE UPS 60÷160 kVA

Installation et démarrage de l’ASI KEOR HPE 60÷160 kVA

Installazione e avviamento KEOR HPE UPS 60÷160 kVA

OML46086 REV. C

Injury hazard due to electric shock!

The device is subject to high voltages, thus all safety instructions must be

scrupulously adhered to before performing any operation on the UPS:

 Isolate the battery via DC circuit breakers before connecting it to the UPS;  Connect the ground cable to the relevant bar before carrying out any other

connection inside the device.

Injury hazard due to electric shock!

If primary power isolators are installed in an area other than the UPS one, you must stick the following warning label on the UPS. “ISOLATE THE UNINTERRUPTIBLE POWER SUPPLY (UPS) BEFORE WORKING ON THIS CIRCUIT”

2.3.6 Operation

The installations to which the UPS systems belong must comply with all the current safety standards (technical equipment and accident-prevention regulations). The device can be started, operated and disconnected only by authorized personnel. The settings can only be changed using the original interface software.

Injury hazard due to electric shock!

During operation, the UPS converts power characterized by high voltages and

currents.

 All the doors and the covers must remain closed.

Injury hazard due to contact with toxic substances

The battery supplied with the UPS contains small amounts of toxic materials. To

avoid accidents, the directives listed below must be observed:

 Never operate the UPS if the ambient temperature and relative humidity are

higher than the levels specified in the technical documentation.

 Never burn the battery (risk of explosion).  Do not attempt to open the battery (the electrolyte is dangerous for the eyes

and skin).

Comply with all applicable regulations for the disposal of the battery.

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2.3.7 Maintenance

Service and repairs must be carried out by skilled and authorized personnel. Before carrying out any maintenance operation, the UPS must be disconnected from AC and DC supply sources. The device is provided with internal isolators which allow to isolate the internal power circuits. However the voltages of the supply sources are present on the terminals. To isolate the device completely, provide external circuit breakers on the lines. The device contains dangerous voltages even after shutdown and disconnection from the supply sources, due to the internal capacitors which discharge slowly. Thus we recommend to wait at least 5 minutes before opening the device doors.

Injury hazard due to electric shock!

Any operation must be carried out only when voltage is absent and in compliance

with safety directives.

 Make sure the battery circuit breaker that may be placed near the battery has

been opened.

 Isolate the device completely by operating the external circuit breakers.  Wait at least 5 minutes in order to allow the capacitors to discharge.

After switching off and disconnecting the device there still might be very hot components (magnetic parts, heat sinks); therefore we recommend to use protective gloves.

High temperature of components

It is strongly recommended to use protective gloves due to the high temperatures that

may be reached during the operation.

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2.3.8 Storage

If the product is stored prior to installation, it should remain stored in its original package in a dry place with a temperature ranging from -10°C to +45°C.

Special environmental conditions

It is necessary to implement specific protective measures in case of unusual

environmental conditions:

2.4 ENVIRONMENTAL PROTECTION

2.4.1 ISO 14001 certification

Legrand is particularly sensitive to the environmental impact of its products. That is why the UPS has been manufactured with cutting-edge eco-design criteria (ISO 14001 certification). Special care was taken in using fully recyclable materials and in reducing the amounts of raw materials used.

2.4.2 Recycling of packing materials

Packing materials must be recycled or disposed of in compliance with applicable local and national laws and regulations.

2.4.3 Device disposal

At the end of their product life, the materials composing the device must be recycled or disposed of in compliance with the current local and national laws and regulations.

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3 INSTALLATION

3.1 RECEIPT OF THE UPS

Danger to persons due to transport damages

Mechanical damage to the electrical components constitutes a serious danger to

persons and property. In case of doubt regarding the non-integrity of the package or of the product contained therein, contact the manufacturer before carrying out the installation and/or the start-up.

3.1.1 Storage

The package normally ensures protection from humidity and possible damages during transport. Do not store the UPS outdoor.

Risk of damage due to inappropriate storage

 For the environmental storage conditions, refer to the indications given for the

installation of the device.

 The device must only be stored in rooms protected from dust and humidity.  The device cannot be stored outdoor.

Installation and start-up of KEOR HPE UPS 60÷160 kVA

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3.2 HANDLING OF THE UPS

The UPS is packed on a pallet. It is handled from the transport vehicle to the installation (or storage) place via a fork lift.

The device has a heavy weight

 Avoid turnover during the transport of the UPS.  Cabinets must always be handled in upright position.  During loading and unloading operations, always respect the indications

regarding the device barycentre marked on the package.

Before positioning the UPS, in order to avoid risks of turnover, it’s recommended to move the system on the wood pallet on which the UPS is fixed. Before the positioning in the final location, remove the UPS from the pallet. To handle the UPS remove the lower front, rear and side panels and insert the forks of a fork lift. The UPS can be handled both from the front and from the side according to the available spaces, as shown by the following picture.

Picture 2 – Handling of the KEOR HPE UPS 60÷160 kVA

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3.3 POSITIONING AND INSTALLATION

The KEOR HPE UPS 60÷160 kVA must be installed indoor, in a clean and dry room, preferably without dust or humidity infiltrations. For the environmental conditions in the place of installation, in compliance with the current legislation, please refer to the “Overall dimensions, minimum distances from the walls and ventilation” section.

Special environmental conditions

It is necessary to implement specific protective measures in case of unusual

environmental conditions:

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3.3.1 Base plan, static load and weights

Picture 3 – Base plan

The supporting base of the UPS must be designed to carry the UPS weight and to ensure its steady and safe support. Its carrying capacity must be adequate to the static loads indicated in the table below.

Power (kVA) 60 80 100 125 160

Weight w/o batteries (kg) 250 300 320 360 380 Static load w/o batteries (kg/m2) 490 590 630 710 750 Weight with batteries (kg) 800 850 - - Static load with batteries (kg/m2) 1570 1670 - - -

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3.3.2 Overall dimensions, clearances and ventilation

INLET AIR OPENINGS

OUTLET AIR OPENINGS

Picture 4 – Overall dimensions

Picture 5 – Clearances

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The UPS must be so installed as to ensure its serviceability and to allow a correct air flow as much as possible. With regard to the minimum distances from the walls, for all of the UPS sizes the same installation conditions apply as indicated in the table below.

- UPS with internal batteries

A (mm) B (mm) C (mm) D (mm)

Recommended clearances

50 1200 600

600

Minimum clearances 0 1200 600

400

- UPS with external battery cabinet

A (mm) B (mm) C (mm) D (mm)

Recommended clearances

50 1200 400

600

Minimum clearances 0 1200 0

400

The table below shows the air volume required for an optimal ventilation and cooling of the UPS.

Power (kVA) 60 80 100 125 160

Air volume (m3/h) 1000 1200 1200 1500 1500

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3.3.3 nvironmental installation conditions

The air is classified by the EN 60721-3-3 standard (Classification of environmental parameters and their severities – Stationary use at weather-protected locations) based on climatic and biological conditions as well as on mechanically and chemically active substances. Therefore the place of installation must meet specific requirements to ensure compliance with the conditions for which the UPS was designed.

 Climatic conditions according to the technical specification of KEOR HPE 60÷160 kVA

Environmental parameter

Minimum operating temperature (°C)

– 10

Maximum operating temperature (°C)

+ 40

Minimum relative humidity (%)

Maximum relative humidity (%)

Condensation

Rainfall with wind (rain, snow, hail, etc.)

Water with an origin other than rain

Ice formation

 Classification of biological conditions (EN 60721-3-3)

Environmental parameter

Class

3B1

3B2

3B3

Flora

Presence of mildew, fungus, etc.

Fauna

Presence of rodents and other animals that are harmful to products, excluding termites

Presence of rodents and other animals that are harmful to products, including termites

 Classification of mechanically active substances (EN 60721-3-3)

Environmental parameter

Class

3S1

3S2

3S3

3S4

Sand [mg/m3]

30 300 3000

Dust (suspension) [mg/m3]

0,01 0,2 0,4 4,0

Dust (sedimentation) [mg/(m2·h)

0,4 1,5 15 40

Places where precautions have been taken to minimize the presence of dust. Places away from dust sources

Places without any special precaution to minimize the presence of sand or dust, however not in proximity to sand or dust sources

Places in proximity to sand or dust sources

Places in proximity to working processes that generate sand or dust, or in geographic areas having a high proportion of sand brought by the wind or of dust suspended in the air

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 Classification of chemically active substances (EN 60721-3-3)

Environmental parameter

Class

3C1R 3C1L 3C1 3C2 3C3 3C4

Sea salt

Salt

fog

Salt

fog

Salt

fog

Sulphur dioxide

[mg/m3]

0,01 0,1 0,1 1,0 10 40

Hydrogen sulphide

[mg/m3]

0,0015 0,01 0,01 0,5 10 70

Chlorine [mg/m3]

0,001 0,01 0,1 0,3 1,0 3,0

ydrochloric acid

[mg/m3]

0,001 0,01 0,1 0,5 5,0 5,0

ydrofluoric acid

[mg/m3]

0,001 0,003 0,003 0,03 2,0 2,0

Ammonia [mg/m3]

0,03 0,3 0,3 3,0 35 175

Ozone [mg/m3]

0,004 0,01 0,01 0,1 0,3 2,0

Nitric oxide (expressed in equivalent values of nitrogen dioxide) [mg/m3]

0,01 0,1 0,1 1,0 9,0 20

Places where atmosphere is strictly monitored and regulated (“clean spaces” category)

Places where atmosphere is permanently monitored

Places located in rural and urban

regions where industrial activities are few and where traffic is moderate

Places located in urban regions with industrial activities and/or considerable traffic

Places in proximity to industrial sources with chemical emissions

Places located in industrial installations. Emissions of highly concentrated chemical pollutants

The KEOR HPE UPS 60÷160 kVA is designed to be installed in an environment that meets the following classifications.

K Climatic conditions

In accordance with the technical specification

B Biological conditions

3B1 (EN 60721-3-3)

C Chemically active substances

3C2 (EN 60721-3-3)

S Mechanically active substances

3S2 (EN 60721-3-3)

In the event that the environmental conditions of the installation room do not comply with the specified requirements, additional precautions must be taken to reduce excessive values to the specified limits.

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3.4 POSITIONING AND CONNECTION OF THE BATTERIES

Risk of electric shock

A battery can present a risk for electrical shock and high short circuit current. The

following precautions should be observed when working on batteries:

a) Remove watches, rings or other metal objects; b) Use tools with insulated handles; c) Wear rubber gloves and boots; d) Do not lay tools or metal parts on top of batteries; e) Disconnect the charging source prior connecting or disconnecting battery

terminals;

f) Determine if battery is inadvertently grounded. If inadvertently grounded,

remove source from ground. Contact with any part of a grounded battery can result in electrical shock. The likelihood of such shock can be reduced if such grounds are removed during installation and maintenance (applicable to equipment and remote battery supplies not having a grounded supply circuit).

Follow the installation instructions

For battery installation please respect EN62040-1 strictly and follow the installation

manual of the UPS. To obtain the battery life indicated by the battery manufacturer, the operating

temperature must remain between 0 and 25 °C. However, although the battery can operate up to 40°C, there will be a significant reduction of the battery life.

To avoid the formation of any kind of potentially explosive hydrogen and oxygen mixture, suitable ventilation must be provided where the battery is installed (see EN62040-1 annex M).

For the materials installed in France, the rule stated by NFC 15-100 article 554.2 must be applied: the volume of the renewed air has to be at least 0,05 NI m3 per hour, where N is the number of the elements inside the battery and I is maximum current of the rectifier.

The batteries can either be internal or external; it is recommended to install them when the UPS is capable of charging them. Please remember that, if the battery is not charged for periods over 2-3 months it can be subject to irreparable damage.

Auxiliary contact of the external battery switch

For a correct operation of the UPS it is advisable to connect the auxiliary contact of

the external battery switch to the terminals X10-9/10.

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4 ELECTRICAL CONNECTION

The electrical connection is part of the work which is normally provided by the company that carries out the product installation. For this reason, the UPS manufacturer shall not be held responsible for any damages due to wrong connections.

Use qualified personnel only

All the operations related to the electric connection must be carried out by qualified

and trained personnel.

Work in compliance with the local standards

The installation of the KEOR HPE UPS 60÷160 kVA must be carried out in

compliance with national and local regulations.

Connection of ground cable

The grounding of the UPS via the relevant terminal is mandatory. It is strongly

recommended to connect the ground terminal as first terminal.

The electrical connection is part of the work which is normally provided by the company that carries out the electrical installation and not by the UPS manufacturer. For this reason, the following recommendations are only an indication, as the UPS manufacturer is not responsible for the electrical installation. In any case we recommend to carry out the installation and the electrical input and output connections in compliance with the local standards. Cables must be selected bearing in mind technical, financial and safety aspects. The selection and the sizing of cables from a technical viewpoint depend on the voltage, on the current absorbed by the UPS, on the bypass line and on the batteries, on the ambient temperature and on the voltage drop. Finally, the kind of cable laying must be taken into particular consideration. For more explanations regarding the selection and the sizing of cables, please refer to the relevant IEC standards, in particular to IEC 64-8 standard. “Short-circuit currents” (very high currents with a short duration) and “overload currents” (relatively high currents with a long duration) are among the main causes of cable damage. The protection systems normally used to protect the cables are: thermal magnetic circuit breakers or fuses. Protection circuit breakers must be selected according to the maximum short-circuit current (max Isc) that is needed to determine the breaking power of automatic circuit breakers, and to the minimum current (min Isc) that is needed to determine the maximum length of the line protected. The protection against short-circuit must operate on the line before any thermal and electrothermal effects of the overcurrents may damage the cable and relevant connections. During the electrical installation take particular care to respect the phase rotation.

The terminal boards are placed on the front of the UPS. To access the terminals remove the front panel, removing the fixing bolts.

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Mains connection

The connection to the mains must be carried out with protection fuses between the

mains and the UPS.

The use of differential protection devices in the line supplying the UPS is unadvisable. The leakage current to ground due to the RFI filters is rather high and it can cause spurious tripping of the protection device.

According to CEI EN62040-1 standard, in order to take into account the UPS’ leakage current, residual current devices having adjustable threshold can be used.

Mains connection

Include an appropriate and readily accessible disconnecting device in the electrical line connecting the UPS to the mains.

4.1 CONNECTION OF THE POWER CABLES

For the electric connection of the KEOR HPE UPS 60÷160 kVA, connect the following cables:

 DC supply from the battery (if the battery is external);  AC supply from the rectifier and bypass supply mains;  AC output to the loads.

Injury hazard due to electric shock!

Very high voltages are present at the ends of the cables coming from the battery:

 Isolate the battery via DC circuit breakers before connecting it to the UPS;  Connect the ground cable to the relevant bar before carrying out any other

connection inside the device.

Risk of damages to the device due to insufficient insulation

 The cables must be protected from short-circuits and leakage currents to earth;

 The connection points must be hermetically sealed to prevent the air from

being sucked through the cable passage.

Risk of damages to the device due to incorrect wiring

To connect the device, follow the electrical drawing scrupulously and respect the

polarity of cables.

+ 111 hidden pages

LEGRAND KEOR HPE UPS Installation And Start-up Manual

Specifications and Main Features

Frequently Asked Questions

User Manual