L.B. White Premier 350, TS350, Premier 350 DF, TS350DF Owner's Manual And Instructions

Attention
This heater has been tested and evaluated by the CSA Group in accordance with the requirements of Standard ANSI Z83.7•CSA 2.14 and is listed and approved as a ductable direct gas-fi red forced-air construction heater with application for the temporary heating of buildings under construction, alteration, or repair. Additionally, this heater has been application reviewed and approved by the CSA Group for U.S.and Canadian Tent Heating Applications with temporary human occupancy. CHECK WITH YOUR LOCAL FIRE SAFETY AUTHORITY, YOUR LOCAL FUEL GAS SUPPLIER, OR THE L.B. WHITE COMPANY IF YOU HAVE QUESTIONS REGARDING APPLICATIONS.
www.lbwhite.com
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WORLD PROVIDER - INNOVATIVE HEATING SOLUTIONS
411 Mason Street, Onalaska, WI 54650 • 800-345-7200 • 608-783-5691 • 608-783-6115 (fax) • www.lbwhite.com
Congratulations!
You have purchased the fi nest circulating heater available. Your new L.B. White heater incorporates the benefi ts from the most experienced manufacturer of heating products using state­of-the-art technology.
We, at L.B. White, thank you for your confi dence in our products and welcome any suggestions or comments you may have... contact us at 1-800-345-7200, or email us at customerservice@lbwhite.com.
LP Vapor Withdrawal or Dual Fuel
Premier
Ductable Heaters
TS350 TS350DF
350,000 Btuh / 102.6 kW 350,000 Btuh / 102.6 kW
Owner’s Manual and Instructions
View this manual online at www.lbwhite.com
* Requires an app like QR Droid
for Android or for iPhone
SEE ASSEMBLY INSTRUCTIONS
INSIDE
Please refer to important
elevation information on
inside cover.
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Owner’s Manual • Premier 350
2
TABLE OF CONTENTS
WARNING
Standard products are manufactured to operate at optimum effi ciency at elevations between 0 and 2000 ft. (0-610 m) above sea level.
If operated at higher elevations the product will not function correctly and may function in an unsafe nature. Products providing proper operation for alternate elevations may be available.
If you require a high elevation product, did not specify when ordering, and/or the box this unit came in does not have an alternate altitude designation sticker please contact technical support.
Heater Specifi cations ............................................................................................................... 4
General Information ................................................................................................................. 5
Safety Precautions .................................................................................................................. 6
Installation Instructions
General .................................................................................................................................... 9
Gas Supply Sizing ................................................................................................................... 11
Connecting Hose to Heater ..................................................................................................... 12
Connecting Regulator to Gas Supply ...................................................................................... 12
Thermostat .............................................................................................................................. 13
Installation of Heater ................................................................................................................ 14
Inside Structure ................................................................................................................. 14
Outside Structure (Using air distribution accessories) ...................................................... 14
A. Duct Kit ......................................................................................................................... 14
B. End Diffuser .................................................................................................................. 14
C. Infl atable Duct Kit ......................................................................................................... 15
Start-Up Instructions ................................................................................................................ 16
Shut-Down Instructions ........................................................................................................... 17
Gas Selector Valve (Premier 350 DF Heaters Only) ............................................................... 17
Cleaning Instructions ............................................................................................................... 18
Maintenance Instructions ......................................................................................................... 19
Service Instructions
General .................................................................................................................................... 20
Belt Replacement .................................................................................................................... 20
Fan and Motor Pulleys ............................................................................................................. 21
Drive Component Troubleshooting .......................................................................................... 22
Fan Motor ................................................................................................................................ 23
Air Proving Switch ................................................................................................................... 23
Ignition Control ........................................................................................................................ 24
Relay ....................................................................................................................................... 24
Transformer ............................................................................................................................. 24
Igniter Assembly ...................................................................................................................... 25
Manual Reset High Limit Switches .......................................................................................... 26
Fan Wheel, Bearings, and Shaft .............................................................................................. 27
Burner Orifi ce and Gas Control Valve ..................................................................................... 27
Gas Pressure Checks .............................................................................................................. 28
Troubleshooting Information .................................................................................................... 30
Electrical Connection and Ladder Diagram Premier 350 DF ................................................... 37
Premier 350 Propane Gas .................................. 38
Heater Component Function ................................................................................................... 39
Parts Identifi cation Parts Schematic ........................................................................................ 40
Parts List .................................................................................................................................. 41
Warranty Policy, Replacement Parts and Service ................................................................... 44
Premier Ductable Heaters
Owner’s Manual • Premier 350
3
WARNING
FIRE, BURN, INHALATION, AND
EXPLOSION HAZARD
KEEP SOLID COMBUSTIBLES A SAFE DIS­TANCE AWAY FROM THE HEATER.
SOLID COMBUSTIBLES INCLUDE WOOD, PAPER, OR PLASTIC PRODUCTS, BUILDING MATERIALS AND DUST.
DO NOT USE THE HEATER IN SPACES WHICH CONTAIN OR MAY CONTAIN VOLATILE OR AIRBORNE COMBUSTIBLES.
VOLATILE OR AIRBORNE COMBUSTIBLES INCLUDE GASOLINE, SOLVENTS, PAINT THINNER, DUST PARTICLES OR UNKNOWN CHEMICALS.
FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN A FIRE OR EXPLOSION.
FIRE OR EXPLOSIONS CAN LEAD TO PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
FOR YOUR SAFETY
If you smell gas:
1. Open windows.
2. Don’t touch electrical switches.
3. Extinguish any open fl ame.
4. Immediately call your gas supplier.
FOR YOUR SAFETY
Do not store or use gasoline or other fl am- mable vapors and liquids in the vicinity of this or any other appliance.
GENERAL HAZARD WARNING
FAILURE TO COMPLY WITH THE PRECAUTIONS AND INSTRUCTIONS PROVIDED WITH THIS HEATER CAN RESULT IN:
— DEATH — SERIOUS BODILY INJURY OR BURNS — PROPERTY DAMAGE OR LOSS FROM FIRE OR EXPLOSION — ASPHYXIATION DUE TO LACK OF ADEQUATE AIR SUPPLY OR CARBON MONOXIDE
POISONING
— ELECTRICAL SHOCK
READ THIS OWNER’S MANUAL BEFORE INSTALLING OR USING THIS PRODUCT.
ONLY PERSONS WHO CAN READ, UNDERSTAND, AND FOLLOW THE INSTRUCTIONS
SHOULD USE OR SERVICE THIS HEATER.
SAVE THIS OWNER’S MANUAL FOR FUTURE USE AND REFERENCE.
OWNER’S MANUALS AND REPLACEMENT LABELS ARE AVAILABLE AT NO CHARGE. SEE
WEBSITE, OR FOR ASSISTANCE, CONTACT L.B. WHITE AT 1-800-345-7200.
WARNING
PROPER GAS SUPPLY PRESSURE MUST BE PROVIDED TO THE INLET OF THE HEATER.
REFER TO DATA PLATE FOR PROPER GAS SUPPLY PRESSURE.
GAS PRESSURE IN EXCESS OF THE MAXIMUM INLET PRESSURE SPECIFIED AT THE
HEATER INLET CAN CAUSE FIRES OR EXPLOSIONS.
FIRES OR EXPLOSIONS CAN LEAD TO SERIOUS INJURY, DEATH, OR BUILDING DAMAGE.
GAS PRESSURE BELOW THE MINIMUM INLET PRESSURE SPECIFIED AT THE HEATER INLET MAY CAUSE IMPROPER COMBUSTION.
IMPROPER COMBUSTION CAN LEAD TO ASPHYXIATION OR CARBON MONOXIDE POISON­ING AND THEREFORE SERIOUS INJURY OR DEATH.
WARNING
FIRE AND EXPLOSION HAZARD
NOT FOR HOME OR RECREATIONAL VEHICLE USE.
INSTALLATION OF THIS HEATER IN A HOME OR RECREATIONAL VEHICLE MAY RESULT IN A
FIRE OR EXPLOSION.
FIRE OR EXPLOSIONS CAN CAUSE PROPERTY DAMAGE OR LOSS OF LIFE.
WARNING
CALIFORNIA RESIDENTS:
When operating, this heater produces
chemicals, including Carbon Monoxide,
known to the State of California to cause birth
defects and other reproductive harm.
For more information,
go to www.P65Warnings.ca.gov
Premier Ductable Heaters
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Owner’s Manual • Premier 350
4
Specifications
Description Model
TS350DF TS350
Fuel Type Propane Gas Natural Gas Propane Gas
Maximum Input (Btuh/kW) MAX 350,000 / 102.6
MIN N/A 175,000 / 51.3
Inlet Gas Supply Pressure
Acceptable at the Inlet of
the Heater for Purpose of
INput Adjustment (Inches
W.C./kPa)
MAX 13.5 / 3.36
MIN 11.0 / 2.74 7.0 / 1.74 11.0 / 2.74
Burner Manifold Pressure
(Inches W.C/kPa)
MAX 5.2 / 1.30 5.3 / 1.32 8.0 / 2.0
MIN N/A 2.0 / .49
Fuel Consumption Per
Hour
MAX 16.2 lbs. / 7.34 kg 350 cu.ft./9.9m³ 16.2 lbs./7.34 kg
MIN N/A 8.12 lbs/3.54 kg
Motor Characteristics Ball Bearing
1 H.P. / 745.7 Watts / 1,725 RPM
Blower Speed 915 RPM
Electrical Supply (Volts/Hz/Phase) 115 / 60 / 1
Amp Draw Starting 35.0
Continuous 11.0
Dimensions L x W x H (Inches/cm) 48 x 22.25 x 32.75 / 122 x 56.5 x 83.2
Minimum Safe Distances
from Nearest Combustible
Material (Feet / Meters)
Top 1 / 0.3
Sides 1 / 0.3
Back 1 / 0.3
Blower
Outlet
6 /1.83
Gas
Supply
Propane - U.S.: 6, Canada: 3.05 - Natural Gas - N/A
Minimum Ambient Temperature
Can be Used
-20°F / -29°C
Premier Ductable Heaters
Owner’s Manual • Premier 350
5
This Owner’s Manual includes accessories commonly used on this heater. These accessories must be ordered seperately.
When calling for technical service assistance, or for other specifi c information, always have model number, confi guration number and serial number available. This information is contained on the dataplate.
This manual will instruct you in the operation and care of your unit. Have your installer review this manual with you so that you fully understand the heater and how it functions.
Contact your local L.B. White distributor or the L.B. White Co., Inc. for assistance, or if you have any questions about the use of the equipment or its application.
The L.B. White Co., Inc. has a policy of continuous product improvement. It reserves the right to change specifi cations and design without notice.
General Information
Premier Ductable Heaters
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Owner’s Manual • Premier 350
6
Propane gas and natural gas have man-made odor­ants added specifi cally for detection of fuel gas leaks. If a gas leak occurs, you should be able to smell the fuel gas . THAT’S YOUR SIGNAL TO GO INTO IMMEDIATE ACTION!
Do not take any action that could ignite the fuel gas. Do not operate any electrical switches. Do not pull any power supply or extension cords. Do not light matches or any other source of fl ame. Do not use your telephone.
Get everyone out of the building and away from the area immediately.
Close all fuel supply valves.
Propane gas is heavier than air and may settle in
low areas. When you have reason to suspect a propane leak, keep out of all low areas.
Use your neighbor’s phone and call your fuel gas­supplier and your fi re department. Do not re-enter the building or area.
Stay out of the building and away from the area until declared safe by the fi refi ghters and your fuel gas supplier.
FINALLY, let the fuel gas service person and the refi ghters check for escaped gas. Have them air out the building and area before you return. Properly trained service people must repair the leak, check for further leakages, and then relight the heater for you.
Some people cannot smell well. Some people cannot smell the odor of the man-made chemi­cal added to propane or natural gas. You must determine if you can smell the odorant in these fuel gases.
Learn to recognize the odor of propane gas and natural gas. Local propane gas dealers and your local natural gas supplier (utility) will be more than happy to give you a “scratch and sniff” pamphlet. Use it to become familiar with the fuel gas odor.
Smoking can decrease your ability to smell. Being around an odor for a period of time can affect your sensitivity to that particular odor.
The odorant in propane gas and natural gas is col­orless and the intensity of its odor can fade under some circumstances.
If there is an underground leak, the movement of gas through the soil can fi lter the odorant.
Propane gas odor may differ in intensity at different levels. Since propane gas is heavier than air, there may be more odor at lower levels.
Always be sensitive to the slightest gas odor. If you continue to detect any gas odor, no matter how small, treat it as a serious leak. Immediately go into action as discussed previously.
Fuel Gas Odor
Safety Precautions
Odor Fading - No Odor Detected
WARNING
Asphyxiation Hazard
Do not use this heater for heating human living quarters, garages, workshops, or other such confi ned spaces.
Do not use in unventilated areas.
The ow of combustion and ventilation air must not be obstructed.
Proper ventilation air must be provided to support the combustion air requirements of the heater
being used.
Lack of proper ventilation air will lead to improper combustion.
Improper combustion can lead to carbon monoxide poisoning leading to serious injury or death.
Symptoms of carbon monoxide poisoning can include headaches, dizziness and diffi culty in breathing.
Proper ventilation air for combustion must be provided in accordance with OSHA 29 CFR
1926.154, Temporary Heating Devices, ANSI A10.10, Safety Requirements for Temporary and Portable Space Heating Devices, or the Natural Gas and Propane Installation Code, CAN/CSA B149.1 as appropriate.
Premier Ductable Heaters
Owner’s Manual • Premier 350
7
2. All installations and applications of L.B. White heaters must meet all relevant local, state and national codes. Included are L.P. gas, natural gas, electrical, and safety codes. Your local fuel gas supplier, a local licensed electrician, the local fi re department or similar government agencies, or your insurance agent can help you determine code requirements.
Refer to the following:
U.S. Installations:
-- ANSI/NFPA 58, latest edition, Standard for Storage
and Handling of Liquefi ed Petroleum Gas and/or
-- ANSI Z223.1/NFPA 54, National Fuel Gas Code
-- ANSI/NFPA 70, National Electrical Code.
Canadian Installations:
-- CSA B149.1 Natural Gas and Propane Gas Instal-
lation Code.
-- CSA C22.1 Part 1 Standard Canadian Electrical
Code, and CSA C22.2 No.3, Electrical Features of Fuel Burning Equipment.
3. We cannot anticipate every use which maybe made of our heaters. Other standards govern the use of fuel gases and heat producing products in specifi c applications. Your local authority can advise you about these. Check with the local re safety authority if you have questions about applications.
4. Do not wash the interior of the heater. Use only compressed air, a soft brush or dry cloth to clean the interior of the heater and it’s components.
5. For safety, this heater is equipped with manual reset high limit switches, an air-proving switch and a redundant gas control valve. Never operate the heater with any safety device that has been bypassed. Do not operate this heater unless all of these features are fully functioning.
6. Do not locate fuel gas containers or fuel supply hoses within 20 ft./6.10 meters of the blower outlet of the heater.
7. Do not block air intakes or discharge outlets of the heater. Doing so may cause improper combus­tion or damage to heater components leading to property damage.
Propane gas has a distinctive odor. Learn to recognize these odors. (Reference Fuel Gas Odor and Odor Fading sections above).
If you have not been properly trained in repair and service
Even if you are not properly trained in the service and repair of the heater, ALWAYS be consciously aware of the odors of propane gas and natural gas.
A periodic sniff test around the heater or at the heater’s joints; i.e. hose, connections, etc., is a good safety practice under any conditions. If you smell even a small amount of gas, CONTACT YOUR FUEL GAS SUPPLIER IMMEDIATELY. DO NOT WAIT!
1. Do not attempt to install, repair, or service this
heater or the gas supply line unless you have continuing expert training and knowledge of gas heaters.
QUALIFICATIONS FOR SERVICING AND
INSTALLATION:
a. To be a qualifi ed gas heater service person, you
must have suffi cient training and experience to handle all aspects of gas-fi red heater installation, service and repair. This includes the task of instal­lation, troubleshooting, replacement of defective parts and testing of the heater. You must be able to place the heater into a continuing safe and normal operating condition. You must completely familiarize yourself with each model heater by reading and complying with the safety instructions, labels, Owner’s Manual, etc., that is provided with each heater.
b. To be a qualifi ed gas installation person, you must
have suffi cient training and experience to handle all aspects of installing, repairing and altering gas lines, including selecting and installing the proper equipment, and selecting proper pipe and tank size to be used. This must be done in accordance with all local, state and national codes as well as the manufacturer’s requirements.
c. In the Commonwealth of Massachusetts, this
product must be installed by a gas fi tter licensed in the Commonwealth of Massachusetts.
Attention - Critical Points to Remember!
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Owner’s Manual • Premier 350
8
8. The hose assembly shall be visually inspected on a daily basis after heater relocation and when the heater is in use. If it is evident there is excessive abrasion or wear, or if the hose is cut, it must be replaced prior to the heater being put into opera­tion. The hose assembly shall be protected from building materials, and contact with hot surfaces during use. The replacement hose assembly shall be that specifi ed by the manufacturer. See parts list.
9. Premier 350DF heaters are equipped with a gas selector valve. The selector valve must be prop­erly positioned for the gas supplied to the heater. Further information on this feature is provided on page 17 of this manual.
10. Check for gas leaks and proper function upon
heater installation, when relocating, and after servicing. Refer to leak check instructions within installation section of this manual.
11. This heater shall be inspected for proper opera-
tion by a qualifi ed service person before each use and at least annually.
12. Always turn off the gas supply to the heater if the
heater is not going to be used in the heating of the work space.
13. This heater is equipped with a three-prong
(grounding) plug for your protection against shock hazard and must be plugged directly into a properly grounded three-prong receptacle. Failure to use a properly grounded receptacle can result in electrical shock, personal injury, or death.
14. If gas fl ow is interrupted and fl ame goes out, do
not relight the heater until you are sure that all gas that may have accummulated has cleared away. In any event, do not relight the heater for at least 5 minutes.
15. The heater requires a minimum 500 gallon/1892
litre propane tank for proper gas supply pressure and operation. A larger tank may be required depending upon operating conditions at the site.
16. When the heater is to be stored indoors, the connection between the propane gas supply cylinder(s) and the heater must be disconnected and the cylinder(s) removed form the heater and stored in accordance with the Standard for the Storage and Handling of Liquifi ed Petroleum Gases, ANSI/NFPA 58 or Standard CSA B149.1 Natural Gas and Propane Installation Code as appropriate.
17. Propane gas supply containers have left handed threads. Always use the appropriate wrench to make a connection to tighten or loosen the pigtail connector’s P.O.L. fi tting at the container’s gas supply valve.
Premier Ductable Heaters
Owner’s Manual • Premier 350
9
building materials (tar, concrete, plaster, etc.) which can affect safe operation and could result in property damage or injury.
5. Heaters used in the vicinity of combustible tarpaulins, canvas, plastics, wind barriers, or similar coverings shall be located at least 10 ft./3.05 meters from the coverings. The coverings shall be securely fastened to prevent ignition or upsetting of the heater due to wind action on the covering or other material.
6. Check all connections for gas leaks using ap­proved gas leak detectors. Gas leak testing is performed as follows:
-- Check all pipe connections, hose connections,
ttings and adapters upstream of the gas control with approved gas leak detectors.
-- In the event a gas leak is detected, check the
components involved for cleanliness and proper application of pipe compound before further tightening.
-- Furthermore, tighten the gas connections as
necessary to stop the leak.
-- After all connections are checked and any leaks
are stopped, turn on the main burner.
-- Stand clear while the main burner ignites to
prevent injury caused from hidden leaks that could cause fl ashback.
-- With the main burner in operation, check all
connections, hose connections, fi ttings and joints as well as the gas control valve inlet and outlet connections with approved gas leak detectors.
General Installation Instructions
WARNING
Burn Hazard
Can cause property damage, severe injury or death.
1. To avoid dangerous accumulation of fuel gas, turn off gas supply at the appliance service valve before starting installation, and perform gas leak test after completion of installation.
2. Do not force the gas control knob. Use only your hand to turn the gas control knob. Never use any tools. If the knob will not operate by hand, the control should be replaced by a qualifi ed service technician. Force or attempted repair may result in re or explosion.
1. Read all safety precautions and follow L. B. White recommendations when installing this heater. If during the installation or relocating of heater, you suspect that a part is damaged or defective, call a qualifi ed service agency for repair or replacement.
2. Make sure the heater is level (use a level) and properly positioned before use. Observe and obey all minimum safe distances of the heater to the nearest combustible materials. Safe distances are given on the heater dataplate and on page 4 of this manual.
3. This heater may be installed either indoors or out­doors. For outdoor installations, only the following air distribution devices may be used:
-- 18 in./43.7 cm Dia. x 12 ft./3.66 m Duct: Part
#22835
-- End Diffuser: Part #23189
DO NOT USE ANY OTHER LENGTH OF DUCT­WORK OR FIELD FABRICATED DUCT, TARPS, STOVE PIPE, ETC. ON THIS HEATER.
When using the ducting, ensure that bends in duct
are kept to a minimum. A maximum of two 90º bends is allowed.
Reducing the number of bends will ensure that the
warm air exiting the heater fl ows freely, thereby preventing overheating. If there are excessive bends, the high limit switches may open.
4. The heater’s gas pressure regulator (with pressure relief valve) must be protected from adverse weather conditions (rain, ice, snow) as well as from
WARNING
Fire and Explosion Hazard
Do not use open fl ame (matches, torches, candles, etc.) in checking for gas leaks.
Use only approved leak detectors.
Failure to follow this warning can lead to res
or explosions.
Fires or explosions can lead to property dam­age, personal injury or loss of life.
Premier Ductable Heaters
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Owner’s Manual • Premier 350
10
-- If a leak is detected, check the components involved for cleanliness in the thread areas and proper application of pipe compound before further tightening.
-- Tighten the gas connection as necessary to stop
the leak.
-- If necessary, replace the parts or components
involved if the leak cannot be stopped.
-- Ensure all gas leaks have been identifi ed and
repaired before proceeding.
7. A qualifi ed service agency must check for proper operating gas pressure upon installation of the heater.
8. Light according to instructions on heater or within
owner’s manual.
9. Make sure the heater has the proper gas
regulator for the application. A regulator must be connected to the gas supply so that gas pressure at the inlet to the gas valve is regulated within the range specifi ed on the dataplate at all times.
Premier 350DF heaters: The regulator sup­plied with the heater is suitable for use with propane gas or natural gas.
Premier 350 Propane Gas heaters: The regulator supplied with these heaters is designed for use specifi cally for the fuel being used.
Contact your gas supplier, or the L.B. White Co., Inc. if you have any questions.
10. This heater is confi gured for use for L.P. gas va-
por withdrawal. Do not use the heater in an L.P. gas liquid withdrawal system or application. If you are in doubt, contact the L.B. White Co., Inc.
11. The heater must be installed so as not to inter-
fere with or obstruct normal exits, emergency exits, doors and walkways.
12. Railing, fencing or suitable substitute materials
must be used to keep the heating equipment from any people using and visiting the structure.
13. The heater shall be located so that rain, ice, or
snow drainage from the structure does not affect equipment operation. If the heater is mounted outside, it must be mounted above any pooled or
standing water. If the unit is to be located on the ground, a surrounding trench is recom­mended to drain any rain, ice or snow away from the unit.
14. The ground and surrounding terrain must be cleared of any combustible vegetation and other combustible materials when the heater is utilized outside.
15. Eventually, like all electrical/mechanical devices, the thermostat can fail. Thermo­stat failure may result in an underheating condition. The thermostat should be tested to make sure it turns the heater on and off within a temperature differential of ±3°F (±1.5 °C).
16. Take time to understand how to operate and maintain the heater by using this Owner’s Manual. Make sure you know how to shut off the gas supply to the building and also to the individual heater. Contact your fuel gas supplier if you have any questions.
17. Any defects found in performing any of the service or maintenance procedures must be eliminated and defective parts replaced immediately. The heater must be retested by properly qualifi ed service personnel before placing the heater back into use.
Premier Ductable Heaters
Owner’s Manual • Premier 350
11
The vaporization of propane is affected by several factors: the surface area of the container, the liquid level of propane, temperature surrounding the container, and the relative humidity. All of these factors are specifi c to a site. Therefore, a degree of experience and judgement is required to select the proper propane supply.
Although experience is the best guide, the follow­ing recommendations can be used as a starting point. The table is based on experience in northern climates where cold weather and high humidity are prevalent in the winter. If more or less favorable conditions prevail at a specifi c site, adjustments can be made on the basis of experience.
If more than one gas supply container is used per heater, the containers must be manifolded together to allow vapor withdrawal simultaneously from multiple containers. Manifold system shall be in ac­cordance with NFPA 58 or CSA B149.1.
Gas Supply Sizing
Recommended Gas Supply
TANK SIZE HEATERS / TANK
500 gall. / 1892 litre 1
1000 gall. / 3784 litre 2
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Owner’s Manual • Premier 350
12
1. Thread swivel onto connector at gas inlet of heater. See Fig. 1. Tighten securely.
2. The hose may be coiled up and hung on the hose hanger, with the regulator stored within the regulator storage bracket.
FIG. 1
Connecting Regulator to Gas Supply
WHEN USING PROPANE GAS:
1. Lift the tank’s cover.
2. Assemble the gas componets as shown, depending
on heater type. Tighten connections securely. See Fig. 2 for Premier 350DF heaters, and Fig. 3 for Standard Premier 350 LP heaters.
FIG. 2
Connecting Hose to Heater
SWIVEL
PREMIER 350 DUAL FUEL CONNECTIONS 3/4 X 1/4 Bushing Tank Valve
POL
Pigtail Connector
1/4 in.
NPT
FIG. 3
3. Form the connector to ensure the regulator will be supported by the tank, and the tank valve cover will protect the regulator from weather conditions.
4. Thread connector’s POL fi tting counter-clockwise into the tank valve. Tighten securely. See Fig. 2 or Fig. 3.
5. Open the tank valve.
6. Check all connections with an approved leak detec­tor. Close the tank’s cover.
7. When storing or transporting the heater, ensure the connector’s fi tting is protected from damage and dirt entry.
WHEN USING NATURAL GAS:
--- The regulator only should be used if the gas supply
pressure to the heater is above the maximum inlet pressure stated on the heater’s dataplate.
--- Connect the regulator as supplied with the heater
to the natural gas supply line, using the appropri­ate connections. (DO NOT USE THE POL/PIGTAIL FOR NATURAL GAS INSTALLATIONS)
--- Gas supply pressure to the regulator
must be a minimum of 2 PSI/13.7 kPa.
--- The regulator supplied with Premier
350 DF heater is also for use with natural gas.
STANDARD PREMIER 350 LP CONNECTIONS
1/4 In. NPT
Pigtail Connector
POL Fitting
Tank Valve
Premier Ductable Heaters
Owner’s Manual • Premier 350
13
Thermostat
The remote thermostat that ships with this heater is factory wired into the control circuit.
Premier 350 DF heaters:
The thermostat is a single stage design. When there is a call for heat from the thermostat, the thermostat cycles the heater to full heat output.
Premier 350 Propane Gas heaters:
The thermostat is a two stage device and is designed to cover a broad range of heating requirements.
The two stage thermostat allows the heater to fi ll an application where a single high heat rate is undesirable. The two stage thermostat will allow the heater to operate and cycle at a low heat condition when the heating load is less severe, or it will cycle to highest heat as demand is increased.
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Owner’s Manual • Premier 350
14
CLAMP
DUCT ADAPTER
TABS
DIFFUSER
Installation of Heater
Inside of Structure
FIG. 4
Outside of Structure
(Air distribution accessories ­not supplied with heater)
A. Flex Duct Kit
Part Number: 22835 (18 in. x 12 ft. / 46 cm x 3.65 m)
1. Extend duct kit to 12 feet/3.6 meter length.
2. Mount duct to blower outlet of heater by inserting tabs on duct adapter into vertical and horizontal slots located at top and sides of blower outlet. See Fig. 5. Push down on duct adapter to secure adapter into slots. See below for typical installation of heater located at exterior.
When using 12 ft. / 3.65m fl ex ducts, the maximum number of fl ex ducts to use per heater is 3. See Fig. 6 for typical installation.
FIG. 5
SLOTS
DUCT ADAPTER WITH TABS
TA B
DUCT KIT
SIDE WALL
500 GALLON (1892 litre)
GAS SUPPLY
(MINIMUM)
MINIMUM SAFE DISTANCE FROM
GAS SUPOPLY TO HEATER MUST
CONFORM TO LOCAL CODES
DISTANCE FROM HEATER TO SIDE WALL MUST
COMPLY WITH LOCAL CODES, AND BE ACCORDING
TO MANUFACTURER'S REQUIREMENTS
MINIMUM SAFE DISTANCE FROM BLOWER OUTLET TO COMBUSTIBLES IS 6 FEET (1.83m)
MINIMUM SAFE DISTANCE FROM TOP, SIDES, AND BACK OF HEATER TO COMBUSTIBLES IS 1 FOOT (0.3m)
INSTALLATION INSTRUCTIONS
FIG. 6
MINIMUM SAFE DISTANCE FROM GAS SUPPLY TO HEATER MUST CONFORM TO LOCAL CODES
DISTANCE FROM HEATER TO SIDE WALL MUST
COMPLY WITH LOCAL CODES, AND BE ACCORDING
TO MANUFACTURER'S REQUIREMENTS
TENT DRAPED OVER DUCT
DUCT KIT
500 GALLON (1892 LITRE)
GAS SUPPLY
(MINIMUM)
SIDE WALL
TENT DRAPED OVER DUCT
B. End Diffuser Part Number: 23189
1. Loosen screw on duct clamp so clamp is easily positioned over ribs at end of fl exible duct.
2. Slide duct adapter into duct end. Duct adapter tabs must be facing away from duct and are located at 3, 9 and 12 o’clock positions. See Fig. 7.
3. Tighten screw clamp so adapter is held securely­within duct.
4. Insert tabs of adapter into slots on air diffuser back.
5. Push down on adapter so tabs are seated fi rmly to
air diffuser.
6. Locate diffuser under side wall. See Fig. 8.
FIG. 7
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Owner’s Manual • Premier 350
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TENT DRAPED OVER DIFFUSER
TENT SIDE WALL
TENT DRAPED WITHIN DIFFUSER CHANNEL
OPTIONAL AIR DIFFUSER
FIG. 8
C. Infl atable Ducting
Use only 2 fl ex ducts when also using infl atable duct.
FIG. 9
500 GALLON (1892 LITRE)
GAS SUPPLY
(MINIMUM)
TO ALLOW PROPER AIR DISTRIBUTION
FLEXT DUCT MUST NOT HAVE MORE THAN
TWO 90 DEGREE BENDS
CLEARANCE OF HEATER TO TENT WALL MUST CONFORM
TO LOCAL CODES
CLAMP
MATERIAL
DRAPED
OVER DUCT
DUCT RING
INFLATABLE DUCT,
100 FT. (130.5m)
DISCHARGE HOLES
POINTED DOWNWARD
(OPTIONAL ACCY 23053)
8 FEET (12.44m)
CLEARANCE TO GROUND
TYPICAL
CHAIN LOOPED AROUND DUCT
DUCT RING
ROOF SUPPORT
WIRE OR CABLE (SUPPLIED BY CUSTOMER)
HANGING CLAMP
S-HOOK
CLAMP
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Owner’s Manual • Premier 350
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Start-Up Instructions
For initial start-up after heater installation, follow steps 1-5. For normal start-up, set the thermostat above room temperature.
1. Connect electrical cord to an approved electrical outlet.
2. Set thermostat to desired room temperature.
3. A selector switch is located on the back of the heater. This switch allows you to either heat or ventilate (no heat). See Fig. 10 for selector switch positions.
FIG. 10
A. Heating Mode Operation
a. Open all manual fuel supply valves. Check for
gas leaks using an approved leak detector. Regardless of model purchased , the gas control valve in the heater has a manual shut-off feature incorporated into the valve assembly. Ensure the indicator is turned to the on position. See Fig 11, Premier 35DF valve shown.
FIG. 11
b. Position the selector switch to heat.
See Fig. 10. A red light within the switch will come on. The fan motor will start, the igniter will spark and ignition will occur. The thermostat will cycle the heater on or off based upon temperature setting.
B. Ventilation Mode Operation
When the selector switch is positioned to vent, the red light will NOT be on. The fan motor will start, but the igniter will not spark, nor will ignition occur. This feature is used only when air circulation is required. The heater will not cycle on its thermostat setting. To discontinue the ventilation feature, posi­tion the switch to off or heat.
C. Off O
Position the switch to midpoint. O
ATTENTION
It is normal for air to be trapped in gas hose on new installations. The heater may attempt more than one trial for ignition before air is fi nally purged from line and ignition takes place.
4. The direct spark ignition (DSI) control board within this heater is self-diagnostic. The board works in conjunction with a light emitting diode (L.E.D.) built into the selector switch. The L.E.D. will fl ash a specifi c continuous fl ash pattern de- pending on a problem that occurs. Match specifi c ash pattern given by L.E.D. to troubleshooting label applied to inside of burner cap access panel of the heater. The troubleshooting label identi­ es the causes of the problem as it relates to specifi c fl ash pattern and remedies to correct the problem. See also “Troubleshooting Data” within this Owner’s Manual.
5. Gas Control Valve
Premier 350 DF Heaters:
The gas control is a single stage design. When the valve opens, it delivers full heat output.
Premier 350 Propane Gas Heaters:
The gas control valve is a step opening design. When a call for heat occurs, the valve will open to a rate equal to half its total heat output. Depend-
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Owner’s Manual • Premier 350
17
ing upon temperature requirements and thermostat setting, the valve will then either remain at low heat rate before the thermostat is satisfi ed, or the valve will open completely to its total capacity.
5. Do not exceed input rating stamped on nameplate or manufacturer’s recommended burner orifi ce pressure for size orifi ce(s) used. Make certain that the primary air supply to main burner is open and free of dust, dirt and debris for complete, proper combustion.
Shut-Down Instructions
If the heater is to be shut down for cleaning, mainte­nance, or repair, follow steps 1-5. Otherwise, set the thermostat to below room temperature for standard shut-down. Do not shut the heater off by
the selector switch. Doing so will remove power to the heater, preventing cooling of heat chamber. The burner end high limit switch will trip.
1. Close the gas supply valve.
2. Allow the heater to burn off any fuel gas remaining in
the gas supply line.
3. Set the thermostat below room temperature. When
the thermostat cycles the burner off, the fan motor will continue to run for 1 min­ute, allowing the heat chamber to cool. After 1 minute, the fan motor will shut off.
4. Position selector switch to off O
5. Disconnect the heater from its gas and electrical
supplies.
Gas Selector Valve
Premier 350 DF Only
1. This feature allows the heater to operate on either pro-
pane or natural gas without changing out the burner orifi ce. The gas selector valve is located between the gas control valve and the burner. Gas selection is made by repositioning the valve’s handle. THIS IS NOT A MANUAL GAS SHUT OFF VALVE.
2. Refer to Figs. 12 and 13. The valve handle must be
properly positioned for the specifi c gas being used, otherwise the unit will overheat or underheat.
FIG. 12
FIG. 13
3. The handle must be fully set at 90 degrees to gas ow (propane gas) or parallel to gas fl ow (natural gas) for proper operation. Do not operate the heater with the valve handle set between either postion, otherwise improper operation will occur.
4. The valve’s handle can be locked to prevent improper positioning. Use the holes provided on the valve’s body and handle. See Fig. 14.
FIG. 14
Handle position propane gas
Handle position natural gas
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Cleaning Instructions
WARNING
Fire, Burn, and Explosion Hazard
This heater contains electrical and mechanical components in the gas management, safety and airfl ow systems.
Such components may become inoperative or fail due to dust, dirt, wear, aging, or the cor­rosive atmosphere of an animal confi nement building.
Periodic cleaning and inspection as well as proper maintenance are essential to avoid serious injury or property damage.
1. Before cleaning, shut off all gas supply valves
and disconnect the electrical supply.
2. The heater should have dirt or dust removed
periodically:
a. Before each use give the heater a general
cleaning using compressed air or a soft brush or dry rag on its case and internal components. At this time, dust off the motor case to prevent the motor from over-heat­ing.
b. At least once a year, give the heater a thor-
ough cleaning. At this time, remove the fan and motor assembly and brush or blow off the fan blade assembly. Additionally, make sure the burner air inlet venturi ports and the casting are free of dust accumulation.
WARNING
Do not use a pressure washer, water, or liquid cleaning solution on any gas controls. Use of a pressure washer, water, or liquid cleaning solu­tion on the control components can cause severe personal injury or property damage due to water and/or liquids:
In electrical components, and wires causing electrical shock or equipment failure.
On gas control valves causing corrosion which can result in gas leaks and fi re or explosion from the leak.
Clean all components of the heater with pressurized air, a dry brush, or a dry cloth.
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Owner’s Manual • Premier 350
19
Maintenance Instructions
BEFORE EACH USE:
Check the area surrounding the heater to ensure it is clear and free of combustible ma­terials, gasoline, and other fl ammable vapors and liquids.
Have your gas supplier check all gas connec­tions for leaks or restrictions in gas lines.
Inspect the regulator vent to make sure the regulator vent is not blocked. Debris, insects, insect nests, snow, or ice on a regulator can block vents and cause excess pressure at the heater.
Check all wiring associated terminals and elec­trical components within the heater for corro­sion, frayed or cut insulation, tight connections, etc. Repair or replace as necessary.
Check the hose assembly after heater installation, relocation and when the heater is in use. If it is evident there is excessive abrasion or wear, or if the hose is cut, it must be replaced prior to the heater being put back into operation
Check the heater’s fan drive belt. Make sure the belt is not cracked. If so, replace it. Addi­tionally, ensure the belt is not slipping, that belt tension is proper, and sheaves are properly aligned and not worn.
Review all heater markings (i.e. wiring dia­gram, warnings, start-up, shut-down, trouble­shooting, etc.) at the time of maintenance for legibility. Make sure none are cut, torn, or otherwise damaged. Any damaged markings must be replaced immediately by contacting the L.B. White Co., Inc. Data plate, startup and shut-down instructions and warnings are available at no cost.
MONTHLY
Lubricate the bearings once a month. Use NLGI grade 2 mineral oil lithium or lithium base grease.
ANNUALLY:
Clean and check the igniter for cracks. Replace if necessary.
Regulators can wear out and function improperly. Have your gas supplier check the date codes on all regulators installed and check delivery pressures to the heater to make sure that the regulator is reliable.
Test both manual reset high limit heat switches to ensure proper operation. (See Testing instruc­tions for same in this owner’s manual.)
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Service Instructions
1. Close the fuel supply valve to the heater and disconnect the electrical supply before servicing unless necessary for your service procedure.
2. Clean the heater’s orifi ce with compressed air or a soft, dry rag. Do not use fi les, drills, broaches, etc. to clean the orifi ce hole. Doing so will enlarge the hole, causing combustion or ignition problems. Replace the orifi ce if it cannot be cleaned properly.
3. The high limit switches, heat/vent switch and ther­mostat can be tested by disconnecting the leads at the component and jumpering the leads together.
-- Reconnect the electrical supply and open fuel
supply valves.
-- If the heater lights, the component is defective and
must be replaced.
-- Do not leave the jumper on or operate the heater if
the part is defective. Replace the part immediately.
-- An alternate method for checking the components
is to perform a continuity check..
4. The air proving switch must not be jumpered. If jumpered, the ignition control will not allow heater operation. Test the air proving switch for continuity. If defective, replace the switch
WARNING
Burn Hazard
Heater surfaces are hot for a period of time after the heater has been shut down.
Allow the heater to cool before performing service, maintenance, or cleaning.
Failure to follow this warning will result in burns causing injury.
WARNING
Fire and Explosion Hazard
Do not disassemble or attempt to repair any heater components or gas train components such as gas valves, or gas hoses.
All component parts must be replaced if defects are found.
Failure to follow this warning will result in fi re or explosions, causing property damage, injury, or death.
5. Open the respective case panel for access to burner or fan related components.
6. For reassembly, reverse the respective service procedure. Ensure gas connections are tightened securely.
7. After servicing, start the heater to ensure proper operation and check for gas leaks.
8. If pulley or fan keys are lost during service, re­placements are made by using 3/16 in. (4.7 mm.) square x 1 in. (2.54 cm) bar stock. Otherwise, order Part #22955.
Belt Replacement
1. Remove the belt guard from the heater. See Fig. 15.
2. Rotate the fan pulley CW while carefully lifting the belt so it clears the fan pulley groove. See Fig.16.
3. Check the fan and motor pulleys for dirt. Clean the pulleys if needed.
4. When reinstalling the belt, ensure the arrows are directed CCW. See Fig. 17.
FIG. 15
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Owner’s Manual • Premier 350
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Fan and Motor Pulley
1. Remove belt guard from heater.
2. Remove belt from pulleys. See Belt Replacement.
3. Loosen set screw on fan and motor pulleys with a 9/64 in. allen wrench. See Fig. 18.
4. Remove pulleys and keys from fan shaft and motor.
FIG. 18
Set screw
Shaft key
FIG. 16
FIG. 17
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Fan Drive Components Troubleshooting
Refer to the following table to identify basic problems, causes and cures associated with V-Belt drive systems.
PROBLEM CAUSE CURE Belt Slips Pulleys worn (Belts bottoming out in grooves) Replace pulleys
Oil or grease on belt Clean pulleys or belt.
Belt Breaks Improper belt installation Belt pried over pulleys using sharp or pointed tools. Install new belt properly.
Belt Jumps Pulley Drive misaligned Check and realign Grooves
Dirt entering pulley Remove belt, clean the pulleys
Belt hitting belt guard Realign guard (check for loose or missing guard screws)
Belt Cracking Dirt or grease on belt or aged belt Remove dirt or replace belt.
Belt Wearing Rapidly Belt hitting belt guard Realign guard (check for loose or missing guard screws)
Worn pulleys Replace pulley
Dirt in pulleys Remove dirt
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Fan Motor
1. Remove the belt guard.
2. Remove the fan belt.
3. Remove the four bolts and washers from the motor mount fl anges. See Fig.19.
FIG. 19
4. Open the electrical access panel on the motor and disconnect the motor wiring. See Fig. 20.
FIG. 20
5. Remove the motor pulley from the motor shaft.
• When reinstalling the motor, ensure the motor
pully is fl ush to the shaft end of the motor.
Air Proving Switch
1. The air proving switch is located on the the side panel of the fan housing, adjacent to the fan motor, inside the louvered door end of the heater.
2. Remove the screws that secure the switch bracket to the fan housing panel and turn switch assembly so the paddle on the switch arm can be pulled through oblong hole on side of fan housing. See Fig. 21.
3. Disconnect the leads from the air proving switch.
FIG. 21
If the air proving switch contacts are closed on a call for heat before the fan motor starts, or do not close after the fan motor starts, the igniter will not spark nor will the gas valve open.
Oblong Hole
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Ignition Control
The control sends and receives voltages to operate or verify operation of components. Refer to the following and Fig. 22 to understand the ignition control’s terminal designators if doing voltage checks on the control.
L1: Main power supply voltage to control. IND: Main power supply voltage from control to motor. LED: Wire connection to red light of selector switch. MV: 24 VAC from ignition control through both high
limit switches to gas control valve.
PS2: 24 VAC return from air proving switch back to
ignition control.
PS1: 24 VAC from ignition control to air proving switch. W: 24 VAC return from thermostat to ignition control FS: No terminal. R: 24 VAC from ignition controller to thermostat. X: 24 VAC from transformer to ignition controller
(without 24 VAC the contoller will not function.
C/COM: Earth ground for transformer and ignition
control. Also refer to “Operation Sequence” within this manual as needed to understand operation of the ignition control during a call for heat.
FIG. 22
Relay
The relay is responsible for supply of power to the mo­tor. Numbers adjacent to its male terminals for reference of voltage received and supplied for trouble­shooting. Refer to Fig. 23 and the following table for connection of wiring and voltage checks.
Terminal Function
2 Not used. 4 Not used. 6 115 VAC from relay to start fan motor 8 115 volts to relay from power supply 0 Neutral for relay 1 115 VAC from ignition controller
(IND) to relay for coil closure
If the relay is receiving 115 volts at terminal 8 from the the power supply, along with 115 volts from the ignition control at terminal 1, but voltage is not supplied to the motor from terminal 6, the relay is defective.
FIG. 23
Transformer
The transformer reduces main power supply voltage FIG. 24 to 24 VAC for operation of the the ignition control.
Without 24 VAC from the transformer, the ignition control will not function, nor will the heater operate.
FIG. 24
0
2
4
6
8
1
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Igniter Assembly
1. Remove burner access panel. See Fig. 25.
FIG. 25
2. The igniter assembly is located at the top of the burner casting. Remove the two screws securing the mounting bracket to the burner. See Fig. 26.
FIG. 26
3. Disconnect high voltage ignition lead. Remove the screws. See Fig. 27.
3/16 IN (4mm) IGNITOR BOTTOM TO BURNER TOP
SCREWS
MOUNTING BRACKET
IGNITOR/SENSOR
IGNITOR CABLE
ELECTRODE GAP IS 1/8 IN AND CENTERED OVER BURNER PORT
BURNER PORT
FIG. 27
The igniter and ground rod should be cleaned during routine maintenance to maintain proper ignition.
-- Use steel wool or emery cloth.
-- Rub briskly to remove buildup of dust, dirt, and oxide.
Check the igniter’s ceramic base for cracks.
-- Replace the igniter if cracks are found.
Screws
FRONT VIEW
TOP VIEW
Ignition Lead
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Manual Reset High Limit Switches
This heater has two high limit switches. One is located at the burner end of the heater on the heat chamber. See Fig. 28. The other is located on the fan housing behind the fan motor. See Fig. 29.
FIG. 28
FIG. 29
Their purpose is to safely shut the heater down if the heater should overheat.
Burner end limit: Protects the burner and associ­ated wiring from overheating caused by excessive gas pressure.
WARNING
Burn Hazard
Do not operate the heater with the high limit switch bypassed.
Operating the heater bypassed high limit switch may lead to overheating, possibly resulting in a re, with subsequent damage to the heater or property damage.
Burner End Limit
Motor end limit: Protects from overheating if
the duct is kinked or restricted, or if the air inlet is blocked.
The switches are wired in series and will discon­nect power to the gas control valve if either senses an overheat condition.
Both high limit switches should be tested a mini­mum of once per year when the heater is given a thorough cleaning.
1. Remove the high limit switches from the heater. Also remove the red cap from both switches. The burner end limit switch has a washer located between each leg of the limit switch and the heat chamber. The washers act as spacers and prevent the switch from tripping prematurely. Both must be reinstalled after conducting this test. See Fig. 30.
FIG. 30
2. Holding a switch by one of its mounting legs, apply a small fl ame only to the sensing portion on the back of the switch.See Fig. 31. Be careful not to melt the plastic housing of the switch when conducting this test.
FIG. 31
RESET BUTTON
SENSING SURFACE
TERMINAL
FLAME
MOUNTING LEG
3. Within a minute, you should hear the contacts of the switch have opening.
Washers (#8 - 3/16 ID x 7/16 OD x .041
Thickness)
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Owner’s Manual • Premier 350
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4. Allow the switch to cool for about a minute before fi rmly pressing its reset button. Put the red cap back on the switch.
5. Check for electrical continuity across the switch termi-
nals to make sure the contacts have closed.
Fan Wheel, Bearings and Shaft
1. Remove the following:
a. Belt guard and belt. b. Bolts and washers securing the bearing platform at
the heater’s base.
c. Screws securing the fan panel to the fan housing.
2. Slide the complete assembly from the heater.
3. Replace the components as needed
4. When reinstalling, ensure fan shaft is fl ush with fan hub
and fan pulley. See Fig. 33.
FIG. 32
FIG. 33
Burner Orifice and Gas Control Valve
1. Remove hose and pipe nipple from control valve inlet.
2. Open burner end door.
3. Remove screws from gas control bracket and disconnect control valve’s electrical wiring. See Fig. 34.
FIG. 34
4. Remove burner access panel. See Fig. 35.
PULLEY HUB
SHAFT PULLEY FLUSH
WITH SHAFT END
BEARING RACE FLUSH
WITH FRONT EDGE
OF SHAFT FLAT.
SET SCREWS TIGHTENED
TO FLATS.
SHAFT FLAT
MAIN SUPPORT
FAN HUB FLUSH WITH SHAFT END
FAN WHEE
L
FAN PANEL FLANGES TOWARD PULLEY
Screws
Fan Panel
Bearing
Platform
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FIG. 35
5. Remove burner retaining bolt from under base at gas control end of heater. See Fig. 36.
FIG. 36
6. Lift and pivot the gas train assembly so orifi ce is exposed. See Fig. 37, Dual Fuel shown. Replace control valve or orifi ce if needed.
FIG. 37
Bolt
Orifi ce
WARNING
Burn Hazard
Do not disassemble the gas control valve.
Do not attempt to replace any components of the
gas control valve.
The gas control valve must be replaced if any physical damage occurs to the control valve assembly.
Failure to follow this warning will result in fi re or explosions, leading to injury or death to humans, and property damage.
ATTENTION
The following explains a typical procedure to be followed in checking gas pressures.
The gas pressures will vary depending upon fuel type.
Consult the dataplate on the heater or page 4 in this manual for specifi c pressures to be used in conjunction with this procedure.
Gas pressure measured at the inlet to the gas valve is Inlet Pressure and gas pressure measured at the outlet of the gas valve is Burner Manifold Pressure.
MATERIALS REQUIRED
Quantity Description 2 Gas pressure gauges capable of reading up to 35 in.W.C./8.7 kPa. (Available from L.B.White Company if desired)
A. Preparation
1. Disconnect the heater from the electrical supply
and close the fuel supply valve to the heater.
2. Open the case access panel at burner end of
heater.
3. Brush or blow off any dust or dirt in the vicinity of
the gas control valve.
B. Gauge Installation
1. Locate the gas control pressure taps. See Fig.
38 for single stage valve, or Fig. 39 for two stage valve. Remove the pressure tap plugs using a 3/16 in. allen key.
Gas Pressure Checks
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Owner’s Manual • Premier 350
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2. Securely connect pressure gauges at these points.
3. Open the fuel supply valves to the heater and recon­nect the heater electrical supply.
4. Start the heater
FIG. 38
OUTLET PRESSURE TAP
INLET PRESSURE TYPE
INTERNAL PRESSURE REGULATOR
GAUGE AT VALVE INLET
GAUGE AT VALVE OUTLET
FIG. 39
OUTLET GAUGE
INLET GAUGE
GAS CONTROL
LOW HEAT
HIGH HEAT
OFF
ON
LO
HI
0
5
10
15
20
25
30
35
0
5
10
15
20
25
30
35
C. Reading Pressures
1. With the heater operating, the pressure gauges should read the pressures specifi ed on the dataplate.
2. Do the readings at the inlet and outlet pressure gauges agree with that specifi ed on the dataplate? If so, then no further checking or adjustment is required. Proceed to section D.
3. If the inlet pressures do not agree with that specifi ed on the dataplate, then the regulator controlling gas pressure to the heater requires adjustment.
4. If the inlet pressure is correct but the burner manifold pressure does not agree with that specifi ed on the dataplate, then the gas control valve’s internal pressure regulator needs adjustment:
Premier 350DF Heater:
-- Remove the regulator cap on the control valve.
-- Using a standard screwdriver turn the adjusting screw clockwise (to increase pressure) or counter­clockwise (to decrease pressure) until the burner manifold pressure is set.
-- Install regulator cap.
-- Proceed to COMPLETION.
Premier 350 Propane Gas Heater
-- Turn the thermostat down to its lowest setting.
-- Remove the cap from the high and low heat adjust­ing screws at the two stage pressure regulator on the gas control valve.
-- Slowly turn up the thermostat until a pressure is read no greater than 2.0 in.W.C./.49 kPa at the outlet pressure gauge.
-- If less than these pressures is observed, the low heat setting at the regulator on the gas control will require adjusting.
-- Turn clockwise to increase, or counterclockwise to decrease pressure.
-- Turn the thermostat completely up.
-- You should see the gas pressure increase from 2.0 in. W.C./ .49 kPa at low heat to 8.0 in.W.C./2.0 kPa high heat.
-- If less or greater than these pressure are observed the high heat setting must be adjusted clockwise or counterclockwise accordingly until proper pressure is achieved.
D. Completion
1. Once the proper inlet and burner manifold pressures
have been confi rmed and/or properly set, close the fuel supply valve to the heater and allow the heater to burn off any gas remaining in the gas supply line.
2. Disconnect the heater from its electrical supply and
close fuel supply valve.
3. Remove the gauges.
4. Install pressure tap plugs.
5. Open fuel supply valve and reconnect electrical
supply to heater. Start the heater and check for gas leaks.
6. Set thermostat to desired temperature.
SINGLE STAGE
TWO STAGE
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Troubleshooting Guide
READ THIS ENTIRE SECTION BEFORE BEGINNING TO TROUBLESHOOT PROBLEMS.
The following troubleshooting guide provides systematic procedures for isolating equipment problems. This guide is intended for use by a QUALIFIED GAS HEATER SERVICE PERSON. DO NOT ATTEMPT TO SERVICE THESE HEAT­ERS UNLESS YOU HAVE BEEN PROPERLY TRAINED.
TEST EQUIPMENT REQUIRED
The following pieces of test equipment will be required to troubleshoot this system with minimal time and effort.
• Digital Multimeter - for measuring AC
voltage and resistance.
• Low Pressure Gauge - for checking inlet
and outlet pressures at the gas control valve against dataplate rating.
Visually inspect equipment for apparent damage.
Checking all wiring for loose connections and worn
Refer to the system operation sequence in this section to gain an understanding as to how the equipment operates during a call for heat. Under­standing the sequence of operation of the ignition module and related components is esential as it will relate directly to problem solving provided by the fl ow charts.
The ignition control module is self-diagnostic. The red light, located within the selector switch, will ash a specifi c light pattern depending upon the problem which is diagnosed. To effectively use
the fl ow charts, you must fi rst identify what the problem is by the light pattern of the L.E.D. (light emitting diode) diagnostic light. If the light is fl ashing, the fl ash pattern will be followed by a pause and then a repeat of the ash pattern until the problem is corrected. Refer to the tables below to identify what page to refer to when troubleshooting any problems.
The L.E.D. light will only be on when the selector switch is positioned to HEAT and the thermostat is set above room temperature. The light will not be on when the selector switch is positioned to VENT.
Heating Mode Problems Page
L.E.D. light is not on ........................................... 32
L.E.D. diagnostic light is fl ashing:
A. One Time........................................................ 33
B. Two Times ...................................................... 34
C. Three Times ................................................... 35
D. Four Times ..................................................... 35
E. Five Times ...................................................... 35
Ventilation Mode Problems Page
A. Motor Does Not Run ...................................... 36
B. Motor “Hums,” Does Not Run ......................... 36
C. Motor Runs with Low Air Output .................... 36
Components should be replaced only after each step has been completed and replacement is suggested in the fl ow chart. Refer to the Servicing sections as neces- sary to obtain information on disassembly and replace­ment procedures of the component once the problem is identifi ed by the fl ow chart.
DIRECT IGNITION OPERATION SEQUENCE:
-- Selector switch is set to heat.
-- Line voltage is sent to ignition control and to transformer.
-- Transformer reduces line voltage to 24 volts which is sent to thermostat.
-- The thermostat calls for heat.
-- The thermostat sends 24 volts to ignition control.
-- Red light is illuminated
-- Ignition control module performs self safety check.
-- Internal components are tested.
-- Air proving circuit is checked.
-- Ignition control module begins ignition trial sequence.
-- Ignition control module sends 24 volts to air proving switch.
-- Ignition control sends line voltage to motor relay
-- Motor relay closes and fan motor starts.
-- Air proving switch closes and 24 volts are returned to the ignition control module.
WARNING
This heater can start at any time.
Troubleshooting this system may require
operating the unit with line voltage present and gas on. Use extreme caution when working on the heater.
Failure to follow this warning may result in property damage, personal injury or death.
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