L.B. White Oval 80 v.2, Sentinel v.2, Oval 80, Sentinel Owner's Manual And Instructions

Attention
The Oval 80 heater has been designed, tested, and evaluated by the L. B. White Company as a radiant tube heater according to the requirements of standard IAS U.S. Requirements 8-94. Specifi c Sentinel radiant tube heaters have been tested and evaluated by the CSA Group in accordance with the requirements of standard IAS u.S. Requirements 8-94 and are listed and approved by the CSA Group as a direct gas-fi red radiant tube heaters. All heaters are designed specifi cally for the intended use of heating poultry confi nement buildings.
CHECK WITH YOUR
LOCAL FIRE SAFETY AU-
THORITY, YOUR LOCAL FUEL
GAS SUPPLIER, OR THE L.B.
WHITE COMPANY IF YOU
HAVE QUESTIONS REGARD-
ING APPLICATIONS.
www.lbwhite.com
SCAN THIS
with your smartphone or visit http://goo.gl/yyKxJo to view maintenance videos for L.B.White heaters.
WORLD PROVIDER - INNOVATIVE HEATING SOLUTIONS
411 Mason Street, Onalaska, WI 54650 • 800-345-7200 • 608-783-5691 • 608-783-6115 (fax) • www.lbwhite.com
Congratulations!
You have purchased the fi nest radiant tube heater available for the heating of poultry confi nement buildings.
Your new L.B. White radiant heater incorporates the benefi ts from the most experienced manufacturer of heating products using state-of-the-art technology.
We, at L.B. White, thank you for your confi dence in our products and welcome any suggestions or comments you may have...call us toll free at (800) 345-7200.
Propane Vapor Withdrawal or Natural Gas
(1) Listed under U.S. Patent #: 9,303,880
Oval 80 v.2 Sentinel v.2
Radiant Tube Heaters
AR80 (1) *AT 100 *AT 125 *AT 150
80,000 Btuh 100,000 Btuh 125,000 Btuh 150,000 Btuh
Owner’s Manual and Instructions
View this manual online at www.lbwhite.com
* Requires an app like QR Droid
for Android or for iPhone
SEE ASSEMBLY INSTRUCTIONS
INSIDE
Please refer to important
elevation information on
inside cover.
*Some models
CSA-US approved.
See specifi cations page.
Oval 80 v.2 and Sentinel v.2 Radiant Tube Heaters
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Owner’s Manual • Oval 80 v.2 and Sentinel v.2
2
TABLE OF CONTENTS
Heater Specifi cations ......................................................................................................4
General Information ........................................................................................................5
Safe Clearance From Combustibles ...............................................................................5
Temperature Sensor Location ........................................................................................5
Safety Precautions .........................................................................................................6
Inlet Air Requirements ....................................................................................................9
General Installation Instructions ...................................................................................10
Initial Set-Up .................................................................................................................12
Hanging the Tubes .......................................................................................................12
Installing Refl ectors & Supports ...................................................................................14
Air Turbulation Strips & Vent .........................................................................................15
Sediment Trap Assembly ..............................................................................................15
Manual Shut Off Valve, Hose & Regulator Assembly ...................................................15
Heater Controls ............................................................................................................16
Connecting Series Tap Thermostat ..............................................................................16
Start-Up Instructions .....................................................................................................16
Shut-Down Instructions ................................................................................................17
Cleaning Instructions ....................................................................................................17
Maintenance Instructions ..............................................................................................18
General Service Instructions ........................................................................................18
Igniter .................................................................................................................19
Motor and Fan ....................................................................................................20
Air Differential Pressure, Tubing & Pressure Orifi ces ........................................20
Air Differential Pressure Switch ..........................................................................21
Gas Control Valve ..............................................................................................22
Transformer ........................................................................................................22
Ignition Control ...................................................................................................23
Gas Pressure Checks ........................................................................................23
Troubleshooting Information .........................................................................................25
Electrical Connection and Ladder Diagram ..................................................................29
Heater Component Function ........................................................................................30
Service Parts Identifi cation
Service Parts Identifi cation Schematic - Tube/Refl ector ....................................32
Tube/Refl ector Parts List ....................................................................................33
Service Parts Identifi cation Schematic - Burner Box ..........................................34
Burner Box Parts List .........................................................................................35
Warranty Policy.............................................................................................................36
Replacement Parts and Service ...................................................................................36
WARNING
Standard products are manufactured to operate at optimum effi ciency at elevations between 0 and 2000 ft. above sea level.
If operated at higher elevations the product will not function correctly and may function in an unsafe nature. Products providing proper operation for alternate elevations may be available.
If you require a high elevation product, did not specify when ordering, and/or the box this unit came in does not have an alternate altitude designation sticker please contact technical support.
Oval 80 v.2 and Sentinel v.2 Radiant Tube Heaters
Owner’s Manual • Oval 80 v.2 and Sentinel v.2
3
WARNING
FIRE, BURN, INHALATION, AND
EXPLOSION HAZARD
KEEP SOLID COMBUSTIBLES A SAFE DIS-
TANCE AWAY FROM THE HEATER.
SOLID COMBUSTIBLES INCLUDE WOOD,
PAPER PRODUCTS, FEATHERS, STRAW AND DUST.
DO NOT USE THE HEATER IN SPACES WHICH
CONTAIN OR MAY CONTAIN VOLATILE OR AIRBORNE COMBUSTIBLES.
VOLATILE OR AIRBORNE COMBUSTIBLES
INCLUDE PIT GASES, GASOLINE, SOLVENTS, PAINT THINNER, DUST PARTICLES OR UN­KNOWN CHEMICALS.
FAILURE TO FOLLOW THESE INSTRUCTIONS
MAY RESULT IN A FIRE OR EXPLOSION.
FIRE OR EXPLOSIONS CAN LEAD TO
PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
FOR YOUR SAFETY
If you smell gas:
1. Open windows.
2. Don’t touch electrical switches.
3. Extinguish any open fl ame.
4. Immediately call your gas supplier.
FOR YOUR SAFETY
Do not store or use gasoline or other fl am- mable vapors and liquids in the vicinity of this or any other appliance.
GENERAL HAZARD WARNING
FAILURE TO COMPLY WITH THE PRECAUTIONS AND INSTRUCTIONS PROVIDED WITH
THIS HEATER CAN RESULT IN: — DEATH — SERIOUS BODILY INJURY OR BURNS — PROPERTY DAMAGE OR LOSS FROM FIRE OR EXPLOSION — ASPHYXIATION DUE TO LACK OF ADEQUATE AIR SUPPLY OR CARBON MONOXIDE
POISONING
— ELECTRICAL SHOCK
READ THIS OWNER’S MANUAL BEFORE INSTALLING OR USING THIS PRODUCT.
ONLY PERSONS WHO CAN READ, UNDERSTAND, AND FOLLOW THE INSTRUCTIONS
SHOULD USE OR SERVICE THIS HEATER.
SAVE THIS OWNER’S MANUAL FOR FUTURE USE AND REFERENCE.
OWNER’S MANUALS AND REPLACEMENT LABELS ARE AVAILABLE AT NO CHARGE. SEE
WEBSITE, OR FOR ASSISTANCE, CONTACT L.B. WHITE AT 1-800-345-7200.
WARNING
PROPER GAS SUPPLY PRESSURE MUST BE PROVIDED TO THE INLET OF THE HEATER.
REFER TO DATA PLATE FOR PROPER GAS SUPPLY PRESSURE.
GAS PRESSURE IN EXCESS OF THE MAXIMUM INLET PRESSURE SPECIFIED AT THE
HEATER INLET CAN CAUSE FIRES OR EXPLOSIONS.
FIRES OR EXPLOSIONS CAN LEAD TO SERIOUS INJURY, DEATH, OR BUILDING
DAMAGE.
GAS PRESSURE BELOW THE MINIMUM INLET PRESSURE SPECIFIED AT THE HEATER INLET
MAY CAUSE IMPROPER COMBUSTION.
IMPROPER COMBUSTION CAN LEAD TO ASPHYXIATION OR CARBON MONOXIDE POISON-
ING AND THEREFORE SERIOUS INJURY OR DEATH.
WARNING
FIRE AND EXPLOSION HAZARD
NOT FOR HOME OR RECREATIONAL VEHICLE USE.
INSTALLATION OF THIS HEATER IN A HOME OR RECREATIONAL VEHICLE MAY RESULT IN A
FIRE OR EXPLOSION.
FIRE OR EXPLOSIONS CAN CAUSE PROPERTY DAMAGE OR LOSS OF LIFE.
WARNING
Cancer and reproductive harm.
See www.P65Warnings.ca.gov.
Oval 80 v.2 and Sentinel v.2 Radiant Tube Heaters
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Owner’s Manual • Oval 80 v.2 and Sentinel v.2
4
Specifications
AR080 AT100 AT125 AT150
Available Tube Lengths (ft.) 20 30 40 40 50 40 50
Maximum Input per Hour BTU/H 80,000 100,000 125,000 150,000
Fuel Consumption per Hour (Max.)
LPG (lbs.) 3.7 4.6 5.8 7.1
NG (ft.3) 80 100 125 150
Gas supply pres­sure acceptacle for the purpose of input adjustment (in.W.C.)
MAX. LPG
13.5
NG
MIN. LPG 11.0
NG 7.0
Burner manifold pressure (in.W.C.)
LPG 10.0
NG 4.0
Ventilation air required to support combustion
140 CFM
Motor characteristics
1/30 H.P., 3020 RPM, CW Rotation
Electrical supply (Volts/Hz/Phase)
115/60/1
Amp draw Starting 1.16
Continuous
Operation
1.02
Minimum safe distances of heater from nearest com­bustible materials (ft.) See Fig. 1 on page 5.
To p 1
Sides 2.5 6
Discharge End 6
Below radiant tubes 5 6
Temperature sensor location
See Fig. 2 on page 5 of the owner’s manual
CSA-US Approval -
-
Oval 80 v.2 and Sentinel v.2 Radiant Tube Heaters
Owner’s Manual • Oval 80 v.2 and Sentinel v.2
5
DESPERDICIOS
SENSOR IN PROXIMITY TO AN INSIDE WATER LINE
DE 12" A 18"
This owner’s manual includes all options and ac­cessories commonly used on or with this heater. However, depending on the confi guration purchased, some options and accessories may not be included.
When calling for technical service assistance, or for other specifi c information, always have the model number and serial number available.
This manual will instruct you in the operation and care of your radiant heater. Have your qualifi ed installer review this manual with you so that you fully understand the heater and how it functions.
The gas supply line installation, and the repair, instal­lation and servicing of the heater requires continuing
General Information
Safe Clearance from Combustibles
Temperature Sensor Location
expert training and knowledge of gas heaters and should not be attempted by anyone who is not so qualifi ed. See page 7 for defi nition of the necessary qualifi cations.
Contact your local L. B. White distributor or the L.B. White Co., Inc. for assistance, or if you have any questions about the use of the heater or its applica­tion.
The L.B. White Co., Inc. has a policy of continuous product improvement. It reserves the right to change specifi cations and design without notice.
FIG. 1
FIG. 2
WATER LINES
INSIDE WATER LINES INSIDE WATER LINES
HEATER
FEED LINE
SENSOR LOCATED DIRECTLY ABOVE INSIDE WATER LINE AND 12-18 IN. ABOVE LITTER
FEED LINE
ALL SENTINEL OVAL 80
2.5 FT6 FT
6 FT
6 FT
1 FT 1 FT
5 FT
2.5 FT
SENSOR LOCATION FROM BURNER BOX
OVAL 80: 10 FT.
SENTINEL: 15 FT.
LITTER
SENSOR
12-18 IN.
FEED LINE
6 FT
6 FT
6 FT
Oval 80 v.2 and Sentinel v.2 Radiant Tube Heaters
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Owner’s Manual • Oval 80 v.2 and Sentinel v.2
6
Propane gas and natural gas have man-made odor­ants added specifi cally for detection of fuel gas leaks. If a gas leak occurs, you should be able to smell the fuel gas .
THAT’S YOUR SIGNAL TO GO INTO IMMEDIATE ACTION!
Do not take any action that could ignite the fuel
gas. Do not operate any electrical switches. Do not pull any power supply or extension cords. Do not light matches or any other source of fl ame. Do not use your telephone.
Get everyone out of the building and away from the
area immediately.
Close all propane gas tank or cylinder fuel supply
valves, or the main fuel supply valve located at the meter if you use natural gas.
Propane gas is heavier than air and may settle in
low areas. When you have reason to suspect a propane leak, keep out of all low areas.
Use your neighbor’s phone and call your fuel gas-
supplier and your fi re department. Do not re-enter the building or area.
Stay out of the building and away from the area
until declared safe by the fi refi ghters and your fuel gas supplier.
FINALLY, let the fuel gas service person and the
refi ghters check for escaped gas. Have them air out the building and area before you return. Properly trained service people must repair the leak, check for further leakages, and then relight the appliance for you.
Some people cannot smell well. Some people
cannot smell the odor of the man-made chemi­cal added to propane or natural gas. You must determine if you can smell the odorant in these fuel gases.
Learn to recognize the odor of propane gas and
natural gas. Local propane gas dealers and your local natural gas supplier (utility) will be more than happy to give you a “scratch and sniff” pamphlet. Use it to become familiar with the fuel gas odor.
Smoking can decrease your ability to smell. Being
around an odor for a period of time can affect your sensitivity to that particular odor. Odors present in animal confi nement buildings can mask fuel gas odor.
The odorant in propane gas and natural gas is col-
orless and the intensity of its odor can fade under some circumstances.
If there is an underground leak, the movement of
gas through the soil can fi lter the odorant.
Propane gas odor may differ in intensity at different
levels. Since propane gas is heavier than air, there may be more odor at lower levels.
Always be sensitive to the slightest gas odor. If you
continue to detect any gas odor, no matter how small, treat it as a serious leak. Immediately go into action as discussed previously.
Fuel Gas Odor
Safety Precautions
Odor Fading - No Odor Detected
WARNING
Asphyxiation Hazard
Do not use this radiant heater for heating human living quarters.
Do not use in unventilated areas.
The ow of combustion and ventilation air must not be obstructed.
Proper ventilation air must be provided to support the combustion air requirements of the heater
being used.
Refer to the specifi cation section of the Owner’s Manual, heater’s dataplate, or contact the LB
White Company to determine combustion air ventilation requirements of the heater.
Lack of proper ventilation air will lead to improper combustion.
Improper combustion can lead to carbon monoxide poisoning in humans leading to serious injury
or death. Symptoms of carbon monoxide poisoning can include headaches, dizziness and diffi culty in breathing.
Symptoms of improper combustion affecting livestock can be disease, lower feed conversion,
or death.
Oval 80 v.2 and Sentinel v.2 Radiant Tube Heaters
Owner’s Manual • Oval 80 v.2 and Sentinel v.2
7
Propane gas and natural gas have a distinctive
odor. Learn to recognize these odors. (Reference “Fuel Gas Odor” and “Odor Fading” sections above.
If you have not been properly trained in repair and
service of propane gas and natural gas fueled heaters, then do not attempt to light the heater, per­form service or repairs, or make any adjustments to the heater on a propane (LP) gas or natural gas fuel system.
Even if you are not properly trained in the service
and repair of radiant heaters, ALWAYS be con­sciously aware of the odors of propane gas and natural gas.
A periodic “sniff test” around the heater or at the
heater’s joints; i.e. hose, connections, etc., is a good safety practice under any conditions. If you smell even a small amount of gas, CONTACT YOUR FUEL GAS SUPPLIER IMMEDIATELY. DO NOT WAIT!
1. Do not attempt to install, repair or service this heater or the gas supply line unless you have continuing expert training and knowledge of gas heaters.
QUALIFICATIONS FOR SERVICING AND
INSTALLATION:
a. To be a qualifi ed gas heater service person, you
must have been trained in gas-fi red heater servic- ing, repair and also have suffi cient experience to allow you to troubleshoot, replace defective parts, and test heaters in order to get them into a continu­ing safe and normal operation condition. You must completely familiarize yourself with each model heater by reading and complying with the safety instructions, labels, owner’s manual, etc. that is provided with each heater.
b. To be a qualifi ed gas installation person, you must
have suffi cient training and experience to handle all aspects of installing, repairing and altering gas lines, including selecting and installing the proper equipment, and selecting proper pipe size to be used. This must be done in accordance with all local, state and national codes as well as the manufacturer’s requirements.
2. All installations and applications of L.B. White heat­ers must meet all relevant local, state and national codes. Included are L.P. gas, electrical, and safety codes. Your local fuel gas supplier, a local licensed electrician, the local fi re department or similar government agencies, or your insurance agent can help you determine code requirements.
-- ANSI/NFPA 58, latest edition, Standard for Storage
and Handling of Liquefi ed Petroleum Gas and/or
-- ANSI Z223.1/NFPA 54, National Fuel Gas Code
-- ANSI/NFPA 70, National Electrical Code.
3. For indoor installation only in agricultural poultry confi nement buildings. Not for use in residential dwellings.
4. Do not move, handle, or service heater while in operation or connected to a power or fuel supply.
5. This heater may be installed in areas subject to washdown. This heater may only be washed on the external components. See Cleaning Instructions. Do not wash the interior of the burner box or the tubes. Use only compressed air, soft brush or dry cloth to clean the interior of the heater and it’s com­ponents. After external washdown, do not operate this heater until it is completely dry. In any event, do not operate the heater for at least one hour after external washdown.
6. For safety, this heater is equipped with an dif­ferential air pressure switch. Never operate this heater if this safety device has been bypassed. Do not operate this heater unless this feature is fully functioning.
7. The heater is designed to operate only with its burner access door closed and latched. Do not operate the heater with its burner box access door open.
8. Do not block air intakes or discharge outlets of the heater. Doing so may cause improper combus­tion or damage to heater components leading to property damage or animal loss.
Attention - Critical Points to Remember!
Oval 80 v.2 and Sentinel v.2 Radiant Tube Heaters
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Owner’s Manual • Oval 80 v.2 and Sentinel v.2
8
9. The hose assembly shall be visually inspected on an annual basis. If it is evident there is excessive abrasion or wear, or if the hose is cut, it must be replaced prior to the heater being put into opera­tion. The hose assembly shall be protected from animals, and contact with hot surfaces during use. The replacement hose assembly shall be that specifi ed by the manufacturer. See parts list.
10. Check for gas leaks and proper function upon
heater installation and before building repopula­tion.
11. This heater should be inspected for proper
operation by a qualifi ed service person at least annually.
12. Always turn off the gas supply to the heater
when not in use.
13. This heater is equipped with a three-prong
(grounding) plug for your protection against shock hazard and must be plugged directly into a properly grounded three-prong receptacle. Failure to use a properly grounded receptacle can result in electrical shock, personal injury, or death.
14. Direct ignition heaters will make up to three trials
for ignition. If ignition is not achieved, the control system will lock out the gas control valve. If gas is smelled after system lock out has occurred, immediately close all fuel supply valves. Do not relight until you are sure that all gas that may have accumulated has cleared away. In any event, do not relight for at least 5 minutes.
15. Use only approved gas hose or approved fl exible
connectors which are rated for use with propane or natural gas.
Oval 80 v.2 and Sentinel v.2 Radiant Tube Heaters
Owner’s Manual • Oval 80 v.2 and Sentinel v.2
9
WARNING
Combustion Hazard
Provide a properly located and sized fresh air
inlet for the heater.
-- Refer to Inlet Air Requirements instructions.
Failure to provide a fresh air inlet can lead to:
-- Sooting causing building damage
-- High carbon monoxide levels, causing serious injury or death to livestock and humans.
-- Overheating of the fi rst 10 ft. tube, causing res leading to building damage and injury to livestock and humans.
-- Higher temperature differences over the length of the tubes, causing problems in temperature control and bird performance
Inlet Air Requirements
This heater requires clean, fresh air from a normal, atmospheric pressure environment for proper opera­tion and combustion. Contact L.B.White Company if you have any questions regarding the installation of this heater.
Inlet air may be drawn from the attic or through side walls under a protective eve. See Figs. 3 and 4.
-- All inlet air seams and joints must be sealed
-- Do not use any fi lters on the air inlet system
-- The air inlet system must be kept as straight as possible. No more than 1 ­90º bend is allowed.
-- Contact L.B.White Co. if you have any questions
regarding the installation of the heater.
Inlet air for combustion MUST NOT be drawn from:
Inside the con nement room.
An attic or location where negative pressure
(vacuum) affects the air draw of the heater’s fan. Examples include, but are not limited to:
a. Houses with attic soffi t vent area smaller than
ridge cap vent area
b. Heater air inlet located within 20 ft. of building
ventilation fans
c. Locations where wind and/or the elements can
create a negative pressure.
FIG. 3
Vent Cap
Air inlet tube
Ceiling ange
12 in. from
inside of
roof
A. Slide fl ange down
air inlet tube until it meets bevel in tube.
B. Attach fl ange to
tube using three self drilling screws.
C. Firmly push vent
cap with screen into tube.
Cut 4-1/4 in. hole in ceiling adjacent to joist. Spread insulation away and fasten ceiling fl ange to joist.
Flex tube: Cut to length
-- Do not exceed 4 ft. max. length
-- Do not kink (part #573382)
Inlet tube must be 12 in. min. above insulation
Ensure inlet cap is unblocked by insulation.
DRAWING INLET AIR FROM ATTIC
Clamps
Oval 80 v.2 and Sentinel v.2 Radiant Tube Heaters
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Owner’s Manual • Oval 80 v.2 and Sentinel v.2
10
1. Read all safety precautions and follow L.B. White recommendations when installing this heater. If during the installation of the heater, you suspect that a part is damaged or defective, call a qualifi ed service agency for repair or replacement.
2. A qualifi ed service agency must check the heater upon
installation and periodically. This shall consist of the following:
-- Start up and shut down of the heaters to test for proper
operation.
-- Leak check all gas pipe joints and gas hose
connections.
-- Gas pressure checks.
-- Ensuring the heater is properly positioned away from
combustible materials.
3. Heater installation must take into consideration proper hanging height to allow for clearance of catching ma­chines, litter spreaders, and any other equipment used.
INSTALLATION INSTRUCTIONS
FIG. 4
DRAWING INLET AIR THROUGH SIDEWALLS
General Installation Instructions
4. Ensure the heater installation does not inter­fere with water, gas, or electrical lines.
5. Position the gas hose to prevent any contact with the tubes, heat refl ectors, and burner box.
6. Ensure that all accessories that ship with the heater have been removed from shipping containers and installed. This pertains to gas hose, regulators, supports, hangers, etc.
7. This heater requires a regulated gas supply to its gas inlet :
-- The regulator must be the proper design for
the application.
-- The regulator must control the inlet pressure
to the heater within the range specifi ed on the dataplate.
Use minimum length of 4 in. diameter fl ex duct when connecting 4 in. PVC to burner box. An adapter connection for the burner box to the 6 in. PVC must be obtained through local source.
Install supports every 5 ft. to prevent inlet sagging
Secure inlet to wall
For inlet runs up to 20 ft., use smooth
4 in. iD PVC. For runs over 20 ft.,
use 6 in. ID PVC
Air inlet use
inlet cap,
24861 for 4
in. PVC. Can
also use 1/4 x
1/4 hardware
cloth for either
4 in. or 6 in.
PVC
Do not locate the heater’s air inlet by
any building air inlet.
Air inlet
Oval 80 v.2 and Sentinel v.2 Radiant Tube Heaters
Owner’s Manual • Oval 80 v.2 and Sentinel v.2
11
-- Regulators mounted outside must be protected from adverse weather conditions.
-- Regulators with pressure relief valves should be
installed outside the building.
-- Regulators installed inside should be vented outside.
-- Local state and national codes apply to regulator in-
stallation. Refer to NFPA 54, National Fuel Gas Code, and NFPA 58, Standard for Storage and Handling of Liquifi ed Petroleum Gas.
8. Always use pipe joint compound that is resistant to
liquefi ed petroleum gas and natural gas.
9. Check all connections for gas leaks using approved
gas leak detectors. Gas leak testing is performed as follows:
-- Check all pipe connections, hose connections, fi ttings
and adapters upstream of the gas control with ap­proved gas leak detectors.
-- In the event a gas leak is detected, check the compo-
nents involved for cleanliness and proper application of pipe compound before further tightening.
-- Tighten the gas connections as necessary to stop the
leak.
-- After all connections are checked and any leaks are
stopped, turn on the main burner.
-- Stand clear while the main burner ignites to prevent
injury caused from hidden leaks that could cause ashback.
-- With the main burner in operation, check all connec-
tions, hose connections, fi ttings and joints as well as the gas control valve inlet and outlet
-- If a leak is detected, check the components involved
for cleanliness in the thread areas and proper applica­tion of pipe compound before further tightening.
WARNING
Fire and Explosion Hazard
Do not use open fl ame (matches, torches,
candles, etc.) in checking for gas leaks.
Use only approved leak detectors.
Failure to follow this warning can lead to res
or explosions.
Fires or explosions can lead to property
damage, injury or death.
-- Tighten the gas connection as necessary to stop the leak.
-- If necessary, replace the parts or components involved if the leak cannot be stopped.
-- Ensure all gas leaks have been identifi ed and repaired before proceeding.
10. Install a sediment trap at the gas valve inlet to prevent
foreign materials (pipe compound, pipe chips and scale) from entering the gas valve. Debris blown into the gas valve may cause that valve to malfunction resulting in a serious gas leak that could result in a possible fi re or explosion causing loss of products, building or even life. A properly installed sediment trap will keep foreign materials from entering the gas valve and protect the safe functioning of that important safety component.
11. Any heater connected to a piping system must have an
accessible, approved manual shut off valve installed within six feet (6 ft.) of the heater it serves.
12. Install the proper size of gas supply line to assure
proper functioning of the heaters. Consult your fuel gas supplier, or the L.B. White Co., Inc. for proper line sizing and installation.
13. Light according to instructions on heater or within
Owner’s Manual.
14. The heater is designed for L.P. vapor withdrawal or
natural gas only. Do not use this heater in a propane liquid withdrawal system. Do not permit propane in liquid form to enter the heater.
15. The corrosive atmosphere present in animal confi ne-
ment buildings can cause component failure or heater malfunction. The heater should be periodically inspect­ed and cleaned in accordance with the Maintenance and Cleaning Instructions in this manual. Make sure that livestock is protected by a back up alarm system that limits high and low temperatures and also activates appropriate alarms.
16. Take time to understand how to operate and maintain
the heater using the owner’s manual. Make sure you know how to shut off the gas supply to the building and to the heater. Contact your gas supplier if you have any questions.
17. Any defects found in performing any of the service
procedures must be eliminated and defective parts replaced immediately. Retest the heater before placing it back into service.
Oval 80 v.2 and Sentinel v.2 Radiant Tube Heaters
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Owner’s Manual • Oval 80 v.2 and Sentinel v.2
12
1. Plan the installation. Determine location for the heater to optimize its heat pattern, keeping in mind cooler regions in the house (end walls, and curtains) and clearances to combustibles.
2. Hang the burner box. See Fig. 5. Maintain clearances to combustibles as shown in Fig. 1.
3. From the burner box chain, measure the distances shown in Fig. 6 or 7 depending on if a Sentinel or Oval 80 heater is being installed. Aligning to the center of the burner box discharge, hang chains at these points, using open eye hooks.
Refer to Fig. 8 (on next page) and the following instructions:
1. Slide a tube clamp over the non-swaged end of the 10 ft. bright aluminized tube. One aluminized tube per tube kit.
2. Install the tube over the swaged discharge tube on the burner box:
a. Tube weld seam must be down. b. Non-swaged end of tube must be complete-
ly pushed over swaged end of adjoining tube.
c. Clamp must be centered over tube
connection. d. Clamp bolts must be up. e. Clamp bolts must be tight.
-- Tighten both bolts fi rmly.
-- Tighten both bolts to 35 ft.-lbs.
-- Finish tightening bolts:
-- Sentinel Heaters: Finish tightening bolts
to 65 ft. lbs.
-- Oval 80 Heaters: Finish tightening bolts
to 44-59 ft. lbs.
Initial Setup
FIG. 5
FIG. 6 SENTINEL
FIG. 7 OVAL 80
JOIST
OPEN EYE HOOKS
IN LINE WITH
EYE BOLTS ON
BURNER BOX
OPEN EYE BOLT
.30m
BURNER
DISCHARGE
TIGHTEN HOOKS SECURELY
Hanging the Tubes
A
B
C
D
E
HEATER LENGTH
TRUSS CENTERS
A - B
B - C C - D D - E
4 FOOT
50 FOOT
4
4
12
8
5 FOOT
50 FOOT
5
5
10
10
10 FOOT
50 FOOT
5
5
10
10
*
* A SUPPORT MUST BE CREATED BETWEEN THE TRUSS
BURNER BOX
HANGING CHA
HANGING CHAIN DISTANCES
(FT)
(FT)
(FT) (FT)
HANGING CHAINS
BURNER BOX
20 FOOT
20 FOOT
20 FOOT
4
4
4
8
5
5
5
5
5
5
5*
5*
F
A
B
C
D
E
F
G
HEATER LENGTH
TRUSS CENTERS
A - B
B - C C - D D - E
E - F F - G
4 FOOT
30 FOOT
40 FOOT
50 FOOT
4
4
4
4
4
4
12
12
12
8
8
8
12
12
8
5 FOOT
30 FOOT
40 FOOT
50 FOOT
5
5
5
5
5
5
10
10
10
10
10
10
5
10
5
10 FOOT
30 FOOT
40 FOOT
50 FOOT
5
5
5
5
5
5
10
10
10
10
10
10
5
10
5
*
*
*
*
*
* A SUPPORT MUST BE CREATED BETWEEN THE TRUSSES
BURNER BOX
HANGING CHAINS
HANGING CHAIN DISTANCES
(FT)
(FT)
(FT) (FT) (FT) (FT)
1Ft.
18. Do not exceed input rating stamped on the dataplate of the heater. Do not exceed the burner manifold pressure stated on the dataplate. Do not use an orifi ce size different than specifi ed for the specifi c input rating of this heater, fuel type confi guration and altitude.
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Owner’s Manual • Oval 80 v.2 and Sentinel v.2
13
FIG. 8
CLAMP
SWAGED TUBE
ON BOX
NON-SWAGED TUBE END
HANGER
CLAMP BOLTS UP
TUBE WELD
SEAM DOWN
BRIGHT ALUMINIZED TUBE
TUBE WELD SEAM
CLAMP
THIS NOT THIS
ROUND TUBE HANGER INSTALLATION - SENTINEL AND OVAL 80
POSITION CLAMP
EVENLY
CLAMPS MUST BE CENTERED OVER
SWAGED AND NON-SWAGED ENDS OF
TUBES
OVAL 80 HE ATERS
OVAL TUBE HANGERS
ROUND TUBE TO OVAL TUBE CLAMP INSTALLATION
3 IN. ROUND CLAMP (CENTERED WITH BOLTS UP)
3 IN. ROUND TUBE
OVAL TUBE
THIS
NOT THIS
3. Slide on hangers and connect to chains.
4. Connect and hang remaining tubes. Follow the procedures
given in Step 2.
5. The tube assembly should be either hung level, or with a downward slope away from the burner box not exceeding 1 in. for every 10 ft. of tube.
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SUPPORTS
FIG. 9
CONNECTION STRIPS:
• Insert a connection strip halfway into the folded channel at both sides of a refl ector, at the end without fl anges.
• Slide this end of the refl ector through the hanger and push it rmly into the folded channels of the refl ector at the burner box.
• The unfl anged end of the refl ector will overlap the fl anged end of the adjacent refl ector.
FLANGE
OVERHEAD
SUPPORT
CONNECTOR STRIP
(DIMPLES UP)
Refer to Fig. 9 and the following instructions:
1. Slide the refl ector through the hangers until it is about 1 or 2 inches away from the burner box.
2. Attach end cap to end of this refl ector. Use 4 U-clips. Push this refl ector up to burner box.
3. Sentinel Heaters Only: Install a support at end of refl ector nearest burner box and at middle and ends of all refl ectors. Do not install a support directly next to a hanger on the same refl ector.
Installing Reflectors & Supports
4. Connect the refl ectors using the dimpled con- nector strips. See below.
5. Repeat Steps 3 and 4 for remaining refl ectors.
6. Attach remaining end cap to last refl ector with U-clips.
REFLECTOR END VIEW
SHOWING FOLDED
CHANNEL
DOTTED LINES: INDICATE
CONNECTOR WITHIN FOLDED
CHANNEL
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Owner’s Manual • Oval 80 v.2 and Sentinel v.2
15
REGULATOR
NIPPLE
VALVE, MANUAL SHUT-OFF
GAS HOSE
ADAPTER
SEDIMENT TRAP
TO CONTROL
VALVE INLET
REGULATOR VENT
GAS FLOW
SENTINEL HEATERS: Assemble the strips and insert into last tube, see Fig. 10. Edge of strip is fl ush with end of tube.
OVAL 80 HEATERS: Both strips are factory installed into the oval tube. At installation, ensure strips are snugly fi t into oval tube and do not extend past end of tube.
Assemble the tee, nipple, and cap to the nipple at the gas inlet of the heater. See Fig. 12. Use a wrench to hold the pipe nipple when installing the sediment trap. Tighten securely. The sediment trap assembly must always be mounted in a vertical position. Check all connections for gas leaks using approved gas leak detectors.
1. Assemble the components together. See Fig. 13. This view shows general assembly of the compo­nents. The regulator must always be mounted so its vent, regardless of location on the regulator, is al­ways pointed downward. Ensure hose is positioned away from the heater.
2. Tighten all connections securely and check for gas leaks
Air Turbulation Strips & Vent
Sediment Trap Assembly
Manual Shut-off Valve, Hose & Regulator
FIG. 10
FIG. 12
FIG. 13
FIG. 11
NIPPLE
TEE
NIPPLE
CAP
OUTLET END
TO GAS CONTROL VALVE INLET
INSERT STRIP ASSEMBLY
INTO LAST 10 FT. OF TUBE
GREEN
CLIP
REGARDLESS OF TUBE DESIGN:
-- Ensure the green clip is installed on the exhaust vent. See Fig. 11.
-- Insert the exhaust vent to the end of the last tube.
-- Push the exhaust vent until the tube is stopped at the rivet.
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Heater Controls
Refer to the heater’s burner box hinged access panel, or refer to Start-up instructions in this manual to determine if your heater has a single or two stage gas control.
The tube heater is operated by the building’s environmen­tal control system. To accomplish this, the heater must be connected to an electrical outlet controlled by a relay or set of contacts that is closed and opened by the building controller.
A series tap thermostat may be used to operate the tube heater.
Connecting a Series Tap Thermostat
-- Connect the power cord of the heater to the female side of the thermostat cord set.
-- Plug the male side of the thermostat cord to an ap­proved extension cord or to a wall outlet.
Start-Up Instructions
Follow steps 1 - 6 on initial start-up after heater installa­tion. For normal start-up, set building control thermostat above room temperature. The heater will start.
1. Open all manual fuel supply valves and check for gas
leaks using approved leak detectors. The gas control valve has a manual shut-off feature incorporated into the valve assembly. Ensure the indicator on the valve is turned to the ON position. See Fig. 14.
WARNING
Electrical Shock Hazard
Disconnect the heater’s electrical supply before
interconnecting the temperature control.
Failure to disconnect the electrical supply will
result in electrical shock.
Electrical shock will cause severe injury or
death.
2. Connect the electrical cord to an approved electri­cal outlet.
3. This heater includes a direct ignition control module for purposes of controlling the timing of the ignition process of the heater as well as monitoring of the safety functions. A red FAULT LED (light emitting diode) is on the burner box. A fl ash-
ing red light identifi es a problem in the operation of the heater. Refer to the
troubleshooting decal on the interior of the access panel for assistance in troubleshooting.
4. On a call for heat, the ON green light will be lit and the motor will start up and run for fi ve (5) seconds. See Fig. 15.
FIG. 15
GREEN
RED
ON
FAU LT
5. This pre-purge is a safety feature and a normal operational characteristic prior to ignition taking place. After fi ve (5) seconds, the igniter will spark.
6. The ignition control will make up to three trials for ignition. Each trial for ignition will take approxi­mately ten seconds. If the main burner does not light, the system will lock out, and a three fl ash pattern will be given by the red LED.
NOTE: It is normal for air to be trapped in the gas hose on new installations. The heater may try more than once for ignition before the air is fi nally purged from the line and ignition takes place.
FIG. 14
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Shut-Down Instructions
If the heater is to be shut down for cleaning, mainte­nance or repair, follow steps 1 - 4. Otherwise, set the thermostat to off or no heat for standard shut down.
1. Close all manual fuel supply valves.
2. With the heater lit, allow heater to burn off excess fuel in gas supply hose.
3. Turn thermostat to off or no heat position.
4. Disconnect the heater from the electrical supply
Cleaning Instructions
1. Before cleaning, close the fuel supply valve to the heater and disconnect the electrical supply. Allow heater to cool.
2. The heater should have dirt or dust removed
periodically:
a. After each fl ock or between building re-popula-
tion, give the heater a general cleaning using pressurized air or a soft brush on its burner box, refl ectors, and tubes.
b. At least once a year, give the heater a thorough
cleaning. At this time, open the burner box and brush or blow off control components, and fan motor assembly. Ensure the burner air inlet venturi ports and the throat of the casting are free of dust accumulation.
c. When washing with water, do not spray water
into the burner box or the tubes. Observe and obey the Warning within these Cleaning Instruc­tions. This same Warning is supplied on the heater.
WARNING
Fire, Burn and Explosion Hazard
This heater contains electrical and mechanical
components in the gas management, safety and airfl ow systems.
Such components may become inoperative or
fail due to dust, dirt, wear, aging, or the corrosive atmosphere of an animal confi nement building.
Periodic cleaning and inspection as well as
proper maintenance are essential to avoid seri­ous injury or property damage.
WARNING
This heater may be washed only on its external areas provided:
The burner box is disconnected from the electri-
cal supply.
The burner box access panel is closed and
securely latched.
Water spray nozzle shall not discharge within 6
feet of the burner box and its tubes.
The water pressure does not exceed 45 PSIG
for 10 seconds on each side of burner box.
The burner box is not reconnected to electrical
supply for a minimum of 1 hour or until the it is thoroughly dry.
Improper cleaning can cause severe personal injury or property damage due to water and/or cleaning solution:
In electrical components, connections and wires
within the burner box causing electrical shock or component failure.
On gas control components causing corrosion
which can result in gas leaks and fi re or explo- sion from the leak.
Clean internal components of the burner box with a soft, dry brush or cloth, or compressed air.
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Maintenance Instructions
Before Each Use:
1. Check to make sure the heater’s surrounding area is kept clear and free from combustible materials, gasoline, and other fl ammable vapors and liquids.
2. Regulators must be periodically inspected to make sure the regulator vents are not blocked. Debris, insects, insect nests, snow, or ice on a regulator can block vents and cause excess pressure at the appliance.
3. Check all hose and tubing assemblies for cracks, cuts, abrasions or ruptures. Replace any hoses that are suspect.
4. Check all gasketing on burner box and fan housing discharge. Ensure all is in good condition. Replace any gasket material if suspect
5. Ensure refl ector supports and hangers are secure, refl ectors do not sag, and are properly located.
6. Check overall condition of heater for cracked or damaged components, loose screws or bolts,nicked or cut electrical leads, etc. Replace any suspect components.
7. For safety as well as for optimum performance at the heater, it is necessary to keep the outside of the heater free of dust, dirt or any combustible material. If any operational component shows signs of rust or corrosion, replace the component immediately.
8. Check all warning or instruction labels, dataplates, etc. If any are lost or become hard to read, replace them immediately. Do not operate the heater until you have all instructions and can read and understand them.
Annually:
1. Check the air inlet assembly. Ensure the air inlet as­sembly and its duct are free of blockages.
2. Have your gas supplier check all gas piping for leaks or restrictions in gas lines. Also, at this time have your gas supplier clean out the sediment trap at the inlet of the burner box of any debris that may have accumulated.
3. Regulators can wear out and function improperly. Have your gas supplier check the date codes on all regulators installed and check delivery pressures to the appliance to make sure that the regulator is suitable for continued use.
General Service Instructions
1. Close the fuel supply valve to the heater and disconnect the heater’s electrical supply before servicing unless it is necessary to have the valve open and electrical supply connected for your service procedure.
2. Open the burner box for access to control compo­nents. Close and latch after servicing.
3. For reassembly, reverse the respective service procedure. Ensure gas connections are tightened securely.
4. Clean the heater’s burner orifi ce and pressure switch orifi ces with compressed air or a soft, dry rag. Do not use fi les, drills, broaches, etc. to clean the orifi ce hole. Doing so will enlarge the hole, causing ignition or combustion problems. Replace the orifi ce if it cannot be cleaned properly.
5. Disconnect appropriate component electrical leads when servicing. After servicing, light
the heater to ensure proper operation and check for gas leaks.
WARNING
Burn Hazard
Heater surfaces are hot for a period of time after
the heater has been shut down.
Allow the heater to cool before performing
service, maintenance, or cleaning.
Failure to follow this warning will result in burns
causing injury.
WARNING
Fire and Explosion Hazard
Do not disassemble or attempt to repair any
heater components or gas train components.
All component parts must be replaced if defects
are found.
Failure to follow this warning will result in fi re or
explosions, causing property damage, injury, or death.
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Igniter
The tip of the igniter is exposed to a harsh environment consisting of high temperatures and combustion prod­ucts. Periodic servicing is required.
A. REPLACEMENT
1. Remove igniter mounting screws. See Fig. 16.
2. Lift and pivot the igniter until it clears the burner. See Fig. 17 (Sentinel) for example.
DO NOT FORCE OR BEND THE IGNITER DURING IGNITOR REMOVAL. DO NOT FORCE OR BEND THE BURNER VANES (SENTINEL) DURING IGNITER REMOVAL.
3. Pull the igntion cable’s rubber boot from the igniter.
B. MAINTENANCE
1. Ensure the gap is 1/8 in. See Fig.18.
2. Clean the electrode and ground rod using emery cloth.
3. Ensure the insulative base of the electrode is not cracked.
FIG. 16
FIG. 18
SCREWS
ELECTRODE
GROUND ROD
GAP
(1/8 IN.)
FIG. 17
SENTINEL BURNER VANES
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Air Differential Pressure Switch, Tubing and Orifices.
Air inlet plate orifi ce: See Fig. 21. Ensure this orifi ce is free of dust. If the orifi ce is plugged, remove the two screws that hold the plate to the burner box. Clean using compressed air.
FIG. 21
Pressure switch tube: See Fig. 22. Check for blockage. Clean with compressed air after removing the tube from the switch and the air inlet plate orifi ce.
FIG. 22
Motor and Fan Assembly
1. Disconnect motor leads.
2. Remove the four (4) motor mounting screws. See Fig. 19.
FIG. 19
3. Remove motor/fan wheel assembly from fan housing. See Fig. 20.
FIG. 20
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Air diff erential switch:
The air differential switch is a normally open, critical safety device. See Fig. 23 for location. Its purpose is to prove to the ignition control that there is a suffi cient difference in pressure within the burner box before the ignition control sends power to open the gas control valve.
FIG. 23
Its electrical contacts close based on the difference between pressures between the air inlet and the burner box compartment. If the switch does not close after the fan motor starts, the igniter will not spark nor will the gas control valve open. A rapid fl ash will occur on the red fault diagnostic light. The ignition control will lock-out for 60 seconds before another trial attempt. After three (3) fail attempts, a 2-time fl ash pattern will occur. The same will occur if the fan motor does not start on a call for heat.
If the switch is already closed from a past ignition trial, and stays closed prior to a call for heat, the fan motor will not start, nor will the igniter spark or the valve open. A rapid fl ash will occur on the red fault diagnostic light. The ignition control will lock-out for 60 seconds before another trial attempt. After three (3) failed attempts, a 1-fl ash pattern will occur.
The air differential switch orifi ces should be free of dirt. If cleaning is needed, use pressurized air. See picture below.
• Remove the respective orifi ce from the switch.
• Hold up to light. If blocked, clean with air.
• Ensure the orifi ces are pushed back into the proper location on the switch.
• Green orifi ce into black stem
• Blue orifi ce into white stem on switch.
To test the switch:
• Disconnect the pressure switch wiring at terminals PSI and PSO of the ignition control.
• Route the wires so both are exterior of the burner box when the burner box’ access door is closed and latched.
• Start the heater. As soon as the fan motor starts, con­nect both air switch leads together.
• If the heater starts and operates normally, verify the following:
o Pressure switch wire terminals at the ignition control
are tight and in good condition.
o No obstructions at air inlet
GREEN
BLUE
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Gas Control Valve
1. Remove the hose from sediment trap.
2. Remove the two nuts that secure the gas control valve’s mounting bracket to the center partition of the burner box. See Fig. 24.
FIG. 24
3. Remove the 4 screws from gas valve door. See Fig. 25.
FIG. 25
FIG. 26
4. Pull valve assembly through the gas valve door opening. See Fig. 26.
Transformer
The transformer (Fig. 27) reduces the main power sup­ply voltage to 24 VAC. The 24 VAC is sent to the ignition controller. Once the ignition controller receives 24 VAC, an ignition cycle begins.
If the transformer is receiving main power voltage, but 24 VAC is absent from its output terminals, the trans­former is defective. The heater will not operate, nor will the green LED on the burner box side be on.
FIG. 27
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