Lang Manufacturing LGDS Service Manual

Installation, Operation, Maintenance, & Troubleshooting
Model: LGDS,
Lang Manufacturing Company 6500 Merrill Creek Parkway Everett, WA 98203 Rev. # A Phone: 425-349-2400 Fax: 425-349-2733 ETL File# 68964 WWW.LANGWORLD.COM © Copyright 2003
THE INFORMATION IN THIS MANUAL IS CRUCIAL AND MUST BE RETAINED FOR FUTURE REFERENCE. READ, UNDERSTAND AND FOLLOW THE INSTRUCTIONS AND WARNINGS CONTAINED IN THIS MANUAL.
DANGER
WARNING
CAUTION
NOTICE
POTENTIALLY HAZARDOUS SITUATION WHICH, IF NOT AVOIDED, COULD RESULT IN DEATH.
POTENTIALLY HAZARDOUS SITUATION WHICH, IF NOT AVOIDED, COULD RESULT IN DEATH OR SERIOUS INJURY.
POTENTIALLY HAZARDOUS SITUATION WHICH, IF NOT AVOIDED, MAY RESULT IN MINOR OR MODERATE INJURY.
Helpful operation and installation instructions and tips are present.
FOR YOUR SAFETY
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.
WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.
Model #: Purchased From:
Serial #:
Location:
Date Purchased:
Purchase Order #:
ETL File # 68964 2 Rev. A
Date Installed:
For Service, Call:

TABLE OF CONTENTS

CHAPTER PAGE
1. TABLE OF CONTENTS ............................................................................... 3
2. READ FIRST ................................................................................................. 4
3. EQUIPMENT DESCRIPTION...................................................................... 6
4. UNPACKING ................................................................................................ 6
5. INSTALLATION........................................................................................... 7
6. INITIAL START-UP ..................................................................................... 13
7. OPERATION ................................................................................................. 14
8. MAINTENANCE & CLEANING PROCEDURES ...................................... 15
9. TROUBLESHOOTING ................................................................................. 16
10. PARTS LISTS................................................................................................ 18
11. WIRING DIAGRAMS................................................................................... 19
12. WARRANTY................................................................................................. 21
ETL File # 68964 3 Rev. A
IMPORTANT READ FIRST IMPORTANT
CAUTION
CAUTION
CAUTION
DANGER
WARNING
NOTICE
NOTICE
THE GRIDDLE IS EXTREMELY HEAVY. FOR SAFE HANDLING, INSTALLER SHOULD OBTAIN HELP AS NEEDED, OR EMPLOY APPROPRIATE MATERIALS HANDLING EQUIPMENT (SUCH AS A FORKLIFT, DOLLY, OR PALLET JACK) TO REMOVE THE UNIT FROM THE SKID AND MOVE IT TO THE PLACE OF INSTALLATION.
ANY STAND, COUNTER OR OTHER DEVICE ON WHICH GRIDDLE WILL BE LOCATED MUST BE DESIGNED TO SUPPORT THE WEIGHT OF THE GRIDDLE.
SHIPPING STRAPS ARE UNDER TENSION AND CAN SNAP BACK WHEN CUT.
THIS APPLIANCE MUST BE GROUNDED AT THE TERMINAL PROVIDED. FAILURE TO GROUND THE APPLIANCE COULD RESULT IN ELECTROCUTION AND DEATH.
INSTALLATION OF THE UNIT MUST BE DONE BY PERSONNEL QUALIFIED TO WORK WITH ELECTRICITY. IMPROPER INSTALLATION CAN CAUSE INJURY TO PERSONNEL AND/OR DAMAGE TO EQUIPMENT. UNIT MUST BE INSTALLED IN ACCORDANCE WITH ALL APPLICABLE CODES.
The data plate is on top of the control box. The griddle voltage, wattage, serial number, wire size, and clearance specifications are on the data plate. This information should be carefully read and understood before proceeding with the installation.
The installation of any components such as a vent hood, grease extractors, fire extinguisher systems, must conform to their applicable National, State and locally recognized installation standards.
CAUTION
NOTICE
CAUTION
CAUTION
NOTICE
WARNING
CAUTION
BE SURE THE POWER SUPPLY VOLTAGE MATCHES THE VOLTAGE SPECIFIED ON THE NAMEPLATE LOCATED ON THE TOP OF THE CONTROL BOX
During the first few hours of operation you may notice a small amount of smoke coming off the unit, and a faint odor from the smoke. This is normal for a new griddle and will disappear after the first few hours of use.
ALWAYS KEEP THE AREA NEAR THE APPLIANCE FREE FROM COMBUSTIBLE MATERIALS.
KEEP FLOOR IN FRONT OF EQUIPMENT CLEAN AND DRY. IF SPILLS OCCUR, CLEAN IMMEDIATELY, TO AVOID THE DANGER OF SLIPS OR FALLS.
The times and temperatures in this chart are intended as a general guide and starting point. Your actual times and temperatures may vary from this chart.
KEEP WATER AND SOLUTIONS OUT OF CONTROLS. NEVER SPRAY OR HOSE CONTROL CONSOLE, ELECTRICAL CONNECTIONS, ETC.
MOST CLEANERS ARE HARMFUL TO THE SKIN, EYES, MUCOUS MEMBRANES AND CLOTHING. PRECAUTIONS SHOULD BE TAKEN TO WEAR RUBBER GLOVES, GOGGLES OR FACE SHIELD AND PROTECTIVE CLOTHING. CAREFULLY READ THE WARNING AND FOLLOW THE DIRECTIONS ON THE LABEL OF THE CLEANER TO BE USED.
ETL File # 68964 4 Rev. A
IMPORTANT READ FIRST IMPORTANT
NOTICE
NOTICE
WARNING
CAUTION
Any cleaner used should be marked: “SAFE ON ALUMINUM”.
Service on this, or any other, LANG appliance must be performed by qualified personnel only. Consult your authorized service station directory or call the factory at 1-800-224-LANG (5264), or WWW.LANGWORLD.COM For the service station nearest you.
BOTH HIGH AND LOW VOLTAGES ARE PRESENT INSIDE THIS APPLIANCE WHEN THE UNIT IS PLUGGED/WIRED INTO A LIVE RECEPTACLE. BEFORE REPLACING ANY PARTS, DISCONNECT THE UNIT FROM THE ELECTRIC POWER SUPPLY.
USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY LANG OR THEIR AUTHORIZED DISTRIBUTORS CAN CAUSE BODILY INJURY TO THE OPERATOR AND DAMAGE TO THE EQUIPMENT AND WILL VOID ALL WARRANTIES.
5

EQUIPMENT DESCRIPTION

Lang Model: LGDS
Electric Drop-In Griddle
Exterior
The Griddle dimensions are 26” (66cm) Deep, 5 3/8” (13.65cm) High, and width is dependent on model number. The griddle surface is constructed of 1” thick highly polished steel to reduce hot and cold spots, recovery problems, and ensured even heat through out the griddle.
Controls
Each twelve-inch section has its own easy to use solid-state temperature controls with a temperature range from 175°F to 450°F in 25° increments. Each twelve-inch section has a set of 6 kW elements for high efficiency, quick recovery and outstanding performance.
Receiving the Griddle
Upon receipt, check for freight damage, both visible and concealed. Visible damage should be noted on the freight bill at the time of delivery and signed by the carrier's agent. Concealed loss or damage means loss or damage, which does not become apparent until the merchandise has been unpacked. If concealed loss or damage is discovered upon unpacking, make a written request for inspection by the carrier's agent within 15 days of delivery. All packing material should be kept for inspection. Do not return damaged merchandise to Lang Manufacturing Company. File your claim with the carrier.

UNPACKING

Location
Prior to un-crating, move the griddle as near its intended location as practical. The crating will help protect the unit from the physical damage normally associated with moving it through hallways and doorways.
Un-crating
The griddle will arrive completely assembled inside a wood frame covered by cardboard box and strapped to a skid. Remove the cardboard cover, cut the straps and remove the wood frame.
CAUTION
CAUTION
CAUTION
Remove griddle from skid and place in intended location.
THE GRIDDLE IS EXTREMELY HEAVY. FOR SAFE HANDLING, INSTALLER SHOULD OBTAIN HELP AS NEEDED, OR EMPLOY APPROPRIATE MATERIALS HANDLING EQUIPMENT (SUCH AS A FORKLIFT, DOLLY, OR PALLET JACK) TO REMOVE THE UNIT FROM THE SKID AND MOVE IT TO THE PLACE OF INSTALLATION.
ANY STAND, COUNTER OR OTHER DEVICE ON WHICH GRIDDLE WILL BE LOCATED MUST BE DESIGNED TO SUPPORT THE WEIGHT OF THE GRIDDLE.
SHIPPING STRAPS ARE UNDER TENSION AND CAN SNAP BACK WHEN CUT.
6

INSTALLATION

DANGER
WARNING
NOTICE
NOTICE
THIS APPLIANCE MUST BE GROUNDED AT THE TERMINAL PROVIDED. FAILURE TO GROUND THE APPLIANCE COULD RESULT IN ELECTROCUTION AND DEATH.
INSTALLATION OF THE UNIT MUST BE DONE BY PERSONNEL QUALIFIED TO WORK WITH ELECTRICITY. IMPROPER INSTALLATION CAN CAUSE INJURY TO PERSONNEL AND/OR DAMAGE TO EQUIPMENT. UNIT MUST BE INSTALLED IN ACCORDANCE WITH ALL APPLICABLE CODES.
The data plate is on top of the control box. The griddle voltage, wattage, serial number, wire size, and clearance specifications are on the data plate. This information should be carefully read and understood before proceeding with the installation.
The installation of any components such as a vent hood, grease extractors, fire extinguisher systems, must conform to their applicable National, State and locally recognized installation standards.
Cabinet Preparation
Cabinet Base must have cross air ventilation. It does not matter if it is on the ends or sides. If vents are not installed, the controls may overheat rendering the griddle
inoperative. For best results provide a knockout for the control panel a minimum of 4½”-inches from griddle support surface as on the following pages.
Installing Griddle into Cabinet
Turn the griddle over, taking care not to kink or pinch any sensor wires. Set the griddle on the table that it is to be installed in (leaving a hole big enough to slip the control panel through). Insert the control panel through the hole and out the control opening of the cabinet. The hole must be such that the control box can come out of the cabinet 18” for serviceability. Lower the griddle plate to sit flat in the table opening.
Electrical Connection
The electrical connection must be made in accordance with local codes or in the
absence of local codes with NFPA No. 70; latest edition (in Canada use: CSA
STD. C22.1).
A power connection box is provided for power connection.
This box must be installed a minimum of 18 inches away from the heating elements
in the cabinet box. All electrical connections can be made at this box. The griddle can now be connected to power.
CAUTION
BE SURE THE POWER SUPPLY VOLTAGE MATCHES THE VOLTAGE SPECIFIED ON THE NAMEPLATE LOCATED ON THE TOP OF THE CONTROL BOX
7
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