Lang Manufacturing ECCOPS-U, ECOD-S Parts List

Installation,
Maintenance Instructions
Electric Full Size Convection Oven
Models: ECOD-S & ECOF-S
Star Manufacturing International 10 Sunnen Drive St. Louis, MO.63143-3800 Part Number: 2M-W489 Ph: 314-781-2777 Fax: 314-781-2714
Rev B
WWW.STAR-MFG.COM June 10, 2008
THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE. READ, UNDERSTAND AND FOLLOW THE INSTRUCTIONS AND WARNINGS CONTAINED IN THIS MANUAL.
FOR YOUR SAFETY
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.
POST IN A PROMINENT LOCATION
INSTRUCTIONS TO BE FOLLOWED IN THE EVENT USER SMELLS GAS. THIS INFORMATION SHALL BE OBTAINED BY CONSULTING YOUR LOCAL GAS SUPPLIER. AS A MINIMUM, TURN OFF THE GAS AND CALL YOUR GAS COMPANY AND YOUR AUTHORIZED SERVICE AGENT. EVACUATE ALL PERSONNEL FROM THE AREA.
WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.
Model #: Purchased From:
Serial #:
Location:
Date Purchased:
Purchase Order #:
Date Installed:
For Service, Call:
TABLE OF CONTENTS
CHAPTER PAGE
TABLE OF CONTENTS....................................................................................... 3
READ FIRST......................................................................................................... 4
EQUIPMENT DESCRIPTION .............................................................................6
UNPACKING........................................................................................................ 7
INSTALLATION .................................................................................................. 8
INITIAL START-UP............................................................................................. 11
OPERATION......................................................................................................... 12
MAINTENANCE & CLEANING PROCEDURES............................................. 15
TROUBLE SHOOTING........................................................................................ 16
PARTS LIST .........................................................................................................18
WIRING DIAGRAM ............................................................................................19
3
CAUTION: EACH UNIT WEIGHS 430 LBS. FOR SAFE
HANDLING, INSTALLER SHOULD OBTAIN HELP AS NEEDED, OR EMPLOY APPROPRIATE MATERIALS HANDLING EQUIPMENT (SUCH AS A FORKLIFT, DOLLY, OR PALLET JACK) TO REMOVE THE UNIT FROM THE SKID AND MOVE IT TO THE PLACE OF INSTALLATION.
CAUTION: ANY STAND, COUNTER OR OTHER DEVICE ON
WHICH OVEN WILL BE LOCATED MUST BE DESIGNED TO SUPPORT THE WEIGHT OF THE OVEN.
CAUTION: SHIPPING STRAPS ARE UNDER TENSION AND CAN
SNAP BACK WHEN CUT.
DANGER: THIS APPLIANCE MUST BE GROUNDED AT THE
TERMINAL PROVIDED. FAILURE TO GROUND THE APPLIANCE COULD RESULT IN ELECTROCUTION AND DEATH.
WARNING: INSTALLATION OF THE UNIT MUST BE DONE BY
PERSONNEL QUALIFIED TO WORK WITH ELECTRICITY AND PLUMBING. IMPROPER INSTALLATION CAN CAUSE INJURY TO PERSONNEL AND/OR DAMAGE TO EQUIPMENT. UNIT MUST BE INSTALLED IN ACCORDANCE WITH ALL APPLICABLE CODES.
NOTICE: The data plate is located above control panel behind
wire mesh screen. The oven voltage, wattage, serial number, wire size, and clearance specifications are on the data plate. This information should be carefully read and understood before proceeding with the installation.
NOTICE: The installation of any components such as a vent
hood, grease extractors, fire extinguisher systems, must conform to their applicable National, State and locally recognized installation standards.
NOTICE: During the first few hours of operation, you may
notice a small amount of smoke coming off the oven, and a faint odor from the smoke. This is normal for a new oven and will disappear after the first few hours of use.
CAUTION: ALWAYS KEEP THE AREA NEAR THE APPLIANCE
FREE FROM COMBUSTIBLE MATERIALS.
CAUTION: KEEP FLOOR IN FRONT OF EQUIPMENT CLEAN
AND DRY. IF SPILLS OCCUR, CLEAN IMMEDIATELY, TO AVOID THE DANGER OF SLIPS OR FALLS.
4
WARNING: KEEP WATER AND SOLUTIONS OUT OF CONTROLS.
NEVER SPRAY OR HOSE CONTROL CONSOLE, ELECTRICAL CONNECTIONS, ETC.
CAUTION: MOST CLEANERS ARE HARMFUL TO THE SKIN, EYES,
MUCOUS MEMBRANES AND CLOTHING. PRECAUTIONS SHOULD BE TAKEN TO WEAR RUBBER GLOVES, GOGGLES OR FACE SHIELD AND PROTECTIVE CLOTHING. CAREFULLY READ THE WARNING AND FOLLOW THE DIRECTIONS ON THE LABEL OF THE CLEANER TO BE USED.
NOTICE: Never leave a chlorine sanitizer in contact with stainless
steel surfaces longer than 10 minutes. Longer contact can cause corrosion.
NOTICE: Service on this or any other Lang appliance must be
performed by qualified personnel only. Consult your Lang Authorized Service Agent Directory. You can call our toll free number 1-800-807-9054 or visit our website
WWW.STAR-MFG.COM for the service agent nearest you
WARNING: BOTH HIGH AND LOW VOLTAGES ARE PRESENT
INSIDE THIS APPLIANCE WHEN THE UNIT IS PLUGGED/WIRED INTO A LIVE RECEPTACLE. BEFORE REPLACING ANY PARTS, DISCONNECT THE UNIT FROM THE ELECTRIC POWER SUPPLY.
CAUTION: USE OF ANY REPLACEMENT PARTS OTHER THAN
THOSE SUPPLIED BY LANG OR THEIR AUTHORIZED DISTRIBUTORS CAN CAUSE BODILY INJURY TO THE OPERATOR AND DAMAGE TO THE EQUIPMENT AND WILL VOID ALL WARRANTIES.
5
EQUIPMENT DESCRIPTION
Lang Model: ECOD-S and ECOF-S
Exterior Construction
The oven exterior dimensions are 40” (100 cm) Wide, 27” (67.5 cm) High, 38” (95 cm) Deep. The Top, Front, Back, and Sides are constructed of stainless steel with an aluminized bottom.
The oven doors come standard with double pane windows.
The door handle is constructed of Stainless Steel and Phonolic Tubing.
The oven cavity is insulated with high temperature insulation for efficiency and reduced heat loss.
Interior Construction
The oven cavity dimensions are 29” (72.5 cm) Wide, 20” (50.84 cm) High, 21” (53.38 cm) Deep.
The interior of the oven is constructed of porcelainized stainless steel.
Operation
The ECOD-S and ECOF-S oven is a forced air convection oven with a vented oven cavity.
The air is driven by a 1/3 HP fan motor.
Controls
Digital Display.
Solid-state temperature sensing and controls.
Pulse and two-speed fan.
Technical
The ECOD-S and ECOF-S oven operates on either 208/240V or 480V. This must be specified when ordering.
Floor space required is 48” (122.6 cm) wide, 44” (112.5 cm) deep.
The oven weighs 430 lbs.
6
UNPACKING
Receiving the Oven
Upon receipt, check for freight damage, both visible and concealed. Visible damage should be noted on the freight bill at the time of delivery and signed by the carrier's agent. Concealed loss or damage means loss or damage, which does not become apparent until the merchandise has been unpacked. If concealed loss or damage is discovered upon unpacking, make a written request for inspection by the carrier's agent within 15 days of delivery. All packing material should be kept for inspection. Do not return damaged merchandise to Lang Manufacturing Company. File your claim with the carrier.
Location
Prior to un-crating, move the oven as near to its intended location as practical. The crating will help protect the unit from the physical damage normally associated with moving it through hallways and doorways.
Un-crating
The oven will arrive completely assembled inside a wood frame and strapped to a skid. Cut the straps and remove the wood frame.
CAUTION: THE OVEN WEIGHS 430 LBS. FOR SAFE HANDLING,
INSTALLER SHOULD OBTAIN HELP AS NEEDED, OR EMPLOY APPROPRIATE MATERIALS HANDLING EQUIPMENT (SUCH AS A FORKLIFT, DOLLY, OR PALLET JACK) TO REMOVE THE UNIT FROM THE SKID AND MOVE IT TO THE PLACE OF INSTALLATION.
CAUTION: ANY STAND, COUNTER OR OTHER DEVICE ON WHICH
THE OVEN WILL BE LOCATED MUST BE DESIGNED TO SUPPORT THE WEIGHT OF THE OVEN.
CAUTION: SHIPPING STRAPS ARE UNDER TENSION AND CAN
SNAP BACK WHEN CUT.
Remove Oven from skid and place in intended location.
7
INSTALLATION
DANGER: THIS APPLIANCE MUST BE GROUNDED AT THE
TERMINAL PROVIDED. FAILURE TO GROUND THE APPLIANCE COULD RESULT IN ELECTROCUTION AND DEATH.
WARNING: INSTALLATION OF THE UNIT MUST BE DONE BY
PERSONNEL QUALIFIED TO WORK WITH ELECTRICITY AND PLUMBING. IMPROPER INSTALLATION CAN CAUSE INJURY TO PERSONNEL AND/OR DAMAGE TO EQUIPMENT. UNIT MUST BE INSTALLED IN ACCORDANCE WITH ALL APPLICABLE CODES.
NOTICE: The data plate is located above control panel behind
wire mesh screen. The oven voltage, wattage, serial number, wire size, and clearance specifications are on the data plate. This information should be carefully read and understood before proceeding with the installation.
NOTICE: The installation of any components such as a vent
hood, grease extractors, fire extinguisher systems, must conform to their applicable National, State and locally recognized installation standards.
Leg Installation
Legs are available for both the single and double deck installations. Single deck installations require a 27-inch leg. Double deck installations require 6-inch legs or casters.
To install the 27-inch legs, place some cardboard on the floor and gently tip the oven onto its back. Fasten two legs to the oven's front corners using the four 5/16 inch bolts provided in the leg kit. Lift the oven onto its front legs and block the back up using one of the 27-inch legs set upside down in the center rear of the oven body. Install the last 27-inch leg onto the oven body on the control side rear. Gently lift the oven rear, remove the leg set to support the oven center and install it on the last rear corner.
To install the 6-inch legs or casters, follow the instructions in the Leg Pad section on the following pages or in the Leg Pad box supplied with the oven.
The adjustable feet on the bottom of each leg may be screwed in or out as necessary to level the oven.
A torpedo level placed on an oven rack will assist in leveling the oven.
Stacking the Ovens
Remove all the plug buttons from the top of the lower oven.
Remove the stacking kit from the oven compartment of one oven and install the 1 1/4-inch plastic bushing into the top of the lower oven.
Tip the top oven backwards and install two 3/8-inch socket head bolts, found in the stacking kit, into the two front leg holes that match the holes in the top of the lower oven. Install the socket head bolts with the heads of the bolt pointing away from the oven.
Lift the top oven and gently set on top of the lower oven so that the heads of the socket head bolts nest into the holes in the top of the lower oven.
8
INSTALLATION CONT’D
Leg Pad Adapter
Identify the front and rear leg adapters (the front adapters have two threaded inserts, the rear has four).
Leg to Adapter Installation:
Install the leg’s threaded stud through the hole in the adapter labeled “C” with the bent flange of the adapter facing away from the leg.
Screw the 3/4-inch nut supplied in the adapter kit onto the leg stud and tighten.
Caster to Adapter Installation:
Place the swivel caster against the front leg adapter with the flange of the adapter facing away from the caster.
Install the four 5/16 inch bolts through the caster base and the adapter holes labeled “A” then install the 5/16 inch nuts with washer and lock washers.
Place the rigid casters against the rear leg adapter with the flange of the adapter facing away from the caster.
Align the caster to the holes in the adapter labeled “B”. NOTE: There are two sets of “B” holes set at 90° from the each other. One set will create a left rear adapter and the other set will create a right rear adapter.
Install four 5/16-inch bolts through the caster base and the adapter holes labeled “B” then install 5/16-inch nuts with lock washers and flat washers.
Adapter to Oven Installation:
Gently tip the oven onto its back. Place the front leg adapter into the front corers of the oven. The holes without the threaded inserts face the front of the oven and the flange on the adapter points toward the bottom of the oven.
The edge of the leg adapter with the threaded insert slips under the flange on the oven side, while the edge without the inserts sits on top of the threaded angle on the oven front.
Install two 3/8-inch bolts with lock washers and flat washers through the front holes “D” in the leg adapter and into the threaded inserts on the oven.
Thread one 3/8-inch bolt with lock washer and flat washer into the rear threaded hole labeled “E” on each of the leg adapters.
The forward threaded hole on the front leg adapter does not get a bolt installed.
Place the rear leg adapters into the rear corners of the oven so that the adapter is under the flange of the oven side and back. NOTE: If installing a caster place the adapter on the oven so that the casters roll forward.
Install for 3/8-inch bolts with lock washers and flat washers through the holes labeled “E” in the flange of the oven and into the threaded inserts of the leg adapter.
9
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