Lang GCCO-C User Manual

Installation Operation Maintenance
Model: GCCO-C
Lang Manufacturing Company 10 Sunnen Drive St. Louis, MO 63143 Part Number 60800-13 Rev. C Phone: 314-687-6315 Fax: 314-781-2714 September 1, 2011
INSTALLATION INSTRUCTIONS
IMPORTANT IMPORTANT IMPORTANT
Post in a prominent location, a set of instructions to be followed in the event the user smell gas.
Obtain these instructions from your local gas supplier.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other gas appliance.
In the event a gas odor is detected, shut down units at the main shut-off valve and contact the local gas company or supplier for service.
Installation, startup and adjustments of this appliance should be accomplished by personnel
qualified to install gas equipment.
Retain this manual for future reference.
Lang Manufacturing Company 10 Sunnen Drive St. Louis, MO 63143 Part Number 60800-13 Rev. C Phone: 314-678-6315 Fax: 314-781-2714 September 1, 2011
TABLE OF CONTENTS
TABLE OF CONTENTS ..................................................................................................................0
INSTALLATION ..............................................................................................................................1
RECEIVING THE OVEN ...........................................................................................................1
DATA PLATE INFORMATION ................................................................................................1
VENTILATION AND CLEARANCES ......................................................................................1
LEGS ............................................................................................................................................1
STACKING THE OVENS ..........................................................................................................2
FLU EXTENSION .......................................................................................................................2
GAS CONNECTION ...................................................................................................................2
ELECTRICAL CONNECTION ..................................................................................................2
INITIAL START UP ...................................................................................................................3
OPERATION .....................................................................................................................................4
GENERAL ...................................................................................................................................4
CONTROL PANEL .....................................................................................................................4
STATUS SCREEN ......................................................................................................................5
TYPICAL OPERATION .............................................................................................................5
MANUAL BACK-UP ..................................................................................................................6
TEMPERATURE RECALL BUTTON .......................................................................................7
READ/CLEAR BUTTON ...........................................................................................................7
MANUAL BACK-UP ..................................................................................................................7
MAINTENANCE ..............................................................................................................................8
CLEANING .................................................................................................................................8
DOOR CHAIN ADJUSTMENT..................................................................................................8
SERVICE ...........................................................................................................................................9
CALIBRATION ...........................................................................................................................9
CONTROL PANEL REMOVAL ................................................................................................9
MOTOR REMOVAL ..................................................................................................................9
SAFETY THERMOSTAT REMOVAL ......................................................................................9
PARTS ................................................................................................................................................11
CONTROL PANEL LAYOUT....................................................................................................11
PARTS LIST ................................................................................................................................12
WIRING DIAGRAM ........................................................................................................................13
WARRANTY .....................................................................................................................................14
Lang Manufacturing Company 10 Sunnen Drive St. Louis, MO 63143 Part Number 60800-13 Rev. C Phone: 314-678-6315 Fax: 314-781-2714 September 1, 2011
INSTALLATION
RECEIVING THE OVEN
Upon receipt of the appliance, check for freight damage both visible and concealed. Visible damage should be noted on the freight bill at the time of delivery and signed by the carrier's agent. Concealed loss or damage means loss or damage which does not become apparent until the merchandise has been unpacked. If concealed loss or damage is discovered, make a written request for inspection by the carrier's agent within 15 days of delivery. All packing material should be kept for inspection. Do not
return damaged merchandise to Lang Manufacturing Company. File your claim
with the carrier. Uncrate the appliance as near its intended
location as practical. The crating will help protect the unit from the physical damage normally associated with moving it through hallways and doorways.
DATA PLATE INFORMATION
A data plate is located inside the control compartment above the control. Look through the perforated opening above the control panel and to the left to view the data plate. A flashlight may be helpful.
The oven voltage, wattage, serial number, wire size and clearance specifications are on the data plate.
This information should be carefully read and understood before proceeding with the installation.
VENTILATION AND CLEARANCES
Standard minimum clearance from combustible construction is as follows:
2 inches from sides 4 inches from back 6 inches from floor
These ovens may be set directly, without legs, on a curbed base or non combustible floor.
If the oven is set without legs on a non combustible floor or a curbed base, maintain a 4 inch back clearance.
If the oven is set directly against a non combustible back wall, maintain a 6 inch clearance to the floor.
Do not install the oven closer than 3 inches from another oven on the right hand side (control panel side).
Do not install the oven closer than 12 inches from an uncontrolled heat source (char broiler etc.) on the right side.
Keep the appliance area free and clear of combustible material and do not obstruct the flow of combustion or ventilation air.
The installation of any components such as a vent hood, grease extractors, and/or fire extinguisher systems, must conform to the their applicable nationally recognized installation standards.
LEGS
Legs are available for both the single and double deck installations. Single deck installations require a 27 inch leg. Double deck installations require a 6 inch leg or caster.
To install the 27 inch legs, place cardboard on the floor and gently tip the oven onto its back. Fasten two legs to the oven's front corners using the four 5/16 diameter bolts provided in the leg kit. Lift the oven onto the front legs and block the back of the oven using one of the 27 inch legs set upside down in the center rear of the oven body. Install the last 27 inch leg onto the oven body on the control side rear. Gently lift the oven rear and remove the leg set to support the oven center and install it on the last rear corner.
To install the 6 inch legs or casters, attach the leg/caster to the supports supplied with the oven (located inside the oven cavity in a box labeled Leg Pads). Follow the instructions in the Leg Pad box to attach the pad to the oven.
The adjustable feet on the bottom of each leg may be screwed in or out as necessary to level the oven.
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A spirit level, placed on an oven rack, will assist in leveling the oven.
STACKING THE OVENS
Remove all of the plug buttons from the top of the lower oven.
Remove the stacking kit from the oven compartment.
All gas connections must be in accordance with local codes and comply with the National Fuel Gas Code ANSI Z223.1 latest edition.
A internal gas pressure regulator is located inside the control compartment.
Gas must be delivered to the appliance regulator at less than 1/2 pound of pressure and less than 1/2 inch water column pressure drop.
Tip the top oven backwards and install two 3/8 diameter Allen Head bolts (found in the stacking kit) into the two front leg holes that match the holes in the top of the lower oven. Install the Allen Head bolts with the heads of the bolts pointing away from the oven.
Lift the top oven and gently set on top of the lower so that the heads of the bolts ne st into the holes in the top of the lower oven.
FLU EXTENSION
A flu extension must be installed on the lower oven of a stacked set. The extension attaches to the flu opening of the lower oven and directs the flu products into the flu opening of the upper oven. This extension must be installed.
The ovens may now be set into position. Be careful if sliding the ovens, they are not designed to slide over cracks or obstructions in the floor.
GAS CONNECTION
DANGER
AS WITH ANY GAS APPLIANCE INSTALLED ON CASTERS, ANY LANG GAS GRIDDLE, GAS CLAMSHELL®, OR GAS CONVECTION OVEN ON CASTERS MUST BE INSTALLED WITH THE FOLLOWING:
A CONNECTOR THAT COMPLIES WITH THE STANDARD FOR CONNECTORS FOR MOVABLE GAS APPLIANCES, ANSI Z21.69 LATEST EDITION.
AND
A QUICK DISCONNECT THAT COMPLIES WITH THE STANDARD FOR QUICK DISCONNECT DEVICES FOR USE WITH GAS FUEL, ANSI Z21.41 LATEST EDITION.
AND
A TETHER OR OTHER MEANS TO LIMIT APPLIANCE MOVEMENT WITHOUT RELIANCE ON THE GAS SUPPLY PIPING. SECURELY ATTACH THE TETHER TO THE EYEBOLT PROVIDED AT THE REAR OF THE APPLIANCE.
FAILURE TO INSTALL THESE PARTS CAN LEAD TO LEAKAGE OF GAS AND RESULTING FIRE, EXPLOSION, PERSONAL INJURY AND DEATH.
This appliance is manufactured for use with the type of gas indicated on the data plate. Contact the factory if the gas type does not match that which is on the data plate.
The internal regulator is preset at the factory, however, due to gas pressure variations from area to area, adjust the regulator to provide the manifold pressure indicated on the data plate. This should be 5 inches water column for natural gas and 10 inch water column for propane. A 1/8 inch NPT tap is provided on the main manifold for checking regulator pressure. Access the main manifold by removing the trim piece below the oven doors.
When replacing the 1/8 inch plug in the main manifold a joint sealant that is resistant to the action of liquid petroleum gas must be used.
The supply piping must be of sufficient size to provide 55,000 BTU/hr per oven. A 1/2 inch NPT connection is provided at the rear of the oven directly behind the control compartment.
Connect each oven separately. A gas shut off valve must be installed to the
oven(s) and located in an accessible area. This appliance and its individual shutoff valve
must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 PSGI (3.45 kPA) and the appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply system at test pressures equal to or less than 1/2 PSIG (3.45 kPA).
Test for gas leaks. Use a commercial leak detector or a soap and water solution.
WARNING
DO NOT USE AN OPEN FLAME TO TEST FOR GAS LEAKS.
ELECTRICAL CONNECTION
WARNING
ELECTRICAL GROUNDING
INSTRUCTIONS
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THIS APPLIANCE IS EQUIPPED WITH A 3­PRONG (GROUNDING) PLUG FOR YOUR PROTECTION AGAINST SHOCK HAZARD AND MUST BE PLUGGED DIRECTLY INTO A PROPERLY GROUNDED 3­PRONG RECEPTACLE.
DO NOT CUT OR REMOVE THIS GROUNDING PRONG FROM THE PLUG.
The electrical connection must be made in accordance with local codes or in the absence of local codes with NFPA No. 70 latest edition (in Canada use: CAS STD. C22.1).
The electrical service entrance is provided by a cord and plug located at the oven back directly behind the control compartment.
Each oven requires a 115 volt grounded supply and 7.1 amps.
Supply wire size must be large enough to carry the amperage load for the number of ovens being installed. Wire size information can be found on the oven data plate.
INITIAL START UP
WARNING
PRIOR TO STARTING THIS APPLIANCE, THE MAIN GAS VALVE MUST BE OFF FOR AT LEAST FIVE MINUTES.
The pilot burner is electronically ignited. When the oven power switch is turned On the pilot will light.
There is a lockout safety feature on the spark ignition module. If, during the initial start-up, the pilot does not light within 30 seconds the module will turn off all gas to the pilot burn er. To reset the spark module, turn Off the power switch for 10 seconds then turn the switch back On. This may need to be repeated several times during the initial start-up until gas is present at the pilot burner.
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