Lang 248Z Service Manual

Installation,
Operation, and
2M-W359 Rev. H
Instructions
Gas Griddle
Models:
224Z 260Z 236Z 272Z 236ZC Chrome 248Z
Ph: 314-678-6315 Fax: 314-781-2714
265 Hobson Street
WWW.LANGWORLD.COM 03-2018
Smithville, Tennessee 37166Lang Manufacturing
Safety
CAUTION: THE GRIDDLE IS EXTREMELY HEAVY. FOR SAFE
HANDLING, INSTALLER SHOULD OBTAIN HELP AS NEEDED, OR EMPLOY APPROPRIATE MATERIALS HANDLING EQUIPMENT (SUCH AS A FORKLIFT, DOLLY, OR PALLET JACK) TO REMOVE THE UNIT FROM THE SKID AND MOVE IT TO THE PLACE OF INSTALLATION.
CAUTION: ANY STAND, COUNTER OR OTHER DEVICE ON
WHICH GRIDDLE WILL BE LOCATED MUST BE DESIGNED TO SUPPORT THE WEIGHT OF THE GRIDDLE.
CAUTION: SHIPPING STRAPS ARE UNDER TENSION AND CAN
SNAP BACK WHEN CUT.
DANGER: THIS APPLIANCE MUST BE GROUNDED AT THE
TERMINAL PROVIDED. FAILURE TO GROUND THE APPLIANCE COULD RESULT IN ELECTROCUTION AND DEATH.
WARNING: INSTALLATION OF THE UNIT MUST BE DONE BY
PERSONNEL QUALIFIED TO WORK WITH ELECTRICITY. IMPROPER INSTALLATION CAN CAUSE INJURY TO PERSONNEL AND/OR DAMAGE TO EQUIPMENT. UNIT MUST BE INSTALLED IN ACCORDANCE WITH ALL APPLICABLE CODES.
NOTICE: The data plate is on top of the control box. The
griddle voltage, wattage, serial number, wire size, and clearance specifications are on the data plate. This information should be carefully read and understood before proceeding with the installation.
NOTICE: The installation of any components such as a vent
hood, grease extractors, fire extinguisher systems, must conform to their applicable National, State and locally recognized installation standards.
NOTICE: During the first few hours of operation you may
notice a small amount of smoke coming off the unit, and a faint odor from the smoke. This is normal for a new griddle and will disappear after the first few hours of use.
CAUTION: ALWAYS KEEP THE AREA NEAR THE APPLIANCE
FREE FROM COMBUSTIBLE MATERIALS.
CAUTION: KEEP FLOOR IN FRONT OF EQUIPMENT CLEAN
AND DRY. IF SPILLS OCCUR, CLEAN IMMEDIATELY, TO AVOID THE DANGER OF SLIPS OR FALLS.
THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE. READ, UNDERSTAND AND FOLLOW THE INSTRUCTIONS AND WARNINGS CONTAINED IN THIS MANUAL.
DANGER
WARNING
CAUTION
NOTICE
POTENTIALLY HAZARDOUS SITUATION WHICH, IF NOT AVOIDED, COULD RESULT IN DEATH.
POTENTIALLY HAZARDOUS SITUATION WHICH, IF NOT AVOIDED, COULD RESULT IN DEATH OR SERIOUS INJURY.
POTENTIALLY HAZARDOUS SITUATION WHICH, IF NOT AVOIDED, MAY RESULT IN MINOR OR MODERATE INJURY.
Helpful operation and installation instructions and tips are present.
FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE. POST IN A PROMINENT LOCATION INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THAT THE USER SMELLS GAS, THIS INFORMATION SHALL BE OBTAINED BY CONSULTING YOUR LOCAL GAS SUPPLIER. AS A MINIMUM, TURN OFF THE GAS AND CALL YOUR GAS COMPANY AND YOUR AUTHORIZED SERVICE AGENT. EVACUATE ALL PERSONNEL FROM THE AREA.
WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.
Model # Purchased from
Serial # Location Date purchased Date installed Purchase order # For service, call
3
CHAPTER PAGE
Safety .............................................................................................. 2
Table Of Contents ........................................................................... 4
Equipment Description .................................................................... 7
Unpacking ....................................................................................... 9
Installation ....................................................................................... 10
Initial Start-Up.................................................................................. 13
Operation......................................................................................... 14
Cleaning Procedures....................................................................... 19
Troubleshooting............................................................................... 20
Exploded View................................................................................. 22
Parts List ......................................................................................... 23
Wiring Diagram................................................................................ 28
4
IMPORTANT READ FIRST IMPORTANT
THE GRIDDLE IS EXTREMLY HEAVY. FOR SAFE HANDLING, INSTALLER SHOULD OBTAIN HELP AS NEEDED, OR EMPLOY APPROPRIATE
CAUTION
CAUTION
MATERIALS HANDLING EQUIPMENT (SUCH AS A FORKLIFT, DOLLY, OR PALLET JACK) TO REMOVE THE UNIT FROM THE SKID AND MOVE IT TO THE PLACE OF INSTALLATION.
ANY STAND, COUNTER OR OTHER DEVICE ON WHICH THE GRIDDLE WILL BE LOCATED MUST BE DESIGNED TO SUPPORT THE WEIGHT OF THE GRIDDLE.
CAUTION
WARNING
NOTICE
NOTICE
WARNING
NOTICE
SHIPPING STRAPS ARE UNDER TENSION AND CAN SNAP BACK WHEN CUT.
INSTALLATION OF THE UNIT MUST BE DONE BY PERSONNEL QUALIFIED TO WORK WITH PLUMBING. IMPROPER INSTALLATION CAN CAUSE INJURY TO PERSONNEL AND/OR DAMAGE TO EQUIPMENT. UNIT MUST BE INSTALLED IN ACCORDANCE WITH ALL APPLICABLE CODES.
The data label is located behind the front panels on the inside face of each body side. The English label is on the left; the French language label is on right. The griddle serial number, gas specifications, and clearance specifications are on the data plate. This information should be carefully read and understood before proceeding with the installation.
The installation of any components such as a vent hood, grease extractors, fire extinguisher systems, must conform to their applicable National, State and locally recognized installation standards.
THIS APPLIANCE IS EQUIPPED WITH A 3-PRONG (GROUNDING) PLUG FOR YOUR PROTECTION AGAINST SHOCK HAZARD AND MUST BE PLUGGED DIRECTLY INTO A PROPERLY GROUNDED 3-PRONG RECEPTACLE. DO NOT CUT OR REMOVE THIS GROUNDING PRONG FROM THE PLUG.
When this appliance is installed with casters, it must be installed with the casters supplied, a connector complying with either ANSI Z21.69 CSA
6.16 and a quick-disconnect device complying with ANSI Z21.41 CSA 6.9. It must also be installed with restraining means to guard against transmission of strain to the connector as specified in the appliance manufactures instructions.
NOTICE
WARNING
NOTICE
CAUTION
Kits designed to accommodate griddles from sea level to 5000 feet. Contact factory for orifice sizes on installations above 5000 feet.
BEFORE LIGHTING, USE A SOAP AND WATER SOLUTION TO TEST ALL JOINTS FOR GAS LEAKS.
During the first few hours of operation you may notice a small amount of smoke coming off the griddle, and a faint odor from the smoke. This is normal for a new oven and will disappear after the first few hours of use.
ALWAYS KEEP THE AREA NEAR THE APPLIANCE FREE FROM COMBUSTIBLE MATERIALS.
5
IMPORTANT READ FIRST IMPORTANT
KEEP FLOOR IN FRONT OF EQUIPMENT CLEAN AND DRY. IF SPILLS
CAUTION
NOTICE
NOTICE
OCCUR, CLEAN IMMEDIATELY, TO AVOID THE DANGER OF SLIPS OR FALLS.
Once the griddle temperature set point has been changed, it will heat to that setting each time the griddle is turned on. Refer to “Changing the Griddle Temperature.
In order for the Day Part feature to work properly, you must set up at least two day parts. If only one day part is set, the control will use this setting as the default temperature setting.
WARNING
CAUTION
NOTICE
NOTICE
WARNING
CAUTION
KEEP WATER AND SOLUTIONS OUT OF CONTROLS. NEVER SPRAY OR HOSE CONTROL CONSOLE.
MOST CLEANERS ARE HARMFUL TO THE SKIN, EYES, MUCOUS MEMBRANES AND CLOTHING. PRECAUTIONS SHOULD BE TAKEN TO WEAR RUBBER GLOVES, GOGGLES OR FACE SHIELD AND PROTECTIVE CLOTHING. CAREFULLY READ THE WARNING AND FOLLOW THE DIRECTIONS ON THE LABEL OF THE CLEANER TO BE USED.
Never leave a chlorine sanitizer in contact with stainless steel surfaces longer than 10 minutes. Longer contact can cause corrosion.
Service on this or any other Lang Manufacturing appliance must be performed by qualified personnel only. Consult your authorized service agent directory or call the factory at 314-678-6315, or visit our website at
WWW.LANGWORLD.COM For the service agent nearest you.
HIGH VOLTAGE IS PRESENT INSIDE THIS APPLIANCE WHEN THE UNIT IS PLUGGED / WIRED INTO A LIVE RECEPTACLE. BEFORE REPLACING ANY PARTS, DISCONNECT THE UNIT FROM THE ELECTRIC POWER SUPPLY.
USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY LANG OR THEIR AUTHORIZED DISTRIBUTORS CAN CAUSE BODILY INJURY TO THE OPERATOR AND DAMAGE TO THE EQUIPMENT AND WILL VOID ALL WARRANTIES.
IMPORTANT The installation of the Appliance should conform to the NATIONAL FUEL GAS CODE "ANSI Z223.1/NFPA 54 - LATEST EDITION" AND ALL LOCAL GAS COMPANY RULES AND REGULATIONS. IN CANADA INSTALLATION SHALL BE IN ACCORDANCE WITH THE CURRENT CAN/CGA-B149.1 NATURAL GAS INSTALLATION CODE OR CAN/CGA-B149.2 PROPANE INSTALLATION CODE AND LOCAL CODES WHERE APPLICABLE.
6
LIMITED EQUIPMENT WARRANTY
Lang Manufacturing [as well as its subsidiaries] warranties new products to be free from defects in material and/or workmanship for a period of one [1] year from the date of original installation, except as noted below. Defects that occur as a result of normal use, within the time period and limitations defined in this warranty, will at Lang’s discretion have the parts replaced or repaired by Lang or a Lang-authorized service agency.
THIS WARRANTY IS SUBJECT TO ALL LISTED CONDITIONS.
Repairs performed under this warranty are to be performed by a Lang­authorized service agency. Lang will not be responsible for charges incurred or service performed by non-authorized repair agencies. In all cases, the nearest Lang-authorized service agency must be used.
Lang will be responsible for normal labor charges incurred in the repair or replacement of a warrantied product within 50 miles (80.5 km) of an authorized service agency. Time and expense charges for anything beyond that distance will be the responsibility of the owner. All labor will need to be performed during regular service hours. Any overtime premium will be charged to the owner. For all shipments outside the U.S.A. and Canada, please see the International Warranty for specific details.
It is the responsibility of the owner to inspect and report any shipping
damage claims, hidden or otherwise, promptly following delivery.
No mileage or travel charges will be honored on any equipment that is
deemed portable. In general, equipment with a cord and plug weighing
less than 50 lb. (22.7 kg) is considered portable and should be taken or
shipped to the closest authorized service agency, transportation
prepaid .
CONTACT
Should you require any assistance regarding the operation or
maintenance of any Lang equipment; write, phone, fax or email
our service department. In all correspondence mention the
model number and the serial number of your unit, as well as the
voltage or type of gas you are using.
Business hours are 8:00 a.m. to 4:30 p.m. Central Standard Time
Telephone 314.678.6315
Fax 314.781.2714
Email customerservice@star-mfg.com
www.langworld.com
WARRANTY EXCLUSIONS
THE FOLLOWING WILL NOT BE COVERED UNDER WARRANTY.
Any product which has not been used, cleaned, maintained,
or installed in accordance with the directions published in the appropriate installation sheet and/or owner's manual as well as national and local codes, including incorrect gas, electrical, or water connection. Lang is not liable for any unit which has been mishandled, abused, misapplied, subjected to chlorides, harsh chemicals, or caustic cleaners, damaged from exposure to hard water, modified by unauthorized personnel, damaged by flood, fire, or other acts of nature [or God], or which have an altered or missing serial number.
• Installation, labor, and job checkouts, calibration of heat controls, air and gas burner/bypass/pilot adjustments, gas or electrical system checks, voltage and phase conversions, cleaning of equipment, or seasoning of griddle surface.
• Replacement of fuses or resetting of circuit breakers, safety controls, or reset buttons.
• Replacement of broken or damaged glass components, quartz
heating elements, and light bulbs.
• Labor charges for all removable parts in gas charbroilers and hotplates, including but not limited to burners, grates, and radiants.
• Any labor charges incurred by delays, waiting time, or operating restrictions that hinder a service technician’s ability to perform service.
Parts that fail or are damaged due to normal wear or labor for
replacement of Items that can easily be replaced during a daily cleaning routine. such as but not limited to silicone belts, PTFE non-stick sheets, knobs, control labels, bulbs, fuses, quartz heating elements, baskets, racks, and grease drawers.
Components that should be replaced when damaged or worn, but have been field-repaired instead [eg. field-welded fry pots]
• Any loss of business or profits.
ADDITIONAL WARRANTIES
Specialty/chain specific versions may also have additional
and/or extended warranties.
PRODUCTS PARTS LABOR
Lang Chef-Series™
convection ovens
Lang Strato-Series™
convection ovens
Lang convection oven doors
[excluding hardware]
2 years 2 years
2 years 2 years
lifetime
2 years
Lang griddles and charbroilers
chrome griddle surfaces [against
original Lang parts sold to repair
The fore going warrant y is in lieu of any and a ll other warranti es expresse d or implied and c onstitutes the e ntire warranty.
7
peeling]
cast iron grates, burners,
and burner shields
Lang equipment
Service First 1 year
2M-Z22519 • Rev - • 02.2018
2 years 2 years
5 years
180 days
90 days
PRESSURE
REGULATOR
CORD/PLUG &
Equipment Description
WEIGHT
SHIPPING
CLEARANCE FROM NON-
COMBUSTIBLE SURFACES
SIDES BACK BOTTOM
ELECTRICAL CONNECTION
GAS AND ELECTRICAL INPUT REQUIREMENTS
TOTAL BTU INPUT
VOLTAGE AMPS
GAS CONNECTION
10” WC
PROPANE
5” WC
NATURAL
OF
GREASE
NUMBER
NUMBER
NUMBER OF
CONTROLS
OF
DRAWERS
8
BURNERS
SPECIFICATIONS AND INFORMATION
OF GRIDDLE
SQUARE INCHES
DESCRIPTION
MODEL
224Z 24 INCHES 54,000 54,000 ONE 3/4” NPT 115 VOLT 2 SUPPLIED
NUMBER
236Z 36 INCHES 81,000 81,000 ONE 3/4” NPT 115 VOLT 2 SUPPLIED
248Z 48 INCHES 108,000 108,000 ONE 3/4” NPT 115 VOLT 2 SUPPLIED
260Z 60 INCHES 135,000 135,000 ONE 3/4” NPT 115 VOLT 2 SUPPLIED
272Z 72 INCHES 162,000 162,000 ONE 3/4” NPT 115 VOLT 2 SUPPLIED
OVERALL
GRILL SURFACE
WIDTH DEPTH
MODEL
NUMBER
224Z 24 INCHES 23 INCHES 552 2 1 1 0 INCHES 5 INCHES 4 INCH LEG 370
236Z 36 INCHES 23 INCHES 828 3 1 1 0 INCHES 5 INCHES 4 INCH LEG 500
248Z 48 INCHES 23 INCHES 1104 4 1 2 0 INCHES 5 INCHES 4 INCH LEG 650
260Z 60 INCHES 23 INCHES 1380 5 1 2 0 INCHES 5 INCHES 4 INCH LEG 780
272Z 72 INCHES 23 INCHES 1656 6 1 2 0 INCHES 5 INCHES 4 INCH LEG 920
Receiving the Griddle
Upon receipt, check for freight damage, both visible and concealed. Visible damage should be noted on the freight bill at the time of delivery and signed by the carrier's agent. Concealed loss or damage means loss or damage, which does not become apparent until the merchandise has been unpacked. If concealed loss or damage is discovered upon unpacking, make a written request for inspection by the carrier's agent within 15 days of delivery. All packing material should be kept for inspection. Do not return damaged
merchandise to Lang Manufacturing. File your claim with the carrier.
Location
Prior to un-crating, move the griddle as near to its intended location as practical. The crating will help protect the unit from the physical damage normally associated with moving it through hallways and doorways.
Un-crating
The griddle will arrive completely assembled inside a wood frame and strapped to a skid. Cut the straps and remove the wood frame.
Unpacking
CAUTION
CAUTION
CAUTION
Remove the griddle from the skid and install the legs into the leg receiver Tubes
Place the griddle in its intended location.
THE GRIDDLE IS EXTREMLY HEAVY. FOR SAFE HANDLING, INSTALLER SHOULD OBTAIN HELP AS NEEDED, OR EMPLOY APPROPRIATE MATERIALS HANDLING EQUIPMENT (SUCH AS A FORKLIFT, DOLLY, OR PALLET JACK) TO REMOVE THE UNIT FROM THE SKID AND MOVE IT TO THE PLACE OF INSTALLATION.
ANY STAND, COUNTER OR OTHER DEVICE ON WHICH THE GRIDDLE WILL BE LOCATED MUST BE DESIGNED TO SUPPORT THE WEIGHT OF THE GRIDDLE.
SHIPPING STRAPS ARE UNDER TENSION AND CAN SNAP BACK WHEN CUT.
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