Lang 224THG, 224SHG, 224THE, 236T, 236THE Operation Manual

...

Installation,

Operations, and

Maintenance Instructions

Gas Griddle, Spark Ignition, “ACCU-TEMP”

Model:

224T 224TH 224THG 224SHG 224THE 236T 236THE 236THG 248T 248TC 248TCHE 248THE 248THG 260T 260TC 260TCHG 260THE 260THG 272T 272THG 272TNTS

Star Manufacturing International 10 Sunnen Drive St. Louis, MO 63143 Part Number: 2M-W358 Phone: 800-438-5264 Fax: 314-781-2714 Rev. F WWW.STAR-MFG.COM

October 14, 2010

THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE. READ, UNDERSTAND AND FOLLOW THE INSTRUCTIONS AND WARNINGS CONTAINED IN THIS MANUAL.

FOR YOUR SAFETY

DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.

POST IN A PROMINENT LOCATION

WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.

IMPORTANT

The installation of the Appliance should conform to the NATIONAL FUEL GAS CODE "ANSI Z223.1/NFPA 54 - LATEST EDITION" AND ALL LOCAL GAS COMPANY RULES AND REGULATIONS.

IN CANADA INSTALLATION SHALL BE IN ACCORDANCE WITH THE CURRENT CAN/CGA-B149.1 NATURAL GAS INSTALLATION CODE OR CAN/CGA-B149.2 PROPANE INSTALLATION CODE AND LOCAL CODES WHERE APPLICABLE.

Model #: Purchased From: Serial #: Location: Date Purchased: Date Installed: Purchase Order #: For Service, Call:

TABLE OF CONTENTS

CHAPTER PAGE

1. TABLE OF CONTENTS ...............................................................................3

2. READ FIRST .................................................................................................4

3. EQUIPMENT DESCRIPTION ...................................................................... 6

4. UNPACKING................................................................................................. 8

5. INSTALLATION ........................................................................................... 10

6. GRIDDLE SURFACE CARE ........................................................................ 11

7. CHROME WARRANTY ............................................................................... 12

8. INITIAL START-UP......................................................................................13

9. OPERATION...........................................................................................14 - 15

10. MAINTENANCE & CLEANING PROCEDURES...................................... 16

11. TROUBLESHOOTING ................................................................................. 18

12. PARTS LIST ........................................................................................... 19 - 24

13. WIRING DIAGRAMS............................................................................25 - 26

IMPORTANT READ FIRST IMPORTANT

CAUTION: THE GRIDDLE EXTREMELY HEAVY. FOR SAFE

HANDLING, INSTALLER SHOULD OBTAIN HELP AS NEEDED, OR EMPLOY APPROPRIATE MATERIALS HANDLING EQUIPMENT (SUCH AS A FORKLIFT, DOLLY, OR PALLET JACK) TO REMOVE THE UNIT FROM THE SKID AND MOVE IT TO THE PLACE OF INSTALLATION.

CAUTION: ANY STAND, COUNTER OR OTHER DEVICE ON

WHICH THE GRIDDLE WILL BE LOCATED MUST BE DESIGNED TO SUPPORT THE WEIGHT OF THE GRIDDLE.

CAUTION: SHIPPING STRAPS ARE UNDER TENSION AND CAN

SNAP BACK WHEN CUT.

DANGER: THIS APPLIANCE MUST BE GROUNDED AT THE

TERMINAL PROVIDED. FAILURE TO GROUND THE APPLIANCE COULD RESULT IN ELECTROCUTION AND DEATH.

WARNING: INSTALLATION OF THE UNIT MUST BE DONE BY

PERSONNEL QUALIFIED TO WORK WITH ELECTRICITY AND PLUMBING. IMPROPER INSTALLATION CAN CAUSE INJURY TO PERSONNEL AND/OR DAMAGE TO EQUIPMENT. UNIT MUST BE INSTALLED IN ACCORDANCE WITH ALL APPLICABLE CODES.

NOTICE: The data plate is located inside the control

compartment of each griddle. The griddle voltage, serial number, gas specifications, and clearance specifications are on the data plate. This information should be carefully read and understood before proceeding with the installation.

NOTICE: The installation of any components such as a vent

hood, grease extractors, fire extinguisher systems, must conform to their applicable National, State and locally recognized installation standards.

WARNING: BEFORE LIGHTING, USE A SOAP AND WATER

SOLUTION TO TEST ALL JOINTS FOR GAS LEAKS.

NOTICE: During the first few hours of operation you may

notice a small amount of smoke coming off the griddle, and a faint odor from the smoke. This is normal for a new griddle and will disappear after the first few hours of use.

CAUTION: ALWAYS KEEP THE AREA NEAR THE APPLIANCE

FREE FROM COMBUSTIBLE MATERIALS.

IMPORTANT READ FIRST IMPORTANT

CAUTION: KEEP FLOOR IN FRONT OF EQUIPMENT CLEAN AND

DRY. IF SPILLS OCCUR, CLEAN IMMEDIATELY, TO AVOID THE DANGER OF SLIPS OR FALLS.

WARNING: KEEP WATER AND SOLUTIONS OUT OF CONTROLS.

NEVER SPRAY OR HOSE CONTROL CONSOLE, ELECTRICAL CONNECTIONS, ETC.

CAUTION: MOST CLEANERS ARE HARMFUL TO THE SKIN, EYES,

MUCOUS MEMBRANES AND CLOTHING. PRECAUTIONS SHOULD BE TAKEN TO WEAR RUBBER GLOVES, GOGGLES OR FACE SHIELD AND PROTECTIVE CLOTHING. CAREFULLY READ THE WARNING AND FOLLOW THE DIRECTIONS ON THE LABEL OF THE CLEANER TO BE USED.

NOTICE: Never leave a chlorine sanitizer in contact with stainless

steel surfaces longer than 10 minutes. Longer contact can cause corrosion.

CAUTION: GRILL CALIBRATION REQUIRES DISASSEMBLY OF

THE THERMOSTAT AND SHOULD BE PERFORMED BY QUALIFIED PERSONNEL ONLY. IT IS GENERALLY MORE COST EFFECTIVE TO REPLACE A THERMOSTAT THAT IS OUT OF CALIBRATION.

NOTICE: Service on this, or any other, LANG appliance must be

performed by qualified personnel only. Consult your LANG Authorized Service Agent Directory or call the factory at 1-800-807-9054, or WWW.STAR-MFG.COM For the service agent near you.

WARNING: BOTH HIGH AND LOW VOLTAGES ARE PRESENT

INSIDE THIS APPLIANCE WHEN THE UNIT IS PLUGGED/WIRED INTO A LIVE RECEPTACLE. BEFORE REPLACING ANY PARTS, DISCONNECT THE UNIT FROM THE ELECTRIC POWER SUPPLY.

CAUTION: USE OF ANY REPLACEMENT PARTS OTHER THAN

THOSE SUPPLIED BY LANG OR THEIR AUTHORIZED DISTRIBUTORS CAN CAUSE BODILY INJURY TO THE OPERATOR AND DAMAGE TO THE EQUIPMENT AND WILL VOID ALL WARRANTIES.

EQUIPMENT DESCRIPTION

Lang Model: 200 Series “AccuTemp” Griddles

3.1 Exterior Construction

• The griddle dimensions are 17” (43.18cm) High, 30” (76.20cm) Deep, and

width is dependent on the actual model number.

• The Sides, Bottom, and Rear wall are constructed of double wall stainless

steel, which allows closer installation to combustible surfaces.

• The griddle surface is made of 1” thick, highly polished steel to reduce hot

and cold spots, recovery problems, warping, and ensure even heat to the edges of the griddle.

3.2 Operation

• Each twelve-inch section has its own snap-action thermostat and gas valves

that are fully on or fully off.

3.3 Controls

• The ACCU-TEMP Griddle comes with thermostat controls.

3.4 Technical

• Griddle operates on either Natural gas or Propane. This must be specified

when ordering. It is shipped with a Power Cord and Plug attached.

• Floor space required is 30” (76.20cm) Deep, and width is 2 ft, 3ft, 4ft, 5ft, or

6ft depending on actual model number.

• The griddle weighs 260, 390, 520, 650, 780 lbs. depending on actual model

number.

3.5 Griddle Gas and Voltage Specifications

AccuTemp Griddles can be connected to any 120 Volt source.

The gas and electrical specifications are listed in the table below

WEIGHT

SHIPPING

PRESSURE

REGULATOR

CORD/PLUG &

CLEARANCE FROM

COMBUSTIBLE SURFACES

SIDES BACK BOTTOM

EQUIPMENT DESCRIPTION CONT’D

ELECTRICAL CONNECTION

GAS AND ELECTRICAL INPUT REQUIREMENTS

TOTAL BTU INPUT

VOLTAGE AMPS

GAS CONNECTION

10” WC

PROPANE

5” WC

NATURAL

GREASE

NUMBER

NUMBER OF

CONTROLS

DRAWERS

BURNERS

SPECIFICATIONS AND INFORMATION

OF GRIDDLE

SQUARE INCHES

OVERALL

DESCRIPTION

224T 24 INCHES 54,000 54,000 ONE 3/4” NPT 115 VOLT 2 SUPPLIED

236T 36 INCHES 81,000 81,000 ONE 3/4” NPT 115 VOLT 2 SUPPLIED

248T 48 INCHES 108,000 108,000 ONE 3/4” NPT 115 VOLT 2 SUPPLIED

260T 60 INCHES 135,000 135,000 ONE 3/4” NPT 115 VOLT 2 SUPPLIED

MODEL

NUMBER

272T 72 INCHES 162,000 162,000 TWO 3/4” NPT 115 VOLT 2 SUPPLIED

GRILL SURFACE

WIDTH DEPTH

MODEL

NUMBER

224T 24 INCHES 23 INCHES 552 2 2 1 5 INCHES 5 INCHES 4 INCH LEG 260

236T 36 INCHES 23 INCHES 828 3 3 1 5 INCHES 5 INCHES 4 INCH LEG 390

248T 48 INCHES 23 INCHES 1104 4 4 1 5 INCHES 5 INCHES 4 INCH LEG 520

260T 60 INCHES 23 INCHES 1380 5 5 2 5 INCHES 5 INCHES 4 INCH LEG 650

272T 72 INCHES 23 INCHES 1656 6 6 2 5 INCHES 5 INCHES 4 INCH LEG 780

UNPACKING

4.1 Receiving the Griddle

Upon receipt, check for freight damage, both visible and concealed. Visible damage should be noted on the freight bill at the time of delivery and signed by the carrier's agent. Concealed loss or damage means loss or damage which does not become apparent until the merchandise has been unpacked. If concealed loss or damage is discovered upon unpacking, make a written request for inspection by the carrier's agent within 15 days of delivery. All packing material should be kept for inspection. Do not return damaged merchandise to Star Manufacturing International. File your claim with the carrier.

4.2 Location

Prior to un-crating, move the griddle as near its intended location as practical. The crating will help protect the unit from the physical damage normally associated with moving it through hallways and doorways.

4.3 Un-crating

The griddle will arrive completely assembled inside a wood frame covered by cardboard box and strapped to a skid. Remove the cardboard cover, cut the

straps and remove the wood frame.

CAUTION: THE GRIDDLE EXTREMELY HEAVY. FOR SAFE

CAUTION: ANY STAND, COUNTER OR OTHER DEVICE ON WHICH

THE GRIDDLE WILL BE LOCATED MUST BE DESIGNED TO SUPPORT THE WEIGHT OF THE GRIDDLE.

CAUTION: SHIPPING STRAPS ARE UNDER TENSION AND CAN

SNAP BACK WHEN CUT.

Remove griddle from skid and place in intended location.

INSTALLATION

DANGER: THIS APPLIANCE MUST BE GROUNDED AT THE

TERMINAL PROVIDED. FAILURE TO GROUND THE APPLIANCE COULD RESULT IN ELECTROCUTION AND DEATH.

WARNING: INSTALLATION OF THE UNIT MUST BE DONE BY

NOTICE: The data plate is located inside the control compartment of

each griddle. The griddle voltage, serial number, gas specifications, and clearance specifications are on the data plate. This information should be carefully read and understood before proceeding with the installation.

NOTICE: The installation of any components such as a vent hood,

grease extractors, fire extinguisher systems, must conform to their applicable National, State and locally recognized installation standards.

5.1 Electrical Connection

The griddle is supplied with a cord and plug. The receptacle is not provided with the griddle.

All electrical receptacles must be wired by a licensed electrician and in accordance with local codes or in the absence of local codes with NFPA No. 70 latest edition (in Canada use: CSA STD. C221)

5.2 Gas Connection

This griddle is manufactured for use with the type of gas indicted on the nameplate. Contact the factory if your type of gas does not match the nameplate data.

All gas connectors must be in accordance with local codes and comply with the National Fuel Federal Gas Codes ANSI Z223.1 latest edition.

This appliance should be installed with a separate gas valve in the gas line ahead of the unit. Use a 3/4 inch or larger gas supply line.

Remove the 5/16 inch nuts securing the rear of burners. These nuts are for securing the main burners during transportation only. The rear burner shield must be removed to gain access to the nuts.

A pressure regulator for the type of gas specified is supplied with each appliance.

This regulator must be installed in the gas supply line. (Note the direction of the gas flow arrow.) The pressure in the manifold of the appliance should be tested with a manometer and the regulator adjusted for proper pressure with the appliance operating at full fire. A 1/8 inch NPT tap is provided in the manifold for connecting a manometer.

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