Lang 224THG, 224SHG, 224THE, 236T, 236THE Operation Manual

...

Download

Page 1

Installation,

Operations, and

Maintenance Instructions

Gas Griddle, Spark Ignition, “ACCU-TEMP”

Model:

224T 224TH 224THG 224SHG 224THE 236T 236THE 236THG 248T 248TC 248TCHE 248THE 248THG 260T 260TC 260TCHG 260THE 260THG 272T 272THG 272TNTS

Star Manufacturing International 10 Sunnen Drive St. Louis, MO 63143 Part Number: 2M-W358 Phone: 800-438-5264 Fax: 314-781-2714 Rev. F WWW.STAR-MFG.COM

October 14, 2010

Page 2

THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE. READ, UNDERSTAND AND FOLLOW THE INSTRUCTIONS AND WARNINGS CONTAINED IN THIS MANUAL.

FOR YOUR SAFETY

DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.

POST IN A PROMINENT LOCATION

WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.

IMPORTANT

The installation of the Appliance should conform to the NATIONAL FUEL GAS CODE "ANSI Z223.1/NFPA 54 - LATEST EDITION" AND ALL LOCAL GAS COMPANY RULES AND REGULATIONS.

IN CANADA INSTALLATION SHALL BE IN ACCORDANCE WITH THE CURRENT CAN/CGA-B149.1 NATURAL GAS INSTALLATION CODE OR CAN/CGA-B149.2 PROPANE INSTALLATION CODE AND LOCAL CODES WHERE APPLICABLE.

Model #: Purchased From: Serial #: Location: Date Purchased: Date Installed: Purchase Order #: For Service, Call:

Page 3

TABLE OF CONTENTS

CHAPTER PAGE

1. TABLE OF CONTENTS ...............................................................................3

2. READ FIRST .................................................................................................4

3. EQUIPMENT DESCRIPTION ...................................................................... 6

4. UNPACKING................................................................................................. 8

5. INSTALLATION ........................................................................................... 10

6. GRIDDLE SURFACE CARE ........................................................................ 11

7. CHROME WARRANTY ............................................................................... 12

8. INITIAL START-UP......................................................................................13

9. OPERATION...........................................................................................14 - 15

10. MAINTENANCE & CLEANING PROCEDURES...................................... 16

11. TROUBLESHOOTING ................................................................................. 18

12. PARTS LIST ........................................................................................... 19 - 24

13. WIRING DIAGRAMS............................................................................25 - 26

Page 4

IMPORTANT READ FIRST IMPORTANT

CAUTION: THE GRIDDLE EXTREMELY HEAVY. FOR SAFE

HANDLING, INSTALLER SHOULD OBTAIN HELP AS NEEDED, OR EMPLOY APPROPRIATE MATERIALS HANDLING EQUIPMENT (SUCH AS A FORKLIFT, DOLLY, OR PALLET JACK) TO REMOVE THE UNIT FROM THE SKID AND MOVE IT TO THE PLACE OF INSTALLATION.

CAUTION: ANY STAND, COUNTER OR OTHER DEVICE ON

WHICH THE GRIDDLE WILL BE LOCATED MUST BE DESIGNED TO SUPPORT THE WEIGHT OF THE GRIDDLE.

CAUTION: SHIPPING STRAPS ARE UNDER TENSION AND CAN

SNAP BACK WHEN CUT.

DANGER: THIS APPLIANCE MUST BE GROUNDED AT THE

TERMINAL PROVIDED. FAILURE TO GROUND THE APPLIANCE COULD RESULT IN ELECTROCUTION AND DEATH.

WARNING: INSTALLATION OF THE UNIT MUST BE DONE BY

PERSONNEL QUALIFIED TO WORK WITH ELECTRICITY AND PLUMBING. IMPROPER INSTALLATION CAN CAUSE INJURY TO PERSONNEL AND/OR DAMAGE TO EQUIPMENT. UNIT MUST BE INSTALLED IN ACCORDANCE WITH ALL APPLICABLE CODES.

NOTICE: The data plate is located inside the control

compartment of each griddle. The griddle voltage, serial number, gas specifications, and clearance specifications are on the data plate. This information should be carefully read and understood before proceeding with the installation.

NOTICE: The installation of any components such as a vent

hood, grease extractors, fire extinguisher systems, must conform to their applicable National, State and locally recognized installation standards.

WARNING: BEFORE LIGHTING, USE A SOAP AND WATER

SOLUTION TO TEST ALL JOINTS FOR GAS LEAKS.

NOTICE: During the first few hours of operation you may

notice a small amount of smoke coming off the griddle, and a faint odor from the smoke. This is normal for a new griddle and will disappear after the first few hours of use.

CAUTION: ALWAYS KEEP THE AREA NEAR THE APPLIANCE

FREE FROM COMBUSTIBLE MATERIALS.

Page 5

IMPORTANT READ FIRST IMPORTANT

CAUTION: KEEP FLOOR IN FRONT OF EQUIPMENT CLEAN AND

DRY. IF SPILLS OCCUR, CLEAN IMMEDIATELY, TO AVOID THE DANGER OF SLIPS OR FALLS.

WARNING: KEEP WATER AND SOLUTIONS OUT OF CONTROLS.

NEVER SPRAY OR HOSE CONTROL CONSOLE, ELECTRICAL CONNECTIONS, ETC.

CAUTION: MOST CLEANERS ARE HARMFUL TO THE SKIN, EYES,

MUCOUS MEMBRANES AND CLOTHING. PRECAUTIONS SHOULD BE TAKEN TO WEAR RUBBER GLOVES, GOGGLES OR FACE SHIELD AND PROTECTIVE CLOTHING. CAREFULLY READ THE WARNING AND FOLLOW THE DIRECTIONS ON THE LABEL OF THE CLEANER TO BE USED.

NOTICE: Never leave a chlorine sanitizer in contact with stainless

steel surfaces longer than 10 minutes. Longer contact can cause corrosion.

CAUTION: GRILL CALIBRATION REQUIRES DISASSEMBLY OF

THE THERMOSTAT AND SHOULD BE PERFORMED BY QUALIFIED PERSONNEL ONLY. IT IS GENERALLY MORE COST EFFECTIVE TO REPLACE A THERMOSTAT THAT IS OUT OF CALIBRATION.

NOTICE: Service on this, or any other, LANG appliance must be

performed by qualified personnel only. Consult your LANG Authorized Service Agent Directory or call the factory at 1-800-807-9054, or WWW.STAR-MFG.COM For the service agent near you.

WARNING: BOTH HIGH AND LOW VOLTAGES ARE PRESENT

INSIDE THIS APPLIANCE WHEN THE UNIT IS PLUGGED/WIRED INTO A LIVE RECEPTACLE. BEFORE REPLACING ANY PARTS, DISCONNECT THE UNIT FROM THE ELECTRIC POWER SUPPLY.

CAUTION: USE OF ANY REPLACEMENT PARTS OTHER THAN

THOSE SUPPLIED BY LANG OR THEIR AUTHORIZED DISTRIBUTORS CAN CAUSE BODILY INJURY TO THE OPERATOR AND DAMAGE TO THE EQUIPMENT AND WILL VOID ALL WARRANTIES.

Page 6

EQUIPMENT DESCRIPTION

Lang Model: 200 Series “AccuTemp” Griddles

3.1 Exterior Construction

• The griddle dimensions are 17” (43.18cm) High, 30” (76.20cm) Deep, and

width is dependent on the actual model number.

• The Sides, Bottom, and Rear wall are constructed of double wall stainless

steel, which allows closer installation to combustible surfaces.

• The griddle surface is made of 1” thick, highly polished steel to reduce hot

and cold spots, recovery problems, warping, and ensure even heat to the edges of the griddle.

3.2 Operation

• Each twelve-inch section has its own snap-action thermostat and gas valves

that are fully on or fully off.

3.3 Controls

• The ACCU-TEMP Griddle comes with thermostat controls.

3.4 Technical

• Griddle operates on either Natural gas or Propane. This must be specified

when ordering. It is shipped with a Power Cord and Plug attached.

• Floor space required is 30” (76.20cm) Deep, and width is 2 ft, 3ft, 4ft, 5ft, or

6ft depending on actual model number.

• The griddle weighs 260, 390, 520, 650, 780 lbs. depending on actual model

number.

3.5 Griddle Gas and Voltage Specifications

AccuTemp Griddles can be connected to any 120 Volt source.

The gas and electrical specifications are listed in the table below

Page 7

WEIGHT

SHIPPING

PRESSURE

REGULATOR

CORD/PLUG &

CLEARANCE FROM

COMBUSTIBLE SURFACES

SIDES BACK BOTTOM

EQUIPMENT DESCRIPTION CONT’D

ELECTRICAL CONNECTION

GAS AND ELECTRICAL INPUT REQUIREMENTS

TOTAL BTU INPUT

VOLTAGE AMPS

GAS CONNECTION

10” WC

PROPANE

5” WC

NATURAL

GREASE

NUMBER

NUMBER OF

CONTROLS

DRAWERS

BURNERS

SPECIFICATIONS AND INFORMATION

OF GRIDDLE

SQUARE INCHES

OVERALL

DESCRIPTION

224T 24 INCHES 54,000 54,000 ONE 3/4” NPT 115 VOLT 2 SUPPLIED

236T 36 INCHES 81,000 81,000 ONE 3/4” NPT 115 VOLT 2 SUPPLIED

248T 48 INCHES 108,000 108,000 ONE 3/4” NPT 115 VOLT 2 SUPPLIED

260T 60 INCHES 135,000 135,000 ONE 3/4” NPT 115 VOLT 2 SUPPLIED

MODEL

NUMBER

272T 72 INCHES 162,000 162,000 TWO 3/4” NPT 115 VOLT 2 SUPPLIED

GRILL SURFACE

WIDTH DEPTH

MODEL

NUMBER

224T 24 INCHES 23 INCHES 552 2 2 1 5 INCHES 5 INCHES 4 INCH LEG 260

236T 36 INCHES 23 INCHES 828 3 3 1 5 INCHES 5 INCHES 4 INCH LEG 390

248T 48 INCHES 23 INCHES 1104 4 4 1 5 INCHES 5 INCHES 4 INCH LEG 520

260T 60 INCHES 23 INCHES 1380 5 5 2 5 INCHES 5 INCHES 4 INCH LEG 650

272T 72 INCHES 23 INCHES 1656 6 6 2 5 INCHES 5 INCHES 4 INCH LEG 780

Page 8

UNPACKING

4.1 Receiving the Griddle

Upon receipt, check for freight damage, both visible and concealed. Visible damage should be noted on the freight bill at the time of delivery and signed by the carrier's agent. Concealed loss or damage means loss or damage which does not become apparent until the merchandise has been unpacked. If concealed loss or damage is discovered upon unpacking, make a written request for inspection by the carrier's agent within 15 days of delivery. All packing material should be kept for inspection. Do not return damaged merchandise to Star Manufacturing International. File your claim with the carrier.

4.2 Location

Prior to un-crating, move the griddle as near its intended location as practical. The crating will help protect the unit from the physical damage normally associated with moving it through hallways and doorways.

4.3 Un-crating

The griddle will arrive completely assembled inside a wood frame covered by cardboard box and strapped to a skid. Remove the cardboard cover, cut the

straps and remove the wood frame.

CAUTION: THE GRIDDLE EXTREMELY HEAVY. FOR SAFE

CAUTION: ANY STAND, COUNTER OR OTHER DEVICE ON WHICH

THE GRIDDLE WILL BE LOCATED MUST BE DESIGNED TO SUPPORT THE WEIGHT OF THE GRIDDLE.

CAUTION: SHIPPING STRAPS ARE UNDER TENSION AND CAN

SNAP BACK WHEN CUT.

Remove griddle from skid and place in intended location.

Page 9

INSTALLATION

DANGER: THIS APPLIANCE MUST BE GROUNDED AT THE

TERMINAL PROVIDED. FAILURE TO GROUND THE APPLIANCE COULD RESULT IN ELECTROCUTION AND DEATH.

WARNING: INSTALLATION OF THE UNIT MUST BE DONE BY

NOTICE: The data plate is located inside the control compartment of

each griddle. The griddle voltage, serial number, gas specifications, and clearance specifications are on the data plate. This information should be carefully read and understood before proceeding with the installation.

NOTICE: The installation of any components such as a vent hood,

grease extractors, fire extinguisher systems, must conform to their applicable National, State and locally recognized installation standards.

5.1 Electrical Connection

The griddle is supplied with a cord and plug. The receptacle is not provided with the griddle.

All electrical receptacles must be wired by a licensed electrician and in accordance with local codes or in the absence of local codes with NFPA No. 70 latest edition (in Canada use: CSA STD. C221)

5.2 Gas Connection

This griddle is manufactured for use with the type of gas indicted on the nameplate. Contact the factory if your type of gas does not match the nameplate data.

All gas connectors must be in accordance with local codes and comply with the National Fuel Federal Gas Codes ANSI Z223.1 latest edition.

This appliance should be installed with a separate gas valve in the gas line ahead of the unit. Use a 3/4 inch or larger gas supply line.

Remove the 5/16 inch nuts securing the rear of burners. These nuts are for securing the main burners during transportation only. The rear burner shield must be removed to gain access to the nuts.

A pressure regulator for the type of gas specified is supplied with each appliance.

This regulator must be installed in the gas supply line. (Note the direction of the gas flow arrow.) The pressure in the manifold of the appliance should be tested with a manometer and the regulator adjusted for proper pressure with the appliance operating at full fire. A 1/8 inch NPT tap is provided in the manifold for connecting a manometer.

Page 10

INSTALLATION CONT’D

Correct manifold pressures are:

5 inches water column for natural gas 10 inches water column for propane

When replacing the plug in the manifold, a pipe joint compound or sealant should be used that is resistant to the action of liquid petroleum gas.

Initial adjustments are the responsibility of the installer and are not chargeable to Star Manufacturing International.

After the griddle is in its final position, adjust the legs to create 1/8 inch slant from back to front. This will allow the grease to run into the grease gutter and provide the proper combustion air for the burners.

Page 11

GRIDDLE CARE (NON-CHROMIUM SURFACES)

It takes very little time and effort to keep the griddle attractive and performing at top efficiency. If grease is permitted to accumulate, it will form a gummy cake and then carbonize into a hard substance which is extremely difficult to remove. To prevent this condition, the following suggestions for cleanliness should be followed:

1. After each use, scrape the griddle with a scraper or flexible spatula to remove excess grease and food. A waste drawer is provided for the scrapings. If there is an accumulation of burned on grease and food, the griddle should be thoroughly scoured and reseasoned. Use pumice or griddle stone while the griddle is warm. Do not use steel wool because of the danger of steel slivers getting into the food.

2. Daily, use a clean cloth and a good non-abrasive cleaner to clean the stainless steel body of the griddle. Wipe the polished front with a soft cloth.

3. At least once a day, remove the waste drawer and wash in the same way as an ordinary cooking utensil. The drawers are removed by pulling forward until they are released from their track.

GRIDDLE CARE (CHROMIUM SURFACES)

It takes very little time and effort to keep this Industrial Chromium griddle surface sparkling clean and performing at top efficiency. DO NOT allow grease to accumulate as it will carbonize and become difficult to remove. To prevent this condition the following cleaning

suggestions should be followed:

1. Remove excess grease and food regularly with a 4” (100mm) wide Razor Sharp type scraper and wipe surface with a damp cloth if desired.

2. Following the scraping, for end of the day cleaning, a damp cloth and a non-silicated, nonabrasive, non-chlorinated cleaner such as Bon-Ami may be used to wipe surface clean, followed by wiping with a clean wet cloth.

3. Follow steps 2 and 3 from Griddle Care (Non-Chromium Surfaces) above.

CAUTION

1. Never use pumice, griddle stones, or abrasives on a chromium surface.

2. Never strike a chromium griddle surface with a sharp instrument or spatula edge.

3. Never use steel wool.

4. Never use commercial liquid grill cleaner on the griddle surface.

5. Abusing surface voids the warranty.

Page 12

CHROME GRIDDLE SURFACE LIMITED WARRANTY EXCLUSIONS

Your Chrome-Max griddle has been designed to give you many years of cooking reliability and requires minimum maintenance to keep the chrome surface in its original condition. All Chrome griddle surfaces are warranted for a period of 5 years against manufacturing defects to the original owner from the date of installation. This limited warranty is void if it is determined by Star Manufacturing International Incorporated or one of its authorized representatives that the chrome surface has been misused or abused or subjected to the following situations:

1. Improperly installed.

2. Incorrect voltage applied to electric Chrome-Max units allowing the surface to overheat and discolor.

3. The misuse of any instrument or tool which scratches or makes indentations in the surface which could cause the surface to peel, flake, or chip off.

4. The use of any chemical or abrasive cleaning solution, griddle brick, stone, screen or other cleaning products which could damage and affect the performance of the chrome surface.

5. The neglect of daily routine maintenance to the chromium surface.

Page 13

INITIAL START UP

6.1 Initial Lighting Procedure

Clean the preservative coating from the griddle plate and splash guard. Add a mild detergent to hot water and wash the griddle plate and splash guard. Rinse with a damp sponge and dry with a clean rag.

WARNING: BEFORE LIGHTING, USE A SOAP AND WATER

SOLUTION TO TEST ALL JOINTS FOR GAS LEAKS.

• Plug the unit into a 115 volt power supply.

• Turn the ON-STANDBY toggle switch to ON.

• Set the temperature dials to the desired temperature.

• To turn the griddle off simply turn the main toggle switch to STANDBY.

6.2 Seasoning the Griddle Plate NON-CHROME ONLY

• Set the temperature dials to 300°F (148°C).

• Observe the burners through the opening at the top of the control panel.

• When the burners go OFF, apply a thin coat of high-grade, non-salted

vegetable oil to the griddle surface.

• Rub the oil into the griddle surface with the flat side of a spatula or a towel.

• Recoat any dry spots that appear then wait two minutes and wipe off any

excess oil.

• Repeat the seasoning process at 350°F (176°C) and at 400°F (204°C).

NOTICE: During the first few hours of operation you may notice a

small amount of smoke coming off the griddle, and a faint odor from the smoke. This is normal for a new griddle and will disappear after the first few hours of use.

Page 14

OPERATION

7.1 Setting the Griddle Temperature

The suggested time and temperature chart (below) is provided as a guide for the products listed only.

CAUTION: ALWAYS KEEP THE AREA NEAR THE APPLIANCE FREE

FROM COMBUSTIBLE MATERIALS.

CAUTION: KEEP FLOOR IN FRONT OF EQUIPMENT CLEAN AND

DRY. IF SPILLS OCCUR, CLEAN IMMEDIATELY, TO AVOID THE DANGER OF SLIPS OR FALLS.

SUGGESTED TIMES AND TEMPERATURES

PRODUCTS

TEMPERATURE

°F / °C

HAMBURGER

2 patties per LB 350°F / 176°C 6 to 8 4 patties per LB 350°F / 176°C 4 to 6 6 patties per LB 350°F / 176°C 3 to 4

STEAKS

1/2 to 3/4 inch thick, cooked medium 375°F / 190°C 5 to 7

3/4 to 1 inch thick, cooked medium 375°F / 190°C 8 to 10

Lamb Chops 350°F / 176°C 6 to 8

Pork Chops 350°F / 176°C 6 to 8

Salmon 350°F / 176°C 6 to 8

Halibut 325°F / 162°C 6 to 8

Snapper 325°F / 162°C 6 to 8

Hashbrown Potatoes 375°F / 190°C 3 to 4

Bacon 350°F / 176°C 3 to 4

Sausage Links or Patties 350°F / 176°C 3 to 4

Ham (Pre-cooked) 375°F / 190°C 2

Eggs 275°F / 135°C 2 to 4

Note: The times and temperatures in this chart are intended as a general guide and starting

point. Your actual times and temperatures may vary from this chart.

TIME (MIN)

If different temperature settings are to be used, select one side of the griddle and operate at the lowest temperature. Adjoining sections should be set at progressively higher temperatures. Do not try to operate the end sections hot and the center sections cool.

Page 15

7.2 Loading the Griddle

An understanding of how the griddle sections are controlled will be a valuable aid in loading your griddle.

Each 12” inch section of your griddle is independently controlled by a thermostat. The thermostat is mounted in the center of each cooking section under the griddle plate.

If the product is loaded directly over the thermostat, that section will turn on and the burner will heat the entire cooking section. If the product is loaded to the side, front or back of the thermostat sensor, the thermostat will react to the temperature change much slower.

During slow periods with minimal loads, do not load directly over the thermostat sensors as this will unnecessarily turn the burners on and overheat the remainder of the section not being utilized.

Turn the product and continue cooking until it has reached its desired degree of doneness.

Remove the product from the griddle.

When reloading the griddle, first use the griddle surface on which a previous load was not placed. This will insure you the proper griddle temperature.

OPERATION CONT’D

7.2 Sequence of Operation

When the griddle is connected to 115 Volt Power, the spark module for each section starts sparking. While they are sparking the solenoid valve for the pilot burners are energized.

When the individual pilot burners ignite, and the pilot flame is verified, the spark module will stop sparking. Note: The pilot burners will remain lit until the griddle is removed from power or the gas is shut off.

When the main switch is turned on, 24 Volts is applied to the temperature control circuit.

When one of the individual section’s switch is turned on, it provides power to the thermostat for that section.

The operator can now set the temperature of that section by selecting it on the temperature dial.

When the temperature on the dial is set higher than the temperature of the griddle section the thermostat will generate a “Heat call”. This call (24 VAC Signal) goes to the solenoid valve opening the valve. The pilot burner ignites the main burner.

When the griddle section reaches the temperature set on the dial, the thermostat will turn off the heat call and followed by the close of the gas valve.

When the griddle temperature drops below the set temperature the thermostat generates a new heat call and the sequence repeats.

Page 16

MAINTENANCE & CLEANING

WARNING: KEEP WATER AND SOLUTIONS OUT OF CONTROLS.

NEVER SPRAY OR HOSE CONTROL CONSOLE, ELECTRICAL CONNECTIONS, ETC.

CAUTION: MOST CLEANERS ARE HARMFUL TO THE SKIN,

EYES, MUCOUS MEMBRANES AND CLOTHING. PRECAUTIONS SHOULD BE TAKEN TO WEAR RUBBER GLOVES, GOGGLES OR FACE SHIELD AND PROTECTIVE CLOTHING. CAREFULLY READ THE WARNING AND FOLLOW THE DIRECTIONS ON THE LABEL OF THE CLEANER TO BE USED.

NOTICE: Never leave a chlorine sanitizer in contact with

stainless steel surfaces longer than 10 minutes. Longer contact can cause corrosion.

CAUTION: GRILL CALIBRATION REQUIRES DISASSEMBLY OF

THE THERMSOTAT AND SHOULD BE PERFORMED BY QUALIFIED PERSONNEL ONLY. IT IS GENERALLY MORE COST EFFECTIVE TO REPLACE A THERMOSTAT THAT IS OUT OF CALIBRATION.

8.1 Daily Cleaning

• Empty the grease drawer daily or whenever it is 3/4 full. It is easily removed

for washing.

• Keep the non-chromed griddle surface clean. After each cooking load, scrape

the griddle surface to remove any carbonized grease.

• Once a day or when necessary the non-chromed griddle surface should be

thoroughly cleaned and seasoned again. Use a griddle stone, griddle pad, or liquid cleaner. Rub with the grain of the metal, being careful not to scrape the splash guard.

8.2 Weekly Cleaning

• A mild detergent with water or one of the many commercial cleaners may be

used. Be sure to rinse thoroughly and coat the griddle with a thin film of oil to prevent rusting.

• Clean the exterior of the appliance with hot water and a mild detergent to

maintain a gleaming appearance.

• Re-Season the griddle plate after each cleaning.

Page 17

MAINTENANCE & CLEANING CONT’D

8.3 Burner Air Shutter Adjustment

• The air shutters are pre-set at the factory. However, minor adjustments may be

required in the field to accommodate differences in gas and elevation.

• To adjust the air shutters, loosen the set screw holding the air damper to the

burner near the gas inlet.

• Adjust the air mixture until the burner flame just flickers on the burner. “Lift-

off” or yellow flame indicates improper shutter adjustment.

• Periodically inspect and clean the air shutters to insure complete combustion.

8.4 Calibration

• Set the temperature dials to 350°F (176°C).

• Allow the burners to cycle ON and OFF at least five times before attempting to

calibrate.

• Place a surface thermometer in the center of each cooking section to be

calibrated.

• Allow the burners to cycle several times while recording the temperature at

which the burners turn ON and OFF.

• Average the temperatures together, if the average temperature is within 10° of

the set temperature, the thermostat is within specifications and needs no adjustment.

• If the thermostat is out of specification, remove the thermostat knob and inset a

small flat blade screw driver down the stem of the thermostat and turn the adjusting screw at the base of the stem.

• Turning the screw counter-clockwise raises the griddle temperature while

clockwise lowers the temperature.

Page 18

TROUBLESHOOTING

9.1 Symptoms

What follows is a chart of Symptoms and Possible Causes to aid in diagnosing faults with the griddle.

Refer to the Symptoms column to locate the type of failure then to the Possible Cause for the items to be checked.

To test for a possible cause, refer to the TEST section and locate the Possible Cause then refer to test to identify test procedures.

SYMPTON POSSIBLE CAUSE

Entire griddle not lighting

Power indicator is not lit

Section will not heat

• Failed regulator or plugged regulator vent

• Failed transformer

• No power to cord outlet

• Griddle unplugged from outlet

• Failed power cord or plug

• Failed power switch

• Failed pilot light

• Plugged pilot orifice

• Failed thermostat

Product burning

Product under done

Doesn’t ignite

• Failed gas valve

• Product is cooked too long

• Failed thermostat

• Incorrect Gas pressure

• Failed igniter

• Improper gas pressure

• No power

• Failed spark module

Page 19

TROUBLESHOOTING CONT’D

9.2 TESTS NOTICE: Service on this, or any other, LANG appliance must be

performed by qualified personnel only. Consult your LANG authorized service agent directory or call the factory at 1-800-807-9054, or WWW.STAR-MFG.COM For the service agent nearest you.

WARNING: BOTH HIGH AND LOW VOLTAGES ARE PRESENT

INSIDE THIS APPLIANCE WHEN THE UNIT IS PLUGGED/WIRED INTO A LIVE RECEPTACLE. BEFORE REPLACING ANY PARTS, DISCONNECT THE UNIT FROM THE ELECTRIC POWER SUPPLY.

POSSIBLE CAUSE TEST

Failed regulator

Failed thermostat

Failed transformer

Failed igniter

Failed spark module

• Replace regulator

• Check for correct temperature, replace thermostat

• Check transformer for correct voltage, replace as necessary

• Replace as necessary

• Check for correct incoming voltage at module

Failed power cord or plug

Failed power switch

Failed pilot light

Failed gas valve

Incorrect gas pressure

Plugged regulator vent, or orifice

• Check cord and plug for proper voltage

• Check switch for continuity across poles

• Check for continuity across pilot light leads

• Remove the wires from the valve terminals and check for

continuity across the coil

• Adjust to correct pressure

• Clean as necessary

CAUTION: USE OF ANY REPLACEMENT PARTS OTHER THAN

THOSE SUPPLIED BY LANG OR THEIR AUTHORIZED DISTRIBUTORS CAN CAUSE BODILY INJURY TO THE OPERATOR AND DAMAGE TO THE EQUIPMENT AND WILL VOID ALL WARRANTIES.

Page 20

PARTS LIST October 14, 2010, Rev. F

Gas Griddle, Spark Ignition “AccuTemp”:

224T, 224TH, 224THG, 224THE

Part No. Description Qty Application

2A-72500-02 LEG 4 SS MM, GRID, FRYER 4 224T-LP, NATLR, NAT, TH-LPMG, TH-NATCD,

TH-NATMG, T-LPBK, TH-NAT, THG-NAT

2A-80401-01 PILOT BURNR ORIFICE .018 2 224T-NATLR, NAT

2A-80401-03 2A-80401-11 ORIFICE HOOD .0935 #42 2 224TH-NATMG, THG-NAT

2A-80401-12 ORIFICE HOOD .0595 #53 2 224THG-LP, 224TH-LPMG, THG-LPMG, THE-LP

2E-30303-06 SWT TOG ON-ON DPDT BLK 1 224T-LP, NATLR, NAT, TH-LPMG, TH-NATCD,

2E-30500-02 TRM STRP 4 POLE 30A 600V 2 224TH-NATOC

2E-30500-08 TRM BLOCK 2 POLE SMALL 95 2 224TH-NATOC

2E-30501-03 TERM STRP 4 POLE W/PUSH 1 224T-LP, NATLR, NAT, TH-LPMG, TH-NATCD,

2E-31107-02 CORD SET 14/3 X 8' 15A 1 224T-LP, NATLR, NAT, TH-LPMG, TH-NATCD,

2E-31400-07 XFORMR120-208-240/24V40VA 1 224T-LP, NATLR, NAT, TH-LPMG, TH-NATCD,

2F-80002-06-1 STL TBE BURNER L DRILLED 2 224T-LP, NATLR, NAT, TH-LPMG, TH-NATCD,

2J-31601-07 PILOT LT 28V 6 LEAD WHT 1 224T-LP, NATLR, NAT, TH-LPMG, TH-NATCD,

2J-80201-24 PLT LT BURNR FR GEI12LEAD

2J-80201-25 PLT LT BRNR GEI LT 12 3S2

2J-80300-03 SPRK IGNITR MODULE SM2 2 224T-LP, NATLR, NAT, TH-LPMG, TH-NATCD,

2T-30402-27 STAT ADJ 450 DEG 48 PILOT 2 224T-LP, NATLR, NAT, TH-LPMG, TH-NATCD,

2V-80501-04 GAS REG 3/4X3/4 CLS I 1 224T-LP, NATLR, NAT, TH-LPMG, TH-NATCD,

2V-80501-05 GAS REG 3/4X3/4 CLS II 1 224T-LP, T-LPBK, THE-LP

2V-80501-07 REGULATOR CONV SPRG NG TO 1 224T-NAT

2V-80502-03 SLENOID VLVE 24VAC 1/2 3 224T-LP, T-LPBK

2V-80506-01 FLAME SWT 24 GAS GRID & 2 224T-LP, NATLR, NAT, TH-LPMG, TH-NATCD,

9K-WTGC-24 K9-EZG-343 GREASE DRAWER ASSY 2' 1 224T-LP, NATLR, NAT, TH-LPMG, TH-NATCD,

K9-EZG-460-01 PLATE ASY 2' ACU 1 224T-LP, T-LPBK

K9-EZG-460-1 PLATE ASY 2'ACU W/8 1 224TH-NATMG, THG-NAT

K9-EZG-460-3 PLATE ASY 2'ACU W/XLH-12 1 224T-NATLR, NAT, TH-NATCD, TH-NATOC, TH-

K9-EZG-462-01 PLATE ASY 2'SEL .5 GRV

Y9-70701-16-1 KNOB 450o A PHANTOM 2 224T-LP, NATLR, NAT, TH-LPMG, TH-NATCD,

PILTBRNER ORIFICE .0115LP 2 224T-LP, T-LPBK, THG-LPMG

TH-NATMG, T-LPBK, TH-NAT, THG-NAT

1 224T-LP, NATLR, NAT, TH-LPMG, TH-NATCD,

(Sections: 2 thru 6)

(Section 1, far left)

WORK TABLE GRIDDLE COVER 1 224T-LPBK

TH-NATMG, T-LPBK, TH-NAT, THG-NAT

1 224T-LP, NATLR, NAT, TH-LPMG, TH-NATCD,

TH-NATMG, T-LPBK, TH-NAT, THG-NAT

NAT

1 224SHG-NAT

TH-NATMG, T-LPBK, THG-NAT

Page 21

PARTS LIST October 14, 2010, Rev. F

Gas Griddle, Spark Ignition “AccuTemp”:

236T, 236TH, 236THG

Part No. Description Qty Application

2A-72500-02 LEG 4 SS MM, GRID, FRYER 4 236T-LP, NAT, THE-NAT 2A-80400-11 ORIFICE HOOD .0935 #42 3 236T-NAT, THE-NAT, THG-NAT 2A-80400-12 ORIFICE HOOD .0595 #53 3 236T-LP, THG-LP

2A-80401-03

2E-30303-06 SWT TOG ON-ON DPDT BLK 1 236T-LP, NAT, THE-NAT 2E-30501-03 TERM STRP 4 POLE W/PUSH 1 236T-LP, NAT, THE-NAT 2E-31107-02 CORD SET 14/3 X 8' 15A 1 236T-LP, NAT, THE-NAT 2E-31400-07 XFORMR120-208-240/24V40VA 1 236T-LP, NAT, THE-NAT K9-80002-09-1 STL TBE BURNER J #42 HOLE 3 236T-LP, NAT, THE-NAT 2J-31601-07 PILOT LT 28V 6 LEAD WHT 1 236T-LP, NAT, THE-NAT

2J-80201-24

2J-80201-25

2J-80300-03 SPRK IGNITR MODULE SM2 3 236T-LP, NAT, THE-NAT 2T-30402-27 STAT ADJ 450 DEG 48 PILOT 3 236T-LP, NAT, THE-NAT 2V-80501-04 GAS REG 3/4X3/4 CLS I 1 236T-NAT, THE-NAT, THG-LP 2V-80501-05 GAS REG 3/4X3/4 CLS II 1 236T-LP, THG-LP 2V-80501-07 REGULATOR CONV SPRG NG TO 1 236T-NAT, THE-NAT 2V-80502-03 SLENOID VLVE 24VAC 1/2 4 236T-LP, NAT, THE-NAT 2V-80506-01 FLAME SWT 24 GAS GRID & 3 236T-LP, NAT, THE-NAT K9-EZG-344 GRSE DRWER ASY 3'4'5'6' 1 236T-LP, NAT, THE-NAT K9-EZG-463 PLATE ASY 3' ACU 1 236T-LP, NAT, THE-NAT K9-EZG-463-3 PLATE ASY 3'ACU W/XLH-12 1 236THE-NAT Y9-70701-16-1 KNOB 450o A PHANTOM 3 236T-LP, NAT, THE-NAT

PILTBRNER ORIFICE .0115LP 3 236T-LP

PLT LT BURNR FR GEI12LEAD

(Sections: 2 thru 6)

PLT LT BRNR GEI LT 12 3S2

(Section 1, far left)

2 236T-LP, NAT, THE-NAT

1 236T-LP, NAT, THE-NAT

Page 22

PARTS LIST October 14, 2010, Rev. F

Gas Griddle, Spark Ignition “AccuTemp”:

248T, 248TH, 248THG

Part No. Description Qty Application

2A-72500-02 LEG 4 SS MM, GRID, FRYER 4 248T-LP, NAT 2A-80400-11 ORIFICE HOOD .0935 #42 4 248T-NAT 2A-80400-12 ORIFICE HOOD .0595 #53 4 248T-LP 2A-80401-03 PILTBRNER ORIFICE .0115LP 4 248T-LP 2E-30303-06 SWT TOG ON-ON DPDT BLK 1 248T-LP, NAT 2E-30501-03 TERM STRP 4 POLE W/PUSH 1 248T-LP, NAT 2E-31107-02 CORD SET 14/3 X 8' 15A 1 248T-LP, NAT 2E-31400-07 XFORMR120-208-240/24V40VA 1 248T-LP, NAT K9-80002-09-1 STL TBE BURNER J #42 HOLE 4 248T-LP, NAT 2J-31601-07 PILOT LT 28V 6 LEAD WHT 1 248T-LP, NAT

2J-80201-24

2J-80201-25

2J-80300-03 SPRK IGNITR MODULE SM2 4 248T-LP, NAT 2T-30402-27 STAT ADJ 450 DEG 48 PILOT 4 248T-LP, NAT 2V-80501-04 GAS REG 3/4X3/4 CLS I 1 248T-NAT 2V-80501-05 GAS REG 3/4X3/4 CLS II 2 248T-LP 2V-80501-07 REGULATOR CONV SPRG NG TO 1 248T-NAT 2V-80502-03 SLENOID VLVE 24VAC 1/2 5 248T-LP, NAT 2V-80506-01 FLAME SWT 24 GAS GRID & 4 248T-LP, NAT K9-EZG-344 GRSE DRWER ASY 3'4'5'6' 1 248T-LP, NAT K9-EZG-466 PLATE ASY 4' ACU 1 248T-LP, NAT K9-EZG-466-01 PLATE ASY 4' ACU W/AGC 1 248THG-NAT K9-EZG-466-CW3 PLATE SSY 4' ACU 1 248TCHE Y9-70701-16-1 KNOB 450o A PHANTOM 4 248T-LP, NAT

PLT LT BURNR FR GEI12LEAD

(Sections: 2 thru 6)

PLT LT BRNR GEI LT 12 3S2

(Section 1, far left)

3 248T-LP, NAT

1 248T-LP, NAT

Page 23

PARTS LIST October 14, 2010, Rev. F

Part No. Description Qty Application

2A-72500-02 LEG 4 SS MM, GRID, FRYER 4 260T-LP, NAT 2A-80400-11 ORIFICE HOOD .0935 #42 5 260T-NAT 2A-80400-12 ORIFICE HOOD .0595 #53 5 260T-LP 2A-80401-03 PILTBRNER ORIFICE .0115LP 5 260T-LP 2E-30303-06 SWT TOG ON-ON DPDT BLK 1 260T-LP, NAT 2E-30501-03 TERM STRP 4 POLE W/PUSH 1 260T-LP, NAT 2E-31107-02 CORD SET 14/3 X 8' 15A 1 260T-LP, NAT 2E-31400-07 XFORMR120-208-240/24V40VA 2 260T-LP, NAT K9-80002-09-1 STL TBE BURNER J #42 HOLE 5 260T-LP, NAT 2J-31601-07 PILOT LT 28V 6 LEAD WHT 1 260T-LP, NAT

2J-80201-24

2J-80201-25

2J-80300-03 SPRK IGNITR MODULE SM2 5 260T-LP, NAT 2T-30402-27 STAT ADJ 450 DEG 48 PILOT 5 260T-LP, NAT 2V-80501-04 GAS REG 3/4X3/4 CLS I 1 260T-NAT 2V-80501-05 GAS REG 3/4X3/4 CLS II 1 260T-LP 2V-80501-07 REGULATOR CONV SPRG NG TO 1 260T-NAT 2V-80502-03 SLENOID VLVE 24VAC 1/2 6 260T-LP, NAT 2V-80506-01 FLAME SWT 24 GAS GRID & 5 260T-LP, NAT K9-EZG-344 GRSE DRWER ASY 3'4'5'6' 1 260T-LP, NAT K9-EZG-469 PLATE ASY 5' ACU 1 260T-LP, NAT K9-EZG-469-01 PLATE ASY 5' ACU W/AGC 1 260THG K9-EZG-469-3 PLATE ASY 5'ACU W/XLH-12 1 260THE-NAT K9-EZG-469-W02 PLT ASSY-5' ACCU CH W/AGC 1 260TCHG K9-EZG-469-60 PLATE ASSY 5; ACUTEMP, CHROME 1 260TC-NAT Y9-70701-16-1 KNOB 450o A PHANTOM 5 260T-LP, NAT

260T, 260TC, 260TCHG, 260THE, 260THG

PLT LT BURNR FR GEI12LEAD

(Sections: 2 thru 6)

PLT LT BRNR GEI LT 12 3S2

(Section 1, far left)

4 260T-LP, NAT

1 260T-LP, NAT

Gas Griddle, Spark Ingition "AccuTemp"

Page 24

PARTS LIST October 14, 2010, Rev. F

Gas Griddle, Spark Ingition "AccuTemp"

272T, 272TC, 272THG, 272TNTS-NAT

Part No. Description Qty Application

2A-72500-02 LEG 4 SS MM, GRID, FRYER 6 272T-LP, NAT 2A-80400-11 ORIFICE HOOD .0935 #42 6 272T-NAT 2A-80400-12 ORIFICE HOOD .0595 #53 6 272T-LP 2A-80401-03 PILTBRNER ORIFICE .0115LP 6 272T-LP 2E-30303-06 SWT TOG ON-ON DPDT BLK 1 272T-LP, NAT 2E-30501-03 TERM STRP 4 POLE W/PUSH 1 272T-LP, NAT 2E-31107-02 CORD SET 14/3 X 8' 15A 1 272T-LP, NAT 2E-31400-07 XFORMR120-208-240/24V40VA 2 272T-LP, NAT K9-80002-09-1 STL TBE BURNER J #42 HOLE 6 272T-LP, NAT

2J-31601-07 PILOT LT 28V 6 LEAD WHT 1 272T-LP, NAT

2J-80201-24

2J-80201-25

2J-80300-03 SPRK IGNITR MODULE SM2 6 272T-LP, NAT 2T-30402-27 STAT ADJ 450 DEG 48 PILOT 6 272T-LP, NAT 2V-80501-04 GAS REG 3/4X3/4 CLS I 1 272T-NAT 2V-80501-04 GAS REG 3/4X3/4 CLS I 2 272THG-NAT 2V-80501-05 GAS REG 3/4X3/4 CLS II 1 272T-LP 2V-80501-07 REGULATOR CONV SPRG NG TO 1 272T-NAT 2V-80502-03 SLENOID VLVE 24VAC 1/2 7 272T-LP, NAT 2V-80506-01 FLAME SWT 24 GAS GRID & 6 272T-LP, NAT K9-EZG-344 GRSE DRWER ASY 3'4'5'6' 2 272T-LP, NAT K9-EZG-472 PLATE ASY 6' ACU 1 272T-LP, NAT K9-EZG-472-01 PLATE ASY 6' ACU W/AGC 1 272THG-NAT Y9-70701-16-1 KNOB 450o A PHANTOM 6 272T-LP, NAT

PLT LT BURNR FR GEI12LEAD

(Sections: 2 thru 6)

PLT LT BRNR GEI LT 12 3S2

(Section 1, far left)

4 272T-LP, NAT

2 272T-LP, NAT

Page 25

Page 26

Page 27

OWE

R COR

120V

BLK

WHT

BLK

WHT

DOUBLE

TRANSFORM ER

5 & 6 FT

YEL

24V

SIN GLE

24V

TRANSFORMER

2, 3, & 4FT

PILOT

VALVE

GRN WHT

BLK

INDICATOR

BLK

WHT

YEL

5 BLU

6 BLU

1 BLK

BLOCK TERMINAL

L1 N

8 WHT

2 WHT

4 YEL

7 BLK

11 BLU

LAMP

BLK

3 BLU

12 YEL

13 YEL

WIRING DIAGRAM

2 FT

PILOT

BURNER

PILOT

BURNER

SPARK

MODULE

L G NL G NL G NL G NL G NL G N

9 GRN

14 BLK21 BLK

15 WHT

SPARK

MODULE

16 GRN

10 BLU

FLAM E

SWITCH

BURNER

VALVE

18 BLU

20 YEL

17 BLU

FLAM E

SWITCH

BURNER

VALVE

25 BLU

THERMOSTAT

19 YEL

THERMOSTAT

26 YEL

22 WHT

PILOT

BURNER

SPARK

MODULE

23 GRN

FLAME

SWITCH

3 FT

28 BLK

29 WHT36 WHT

PILOT

BURNER

SPARK

MODULE

30 GRN

FLAME

SWITCH

4 FT

27 YEL

24 BLU

BURNER

VALVE

32 BLU

34 YEL

31 BLU

BURNER

VALVE

39 BLU

THERMOSTATTHERMOSTATTHERMOSTAT

33 YEL40 YEL

35 BLK

FLAME

PILOT

BURNER

5 FT

PILOT

6 FT

BURNER

SPARK

MODULE

37 GRN44 GRN

43 WHT

SPARK

MODULE

SWITCH

42 BLK

FLAME

SWITCH

41 YEL

38 BLU

BURNER

VALVE

45 BLU

BURNER

VALVE

47 YEL

46 BLU

48 YEL

THERMOSTAT

Page 28

STAR INTERNATIONAL HOLDINGS INC. COMPANY

Star - Holman - Lang - Wells - Bloomeld - Toastmaster

10 Sunnen Drive, St. Louis, MO 63143 U.S.A.

(314) 781-2777

www.star-mfg.com