Lang 130F Operation Manual

Page 1

Installation, Operation, and Maintenance

Instructions

Electric Marine Fryer

Model: 130F-208VM 130F-240VM 130F-440VM 130F-480VM

Star Manufacturing International 10 Sunnen Drive St. Louis, MO.63143-3800 Part Number: 2M-W479 Ph: 314-781-2777 Fax: 314-781-2714

Rev.A

WWW.STAR-MFG.COM May 15, 2007

Page 2

THE INFORMATION IN THIS MANUAL IS CRUCIAL AND MUST BE RETAINED FOR FUTURE REFERENCE. READ, UNDERSTAND AND FOLLOW THE INSTRUCTIONS AND WARNINGS CONTAINED IN THIS MANUAL.

DANGER

WARNING

CAUTION

NOTICE

POTENTIALLY HAZARDOUS SITUATION, WHICH, IF NOT AVOIDED, COULD RESULT IN DEATH.

POTENTIALLY HAZARDOUS SITUATION, WHICH, IF NOT AVOIDED, COULD RESULT IN DEATH OR SERIOUS INJURY.

POTENTIALLY HAZARDOUS SITUATION WHICH, IF NOT AVOIDED, MAY RESULT IN MINOR OR MODERATE INJURY.

Helpful operation and installation instructions and tips are present.

FOR YOUR SAFETY

DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS NEAR THIS OR ANY OTHER APPLIANCE.

WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.

Model #: Purchased from: Serial #: Location: Date purchased: Date installed: Purchase order #: For service, call:

WARNING

THIS EQUIPMENT IS APPROVED FOR INSTALLATION ONLY ON VESSELS GREATER THAN 65 FEET IN LENGTH, IN ACCORDANCE WITH USCG REGULATIONS IN TITLE 46 CFR 110-113

Page 3

TABLE OF CONTENTS

CHAPTER PAGE

1. Table Of Contents...................................................................................3

2. List Of Illustrations ..................................................................................4

3. Read First ...............................................................................................5

4. Specification Sheet .................................................................................7

5. Leg Specification.....................................................................................9

6. Equipment Description............................................................................11

7. Unpacking...............................................................................................11

8. Installation............................................................................................... 12

9. Operation ................................................................................................13

10. Maintenance & Cleaning .........................................................................15

11. Wiring Diagram .......................................................................................18

Page 4

List Of Illustrations

Illustration Page

1. Specification Sheet .................................................................................7

2. Leg Layout ..............................................................................................9

3. Oil Fill Level ............................................................................................13

4. Wiring Diagram ....................................................................................... 18

Page 5

CAUTION

DANGER

EACH UNIT IS EXTREMELY HEAVY. FOR SAFE HANDLING, INSTALLER SHOULD OBTAIN HELP AS NEEDED, OR EMPLOY APPROPRIATE MATERIALS HANDLING EQUIPMENT (SUCH AS A FORKLIFT, DOLLY, OR PALLET JACK) TO REMOVE THE UNIT FROM THE SKID AND MOVE IT TO THE PLACE OF INSTALLATION.

ANY STAND, COUNTER OR OTHER DEVICE ON WHICH THE FRYER WILL BE LOCATED MUST BE DESIGNED TO SUPPORT THE WEIGHT OF THE FRYER.

SHIPPING STRAPS ARE UNDER TENSION AND CAN SNAP BACK WHEN CUT.

THIS APPLIANCE MUST BE GROUNDED AT THE TERMINAL PROVIDED. FAILURE TO GROUND THE APPLIANCE COULD RESULT IN ELECTROCUTION AND DEATH.

WARNING

NOTICE

WARNING

CAUTION

WARNING

CAUTION

WARNING

INSTALLATION OF THE UNIT MUST BE DONE BY PERSONNEL QUALIFIED TO WORK WITH ELECTRICITY AND PLUMBING. IMPROPER INSTALLATION CAN CAUSE INJURY TO PERSONNEL AND/OR DAMAGE TO EQUIPMENT. UNIT MUST BE INSTALLED IN ACCORDANCE WITH ALL APPLICABLE CODES.

The data plate is located behind the access door, over the tank drain. The fryer voltage, wattage, serial number, wire size, and clearance specifications are on the data plate. This information should be carefully read and understood before proceeding with the installation.

The installation of any components such as a vent hood, grease extractors, fire extinguisher systems, must conform to their applicable National, State and locally recognized installation standards.

MAKE SURE THE MAIN POWER SUPPLY TO THE FRYER IS TURNED OFF AT THE SOURCE PRIOR TO CONNECTING POWER TO THE FRYER.

BE SURE THE POWER SUPPLY VOLTAGE MATCHES THE VOLTAGE SPECIFIED ON THE DATA PLATE.

NEVER ENERGIZE THE HEATING ELEMENTS WITH NO OIL IN THE KETTLE OR WITH THE OIL LEVEL MORE THAN 3-INCHES FROM THE LOWER FILL LEVEL

ALWAYS TURN THE FRYER POWER SWITCH OFF BEFORE LIFTING THE HEATING ELEMENTS OUT OF THE FRYER OIL.

ALWAYS KEEP THE AREA NEAR THE APPLIANCE FREE FROM COMBUSTIBLE MATERIALS.

KEEP FLOOR IN FRONT OF EQUIPMENT CLEAN AND DRY. IF SPILLS OCCUR, CLEAN IMMEDIATELY, TO AVOID THE DANGER OF SLIPS OR FALLS.

KEEP WATER AND SOLUTIONS OUT OF CONTROLS. NEVER SPRAY OR HOSE CONTROL CONSOLE, ELECTRICAL CONNECTIONS, ETC.

Page 6

CAUTION

NOTICE

WARNING

CAUTION

MOST CLEANERS ARE HARMFUL TO THE SKIN, EYES, MUCOUS MEMBRANES AND CLOTHING. PRECAUTIONS SHOULD BE TAKEN TO WEAR RUBBER GLOVES, GOGGLES OR FACE SHIELD AND PROTECTIVE CLOTHING. CAREFULLY READ THE WARNING AND FOLLOW THE

DIRECTIONS ON THE LABEL OF THE CLEANER TO BE USED. Service on this or any other, STAR appliance must be performed by qualified personnel only. Consult your authorized service agent directory or call the factory at 1-800-807-9054 or visit our website WWW.STAR-MFG.COM. For the service agent nearest you.

BOTH HIGH AND LOW VOLTAGES ARE PRESENT INSIDE THIS APPLIANCE WHEN THE UNIT IS PLUGGED/WIRED INTO A LIVE RECEPTACLE. BEFORE REPLACING ANY PARTS, DISCONNECT THE UNIT FROM THE ELECTRIC POWER SUPPLY.

DO NOT THROW ICE INTO THE FRYER BASKET WHILE THE UNIT IS HOT. FAILURE TO COMPLY MAY RESULT IN SERIOUS INJURY AND MAY DAMAGE THE EQUIPMENT.

USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY

Star Manufacturing OR THEIR AUTHORIZED DISTRIBUTORS CAN CAUSE

BODILY INJURY TO THE OPERATOR AND DAMAGE TO THE EQUIPMENT

AND WILL VOID ALL WARRANTIES.

Page 7

F-28SM & R-28SM

Leg Specification

Page 8

C-28SM

Leg Specification

FRYER BASE

Page 9

Equipment Description

Items

¾ 1 ea. C-28M or 1ea. F-28M or 1ea R-28M ¾ 4 ea. 6”, Bolt down legs (F-28M) ¾ 4 ea. 4”, Bolt down legs (C-28M) ¾ 1 ea. Operation Manual ¾ 1 ea. Marine Handle

Fryer Controls

The Fryer comes with a “ON / OFF toggle switch, one mechanical thermostat that has a temperature range of 200°F -400°F and three indicator lamps for power, heat, and over temp. In addition to the standard controls, the fryer comes with a power interrupt terminal block, a shunt trip terminal block and an over temperature test switch.

Page 10

CAUTION

EACH IS EXTREMELY HEAVY. FOR SAFE HANDLING, INSTALLER SHOULD OBTAIN HELP AS NEEDED, OR EMPLOY APPROPRIATE MATERIALS HANDLING EQUIPMENT (SUCH AS A FORKLIFT, DOLLY, OR PALLET JACK) TO REMOVE THE UNIT FROM THE SKID AND MOVE IT TO THE PLACE OF INSTALLATION.

ANY STAND, COUNTER OR OTHER DEVICE ON WHICH THE FRYER WILL BE LOCATED MUST BE DESIGNED TO SUPPORT THE WEIGHT OF THE FRYER.

SHIPPING STRAPS ARE UNDER TENSION AND CAN SNAP BACK WHEN CUT.

Receiving the Fryer

Upon receipt, check for freight damage, both visible and concealed. Visible damage should be noted on the freight bill at the time of delivery and signed by the carrier's agent. Concealed loss or damage means loss or damage, which does not become apparent until the merchandise has been unpacked. If concealed loss or damage is discovered upon unpacking, make a written request for inspection by the carrier's agent within 15 days of delivery. All packing material should be kept for inspection. Do not return damaged merchandise to Star Manufacturing Company. File your claim with the carrier.

Location

Prior to un-crating, move the fryer as near its intended location as practical. The crating will help protect the unit from the physical damage normally associated with moving it through hallways and doorways.

Un-Crating

The fryer will arrive inside a wood frame covered by a cardboard box and strapped to a skid. Remove the cardboard cover, cut the straps and remove the wood frame. The fryer may now be removed from the skid.

Installing the Legs

To install the legs, place some cardboard on the floor and gently tip the fryer portion onto its side. A threaded weld nut is provided in each of the four corners of the unit. Thread each leg into the threaded weld nuts and lift the fryer back onto the legs. (See “Leg Specification”).

Unpacking

Page 11

DANGER

Installation

THIS APPLIANCE MUST BE GROUNDED AT THE TERMINAL PROVIDED. FAILURE TO GROUND THE APPLIANCE COULD RESULT IN ELECTROCUTION AND DEATH.

WARNING

NOTICE

The installation of any components such as a vent hood, grease extractors, fire extinguisher systems, must conform to their applicable National, State and locally recognized installation standards.

Electrical Connection

A 1¼” knockout is provided on the unit for electrical connection (see “Specification Sheet for knockout location & wiring diagram for proper terminal block connection & phasing).

The electrical connection must be made in accordance with local codes or in the absence of local codes with National Electrical Code latest edition (in Canada use: CSA STD. C22.1).

Safety Circuit Connections

Fire Control Shutoff

Two terminals are provided on the four pole terminal block for connection to an external fire control system if required. A jumper is provided across two of these terminals when the fryer leaves the factory. The jumper on this terminal block is in series with the power switch circuit. If connection to a fire control system is required, remove this jumper and supply a relay contact closure to maintain this closed circuit. If the fire control system does not have this type of output, a separate relay must be provided to interface the system. DO NOT APPLY VOLTAGE TO THIS CONNECTION.

Shunt Trip Circuit

Two terminals are provided on the four pole terminal block for a shunt trip circuit. Connect to the shunt terminals of the main circuit breaker.

The Fryer can now be connected to power.

CAUTION

BE SURE THE POWER SUPPLY VOLTAGE MATCHES THE VOLTAGE

SPECIFIED ON THE DATAPLATE.

Page 12

CAUTION

NEVER ENERGIZE THE HEATING ELEMENTS WITH NO OIL IN THE

KETTLE OR WITH THE OIL LEVEL MORE THAN 3-INCHES FROM THE

LOWER FILL LEVEL

Filling the Fryer

Fill the fryer with cooking oil. There are two fill marks on the sides of the kettle. The oil level should be maintained between the upper and lower marks. When the elements are out of the unit the oil should not sink below the bottom fill mark and when the elements are in the oil it should not rise above the top fill mark.

Operation

Turning the Fryer On

The power switch on the control box at the front of the fryer energizes the control circuits. When this switch is on, the “power” indicator lamp will be illuminated.

Setting the Temperature

Turn the temperature selector dial on the thermostat to the desired temperature setting. This control is located above the elements at the rear of the kettle. The “heat” indicator lamp will illuminate indicating power is applied to the heating elements.

Over-Temperature Indicator

The lamp marked “over temp” will illuminate if the oil reaches an over temperature condition. The over temperature thermostat shuts off the fryer before the oil reaches a dangerously high temperature.

CAUTION

ALWAYS TURN THE FRYER POWER SWITCH OFF BEFORE LIFTING THE

HEATING ELEMENTS OUT OF THE FRYER OIL.

Raising the Elements

The elements may be raised and locked in the up position. The latch is located on the rear top surface of the fryer and may be activated by lifting the handle at either side of the fryer.

Page 13

Operation cont’d

Draining the Oil

A drain valve is provided at the left front of the fryer. A lever that is located inside the access panel is used to open and close the drain valve.

To drain the oil, make sure that the valve is closed and the oil is cool. Remove the steel cap from the drainpipe. Connect a drainpipe extension to the drainpipe. Move the lever into the open position and allow draining. Close valve after draining is complete and replace the end cap.

Controls Power Switch- A toggle switch used to turn the unit on and off. Pilot Lights- Lights that are located in the rear control panel area.

Power- Lights up when the power switch is in the “ON” position. Heat- Lights up when the element contactors engage.

Over-temp- Lights up when the over-temperature thermostat trips.

NOTICE Follow all established safety precautions as described in you

operations manual.

Testing Procedures for the Lang Model 130F Safety System Important: Heed warnings listed on pages 5 and 6 prior to proceeding with these test

procedures! The limiting controls test switch, located at the front control panel, is a three-position switch used

to test the first limit thermostats. To test the first limit thermostat push the switch to position “1” and hold until the audible alarm sounds and the over-temp light comes on (this will happen when the oil reaches a temperature of approximately 450ºF (232ºC). Next release the switch, if all the power to the fryer goes off, this indicates that the second over temperature has tripped as well – and has caused the “shunt trip” circuit breaker to activate. Note the “shunt trip” breaker is not located within the fryer.

If it is required that the second over temperature thermostat is tested independently (or if the power remains on the fryer with the switch in its normal, center, position), allow the oil to cool to approximately 400ºF (204ºC). Restore power to the unit by resetting the shunt trip circuit breaker (if necessary). Pull the over-temp test switch to position “2” and hold until the “shunt trip” circuit breaker is activated (this will happen, when the oil reaches a temperature of approximately 450ºF (232ºC).

Allow the fryer to cool down. Restore power to the unit by resetting the “shunt trip” circuit breaker.

Page 14

Maintenance & Cleaning

CAUTION

WARNING

CAUTION

ALWAYS KEEP THE AREA NEAR THE APPLIANCE FREE FROM COMBUSTIBLE MATERIALS.

KEEP FLOOR IN FRONT OF EQUIPMENT CLEAN AND DRY. IF SPILLS OCCUR, CLEAN IMMEDIATELY, TO AVOID THE DANGER OF SLIPS OR FALLS.

KEEP WATER AND SOLUTIONS OUT OF CONTROLS. NEVER SPRAY OR HOSE CONTROL CONSOLE, ELECTRICAL CONNECTIONS, ETC.

Fryer Cleaning

Daily Cleaning

It is recommended the fryer oil be kept as clean as possible by straining regularly (several times a day) and filtering daily. This will lengthen the life of your oil and improve the performance of the fryer.

Weekly or As Required

1. Turn power switch off.

2. Remove the baskets, let baskets drain and then set aside.

3. Raise heating elements out of oil and lock in up position.

4. Drain Oil (See Draining the oil on previous page).

5. Remove loose food particles from heating units with spatula and wire brush.

6. Flush out scrapings and sediment with a small quantity of hot oil, and allow draining thoroughly.

7. Close drain valve and fill with a fryer cleaning agent or soapy solution of non-corrosive grease dissolving cleaner.

8. Set thermostat to 250ºF (121ºC).and boil solution for 15 to 20 minutes.

9. Drain solution from kettle. Refill with water and add 1/2 cup of white vinegar to neutralize alkaline left by soap. Bring solution to a boil and allow to stand for a few minutes.

10. Drain kettle and rinse with clear, hot water. Dry kettle and heating units thoroughly, and close drain valve.

11. Refill fryer with oil, and lower heating elements slowly.

12. Operate fryer as normal.

Emergency Lockout

Locate power disconnect at source and remove power from fryer.

Long Term Storage

Secure fryer from power. Drain oil from kettle. Apply a generous amount of Lang Mfg. Prima Shine (72804-41) to the stainless steel.

Page 15

Maintenance & Cleaning cont’d

Temperature Control

A bulb thermostat located near the right heating element as the fryer is viewed from the front provides temperature control. This thermostat controls the #1 contactor. The control portion of the thermostat is located in the component box at the back of the fryer.

Over-Temperature Protection

The over-temperature thermostat is located next to the left heating element and provides protection in case of malfunction of the temperature control. It will open both contactors removing all power from the heating elements.

Optional Shunt Trip Protection

The shunt trip temperature thermostat located next to the center-heating element provides protection in case of malfunction of the temperature control. It is used in conjunction with a shunt trip circuit, which will disconnect power to the fryer at the circuit breaker.

Thermostat Bulbs Check

The three thermostat bulbs, (temperature control thermostat bulb, over-temp thermostat bulb and shunt trip thermostat bulb), are all connected to the fryer heating elements. The brackets that hold these bulbs in place should be checked on a regular basis for tightness. If any of the brackets/ bulbs become loose, the brackets that hold the bulbs should be tightened right away.

Component Access

The temperature control thermostat, over temperature thermostat, and shunt trip thermostat are all located in the component box at the back of the fryer as well as the indicator lamps. This box may be removed by removing the 4 sheet metal screws located beneath the box on the left and right sides of the fryer lower front. All other components are located at the base of the unit in the back or behind the access panel in the front to the unit. In the event the fryer is built into a location, all maintenance may be done from the front by removing the oil pot to gain access to the components. To remove the pot, the control box must be removed as above. Also, remove the small section of sheet metal baffle held on by 2 sheet metal screws, located just above the drain valve. The front of the pot may now be lifted up and moved forward until the rear of the pot will rotate up and out. The baffles behind the pot may be removed by taking out the 4 screws. This exposes the components.

Page 16

Maintenance & Cleaning cont’d

Calibration

The Fryer calibration procedure consists of accessing and adjusting the temperature thermostat. The temperature control thermostat is located behind the component box on the top at the back of the fryer.

Calibration Check

¾ Remove the elements from the fryer tank and wrap a temperature-sensing

probe around the capillary tube of the temperature control thermostat.

¾ Place elements back in fryer tank and set thermostat to 350°F. ¾ Allow fryer to reach temperature and cycle for 15 minutes. ¾ After fryer has cycled for 15 minutes, record the on and off temperatures for

three cycles and average these temperatures together (add together and divide by six), the temperature should be between 340-360°F.

Calibration Adjustment

The average temperature should only be off by 340-360°F (171-182ºC).. If temperature is off then a 1/16” flat blade screwdriver with a 2” shaft is required to make adjustments on the thermostat.

¾ Maintain the temperature at 350°F. (177ºC) ¾ Without turning the thermostat, remove the knob. ¾ Locate the adjustment screw at the base of the shaft and insert the

screwdriver.

¾ Grasp the shaft and turn the screw, counter clockwise to increase and

clockwise to decrease, (1/8 of a turn will move the temperature 5-7 °F in either direction).

¾ Reinstall the oven knob and recheck the oven temperature.

NOTICE

WARNING

CAUTION

Troubleshooting

Service on this, or any other, STAR appliance must be performed by qualified personnel only. Consult your authorized service agent directory or call the factory at 1-800-807-9054 or visit our website WWW.STAR-MFG.COM for the service agent nearest you.

BOTH HIGH AND LOW VOLTAGES ARE PRESENT INSIDE THIS APPLIANCE WHEN THE UNIT IS PLUGGED/WIRED INTO A LIVE RECEPTACLE. BEFORE REPLACING ANY PARTS, DISCONNECT THE UNIT FROM THE ELECTRIC POWER SUPPLY.

USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY Star Manufacturing OR THEIR AUTHORIZED DISTRIBUTORS CAN CAUSE BODILY INJURY TO THE OPERATOR AND DAMAGE TO THE EQUIPMENT AND WILL VOID ALL WARRANTIES.

Not Heating

Probable Cause Corrective Action Incorrect wiring

Defective transformer

Defective Fuses

Defective Contactor Defective Thermostat

Defective Element

Confirm that fryer is getting proper voltage. Confirm that fryer is phased correctly.

Confirm that transformer is getting correct voltage. Confirm that transformer is putting out correct voltage.

Replace fuses.

Confirm that contactor is getting correct voltage on the coil. Confirm that thermostat is getting correct voltage.

Confirm that thermostat is operating properly. Confirm that element is getting correct voltage

Check element for normal operation. (11.5 Amps )

Page 17

ELEMENT (208, 220, OR 240 V)

CIRCUIT BREAKER, 2/10 AMP

CONTACTOR, 3 POLE, 240 V COIL

BUZZER, 240 V

EL1

C1 & C2

TB TERMINAL BLOCK, 3 POLE

LAMP, INDICATOR, HEAT, AMBER

LAMP, INDICATOR, POWER, GREEN

THERMOSTAT, HI-LIMIT, 450 F

THERMOSTAT, HI-LIMIT, 425 F

ELEMENT (208, 220, OR 240 V)

IL2

IL1

HL2

HL1

EL3

EL2

THERMOSTAT, REGULATING, 400 F

SWITCH, TOGGLE, HILIMIT BYPASS

SWITCH, TOGGLE, POWER

RELAY, 2 POLE, 240 V COIL

LAMP, INDICATOR, OVERTEMP, RED

SW2

SW1

RE & RE2

IL3

ITEM DESCRIPTION

2,5

3,6

1,4

THREEL3PHASE

SERVICE CONNECTIONS

L1 L2 L3

TERMINAL BLOCK

SW1-2

EL2

EL1

EL3

AMPS 3 PHASE

L1 L2 L3

33.3 33.3 33.3

26.5 26.5 26.5

28.9 28.9 28.9

10.2

12.0

TOTAL

2M-61116-20 Rev C

4.0 4.0 4.0

3.4 3.4 3.4

L1-L2 L2-L3 L1-L3

208

220

240

VOLT

LANGSTAR

HL2

C28SM130FM

MODELS:

C28-Marine 208-240VAC

130F- Marine 208-240VAC

MODEL MODEL

SW1-1

IL1

Tes t 1

Tes t 2

SW2

RE2

IL2

t°

Tes t 1

SW2

HL1

IL3

SHUNT-TRIP CIRCUIT BREAKER

PROVIDED BY OTHERS

NO REPRODUCTION OR DISCLOSURE OF ITS CONTENTS IS PERMITTED.

THIS DRAWING CONTAINS INFORMATION CONFIDENTIAL TO STAR MFG. INT'L. INC.

Page 18

ELEMENT (380,415, 440, OR 480 V)

CIRCUIT BREAKER, 2/10 AMP

CONTACTOR, 3 POLE, 240 V COIL

BUZZER, 240 V

ELEMENT (380,415, 440, OR 480 V)

LAMP, INDICATOR, HEAT, AMBER

LAMP, INDICATOR, POWER, GREEN

THERMOSTAT, HI-LIMIT, 450 F

THERMOSTAT, HI-LIMIT, 425 F

THERMOSTAT, REGULATING, 400 F

SWITCH, TOGGLE, HILIMIT BYPASS

SWITCH, TOGGLE, POWER

RELAY, 2 POLE, 240 V COIL

LAMP, INDICATOR, OVERTEMP, RED

10/6/2003

2,5

3,6

1,4

THREEL3PHASE

SERVICE CONNECTIONS

L1 L2 L3

TB TERMINAL BLOCK, 3 POLE

C1 & C2

EL1

EL2

EL3

HL1

HL2

ITEM DESCRIPTION

IL1

EL2

EL1

TR TRANSFORMER

14.0

EL3

15.3

14.0

15.3

AMPS 3 PHASE

L1 L2 L3

14.0

15.3

12.0

TOTAL

SW2

SW1

RE & RE2

IL3

IL2

4.0 4.0 4.0

4.0 4.0 4.0 12.0

L1-L2 L2-L3 L1-L3

415

380

VOLT

13.2

12.0

4.0 4.0 4.0

440

12.1

12.14.0 4.0 4.0 12.0480

2M-61116-21 Rev C

MODELS:

C28-Marine 380-480VAC

130F- Marine 380-480VAC

LANGSTAR

HL2

C28SM130FM

MODEL MODEL

SW1-2

240

440/480

SW1-1

IL1

Tes t 1

Test 2

SW2

RE2

IL2

t°

Test 1

SW2

HL1

IL3

SHUNT-TRIP CIRCUIT BREAKER

PROVIDED BY OTHERS

NO REPRODUCTION OR DISCLOSURE OF ITS CONTENTS IS PERMITTED.

THIS DRAWING CONTAINS INFORMATION CONFIDENTIAL TO STAR MFG. INT'L. INC.

Page 19

THIS DRAWING CONTAINS INFORMATION CONFIDENTIAL TO STAR MFG. INT'L. INC.

NO REPRODUCTION OR DISCLOSURE OF ITS CONTENTS IS PERMITTED.

SHUNT-TRIP CIRCUIT BREAKER

PROVIDED BY OTHERS

IL3

MODEL MODEL

SW1-1

IL1

440/480

240

Test 2

RE2

SW2

Tes t 1

SW1-2

HL1

SW2

Test 1

t°

IL2

130F- Marine 380-480VAC

2M-61116-21 Rev C

C28-Marine 380-480VAC

MODELS:

12.14.0 4.0 4.0 12.0480

12.1

C28SM130FM

440

4.0 4.0 4.0

12.0

13.2

415

4.0 4.0 4.0 12.0

14.0

380

4.0 4.0 4.0

12.0

15.3

VOLT

L1-L2 L2-L3 L1-L3

TOTAL

L1 L2 L3

LANGSTAR

AMPS 3 PHASE

HL2

EL1

EL3

EL2

L1 L2 L3

THREEL3PHASE

2,5

3,6

1,4

SERVICE CONNECTIONS

10/6/2003

SW2

TR TRANSFORMER

ITEM DESCRIPTION

THERMOSTAT, REGULATING, 400 F

SWITCH, TOGGLE, HILIMIT BYPASS

SW1

RE & RE2

IL3

IL2

IL1

SWITCH, TOGGLE, POWER

RELAY, 2 POLE, 240 V COIL

LAMP, INDICATOR, OVERTEMP, RED

LAMP, INDICATOR, HEAT, AMBER

LAMP, INDICATOR, POWER, GREEN

HL2

HL1

EL3

EL2

EL1CBC1 & C2

THERMOSTAT, HI-LIMIT, 450 F

THERMOSTAT, HI-LIMIT, 425 F

ELEMENT (380,415, 440, OR 480 V)

TB TERMINAL BLOCK, 3 POLE

CIRCUIT BREAKER, 2/10 AMP

CONTACTOR, 3 POLE, 240 V COIL

BUZZER, 240 V

Page 20

Model Commercial & Marine

130F Counter Model Fryer C28 Counter Model Fryer

SK2294 Rev. A 7/15/08

Marine Application

28 30 32 33 52

4 5 6

7 8

13 14

Page 21

PARTS LIST June 23, 2010, Rev B

Model No: 130F & C28

COMMERCIAL & MARINE ELECTRIC FRYER

130F Commerical & Marine Fryer

Fig No. Part No Qty Description Application

1 2J-30802-01-1 1 BUZZER, MECHANICAL 240V W/WIRE 130F 208VM, 240VM, 440VM, 480VM 2 2E-30600-10 1 RELAY 2PDT 240V 130F 208VM, 240VM, 440VM, 480VM

2T-30401-13

2T-30401-33 STAT FXD TMP NEGBIAS 490°F 130FM MARINE O9-C28-130

O9-C28-130-1 HEAD WRAP FOR TEST SWITCH 130F 208VM, 240VM, 440VM, 480VM O9-C28-135 2 HEAD END ALL MODELS

O9-C28-136

O9-C28-138 HEAD BOTTOM NO LIFT ALL MODELS 6 O9-C28-137 1 HEAD PIVOT ALL MODELS 7 2B-51100-02 1 BASKET HANGER ASSY (C28) ALL MODELS 8 O9-60102-114 2 CLAMP ALL MODELS 9 O9-C28-133 1 ELEMENT STOP A ALL MODELS

10 O9-C28-117 1 REAR COVER ALL MODELS 11 2E-30700-03 2 CONTC 3POLE 40A208-240VAC ALL MODELS 12 O9-C28-111-2 1 CONTACTOR MOUNT SPOTWELD ALL MODELS 13 2E-30500-09 1 TRM BLOCK 3 POLE SMALL 95 ALL MODELS 14 2E-30500-01 AR TRM STRP 2 POLE 30A 300V ALL MODELS 15 Y9-31200-02-1 1 GROUNDING LUG/+LABEL ALL MODELS 16 O9-C28-315 1 TRANSFORMER MOUNT 09-60102-327 17 O9-60102-322 1 CONTROL BOX ASSY, w/labels ALL MODELS 18 O9-C28-186 1 CONTROL BOX ASSY ALL MODELS 19 K9-60301-43-1 1 DIE CAST LOG + TINNERMAN ALL MODELS 20 2E-30303-06 1 SWT TOG ON-ON DPDT BLK ALL MODELS 21 2K-70302-15 1 PIPE NIPPLE 1X 2 1/2 BLK ALL MODELS 22 2V-70400-01 1 VALVE 1BALL NIC PLTD (NO ALL MODELS 23 O9-C28-109-01 1 VALVE ACCESS PNL ALL MODELS 24 2E-30900-15 2 FUSE 3 AMP AGC 130F 208V, 240V, 480V 25 2E-30901-02 2 FUS HLDR FOR 15AMP FUSE 130F 208V, 240V, 480V 26 2E-30303-13 1 SWT TOG ON-OFF-ON MOM MTL ALL MODELS 27 O9-50300-49 1 GRAB BAR ASSY 15 130F 208VM, 240VM, 440VM, 480VM 28 O9-C28-118 1 BUCKET WELDMENT ALL MODELS 29 O9-C28-182 1 ELEMENT ASSY. COMMERCIAL 130F 208V, 240V, 480V 30 O9-C28-181 1 ELEMENT ASSY. MARINE 130F 208VM, 240VM, 440VM, 480VM 31 O9-C28-174 1 EGO STAT HOLDER WELDMENT 130F 208V, 240V, 480V 32 O9-C28-184 2 OVER TEMP BULB BRKT 130F 208VM, 240VM, 440VM, 480VM 33 O9-C28-180 1 THERMOSTAT BULB BRKT ALL MODELS 34 O9-C28-154 1 ELEMENT HOLDER BACK ALL MODELS 35 2C-20301-45 6 NUT HEX 10-32 18-8 TOP ALL MODELS 36 O9-C28-153 1 ELEMENT HOLDER MIDDLE ALL MODELS 37 O9-C28-152 1 ELEMENT HOLDER FRONT ALL MODELS 38 2C-20111-02 1 SCRW HXHD CAP 1/4-20X3/4 ALL MODELS

STAT FXD TEMP 240VAC 450o 130F 208V, 240V, 480V

HEAD WRAP 130F 208VM, 240VM, 440VM, 480VM

HEAD PIVOT SUPPORT ALL MODELS

IMPORTANT: WHEN ORDERING, SPECIFY VOLTAGE OR TYPE GAS DESIRED PAGE

INCLUDE MODEL AND SERIAL NUMBER OF

Some items are included for illustrative purposes only and in certain instances may not be available.

Page 22

PARTS LIST June 23, 2010, Rev B

Model No: 130F & C28

COMMERCIAL & MARINE ELECTRIC FRYER

130F Commerical & Marine Fryer

Fig No. Part No Qty Description Application

39 O9-C28-158 1 HANDLE WELDMENT ALL MODELS 40 2C-20305-05 1 WELD NUT S/S 1/4-20 2-EAR ALL MODELS 41 2C-20303-01 1 NUT HX SS 1/4-20 ALL MODELS 42 O9-C28-155 2 ELEMENT CLAMP ALL MODELS 43 2C-20111-13 1 SCRW HXHD CAP 10-32X1 SS ALL MODELS 44 O9-C28-150 2 ELEMENT BRACKET SUPPORT ALL MODELS 45 2C-20111-09 AR SCRW HXHD CAP 10-32X1/2 ALL MODELS

2N-11110-39

2N-11110-43 ELMNT FRYER 208V 4KW C28 130F 208V AND 208VM

2N-11110-44 ELMNT FRYER 240V 4KW C28 130F 240V AND 240VM

2N-11110-45 ELMNT FRYER 380V 4KW C28 130F-380VM

2N-11110-47 ELMNT FRYER 440V 4KW C28 130F 440VM

47 2T-30402-12 1 STAT ADJ 400o 24 C/T ALL MODELS 48 2R-70700-01 1 KNOB BLNK UNIVERSAL BLACK ALL MODELS

2J-31601-15

2J-31601-16 PILOT LT 250V 6LEAD GREEN 130F 208VM, 240VM, 440VM, 480VM

2J-31601-20 PILOT LT 250V 6LEAD RED 130F 208VM, 240VM, 440VM, 480VM

Y9-31601-01-1 3 PILOT LT 250V W/TIN CLIP 130F 208V, 240V, 480V

50 O9-C28-131-2 2 OVERTEMP STAT INSULATOR ALL MODELS 51 O9-C28-131-1 2 O.T. STAT SPACER ALL MODELS

2E-31400-04

2E-31400-17 XFORMR 380/240VAC 100VA 130F-380VM

NI 2P-70900-01 1 CAP PLUG 1-5/16IDX1.89

ELMNT FRYER 480V 4KW C28 130F 480V AND 480VM

PILOT LT 250V 6LEAD AMBER 130F 208VM, 240VM, 440VM, 480VM

XFRMR 480/240VAC 100VA 130F-440VM, 480VM

IMPORTANT: WHEN ORDERING, SPECIFY VOLTAGE OR TYPE GAS DESIRED PAGE

INCLUDE MODEL AND SERIAL NUMBER OF

Some items are included for illustrative purposes only and in certain instances may not be available.

Page 23

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STAR MANUFACTURING

10 Sunnen Drive, St. Louis, MO 63143 U.S.A.

(800) 807-9054 (314) 781-2777

Parts & Service (800) 807-9054

www.star-mfg.com