Lang 124THE Operation Manual

IL1559
ELECTRIC GRIDDLE
w/24” CLAMSHELL
®
124TH
136TH, 136TH, 136THR
Installation and
Operation
Instructions
2M-W351 Rev. F 1/27/12
136TH
1
These symbols are intended to alert the user to the presence of important operating and maintenance instructions in the manual accompanying the appliance.
FOR YOUR SAFTEY
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN
THE VICINTIY OF THIS OR ANY OTHER APPLIANCE.
POST IN PROMINENT LOCATION
INSTRUCTIONS TO BE FOLLOWED IN THE EVENT USER SMELLS GAS. THIS
INFORMATION SHALL BE OBTAINED BY CONSULTING YOUR LOCAL GAS SUPPLIER.
AS A MINIMUM, TURN OFF THE GAS AND CALL YOUR GAS COMPANY AND YOUR
AUTHORIZED SERVICE AGENT. EVACUATE ALL PERSONNEL FROM THE AREA.
WARNING
IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE
CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLATION,
OPERATION & MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR
SERVICING THIS EQUIPMENT.
WARNING
RISK OF FIRE OR ELECTRIC SHOCK
DO NOT OPEN
WARNING, TO REDUCE THE RISK OF ELECTRICAL SHOCK, DO NOT REMOVE
CONTROL PANEL. NO USER-SERVICABLE PARTS INSIDE. REPAIRS SHOULD BE DONE BY AUTHORIZED SERVICE PERSONNEL ONLY.
NOTICE
Using any part other than genuine Lang factory supplied parts relieves the manufacturer of all liability.
Lang reserves the right to change specications and product design without notice. Such
revisions do not entitle the buyer to corresponding changes, improvements, additions or replacements for previously purchased equipment.
Due to periodic changes in designs, methods, procedures, policies and regulations,
the specications contained in this sheet are subject to change without notice. While Lang exercises good faith efforts to provide information that is accurate, we are not
responsible for errors or omissions in information provided or conclusions reached as a
result of using the specications. By using the information provided, the user assumes all risks in connection with such use.
MAINTENANCE AND REPAIRS
Contact your local dealer for service or required maintenance. Please record the model number, serial
number, voltage and purchase & Installation Information in the area below and have it ready when you
call to ensure a faster service.
SAFETY SYMBOL
Model No.:
Serial No.:
Voltage:
1-Phase
or 3 Phase:
Purchased From:
Location:
Purchase
Date:
Installed Date:
2
PROBLEMS, QUESTIONS or CONCERNS
Before you proceed consult you authorized Lang service agent directory
or
Call the Lang Technical Service & Parts Department at 314-678-6315.
TABLE OF CONTENTS
Specications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Equipment Description Unpacking Installation
Leg Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Ventilation & Clearence . . . . . . . . . . . . . . . . . . . . . . 9
Electrical Connection . . . . . . . . . . . . . . . . . . . . . . . 9
Phasing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Initial Start-Up
Griddles, Seasoning . . . . . . . . . . . . . . . . . . . . . . . . 10
TH Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Operation
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Loading the Griddle . . . . . . . . . . . . . . . . . . . . . . . . 11
Suggested Times and Temperatures . . . . . . . . . . . . . . . 11
Maintenance
Daily Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Weekly Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . 12
Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
. . . . . . . . . . . . . . . . . . . . . . . 5 - 6
Troubleshooting
Symptoms / Possible Causes . . . . . . . . . . . . . . . . . . . 14
Possible Causes / Test . . . . . . . . . . . . . . . . . . . . . . 14
Wiring Diagram
TH Hood 2M-61114-W51 . . . . . . . . . . . . . . . . . . . . . 15
Griddle 2M-61113-25 . . . . . . . . . . . . . . . . . . . . . . . 16
Exploded View & Parts List . . . . . . . . . . . . . . . . . . . . . 17 - 24
NOTICE ServiceonthisoranyotherLangappliancemustbeperformedbyqualied
personnel only. Consult your Lang Authorized Service Agent Directory. You can call our toll free number 314-678-6315 or visit our website www.langworld.com for the service agent nearest you.
3
3”
W
D
24.0”
45.6”
22.5”
IL1560
EQUIPMENT SPECIFICATIONS
Model
124TH
136TH
148TH
148THS
Height x Width x Depth
(Not including legs, Clamshell® open)
45.6” X 24.0” 31.9”
Clearance from combustable
surface
Weight
Actual Shipping
298 lbs. 335 lbs
1158mm x 610mm x 811mm 135 kg 152 kg
45.6” X 36.0” 31.9” 428 lbs. 470 lbs.
1158mm x 914mm x 811mm 195 kg 214 kg
45.6” X 48.0” 31.9” 568 lbs. 590 lbs.
Sides & Back: 2”
1158mm x 1219mm x 811mm 258 kg 268 kg
45.6” X 48.0” 31.9” 643 lbs. 690 lbs.
1158mm x 1219mm x 811mm 292 kg 314 kg
Freight
Class
85
ELECTRICAL SPECIFICATIONS
Kw
Lang Model Volts Hz. Ph.
Amp.
Tot
1PH Supply L1 L2 L3 Supply
Kw
Amp.
Tot.
1PH Supply L1 L2 L3 Supply
124TH-2/3VMG 220/380 60 3 12 27 27 27 10 5 23 10 124TH-208MGT 208V 60 1/3 12 58 4 50 29 29 6 6 29 10 124TH-208V 208V 60 1/3 12 58 4 50 29 29 6 6 29 10 124TH-208VMG 208V 60 1/3 12 58 4 50 29 29 6 6 29 10
124TH-240V 240V 60 1/3 12 50 6 43 25 25 6 6 25 10 136TH-208V 208V 60 1/3 18 87 2 50 50 50 6 6 29 10
136TH-240V 240V 60 1/3 18 75 2 44 44 44 6 6 25 10 136THR-208V 208 60 1/3 18 87 2 50 50 50 6 6 29 10 148TH-208V
208V 60 1/3 24 116 1/0 75 75 50 3 6 25 10
148TH2-208V 208 60 1/3 24 115 1 75 75 50 4 12 57 6 50 29 29 6
148TH-240V 240 60 1/3 24 100 1 65 65 44 4 6 25 10
148TH2-240V 240 60 1/3 24 100 1 65 65 43 4 12 50 6 43 25 25 8
148TH-480V 480 60 1/3 12 21.6 12.5 12.5 10 148THR-208V 208 60 1/3 24 116 1/0 75 75 50 3 6 29 10 148THS-208V 208 60 1/3 24 116 1/0 75 75 50 3 6 29 10 148THS-240V 240 60 1/3 24 100 1 65 65 44 4 6 25 10
4
EQUIPMENT DESCRIPTION
Griddle Surface
Gutter
Grease Pan
Section Temp Dial
Hood “on/off” Switch
Hood Indicator light
Section Pilot Light
Electric Hood
IL1561
Exterior Construction
Griddle
The griddle dimensions are 17” (43.18cm) High, 30” (76.20cm) Deep, and width is dependent on the actual model number.
The Sides, Bottom, and Rear wall are constructed of double wall stainless steel, which allows closer installation to combustible surfaces.
The griddle surface is made of 1” thick, highly polished steel to reduce hot and cold spots, recovery problems, warping, and ensure even heat to the edges of the griddle.
TH Hood
Clamshell® Hood dimensions (including griddle and legs) are 22¼” (55.88cm) high with hood lowered, (44¾” [113.67cm] high with hood raised, 31½” (80cm) deep, x 24” (61cm) wide.
The hood wrap is constructed of stainless steel. There is a 3” clearance between griddle and hood.
Controls
Griddle
Each twelve-inch section has a manual thermostat with a temperature range of 175°F to 450°F in 50° increments.
The thermostat is mounted in a fully enclosed, air-cooled compartment for protection from heat and grease.
Each thermostat has a pilot light indicating when heating elements are energized. Light shuts off when griddle reaches set temperature.
TH Hood
The TH Hood has an “on/off” toggle switch located in the griddle base control area that energizes the heater. A tilt switch is integrated in the top of the hood that activates the heater to “full on” when lowered, standby when raised.
An “on/off” heat indicator lamp is located next to the “on/off” toggle switch.
5
EQUIPMENT DESCRIPTION continued
Technical
Griddle
The griddle is standard 208/240 dual voltage, 3 phase, for on-site installation to either 208V or 240V. For simple conversion to single phase power connection see the phasing portion of this manual. This conversion is extremely easy and neither terminates the Lang warranty nor is chargeable to Lang as warranty service.
TH Hood
The hood is standard 208V or 240V single phase. The voltage must be specied when ordering.
CLEARANCES
Spacing requirements are 2” from the sides and back.
NOTICE The data plate is on the right side of the griddle. The oven voltage,
wattage,serialnumber,wiresize,andclearancespecicationsare
on the data plate. This information should be carefully read and understood before proceeding with the installation.
UNPACKING
Receiving the Griddle
Upon receipt, check for freight damage, both visible and concealed. Visible damage should be noted on the freight bill at the time of delivery and signed by the carrier’s agent. Concealed loss or damage means it does not become apparent until the merchandise has been unpacked. If concealed loss or damage is discovered upon unpacking, make a written request for inspection by the carrier’s agent within 15 days of delivery. All packing material should be kept for inspection.
Do not return damaged merchandise to Lang Manufacturing. File your claim with the carrier.
CAUTION
Location
Prior to un-crating, move the oven as near to its intended location as practical. The crating will help protect the unit from the physical damage normally associated with moving it through hallways and doorways.
Un-crating
The griddle will arrive completely assembled inside a wood frame and strapped to a skid. Cut the straps and remove the wood frame.
The oven can now be removed from the skid.
THE UNIT IS EXTREMELY HEAVY. FOR SAFE HANDLING, INSTALLER SHOULD OBTAIN HELP AS NEEDED, OR EMPLOY APPROPRIATE MATERIALS HANDLING EQUIPMENT (SUCH AS A FORKLIFT, DOLLY, OR PALLET JACK) TO REMOVE THE UNIT FROM THE SKID AND MOVE IT TO THE PLACE OF INSTALLATION.
ANY STAND, COUNTER OR OTHER DEVICE ON WHICH OVEN WILL BE LOCATED MUST BE DESIGNED TO SUPPORT THE WEIGHT OF THE GRIDDLE.
SHIPPING STRAPS ARE UNDER TENSION AND CAN SNAP BACK WHEN CUT.
6
INSTALLATION
IL1562
Std Leg
Above: typical leg installation.
Leg Installation
The TH Hood comes standard with 4-inch stainless steel legs. An optional stand is available. To install the legs, remove the legs from the grease drawer. Using extreme caution elevate the griddle
10 inches off the ground and install the legs in the threaded holes provided. To install the stand, turn the stand so that the legs are sticking straight up positioning the side with the
three holes to the rear. Place the metal spacer on the legs and slide the shelf over the legs until it rests up against the spacer. Tighten the Allen screws on the shelf so that it is stationary. If casters were ordered, install the caster onto the threaded stud provided in the bottom of the leg to the desired height and tighten the Allen screws on the stand. Flip stand over onto the legs so that the three holes are in the back. Using extreme caution set the griddle onto the stand. Using the threaded holes provided on the bottom of the griddle screw the 5/8 bolt through the stand into griddle.
DANGER: THIS APPLIANCE MUST BE GROUNDED AT THE TERMINAL PROVIDED.
FAILURE TO GROUND THE APPLIANCE COULD RESULT IN ELECTROCUTION AND DEATH.
INSTALLATION OF THE UNIT MUST BE DONE BY PERSONNEL QUALIFIED TO
WORK WITH ELECTRICITY AND PLUMBING. IMPROPER INSTALLATION CAN
WARNING
CAUSE INJURY TO PERSONNEL AND/OR DAMAGE TO EQUIPMENT. UNIT MUST BE INSTALLED IN ACCORDANCE WITH ALL APPLICABLE CODES.
NOTICE: The data plate is located behind access panel between controls and grease
drawer. The grill voltage, wattage, serial number, wire size, and clearance specicationsareonthedataplate.Thisinformationshouldbecarefully read and understood before proceeding with the installation.
NOTICE: The installation of any components such as a vent hood, grease extractors,
reextinguishersystems,mustconformtotheirapplicableNational,State
and locally recognized installation standards.
ALWAYS KEEP THE AREA NEAR THE APPLIANCE FREE FROM
COMBUSTIBLE MATERIALS.
KEEP FLOOR IN FRONT OF EQUIPMENT CLEAN AND DRY. IF SPILLS
CAUTION
OCCUR, CLEAN IMMEDIATELY, TO AVOID THE DANGER OF SLIPS OR FALLS.
7
INSTALLATION cont.
Ventilation and Clearances
Standard minimum clearance from combustible construction is as follows.
2” from side
2” from back These griddles may be set directly, without legs, on a curbed base or non-combustible surface. If the griddle is set without legs on a non-combustible oor or a curbed base, maintain a 4-inch
back clearance. Do not install the griddle directly against a non-combustible back wall or surface. Do not install the griddle closer than 12 inches from an uncontrolled heat source (char broiler etc.).
Keep the appliance area free and clear of combustible material and do not obstruct the ow of
combustion or ventilation air.
Electrical Connection
Griddle
The electrical connection must be made in accordance with local codes or in the absence of local codes with NFPA No. 70 latest edition (in Canada use: CSA STD. C22.1).
A 1 1/4-inch conduit knockout through the back and the bottom of the griddle body is located at the rear of the griddle. A 3-pole terminal block is provided for service connections and can be accessed through a removable panel on the back of the griddle. Use a supply wire suitable for at least 90 degree centigrade.
The griddle is shipped from the factory wired 208/240 dual voltage. Jumper wires on terminal strip next to the main power supply connection determine the griddle voltage. For a 208 - volt power supply, leave the jumpers in place. For a 240 - volt power supply disconnect the jumpers to the terminal strip as indicated on the tag.
TH Hood
For power connection to the hood, a two pole terminal block is provided next to the three pole terminal block on the back of the griddle.
The hood is shipped either 208 or 240 volt single phase only.
The voltage must be specied when ordering.
WARNING: MAKE SURE THE MAIN POWER SUPPLY TO THE GRIDDLE IS
TURNED OFF AT THE SOURCE PRIOR TO CONNECTING POWER TO THE GRIDDLE.
CAUTION: BE SURE THE POWER SUPPLY VOLTAGE MATCHES THE
VOLTAGE SPECIFIED ON THE NAMEPLATE LOCATED ON THE FRONT OF THE GRIDDLE.
Phasing
GRIDDLE TH HOOD
Model
Number
124TH 1,4 2 3 1,3 2,4 A B 136TH 1,4 2,5 3,6 1,3,5 2,4,6 A B 148TH 1,4,7 2,5,8 3,6 1,3,5,7 2,4,6,8 A B
Three Phase Single Phase Single Phase
L1 L2 L3 L1 L2 L1 L2
8
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