Lang 136S-M, 124S-M, 160S-M, 172S-M, 148S-M Installation, Operation And Maintenance Instructions

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Installation,

Operation, and

Maintenance Instructions

Electric/Seletronic Griddle-Marine

Models:

124S-M 136S-M 148S-M 160S-M 172S-M

Star Manufacturing International 10 Sunnen Drive St. Louis, MO.63143-3800 Part Number: 2M-W354 Ph: 314-781-2777 Fax: 314-781-2714

Rev.B

WWW.STAR-MFG.COM May 31, 2007

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NOTICE

THIS SUPPLEMENT IS FOR MARINE INSTALLED EQUIPMENT ONLY.

THIS EQUIPMENT IS APPROVED FOR INSTALLATION ONLY ON VESSELS GREATER THAN 65 FEET IN LENGTH, IN ACCORDANCE WITH USCG REGULATIONS IN TITLE 46 CFR 110-113.

ANY WIRING USED IN THE INSTALLATION OF THIS APPLIANCE MUST BE STRANDED COPPER.

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Safety

CAUTION: THE GRIDDLE IS EXTREMELY HEAVY. FOR SAFE

HANDLING, INSTALLER SHOULD OBTAIN HELP AS NEEDED, OR EMPLOY APPROPRIATE MATERIALS HANDLING EQUIPMENT (SUCH AS A FORKLIFT, DOLLY, OR PALLET JACK) TO REMOVE THE UNIT FROM THE SKID AND MOVE IT TO THE PLACE OF INSTALLATION.

CAUTION: ANY STAND, COUNTER OR OTHER DEVICE ON

WHICH GRIDDLE WILL BE LOCATED MUST BE DESIGNED TO SUPPORT THE WEIGHT OF THE GRIDDLE.

CAUTION: SHIPPING STRAPS ARE UNDER TENSION AND CAN

SNAP BACK WHEN CUT.

DANGER: THIS APPLIANCE MUST BE GROUNDED AT THE

TERMINAL PROVIDED. FAILURE TO GROUND THE APPLIANCE COULD RESULT IN ELECTROCUTION AND DEATH.

WARNING: INSTALLATION OF THE UNIT MUST BE DONE BY

PERSONNEL QUALIFIED TO WORK WITH ELECTRICITY. IMPROPER INSTALLATION CAN CAUSE INJURY TO PERSONNEL AND/OR DAMAGE TO EQUIPMENT. UNIT MUST BE INSTALLED IN ACCORDANCE WITH ALL APPLICABLE CODES.

NOTICE: The data plate is on top of the control box. The

griddle voltage, wattage, serial number, wire size, and clearance specifications are on the data plate. This information should be carefully read and understood before proceeding with the installation.

NOTICE: The installation of any components such as a vent

hood, grease extractors, fire extinguisher systems, must conform to their applicable National, State and locally recognized installation standards.

NOTICE: During the first few hours of operation you may

notice a small amount of smoke coming off the unit, and a faint odor from the smoke. This is normal for a new griddle and will disappear after the first few hours of use.

CAUTION: ALWAYS KEEP THE AREA NEAR THE APPLIANCE

FREE FROM COMBUSTIBLE MATERIALS.

CAUTION: KEEP FLOOR IN FRONT OF EQUIPMENT CLEAN

AND DRY. IF SPILLS OCCUR, CLEAN IMMEDIATELY, TO AVOID THE DANGER OF SLIPS OR FALLS.

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WARNING: KEEP WATER AND SOLUTIONS OUT OF

CONTROLS. NEVER SPRAY OR HOSE CONTROL CONSOLE, ELECTRICAL CONNECTIONS, ETC.

CAUTION: MOST CLEANERS ARE HARMFUL TO THE SKIN, EYES,

MUCOUS MEMBRANES AND CLOTHING. PRECAUTIONS SHOULD BE TAKEN TO WEAR RUBBER GLOVES, GOGGLES OR FACE SHIELD AND PROTECTIVE CLOTHING. CAREFULLY READ THE WARNING AND FOLLOW THE DIRECTIONS ON THE LABEL OF THE CLEANER TO BE USED.

NOTICE: Service on this or any other Lang appliance must be

performed by qualified personnel only. Consult your Lang Authorized Service Agent Directory. You can call our toll free number 1-800-807-9054 or visit our website

WWW.STAR-MFG.COM for the service agent nearest you.

WARNING: BOTH HIGH AND LOW VOLTAGES ARE PRESENT

INSIDE THIS APPLIANCE WHEN THE UNIT IS PLUGGED/WIRED INTO A LIVE RECEPTACLE. BEFORE REPLACING ANY PARTS, DISCONNECT THE UNIT FROM THE ELECTRIC POWER SUPPLY.

CAUTION: USE OF ANY REPLACEMENT PARTS OTHER THAN

THOSE SUPPLIED BY LANG OR THEIR AUTHORIZED DISTRIBUTORS CAN CAUSE BODILY INJURY TO THE OPERATOR AND DAMAGE TO THE EQUIPMENT AND WILL VOID ALL WARRANTIES.

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Table of Contents

1. Notice...................................................................... 2

2. Precautions/Information.......................................... 3

3. Table Of Contents................................................... 5

4. Equipment Description............................................ 6

5. Unpacking ............................................................... 7

6. Installation............................................................... 8

7. Initial Start-Up ......................................................... 10

8. Operation ................................................................ 11

9. Cleaning.................................................................. 12

10. Troubleshooting ...................................................... 13 -14

11. Parts List ................................................................. 15 - 18

12. Wiring Diagram ....................................................... 19

13. Cruise Line Warranty .............................................. 20

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Equipment Description

Exterior Construction

The griddle dimensions are 17". (43.18cm) High, 30" (76.20cm) deep, and width depends on the actual model number.

The sides, bottom, and rear wall are constructed of double wall stainless steel, which allows closer installation to combustible surfaces.

The griddle surface is made of 1 in. thick, highly polished steel to reduce hot and cold spots, recovery problems, warping, and ensure even heat to the edges of the griddle.

Controls

Each twelve-inch section has its own temperature selector switch that snaps into place to lock in any temperature from 175°F(79°C) to 450°F(232°C) in 25° increments.

Each twelve-inch section of the griddle is controlled by an area sensitive RTD probe, which can sense and react to a temperature change of +/- 4°F(-16°C).

Each twelve-inch section has a set of 6 kW elements for high efficiency, quick recovery and outstanding performance

Technical

The Electric/Seletronic Marine Griddle operates on either 208/240V or 480V. This must be specified when ordering.

Minimum clearances: 2” from side and back.

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Unpacking

Receiving the Griddle

Upon receipt, check for freight damage, both visible and concealed. Visible damage should be noted on the freight bill at the time of delivery and signed by the carrier's agent. Concealed loss or damage means loss or damage which does not become apparent until the merchandise has been unpacked. If concealed loss or damage is discovered upon unpacking, make a written request for inspection by the carrier's agent within 15 days of delivery. All packing material should be kept for inspection. Do not return damaged merchandise to Star Manufacturing International. File your claim with the carrier.

Location

Prior to un-crating, move the griddle as near its intended location as practical. The crating will help protect the unit from the physical damage normally associated with moving it through hallways and doorways.

Un-crating

The griddle arrives assembled in a wood frame covered by a cardboard box and strapped to a skid. Remove the cardboard cover, cut the straps and remove the wood frame.

CAUTION

Remove griddle from skid and place in intended location.

THE UNIT IS EXTREMELY HEAVY. FOR SAFE HANDLING, INSTALLER SHOULD OBTAIN HELP AS NEEDED, OR EMPLOY APPROPRIATE MATERIALS HANDLING EQUIPMENT (SUCH AS A FORKLIFT, DOLLY, OR PALLET JACK) TO REMOVE THE UNIT FROM THE SKID AND MOVE IT TO THE PLACE OF INSTALLATION.

ANY STAND, COUNTER OR OTHER DEVICE ON WHICH UNIT WILL BE LOCATED MUST BE DESIGNED TO SUPPORT THE WEIGHT OF THE UNIT.

SHIPPING STRAPS ARE UNDER TENSION AND CAN SNAP BACK WHEN CUT.

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Installation

DANGER

WARNING

NOTICE

THIS APPLIANCE MUST BE GROUNDED AT THE TERMINAL PROVIDED. FAILURE TO GROUND THE APPLIANCE COULD RESULT IN ELECTROCUTION AND DEATH.

INSTALLATION OF THE UNIT MUST BE DONE BY PERSONNEL QUALIFIED TO WORK WITH ELECTRICITY. IMPROPER INSTALLATION CAN CAUSE INJURY TO PERSONNEL AND/OR DAMAGE TO EQUIPMENT. UNIT MUST BE INSTALLED IN ACCORDANCE WITH ALL APPLICABLE CODES.

The data plate is located behind the access panel located between the grease drawer and the control box. The unit voltage, wattage, serial number, wire size, and clearance specifications are on the data plate. This information should be carefully read and understood before proceeding with the installation.

The installation of any components such as a vent hood, grease extractors, and/or fire extinguisher systems, must conform to their applicable National, State and locally recognized installation standards.

Leg Installation

Screw legs into the 3/8-16 weld nuts provided on the underside of the griddle.

Place the griddle into its intended location. For bolt down legs see illustration below for dimensions.

Stand Installation

Assemble the stand and place in its intended place. For bolt down legs see illustration below for dimension.

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Installation

Electrical Connection

There is one power supply connection on the 24, 36, and 48-inch griddles. There are two power supply connections on 60 and 72-inch griddles. Refer to the power supply chart below, for proper power supply size.

There is (1) one 1 1/4-inch conduit knockout on 24, 36 and 48-inch griddles located at the rear of the griddle, through the back and the bottom of the griddle body. There are (2) two 1 1/4-inch conduit knockouts provided on the 60 and 72-inch griddles. Use a supply wire suitable for at least 194°F (90°C).

This Selectronic-Marine griddle is shipped from the factory wired for 208/240 or 480 volts. The 208/240 griddle is a dual voltage design. Jumper wires on a terminal strip next to the main power supply connection determine the griddle voltage. For a 208-volt power supply, leave the jumpers in place. For a 240-volt power supply disconnect the jumpers as indicated on the tag on the terminal strip. The 480-volt griddle can be operated on 480 volts only and must be specified when ordering.

Phasing

All griddles are shipped from the factory set up for a three-phase service. Please refer to the power supply chart below for conversions to single-phase service.

Technical Data

MODEL

NUMBER

24” 12.0 50.0 28.8 28.8 43.3 25.0 25.0 21.7 12.5 12.5 57.7 50.0

36” 18.0 50.0 50.0 50.0 43.3 43.3 43.3 21.7 21.7 21.7 86.5 75.0

48” 24.0 75.0 75.0 50.0 65.0 65.0 43.3 32.5 32.5 21.7 115.5 100.0

#1 18.0 50.0 50.0 50.0 43.3 43.3 43.3 21.7 21.7 21.7 86.5 75.0

60”

#2 12.0 50.0 28.8 28.8 43.3 25.0 25.0 21.7 12.5 12.5 57.7 50.0

#1 18.0 50.0 50.0 50.0 43.3 43.3 43.3 21.7 21.7 21.7 86.5 75.0

72”

#2 18.0 50.0 50.0 50.0 43.3 43.3 43.3 21.7 21.7 21.7 86.5 75.0

MODEL

NUMBER

NOMINAL AMPS PER LINE

TOTAL

24” 1,4 2 3 1,3 2,6 36” 1,4 2,5 3,6 1,3,5 2,4,6

48” 1,4,7 2,5,8 3,6,9 1,3,5,7 2,4,6,8 60” #1 1,4 2,5 3,6 1,3,5 2,4,6 60” #2 1,4 2 3 1,3 2,6 72” #1 1,4 2,5 3,6 1,3,5 2,4,6 72” #2 1,4 2,5 3,6 1,3,5 2,4,6

208 Volt 240 Volt 480 Volt

L1 L2 L3 L1 L2 L3 L1 L2 L3

THREE PHASE SINGLE PHASE

LINE 1 LINE 2 LINE 3 LINE 1 LINE 2

THREE PHASE

PHASING BY WIRE

SINGLE PHASE

208V 240V

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Initial Start Up

NOTICE

CAUTION

During the first few hours of operation you may notice a small amount of smoke coming from the griddle surface, and a faint odor from the smoke. This is normal for a new unit and will disappear after the first few hours of use.

ALWAYS KEEP THE AREA NEAR THE APPLIANCE FREE FROM COMBUSTIBLE MATERIALS.

KEEP FLOOR IN FRONT OF EQUIPMENT CLEAN AND DRY. IF SPILLS OCCUR, CLEAN IMMEDIATELY, TO AVOID THE DANGER OF SLIPS OR FALLS.

Pre-Power On

Before starting the griddle for the first time, clean the griddle body and cooking surface.

Use a mild soap and water solution, then rinse with clear water and dry.

Turning the Power On

Set the main power switch, located at the far left of the control panel, to the "ON" (up) position (there are two "ON" switches on 5' and 6' griddles).

Set each cooking section's power switch, located next to each temperature dial, to the "ON" (up) position.

Set the temperature dials to 200°F (93°C).

Heat the griddle at 200°F (93°C) for 2 hours to evaporate any moisture that may be in the elements.

After 2 hours at 200°F (93°C), turn the griddle temperature up to 350°F (177°C) for 30 minutes.

After the griddle reaches 350°F (177°C) for 30 minutes, turn the griddle up another 50°F (10°C) for another ½ hour and repeat this until the griddle is at 450°F (232°C) for 30 minutes.

The griddle may emit a small amount of smoke as the cooking surface passes the 300°F (149°C) point. Do not be alarmed, the smoke is caused by oils associated with the manufacturing process and will stop when the griddle reaches 350°F (177°C).

Seasoning the Cooking Surface

The cooking surface must be "seasoned" in order to eliminate product sticking during cooking.

To season, heat the griddle to 250°F (121°C).

Once at 250°F (121°C), coat the cooking surface with non-salted vegetable oil.

Allow the griddle to stand at 250°F (121°C) until the cooking surface looks dry then coat it again.

Heat the griddle to 350°F (177°C) and repeat the procedure.

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Setting the Temperature

If different temperature settings across the same griddle are to be used, select one side of the griddle and run that at the lowest temperature. Adjoining sections should be set at progressively higher temperatures. Do not try to run the end sections hot and the center sections cool.

Loading the Grill

An understanding of how the griddle sections are controlled will be a valuable aid in loading your griddle. A solid state controller independently controls each 12” section.

The sensor for each controller is mounted under the griddle plate in the center of each cooking section.

If product is loaded directly over the temperature sensor, that section will turn on and the element will heat the entire cooking section. If the product is loaded to the side, front or back of the temperature sensor, the controller will react to the temperature change of the entire section instead of just one product.

During slow periods minimal loads, do not load directly over the temperature sensors as this will unnecessarily turn the elements on and over heat the reminder of the section not being utilized.

During busy periods, a systematic approach should be utilized in loading the griddle. Load the entire section from rear to front and continue cooking to the next section if necessary.

Turn the product and continue cooking until it has reached its desired degree of doneness.

Remove the product from the griddle.

Operation

When reloading the griddle, first use the griddle surface on which a previous load was not placed. This will ensure the proper griddle temperature.

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Cleaning

WARNING

CAUTION

KEEP WATER AND SOLUTIONS OUT OF CONTROLS. NEVER SPRAY OR HOSE CONTROL CONSOLE, ELECTRICAL CONNECTIONS, ETC.

MOST CLEANERS ARE HARMFUL TO THE SKIN, EYES, MUCOUS MEMBRANES AND CLOTHING. PRECAUTIONS SHOULD BE TAKEN TO WEAR RUBBER GLOVES, GOGGLES OR FACE SHIELD AND PROTECTIVE CLOTHING. CAREFULLY READ THE WARNING AND FOLLOW THE DIRECTIONS ON THE LABEL OF THE CLEANER TO BE USED.

• Always start with a cold griddle.

• The stainless exterior can easily be cleaned using a good non-abrasive cleaner.

• Always follow the cleaner manufacturer's instructions when using any cleaner.

• Always apply these cleaners when the griddle is cold and rub in the direction of the

metal's grain.

• At least once a day, remove the waste drawer and wash in the same way as an ordinary cooking utensil. The drawers are removed by pulling forward until they are released from their track.

Griddle Surface Care (non-chromium surfaces)

It takes very little time and effort to keep the griddle attractive and performing at top efficiency. If grease is permitted to accumulate, it will form a gummy cake and then carbonize into a hard substance which is extremely difficult to remove. To prevent this condition, the following suggestions for cleanliness should be followed:

After each use, scrape the griddle with a scraper or flexible spatula to remove excess grease and food. A waste drawer is provided for the scrapings. If there is an accumulation of burned on grease and food, the griddle should be thoroughly scoured and seasoned. Use pumice or griddle stone while the griddle is warm.

Do not use steel wool because of the danger of steel slivers getting into the food.

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Troubleshooting

Service on this or any other Lang Manufacturing appliance must be

NOTICE

WARNING

CAUTION

Troubleshooting is not an exact science. Several factors may play a part in why your machine is not operating correctly. The following symptoms are a general idea of what may be causing the malfunction and should not be considered the complete answer to the situation that you have with your machine. Here are some of the possible problems you may encounter and possible solutions to those problems. If the information does not assist you in correcting the problem, contact the nearest Lang service representative or Lang Manufacturing.

Refer to the Symptoms column to locate the type of failure then to the Possible Cause for the items to be checked. To test for a possible cause, refer to the TEST section and locate the Possible Cause then refer to test to identify test procedures.

performed by qualified personnel only. Consult your authorized service agent directory or call the factory at 1-800-807-9054, or visit our website at WWW.STAR-MFG.COM For the service agent nearest you.

BOTH HIGH AND LOW VOLTAGES ARE PRESENT INSIDE THIS APPLIANCE WHEN THE UNIT IS PLUGGED/WIRED INTO A LIVE RECEPTACLE. BEFORE REPLACING ANY PARTS, DISCONNECT THE UNIT FROM THE ELECTRIC POWER SUPPLY.

USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY LANG OR THEIR AUTHORIZED DISTRIBUTORS CAN CAUSE BODILY INJURY TO THE OPERATOR AND DAMAGE TO THE EQUIPMENT AND WILL VOID ALL WARRANTIES.

Symptom Possible Cause

Whole griddle will not heat

One section will not heat

Product burning

Product under cooked

• No power to griddle

• Failed power switch

• Failed transformer.

• Failed power switch (for that section)

• Failed probe

• Failed circuit board

• Failed 12-position switch

• Failed contactor

• Failed element.

• Product left on griddle too long

• Failed probe

• Failed circuit board

• Failed 12-position switch

• Product removed too soon

• Failed probe

• Failed circuit board

• Failed 12-position switch

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Possible Cause Test

Troubleshooting Cont’d

Testing

Product is cooked too long

Failed probe

Failed circuit board

Failed transformer

Failed contactor

Failed element

* If an item on the list is followed by an asterisk (*) the work should be done by a factory authorized service representative.

• No test available, operational condition

• Check probe for proper resistance

• Confirm that circuit board is getting correct voltage and putting out correct

voltage*

• Check both primary and secondary coils for correct voltage*

• Remove the wires from the contactor coil and check for continuity across the

contactor coil connection*

• Ensure the contactor moveable points move freely up and down

• Confirm that elements are getting correct voltage and have continuity*

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