Landoll WFPC38-52 User Manual

®
Models: WFPD38-52, WFPO38-52, and
WFPC38-52
With Scrapers: WFPDS38-52
Operator’s Manual
LANDOLL CORPORATION
1900 North Street
Marysville, Kansas 66508
(785) 562-5381
800-428-5655 ~ WWW.LANDOLL.COM
F-661-R2
1 Introduction and Safety Information
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Description of Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Owner Assistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
Warranty Registration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Transporting Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Attaching, Detaching and Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Maintenance Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3
Protective Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3
High Pressure Fluid Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Prepare for Emergencies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Tire Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Safety Chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Safety Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Table of Contents
2 Assembly
Frame and Transport Axle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Tire Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Install Center Roller Assembly into Center Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Install Drawbar and Turnbuckle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Additional Drawbar Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Wing Cylinders Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Hydraulic Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-10
Hydraulic Manifold Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Flow Control Settings (Factory Set) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Fold Shut-Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Hydraulic Hose Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
Wing to Frame Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
Wing Rest Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-15
Wing Roller Axle Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
LED Warning Lights Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
LED Lamp and Harness Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19
Center Scrapers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-21
Wing Scrapers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22
SMV Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23
i
3 Operation
Transport Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Field Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Unfolding the Wings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Transporting on Roadways . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Transporting on a Trailer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4
Telescoping Drawbar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6
Reflectors and SMV Sign . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Scraper Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-7
4 Maintenance
General Torque Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Hydraulic Fitting Torque Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Bleeding Hydraulic Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Roller Axle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-6
5 General Reference and Specifications
ii
Chapter 1
DANGER

Introduction and Safety Information

Introduction

The implement described in this manual has been designed with care and built by skilled workers using quality materials and processes. Proper assembly and maintenance will provide you with satisfactory use for seasons to come.
Read this entire manual before attempting to assemble, adjust or operate this implement.
Failure to comply with this warning can result in personal injury or death, damage
implement or its components and inferior operation.

Description of Unit

The Brillion Wing Float Pulverizer is a secondary tillage/seedbed preparation implement. It is designed with a long, telescoping drawbar so it can be used as a companion machine with field cultivators, finishers and discs harrows in pre-plant operations. It can also be used directly behind the tractor in both pre-plant and post-plant situations. By its design, the wings and the center section operate individually during field operation. The wings are capable of floating in two planes vertically and horizontally without altering the position of the center section. The Wing Float Pulverizer crushes clods, firms the soil profile, anchors the residue, texturizes the surface, presses root crowns and stones into the surface and enhances capillary action that draws moisture into the growth environment. Improved seed/soil contact is the result of these actions. Enhanced germination, uniform pollination, and earlier maturity can be the results of improved seed/soil contact. Incorporating the use of a Brillion Wing Float Pulverizer will result in smoother fields for enhanced planter and drill performance in spring and better harvest efficiency in fall. Use of a Wing Float Pulverizer will help to manage residue and control erosion throughout the season. All of the features and benefits of the Brillion Wing Float Pulverizer translate into increased yields and more profit per acre.
to the
Using this Manual
This manual will familiarize you with safety, assembly, operation, adjustment, and maintenance. Read this manual and follow the recommendations to help ensure safe and efficient operation.
• The information in this manual is current at time of printing. Some parts may have changed to assure top performance.
• Location reference: Right and Left designations in this manual are determined by facing the direction the implement will travel during field operation, unless otherwise stated.

Owner Assistance

If customer service or repairs are needed, contact your Brillion dealer. They have trained personnel, parts and service equipment specially designed for Brillion products. Your implement’s parts should only be replaced with Brillion parts. If items covered in this manual are not understood, contact your local Brillion Dealer.

Warranty Registration

Brillion Farm Equipment, by Landoll, shall have no warranty obligation unless each product is registered within 10 days of retail purchase, using the Landoll Corporation Ag Products on-line registration process. Please refer to the Ag Products Policy and Procedures Manual, accessible at www.landoll.com instructions regarding product registration.
Enter your product information below for quick reference.
MODEL NUMBER
SERIAL NUMBER
DATE OF PURCHASE
Refer to the ID plate as shown. See Figure 1-1.
for step by step
1-1
INTRODUCTION AND SAFETY INFORMATION
NOTE
NOTICE
CAUTION
WARNING
DANGER
NOTE
Figure 1-1: ID Plate

Safety

Investigation has shown that nearly 1/3 of all farm accidents are caused by careless use of machinery. Insist that all people working with you or for you abide by all safety instructions.
You will find various types of safety information on the following pages and on the implement decals (signs) attached to the implement. This section explains their meaning.
Special notice - read and thoroughly understand.
Proceed with caution. Failure to heed caution may
cause injury to person or damage product.
Proceed with caution. Failure to heed warning will cause injury to person or damage product.
Proceed with extreme caution. Failure to heed notice will cause injury or death to person and/or damage product.
You should read and understand the information contained in this manual and on the implement decals before you attempt to operate or maintain this equipment.
Examine safety decals and be sure you have the correct safety decals for the implement. See Figure 1-3.
Order replacement decals through your Brillion dealer.
Keep these signs clean so they can be observed readily. It is important to keep these decals cleaned more frequently than the implement. Wash with soap and water or a cleaning solution as required.
Replace decals that become damaged or lost. Also, be sure that any new implement components installed during repair include decals which are assigned to them by the manufacturer.
When applying decals to the implement, be sure to clean the surface to remove any dirt or residue. Where possible, sign placement should protect the sign from abrasion, damage, or obstruction from mud, dirt, oil etc.
1-2 F-661-R2
DANGER
IMPORTANT
• Do not allow anyone to ride on the tractor or implement. Riders could be struck by foreign objects or thrown from the implement.
• Never allow children to operate equipment.
• Keep bystanders away from implement during operation.

Transporting Safet y

INTRODUCTION AND SAFETY INFORMATION
• Make sure all moving parts have stopped.
• Understand the procedure before doing the work. Use proper tools and equipment.

Protective Equipment

• Wear protective clothing & equipment appropriate for the job. Avoid loose fitting clothing.
• Because prolonged exposure to loud noise can cause hearing impairment or hearing loss, wear suitable hearing protection, such as earmuffs or earplugs.

High Pressure Fluid Safety

It is the responsibility of the owner/operator to comply with all state and local laws.
When transporting the implement on a road or highway, use adequate warning symbols, reflectors, lights and slow moving vehicle sign as required. Slow moving tractors and towed implements can create a hazard when driven on public roads. They are difficult to see, especially at night.
Do not tow an implement that, when fully loaded, weighs more than 1.5 times the weight of the towing vehicle.
Carry reflectors or flags to mark the tractor and implement in case of breakdown on the road.
Do not transport at speeds over 20 MPH under good conditions. Never travel at a speed which does not allow adequate control of steering and stopping. Reduce speed if towed load is not equipped with brakes
Avoid sudden stops or turns because the weight of the implement may cause the operator to lose control of the tractor. Use a tractor heavier than the implement.
Use caution when towing behind articulated steering tractors; fast or sharp turns may cause the implement to shift sideways.
Keep clear of overhead power lines and other obstructions when transporting. Know the transport height and width of your implement. See Table 5-1.
Escaping fluid under pressure can be nearly invisible and have enough force to penetrate the skin causing serious injury. Use a piece of cardboard, rather than hands, to search for suspected leaks.
Any fluid injected into the skin must be surgically removed within a few hours or gangrene may result.
Avoid the hazard by relieving pressure before disconnecting hydraulic lines.

Prepare for Emergencies

• Keep a First Aid Kit and Fire Extinguisher handy.
• Keep emergency numbers for the doctor, ambulance, hospital and fire department near the phone.

Tire Safety

Tire changing can be dangerous and should be performed by trained personnel using correct tools and equipment.
When inflating tires, use a clip-on chuck and extension hose long enough to allow you to stand to one side, not in front of or over the tire assembly. Use a safety cage if available.
When removing and installing wheels use wheel-handling equipment adequate for the weight involved.

Attaching, Detaching and Storage

• Do not stand between the tractor and implement when
• Block implement so it will not roll when unhitched from

Maintenance Safety

• Block the implement so it will not roll when working on
• Do not make adjustments or lubricate the machine
attaching or detaching implement unless both are blocked from moving.
the tractor.
or under it to prevent injury.
while it is in motion.
1-3
INTRODUCTION AND SAFETY INFORMATION
9" Max
Tractor Drawbar
Drawbar
Nut,Lock 1-8
HHCS,1-8 X 2-1/4

Safety Chain

Tractor Drawbar
HHCS,1-8 X 2-1/4
Drawbar
Nut,Lock 1-8
Safety Chain
DRAWBAR WITHOUT HAMMER STRAP
DRAWBAR WITH HAMMER STRAP
Safety Chain
Use the safety chain to help control drawn machinery should it separate from the tractor drawbar.
Use a chain with a strength rating equal to or greater than the gross weight of towed machinery, which is 21,000 pounds minimum in accordance with ASAE S338.2 specifications. If two or more implements are pulled in tandem, a larger chain may be required. Chain capacity must be greater than the TOTAL weight of all towed implements.
A second chain should be used between each implement.
Attach the chain to the tractor drawbar support or specified anchor location. Allow only enough slack in the chain to permit turning. The distance from hitch pin to attachment point or intermediate support point should not exceed 9 inches. See Figure 1-2.
Replace the chain if any links or end fittings are broken, stretched or damaged.
Do not use a safety chain for towing.
Figure 1-2: Safety Chain
1-4 F-661-R2

Safety Decals

WARNING
DO NOT GO NEAR LEAKS
High pressure oil easily punctures skin causing serious injury, gangrene or death. If injured, seek emergency medical help. Immediate surgery is required to remove oil. Do not use fingers or skin to check for leaks. Lower load or relieve hydraulic pressure before loosening fittings.
DANGER
WATCH FOR ELECTRICAL WIRES AND OTHER OVERHEAD OBSTRUCTIONS WHEN FOLDING WINGS. FAILURE TO HEED THESE WAR
NING MAY RESULT IN PERSONAL INJURY OR DEATH.
9J629
9J629
CAUTION
1.
2.
3.
4.
5.
DO NOT ALLOW ANYONE TO RIDE ON THIS IMPLEMENT. DO NOT TRANSPORT AT SPEEDS OVER 20 MPH. DO NOT STAND BETWEEN TRACTOR AND IMPLEMENT WHILE TRACTOR IS MOVING. WHEN SERVICING IN RAISED POSITION, PLACE BLOCKING UNDER ROLLERS. WITH WINGS FOLDED AND WEIGHT ON CENTER ROLLER, THE IMPLEMENT IS DRAWBAR LIGHT.
5J859
DANGER
BLEED THE AIR FROM WING LIFT CYLINDERS BEFORE OPERATING. FAILURE TO DO SO WILL ALLOW WINGS TO FREE-FALL AND MAY CAUSE SERIOUS PERSONAL INJURY. SEE OPERATORS MANUAL FOR CORRECT PROCEDURE.
3J678
DANGER
FALLING WINGS CAN CAUSE INJURY OR DEATH. STAND CLEAR WHEN WINGS ARE BEING RAISED OR LOWERED.
3J675
LANDOLL CORPORATION
1900 North Street
Marysville, Kansas 66508
MANUFACTURED UNDER
US PATENT NO. 8118110
170505
170505
2P726
3K706
528934
528938
528933
2P808
170510
170509
2P151
INTRODUCTION AND SAFETY INFORMATION
Figure 1-3: Safety Decals
1-5
INTRODUCTION AND SAFETY INFORMATION
2P151
528933
528938
3J675
3J675
528933
528938
170510
2P726
170505
528934
528934
3J675
3J675
I.D.
Plate
3J678
Center Frame Front View
Center Frame Rear View
Figure 1-4: Safety Decal Locations 1 of 4
1-6 F-661-R2
Drawbar Top View
Drawbar Side View
Drawbar Front View
170509
528934
3K706
3K706
5J859
9J629
INTRODUCTION AND SAFETY INFORMATION
Figure 1-5: Safety Decal Locations 2 of 4
1-7
INTRODUCTION AND SAFETY INFORMATION
RIGHTHAND WING BACK VIEW
RIGHTHAND WING END VIEW
RIGHTHAND WING FRONT VIEW
(50’ - 52’ ONLY)
(50’ - 52’ ONLY)
3J678
3J678
3J678
528934
528934
2P808
2P808
170510
528933
528938
Figure 1-6: Safety Decal Locations 3 of 4
1-8 F-661-R2
LEFTHAND WING END VIEW
LEFTHAND WING BACK VIEW
LEFTHAND WING FRONT VIEW
(50’ - 52’ ONLY)
(50’ - 52’ ONLY)
528934
528934
528933
528938
170510
3J678
2P808
2P808
3J678
3J678
INTRODUCTION AND SAFETY INFORMATION
Figure 1-7: Safety Decal Locations 4 of 4
1-9
INTRODUCTION AND SAFETY INFORMATION
Table provided for general use.
NOTES:
1-10 F-661-R2
This chapter covers proper assembly of your implement.
NOTE
WARNING
IMPORTANT
The reference numbers on the following pages give you an indication of assembly order. Refer to the Wing Float Pulverizer Parts Manual F-662 for complete part breakdowns and proper location of any parts not shown in the following illustrations.
Chapter 2

Assembly

Do not work on or under this machine unless securely
tractor or by other sufficient means.
blocked and supported by a hoist or
The machine shown in the following illustrations may not agree with the size of your unit. Assembly of machines, however, is similar on all models. Additional parts identification and location can be obtained by reviewing the parts manual.
• If pre-assembled parts or fasteners are temporarily removed, remember where they go. It is best to keep the parts separated.
• Check that all working parts move freely, bolts are tight and cotter pins are spread.
• Refer to the Torque Table for proper bolt torque values. Note the different torque requirement for bolts with lock nuts. See Page 4-1.
“Left” and “Right” refer to directions seen as if standing behind the machine and facing in the direction of forward travel.
2-1
ASSEMBLY
NOTE
Center Frame
Transport Axle Asm
Bearing Half
Bearing Half
Bearing Insert
HHCS,5/8-11 x 13
Flat Washer, 5/8
Nut, SLFLKG 5/8-11
Wing Support
Flat Washer, 5/8
HHCS,5/8-11 x 13
HHCS,1/2-13 x 1-3/4
Flat Washer, 1/2
Nut, Lock 1/2-13
Hyd. Cylinder
4 x 20
Pin, 1 x 6
Flat Washer,1”
Pin Slotted 5/16 x 2

Frame and Transport Axle Assembly

1. Select a smooth, level area that can be reached by a hoist or lift truck.
2. Place the Center Frame on supports, approximately 36 inches high and rated for 2,000 lbs. or higher.
3. Attach Transport Axle to Center Frame, using 5/8-11 X 13" Screws, Flat Washers, and Lock Nuts.
4. Attach the Wing Support to the rear of the frame using 1/2-13 X 1 3/4” Screws, Flat washers and Lock Nuts.
The Plastic Bearings are maintenance free and require no grease.
• Install the base end of the 4 X 20 Hydraulic Cylinder using one of the pins provided with the Cylinder. The rod end of the Cylinder will be attached to the lug on the Transport Axle Assembly.
• Tighten all hardware to the recommended torques. See Page 4-1.
Figure 2-1: Frame and Transport Axle Assembly
2-2 F-661-R2

Tire Assembly

NOTE
Transport Axle Hub
Tire Assembly
9/16-18 x 1-1/8” Bolts
ASSEMBLY
Install a Tire Assembly onto each Transport Axle Hub, using eight 9/16-18 x 1-1/8” bolts. Torque to 90-100 ft/lbs.
Leave supports under frame to support the machine in case of weight shift while adding components.
Block machine wheels securely so they will not roll while working on or under it.
Figure 2-2: Tire Assembly
2-3
ASSEMBLY
NOTE
Center Frame Bearing Hanger
Center Frame Bearing Hanger
Center Frame Bearing Hanger
Center Frame Bearing Hanger
Flat Top Washer
Flat Top Washer
Flat Top Washer
Flat Top Washer
3/4-10 Bolt
Stub Shaft
Shim
Washers
90
o
90
o
Gap all on
the outside
Stub Shaft
90
o
90
o
Loosen 1-8 Bolt
Trunnion
Bearing
Mount
Stub Shaft
Stub Shaft
Gap on both sides

Install Center Roller Assembly into Center Frame

1. Roller Assemblies are pre-assembled from the factory with stub shafts, bearings, shims, and retaining washers.
2. Loosen the 1-8 Bolt on each end of the Roller Assembly approximately 4 turns.
3. With the Bearing Grease Fitting facing towards the rear of the machine, slide the Trunnion Bearing Mounts onto the Trunnion Bearings and lift the Roller Assembly up to the Center Frame Bearing Hangers. Hand tighten 3/4-10 hardware to hold Trunnion Bearing Mounts in place.
4. Look at each Trunnion Bearing Mount to make sure that it is sitting perpendicular to the Center Frame Bearing Hanger. If not adjust the Shim Washers accordingly, for each side there are two 11ga and one 14ga Shim Washers. Shim Washers can be all three on the inside between the Stub Shaft shoulder and the Trunnion Bearing, all three can be on the outside between the Trunnion Bearing and Flat Top Washer, or a combination on either side, but all three must be used to minimize the gap.
5. Tighten 3/4-10 and 1-8 hardware to specification per torque chart. See Page 4-1.
Wheel Stop is on the Clamp side of the Roller Assembly
Figure 2-3: Trunnion Spacing
2-4 F-661-R2
Loading...
+ 40 hidden pages