Landoll WFPC22-36 User Manual
Wing Float Pulverizer
Models: WFPD22-36, WFPO22-36, and WFPC22-36
With Scrapers: WFPDS22-36
Operator’s Manual
LANDOLL CORPORATION
1900 North Street
Marysville, Kansas 66508
(785) 562-5381
800-428-5655 ~ WWW.LANDOLL.COM
F-701-R2
1 Introduction and Safety Information
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Description of Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Owner Assistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Warranty Registration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Understanding Safety Statements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Transporting Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Attaching, Detaching and Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Maintenance Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Protective Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
High Pressure Fluid Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Prepare for Emergencies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Tire Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Safety Chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Safety Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Table of Contents
2 Assembly
Frame and Transport Axle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Transport Linkage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Tire Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Center Roller Axle Assembly and Installation into Center Frame . . . . . . . . . . . . . . . . . . . . . 2-4
Install Drawbar and Turnbuckle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Additional Drawbar Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Hydraulic Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Wing Cylinders Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
Hydraulic Manifold Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Hydraulic Hose Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
Wing to Frame Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
Wing Roller Axle Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
Wing Rest Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
LED Lamp and Harness Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17
LED Warning Lights Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
Center Scrapers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20
Wing Scrapers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21
i
3 Operation
Field Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Transport Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Unfolding the Wings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Transporting on Roadways . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Transporting on a Trailer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Telescoping Drawbar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Reflectors and SMV Sign . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Scraper Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
4 Maintenance
General Torque Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Hydraulic Fitting Torque Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Roller Axle Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
5 General Reference and Specifications
ii
Chapter 1
DANGER
Introduction and Safety Information
Introduction
The implement described in this manual has been
designed with care and built by skilled workers using
quality materials and processes. Proper assembly and
maintenance will provide you with satisfactory use for
seasons to come.
Read this entire manual before attempting to
assemble, adjust or operate this implement.
Failure to comply with this warning can result in
personal injury or death, damage
implement or its components and inferior
operation.
Description of Unit
The Brillion Wing Float Pulverizer is a secondary
tillage/seedbed preparation implement. It is designed
with a long, telescoping drawbar so it can be used as a
companion machine with field cultivators, finishers and
discs harrows in pre-plant operations. It can also be used
directly behind the tractor in both pre-plant and post-plant
situations. By its design, the wings and the center section
operate individually during field operation. The wings are
capable of floating in two planes vertically and
horizontally without altering the position of the center
section. The Wing Float Pulverizer crushes clods, firms
the soil profile, anchors the residue, texturizes the
surface, presses root crowns and stones into the surface
and enhances capillary action that draws moisture into
the growth environment. Improved seed/soil contact is
the result of these actions. Enhanced germination,
uniform pollination, and earlier maturity can be the results
of improved seed/soil contact. Incorporating the use of a
Brillion Wing Float Pulverizer will result in smoother fields
for enhanced planter and drill performance in spring and
better harvest efficiency in fall. Use of a Wing Float
Pulverizer will help to manage residue and control
erosion throughout the season. All of the features and
benefits of the Brillion Wing Float Pulverizer translate into
increased yields and more profit per acre.
to the
Using this Manual
This manual will familiarize you with safety, assembly,
operation, adjustment, and maintenance. Read this
manual and follow the recommendations to help ensure
safe and efficient operation.
• The information in this manual is current at time of
printing. Some parts may have changed to assure top
performance.
• Location reference: Right and Left designations in this
manual are determined by facing the direction the
implement will travel during field operation, unless
otherwise stated.
Owner Assistance
If customer service or repairs are needed, contact your
Brillion dealer. They have trained personnel, parts and
service equipment specially designed for Brillion
products. Your implement’s parts should only be replaced
with Brillion parts. If items covered in this manual are not
understood, contact your local Brillion Dealer.
1-1
INTRODUCTION AND SAFETY INFORMATION
NOTE
NOTICE
CAUTION
WARNING
DANGER
NOTE
Warranty Registration
Brillion Farm Equipment, by Landoll, shall have no
warranty obligation unless each product is registered
within 10 days of retail purchase, using the Landoll
Corporation Ag Products on-line registration process.
Please refer to the Ag Products Policy and Procedures
Manual, accessible at www.landoll.com for step by step
instructions regarding product registration.
Enter your product information below for quick reference.
MODEL NUMBER
SERIAL NUMBER
DATE OF PURCHASE
Refer to the ID plate as shown. See Figure 1-1.
Understanding Safety Statements
You will find various types of safety information on the
following pages and on the implement decals (signs)
attached to the implement. This section explains their
meaning.
Special notice - read and thoroughly understand.
Proceed with caution. Failure to heed caution
may cause injury to person or damage product.
Proceed with caution. Failure to heed warning will
cause injury to person or damage product.
Figure 1-1: ID Plate
Safety
Investigation has shown that nearly 1/3 of all farm
accidents are caused by careless use of machinery.
Insist that all people working with you or for you abide by
all safety instructions.
Proceed with extreme caution. Failure to heed
notice will cause injury or death to person and/or
damage product.
You should read and understand the information
contained in this manual and on the implement decals
before you attempt to operate or maintain this equipment.
Examine safety decals and be sure you have the correct
safety decals for the implement.
Order replacement decals through your Brillion dealer.
Keep these signs clean so they can be observed readily.
It is important to keep these decals cleaned more
frequently than the implement. Wash with soap and water
or a cleaning solution as required.
Replace decals that become damaged or lost. Also, be
sure that any new implement components installed
during repair include decals which are assigned to them
by the manufacturer.
When applying decals to the implement, be sure to clean
the surface to remove any dirt or residue. Where
possible, sign placement should protect the sign from
abrasion, damage, or obstruction from mud, dirt, oil etc.
See Figure 1-3.
1-2 F-701
DANGER
IMPORTANT
• Do not allow anyone to ride on the tractor or
implement. Riders could be struck by foreign
objects or thrown from the implement.
• Never allow children to operate equipment.
• Keep bystanders away from implement during
operation.
Transp or ti ng Safety
INTRODUCTION AND SAFETY INFORMATION
• Do not make adjustments or lubricate the machine
while it is in motion.
• Make sure all moving parts have stopped.
• Understand the procedure before doing the work. Use
proper tools and equipment.
Protective Equipment
• Wear protective clothing & equipment appropriate for
the job. Avoid loose fitting clothing.
• Because prolonged exposure to loud noise can cause
hearing impairment or hearing loss, wear suitable
hearing protection, such as earmuffs or earplugs.
It is the responsibility of the owner/operator to
comply with all state and local laws.
When transporting the implement on a road or highway,
use adequate warning symbols, reflectors, lights and
slow moving vehicle sign as required. Slow moving
tractors and towed implements can create a hazard when
driven on public roads. They are difficult to see,
especially at night.
Do not tow an implement that, when fully loaded, weighs
more than 1.5 times the weight of the towing vehicle.
Carry reflectors or flags to mark the tractor and
implement in case of breakdown on the road.
Do not transport at speeds over 20 MPH under good
conditions. Never travel at a speed which does not allow
adequate control of steering and stopping. Reduce
speed if towed load is not equipped with brakes
Avoid sudden stops or turns because the weight of the
implement may cause the operator to lose control of the
tractor. Use a tractor heavier than the implement.
Use caution when towing behind articulated steering
tractors; fast or sharp turns may cause the implement to
shift sideways.
Keep clear of overhead power lines and other
obstructions when transporting. Know the transport
height and width of your implement.
5-2.
See Figures 5-1 and
Attaching, Detaching and Storage
High Pressure Fluid Safety
Escaping fluid under pressure can be nearly invisible and
have enough force to penetrate the skin causing serious
injury. Use a piece of cardboard, rather than hands, to
search for suspected leaks.
Any fluid injected into the skin must be surgically
removed within a few hours or gangrene may result.
Avoid the hazard by relieving pressure before
disconnecting hydraulic lines.
Prepare for Emergencies
• Keep a First Aid Kit and Fire Extinguisher handy.
• Keep emergency numbers for the doctor, ambulance,
hospital and fire department near the phone.
Tire Safety
Tire changing can be dangerous and should be
performed by trained personnel using correct tools and
equipment.
When inflating tires, use a clip-on chuck and extension
hose long enough to allow you to stand to one side, not in
front of or over the tire assembly. Use a safety cage if
available.
When removing and installing wheels use
wheel-handling equipment adequate for the weight
involved.
• Do not stand between the tractor and implement when
• Block implement so it will not roll when unhitched from
Maintenance Safety
• Block the implement so it will not roll when working on
attaching or detaching implement unless both are
blocked from moving.
the tractor.
or under it to prevent injury.
1-3
INTRODUCTION AND SAFETY INFORMATION
9" MAX
TRACTOR
DRAWBAR
DRAWBAR
NUT,LOCK 1-8
HHCS,1-8 x 2-1/4
SAFETY CHAIN
TRACTOR
DRAWBAR
HHCS,1-8 x 2-1/4
DRAWBAR
NUT,LOCK 1-8
SAFETY CHAIN
SPADE POSITION
CLEVIS POSITION
Safety Chain
Use the safety chain to help control drawn machinery
should it separate from the tractor drawbar.
Use a chain with a strength rating equal to or greater than
the gross weight of towed machinery, which is 21,100
pounds minimum in accordance with ASAE S338.2
specifications. If two or more implements are pulled in
tandem, a larger chain may be required. Chain capacity
must be greater than the TOTAL weight of all towed
implements.
A second chain should be used between each
implement.
Attach the chain to the tractor drawbar support or
specified anchor location. Allow only enough slack in the
chain to permit turning. The distance from hitch pin to
attachment point or intermediate support point should not
exceed 9 inches.
Replace the chain if any links or end fittings are broken,
stretched or damaged.
Do not use a safety chain for towing.
See Figure 1-2.
Figure 1-2: Safety Chain
1-4 F-701
Safety Decals
WARNING
DO NOT GO NEAR LEAKS
High pressure oil easily punctures
skin causing serious injury,
gangrene or death.
If injured, seek emergency medical
help. Immediate surgery is
required to remove oil.
Do not use fingers or skin to
check for leaks.
Lower load or relieve hydraulic
pressure before loosening fittings.
DANGER
WATCH FOR ELECTRICAL WIRES AND
OTHER OVERHEAD OBSTRUCTIONS WHEN
FOLDING WINGS.
FAILURE TO HEED THESE WAR
NING
MAY RESULT IN PERSONAL INJURY
OR DEATH.
9J629
9J629
CAUTION
1.
2.
3.
4.
5.
DO NOT ALLOW ANYONE TO RIDE ON THIS IMPLEMENT.
DO NOT TRANSPORT AT SPEEDS OVER 20 MPH.
DO NOT STAND BETWEEN TRACTOR AND IMPLEMENT WHILE TRACTOR IS MOVING.
WHEN SERVICING IN RAISED POSITION, PLACE BLOCKING UNDER ROLLERS.
WITH WINGS FOLDED AND WEIGHT ON CENTER ROLLER, THE IMPLEMENT IS
DRAWBAR LIGHT.
5J859
DANGER
BLEED THE AIR FROM WING LIFT CYLINDERS
BEFORE OPERATING. FAILURE TO DO SO WILL
ALLOW WINGS TO FREE-FALL AND MAY CAUSE
SERIOUS PERSONAL INJURY. SEE OPERATORS
MANUAL FOR CORRECT PROCEDURE.
3J678
DANGER
FALLING WINGS CAN CAUSE INJURY
OR DEATH. STAND CLEAR WHEN WINGS
ARE BEING RAISED OR LOWERED.
3J675
LANDOLL CORPORATION
1900 North Street
Marysville, Kansas 66508
MANUFACTURED UNDER
US PATENT NO. 8118110
170505
170505
2P726
3K706
528934
528938
528933
2P808
170510
170509
INTRODUCTION AND SAFETY INFORMATION
Figure 1-3: Safety Decals
1-5
INTRODUCTION AND SAFETY INFORMATION
P/N 3J675
P/N 3J678
P/N 170505
P/N 2P726
I.D. Plate
P/N 3J675
P/N 528934
P/N 528934
Figure 1-4: Decal Placement 1 of 4
1-6 F-701
INTRODUCTION AND SAFETY INFORMATION
P/N 528933
P/N 528938
P/N 528933
P/N 528938
P/N 3J675
P/N 3J675
Figure 1-5: Decal 2 of 4
1-7
INTRODUCTION AND SAFETY INFORMATION
P/N 9J629
FRONT
P/N 528934
P/N 528934
P/N 3K706
P/N 3K706
P/N 5J859
P/N 3K706
Figure 1-6: Decal Placement 3 of 4
1-8 F-701
P/N 170509
P/N 2P808
P/N 2P808
P/N 2P808
Back View
P/N 170510
P/N 170510
P/N 3J675
P/N 3J675
P/N 3J675
INTRODUCTION AND SAFETY INFORMATION
Figure 1-7: Decal Placement 4 of 4
1-9
INTRODUCTION AND SAFETY INFORMATION
SMV SIGN
P/N 2P151
FRONT
1-10 F-701
Figure 1-8: SMV Sign
This chapter covers proper assembly of your implement.
NOTE
WARNING
IMPORTANT
The reference numbers on the following pages give you
an indication of assembly order. Refer to the Wing Float
Pulverizer Parts Manual F-702 for complete part
breakdowns and proper location of any parts not shown
in the following illustrations.
Chapter 2
Assembly
Do not work on or under this machine unless
securely
tractor or by other sufficient means.
blocked and supported by a hoist or
The machine shown in the following illustrations may not
agree with the size of your unit. Assembly of machines,
however, is similar on all models. Additional parts
identification and location can be obtained by reviewing
the parts manual.
• If pre-assembled parts or fasteners are temporarily
removed, remember where they go. It is best to keep
the parts separated.
• Check that all working parts move freely, bolts are
tight and cotter pins are spread.
• Refer to the Torque Table for proper bolt torque
values. Note the different torque requirement for bolts
with lock nuts.
“Left” and “Right” refer to directions seen as if standing
behind the machine and facing in the direction of forward
travel.
See Page 4-1.
2-1
ASSEMBLY
NOTE
HHCS,5/8-11 x 11-1/2
Transport Axle Asm
Bearing Half
Bearing Insert
Nut,Lock
5/8-11
Bearing Half
Center Frame
HHCS,5/8-11 x 11-1/2
HHCS,5/8-11 x 11-1/2
Flat Washer, 5/8
Flat Washer, 5/8
Flat Washer, 5/8
Frame and Transport Axle Assembly
1. Select a smooth, level area that can be reached by a
hoist or lift truck.
2. Place the Center Frame on supports, approximately
36 inches high and rated for 2,000 lbs. or higher.
3. Attach Transport Axle to Center Frame, using 5/8-11
x 11 1/2" HHCS, Flat Washers, and Lock Nuts.
The Plastic Bearings are maintenance free and require
no grease.
• Install the base end of the 3 1/2 X 16 Hydraulic
Cylinder using one of the pins provided with the
Cylinder. The rod end of the Cylinder will be attached
to the Lift Linkage at the same time as the linkage.
See Figure 2-2.
• Tighten all hardware to the recommended torques.
See Page 4-1.
Figure 2-1: Frame and Transport Axle Assembly
2-2 F-701
Transport Linkage
NOTE
Hydraulic
Cylinder,4 x 16
Pin,1 x 5-1/2
Flat Washer,1 SAE
Roll Pin,5/16 x 2
Flat Washer,1 x 2 x 1/4
Toggle Link Wld
Hair Pin Cotter,5/32
Clevis Pin,1/2 x 6
Transport Lock, must
remove when lowering
machine
Flange Nut,Ny-Lok 5/8-11
Bushing,
0.824 x 1.05 x 3.5
HHCS,5/8-11 x 6
Roll Pin,3/8 x 2
Pin,1 x 6-3/4
Toggle Link
Toggle Link,W/Tap
FHHCS,
5/16-18 x 11/16
Roll Pin,3/8 x 2
Flat Washer,1 SAE
Pin W/Keeper,1
Transport Lock
Clevis Pin Storage
Spacer
ASSEMBLY
Attach Transport Linkage and Hydraulic Cylinder to
Center Frame and Transport Axle.
Linkage must be free to pivot.
Figure 2-2: Transport Linkage
2-3
Loading...