Read all of these instructions and keep them in a safe place for future reference.
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flames.
3. Open door.
4. If odor continues, keep away
from the appliance and
immediately call your gas
department.supplier or your fire
1. Do not store spare LP cylinder within 10 feet (3.05 m)
of this appliance.
2. Do not store or use gasoline or other flammable
liquids or vapors within 25 feet (7.62 m) of this
appliance.
3. Failure to follow the instructions could result in fire or
explosion which could result in property damage,
personal injury or death.
Model 3605GD Shown
WARNINGDANGER
1-800-321-3473
READ ALL INSTRUCTIONS AND WARNINGS!
YOUR SAFETY IS VERY IMPORTANT - FAILURE TO FOLLOW PROPER
PROCEDURES AND SAFEGUARDS MAY RESULT IN SERIOUS
PERSONAL INJURY OR PROPERTY DAMAGE.
DO NOT use this smoker in a manner other than its intended purpose. It is NOT intended for commercial use. It is NOT
intended to be installed or used in or on a recreational vehicle and/or boats. The smoker is not to be used as a heater.
Keep a fire extinguisher accessible at all times.
The use of alcohol, prescription or nonprescription drugs may impair the user's ability to properly assemble or safely
operate the smoker.
This smoker is for outdoor use only, in a well-ventilated area. DO NOT operate the smoker indoors, in a garage, or in
any other enclosed area or under overhead construction.
Use caution when assembling and operating the smoker to avoid cuts and scrapes from rough or sharp edges.
Use caution when lifting and moving the smoker to avoid strains or back injury. 2 people are recommended to lift or
move the smoker. DO NOT move the smoker while it is in use.
DO NOT operate the smoker near or under flammable or combustible materials such as decks, porches, or carports. A
minimum clearance of 36 inches (92 cm) is recommended. DO NOT operate the smoker under overhead construction.
Operate the smoker only on a stable, level, non-flammable surface such as asphalt, concrete or solid ground. DO NOT
operate
DO NOT store the smoker near gasoline or other combustible liquids or where combustible vapors may be present.
DO NOT store or operate this smoker in an area accessible to children or pets. Store the smoker in a dry, protected
location.
DO NOT leave the smoker unattended while in use. Operate the smoker with close supervision.
DO NOT allow anyone to conduct activities around the smoker during or following use until it has cooled. It is hot during
operation and remains hot for a period of time following use.
DO NOT leave hot ashes unattended until the smoker cools completely.
DO NOT move the smoker while it is in use. Allow the smoker to cool completely before moving or storing.
This smoker becomes extremely hot - allow the smoker to cool completely before handling. If you must handle the
smoker while it is hot, ALWAYS wear protective oven mitts or heat resistant gloves when handling the smoker or its
c
omponents.
NEVER use gasoline or other highly volatile fluids as a starter. They can explode.
the smoker on flammable material such as carpet or a wood deck.
The water bowl and wood chip box should not be moved while the smoker is operating or until the smoker has cooled
sufficiently. These contain hot ashes and liquids that may cause serious injury. If you must move these components,
ALWAYS wear protective oven mitts or heat resistant gloves.
Dispose of cold ashes by wrapping them in heavy duty aluminum foil and putting them in a noncombustible container.
Be sure there are no other combustible materials in or near the container.
If you must dispose of the ashes in less time than it takes for them to completely cool, remove the ashes from the
smoker, keeping them in heavy duty foil, and soak them completely with water before disposing of them in a
noncombustible container.
DO NOT obstruct the flow of combustion air and/or ventilation air for the smoker.
3
continued...
Use caution when opening the door of the smoker while in operation. Keep hands, face, and body safe from hot steam or
flare-ups. Protect your nose and mouth from smoke inhalation.
DO NOT wear loose clothing while operating the smoker. Tie back long hair while operating the smoker. ALWAYS wear
fully-covering shoes while operating the smoker.
Allow the smoker and its components to cool completely before conducting any routine cleaning or maintenance.
NEVER use glassware, plastic, or ceramic cookware on or in your smoker.
NEVER operate the smoker without water in the water bowl. NEVER allow the water to completely evaporate. Check the
water level at least every 2 hours. A sizzling sound may indicate a low water level. Follow instructions in this manual for
adding water while operating.
When using flavoring wood, add a sufficient amount prior to operation to avoid having to add wood while operating.
Adding wood while operating may splash hot water and cause serious injury.
Use of accessories not intended for this smoker is not recommended and may lead to injury or property damage.
An LP cylinder not connected for use should not be stored in the vicinity of the smoker or any other appliance. DO NOT
store spare LP cylinders within 10 feet of the smoker. LP cylinders must be stored outdoors, out of reach of children. DO
NOT store LP cylinders in a building, garage, or any other enclosed area.
DO NOT store LP gas cylinders inside or on top of the smoker. Improper storage of cylinders could lead to explosion,
fire, and/or personal injury. Cylinders are to be stored outdoors, out of reach of children and must not be stored in a
building, garage, or any other enclosed area.
While the smoker is not in use, the gas must be turned off at the supply cylinder.
LP gasses are heavier than air, tend to pool and collect in low-lying areas, are easily ignited and are highly flammable.
Proper care and caution should be employed when dealing with any such fuels.
The smoker should be shut off and all supply valves (on piping or on fuel cylinders) should be closed in the event that
the odor of unburned gas is detected. Do not attempt to use the unit until any gas leaks are fixed and/or the source of
the unburned gas odor is accounted for.
Do not use the smoker if the burner fails to light or fails to remain lit. Under such conditions, gas should be shut off and
fuel cylinders should be disconnected.
Use under high wind conditions that result in poor burner operation such as blowing out
and flaring should be avoided. If repositioning the unit does not improve operation under
such wind conditions, the unit should be shut off.
LP Tank
Not Included
All installations are to conform to local codes. In the absence of local codes, installation
should conform to theode, ANSI Z223.1/NFPA 54.National Fuel Gas C
The smoker should be installed with the hose regulator assembly extended at full
length of hose directly (24” [61 cm] maximum) away from the burner. When so
onfigured, placement results in maximum tank to smoker distance. When the
c
smoker is operated, the hose/regulator and gas tank should be on a line
perpendicular to wind direction. Placing tank closer than 24” (61 cm) to the
smoker can overheat the tank and cause release of propane through relief
openings and can result in tank fire or explosion.
USE CAUTION AND COMMON SENSE WHEN OPERATING YOUR SMOKER.
READ ALL INSTRUCTIONS, WARNINGS AND SAFEGUARDS
BEFORE
ASSEMBLING AND OPERATING YOUR SMOKER.
SAVE THESE INSTRUCTIONS
4
Assembly Step 1
Check your package contents for these parts. If you are missing any parts, or if any
parts are damaged, please call our toll-free customer service line to order parts.
1-800-321-3473- Monday to Friday 9:00am to 5:00pm Eastern Standard Time
Model 3605GD
Item
No.
11Cabinet AssemblyAZ002049
1a1CabinetAZ002050
1b1Door PanelAZ002051
1c2W ire Rack TrackAZ002052
24Cooking RackAZ001107
31Water PanAZ001111
41Heat Indicator/NameplateAZ001147
DescriptionQty
Part
No.
- Identifying the parts
2
3
4
6
5
1
53Air DamperAZ001146
61Door Handle KitAZ002009
71Wood Box StandAZ001149
81Wood Chip BoxAZ001163
91Wood Chip Box LidAZ001164
101Burner AssemblyAZ002053
111Control Panel AssemblyAZ002039
11a1Push-Button IgniterAZ002016
11b1Control KnobAZ002015
122Carry HandleAZ001109
133Standard LegAZ001103
141Leg with HoleAZ 001104
n/a1Master Hardware PackAZ002017
LP tank and flavoring hardwood not included.
See next page for Model 3605BGD
9
8
7
10
12
Please note: not all models and parts are fully illustrated throughout this
manual. Look for model-specific notes within the assembly instructions.
13
11
14
5
Assembly Step 1
- Identifying the parts
Check your package contents for these parts. If you are missing any parts, or if any
parts are damaged, please call our toll-free customer service line to order parts.
1-800-321-3473- Monday to Friday 9:00am to 5:00pm Eastern Standard Time
Model 3605BGD
Item
No.
11C abinet AssemblyAZ002054
1a1CabinetAZ002055
1b1Door PanelAZ002056
1c2Wire Rack TrackAZ 002057
24C ooking RackAZ001153
31Water PanAZ001152
41H eat Indicator/NameplateAZ001147
53Air DamperAZ001146
61D oor Handle KitAZ002009
71Wood Box StandAZ001149
81Wood Chip BoxAZ001150
91Wood Chip Box LidAZ001151
101Burner AssemblyAZ 002053
111C ontrol Panel AssemblyAZ002058
DescriptionQty
Part
No.
2
12
6
3
5
4
1
11a1Push-Button IgniterAZ002016
11b1Control KnobAZ002015
122C arr y HandleAZ001109
133Standard LegAZ001103
141Leg with HoleAZ001104
151Grease PanAZ001148
n/a1Master Hardware PackAZ002017
LP tank and
flavoring hardwood
not included.
15
10
9
8
7
11
13
14
Please note: not all models and parts are fully illustrated throughout this
manual. Look for model-specific notes within the assembly instructions.
6
Assembly Step 2
Locate these parts:
4 Legs
Hardware:
Cabinet
Assembly
1/4-20 x 5/8” Bolts
16 Required
HARDWARE BAG
A
Tools needed:
Phillips Head
Screwdriver
1. Set the cabinet assembly top side down.
For each leg, line up the holes
2.
and insert the bolts. Nuts are
pre-welded to the cabinet.The
back legs bolts should be inserted
and secured tight. For the front
legs, insert and adjust 3 bolts per
leg (as shown) 1/2 way.
IMPORTANT:
One leg
contains an extra hole
on its side and must be
mounted at the front in
the position shown.
This hole will later be
used to secure the
gas hose to the leg
with a zip-tie.
Leg with
extra hole
3. DO NOT yet insert the two bolts in the
locations indicated. These two bolts will
be used in the next assembly step.
7
Assembly Step 3
Locate these parts:
Control
Panel
Assembly
Hardware:
1/4-20 x 5/8” Bolts
(2 Remaining from previous step)
1. Place the Control Panel Assembly between
the front legs as shown. There are slots on
the control panel that fit around the legs. The
mounting tabs fit to the inside of the legs and
line up with the bolt holes.
HARDWARE BAG
A
Tools needed:
Phillips Head
Screwdriver
2. Be sure all the tabs on the back side
of the control panel are
captured around the legs
as shown below.
3. Insert the two (2) remaining
bolts at 1/2 way.DO NOT
tighten them until next step
has been finished.
8
Assembly Step 4
4. Tighten all front leg bolts.
Locate these parts:
Burner
Assembly
Hardware:
1/4-20 x 1/2” Bolts
3 Required
1. Set the burner assembly onto the cabinet as
shown. IMPORTANT: The burner tube must
slide properly onto the valve stem as shown
below.
HARDWARE BAG
B
Tools needed:
Phillips Head
Screwdriver
2. Secure the burner assembly with the three bolts
from the inside of the cabinet. Securely tighten
the bolts.
3. Attach the loose igniter wire to the igniter on the
control panel as shown below.
9
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