lancer Spartan Ice Operation Manual

Spartan Ice
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ABOUT THIS MANUAL
This booklet is an integral and essential part of the product and should be handed over to the operator after the installation and preserved for any further consultation that may be necessary. Please read carefully the guidelines and warnings contained herein as they are intended to provide the user with essential information for the continued safe use and maintenance of the product. In addition, it provides GUIDANCE ONLY to the user on the correct services and site location of the unit.
The installation and relocation, if necessary, of this product must be carried out by qualied personnel with
up-to-date safety and hygiene knowledge and practical experience, in accordance with current regulations.
BEFORE GETTING STARTED
Each unit is tested under operating conditions and is thoroughly inspected before shipment. At the time of shipment, the carrier accepts responsibility for the unit. Upon receiving the unit, carefully inspect the carton for visible damage. If damage exists,
have the carrier note the damage on the freight bill and le a
claim with carrier. Responsibility for damage to the dispenser lies with the carrier.
IMPORTANT SAFETY INSTRUCTIONS
! Intended Use
The dispenser is for indoor use only. This unit is not a toy. Children should not be supervised not to play with appliance. It should
not be used by children or inrm persons without supervision. This appliance is not intended for use by persons (including children)
with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Cleaning and user maintenance shall not be performed by children without supervision. The min/max ambient operating temperature for the dispenser is 35°F to 75°F (1.67°C to 24°C). Do not operate unit below minimum ambient operation conditions. Should freezing occur, cease operation of the unit and contact authorized service technician. Service, cleaning and sanitizing should be accomplished only by trained personnel. Applicable safety precautions must be observed. Instruction warnings on the product being used must be followed.
®
SI-2
“Lancer” is the registered trademark of Lancer © 2017 by Lancer, all rights reserved.
LANCER PN: 28-0954/03
5 Carbon Dioxide (CO2)
WARNING: Carbon Dioxide (CO2) is a colorless, noncombustible gas with a light pungent odor. High percentages of CO
displace oxygen in the blood.
WARNING: Prolonged exposure to CO
tremors which are followed by a loss of consciousness and su󰀨ocation.
WARNING: If a CO
gas leak is suspected, immediately ventilate the contaminated area before attempting to repair the leak.
2
WARNING: Strict attention must be observed in the prevention of CO
can be harmful. Personnel exposed to high concentrations of CO2 gas will experience
2
gas leaks in the entire CO2 and soft drink system.
2
may
2
! Water Notice
Provide an adequate potable water supply. Water pipe connections and xtures directly connected to a potable water supply must
be sized, installed, and maintained according to federal, state, and local laws. The water supply line must be at least a 3/8 inches (9.525 mm) pipe with a minimum of 25 PSI (0.172 MPA) line pressure, but not exceeding a maximum of 50 PSI (0.345 MPA). Water
pressure exceeding 50 PSI (0.345 MPA) must be reduced to 50 PSI (0.345 MPA) with the provided pressure regulator. Use a lter in the water line to avoid equipment damage and beverage o󰀨-taste. Check the water lter periodically, as required by local conditions. The water supply must be protected by means of an air gap, a backow prevention device or another approved method to comply with NSF standards. A leaking inlet water check valve will allow carbonated water to ow back through the pump when it is shut o󰀨 and contaminate the water supply. Ensure the backow prevention device complies with ASSE and local standards. It is
the responsibility of the installer to ensure compliance.
SPECIFICATIONS & FEATURES
C
D
E
11.90 in
DIMENSIONS
Width: 11.90 in (302.26 mm) Depth w/out valves: 19.77 in (502. mm) Depth w/valves: 25.94 in (658.88 mm) Height: 16.66 in (423.16 mm)
25.94 in
WEIGHT
Shipping: 55 lbs (24.95 kg) Empty: 50 lbs (22.68 kg)
FITTINGS AT UNIT
Plain/Carb Water Inlet: 1/4” barb Brand Syrup Inlets: 1/4” barb
A
B
16.66 in
A. Top Cover B. Ice Bin
19.77 in
C. Valve D. Cup Rest E. Drip Tray
PLAIN WATER SUPPLY
Min Flowing Pressure: 75 PSIG (0.516 MPA)
CARBONATED WATER SUPPLY
Min Flowing Pressure: 25 PSI (0.172 MPA) Max Static Pressure: 50 PSI (0.345 MPA)
This unit emits a sound pressure level below 70 dB
2
READ THIS MANUAL
This manual was developed by the Lancer Corporation as a reference for the owner/operator and installer of this dispenser. Please read this guide before installation and operation of this dispenser. If service is required please call your Lancer Service Agent or Lancer Customer Service. Always have your model and serial number available when you call.
Your Service Agent:
Service Agent Telephone Number:
Serial Number:
Model Number:
INSTALLATION
Unpack the Dispenser
1. Cut band and remove.
NOTE
Inspect unit for concealed damage. If evident, notify
deliveringcarrierandleaclaimagainstthesame.
2. Remove unit, with plywood shipping base, from packaging.
3. Remove plywood shipping base from unit.
NOTE
If unit is to be transported, it is advisable to leave the
unit secured to the plywood shipping base.
4. If leg kit has been provided, assembly legs to unit by tilting unit to one side.
Drain Spider:
The drain spider is located to the left side near the front of the bin. The coldplate has a cavity designed to hold the drain spider. During shipment or installation, the drain spider may become dislodged from its original position. Prior to installing the dispenser, ensure the drain spider is in the correct position. This will prevent drain clog issues. Inspect the lower bin area to ensure the drain spider is secure in the coldplate cutout. If the drain spider is not in place, locate the drain spider and reinstall in the cavity where drain line exists.
Leveling the Dispenser:
In order to facilitate proper dispenser drainage, ensure that the dispenser is level, front to back and side to side. Place a level on the top of the rear edge of the dispenser. The bubble must settle between the level lines. Repeat this procedure for the remaining three sides. Level unit if necessary. For optimum performance place the unit at a 0° tilt.
Selecting/Preparing Counter Location
1. Connecting lines can be run through the front of the unit and can extend down through a counter cutout.
2. Select a level, well ventilated, accessible location away from
direct sunlight (avoid) or overhead lighting, within ve (5) feet
(1.5 m) of a drain, and a water supply that meets the
requirements shown in the Specications section found on
previous page.
3. Select a location for the syrup pumps, CO2 tank, syrup
containers, and water lter (recommended).
4. The selected location should be able to support the weight of the unit with the ice after counter cut out is made (if applicable).
Installation of Unit
NOTE
The installation, and relocation if necessary, must
becarriedoutbyqualiedpersonnelwithup-to-date
knowledge and practical experience, in accordance with current regulations.
1. The dispenser is designed to be installed either permanently to counter or placed on a counter using the four (4) inch legs (included in the Lancer kit, PN 82-1704)
NOTE
NSF listed units must be sealed to the counter or have
four (4) inch legs installed.
2. Remove Top Cover.
3. Remove the two (2) valves from ice bin.
4. Install valves onto mounting blocks at front of dispenser. Push wire retainer down. This will lock valve to mounting block.
3
5. Turn both white stems on mounting block to the open position. Top of the stem will lock wire retainer in position.
Open Position
Adjust Syrup/Water Ratio
1. Slide up I.D. panel until ow control adjustments are exposed.
2. Remove nozzle by twisting counter clockwise and pulling down.
6. Route appropriate tubing from the syrup pump location to the syrup inlets located in the front of the unit. Connect tubing to
inlets using the oetiker pliers and ttings. Repeat for second
syrup connection.
A. Drain Line B. Water Inlet
A
C. Syrup Inlet D. Tubing
B
C
D
7. Route appropriate tubing from water source and Plain/Carb water inlet located at the front of the unit. Connect tubing to
water source and ush line thoroughly.
8. Connect tubing to inlet at unit.
9. Install the ice bin drain hose; connect the 90° elbow or
straight tting underneath the unit’s base. The ice bin drain is
located towards the front of the bin and slightly to the left.
10. Connect the hose. Extend the hose to an open type drain.
! CAUTION
Drain line must be insulated with a closed cell insulation. Insulation must cover the entire length of
thedrainhose,includingttings.Thedrainshouldbe
installed in such a manner that water does not collect
in sags or other low points, as condensation will form.
11. Fill unit with ice and Install Top Cover and Drip Tray.
! CAUTION
The ice used in this unit may not be potable and should
not be ingested. Do not eat, chew, suck, swallow, or put into drinks. The ice used in this unit is intended solely for the refrigeration purposes of the product.
B
A
C
A. Nozzle
B. Diuser
C. Soda Lever
3. Remove di󰀨user by pulling down.
4. Install LANCER syrup separator (yellow) (PN 54-0031 for Model 100 valves) in place of the nozzle.
B
A
A. Syrup Separator B. Soda Lever
5. Activate valve to purge syrup until steady ow is achieved.
6. Using a Lancer ratio cup, activate the valve and capture a sample. Verify that the syrup level is even with the water level.
A
B
A. Syrup Separator B. Ratio Cup C. Verify Soda/ Water Level
7. Use a screwdriver to adjust syrup ow rate if needed.
C
A
C
4
Increase Decrease
B
D
8. Slide down I.D. panel and repeat process for second valve.
A. Flow Control, Syrup
B. Nozzle (Diuser inside)
C. Retainer Clip D. Soda Lever
CLEANING & SANITIZING
GENERAL INFORMATION
Lancer equipment (new or reconditioned) is shipped from the factory cleaned and sanitized in accordance with NSF guidelines. The operator of the equipment must provide continuous maintenance as required by this manual and/or state and local health department guidelines to ensure proper operation and sanitation requirements are maintained.
ThecleaningproceduresprovidedhereinpertaintotheLancerequipmentidentiedbythismanual.Ifotherequipment
is being cleaned, follow the guidelines established by the manufacturer for that equipment.
Cleaning should be accomplished only by trained personnel. Sanitary gloves are to be used during cleaning operations. Applicable safety precautions must be observed. Instruction warnings on the product being used must be followed.
! ATTENTION
Use sanitary gloves when cleaning the unit and observe all applicable safety precautions.
DO NOT use a water jet to clean or sanitize the unit.
DO NOT disconnect water lines when cleaning and sanitizing syrup lines, to avoid contamination.
DO NOT use strong bleaches or detergents; These can discolor and corrode various materials.
DO NOT use metal scrapers, sharp objects, steel wool, scouring pads, abrasives, or solvents on the dispenser.
DO NOT use hot water above 140° F (60° C). This can damage the dispenser.
DO NOT spill sanitizing solution on any circuit boards. Insure all sanitizing solution is removed from the system.
Cleaning Solution
Mix a mild, non-abrasive detergent (e.g. Sodium Laureth Sulfate, dish soap) with clean, potable water at a temperature of 90°F to 110°F (32°C to 43°C). The mixture ratio is one ounce of cleaner
to two gallons of water. Prepare a minimum of ve gallons of
cleaning solution. Do not use abrasive cleaners or solvents because they can cause permanent damage to the unit. Ensure rinsing is thorough, using clean, potable water at a temperature of 90°F to 110°F. Extended lengths of product lines may require additional cleaning solution.
Sanitizing Solution
Prepare the sanitizing solution in accordance with the
manufacturer’s written recommendations and safety guidelines.
The type and concentration of sanitizing agent recommended in the instructions by the manufacturer shall comply with 40 CFR
§180.940. The solution must provide 100 parts per million (PPM) chlorine (e.g. Sodium Hypochlorite or bleach) and a minimum of
ve gallons of sanitizing solution should be prepared.
Daily Cleaning
1. Using the cleaning solution, clean Top Cover and all exterior stainless steel surfaces.
2. Clean exterior of dispensing valves.
3. Remove Drip Tray by lifting to release its mounting holes from the mounting screws.
4. Dump any water and product, and wash the Drip Tray and Splash Plate with cleaning solution.
5. Lift the Drip Tray to hook the mounting holes on the mounting screws, and set Splash Plate on the Drip Tray.
6. Wipe clean all splash areas using a damp cloth soaked in cleaning solution.
Ice Bin Cleaning - Monthly
1. Remove Top Cover.
2. Remove Drip Tray by lifting it up and out from the dispenser face.
3. Using cleaning solution, described in Section 3.2, and a clean cloth or soft brush, clean all sides of Ice Bin and surface of aluminum casting.
4. Repeat Step 3 for all exterior surfaces of the unit.
5. Using hot water, thoroughly rinse away the cleaning solution.
6. Fill Unit with ice and replace Top Cover.
! CAUTION
Followingsanitization,rinsewithend-useproductuntil
there is no aftertaste. Do not use a fresh water rinse. This is a NSF requirement. Residual sanitizing solution left in the system creates a health hazard.
5
Cleaning & Sanitizing Nozzles
1. Remove nozzle by twisting counter clockwise and pulling down.
B
A
C
A. Nozzle
B. Diuser
C. Soda Lever
2. Remove di󰀨user by pulling down.
3. Rinse nozzle and di󰀨user with warm water.
4. Wash nozzle and di󰀨user with cleaning solution then
immerse in sanitizing solution and let sit for fteen (15)
minutes.
5. Set nozzle and di󰀨user aside and let air dry. DO NOT rinse with water after sanitizing.
6. Reconnect di󰀨user and nozzle.
7. Taste the drink to verify that there is no o󰀨-taste. If o󰀨-taste
is found, ush syrup system again.
! CAUTION
Followingsanitization,rinsewithend-useproductuntil
there is no aftertaste. Do not use a fresh water rinse. This is a NSF requirement. Residual sanitizing solution left in the system creates a health hazard.
Cleaning & Sanitizing Syrup Lines
1. Disconnect syrup lines from BIB’s
2. Place syrup lines, with BIB connectors, in a bucket of warm water.
3. Activate each valve to ll the lines with warm water and ush out syrup remaining in the lines.
4. Prepare Cleaning Solution described above.
5. Place syrup lines, with BIB connectors, into cleaning solution.
6. Activate each valve until lines are lled with cleaning solution then let stand for ten (10) minutes.
7. Flush out cleaning solution from the syrup lines using clean, warm water.
8. Prepare Sanitizing Solution described on previous page.
9. Place syrup lines into sanitizing solution and activate each
valve to ll lines with sanitizer. Let sit for ten (10) minutes.
10. Reconnect syrup lines to BIB’s and draw drinks to ush solution from the dispenser.
11. Taste the drink to verify that there is no o󰀨-taste. If o󰀨-taste
is found, ush syrup system again.
! CAUTION
Followingsanitization,rinsewithend-useproductuntil
there is no aftertaste. Do not use a fresh water rinse. This is a NSF requirement. Residual sanitizing solution left in the system creates a health hazard.
Dispenser Disposal
To prevent possible harm to the environment from improper disposal, recycle the unit
by locating an authorized recycler or contact the retailer where the product was purchased.
6
Comply with local regulations regarding disposal of the refrigerant and insulation.
ILLUSTRATIONS & PART LISTINGS - MAIN UNIT ASSEMBLY
01
02X2
03X2
04X2
05
07
06
Item Part No. Description
01 30-11833 Metal Lid
02 05-3240/01 Valve Cover, EcoPour
03 19-71110 EcoPour Self-Serve Valve, 1.5 oz.
04 05-3241/01 ID Panel, EcoPour
05 30-11859 Cup Rest
06 05-3266 Drip Tray
07 01-2992 Elbow, 90 Deg., PVC, 1/2”
08 04-1682 Screw, M4-0.7X4.5, 4.5 Shoulder, FHD, PH, SS
08
X2
7
Lancer Corp.
800-729-1500
TechnicalSupport/Warranty:800-729-1550
custserv@lancercorp.com
lancercorp.com
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