lancer Spartan Operation Manual

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Spartan Dispenser

Operation Manual

PN: 28-0936

1600

Lancer Corp.

6655 Lancer Blvd.

San Antonio, Texas 78219

800-729-1500

Technical Support/Warranty: 800-729-1550

custserv@lancercorp.com

lancercorp.com

Manual PN: 28-0936

NOVEMBER 2013

FOR QUALIFIED INSTALLER ONLY

ABOUT THIS MANUAL

This booklet is an integral and essential part of the product and should be handed over to the operator after the installation and preserved for any further consultation that may be necessary. Please read carefully the guidelines and warnings contained herein as they are intended to provide the user with essential information for the continued safe use and maintenance of the product. In addition, it provides GUIDANCE ONLY to the user on the correct services and site location of the unit.

The installation and relocation, if necessary, of this product must be carried out by qualied personnel with up-to-date

safety and hygiene knowledge and practical experience, in accordance with current regulations.

TABLE OF CONTENTS

SPECIFICATIONS................................................................................................................................4

PRE-INSTALLATION CHECKLIST......................................................................................................5

WARNINGS/CAUTIONS...................................................................................................................6-9

1. INSTALLATION............................................................................................................................10

1.1 UNPACKING........................................................................................................................10

1.2 UNPACKING INSTALLATION KITS....................................................................................10

1.3 SELECTING A COUNTER LOCATION...............................................................................10

1.4 LEVELING THE DISPENSER.............................................................................................10

1.5 FILLING THE UNIT WITH W ATER......................................................................................10

1.6 CONNECTING TO ELECTRICAL POWER.........................................................................11

1.7 CONNECTING TO WATER SUPPLY..................................................................................11

1.8 CONNECTING TO CO2 SUPPLY.......................................................................................12

1.9 CONNECTING TO BAG-IN-BOX (BIB) SYRUP SUPPLY TO

REMOTE SYRUP PUMPS..................................................................................................12

1.10 PURGING THE CARBONATION SYSTEM........................................................................12

1.1 1 PURGING THE WATER AND SYRUP SYSTEMS..............................................................12

1.12 ADJUSTING WATER FLOW (LEV®)..................................................................................13

1.13 ADJUSTING WATER TO SYRUP (RATIO) BRIX (LEV®)..................................................13

1.14 SETTING 3-WAY ADJSTABLE BACK BLOCKS FOR PLAIN OR

CARBONATED WATER......................................................................................................14

2. SCHEDULED MAINTENANCE....................................................................................................14

2.1 AS NEEDED........................................................................................................................14

2.2 DAILY...................................................................................................................................14

2.3 WEEKLY..............................................................................................................................14

2.4 MONTHLY............................................................................................................................15

2.5 EVERY SIX MONTHS.........................................................................................................15

2.6 YEARLY...............................................................................................................................15

3. DISPENSER CLEANING AND SANITIZING..............................................................................15

3.1 GENERAL INFORMATION.................................................................................................15

3.2 CLEANING AND SANITIZING SOLUTIONS.......................................................................15

3.3 AMBIENT PROCESS..........................................................................................................16

3.4 NOZZLE CLEANING...........................................................................................................16

4. TROUBLESHOOTING............................................................................................................16-24

5. DISPENSER DISPOSAL.............................................................................................................24

6. TROUBLE SHOOTING THE LANCER ELECTRONIC ICE BANK CONTROL (EIBC)..............25

6.1 CHECKING FOR NORMAL PCB OPERATION..................................................................25

7. ILLUSTRATIONS, PARTS LISTINGS, AND WIRING DIAGRAMS............................................26

7.1 MAIN UNIT ASSEMBLY .......................................................................................................26

7.2 PUMP ASSEMBLY..............................................................................................................27

7.3 REFRIGERATION DECK ASSEMBL Y................................................................................28

7.4 ELECTRICAL BOX ASSEMBLY..........................................................................................29

7.5 CARBONATOR ASSEMBL Y ................................................................................................30

7.6 REFRIGERATION DECK WIRING DIAGRAM....................................................................31

7.7 UNIT WIRING DIAGRAM....................................................................................................32

SPARTAN SPECIFICATIONS

DIMENSIONS Width: 15.7 in (399 mm) Depth: 28.1 in (711.2 mm) Height: 21.6 in (549 mm)

SPACE REQUIRED Width: 4 in (101.6 mm) Depth: 4 in (101.6 mm) Back: 4 in (101.6 mm) Top: 8 in (203.2 mm)

ELECTRICAL

115VAC/60Hz/4.3AMPs 208,203VAC/60Hz/2.0AMPs 220-240VAC/50Hz/2.6AMPs

This unit emits a sound pressure level below 70 dB

WEIGHT Shipping: 110 lbs (49.9 kg) Empty: 82 lbs (37.2 kg) Operating: 127 lbs (57.5 kg)

ICE Capacity: 8 - 11 lbs (3.6 - 5.0 kg)

FITTINGS Water for carbonator inlet:

1/4” barb

Plain water inlet: 1/4” barb Brand syrup inlets: 1/4” barb CO2 inlet: 1/4” barb

PLAIN WATER SUPPLY

Min owing pressure: 75 PSIG (5.28 kg/cm2, 0.516 MPA)

CARBONATOR WATER SUPPLY

Min owing pressure: 25 PSIG (1.76 kg/cm2, 0.172 MPA) Max static pressure: 50 PSIG (3.52 kg/cm2, 0.345 MPA)

CARBON DIOXIDE (CO2) Min pressure: 70 PSIG

(4.92 kg/cm2, 0.483 MPA) Max pressure: 80 PSIG (5.62 kg/cm2, 0.552 MPA)

PRE-INSTALLATION CHECKLIST

BEFORE GETTING STARTED

Each unit is tested under operating conditions and is thoroughly inspected before shipment. At the time of shipment, the carrier accepts responsibility for the unit. Upon receiving the unit, carefully inspect the carton for visible damage. If damage exists, have

the carrier note the damage on the freight bill and le a claim with carrier. Responsibility for

damage to the dispenser lies with the carrier.

TOOLS REQUIRED

 Oetiker Pliers  Slotted Screwdriver

 Tubing Cutters  Phillips Screwdriver

 Wrench  Cordless Drill

POST MIX ACCESSORIES

 CO2 Regulator Set  CO2 Supply

 Beverage Tubing  Oetiker Clamps/Fittings

 Water Booster  Water Regulator

 Precision Cutters (if removing/replacing carbonator tank)

BIB SYSTEM

 BIB Rack  BIB Regulator Set

 BIB Syrup Boxes

 BIB Connectors - ensure you have the correct connectors for syrup lineup.

CONSIDER LOCATION OF THE FOLLOWING PRIOR TO INSTALL

 Water supply lines  Drain

 Is the countertop level?  Heating and air conditioning ducts

 Grounded electrical outlet.

 Enough space to install the dispenser. Include space for a top-mounted ice machine, if necessary.

 Does the top-mounted ice machine have a minimum clearance on all sides?

 Located away from direct sunlight or overhead lighting.

 Can the countertop support the weight of the dispenser? Be sure to include the weight of an ice

machine (if necessary) plus the weight of the ice.

 This unit is not suitable for use in an area where a water jet could be used.

! !

WARNING/ADVERTENCIA/AVERTISSEMENT

The dispenser is for indoor use only. This appliance is intended to be used in commercial applications such as

restaurants or similar. This unit is not a toy. Children should be supervised not to play with appliance. It should not be

used by children or inrm persons without supervision. This appliance is not intended for use by persons

(including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Cleaning and user maintenance shall not be performed by children without supervision. This appliance can be used by children aged from 8 years and above and persons with reduced physical, sensory or mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning use of the appliance in a safe way and understand the hazards involved. This unit is not designed to dispense dairy products. The min/max ambient operating temperature for the dispenser is 40°F to 75°F (4°C to 24°C). Do not operate unit below minimum ambient operation conditions. Should freezing occur, cease operation of the unit and contact authorized service technician. Service, cleaning and sanitizing should be accomplished only by trained personnel. Applicable safety precautions must be observed. Instruction warnings on the product being used must be followed.

! El dispensador sólo debe usarse en interiores. Este aparato está diseñado para ser utilizado en aplicaciones

comerciales tales como restaurantes o similar. Esta unidad no es un juguete. Los niños deben ser supervisados para no jugar con aparato. No la deben usar niños ni personas discapacitadas sin supervisión. Esta unidad no está

destinada al uso por parte de personas (incluso niños) con capacidad física, sensorial o mental reducida, o sin

experiencia y conocimientos sucientes, a menos que una persona responsable de su seguridad les haya dado

supervisión o capacitación en el uso de la unidad. Limpieza y mantenimiento de usuario no deberá ser realizada por los niños sin supervisión. Este aparato puede ser utilizado por niños de 8 años o más y las personas con capacidades físicas, sensoriales o mentales, o por falta de experiencia y conocimientos que hayan recibido supervisión o instrucciones relativas al uso del aparato de una manera segura y comprenda los peligros involucrados. Esta unidad no ha sido diseñada para suministrar productos lácteos. La temperatura ambiente

operativa mínima / máxima para el dispensador es de 40°F a 75°F (4°C a 24°C). No opere la unidad debajo de las

condiciones de funcionamiento ambientales mínimos. En caso de congelación se produce, cesar la operación de la unidad y el contacto técnico de servicio autorizado. Servicio de limpieza y desinfección deben llevarse a cabo solamente por personal capacitado. Es necesario tomar medidas de seguridad aplicables. Advertencias de las instrucciones sobre el producto utilizado se deben seguir.

! Le distributeur est destiné à un usage à l’intérieur seulement. Cet appareil est conçu pour être utilisé dans des

applications commerciales comme les restaurants ou similaire. Cet appareil n’est pas un jouet. Les enfants doivent être surveillés an de ne pas jouer avec l’appareil. Il ne devrait pas être utilisé par des enfants ou des personnes inrmes sans surveillance. Cet appareil n’est pas destiné à un usage par des personnes (y compris les enfants)

ayant des capacités physiques, sensorielles ou mentales réduites, ou manquant d’expérience et de connaissances,

à moins qu’elles obtiennent de la surveillance ou des instructions au sujet de l’utilisation de l’appareil de la part

d’une personne chargée de leur sécurité. Nettoyage et entretien de l’utilisateur ne doivent pas être effectués par des enfants sans surveillance. Cet appareil peut être utilisé par des enfants âgés de 8 ans et plus et les personnes ayant des capacités ou le manque d’expérience et de connaissances physiques, sensorielles ou mentales réduites si elles sont sans surveillance ou instruction concernant l’utilisation de l’appareil en toute sécurité et de comprendre les risques impliqués. Cet appareil n’est pas conçu pour distribuer des produits laitiers. La température de service ambiante minimum/maximum pour le distributeur est de 40°F à 75°F (4°C à 24°C). Ne pas utiliser l’appareil dans des conditions de performance environnementale minimale. En cas de gel, cesser l’exploitation de l’unité et contactez un

technicien agréé. Nettoyage et désinfection doivent être effectuées uniquement par du personnel qualié. Vous devez

prendre des mesures de sécurité. Avertissements instructions sur le produit utilisé doivent être respectées.

DISPENSER INSTALLATION HIGHLIGHTS

This unit has been factory sanitized per Lancer specications.

Listed below are six critical elements which will aid in a successful installation.

1. Fill water bath until water overows from tank overow tube.

2. The carbonator pump motor must be disconnected from the power supply (see Section 1.7) prior to connection to water supply for initial build up of ice bank. Failure to do so will result in automatic shut off of carbonator (see item 6 below) or damage to the pump.

3. If this dispenser is installed in an area that is susceptible to ±10% variation of the nominal line voltage, consider installing a surge protector or similar protection device.

4. There is a ve (5) minute delay which prevents the compressor and condenser fan from starting until the delay

has lapsed. If electrical current is interrupted, there is always a ve (5) minute delay before the compressor starts.

5. Supply Water Pressure: Minimum - 25 PSI (0.172 MPA); Maximum - 50 PSI (0.345 MPA); If pressure is over 50 PSIG (0.345 MPA), a water pressure regulator must be used.

6. On units with the built in water regulator, the regulator must be removed if inlet water pressure is less than 25 PSIG. (0.172 MPA)

PUNTOS IMPORTANTES EN LA UNIDAD DISPENSADORA

Esta unidad ha sido saneada en fabrica por las especicaciones de Lancer.

A continuacion se relacionan 6 puntos importantes para una connecta instalacion.

1. Llene el bano-Maria hasta que el agua se desborde sobre el tubo que controla la derrama del tanque.

2. El motor de la bomba del carbonatador debe desconectarse electricamente (Ver Manual - Seccion 1.7) antes de conectar el suministro de agua para la formacion inicial del banco de hielo. De no hacerse esto resultaria en

un bloqueo automatico del carbonatador (ver abajo el punto 6) o en danos a la bomba.

3. Si la unidad va a ser instalada en un area en la que puedan darse variaciones de voltage de + 6 - 10% de su valor nominal, se debe considerar la conveniencia de instalar un estabilizador de corriente o sistema de proteccion similar.

4. Hay una demora de 5 minutos que evita que el compresor y el abanico del condensador arranquen hasta pasado ese tiempo. Si hay algun corte en la corriente electrica siempre se producira esa demora de 5 minutos antes de arrancar el compresor.

5. Presión de suministro del agua de red: Minimo 25 PSI (0.172 MPA); Maximo 50 PSI (0.345 MPA). En unidades sin regulador de presión incorporado, si la presión del agua es superior a 50 PSIG (0.345 MPA) se debe usar un regulador de presión.

6. En unidades con regulador de presión incorporado, el regulador debe der eliminado cuando la presión de entrada de agua sea inferior a 25 PSIG (0.172 MPA).

REGLES DE SECURITE POUR L’NSTALLATION DU DISTRIBUTEUR DE SODAS

La proprètè da cet ensamable est assurè à I’usine sulvant les spècications èmis par Lancer .

Il est essentiel de respecter les 6 points suivants pour l’installation de l’appareil:

1. Remplir le bain-Maire jusqu’a ce que l’eau dèborde par le tuyau de trop-plein du rèservoir.

2. Le moteur de la pompe du carbonateur doit etre dèbranchè de l’alimentation èlectrique (Voir le manuel, Section 1.7) avant l’arrivèe de l’eau pour la formation initiale de la glace. Oublier ou nègliger cette opèration

provoquera l’arret automatique du carbonateur (voir le point 6 cidessous) ou causera des dommages à la pompe.

3. Si le distributeur es installè dans une zone ou la tension èlectrique nominale est susceptible de variations de (+) 10%, il est conseillè d’installer un appaeil de protection contre les sautes de courant.

4. Un d’lai de 5 minutes empeche le compresseur et la ventilation du condesateur de se mettre en marche avant

que ce lees de temps ne se soit ècoulè. Lorsque le courant èlectrique es interrompu, il y a toujours un dèlai de 5

minutes avant que le presseur ne se mette en.

5. Pression de l’eau: Minimum 25 PSI (0.172 MPA); Maximo 50 PSI (0.345 MPA). Sur les unitès qui n’ont pas de règulateur de pression d’eau incorprè, si la pression d’H2O est supèrieure à 50 PSIG (0.345 MPA), un règulateur de pression d’eau doit etre utilsisè.

6. Sur les unitès avec règulateur d’eau incorporè, le règulateur doit etre enlevè si la pression d’arrivve est inferièure

à 25 PSIG (0.172 MPA)

ELECTRICAL WARNING/ADVERTENCIA ELÉCTRICA/

F F

Check the dispenser serial number plate for correct electrical requirements of unit. Do not plug into a wall electrical outlet unless the current shown on the serial number plate agrees with local current available. Follow all local electrical codes when making connections. Each dispenser must have a separate electrical circuit. Do not use extension cords with this unit. Do not ‘gang’ together with other electrical devices on the same outlet. The keyswitch does not disable the line voltage to the transformer primary. Always disconnect electrical power to the unit

to prevent personal injury before attempting any internal maintenance. The resettable breaker switch should not be used as a substitute for unplugging the dispenser from the power source to service the unit. Only qualied

personnel should service internal components of electrical control housing. Make sure that all water lines are tight and units are dry before making any electrical connections!

AVERTISSEMENT ÉLECTRIQUE

F Verique la placa con el número de serie del dispensador, donde encontrará los requisitos eléctricos correctos

de la unidad. No enchufe la unidad en un tomacorriente de pared a menos que la corriente indicada en la placa con

el número de serie concuerde con la corriente local disponible. Al hacer las conexiones, respete todos los códigos

eléctricos locales. Cada dispensador debe tener un circuito eléctrico independiente. No use extensiones con esta

unidad. No la conecte junto con otros dispositivos eléctricos al mismo tomacorriente. El interruptor de llave no corta el voltaje de línea al transformador primario, disconecte siempre la alimentación eléctrica a la unidad para evitar

lesiones personales antes de tratar de realizar tareas de mantenimiento. El disyuntor de sobrecarga reseteable no se debe usar como sustituto para desenchufar el dispensador de la fuente de alimentación para

realizar tareas de servicio de la unidad. El servicio de los componentes internos de la caja de control eléctrico debe conarse exclusivamente a personal calicado. Asegúrese de que todas las líneas de agua estén ajustadas y las

unidades estén secas antes de hacer conexiones eléctricas.

F Examinez la plaque de numéro de série du distributeur pour connaître les bonnes exigences en matière

d’électricité pour l’appareil. Ne le branchez pas à une prise électrique murale à moins que le courant indiqué sur la plaque de numéro de série corresponde au courant local disponible. Respectez tous les codes électriques locaux lorsque vous faites des connexions. Chaque distributrice doit avoir un circuit électrique séparé. N’utilisez pas de cordons prolongateurs avec cet appareil. Ne pas le brancher avec d’autres appareils électriques sur la même

prise. L’interrupteur à clé ne coupe pas la tension secteur au transformateur primaire. Débranchez toujours le courant électrique à l’appareil, an de prévenir des blessures, avant de faire un entretien interne quelconque. Le disjoncteur

réarmable ne devrait pas être utilisé au lieu de débrancher le distributeur de la source d’alimentation en électricité

pour faire de l’entretien/une réparation de l’appareil. Seul le personnel qualié devrait faire l’entretien/la réparation

des composants internes dans le logement des commandes électriques. Assurez-vous que toutes les conduites d’eau sont étanches et que les appareils sont secs avant de faire des connexions électriques!

CO2/CARBON DIOXIDE /El ANHÍDRIDO CARBÓNICO/

5 5

Carbon Dioxide (CO2) is a colorless, noncombustible gas with a light pungent odor. High percentages of CO2 may displace oxygen in the blood. Prolonged exposure to CO2 can be harmful. Personnel exposed to high concentrations of CO2 gas will experience tremors which are followed by a loss of consciousness and suffocation. If a CO2 gas leak is suspected, immediately ventilate the contaminated area before attempting to repair the leak. Strict attention must be observed in the prevention of CO2 gas leaks in the entire CO2 and soft drink system.

5 El anhídrido carbónico (CO2) es un gas incoloro, no combustible, con un olor pungente ligero. Altos porcentajes

de CO2 en la sangre pueden desplazar el oxígeno en la sangre. La exposición prolongada al CO2 puede ser nociva. El personal expuesto a concentraciones altas de CO2 sufre temblores seguidos de la pérdida de la consciencia y sofocación. Si se sospecha que existe una pérdida de CO2, ventile el área contaminada antes de tratar de reparar la pérdida. Hay que prestar suma atención para evitar pérdidas de CO2 en todo el sistema de CO2 y de bebidas gaseosas.

5 Le dioxyde de carbone (CO2) est plus lourd que l’air et déplace l'oxygène. Le CO2 est un gaz incolore et

incombustible, ayant une odeur un peu âcre. Des concentrations fortes de CO2 peuvent déplacer l'oxygène dans le

sang. Une exposition prolongée au CO2 peut être nocive. Le personnel exposé à de fortes concentrations de CO2

gazeux éprouvera des tremblements, suivis rapidement d'une perte de conscience et de suffocation. On doit faire très attention de prévenir les fuites de CO2 gazeux dans le système entier de CO2 et de boisson gazeuse. Si on suspecte

qu'il y a une fuite de CO2 gazeux, aérez le secteur contaminé immédiatement avant d'essayer de réparer la fuite.

DIOXYDE DE CARBONE

AUTOMA TIC AGITATION/AGITACIÓN AUTOMÁTICA/

! Units are equipped with an automatic agitation system and will activate unexpectedly. Do not place hands or

foreign objects in the water bath tank. Unplug the dispenser during servicing, cleaning, and sanitizing. To avoid personal injury, do not attempt to lift the dispenser without assistance. For heavier dispensers, use a mechanical lift.

! Las unidades están equipadas con un sistema automático de agitación, por lo que se pueden activar

repentinamente. No ponga las manos ni objetos extraños en el compartimiento donde se guarda el hielo. Durante el

servicio, la limpieza y la esterilización, desenchufe el dispensador. Para evitar lesiones personales, no trate de levantar el dispensador sin ayuda. Para los dispensadores más pesados, use un elevador mecánico.

! Les appareils sont équipés d’un système d’agitation automatique qui s’activera de manière inattendue. Ne mettez

pas les mains ou des corps étrangers dans le compartiment d’entreposage de glace. Débranchez le distributeur pendant l’entretien/la réparation, le nettoyage et l’aseptisation. Pour éviter des blessures, n’essayez pas de soulever le distributeur sans aide. Pour les distributeurs plus lourds, utilisez un chariot élévateur.

! !

WATER NOTICE/AGUA AVISO/ PRÉAVIS DE L’EAU

Provide an adequate potable water supply. Water pipe connections and xtures directly connected to a potable

water supply must be sized, installed, and maintained according to federal, state, and local laws. The water supply line must be at least a 3/8 inches (9.525 mm) pipe with a minimum of 25 PSI (0.172 MPA) line pressure, but not exceeding a maximum of 50 PSI (0.345 MPA). Water pressure exceeding 50 PSI (0.345 MPA) must be reduced to 50

PSI (0.345 MPA). Use a lter in the water line to avoid equipment damage and beverage off-taste. Check the water lter periodically, as required by local conditions. The water supply must be protected by means of an air gap, a backow prevention device (located upstream of the CO2 injection system) or another approved method to comply with NSF standards. A leaking inlet water check valve will allow carbonated water to ow back through the pump when it is shut off and contaminate the water supply. Ensure the backow prevention device complies with ASSE and

local standards. It is the responsibility of the installer to ensure compliance.

! Proporcione un suministro adecuado de agua potable. La línea de suministro de agua debe ser de una tubería de

por lo menos 3/8 pulgadas (9.525 mm) con una presión de línea mínima de 25 PSI (0.172 MPA) , pero sin superar el máximo de 50 PSI (0.345 MPA). La presión de agua que supere los 50 PSI se debe reducir a 50 PSI (0.345 MPA)

con un regulador de presión. Use un ltro en la línea de agua para evitar daños al equipo y cierto sabor raro en las bebidas. Verique periódicamente el ltro de agua de acuerdo con las condiciones imperantes. El suministro de agua debe estar protegido por una separación de aire, un dispositivo de prevención del contraujo (situado antes del

sistema de inyección de CO2) u otro método aprobado para cumplir las normas NSF. Si la válvula de retención de

entrada de agua tuviera pérdidas, permitiría el contraujo del agua carbonatada a través de la bomba cuando se la detiene y contaminaría el suministro de agua. Asegúrese de que el dispositivo de prevención del contraujo cumpla

con las normas locales y de ASSE. Es responsabilidad del instalador cumplir con estos requisitos.

! Fournissez une alimentation en eau potable adéquate. Les connexions et les dispositifs de conduite d’eau

con- nectés directement à une alimentation en eau potable doivent être calibrés, installés et maintenus selon les lois fédérales, provinciales et locales. La conduite d’alimentation en eau doit être un tuyau d’au moins 3/8 pouces (9.525

millimètres) avec une pression de ligne minimum de 25 LPC (0.172 MPA) , mais ne doit pas dépasser un maximum

de 50 LPC (0.345 MPA). Une pression d’eau de plus de 50 LPC (0.345 MPA) doit être réduite à 550 LPC (0.345

MPA) avec le régu- lateur de pression fourni. Utilisez un ltre dans la conduite d’eau pour éviter des dommages à l’équipement et un goût des boissons qui n’est pas juste. Vériez le ltre à eau périodiquement, selon les exigences

des conditions locales. L’alimentation en eau doit être protégée au moyen d’un intervalle d’air, un disconnecteur

hydraulique (situé en amont du système d’injection de CO2) ou une autre méthode approuvée pour se conformer

aux normes de la NSF. Un clapet antiretour pour l’eau entrante qui fuie permettra à l’eau gazeuse de repasser par

la pompe quand elle est fermée et de contaminer l’alimentation en eau. Assurez-vous que le disjoncteur hydraulique

soit conforme aux normes de l’ASSE et locales. L’installateur est responsable d’assurer la conformité.

1. INSTALLATION

1.1 UNPACKING A. Cut band and remove.

B. Remove accessory kit and loose parts. C. Remove top board, corner inserts, and lift outer carton to remove, if included.

D. Inspect unit for concealed damage. If evident, notify delivering carrier and le a claim against

same.

E. Remove plywood shipping base from unit by moving unit so that one side is off the counter top

or table allowing access to screws on the bottom of the plywood shipping base. NOTE: If unit is to be transported, it is advisable to leave the unit secured to the plywood base. F. If leg kit has been provided, assemble legs to unit by tilting unit. DO NOT LAY UNIT ON ITS

SIDE OR BACK.

1.2 UNPACKING INSTALLATION KITS

A. Inspect kits for concealed damage and if evident, notify delivering carrier and le a claim

against same. B. Each kit contains a list of the parts and a drawing showing the proper assembly of the parts.

1.3 SELECTING A COUNTER LOCATION

A. Select a location close to a properly grounded electrical outlet and water supply that meet the

requirements as shown in the SPECIFICATIONS section.

WARNING FAILURE TO MAINTAIN SPECIFIED CLEARANCE WILL CAUSE THE COMPRESSOR TO OVERHEAT

AND WILL RESULT IN COMPRESSOR FAILURE.

ADVERTENCIA SI NO DEJA EL ESPACIO LIBRE ESPECIFICADO EL COMPRESOR PUEDE RECALENTAR Y

FALLAR.

AVERTISSEMENT LE FAIT DE NE PAS MAINTENIR LE DÉGAGEMENT SPÉCIFIÉ FERA SURCHAUFFER LE

COMPRESSEUR ET AURA COMME CONSÉQUENCE UNE DÉFAILLANCE DU COMPRESSEUR.

B. Condenser air is drawn in from the front and side vents located on the bonnet, and discharged

out the rear of the bonnet. A minimum of eight (8) inches (203 mm) clearance must be main

tained over the top of the unit and a minimum 4 inches behind the unit to provide for proper air

ow and air circulation.

1.4 LEVELING THE DISPENSER

In order to facilitate proper dispenser drainage and carbonation, ensure that the dispenser is level,

front to back and side to side. Place a level on the top of the rear edge of the dispenser. The bubble

must settle between the level lines. Repeat this procedure for the remaining three sides. Level

unit if necessary. For optimum performance place the unit at a 0 degree tilt. The maximum tilt is 5

degrees.

1.5 FILLING UNIT WITH WATER

CAUTION THE WATER BATH COMPARTMENT MUST BE FILLED WITH WATER BEFORE PLUGGING IN THE UNIT,

OTHERWISE THE COMPRESSOR DECK AND CONDENSOR FAN MAY NOT OPERATE PROPERLY

PRECAUCIÓN EL COMPARTIMIENTO DE BAÑO DE AGUA DEBA ESTAR LLENO DE AGUA ANTES DE ENCHUFAR

LA UNIDAD PUES, DE LO CONTARIO, LA PLATAFORMA DEL COMPRESOR Y EL VENTILADOR DEL CONDENSADOR NO FUNCIONARÍAN CORRECTAMENTE.

ATTENTION LE COMPARTIMENT DE BAIN-MARIE DOIT ÊTRE REMPLI AVEC DE L’EAU AVANT DE BRANCHER

L’APPAREIL, SINON LA PLATEFORME DU COMPRESSEUR ET LE VENTILATEUR DU CON- DENSATEUR PEUVENT NE PAS FONCTIONNER CORRECTEMENT.

A. Remove splash plate and drip tray. Assemble drain tube on drip tray drain elbow. B. Remove the bonnet from the unit by removing the two side screws, top screw, and lifting upward. C. Locate the opening in the compressor deck. A yellow cap will identify opening. Remove the cap.

D. Using a funnel or tube, ll the water bath compartment, with water until it ows out of the over

ow tube into the drip tray.

1.6 CONNECTING TO ELECTRICAL POWER NOTE: Adhere to the ELECTRICAL Warnings/Cautions, Page 4.

GROUNDING WARNING THE DISPENSER MUST BE PROPERLY ELECTRICALLY GROUNDED TO AVOID

SERIOUS INJURY OR FATAL ELECTRICAL SHOCK. THE POWER CORD HAS A THREE-PRONG GROUNDED PLUG. IF A THREE-HOLE GROUNDED ELECTRICAL OUTLET IS NOT AVAILABLE, USE AN APPROVED METHOD TO GROUND THE UNIT. FOLLOW ALL LOCAL ELECTRICAL CODES WHEN MAKING CONNECTIONS. EACH DISPENSER MUST HAVE A SEPARATE ELECTRICAL CIRCUIT. DO NOT USE EXTENSION CORDS. DO NOT CONNECT MULTIPLE ELECTRICAL DEVICES ON THE SAME OUTLET.

ADVERTENCIA, PUESTA A TIERRA ES NECESARIO PONER A TIERRA ELÉCTRICAMENTE EL

DISPENSADOR PARA EVITAR LESIONES GRAVES E INCLUSO ELECTROCHOQUES FATALES. EL CABLE DE ALIMENTACIÓN TIENE UN ENCHUFE PUESTO A TIERRA DE 3 CLAVIJAS. SI NO SE DISPONE DE UN TOMA ELÉCTRICO CONECTADO A TIERRA DE TRES AGUJEROS, USE UN MÉTODO APROBADO PARA PONER A TIERRA LA UNIDAD. AL HACER LAS CONEXIONES, RESPETE TODOS LOS CÓDIGOS ELÉCTRICOS LOCALES. CADA

DISPENSADOR DEBE TENER UN CIRCUITO ELÉCTRICO INDEPENDIENTE. NO USE CABLES DE EXTENSIÓN. NO CONECTE VARIOS DISPOSITIVOS ELÉCTRICOS AL MISMO TOMACORRIENTE.

EXIGENCES DE MISE À LA TERRE LA DISTRIBUTRICE DOIT ÊTRE MISE À LA TERRE ÉLECTRIQUEMENT

CORRECTEMENT POUR ÉVITER DES BLESSURES GRAVES OU UNE DÉCHARGE ÉLECTRIQUE MORTELLE. LE CORDON D’ALIMENTATION A UNE FICHE À TROIS BRANCHES MISE À LA TERRE. SI AUCUNE PRISE DE COURANT ÉLECTRIQUE À TROIS TROUS N’EST DISPONIBLE, UTILISEZ UNE MÉTHODE APPROUVÉE POUR METTRE L’UNITÉ À LA TERRE. RESPECTEZ TOUS LES CODES ÉLECTRIQUES LOCAUX LORSQUE VOUS FAITES DES CONNEXIONS. CHAQUE DISTRIBUTRICE DOIT AVOIR UN CIRCUIT ÉLECTRIQUE SÉPARÉ. N’UTILISEZ PAS DE CORDONS PROLONGATEURS. NE BRANCHEZ PAS PLUSIEURS APPAREILS ÉLECTRIQUES À LA MÊME PRISE DE COURANT.

CAUTION FAILURE TO DISCONNECT THE MOTOR POWER SUPPLY WILL DAMAGE THE CARBONATOR

MOTOR, THE PUMP AND VOID THE WARRANTY.

PRECAUCIÓN SI NO DESCONECTA LA ALIMENTACIÓN ELÉCTRICA DEL MOTOR PODRÍAN DAÑARSE LA BOMBA

Y EL MOTOR DEL CARBONATADO Y ANULAR LA GARANTÍA.

ATTENTION LE FAIT DE NE PAS MAINTENIR LE DÉGAGEMENT SPÉCIFIÉ FERA SURCHAUFFER LE

COMPRESSEUR ET AURA COMME CONSÉQUENCE UNE DÉFAILLANCE DU COMPRESSEUR.

A. If the unit is equipped with a built-in carbonator, disconnect the power supply to the carbonator

motor by disconnecting the designated connector located near the top of the electrical control box on the refrigeration deck.

B. Check the dispenser serial number plate for correct electrical requirements of unit. Do not plug

into wall electrical outlet unless the current shown on the serial number plate agrees with local current available.

C. Route the power supply cord to a grounded electrical outlet of the proper voltage and amperage

rating, and plug in the unit. This will turn on the refrigeration system and allow it to start cooling while completing the rest of the installation. The agitator motor will start immediately, but the

compressor and fan motor will not start until the ve (5) minute delay has elapsed.

1.7 CONNECTING TO WATER SUPPLY NOTE: Adhere to the WATER SUPPLY Warnings/Cautions, Page 6.

A. Using appropriate tubing and ttings, connect tubing assembly to water source. Do not reuse

beverage tubing. Installer should provide new beverage tubing that meets the IEC Standard 61770. Do not reuse beverage tubing. Lancer beverage tubing kits are available for purchase. Contact your

Sales Representative or Lancer Customer Service for more information. DO NOT CONNECT TO DISPENSER AT THIS TIME. B. Flush water supply line thoroughly. C. Route tubing through a hole in the counter or underneath the dispenser. All water, CO2, and

syrup inlets are located behind the rear guard on the back of the unit. D. Leave 12 inches (305 mm) of extra tubing length below the counter for servicing and moving the

dispenser. E. Turn on water supply and check for leaks.

1.8 CONNECTING THE CO2 SUPPLY A. Connect high pressure CO2 regulator assembly to CO2 cylinder or bulk system. Use a new CO2

tank washer if regulator does not have built-in o-ring seal. B. Place CO2 cylinder in service location under counter, etc., and secure it with a safety chain. C. Install secondary CO2 regulator if the bulk system is utilized. D. Route gas line through hole in counter. Connect CO2 to designated inlet behind the dispenser. E. Leave 12 inches (305 mm) of extra tubing length below the counter for servicing and moving the

dispenser.

WARNING DO NOT TURN ON THE CO2 SUPPLY AT THIS TIME. ADVERTENCIA NO CONECTE TODAVÍA LA ALIMENTACIÓN DE CO2.

1.9 CONNECTING TO BAG-IN-BOX (BIB) SYRUP SUPPLY TO REMOTE SYRUP PUMPS

1.10 PURGING THE CARBONATION SYSTEM

A. Turn on water source. Lift the black lever on the top of the carbonator tank relief valve until B. Reconnect the power supply to the carbonator pump.

C. Back off on the CO2 regulator pressure adjusting screw all the way. Open the CO2 cylinder

D. Press and hold each valve lever until water is owing steadily from each valve.

E. Check all of the unit’s water, syrup, and CO2 connections for leaks and repair if necessary. NOTE: Tank Method Only - to check for CO2 leaks, close the valve on the CO2 cylinder and

F. Assemble the unit’s bonnet, splash plate, and rear guard. NOTE: Ensure a minimum of 5 gallons of water is ushed through each valve prior to use.

1.11 PURGING THE WATER AND SYRUP SYSTEMS

A. Set the adjustable back blocks to deliver plain water

B. Open a dispensing valve until water and syrup are owing steadily from the valve.

C. Repeat procedure “A” for each valve. D. Check all of the unit’s syrup and water connections for leaks and repair if necessary. E. Replace the unit’s bonnet, splash plate and cup rest

AVERTISSEMENT N’OUVREZ PAS L’ALIMENTATION EN CO2 À CE MOMENT.

A. To connect CO2 regulator assembly to the CO2 cylinder, see Section 1.9, Steps A - C.

B. Place the remote BIB syrup supply and pumps in a convenient location.

C. Attach the syrup supply tubes to the dispenser’s syrup inlet fittings using an Oetiker clamp for

each syrup flavor. D. Route the syrup supply tubes to the remote syrup pumps. E. Complete installation of the remote syrup pump system following the manufacturer’s

instructions.

water ows from the holes in the relief valve. Then release the relief valve.

handle slowly. Turn the CO2 pressure regulator up slowly to 75 PSIG (0.510 MPA).

observe if the pressure to the system drops with the cylinder valve closed for ve (5) minutes.

Open the cylinder valve after check.

1.12 ADJUSTING WATER FLOW (LEV®)

FLOW CONTROL

WATER

SODA LEVER

(Optional)

CUP LEVER

NOZZLE

COVER

COVER SCREW

ID PANEL

(Shown in

open position)

NOZZLE

MANUFACTURE

SERIES NO.

Increase Decrease

FLOW CONTROL

SYRUP

Increase Decrease

A. The water ow must be adjusted to 1.25 oz/sec (37 ml/sec)

on all dispensing valves using the following procedures. NOTE: Exceeding 2.0 oz/sec (74 ml/sec) may lead to gas-out. B. The refridgeration unit should have been running for at least

one (1) hour before you attempt to brix the valves. The drink

temperature should be no higher than 40°F (4.4°C) when the

brix is set. This is best done after the unit has made

an ice bank.

C. Slide up ID panel until ow controls are exposed

(see Figure 1) D. Remove nozzle by twisting counter clockwise and

pulling down. E. Remove diffuser by pulling down. F. Install Lancer (yellow) syrup separator (PN 54-0031)

in place of nozzle.

G. Activate dispensing valve to ll separator syrup tube.

H. Hold a Lancer brix cup under the syrup separator

and dispense water and syrup into cup for four (4)

seconds. Divide number of ounces (ml) of water

in cup by four (4) to determine water ow rate per

second

I. To obtain the proper ow, use a screwdriver to adjust

water ow control (see Figure 1).

J. Repeat process for each valve.

Typical Valve Adjustment, LEV®

Figure 1

1.13 ADJUSTING WATER TO SYRUP (RATIO) BRIX (LEV®)

A. Hold the Lancer brix cup under the syrup separator and activate valve. Check brix.

B. To obtain the proper brix, use screwdriver to adjust syrup ow control (see Figure 1).

C. Once proper ratio is obtained repeat to verify. D. Remove syrup separator (PN 54-0031 installed in Section 1.13.F above). E. Install diffuser and nozzle. F. Slide down ID panel. G. Repeat process for each valve.

1.14 SETTING 3-WAY ADJSTABLE BACK BLOCKS FOR PLAIN OR CARBONATED WATER

3 - WAY BACK BLOCK

REAR VIEW

TOP VIEW

(SHUT-OFF ORIENTATION)

PLAIN WATER ON

CARB WATER ON

VALVE CLOSED

PN 06-2874

LEGEND: SY = SYRUP LINE S = SODA LINE PW = PLAIN WATER LINE

A. The shut-off stem on the left side of the back block controls the ow of plain or carbonated

water. The stem has a straight side and a double curved side when looking down at the back

block. To set the adjustable back block to deliver plain water, turn the shut-off stem to where the

straight side of the stem is facing to the left. To set the back block to deliver carbonated water, turn the shut-off stem to where the straight side faces to the right. When the shut-off stem is

at its midpoint, with the straight side facing forward, the ow of either plain or carbonated water

is shut-off.

B. Be sure the shut-off stem is fully turned to the desired position, or the ow of water will be

restricted.

Setting 3-Way Adjustable Back Blocks

2. SCHEDULED MAINTENANCE

CAUTION FOLLOWING SANITIZATION, RINSE WITH END-USE PRODUCT UNTIL THERE IS NO AFTERTASTE. DO

NOT USE A FRESH WATER RINSE. THIS IS A NSF REQUIREMENT. RESIDUAL SANITIZING SOLUTION LEFT IN THE SYSTEM CREATES A HEALTH HAZARD.

PRECAUCIÓN DESPUÉS DE LA ESTERILIZACIÓN, ENJUAGUE CON EL PRODUCTO FINAL HASTA QUE

ELIMINAR EL SABOR QUE QUEDA. NO ENJUAGUE CON AGUA FRESCA. ÉSTA ES UNA EXIGENCIA DE NSF. SI

QUEDA SOLUCIÓN DE ESTERILIZACIÓN EN EL SISTEMA, GENERA UN PELIGRO PARA LA SALUD.

ATTENTION DÉFENSE DE RINCER L’OUTIL À L’EAU FRAICHE IMMÉDIATEMENT APRÈS UN TRAITEMENT

SEPTIQUE.EN CAS DE APRÈS-GOÛT, NE PURGER AVEC LE PRODUIT FINAL UNE EXIGENCE NSF.

2.1 AS NEEDED

Keep exterior surfaces of dispenser (include drip tray and cup rest) clean using a clean, damp cloth.

2.2 DAILY

A. Remove each nozzle and rinse well in warm water. DO NOT use soap or detergent. This will

cause foaming and off taste in nished product.

B. Remove the cup rest and wash in warm soapy water. C. Pour warm soapy water into the drip tray and wipe with a clean cloth. D. With a clean cloth and warm water, wipe off all of the unit’s exterior surfaces. DO NOT USE

ABRASIVE SOAPS OR STRONG DETERGENTS.

E. Replace the cup rest and nozzles.

2.3 WEEKLY

A. Taste each product for off tastes. B. Remove cup rest and splash plate to view water level tube indicator. Replenish as required, and

replace the cup rest and splash plate.

Figure 2

2.4 MONTHLY

A. Unplug the dispenser from power source. B. Remove the bonnet and clean the dirt from the condenser using a soft brush. C. Replace the bonnet and plug in the unit.

2.5 EVERY SIX MONTHS

A. Clean and sanitize the unit using the appropriate procedures outlined in Section 3 of this

manual.

2.6 YEARLY

A. Clean water bath interior, including evaporator coils and refrigeration components. B. Clean the entire exterior of the unit.

3. DISPENSER CLEANING AND SANITIZATION

3.1 GENERAL INFORMATION A. Lancer equipment (new or reconditioned) is shipped from the factory cleaned and sanitized

in accordance with NSF guidelines. The operator of the equipment must provide continuous

maintenance as required by this manual and/or state and local health department guidelines to

ensure proper operation and sanitation requirements are maintained. NOTE: The cleaning procedures provided herein pertain to the Lancer equipment identied by

this manual. If other equipment is being cleaned, follow the guidelines established by the manufacturer for that equipment.

B. Cleaning should be accomplished only by trained personnel. Sanitary gloves are to be used during cleaning operations. Applicable safety precautions must be observed. Instruction warnings on the product being used must be followed.

USE SANITARY GLOVES.

OBSERVE APPLICABLE SAFETY PRECAUTIONS.

x DO NOT USE A WATER JET TO CLEAN OR SANITIZE THE UNIT x DO NOT DISCONNECT WATER LINES WHEN CLEANING AND SANITIZING SYRUP LINES, TO

AVOID CONTAMINATION.

x DO NOT USE STRONG BLEACHES OR DETERGENTS; THESE CAN DISCOLOR AND

CORRODE VARIOUS MATERIALS.

x DO NOT USE METAL SCRAPERS, SHARP OBJECTS, STEEL WOOL, SCOURING PADS,

ABRASIVES, OR SOLVENTS ON THE DISPENSER.

x DO NOT USE HOT WATER ABOVE 140º F (60º C). THIS CAN DAMAGE THE DISPENSER.

x DO NOT SPILL SANITIZING SOLUTION ON ANY CIRCUIT BOARDS. INSURE ALL SANITIZING

SOLUTION IS REMOVED FROM THE SYSTEM.

3.2 CLEANING AND SANITIZING SOLUTIONS

CLEANING SOLUTION: Mix a mild, non-abrasive detergent (e.g. Sodium Laureth Sulfate, dish

soap) with clean, potable water at a temperature of 90°F to 110°F (32°C to 43°C). The mixture

ratio is one ounce of cleaner to two gallons of water. Prepare a minimum of ve gallons of cleaning

solution. Do not use abrasive cleaners or solvents because they can cause permanent damage to

the unit. Ensure rinsing is thorough, using clean, potable water at a temperature of 90°F to 110°F.

Extended lengths of product lines may require additional cleaning solution. SANITIZING SOLUTION: Prepare sanitizing solutions in accordance with the manufacturer’s

written recommendations and safety guidelines. The solution must provide 50 to 100 parts per

million (PPM) chlorine (e.g. Sodium Hypochlorite or bleach). A minimum of ve gallons of

sanitizing solution should be prepared. Any sanitizing solution may be used as long as it is prepared

in accordance with the manufacturer’s written recommendations and safety guidelines, and provides 50 to 100 parts per million (PPM) chlorine.

3.2 CLEANING AND SANITIZING SOLUTIONS (CONTINUED) INTEGRITY OF THE PLASTIC FINISH: While caring for your Spartan, please note that there may

be some cleaners that may compromise the integrity of the plastic nish. Most common cleaners such as Windex, Dawn, 409, etc. pose no threat to the plastic nish of the unit. However, certain

cleaners with high levels of acetic acid, ethylbenzene, isopropylamine, etc., at certain temperatures, could cause aesthetic damage. Please refer to this webpage, http://www.vita.com.cy/index.php/

chemical-resistance-of-lldpe, to make sure that you are properly caring for your unit.

3.3 AMBIENT PROCESS The ambient process is the most common method for cleaning and sanitizing dispenser equipment. A. Prepare the Cleaning Solution,referred to in Section 3.2.

B. Fill lines at pump inlet with Cleaning Solution ( Section 2.2). The solution should be prepared in

accordance with the manufacturer’s recommendations. Make sure the lines are completely lled

and allow to stand for at least ten (10) minutes. C. Flush the detergent solution from the lines with clean water. D. Prepare the Sanitizing Solution, referred to in Section 3.2.

E. Fill the lines with Sanitizing Solution. Make sure that lines are completely lled and allow to

stand for ten (10) minutes.

F. Draw drinks to rell lines and ush solution from the dispenser. G. Taste the beverage to verify that there is no off taste. If off-taste is found, ush the syrup

system again.

CAUTION FOLLOWING SANITIZATION, RINSE WITH END-USE PRODUCT UNTIL THERE IS NO AFTERTASTE. DO

NOT USE A FRESH WATER RINSE. THIS IS A NSF REQUIREMENT. RESIDUAL SANITIZING SOLUTION LEFT IN THE SYSTEM CREATES A HEALTH HAZARD.

PRECAUCIÓN DESPUÉS DE LA ESTERILIZACIÓN, ENJUAGUE CON EL PRODUCTO FINAL HASTA QUE

ELIMINAR EL SABOR QUE QUEDA. NO ENJUAGUE CON AGUA FRESCA. ÉSTA ES UNA EXIGENCIA DE NSF. SI

3.4 NOZZLE CLEANING

A. Disconnect power so not to activate the valve while cleaning. Remove nozzle and diffuser. Wash 15 minutes.

B. Wearing sanitary gloves, remove, drain and air dry the nozzle and diffuser. C. Wearing sanitary gloves, replace diffuser and twist nozzle into place. D. Connect power.

4. TROUBLESHOOTING

4.1 Water leakage around nozzle. A. Damaged or improperly installed o-ring

4.2 Leakae between upper and lower valve bodies.

QUEDA SOLUCIÓN DE ESTERILIZACIÓN EN EL SISTEMA, GENERA UN PELIGRO PARA LA SALUD.

ATTENTION DÉFENSE DE RINCER L’OUTIL À L’EAU FRAICHE IMMÉDIATEMENT APRÈS UN TRAITEMENT

SEPTIQUE.EN CAS DE APRÈS-GOÛT, NE PURGER AVEC LE PRODUIT FINAL UNE EXIGENCE NSF.

these parts in cleaning solution, then immerse them in a bath of sanitizing solution for

TROUBLE CAUSE REMEDY

A. if damaged, replace. If imporoperly

above diffuser.

A. Gap between upper and lower valve bodies.

B. Worn or damaged paddle arm assemblies.

installed, adjust.

A. Tighten all six (6) retaining screws.

B. Replace paddle arm assemblies.

C. Cracked valve bodies

4.3 Miscellanease leakage. A. Gap between parts. B. Damaged or improperly installed

o-rings.

C. Replace Valve Body.

A. Tighten appropriate retaining screws

B. Replace or adjust appropriate o-rings

TROUBLE CAUSE REMEDY

4.4 Insufcient water ow. A. Insufcient incoming supply water

pressure.

A. Verify incoming supply water pressure is a minimum of 25 PSI (0.172 MPA).

B. Shutoff on mounting bloack not fully open.

C. Foreign debris in water ow control.

D. Foreign debris in water pump strainer

4.5 Insufcient syrup ow. A. Insufcent CO

pressure to BIB pumps.

B. Out of CO2 . C. Shutoff on mounting block not fully

open.

D. Foreign debris in syrup ow control.

E. Bad syrup pump.

4.6 Erratic ratio. A. Incoming water and/or syrup supply

not at minimum owing pressure.

B. Open shutoff fully.

C. Remove water ow control from upper

body and clean out any foreign material to ensure smooth free spool movement.

D. Remove water pump strainer and clean.

A. Adjust CO

pressure to 80 PSI (0.550

MPA) [minimum 70 PSI (0.480 MPA)] for BIB pumps. B. Replace CO

tank/rell.

C. Open shutoff fully.

D. Remove syrup ow control form upper

body and clean out any foreign material to ensure smooth free spool movement.

E. Replace BIB pump.

A. Check pressure and adjust

B. Foreign debris in water and/or syrup

ow controls.

4.7 No product dispensed A. Water and syrup shutoffs on mounting block not fully open. B. The key switch on an electric valve is in the OFF position.

C. Cup lever arm or ID panel actuator on electric valve is not actuating the switch.

D. Electric current not reaching valve.

E. Improper or inadequate water or syrup supply.

F. Transformer Failure

B. Remove ow controls from upper body

and clean out any foreign material to ensure smooth free spool movement.

A. Open shutoff fully. B. Turn key switch to ON position.

C. Repair

D. Check electric current supplied to valve. If current is adequate, check solenoid coil and switch, and replace if necessary.

E. Remove valve from mounting block and open shutoffs slightly and check

water and syrup ow. If no ow, check

dispenser for freeze-up or other problems F. Reset transformer circuit breaker. If

breaker trips again check for pinched wire harness at backblocks

G. Bad valve solenoid(s)

G. Replace Solenoid(s)

CONTINUED ON NEXT PAGE.....

TROUBLE CAUSE REMEDY

4.8 Water only dispensed; no syrup; or

syrup only dispensed, no water

A. Water or syrup shutoff on mounting block not fully open.

A. Open shutoff fully.

4.9 No water just syrup, (Ice bank grew to

water inlet line to carbonator tank.)

B. Improper or inadequate water or syrup

ow.

C. BIB supply too far from dispenser.

D. CO2 pressure too low.

E. Stalled or inoperative BIB pump

F. Kinked line.

A. Low water bath level.

B. Unit not level.

B. Remove valve from mounting block, open shutoffs slightly and check water

and syrup ow. If no ow, check

dispenser for freeze-up or other problems. Ensure BIB connection is engaged.

C. Check that BIB supply is within six (6) feet of the dispenser.

D. Check the CO2 pressure to the pump manifold to ensure it is between 70 and 80 PSI.

E. Check CO2 pressure and/or replace pump.

F. Remove kink or replace line.

A. Add water until it ows from overow

tube. B. Level unit and add water.

C. Syrup in water bath.

D. Water cage is out of position. E. Refrigerant leak.

F. Check water supply. G. Carbonator timed out. H. PCB malfunctioning.

4.10 Valve will not shut off. A. Cup lever may be sticking or binding. B. Switch not actuating freely. C. Solenoid armature not returning to

bottom position.

C. Melt ice bank. Remove all water. Rell.

Locate possible syrup leak area and repair.

D. Reposition water cage. E. Find leak and recharge unit. (If unit is

not frozen.) F. Turn water ON and shut unit OFF, G. Turn unit OFF then ON to reset H. Refer to Section 6.

A. Correct or replace lever. B. Check switch for free actuation. C. Replace defective armature or spring.

TROUBLE CAUSE REMEDY

4.11 Syrup only dispensed. No water, but

CO2 gas dispensed with syrup.

A. Improper water ow to dispenser.

A. Check for water ow to dispenser (see

4.4).

B. Carbonator pump motor has timed out.

C. Liquid level probe not connected properly to PCB.

D. Faulty PCB assembly. E. Faulty liquid level probe. F. Water bath frozen.

G. Water line frozen.

4.12 Excessive foaming. A. Incoming water or syrup temperature too high.

B. CO2 pressure too high.

B. Reset by turning the unit OFF and then ON (by using the ON/OFF switch on top of the unit or unplugging unit momentarily).

C. Check connections of liquid level probe to PCB assembly.

D. Replace PCB assembly. E. Replace liquid level probe. F. Thaw water bath and repair faulty

component. (See refrigeration related symptoms.)

G. Refer to 4.14 listed below.

A. Correct prior to dispenser. Consider larger dispenser or pre-cooler.

B. Adjust CO2 pressure downward, but

not less than 70 PSI.

4.13 Water continually overows from

water bath into drip tray.

4.14 Compressor starts and continues to

run until freeze and will not cut off.

C. Water ow rate too high.

D. Nozzle and diffuser not installed. E. Nozzle and diffuser not clean. F. Air in BIB lines. G. Poor quality ice. H. High beverage temperature.

A. Loose water connection(s). B. Flare seal washer leaks. C. Faulty water coil.

A. PCB malfunctioning or faulty ice bank probe.

B. Ice bank probe positioned improperly.

C. Readjust and reset ratio. Refer to

Section 1.18. D. Remove and reinstall properly. E. Remove and clean. F. Bleed air from BIB lines. G. Check quality of ice used in drink. H. Check refrigeration system.

A. Tighten water connections.

B. Replace are seal washer.

C. Replace water coil.

A. Refer to Section 6.

B. Check positioning of ice bank probe, and replace if needed.

C. Ice bank probe shorted to ground.

C. Replace ice bank probe.

CONTINUED ON NEXT PAGE.....

4.15

Warm drinks.

TROUBLE CAUSE REMEDY

A. Restricted airow.

A. Check clearances around sides, top,

and inlet of unit. Remove objects blocking airow through grill.

4.16 Compressor does not start (no

hum), gas cooler fan does not run, and no ice bank.

B. Dispenser connected to hot water supply.

C. Refrigeration system not running.

D. Refrigerant leak. E. Condenser fan motor not working. F. Dirty condenser. G. Dispenser capacity exceeded.

A. There is a ve (5) minute compressor

and condenser fan delay. B. Ice bank probe not completely submergered.

C. Circuit breaker or fuse tripped.

D. Inadeequate Voltage

B. Switch to cold water supply.

C. Refer to 5.16 - 5.20.correct relay will cause compressor failure.

D. Repair and recharge. E. Replace condenser fan motor. F. Clean condenser. G. Add pre-cooler or replace with larger

dispenser.

A. Allow for ve (5) minute delay to lapse.

B. Fill water reservoir until water ows from overow tube.

C. Reset breaker or replace fuse. If problem persists:

1. Determine reason and correct.

2. Electrical circuit overloaded; switch to another circuit. D. Measure voltage across common and run terminal on compressor.Voltage must not drop below 90% of rated voltage.

4.17 Compressor does not start (no

hum), but gas cooler fan motor runs.

E. PCB malfunctioning F. Incorrect Wiring G. Faulty ice bank probe. H. Transformer failure.

I. Ice bank probe not connected properly to PCB.

A. Compressor relay capacitors or overload malfunctioning.

B. Inadequate voltage.

C. Incorrect wiring. D. Compressor malfunctioning.

E. See Section 6. F. Refer to wiring diagram and correct. G. Replace ice bank probe. H. Reset transformer circuit breaker. If

breaker pops again, refer to Sec. 4.23. I. Connect ice bank probe to PCB.

A. Replace compressor relay capacitors or overload.

B. Measure voltage across commom and run terminal on compressor. Voltage must not drop below 90% of rated voltage.

C. Refer to wiring diagram and correct.

D. Have the unit repaired by a qualied

service technician.

TROUBLE CAUSE REMEDY

4.16 Compressor does not start (no hum), gas cooler fan does not run, and no ice bank.

A. There is a ve (5) minute compressor

and condenser fan delay. B. Ice bank probe not completely

submergered.

A. Allow for ve (5) minute delay to lapse.

B. Fill water reservoir until water ows from overow tube.

4.17 Compressor does not start (no hum), but gas cooler fan motor runs.

C. Circuit breaker or fuse tripped.

D. Inadeequate Voltage

E. PCB malfunctioning F. Incorrect Wiring G. Faulty ice bank probe. H. Transformer failure.

I. Ice bank probe not connected properly to PCB.

A. Compressor relay capacitors or overload malfunctioning.

C. Reset breaker or replace fuse. If problem persists:

1. Determine reason and correct.

2. Electrical circuit overloaded; switch to another circuit.

D. Measure voltage across common and run terminal on compressor.Voltage must not drop below 90% of rated voltage.

E. See Section 6. F. Refer to wiring diagram and correct. G. Replace ice bank probe. H. Reset transformer circuit breaker. If

breaker pops again, refer to Sec. 4.23. I. Connect ice bank probe to PCB.

A. Replace compressor relay capacitors or overload.

4.18 Compressor does not start but hums.

B. Inadequate voltage.

C. Incorrect wiring. D. Compressor malfunctioning.

A. Inadequate voltage.

B. Incorrect wiring. C. Starting relay capacitors

malfunctioning.

D. Compressor malfunctioning.

B. Measure voltage across commom and run terminal on compressor. Voltage must not drop below 90% of rated voltage.

C. Refer to wiring diagram and correct.

D. Have the unit repaired by a qualied

service technician.

A. Measure voltage across common and run terminal on compressor. Voltage must not drop below 90% of rated voltage.

B. Refer to wiring diagram and correct. C. Replace starting relay or capacitors.

Be sure to use correct rating. Failure to use correct rating will cause compressor failure.

D. Have the unit repaired by a qualied

service technician.

CONTINUED ON NEXT PAGE.....

TROUBLE CAUSE REMEDY

4.19 Compressor starts but does not

switch off start winding (will run for only a few seconds before internal overload switches before internal overload switches compressor off).

A. Inadequate voltage.

B. Incorrect wiring.

A. Measure voltage across common and run terminal on compressor. Voltage must not drop below 90% of rated voltage.

B. Refer to wiring diagram and correct.

4.20 Compressor starts and runs a short

time but shuts off on overload.

C. Starting relay malfunctioning.

A. Dirty condenser.

B. Insufcient or blocked air ow.

C. Inadequate voltage.

D. Incorrect wiring. E. Defective condenser fan motor.

F. Refrigerant leak.

G. Compressor malfunctioning.

C. Replace starting relay. Be sure to use correct relay. Failure to use correct relay will cause compressor failure.

A. Clean the condenser. B. Remove all obstruction and allow for

minimum clearances of 8 inches (203 mm) over top.

C. Measure voltage across common and run terminal on compressor. Voltage must not drop below 90% of rated voltage.

D. Refer to wiring diagram and correct.

E. Have the unit repaired by a qualied

service technician.

F. Have the unit repaired by a qualied

service technician.

G. Have the unit repaired by a qualied

service technician.

4.21 Compressor runs normally, but

water line is frozen.

4.22 Compressor cycles on and off

frequently during the initial pulldown and/or normal operations.

A. Low water level in water bath.

B. Syrup in water bath.

C. Water cage is out of position. D. Low refrigerant charge or slow

refrigerant leak.

A. PCB malfunctioning B. Defective probe. C.Weak overload or pressure

switch.

A. Add water to water bath until water runs out of overflow into drip tray.

B. Drain water from water bath and refill with clean water.

C. Reposition water cage. D. Find and repair leak. Recharge

system.

A. See Section 6. B. Replace probe.

C. Have the unit repaired by a qualied

service technician.

TROUBLE CAUSE REMEDY

4.23 Circuit breaker tripping. A. Valve wire harness shorted to itself or to faucet plate.

A. Detect short by disconnecting input faston to keylock and single pin connector. Restore power if breaker doesn’t trip. Then valve wire harness is shorted. If OK, reconnect.

4.24 BIB pump does not operate when

dispensing valve opened.

B. PCB is bad.

C. Secondary wire harness is bad.

D. Transformer failure.

A. Out of CO

, CO2 not turned on, or

low CO2 pressure.

B. Out of syrup. C. BIB connector not tight. D. Kinks in syrup or gas lines.

B. Detect short by disconnecting J1 connector (24 VAC input) from PCB. Restore power, if breaker doesn’t trip. Then replace PCB. If breaker does trip, then PCB is OK. Reconnect J1 connector.

C. If it does not trip, locate short in secondary harness between transformer, PCB, and valve wire harness.

D. Detect short by disconnecting both transformerfastons and restore power. If breaker does trip, replace transformer.

A. Replace CO2 supply, turn on CO2

supply, or adjust CO

pressure to 70-80

PSI (0.483-0.552 MPA) B. Replace syrup supply. C. Fasten connector tightly. D. Straighten or replace lines.

E. Bad BIB Pumps.

4.25 BIB pump operated, but no ow. A. Leak in syrup inlet or outlet line. B. Defective BIB pump check valve.

4.26 BIB pump continues to operate

A. Leak in suction line.

when bag is empty.

B. Leaking o-ring on pump inlet tting.

4.27 BIB pump fails to restart after bag

A. BIB connector not on tight.

replacement.

B. BIB connector is stopped up. C. Kinks in syrup line D. Bad BIB Pumps.

E. Replace BIB pump.

A. Replace line. B. Replace BIB pump

A. Replace line. B. Replace o-ring.

A. Tighten BIB connector. B. Clean out or replace BIB connector. C. Straighten or replace line. D. Replace BIB pump.

CONTINUED ON NEXT PAGE.....

TROUBLE CAUSE REMEDY

4.28 BIB pump fails to restart when

dispensing valve is closed.

A. Leak in discharge line or ttings.

B. Empty BIB.

A. Repair or replace discharge B. Replace BIB.

C. Air leak on inlet line or bag connector.

4.29 No product out light. A. Burned-out lamp B. Faulty wiring or pressure switch in

product line.

4.30

A. Low or no CO

Low or no carbonation.

B. Excessive water pressure.

C.Worn or defective carbonator pump. D.PCB malfunctioning.

C. Repair or replace.

A. Replace lamp. B. Repair or replace.

A. Check CO

supply. Adjust CO

pressure to 70 PSI (0.483 MPA). B. Water regulator should be set at 50

PSI (0.345 MPA) C. Replace carbonator pump. D. See Section 6.

5. DISPENSER DISPOSAL To prevent possible harm to the environment from improper disposal, recycle the unit

by locating an authorized recycler or contact the retailer where the product was pur chased. Comply with local regulations regarding disposal of the refrigerant and insulation.

6. TROUBLE SHOOTING THE LANCER ELECTRONIC ICE BANK CONTROL (EIBC)

6.1 CHECKING FOR NORMAL PCB OPERATION

WARNING TERMINAL BLOCK HAS AC LINE VOLTAGE AND SHOULD BE COVERED WITH TAPE. TAPE SHOULD

COVER BARE ELECTRICAL CONNECTIONS TO PREVENT ELECTRICAL SHOCK.

ADVERTENCIA EL BLOQUE TERMINAL TIENE VOLTAJE DE LÍNEA DE CA, POR LO QUE HAY QUE CUBRIRLO

CON CINTA. LA CINTA DEBE CUBRIR LAS CONEXIONES ELÉCTRICAS ABIERTAS PARA EVITAR EL CHOQUE ELÉCTRICO.

AVERTISSEMENT LE BLOC DE JONCTION A UNE TENSION DE SECTEUR ALTERNATIVE ET DEVRAIT ÊTRE

COUVERT DE RUBAN ADHÉSIF. LE RUBAN ADHÉSIF DEVRAIT COUVRIR LES CONNEXIONS ÉLECTRIQUES À NU POUR EMPÊCHER LES DÉCHARGES ÉLECTRIQUES.

A. Turn power OFF or insure that power has been disconnected from dispenser. B. Check condition of 0.5 amp fuse at location shown in diagram. If fuse is blown, trace cause of

short in valve wire harness and associated 24 VAC lines and replace fuse. If fuse is good,

continue with troubleshooting of PCB.

C. Disconnect leads from the terminal block that connect to the PCB, noting their specic location

for reconnection. D. Disconnect both the Ice Bank probe (J2) and the Carbonator probe (J3) (if equipped) connections from board. E. Use a short copper wire, paper clip, or other means to short the Ice Bank probe terminals (J2)

on the PCB by touching all three (3) pins together. F. Set Ohm test meter to measure continuity. G. Reconnect power or turn dispenser ON. Observe time and check continuity of the PCB

screw lug connections.

1. The following should be observed: a. Terminal 3 to 4 (Carbonator):

During the rst 2.5 to 3.5 minutes,

there should be continuity. After 2.5

to 3.5 minutes, there should be NO

continuity. b. Terminal 2 to 1 (Compressor):

During rst 4 to 6 minutes, there

should be NO continuity. After 4 to 6

minutes, there should be continuity.

Remove wire from J2 connector.

There should be NO continuity from 2

to 1. c. You should be able to hear the “click”

sound of the relay closing when the

time delays end. H. Turn electrical power OFF for 15 seconds and

then back ON again to reset Carbonator timer.

Again, measure continuity of the PCB screw lug

connections.

1. Terminal 3 to 4: There should be continuity. Use a short copper wire, paper

clip, or other means to short the Carbonator

probe terminals (J3) on the PCB by touching all three (3) pins together. This

should be done before the 2.5 to 3.5 minute

time limit has elapsed. Measure the continuity again between Terminal 3 to 4:

There should be NO continuity. I. If all the above work as noted, then the board is functioning properly. Remove tape and reconnect board. If any non-conformities are found, the PCB must be replaced (PN 52-

1423/01).

Figure 3

lancer Spartan Operation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual