Lancer SLIMLINE II Service Manual

Page 1
INSTALLATION AND SERVICE MANUAL
FOR THE
SLIMLINE II, JUICE DISPENSER
REV: 03/31/06 P.N. 28–0028/05
This manual supersedes Installation and Service Manual 28-0028/04, dated 04/27/05
FAX Engineering: • 210-310-7096
"Lancer" is the registered trademark of Lancer • Copyright — 2006 by Lancer, all rights reserved
TIONS
DIMENSIONS:
Width 9 1/8 inches (232 mm) Depth 24 9/32 inches (617 mm) Height (with legs) 27 3/4 inches (705 mm)
WEIGHT:
Shipping 106 pounds (48 kg) Empty 92 pounds (42 kg) Operating 122 pounds (55 kg)
ELECTRICAL REQUIREMENTS (Running):
115 VAC 60 Hz 5 Amps
WATER REQUIREMENTS:
• Minimum flowing pressure of 25 PSI (1.76 kg/cm
2
) at a flow rate of
three (3) ounces (88.7 ml) per second.
• Connection 5/8 inch - 18 male flare (3/8 inch flare).
COMPRESSOR: 1/4 HP
CONCENTRATE CONTAINER CAPACITY:
Containers (2) 112 ounces (3.3 L) Concentrate Container
Constant Temperature 37°F (1.7°C) Ice Bath Water Capacity 1.5 gallon (5.7 L) Ice Bank 6.5 pounds (3 kg)
DRINK CAPACITY:
Four (4) per minute under 45°F (7.2°C) at 75°F (23.9°C) ambient and inlet water. Two hundred (200) six (6) ounce (177.4 ml) drinks.
Please refer to the Lancer web site (www.lancercorp.com) for information relating to Lancer Installation and Service Manuals, Instruction Sheets, Technical Bulletins, Service Bulletins, etc.
6655 LANCER BLVD. • SAN ANTONIO, TEXAS 78219 USA • (210) 310-7000
FAX SALES
• NORTH AMERICA – 210-310-7245 • INTERNATIONAL SALES – 210-310-7242 • CUSTOMER SERVICE – 210-310-7242 •
• LATIN AMERICA – 210-310-7245 • EUROPE – 32-2-755-2399 • PACIFIC – 61-8-8268-1978 •
"Minute Maid" and “Minute Pak” are registered trademarks of The Coca-Cola Company.
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TABLE OF CONTENTS
SPECIFICATIONS......................................................................................................................................Cover
TABLE OF CONTENTS ......................................................................................................................................i
1 INSTALLATION ...........................................................................................................................................1
1.1 RECEIVING ........................................................................................................................................1
1.2 UNPACKING ......................................................................................................................................1
1.3 SELECTING COUNTER LOCATION .................................................................................................1
1.4 CONNECTING TO WATER SUPPLY.................................................................................................1
1.5 FILLING UNIT WITH WATER ............................................................................................................2
1.6 CONNECTING TO ELECTRICAL POWER .......................................................................................2
1.7 PURGING UNIT OF AIR ....................................................................................................................2
1.8 LOAD MINUTE PAKS®.......................................................................................................................2
1.9 PRIMING CONCENTRATE PUMPS ..................................................................................................2
1.10 ADJUST WATER TO CONCENTRATE RATIO (°BRIX).....................................................................2
1.11 PRODUCT PLATES ...........................................................................................................................3
2. OPERATING UNIT.......................................................................................................................................3
2.1 CHANGING PRODUCT .....................................................................................................................3
2.2 OPERATING SLIMLINE II JUICE DISPENSERS WITH SOLD OUT FEATURE...............................4
2.3. CLEANING AND SANITIZING INSTRUCTIONS ...............................................................................5
3. PRINCIPLES OF OPERATION ...................................................................................................................6
3.1 WATER SYSTEM...............................................................................................................................6
3.2 CONCENTRATE SYSTEM ................................................................................................................6
3.3 CONCENTRATE LOW LEVEL INDICATOR SYSTEM ......................................................................7
3.4 ELECTRONIC CONTROL SYSTEM ..................................................................................................7
3.5 DISPENSING PADDLE SYSTEM ......................................................................................................8
3.6 FLUSH SYSTEM ................................................................................................................................8
3.7 REFRIGERATION SYSTEM ..............................................................................................................8
4. RELOCATING OR SHIPPING UNIT ...........................................................................................................8
4.1 REMOVING AN OPERATING UNIT ..................................................................................................8
4.2 TRANSPORTING UNIT .....................................................................................................................8
4.3 SHIPPING UNIT .................................................................................................................................9
5. PERIODIC MAINTENANCE ........................................................................................................................9
5.1 LUBRICATION....................................................................................................................................9
5.2 CLEANING WATER STRAINER ........................................................................................................9
5.3 CLEANING CONDENSER .................................................................................................................9
5.4 CLEANING CONCENTRATE CONTAINER COMPARTMENT..........................................................9
6. REPAIR AND REPLACEMENT...................................................................................................................9
6.1 MAIN CONTROL PCB REPLACEMENT ...........................................................................................9
6.2 MOTOR SPEED CONTROL/FLUSH SWITCH PCB REPLACEMENT ...........................................10
6.3 TRANSFORMER REPLACEMENT..................................................................................................10
6.4 CIRCUIT BREAKER REPLACEMENT.............................................................................................10
6.5 PADDLE SENSOR ...........................................................................................................................10
6.6 CONCENTRATE PUMP AND MOTOR ............................................................................................11
6.7 WATER SOLENOID VALVE.............................................................................................................12
6.8 REGULATOR ASSEMBLY ...............................................................................................................12
6.9 ELECTRONIC ICE BANK CONTROL (EIBC) ..................................................................................12
6.10 AGITATOR MOTOR .........................................................................................................................13
6.11 AGITATOR DECK.............................................................................................................................13
6.12 WATER COIL CAGE ASSEMBLY ....................................................................................................13
6.13 TOP COVER ....................................................................................................................................14
6.14 WRAPPER .......................................................................................................................................14
6.15 CONDENSER FAN MOTOR ............................................................................................................14
7. TROUBLESHOOTING...............................................................................................................................15
7.1 NO WATER OR CONCENTRATE ON EITHER SIDE .....................................................................15
7.2 NO WATER OR CONCENTRATE ON ONE SIDE ONLY ................................................................15
7.3 WATER ONLY - NO CONCENTRATE .............................................................................................15
7.4 CONCENTRATE ONLY - NO WATER EITHER SIDE......................................................................15
7.5 CONCENTRATE ONLY - NO WATER ON ONE SIDE ONLY..........................................................16
7.6 NO FLUSH WATER EITHER SIDE; SYSTEM DISPENSES NORMALLY ......................................16
7.7 NO FLUSH WATER - ONE SIDE ONLY; NORMAL DISPENSE BOTH SIDES...............................16
7.8 WATER DRIPS FROM SPOUT WHEN DRINK IS NOT BEING DISPENSED ................................16
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TABLE OF CONTENTS (CONTINUED)
7.9 AIR LEAKING INTO CONCENTRATE TUBE AND/OR CONCENTRATE PUMP............................16
7.10 RATIO CANNOT BE ADJUSTED LOW ENOUGH (OR °BRIX HIGH ENOUGH)............................16
7.11 RATIO CANNOT BE ADJUSTED HIGH ENOUGH (OR °BRIX LOW ENOUGH)............................16
7.12 °BRIX VARIES FROM DRINK TO DRINK .......................................................................................16
7.13 WATER CONTINUALLY OVERFLOWS INTO DRIP TRAY .............................................................17
7.14 COMPRESSOR STARTS AND CONTINUES TO RUN UNTIL FREEZE UP AND
WILL NOT CUT OFF........................................................................................................................17
7.15 WARM DRINKS................................................................................................................................17
7.16 COMPRESSOR DOES NOT START (NO HUM), CONDENSER FAN MOTOR DOES
NOT RUN AND NO ICE BANK ........................................................................................................17
7.17 COMPRESSOR DOES NOT START (NO HUM), NO ICE BANK, BUT CONDENSER
FAN MOTOR RUNS .........................................................................................................................17
7.18 COMPRESSOR DOES NOT START, BUT HUMS ..........................................................................17
7.19 COMPRESSOR STARTS AND DOES SWITCH OFF OF START WINDING (WILL
ONLY RUN FOR A FEW SECONDS BEFORE INTERNAL OVERLOAD SWITCHES
COMPRESSOR OFF) ......................................................................................................................18
7.20 COMPRESSOR STARTS AND RUNS A SHORT TIME, BUT SHUTS OFF ON OVERLOAD........18
7.21 CONCENTRATE LOW LEVEL INDICATOR ON, BUT CONCENTRATE CONTAINER
STILL HAS CONCENTRATE REMAINING......................................................................................18
8. TROUBLESHOOTING USING PCB 12 VOLT (GREEN), MOTOR OVER CURRENT
(YELLOW) AND MOTOR (RED) DIAGNOSTIC LIGHTS .........................................................................19
9. ILLUSTRATIONS, PARTS LISTS, AND WIRING DIAGRAM...................................................................20
9.1 WIRING DIAGRAM ..........................................................................................................................20
9.2 TOP LEVEL ASSEMBLY .............................................................................................................21-22
9.3 FOAMED TANK/COMPRESSOR ASSEMBLY............................................................................23-24
9.4 TOP COVER ASSEMBLY ...........................................................................................................25-26
9.5 AGITATOR DECK ASSEMBLY.........................................................................................................27
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1. INSTALLATION
1.1 RECEIVING
Each unit is completely tested under operating conditions and thoroughly inspected before shipment. At the time of shipment, the carrier accepts the unit and any claim for damage must be made with the carrier. Upon receiving units from the delivering carrier, carefully inspect carton(s) for visible indication(s) of damage. If damage exists, have carrier note the same on the bill of lading and file a claim with the carrier.
1.2 UNPACKING
A. Cut band and remove from shipping carton. B. Carefully, remove top portion of carton by lifting up. C. Remove top inner carton pad from inside of packing box. D. Remove package containing four (4) legs (PN 81-0112) (shipped in drip tray). E. Lift unit by plywood shipping base and remove lower portion of carton. F. Remove plywood shipping base from unit by removing screws from bottom. This is best done
by moving the unit so that one side extends past the edge of the counter top or table, allowing access to screws on bottom of plywood shipping base.
NOTE
If unit is to be transported, it is advisable to leave unit secured to plywood shipping base.
G. Assemble legs (PN 81-0112) to unit by tilting unit. DO NOT LAY UNIT ON ITS SIDE OR BACK. H. Inspect unit for concealed damage and if evident, notify delivering carrier and file a claim against
same.
I. Remove accessory kit of loose parts from drip tray (contents listed below).
PART NO. PART DESCRIPTION QUANTITY
22-0017 Brush 1
05-0017 Flare Seal Washer 2
54-0038 Dispensing Nozzle 2
81-0126 Keys (for Key Switch) 2
49-0226 Inlet Water Shut Off 1
1.3 SELECTING COUNTER LOCATION
A. Select a location close to a properly grounded electrical outlet and water supply that meet the
requirements as listed in the SPECIFICATIONS (see Cover page).
CAUTION
FAILURE TO MAINTAIN THE PROPER CLEARANCE SPACE WILL CAUSE THE COMPRESSOR TO OVERHEAT AND RESULT IN PREMATURE COMPRESSOR FAILURE.
B. Condenser air is drawn in on the bottom and front of the unit and discharged out the rear of the
unit. A minimum of two (2) inches (5.08 cm) must be maintained between the back of the unit and the wall.
1.4 CONNECTING TO WATER SUPPLY
A. Flush water supply line thoroughly. B. Remove drip tray by pulling up slightly and away from unit. Remove dispensing paddles by
squeezing together at top and pulling down. C. Remove splash plate by pulling bottom up slightly, and then out from unit. D. Remove air intake panel by pulling up and outward.
CAUTION
USE A BACKUP WRENCH TO PREVENT DAMAGE TO STRAINER.
E. Connect the inlet water shut off to water inlet fitting on bottom of unit, using a flare seal washer. F. Connect other end of the water tube assembly to water supply line, using a flare seal washer.
Open valve on water supply and check for leaks. G. Replace splash plate, air intake panel, drip tray and dispensing paddles.
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1.5 FILLING UNIT WITH WATER
A. Remove both lids from top of unit. B. Disconnect check valves (feed line) from top of concentrate containers by holding container
down and pulling straight up on the check valve (yellow). Lift out concentrate containers by their
handles. C. Remove yellow plug from agitator deck. D. Using a funnel or tube, fill with water until water flows out of overflow hole into concentrate
container compartment. The overflow water will drain into the drip tray.
NOTE:
Facing the front of the unit, the overflow hole is in the rear wall of the concentrate container
compartment.
E. Replace yellow plug.
1.6 CONNECTING TO ELECTRICAL POWER
W
ARNING
THIS UNIT MUST BE PROPERLY ELECTRICALLY GROUNDED TO AVOID POSSIBLE FATAL ELECTRICAL SHOCK OR SERIOUS INJURY TO THE OPERATOR. THE POWER CORD IS PROVIDED WITH A THREE PRONG GROUNDED PLUG. IF A THREE-HOLE GROUNDED ELECTRICAL OUTLET IS NOT AVAILABLE, USE AN APPROVED METHOD TO GROUND THE UNIT.
DO NOT USE EXTENSION CORDS WITH THIS UNIT. DO NOT “GANG” TOGETHER WITH OTHER ELECTRICAL DEVICES ON THE SAME OUTLET.
Plug unit power cord into electrical outlet. Compressor and condenser fan motor will run until unit builds a complete ice bank. Agitator motor will run continuously.
1.7 PURGING UNIT OF AIR
A. Turn key switch ON. B. Using a cup, activate each dispensing valve until a steady flow of water is obtained. C. Turn key switch OFF.
1.8 LOAD MINUTE PAKS
®
A. Remove lid over concentrate compartment. B. Minute Paks
®
must be completely thawed and shaken thoroughly before loading.
C. Load each Minute Pak
®
per the flavor label on the front of the unit.
D. Replace check valves (yellow elbow) in concentrate containers using a rotating movement while
pushing down. E. Replace lid on top of unit.
1.9 PRIMING CONCENTRATE PUMPS
A. Turn key switch ON. B. Depress the Sold Out Reset button.
NOTE
An initial eight (8) to ten (10) ounces (236.6 ml to 295.7 ml) of water will be dispensed before
the concentrate/water mixture reaches the spout.
C. Hold cup under spout and depress the dispensing paddle.
1.10 ADJUST WATER TO CONCENTRATE RATIO (°BRIX)
A. Install dispensing nozzle. B. Inlet water is distributed through a common water system with the regulator pressure preset at
25 PSIG. With a proper water source, each spout will dispense approximately 1.2 ounces
(35.5 ml) of water per second (see SPECIFICATIONS on Cover page). When mixed with
concentrate (5 to 1 ratio), the finished drink will be dispensed at 1.5 ounces (44.3 ml) per
second. C. Because the ratios are factory preset electronically, they may require an adjustment at time of
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installation depending on the product being dispensed. This can be accomplished by using a refractometer as follows:
1. Dispense a 5 or 6 ounce (147.9 or 177.4 ml) cup of product and discard.
2. Dispense a 5 or 6 ounce (147.9 or 177.4 ml) cup of product and stir thoroughly.
3. Using a refractometer, read the ratio (°Brix). Adjust as necessary as explained in step D below and re-Brix.
D. To adjust the °Brix, remove the Sold Out Plates from the front panel. Use a standard (straight)
slot pocket screwdriver inserted CAREFULLY through the hole in the front panel and adjust the °Brix (motor speed) controls (see Figure 1).
To adjust the °Brix, turn the adjusting control as follows:
Decrease °Brix (less concentrate)............................................................Clockwise
Increase °Brix (more concentrate)..............................................Counter Clockwise
E. To set unit that has not been factory preset for a certain product, adjust °Brix and change
product plate on front panel.
F. In some locations, the water supply pressure may be so low (or may fluctuate so much) that a
25 PSIG flowing water pressure cannot be maintained. As a result, the unit will not dispense a product at the proper °Brix. In this event, the regulated water pressure should be reduced below the local inlet water supply pressure so that a proper °Brix can be maintained. Reducing the regulated water pressure will reduce the finished product flow rate. Normally the minimum recommended setting is 25 PSIG flowing. To reset regulator, refer to Section 7.8 K-Q. Readjust °Brix as necessary.
Motor Speed Controls and Flush Switch
Figure 1
3
2. OPERATING UNIT
2.1 CHANGING PRODUCT
A. Remove nozzle from spout and clean. B. Flush unit until only water is dispensed from spout (see Section 1.9). C. Remove lid from top of unit. D. Remove the Minute Pak®from the unit. Replace with Minute Pak®containing new flavor. E. Replace lid and nozzle. F. Depress the Sold Out Reset button. G. Depress dispensing paddle with cup until a steady flow of pre-mixed product is obtained. Unit
is now ready to dispense. Install nozzles and check °Brix (see Section 1.10).
NOTE
If the new product requires a different mixing ratio, see Section 1.10 (°Brix).
SOLD OUT PLATES
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2.2 OPERATING SLIMLINE II JUICE DISPENSERS WITH SOLD OUT FEATURE
A Loading a New Package
A. Remove Top Cover and Splash Tray over Pump Assemblies (see Figure 2). B. Minute Pak®- Remove check valve from empty package and remove package; load new
package and replace check valve (see Figure 3). Thoroughly shake Minute Pak
®
before
loading (see Figures 4 and 5).
C. Press red reset button next to the pump for the product just loaded (see Figure 6). The
Product Out lights will turn off. D. Replace Splash Tray and Top Cover. E. Prime pump by dispensing approximately eight (8) ounces of product from the nozzle or until
there are no air bubbles present in the concentrate tube.(see Figure 7).
4
Figure 2
Figure 3
Figure 6 Figure 7
Figure 4 Figure 5
SHAKE THE PACKAGE!
PRIME THE PUMP!
B. Intermittent Lock out
Every precaution has been taken to produce a Sold Out Feature which will operate properly with all of the Minute Maid
® products. However, it is possible that an individual machine may lock out
inadvertently. Should the machine lock out while product remains, simply press the "RESET" button.
If the machine continues to lock out, check the following:
• Make sure that the package is thoroughly shaken and that the pump has been fully primed (no air
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bubbles present in concentrate tubing).
Concentrate Tubes - if the tubes are heavily stained from the product, the tube(s) must be changed out.
Air Leaks - check that the concentrate tubes fit snugly onto the check valves and pump connections. If there is doubt as to the integrity of the connection, replace the tubing. Check the fit of the check valves into the concentrate container or Minute Pak®; it should be snug and require effort to remove. If the o-rings are worn, they must be replaced. Inspect the check valves to be sure that they are not missing internal parts. If so, replace the check valves. Perform the test procedure in Section
2.3.C (below), once all parts have been inspected and/or replaced.
C. Test Procedure
Should you desire to determine if the Sold Out Feature is working, you may perform the follow­ing procedure:
1. Load Product into machine.
2. Press "RESET" button.
3. Dispense for 20 continuous seconds.
NOTE:
The 20 second continuous dispense is ONLY required for testing.
4. The Sold Out Feature should now be armed. To test, remove the check valve from the concentrate package. Then dispense until lock out alarm sounds (this simulates an empty package).
5. When alarm sounds, replace the check valve and press "RESET" button to return to moni­toring condition.
6. If alarm does not sound, repeat test procedure. If alarm does not sound after repeating the test procedure several times, contact the Service Center.
D. Disabling of Sold Out Feature
The Sold Out Feature can be disabled by pressing the "Flush" button three (3) times (in rapid
succession). The dispenser will follow with three (3) short beeps.
E. Enabling of Sold Out Feature
Press the "RESET" button to enable the Sold Out Feature. Dispenser will follow with three (3) short beeps.
2.3 CLEANING AND SANITIZING INSTRUCTIONS
For optimum dispenser performance and highest drink quality, please follow the instructions listed below for cleaning your dispenser.
CAUTION
DO NOT USE ANY POWDERS OR ABRASIVE CLEANING COMPOUNDS THAT WILL DAMAGE FINISH.
A. Daily
1. Flush each valve of dispenser until clear water flows from the nozzle.
2. Remove drip tray and cup rest. Wash drip tray and cup rest thoroughly with warm, soapy water using a mild detergent. Rinse thoroughly with clean, warm water and reinstall drip tray and cup rest to dispenser.
3. Wipe down dispenser to remove any product residue.
W
ARNING
REMOVE SANITIZING SOLUTION FROM DISPENSER AS INSTRUCTED. RESIDUAL SANITIZING SOLUTION LEFT IN SYSTEM COULD CREATE HEALTH HAZARD.
CAUTION
DO NOT SOAK NOZZLES IN CHLORINE SOLUTION OVERNIGHT. THIS WILL CAUSE NOZZLES TO SWELL AND PLASTIC WILL BEGIN TO DETERIORATE.
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B. Weekly
1. Flush each valve of dispenser until clear water flows from the nozzle.
2. Turn off water supply to dispenser.
3. Remove lid and wash thoroughly with warm, soapy water using a mild detergent. Rinse thoroughly with clean, warm water.
4. Lift up on the check valve (white or yellow elbow) to remove it from the Minute Pak®.
5. Remove Minute Pak
®
from dispenser.
6. Remove nozzles and disassemble (see NOZZLE ASSEMBLY instructions). Wash thoroughly with warm, soapy water using a mild detergent. Rinse thoroughly with clean, warm water and replace. DO NOT SOAK NOZZLES IN CHLORINE SOLUTION OVERNIGHT. THIS WILL CAUSE NOZZLES TO SWELL AND PLASTIC WILL BEGIN TO DETERIORATE.
7. Fill the specially marked sanitizing container with 80 ounces of COOL chlorinated sanitizing solution (Diversol CX, or equivalent) minimum 100 PPM available chlorine, but not to exceed 200 PPM; replace sanitizing container in dispenser.
8. Replace check valve in sanitizing container.
9. Activate valve for two (2) minutes ensuring concentrate lines are full of solution. Let solution stand for five (5) minutes without dispensing.
10. Perform a second two (2) minute dispense and let stand for an additional five (5) minutes.
11. Activate valve until the sanitizing solution empties from the sanitizing container.
12. Remove check valve from sanitizing container, remove container, and pour out excess sanitizing solution.
13. Repeat for each valve.
14. Reinstall Minute Pak
®
, and replace check valves.
15. Run concentrate through valves to remove traces of sanitizing solution from the dispenser.
NOTE
Please note that a fresh water rinse cannot follow sanitization of equipment. Purge only with the end use product. This is an NSF requirement.
16. Remove drip tray and cup rest. Wash thoroughly with warm, soapy water using a mild detergent. Rinse thoroughly with clean, warm water.
17. Wipe the dispenser with a clean damp cloth, taking care to remove all product residue.
18. Replace drip tray, and cup rest.
19. Turn on the water supply to the unit.
20. Reinstall lid.
21. Prime dispenser by holding cup under spout and activating the valve until a concentrate/water mix is dispensed.
3. PRINCIPLES OF OPERATION
3.1 WATER SYSTEM
Inlet water is distributed through the strainer to the regulator which reduces the inlet water pressure to 25 PSIG. Water is fed from the regulator through a stainless steel tube (embedded in the insulation of the tank assembly) and into the copper water coil where it is chilled to below 40°F (4.4°C). Water is then fed past a vacuum breaker through a stainless steel tube (embedded in the insulation of the tank assembly) to the front of the tank assembly and into the water solenoids. When a dispensing valve is activated, the corresponding water solenoid opens allowing water to pass into the spout and mix with concentrate.
3.2 CONCENTRATE SYSTEM
When the dispensing valve is activated, concentrate is drawn from the bottom of the concentrate container up the integral dip tube and through the check valve and concentrate tube to the inlet of the concentrate pump. It is metered by volume and pumped into the spout where it mixes with the water. The temperature of the concentrate does not effect the °Brix as long as it is above 32°F (0°C). The volume output of the concentrate pump is controlled electronically and can be adjusted to change the °Brix.
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3.3 CONCENTRATE LOW LEVEL INDICATOR SYSTEM
The dispenser is equipped with an infrared sensor on each concentrate tube that senses the difference in light density that is passed through the tube. The unit reads juice characteristics and obtains a measurement (Learn Mode). If the unit senses a change in density, indicating a bubble or lack of concentrate while dispensing, the unit will go into Lock-Out Mode. When the unit is in Lock-Out Mode, it will disable the valve and turn on the Sold-Out LED. It will also beep if you depress the dispense button while in Lock-Out Mode. To enable dispensing, reload the concentrate container and press the reset button. This will clear the lock-out and put the unit into Learn Mode.
NOTE:
The Lock-Out Mode can be cleared by cycling power (key switch). When power is restored, the unit will not go into Learn Mode.
A. If the flush switch is depressed, the unit will go into flush wait mode. In this mode, the unit will
not lock out. Nine (9) seconds of dispensing [in three (3) second continuous intervals] will take the unit out of Flush Wait Mode.
B. If the valve does not dispense for over one hour, the unit will go into Inactivity Wait Mode. In
this mode the unit will not lock out. It will stay in this mode until a three (3) second continuous dispense occurs.
C. The unit enters Learn Mode when the reset switch is depressed. The unit will beep once when
entering Learn Mode. (Note: If the reset switch is depressed and the unit does not beep, it is already in Learn Mode). This clears the lock-out (shuts off the red LED, disables audible alarm, and enables dispensing).
D. Pre-learn dispense - The unit will wait for 15 seconds of dispensing [in three (3) second
increments]. This delay ensures that concentrate is in the sensor region of the tube before learning the concentrate.
E. Learn -The unit will "learn" the characteristics of whatever is in the sensor region of the tube
when a dispense (of at least one second) occurs after the pre-learn dispense is finished.
NOTE:
If the flush button is pressed after the reset/learn button, the unit will have to clear the Flush Wait Mode before it will learn the concentrate. The Flush Wait Mode is cleared by three (3) dispenses of at least three (3) seconds each. Since the pre-learn dispense requires five (5) dispenses of at least three (3) seconds each, it should have no effect on the learn unless several seconds of dispensing occur in the pre-learn dispense mode before the flush switch is pressed. In a worst case scenario, it could take an additional nine seconds of dispensing before the learn occurs if the flush switch was pressed just before the pre-learn dispense was finished.
F. The unit may be put into or out of Disable Lock-Out Mode by depressing the flush switch three
(3) times in less than two (2) seconds. When entering/leaving Disable Lock Out Mode, the unit will beep three (3) times. In Disable Lock Out Mode, the dispenser will operate without the Low Level/Sold Out features.
3.4 ELECTRONIC CONTROL SYSTEM
W
ARNING
THE KEY SWITCH DOES NOT DISABLE THE HIGH VOLTAGE (115 VAC) TO THE TRANSFORMER PRIMARY.
The electric cord supplies 115 VAC to the compressor, condenser fan motor, agitator motor and control transformer. Each component has circuit protection with an automatic reset feature. The only manual reset is a 0.5 AMP circuit breaker on the primary side of the control transformer, accessible on the bottom right of the control box behind the splash plate. The control transformer secondary is switched by the key switch and supplies power to the pump motors, solenoids and paddle sensors via the control printed circuit board (PCB).
All the logic functions and voltages required to operate the entire dispensing/flushing system are provided by the control PCB. There is only one (1) motor speed control circuit, but this circuit has two (2) available speed settings. This allows only one dispensing station to operate at a time, but enables each station to dispense at a different °Brix. There are three (3) light emitting diodes (LEDs)
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visible through the three holes in the control box behind the splash plate. These LEDs assist with Troubleshooting and Servicing (see Section 8).
3.5 DISPENSING PADDLE SYSTEM
The dispensing paddle has an integrally sealed permanent magnet which activates the sensor behind the splash plate when the paddle is depressed. This causes the electronic system to activate the water solenoid and concentrate pump, allowing the unit to dispense product. The dispensing paddles are removable (without tools) for cleaning. Paddles can be removed by squeezing the top edges of each paddle together.
3.6 FLUSH SYSTEM
Depending upon which flush system is activated, a water solenoid opens to allow only water to flow (see Figure 1). The water flush cleans concentrate from the spout and nozzle. For further cleaning instructions, refer to Section 2.3.
3.7 REFRIGERATION SYSTEM
An ice bank is formed and maintained on the copper tube evaporator located in the water bath compartment of the tank assembly. Water is continually circulated by the agitator motor across the ice bank and around the copper water coil. Water temperature is maintained at 32°F (0°C). Because the water compartment and concentrate compartment are an integral aluminum die casting, the concentrate compartment is maintained at a constant 35°F (1.7°C) temperature. When product is dispensed, water is drawn through the copper water coils and chilled. As the ice bank is depleted, the ice bank control senses that the ice is melting and causes the compressor and condenser fan motor to start. When the ice bank is rebuilt, the control shuts off the compressor and condenser fan motor. The compressor and condenser fan motor will operate periodically even though no drinks are being dispensed, in order to maintain the ice bank. If the unit is unplugged or power disrupted while operating, the compressor will not restart for a period of time during which the refrigerant pressures equalize [approximately five (5) minutes]. This feature protects the compressor from premature failure.
4. RELOCATING OR SHIPPING UNIT
4.1 REMOVING AN OPERATING UNIT
A. Perform FLUSH operation on each side of unit until a clean stream of water is being dispensed. B. Remove Minute Paks
®
.
CAUTION
IF UNIT IS TO BE TRANSPORTED OR STORED WHEN AMBIENT TEMPERATURE IS 32°F (0°C) OR LOWER, STEPS C AND D MUST BE PERFORMED TO PREVENT THE WATER SYSTEM FROM FREEZING AND DAMAGING THE UNIT. DO NOT USE CO
2 GAS TO PURGE WATER
FROM UNIT AS IT WILL CAUSE A HEALTH HAZARD.
C. Shut off inlet water supply. Disconnect inlet water tube from bottom of unit. About six (6) ounces
(177.4 ml) of water will drain out of the unit as the vacuum breaker opens, allowing air into system.
D. Depress each dispensing paddle. This allows additional air into the system and will cause a few
more ounces (ml) of water to drain from unit. E. Turn key switch OFF. F. Unplug unit power cord from electrical outlet. G. Remove agitator deck (see Section 6.11), and using plastic tubing, siphon water out of ice bath
compartment. It will be necessary to pour about 12 ounces (354.8 ml) of warm water (do NOT
use extremely hot water) into the ice bath compartment to completely melt the ice bank. Drain
the remaining water and replace agitator deck and secure with nuts. H. Remove drip tray and cup rest. Clean and reinstall. Wipe exterior surfaces of unit with a clean
damp cloth.
4.2 TRANSPORTING UNIT
The best method of handling and transporting a unit is to remove the legs and secure the unit to a plywood shipping base. If it is to be handled and transported with the legs assembled to the unit, special care should be taken not to damage unit. DO NOT LAY UNIT ON SIDE OR BACK.
8
Page 12
9
4.3 SHIPPING UNIT
If a unit is to be shipped by a common carrier, it must be secured to the plywood shipping base and repacked in the original carton with the inner packaging material. For this reason, it is wise to retain
the original packing material.
5. PERIODIC MAINTENANCE
5.1 LUBRICATION
All motors are lubricated for life and require no maintenance lubrication.
5.2 CLEANING WATER STRAINER
A. Remove splash plate, drip tray, and air intake panel. B. Close inlet water shut off valve. C. Remove plug from strainer on regulator assembly and remove strainer screen. D. Clean strainer screen with water. Inspect for holes or other deterioration. E. Replace cleaned or new strainer screen. Do NOT overtighten strainer plug. F. Open inlet water shut off valve. G. Replace splash plate.
5.3 CLEANING CONDENSER
A. Unplug unit power cord from electrical outlet. B. Remove splash plate, drip tray and air intake panel. C. Clean condenser with a small brush. D. Replace splash plate, drip tray and air intake panel. E. Plug unit power cord into electrical outlet.
5.4 CLEANING CONCENTRATE CONTAINER COMPARTMENT
CAUTION
DO NOT USE ANY POWDER OR ABRASIVE CLEANING COMPOUNDS THAT WILL DAMAGE FINISH.
Use only warm water and damp cloth.
6. REPAIR AND REPLACEMENT
NOTE:
See Figure 8 for Electrical Parts Location.
6.1 MAIN CONTROL PCB REPLACEMENT
WARNING
THIS UNIT MUST BE PROPERLY ELECTRICALLY GROUNDED TO AVOID POSSIBLE FATAL ELECTRICAL SHOCK OR SERIOUS INJURY TO THE OPERATOR. THE POWER CORD IS PROVIDED WITH A THREE PRONG GROUNDED PLUG. IF A THREE-HOLE GROUNDED ELECTRICAL OUTLET IS NOT AVAILABLE, USE AN APPROVED METHOD TO GROUND THE UNIT.
A. Turn key switch OFF and UNPLUG the unit power cord from electrical outlet. B. Remove the paddles, drip tray, and splash plate. C. Remove the control box cover by removing the Phillips screw in the front. D. Disconnect all wiring harness connectors from the PCB by grasping the housings. Do NOT try
to remove by pulling the wires.
E. Use a straight slot screwdriver to turn the four (4) plastic latches 1/4 turn, counterclockwise.
CAUTION
PLACE THE BAD PCB IN THE ANTI-STATIC SHIPPING BAG. THE CONTROL PCB IS NOT FIELD REPAIRABLE AND MUST BE RETURNED TO LANCER CORPORATION FOR REPAIR. ANY
ATTEMPT TO FIELD REPAIR WILL VOID ANY WARRANTY.
PCBs MUST BE PACKAGED IN PROTECTIVE PLASTIC SHIPPING BAG WHEN HANDLED, STORED, TRANSPORTED OR SHIPPED. FAILURE TO DO SO MAY CAUSE DAMAGES TO THE PCB
Page 13
F. Lift the bad control PCB off the stand-offs. G. Remove the new control PCB from the anti-static plastic bag and install on the four (4) plastic
stand-offs with the connectors toward the left side of the control box. H. Turn the plastic latches 1/4 turn clockwise to secure the control board to the control panel. I. Reconnect all harnesses to their respective location on the PCB. J. Install the control box cover, splash plate, drip tray and paddles.
K. Adjust
o
Brix as required.
6.2 MOTOR SPEED CONTROL/FLUSH SWITCH PCB REPLACEMENT
A. Follow procedures in Section 6.13 to remove the Top Cover Assembly. B. Remove the seven (7) screws holding the bottom plate. C. Locate the new Motor Speed/Flush Switch PCB and the new harness assembly (9-wire, with two
connectors on each end).
10
1. Install the new PCB onto the Lower Cover in the same position as the old PCB, with the harness connectors pointed to the rear of the cover. Hold the PCB at an angle, making sure the LEDs are in position behind the u-shaped protrusions at the front of the Lower Cover, and slide the PCB into position. Take care to not distort or bend the LEDs.
2. Connect one end of the new harness to the PCB at the designated positions (6-pin to 6-pin, 3-pin to 3-pin), with the locking tabs of each housing facing down.
3. Press the grommet on the harness into position at the rear of the Cover.
D. Replace the Lower Cover into position on
the bottom of the Top Cover Assembly. Replace the seven (7) screws removed above.
E. Replace the Top Cover Assembly.
F. Adjust oBrix as required.
6.3 TRANSFORMER REPLACEMENT
A. Perform Steps A, B, and C in Section 6.1 above. B. Disconnect the two (2) 0.250 inch FAST-ON connectors from the transformer primary (male
connectors).
C. Disconnect the 2-pin connector on the transformer secondary leads (yellow wires) from the key
switch wire harness. D. Remove the two (2) nuts holding the transformer to the bottom plate. E. Remove the transformer by Iifting it off the mounting studs. F. Install the new transformer by reversing above procedure.
6.4 CIRCUIT BREAKER REPLACEMENT
A. Perform Steps A, B, and C in Section 6.1 above. B. Disconnect the two (2) 0.250 inch FAST-ON connectors from the back of the circuit breaker. C. Carefully pry, or break, the locking ring from the circuit breaker and push the
circuit breaker through the front control panel. D. Install the new circuit breaker by reversing above procedure.
6.5 PADDLE SENSOR
A. Turn key switch OFF. B. Remove both dispensing paddles and the drip tray.
Location of Electrical Parts
Figure 8
Page 14
C. Remove splash plate. D. Unplug sensor from harness. E. Loosen nut on back of sensor. F. Remove sensor from bracket. G. Install new sensor and adjust so that sensor face is about 1/8 inch (3.2 mm) from splash plate. H. Replace splash plate. I. Replace dispensing paddles and drip tray. J. Turn key switch ON.
NOTE
Sensors are sealed units and cannot be repaired. If the sensor is shorted (burned out), the PCB will shut off automatically. When the sensor is replaced, the PCB will automatically reset.
6.6 CONCENTRATE PUMP AND MOTOR
CAUTION
THE MOTOR IS A FACTORY SEALED UNIT AND IS NOT FIELD REPAIRABLE. ANY ATTEMPT TO FIELD REPAIR WILL VOID WARRANTY.
A. Replacement
1. If concentrate pump will operate, depress FLUSH mode until a clear stream of water is dispensed.
2. If concentrate pump will not operate, proceed to Step 3.
3. Turn key switch OFF.
4. Remove check valve from concentrate container by pulling up.
5. Remove spout by loosening nut (turn counter clockwise) and pulling spout down. Do NOT lose O-Ring between spout and threaded adaptor.
6. Remove elbow retainer.
7. Remove inlet elbow by pulling up.
8. Remove concentrate pump by pulling out of pump support.
9. Replace new concentrate pump by reversing above procedure.
10. Turn key switch ON.
11. Readjust °Brix (see Section 1.10).
B. Repair
1. Remove the four (4) knurled screws on top of pump face plate.
2. Remove face plate and clean with water. If any inner surface exposed to the impeller is
grooved or severely worn, replace the damaged parts.
3. Remove the impeller and clean with plain water. DO NOT use pliers or other sharp
instruments to remove the impeller. Be careful not to scratch or deface inner concentrate pump body. If the impeller is cut, nicked or severely worn, replace.
CAUTION
IF CONCENTRATE PUMP IS NOT PROPERLY ASSEMBLED, IT CAN CAUSE A PUMP MOTOR OVERLOAD CONDITION AND WILL CAUSE THE CONTROL PCB TO GO INTO OVER CURRENT LIMITING (YELLOW LED ON WHILE TRYING TO DISPENSE).
4. Remove four (4) Phillips screws and separate concentrate pump body from motor to expose
the shaft seal (black). The shaft seal must be replaced if the inner cylindrical (seal/shaft) surface and/or the outer cylindrical (seal/pump body) surface is grooved, scratched or excessively worn. If the seal has failed prematurely, it is advisable to replace both the seal and pump body. Clean only with plain water.
a. To replace seal, carefully press seal out of body.
CAUTION
USE ONLY LANCER LUBE. USE OF OTHER GREASE, LUBRICANT OR COMPOUNDS MAY CAUSE OFF TASTE, ODOR AND/OR DAMAGE TO UNIT AND WILL VOID WARRANTY.
b. Lubricate inside and outside of seal with Lancer lube (PN 15-0046). Press seal into
body until completely seated.
11
Page 15
5. Coat motor shaft and boss at base of shaft with Lancer lube. Carefully assemble pump body to motor using a rotating motion so as not to damage shaft seal. Replace screws and tighten evenly, 1/4 turn after finger tight. DO NOT TIGHTEN EXCESSIVELY.
6. Install impeller, being careful to flex all impeller arms in a clockwise fashion (motor shaft will rotate counter clockwise). Align the flats on the shaft and impeller and gently push impeller onto the shaft until seated against back pump body surface. Operate the concentrate pump (by using a test kit or depressing the paddle with the water supply OFF) for a few seconds to properly seat the impeller.
7. Replace o-ring, face plate and four (4) knurled screws. The sequence in which the screws are tightened should be in a rotational manner, so that the face plate is tightened evenly (in order of 3, 6, 9, and 12 o'clock positions). DO NOT TIGHTEN EXCESSIVELY.
6.7 WATER SOLENOID VALVE
A. Turn key switch OFF. B. Close inlet water shut off valve. C. Remove splash plate. D. If solenoid is leaking, remove nut on end of coil and remove coil. Unscrew armature housing
and remove spring and armature. Check for foreign matter or wear. If foreign material is present, open water supply and flush. Reassemble.
E. If coil is detective, remove wiring harness by pulling off quick connect terminals. Replace coil
and reassemble.
F. If solenoid valve is defective, replace complete assembly.
6.8 REGULATOR ASSEMBLY
A. Unplug unit power cord from electrical outlet. B. Remove drip tray, dispensing paddles, splash plate and air intake panel. C. Close inlet water shut off valve. D. Remove tube assembly from inlet of regulator assembly.
CAUTION
USE A BACKUP WRENCH TO PREVENT DAMAGE TO STRAINER.
E. Loosen nuts on outlet fitting. F. Loosen nut on back of regulator assembly. G. Remove regulator assembly. H. Repair or replace defective parts. Use approved thread sealant. I. Replace regulator assembly and connect inlet water shut off, being careful to include flare seal
washer.
J. Tighten nuts on stainless steel outlet tube 1/4 turn after finger tight. Open inlet water shut off
valve and check for leaks. K. Remove cap on test connection on front of repaired or new regulator and connect test gauge. L. Turn key switch ON. M. Depress flush switch. N. Adjust water pressure to 25 PSIG flowing, while holding the flush switch.
0. Remove test gauge and replace test connection cap. P. Reassemble unit. Q. Check °Brix and adjust as necessary (refer to Section 1.10).
6.9 ELECTRONIC ICE BANK CONTROL (EIBC)
W
ARNING
DISCONNECT FROM POWER SOURCE BEFORE BEGINNING THIS PROCEDURE. WATER BATH MUST BE DRAINED AND ICE BANK MUST BE COMPLETELY MELTED.
A. Remove two screws retaining Rear Lid over Agitator Deck and remove Lid. B. Remove Agitator Deck (see Sec. 6.11). C. Remove the screws holding the ice bank control to the bracket on the Agitator Deck and remove
the control. Save screws for reinstallation. D. Remove cover from electronic ice bank control.
12
Page 16
E. Disconnect ice bank probe lead from control board. F. Remove three leads from ice bank control, noting which lead goes to the Junction Box (HOT IN)
and which lead goes to the Compressor (HOT OUT). The third lead goes to Agitator Motor. The lead going to the Compressor is on Pin 1 of the Agitator/IBC connector and the lead going to the Junction Box is on Pin 3 (see Wiring Diagram, Sec. 9.1, page 18).
G. Remove the screws holding the bracket on the replacement electronic ice bank control housing
and discard the bracket and screws.
H. Remove the cover of the replacement control. Connect lead from Compressor to screw
terminal marked "HOT OUT". Connect lead from Junction Box and Agitator Motor to terminal
marked "HOT IN" (see Wiring Diagram, Sec. 9.1, page 18). I. Plug the Probe Lead into the connector on the PCB. J. Check all connections, and install Control Housing Assembly Cover. Tie all leads together,
ensuring that all leads are clear of any rotating equipment. K. Mount new control to the Agitator Deck bracket, using the screws removed in Step C above. L. Replace Agitator Deck (see Sec. 6.11) and refill Water Bath. M. Reconnect to power source. When power is supplied to the EIBC, there is a five (5) minute
delay before Compressor start-up. The Power Indicator Lamp should be illuminated and visible
through the Control Housing Assembly Cover. When the Compressor starts, the Power
Indicator Lamp will turn off. N. Replace Rear Lid over Agitator Deck and the two screws. O. Conduct operational check of unit.
6.10 AGITATOR MOTOR
W
ARNING
DISCONNECT THE POWER CORD FROM THE ELECTRICAL OUTLET.
A. Remove lid over agitator deck. B. Unplug wiring harness from agitator deck. C. If unit has an ice bank, remove seal and pour about 12 ounces (354.8 ml) of warm water (NOT
HOT) into retainer. D. Remove agitator deck from unit. Rotate deck over. Remove three (3) screws holding motor to
agitator deck. E. Disconnect agitator motor from wiring harness and remove. F. Remove propeller from shaft of agitator motor. Inspect propeller to be sure no blades are
broken or damaged. G. Replace agitator motor and propeller by reversing above procedure.
6.11 AGITATOR DECK
W
ARNING
DISCONNECT FROM POWER SOURCE BEFORE BEGINNING THIS PROCEDURE. WATER BATH MUST BE DRAINED AND ICE BANK MUST BE COMPLETELY MELTED.
A. Remove two screws retaining Rear Lid over Agitator Deck and remove Lid. B. Disconnect Agitator/IBC connector at top inside corner of dispenser. C. Remove foam plug from hole around ice bank probe lead. D. Remove two nuts retaining Agitator Deck to the Tank. E. Lift Agitator Deck out enough to access the two screws retaining the Ice Bank Control Housing
to the bracket on the Agitator Deck. Remove the two screws, and lift out the Control. Remove
the Control cover and disconnect the ice bank probe from the Control board. The Agitator Deck
can now be completely removed from the unit. F. Installation is reverse of removal. Make sure Agitator Deck is fully seated into position and all
excess probe lead is pulled through to the top of the Deck and is not in contact with the Agitator
Motor shaft.
6.12 WATER COIL CAGE ASSEMBLY
W
ARNING
DISCONNECT THE POWER CORD FROM THE ELECTRICAL OUTLET.
A. Close inlet water shut off valve.
13
Page 17
B. Remove agitator deck. C. Remove water from ice bank compartment. D. Loosen two (2) tubing nuts on water coil. E. Remove water coil assembly. F. Replace defective water coil. G. Reassemble water coil assembly in tank by reversing above procedure. Tighten water coil
tubing nuts 1/4 turn after finger tight. H. Open inlet water shut off valve and check for leaks. I. Refill ice bank compartment to overflow port. J. Replace agitator deck and lid.
6.13 TOP COVER
A. Flush both sides of unit. B. Turn key switch OFF. C. Remove both lids. D. Remove check valves from concentrate tubes. E. Remove concentrate containers. F. Remove three (3) screws holding top cover to frame at front of unit, directly behind splash plate. G. Loosen three (3) screws (do NOT remove) holding top cover to frame at rear of unit. H. Remove paddles, drip tray, splash plate and air intake plate. I. Remove the control box cover. J. Unplug electrical connectors to each pump housing, noting which is left and right. K. Unplug motor speed/flush switch wiring harness from PCB (middle wire harness). L. Remove motor speed/flush switch wire bundle from wire clamp on inside surface (left) of
wrapper. M. Disconnect water solenoids by unscrewing the white plastic nut located directly above the
solenoid coil. Take care not to lose the o-ring at the joint of the connection. N. Gently lift top cover off of dispensing unit, being careful not to tangle the wire leads to the motors
or PCB motor assembly. O. To reassemble, reverse above procedure.
6.14 WRAPPER
A. Unplug unit power cord from electrical outlet. B. Remove top cover. C. Remove drip tray, paddles, air inlet panel and splash plate. D. Remove eight (8) screws on front of unit (four on each side). E. Remove wire cluster from wire clamp on inside of wrapper. F. Disconnect key switch wiring harness connectors inside main control PCB box, two (2) 2-pin
connectors - one connector located at bottom of the PCB and the other connector coming from
the transformer secondary leads. G. Loosen legs by turning counter clockwise. H. Spread wrapper at front of unit slightly on each side in order to clear frame. Push wrapper
toward back of unit until wrapper is free of frame. I. To reassemble, reverse above procedure, being sure that cutout for power cord in rear of
wrapper seats properly. Clean only with damp clean cloth or approved, non-abrasive spray or
liquid stainless steel cleaner.
6.15 CONDENSER FAN MOTOR
W
ARNING
DISCONNECT THE POWER CORD FROM THE ELECTRICAL OUTLET.
A. Unplug unit power cord from electrical outlet. B. Remove top, lids and top cover. C. Remove wrapper. D. Disconnect fan motor electrical cord. E. Remove four (4) nuts holding fan motor bracket to base of unit and remove from unit. F. Clean condenser with a brush. G. Remove fan motor from bracket.
14
Page 18
CAUTION
USE CARE TO NOT BEND FAN BLADES.
H. Remove fan blade from fan motor. I. To reassemble, reverse above procedure.
7. TROUBLESHOOTING
Causes are listed in order of probability.
TROUBLE
CAUSE REMEDY
7.1 No water or concentrate A. Key switch OFF. A. Turn key switch ON.
on either side. B. Unit not connected to B. Connect unit power cord to
electrical outlet. electrical outlet.
C. Electrical circuit breaker on C. Reset circuit breaker by
control box assembly tripped. depressing button on control box.
D. Power supply electrical D. Reset breaker or replace fuse. If
breaker tripped or fuse blown. problem persists:
1. Check unit for electrical short (wiring, compressor, fan motor, etc.).
2. Electrical circuit overload. Switch to another circuit.
E. Wiring harnesses not E. Connect wiring harness to
connected to transformer transformer cabinet assembly. cabinet assembly.
F. Sold Out has locked out F. Check product levels and reset
valves. Sold Out.
7.2 No water or concentrate A. Control PCB defective. A. Replace control PCB.
on one side only. B. Sensor not adjusted properly B. Adjust sensor to move it closer to
in relation to paddle. paddle.
C. Sensor not connected to C. Connect sensor to wiring harness.
wiring harness. D. Defective sensor. D. Replace sensor. E. Water solenoid valve defective E. Repair or replace water solenoid
and concentrate pump not valve and properly install
properly installed in pump concentrate pump in pump
support, or defective. support or replace same. F. Defective paddle. F. Replace paddle. G. Sold Out has locked out G. Check product levels and reset
valves. Sold Out.
7.3 Water only - A. Out of concentrate. A. Refill concentrate container.
no concentrate. B. Check valve not properly B. Push check valve all the way into
installed in concentrate concentrate tank.
container. C. Concentrate pump not C. Properly install (push in)
properly installed in pump concentrate pump in pump support.
support. D. Concentrate pump defective. D. Repair or replace concentrate
pump. E. Check valve clogged. E. Remove and clean check valve. F. Large lumps in concentrate. F. Defrost concentrate. G. Air leak caused by defective G. 1. Replace both o-rings on
o-ring on check valve or check valve.
pump inlet fitting. 2. Replace concentrate tube. H. Control PCB defective. H. Replace control PCB. I. Concentrate tube kinked. I. Remove kink in tube.
7.4 Concentrate only - no A. Inlet water shut off valve A. Turn inlet water shut off valve ON.
water either side. turned OFF.
B. Inlet water strainer dirty/ B. Remove strainer and clean.
clogged.
(Section 7.4 continued on next page)
15
Page 19
(Section 7.4 continued from previous page)
C. Water coils frozen. C. Replace ice bank control. Check
umbrella check valve in vacuum breaker and replace if necessary.
D. Water regulator not properly D. Connect test gauge to each
set and not passing water. water regulator and reset to
proper pressure.
E. Water solenoid valve not E. Connect wiring harness to water
connected to wiring. solenoid valves.
F. Control PCB defective. F. Replace control PCB.
7.5 Concentrate only - no A. Defective control PCB. A. Replace control PCB.
water on one side only. B. Water solenoid valve not B. Connect wiring harness to water
connected to wiring harness. solenoid valve.
C. Defective coil on water C. Replace coil.
solenoid.
D. Defective water solenoid D. Repair or replace water solenoid
valve. valve.
7.6 No flush water either A. Motor speed/flush switch A. Replace motor speed/flush
side; system dispenses PCB bad. switch PCB. normally. B. Main PCB bad. B. Replace main PCB.
7.7 No flush water - one A. Motor speed/flush switch A. Replace motor speed/flush
side only; normal PCB bad. switch PCB. dispense both sides. B. Main PCB bad. B. Replace main PCB.
7.8 Water drips from spout A. Defective water solenoid A. Repair or replace water solenoid
when drink is NOT valve. valve. being dispensed.
7.9 Air leaking into A. Air leaking into check valve A. Push tube onto check valve.
concentrate tube and/or from flush and/or concentrate Replace tube if necessary. concentrate pump. tube.
B. Air leaking into pickup tube of B. Replace two o-rings on exterior
concentrate container. of check valve.
C. Air leaking into elbow. C. Push concentrate tube onto
elbow. Replace tube if necessary.
D. Air leaking into concentrate D. Replace two o-rings on elbow.
pump at elbow.
E. Air leaking into concentrate E. 1. Replace face plate o-ring.
pump. 2. Replace seal in concentrate
pump body.
7.10 Ratio cannot be A. Regulated water pressure too A. Use test gauge and adjust water
adjusted low enough high. pressure to 25 PSIG. (or °Brix high enough). B. Concentrate pump defective. B. Repair or replace concentrate
pump. C. Control PCB defective. C. Replace control PCB. D. Air leaking into concentrate D. Refer to Section 7.9.
tube. E. Defective regulator. E. Repair or replace regulator. F. Motor speed/flush switch PCB F. Replace.
defective.
7.11 Ratio cannot be A. Regulated water pressure A. Use test gauge and adjust water
adjusted high enough too low. pressure to 25 PSI. (or °Brix low enough). B. Water strainer clogged. B. Clean strainer.
C. Defective regulator. C. Repair or replace regulator. D. Defective or clogged water D. Repair or replace water
solenoid valve. solenoid valve.
7.12 °Brix varies from drink A. Inlet water supply pressure A. Correct water supply must be
to drink. and/or flow too low. made available.
(Section 7.12 continued on next page)
16
TROUBLE CAUSE REMEDY
Page 20
(Section 7.12 continued from previous page)
B. Use of other equipment on B. Remove other equipment from
same water supply causes water supply or provide alternate water supply pressure and water supply.
flow to vary. C. Defective control PCB. C. Replace control PCB. D. Defective concentrate pump. D. Repair or replace concentrate
pump.
E. Frozen lumps of concentrate E. Defrost concentrate.
in concentrate container. F. Check valve clogged. F. Clean check valve. G. Air leaking into concentrate G. Refer to Section 7.9.
tube. H. Defective water regulator. H.Repair or replace regulator.
7.13 Water continually A. Machine just installed. Small A. Condition is normal. Should stop
overflows into drip amount of overflow is normal when dispenser refrigeration tray. as ice forms. cycles “OFF”.
B. Loose or defective water coil. B. Turn water supply “OFF” and
contact Phone Fix
® for service
Dispatch.
7.14 Compressor starts and A. Faulty ice bank control. A. Replace ice bank control.
continues to run until freeze up and will NOT cut off.
7.15 Warm drinks. A. Casual drink. Product A. Check temperature on second
warming in lines between use. drink. Product temperature
should be 38-44°.
B. Hot incoming water supply B. Switch to cold water supply.
(from HOT water supply or
heater). C. No ice bank, defective ice C. Replace ice bank control.
bank control. D. Low refrigerant supply. D. Repair leak and recharge. E. No ice bank; defective E. Replace condenser fan motor.
condenser fan motor. F. No ice bank; compressor F. Refer to Sections 7.17 - 7.21.
does not run or runs for a
few minutes and stops.
7.16 Compressor does NOT A. Power supply electrical A. Reset breaker or replace fuse. If
start (no hum), breaker tripped or fuse problem persists: condenser fan motor blown. 1. Determine reason and correct. does not run and no 2. Electrical circuit overloaded; ice bank. switch to another circuit.
B. Defective ice bank control. B. Replace ice bank control. C. Improper or loose wiring. C. Correct Wiring. Refer to wiring
diagram.
7.17 Compressor does NOT A. Defective compressor relay or A. Replace compressor relay or
start (no hum), no ice overload. overload. bank, but condenser fan B. Defective compressor. B. Replace compressor. motor runs. C. Improper or loose wiring. C. Correct wiring. Refer to wiring
diagram.
D. Low Voltage. D. Measure voltage across common
and run terminal on compressor. Voltage must not drop below 90% of rated voltage.
7.18 Compressor does NOT A. Improper or loose wiring. A. Correct wiring. Refer to wiring
start, but hums. diagram.
(Section 7.18 continued on next page)
TROUBLE CAUSE REMEDY
17
Page 21
(Section 7.18 continued from previous page)
B. Low voltage. B. Measure voltage across common
and run terminal on compressor. Voltage must not drop below 90% of rated voltage.
C. Starting relay defective. C. Replace starting relay. Be sure
to use correct relay. Failure to use correct relay will cause compressor failure.
D. Defective compressor. D. Replace compressor.
7.19 Compressor starts and A. Low voltage. A. Measure voltage across common
does switch OFF of and run terminal on compressor. start winding (will only Voltage must not drop below 90% run for a few seconds) of rated voltage. before internal overload B. Excessively high refrigerant, B. This is normal if unit is unplugged switches compressor high side pressure. from electrical outlet, then immedi­OFF. ately plugged back into electrical
outlet before refrigerant pressure has time to equalize. After about five (5) minutes, compressor will start automatically and run.
C. Defective compressor. C. Replace compressor.
7.20 Compressor starts and A. Improper or loose wiring. A. Correct wiring. Refer to wiring
runs a short time, but diagram. shuts OFF on overload. B. Low voltage. B. Measure voltage across common
and run terminal on compressor. Voltage must not drop below 90% of rated voltage.
C. Excessively high refrigerant, C. 1. Defective condenser fan
high side pressure and motor. Replace. suction return gas hot. 2. Dirty condenser. Clean.
D. Compressor running too hot. D. Refrigerant leak. Repair and
recharge.
E. Defective compressor. E. Replace compressor.
7.21 Concentrate low level A. Sensor needs resetting. A. Press RESET button next to
indicator ON, but pump. concentrate container B. Defective Main PCB. B. Replace Main PCB. still has concentrate C. Sensor on concentrate tube C. Clean sensors with damp cloth. remaining. dirty and not making contact.
D. Sensor wiring harness not D. Connect.
connected.
E. Concentrate tubes badly E. Replace concentrate tubes.
stained. F. Faulty sensor. F. Replace sensor. G. Concentrate has stratified. G. Remove and thoroughly shake
Minute Pak
®
.
NOTES:
18
TROUBLE
CAUSE REMEDY
Page 22
19
8. TROUBLESHOOTING USING PCB 12 VOLT (GREEN), MOTOR OVER CURRENT (YELLOW), AND MOTOR (RED) DIAGNOSTIC LIGHTS
The red LED indicates that the transformer, circuit breaker and the basic DC power supply system are operative. This unregulated DC voltage of 18V-22V is used for the pump motor voltage and the input to the +12VDC regulator on the main control PCB.
The green LED indicates the output of the 12 VDC regulator is normal. This voltage is used for all solenoids and the PCB circuits. The 12V regulator can SHUT DOWN from excess current or excess temperature but will automatically start operating again when the problem is removed. An example would be a shorted left dispense solenoid coil. The green LED would be on until the left paddle was depressed, which would cause the green LED to go OUT until the paddle was released. Left flush, right flush and right dispense would be normal and the green LED would be ON before and during dispense.
The yellow LED indicates a motor over current condition when Iighted. This could be caused by a faulty motor, pump or a grounded motor lead. Normally, the yellow LED will flash ON the instant a paddle is pushed, then go OUT immediately. This is caused by a high in-rush current to get the motor initially started.
The following are some typical diagnostic light conditions and the possible problems associated with these conditions. All conditions are with the key switch in the ON position and the power cord plugged in.
LIGHTS
STATUS PROBLEM
GREEN YELLOW RED
ON OFF ON Key switch ON. Normal operations.
OFF OFF ON Key switch ON. Not trying to 1. Wiring short of +12 volts to
dispense product. ground.
2. Defective control PCB.
ON OFF OFF Key switch ON. Not trying to Defective control PCB.
dispense product.
OFF OFF OFF Key switch ON. Not trying to 1. Defective transformer or
dispense product. control box.
2. Breaker tripped on front panel.
3. Transformer wiring harness not connected to control PCB.
OFF OFF ON Key switch ON, trying to Shorted (defective) solenoid.
dispense product or flush. Green ON when not trying to dispense.
ON OFF OFF Key switch ON, trying to Defective control PCB.
dispense product.
ON OFF ON Key switch ON, trying to 1. Wiring harness not
dispense product but connected to pump support. concentrate pump does not 2. Defective control PCB. operate. Water does dispense.
ON ON ON Key switch ON, trying to 1. Defective or overloaded
dispense product but pump or motor. concentrate pump does not 2. Shorted motor connector. operate. Water does dispense. 3. Short in wiring harness.
Page 23
20
9. ILLUSTRATIONS, PARTS LISTINGS, AND WIRING DIAGRAM
9.1 WIRING DIAGRAM
ICE PROBE
ICE BANK CONTROL
2
3
ASSEMBLY
AGITATOR DECK
GREEN
GREEN
ELECTRICAL
AGITATOR
BOX
SUBASSY
MOTOR
BLACK
WHITE
1
2
3
GREEN
COMPRESSOR
1
1
THERMAL
2
2
3
3
4
OVERLOAD
C
R
RELAY
M
S
GREEN
1
YELLOW
BLACK
RED
RED
2
3
2
1
GREEN
BLACK
RED
RIGHT
WATER
RIGHT
MAGNETIC
SOLENOID
SENSOR
S
FAN
MOTOR
KEYSWITCH
BLACK
L.
RESET
L.
SENSOR
R.
RESET
R.
SENSOR
BLACK
RED
BLUE
GRAY
PUMP MOTOR SPEED/FLUSH PCB
WHITE
12
WHITE
BLACK
BROWN
GREEN
YELLOW
VIOLET
4
YELLOW
WHITE
YELLOW
3
2
BLACK
WHITE
GREEN
BLACK
CIRCUIT BREAKER
FORMER
TRANS-
CONTROL BOX ASSEMBLY
3
2
1
3
2
1
4
6
5
1
PCB
3
2
1
4
567
WHITE
BLACK
ORANGE
BLUE
RED
BROWN
BLACK
RED
2
BLACK
ORANGE
1
BLACK
ORANGE
12
3
2
1
LEFT
WATER
GREEN
BLACK
RED
RIGHT
MOTOR
CONCENTRATE
LEFT
MOTOR
CONCENTRATE
SOLENOID
LEFT
MAGNETIC
SENSOR
Page 24
21
9.2 TOP LEVEL ASSEMBLY
6
5B
7
13
3
2
11
10
5
5A
8
9
24
21
29
25
26
1
4
23
27
28
12
3
20
2219
15
3
17
16
14
3
18
Page 25
ITEM PART NO. DESCRIPTION
1 30-0493 Wrapper 2 82-0493 Cover Assy (See Section 9.4) 3 04-0477 Screw 4 04-0397 Screw 5 82-0647/01 Lid Assy 5A 05-0441/01 Lid, Large 5B 82-1128 Knob Assy 6 04-0784 Screw 7 05-0440/01 Lid, Small 8 05-0439 Splash Tray 9 05-1338/01 Sold Out Plate (Clear) 10 82-0481/01 Agitator Deck Assy (See
Section 9.5)
11 04-0297 Nut
R 12 30-0495 Splash Plate R 13 06-0343 Priming Label R 14 30-0508 Bracket, Right R 15 30-0507 Bracket, Left R 16 05-0437 Drip Tray R 17 30-6212 Cup Rest R 18 30-0494 Air Intake Plate R 19 04-0187 Spacer R 20 04-0429 Rivet R 21 52-0596 Wiring Harness, Key Switch R 22 12-0097 Lock Assy, Key Switch R 23 81-0112 Leg R 24 52-0005 Power Cord Assy R 25 13-0025 Strain Relief R 26 13-0058 Wire Fastener R 27 49-0226 Tube Assy, Inlet Water R 28 05-0017 Flare Seal Washer R 29 06-1229 Graphic, Left
- 06-1230 Graphic, Right
- 06-1231 Graphic, Back
R - 06-2818L Label, Sold Out, LH R - 06-2818R Label, Sold Out, RH R - 06-2817 Label, Sold Out, Reset R - 82-3430 Sanitation Container
NOTE: R in margin indicates change or revision
9.2 TOP LEVEL ASSEMBLY (CONTINUED)
22
Page 26
9.3 FOAMED TANK/COMPRESSOR ASSEMBLY
23
44
6A
6D
6B
6C
7
6
17
8
9
21
38
19D
39
20
22
19C
19B
19A
19
23
36
37
24
40B
40D
41
42
30
40E
40C
40A
40B
13
34
35
33
40
29C
29B
26
25
13
43
29F
29E
27
28
29D
29A
14
15
16C
16D
16E
13
16A
16G
16B
10
13
11
12
16F
16
32
18
31
13
45
Page 27
ITEM
PART NO. DESCRIPTION
1 51-0540/02 Frame Assy 2 82-0480 Foamed Tank Assy 3 23-0415 Evaporator Assy 4 50-0082 Insulation 5 48-0258 Water Coil Assy 6 17-0408 Vacuum Breaker Assy 6A 48-0059 Vacuum Breaker 6B 02-0110 Umbrella Check Valve 6C 02-0005 O-Ring 6D 01-0789 Cap 7 50-0152 Tape Insulation, Right Side 8 50-0155 Tape Insulation, Back 9 50-0153 Tape Insulation, Left Side 10 50-0154 Tape Insulation, Front 11 51-0506 Bracket, Tank Insulation 12 50-0144 Tank Insulation, Rear 13 04-0297 Nut 14 08-0194 Drain Tube 15 01-0450 Support Tube 16 52-0636/01 Control Box Assy (115V/60Hz) 16A 11-0066 Circuit Breaker 16B 52-2766 Main Control PCB Assy 16C 52-0599 Power Input Cable Assy 16D 52-0597 Motor/Solenoid Harness 16E 52-0598 Paddle Input Harness 16F 30-0490 Control Box Cover 16G 25-0026 Transformer, 115V/60Hz 17 02-0176 Grommet 18 52-0145 Sensor Sub-Assy 19 83-0045 Compressor Assy, 1/4 HP,
115V/60Hz 19A 12-0150 Overload (115V/60Hz) 19B 12-0026 Start Relay (115V/60Hz) 19C 13-0066 Terminal Cover 19D 03-0040 Bale Strap 20 47-3038 Compressor-to-Accumulator Tube 21 50-0292 Insulation 22 51-0543 Accumulator 23 50-0028 Boot 24 47-0725 Charge Tube 25 47-3037 High Side Tube 26 02-0114 Compressor Grommet 27 03-0150 Compressor Clip 28 04-0537 Washer 29 52-0642 Fan Motor Assy (115V) 29A 91-0032 Fan Motor (115V) 29B 02-0034 Silencer 29C 07-0389 Fan Blade 29D 04-0060 Nut 29E 30-6474 Fan Motor Bracket 29F 04-0059 Screw 30 04-0220 Nut 31 30-0484 Shroud 32 04-0061 Screw 33 23-0955 Condenser 34 23-0982 Dryer Cap Tube 35 47-0344 Process Tube
36 54-0062 Electrical Box Sub-Assy 37 04-0070 Screw 38 52-0152 Agitator Harness Assy 39 52-0149 Lead Assy #2 Junction 40 18-0053 Regulator Assy 40A 18-0201 Regulator 40B 01-0111 Brass Adaptor 40C 17-0405 Valve 40D 01-1143 Hex Nipple 40E 17-0486 Strainer 41 30-0482/01 Regulator Bracket 42 04-0075 Nutsert 43 04-0072 Rivet 44 48-0240 Tube, U-Bend 45 47-0434/01 Tube, Evaporator/Accumulator
-- 18-0207 Regulator Repair Kit (For Item 40A)
9.3 FOAMED TANK/COMPRESSOR ASSEMBLY (CONTINUED)
24
ITEM PART NO. DESCRIPTION
Page 28
9.4 TOP COVER ASSEMBLY
25
24
24F
24E
24D
24C
24B 24A
1A
25
22
21
26
23
18
15G
13
14
15H
15F
15G
15E
15D
15
15C
15B
15A
16
17
18
19
16
3
1E
7
6
2
1B
1C
1
5
1F
8
1D
20
4
12
10
11
9B
9D
9A
9C
9
Page 29
23 30-9119 Bracket, Switch, Reset, Slimline
with Sold Out
-- 52-2793 Harness Assy, Jumper, Reset Switch
-- 13-0176 Fitting, Bulkhead, Water Tight, HEYCO 3210
-- 02-0155 O-Ring, for 13-0176
24 17-0370 Check Valve Assy 24A 02-0089 O-Ring 24B 05-0456 Body Fitting 24C 02-0115 O-Ring 24D 14-0004 Ball 24E 02-0103 O-Ring 24F 05-0425 Check Valve Cap 25 08-0193 Concentrate Tube 26 05-0446/01 Adaptor Fitting
ITEM
PART NO. DESCRIPTION
1 82-0493/01 Top Cover Assy 1A 54-0047/01 Top Cover, Sub Assy 1B 05-0438 Bottom Plate 1C 04-0397 Screw 1D 52-2782 Motor PCB Assy 1E 52-2784 Motor/Flush Harness Assembly 1F 05-0443 Front Fitting 2 52-0142 Motor Harness Assy 3 06-0342/01 Label, Front 4 54-0019 Paddle Assy 5 03-0061 Spring 6 05-0453 Solenoid Inlet Fitting 7 02-0005 O-Ring 8 02-0109 O-Ring 9 17-0515/01 Solenoid Assy, LH
-- 17-0516/01 Solenoid Assy, RH 9A 05-0448 Nut 9B 01-1218 Solenoid Fitting 9C 17-0077 Solenoid Valve 9D 01-0821 Elbow Fitting
-- 81-0413 Filter Screen for Solenoid
-- 82-0189 Repair Kit, Solenoid 10 01-0798 Nut 11 05-0379 Plastic Ferrule 12 08-0323 Tube (Solenoid to Tank) 13 05-0476 Pump Shield
-- 86-0004 Pump Assy, Complete with Motor (Items 14 and 15)
14 91-0013 Pump Motor Assy 15 82-1483 Pump Body Assy 15A 04-0166 Seal 15B 82-0179 Pump Body Assy 15C 04-0169 Screw 15D 05-0132 Impeller 15E 02-0090 O-Ring 15F 05-0134 End Cap 15G 04-0207 Thumb Screw 15H 03-0183 Retainer, Pump Fitting 16 02-0089 O-Ring 17 54-0020 Spout Assy 18 02-0109 O-Ring 19 05-0442 Nozzle Fitting 20 54-0038 Nozzle Assy 21 52-2279 Switch Assy, Reset, with Harness 22 82-2831 Sensor Assy, Low Level, OJ
-- 52-2267 Harness Assy, Jumper, Low Level Sensor
-- 06-2337 Label, Low Level, Harness ID
26
9.4 TOP COVER ASSEMBLY (CONTINUED)
ITEM P
ART NO. DESCRIPTION
Page 30
9.5 AGITATOR DECK ASSEMBLY
ITEM PART NO. DESCRIPTION
1 52-0635 Agitator Motor Assy, 115V/60Hz 1A 91-0033 Agitator Motor, 115V/60Hz 1B 05-0404 Propeller
-- 04-0412 Washer, Rubber (Agitator Motor Shaft)
2 05-0393/01 Agitator Deck 3 52-1882-01 Electronic Ice Bank Control 4 04-0470 Screw, 6 - 19 x 0.500 5 04-0062 Fill Hole Plug 6 02-0041 Seal 7 30-8656 Control Bracket 8 52-0670/02 Harness Assy
9 11-0051 Splice 10 04-0059 Screw, 8 - 36 x 0.375 11 04-0424 Screw, 8 - 36 x 0.750 12 04-0148 Screw, 10 - 32 x 0.250 13 04-0491 Star Washer 14 04-1261 Screw, 6 - 32 x 1.375 15 30-8241 Probe Bracket 16 04-0394 Screw, 6 - 32 x 0.500 17 52-1897 Ice Bank Probe
ITEM PART NO. DESCRIPTION
27
3
4
13
12
1, 1A
1B
8
7
10
13
HOT IN
6
HOT OUT
5
13
HOT IN
9
2
13
13
11
14
15
17
16
Page 31
28
(Continued from previous page)
Lancer Chile Ltda. - Chile
Contact: Heriberto Concha Vicuna mackenna 3019, San joaquin Santiago, Chile Phone: 56-2-5521657 FAX: 56-2-5521961 e-mail: lancerchile@lancer.tie.cl
Lancer Pacific
Web Site: www.lancerpacific.com
Australia
Lancer Pacific Pty Ltd 5 Toogood Avenue Beverley 5009 PO Box 331 Welland 5007 South Australia Phone: 61-8-8268-1388 FAX: 61-8-8268-1978 e-mail: joe-thorp@lancer-pacific.com.au
(Managing Director, Lancer Pacific) steve-sotiriou@lancer-pacific.com.au (for Fountain/soft drink) bill-cadd@lancer-pacific.com.au (for Draught Products)
New South Wales / ACT
Lancer Pacific Pty Ltd Unit 8, 2 Holker Street Newington 2127 New South Wales Australia Phone: 61-2-9648-6840 FAX: 61-2-9648-6850 e-mail: darren-castle@lancer-pacific.com.au
Victoria / Tasmania
Lancer Pacific Pty Ltd 55 Keele Street Collingwood 3066 Victoria Australia Phone: 61-3-8415-1920 FAX: 61-3-8415-1929 e-mail: shane-devlyn@lancer-pacific.com.au
Queensland / Northern Territory
Lancer Pacific Pty Ltd Unit 27, 256-258 Musgrave Road Coopers Plains 4108 Queensland Australia Phone: 61-7-3274-5700 FAX: 61-7-3875-1805 e-mail: brett-thomson@lancer-pacific.com.au
Western Australia
Lancer Pacific Pty Ltd 24 Ernest Clark Road Canning Vale 6155 Western Australia Ph: 61-8-9455-2722 Fax: 61-8-9455-2455 Email: ross-kleinhanss@lancer-pacific.com.au
New Zealand
Lancer Pacific Ltd 9 O’Rorke Street Onehunga, Auckland POBox 12-523 Penrose, Auckland New Zealand Phone: 64-9-634-3612 Mobile Phone: 64-21-745-389 FAX: 64-9-634-1472 e-mail: mike-peffers@lancer-pacific.com.au
mark-hooper@lancer-pacific.com.au
Lancer Authorized Distributors
Indonesia
P.T. Dikarunia Sejahtera - Indonesia JI. Gelong Baru Tengah #1A Tomang, Jakarta, Barat 11440 Indonesia Phone: 62-21-5694-3245 FAX: 62-21-560-6889 e-mail: dikarunia@cbn.net.id
Philippines
RBP Industrial Sales, Inc. - Philippines Unit 20, 2/F, Facilities Centre Bldg. 548 Shaw Blvd 1552 Mandaluyong City Philippines Phone: 632-531-1221/1215/1289 FAX: 632-531-1271 e-mail: rbpsales@pldtdsl.net
rbp@pldtdsl.net
Lancer Asia
International Sales
6655 Lancer Blvd. San Antonio, TX 78219 Phone: (210) 310-7000 FAX: (210) 310-7242 1-800-729-1500 e-mail: asia@lancercorp.com
Hong Kong
Patrick Co - Director Asia Flat A, 24/F., Houston Industrial Bldg. 32-40 Wang Lung Street Tsuen Wan, N. T., Hong Kong Phone: 852-94302585 FAX: 852-24082605 e-mail: patrickco@lancer-asia.com
Lancer Authorized Distributors
Shanghai Freser International Co Ltd. ­China
1856, Hu Tai Road Shanghai, 200436, China Phone: 86-21-5650-3555 FAX: 86-21-5650-2666 e-mail: daniel@freser.com.cn
Freser (HK) Company Ltd - Hong Kong
Flat A, 24/F., Houston Industrial Bldg. 32-40 Wang Lung Street Tsuen Wan, N. T., Hong Kong Phone: 852-2408-2595 FAX: 852-2408-2605 e-mail: freserhk@netvigator.com
Hayakawa Sanki - Japan
Hayakawa Sanki, Inc. 1-13-13, Kayaba-cho Nihonbashi, Chuo-ku Tokyo, 103-0025 Japan Phone: 03-5651-1481 FAX: 03-5651-1445 e-mail: toshi@hayakawa-sanki.co.jp
Tahoe Corporation - Korea
Tahoe Corporation 2FL, 835-66 Yocksam-dong Kangnam-Ku Seoul, Korea Phone: 82-2-557-5612, -5614 FAX: 82-2-557-5615 e-mail: tahoepark@empal.com
Freser (MALAYSIA) SDN. BHD. - Malaysia
No. 31, Jalan TPP 5/13, Taman Perindustrian Puchong, Seksyen 5, 47100 Puchong, Selangor, Malaysia Phone: 60-3-8061-6666 FAX: 60-3-8062-1007 e-mail: freser@tm.net.my
Freser (S) Pte Ltd - Singapore
621 Aljunied Road #02-09 Lipo Building Singapore 389834 Phone: 65-6746-8191 FAX: 65-6746-8196 e-mail: fresersin@pacific.net.sg
Freser International Corporation - Taiwan
No. 76, Gui-Sui Street Taipei 103, Taiwan R.O.C. Phone: 886-2-2553-1555 FAX: 886-2-2553-2742 e-mail: herman@intl.freser.com.tw
Freser Makasan International Co., Ltd ­Thailand
Freser Makasan International Co., LTD. Navanakorn Industrial Estate Zone 4 95/3 Moo 13, Klongnung, Klongluang Patumthani 12120, Thailand Phone: 662 520-3457 (Automatic, 7 lines) FAX: 662 529-3840 e-mail: komsan@makasan.co.th
Lancer - Indian Sub-Continent
India
Shabbir Shafiqui - Area Manager
India and Sub-Continent B-7, Pannalal Silk Mill Compounds 78, LBS Marg, Bhandup (W) Mumbai 400-078, India Phone: 91-22-25966665 Cell No: 91-9867554152 FAX: 91-22-5637-4018 e-mail: shafiquis@vsnl.com
Lancer Authorized Distributors
Western Refrigeration Ltd - India
B-7, Pannalal Silk Mill Compounds 78 L.B.S. Marg, Bhandup (W) Mumbai 400-078, India Phone: 91-22-25966665
91-22-25962253 FAX: 91-22-25962257 e-mail: parmeet@westernequipments.com
Bengal Marketing Company - Bangladesh
Skylark Point (6th Floor) Room #G-2 24/A Bijoy Nagar, Dhaka-1000, Bangladesh Phone: 880-2-934-2987 FAX: 880-2-935-0127 e-mail: bmc@dhaka.agni.com
Dynamic Equipment - Pakistan
Dynamic Equipment and Controls (Pvt.) Ltd. F-1/23, Canal Cottages, Block-D. New Muslim Town. Lahore. Pakistan. Phone: 0092-42-583-6737
0092-42-583-6787 FAX: 0092-42-586-7924 e-mail: info@dynamic-eqpt.com.pk
m.ateeq@dynamic-eqpt.com.pk
Directory of USA - Canada Offices,
International Offices, and Authorized Distributors
(Continued)
Please refer to the Lancer web site (www.lancercorp.com) for information relating to Lancer Installation and Service Manuals, Instruction Sheets, Technical Bulletins, Service Bulletins, etc.
Page 32
29
Lancer USA Manufacturing Locations
Foster Road Facilities
6655 Lancer Blvd San Antonio, TX 78219
Web Site: www.lancercorp.com
Phone: (210) 310-7000 MFG FAX: (210) 310-7088 ENG FAX: (210) 310-7096 ACCT FAX: (210) 310-7091 PURCH FAX: (210) 310-7094
Lancer FBD
5620 Business Park San Antonio, TX 78218 Phone: (210) 666-0544 FAX: (210) 666-2044
Remanufacturing
6655 Lancer Blvd San Antonio, TX 78219 Phone: (210) 310-7256 FAX: (210) 310-7261 1-800-729-1550
Lancer North America
USA - Canada Sales
6655 Lancer Blvd. San Antonio, TX 78219 Phone: (210) 310-7000 SALES FAX: (210) 310-7245 CUSTOMER SERVICE FAX: (210) 310-7250 1-800-729-1500
Georgia Office
1125 Northmeadow Parkway, Suite 116 Roswell, GA 30076 Phone: (770) 343-8828 FAX: (770) 475-8646 1-800-729-1750
Lancer Authorized Distributors
Advanced Beverage Solutions (ABS)
100 N. Gary Avenue, Suite C Roselle, IL 60172 Phone: (847) 524-1707
(877) 814-2271 FAX: (847) 524-1710 www.absone.com
Bevco
6900 Camille Avenue Oklahoma City, OK 73149 Phone: (405) 672-7770
800-460-4238 FAX: (405) 672-7443 e-mail: sales@bevcoinc.com
Joe Kirwan Company
119 White Oak Lane Old Bridge, NJ 08857 Phone: (732) 679-1900 FAX: (732) 679-9236 e-mail: sales@jkirwan.com
L & M Beverage Equipment Co. Inc.
12510 Santa Fe Trail Drive Lenexa, KS 66215 Phone: (913) 888-8988 FAX: (913) 888-9137 e-mail: L7mco@aol.com
Ernest F. Mariani Company
614 West 600 South Salt Lake City, UT 84104 Phone: (801) 359-3744 FAX: (801) 531-9615 e-mail: febell@efmco.com, or
clay@efmco.com
(Update #67 - as of January 20, 2006)
Mark Powers & Company, Inc.
P.O. Box 72 1821 Henry Street Guntersville, AL 35976 Phone: (256) 582-6620 FAX: (256) 582-8533 e-mail: sales@markpowers-and­company.com
Maurer Supply, Inc.
843 Rainier Avenue South Seattle, WA 98144 Phone: (206) 323-8640 FAX: (206) 323-9286 e-mail: maurersupply@qwest.net
Simgo Ltd.
5122 Timberlea Blvd. Mississauga, Ontario L4W 2S5 Canada Phone: 905-602-5800 FAX: 905-602-5804 e-mail: simgo@simgo.com
Simgo (B.C.) Ltd.
16-8125 - 130th Street Surrey, B.C. V3W 7X4 Canada Phone: 604-590-4022 FAX: 604-590-1601
Lancer Europe
Web Site: www.lancereurope.be
Belgium - European Central Office
Lancer Europe, S.A. Mechelsesteenweg 592 B-1930 Zaventem Belgium Phone: 32-2-755-2390 FAX: 32-2-755-2399 e-mail: info@lancereurope.be
England
Managing Director Contact: Paul Haskayne Lancer G.B. Llp. Unit 9 Prosperity Court, Midpoint 18 Middlewich CW10 OGD Cheshire, United Kingdom. Phone: 441606837711 FAX: +441606832705 e-mail: phaskayne@lancergb.co.uk
Hungary
H-2100 Gödöllõ Isaszegi út 67 Hungary Phone: 36-28-417-179 FAX: 36-28416-881 e-mail: bodolai@compuserve.com
Egypt / Middle East
Elsayed Moniem - Regional Manager Lancer Middle East/Africa 7 Mubarak Street East Ain Shams 11311 Cairo, Egypt Phone: 2-02-49-35-395 FAX: 2-02-49-33-914 Mobile Phone (GSM): 2-010-500-4007 e-mail: elsayed_lancer@msn.com
Lancer Authorized Distributors
Complete Beverage Services, Ltd. Republic of Ireland and Northern Ireland
Gortrush Industrial Estate Omagh County Tyrone Northern Ireland Office: 44-1662 250 008 FAX: 44-1662-252-991
Lancer International Sales, Inc. Representation Office
Kashirskoe shosse, 65 (1), Office 505 Moscow 115583 Russia Mail: Moscow, 115551, Mail Box #2, Russia Mobile Phone: 7-495-991-7778 Office Phone: 7-495-727-4063 Office FAX: 7-495-727-4064 e-mail: vdemkin@ktv.ru
lancer@online.ru
Lancer Authorized Distributor
DispenseTech - South Africa
P.O. Box 17495 Sunward Park, 1470 South Africa Phone: 27-11-397-7455 FAX: 27-11-397-7648 e-mail: david@dispensetech.co.za
Lancer Latin America
Latin America Sales
6655 Lancer Blvd. San Antonio, TX 78219 Phone: (210) 310-7000
1-800-729-1500 FAX: (210) 310-7245 e-mail: latinamerica@lancercorp.com
Lancer de Mexico, S.A. de C.V.
Contact: Carlos Robles Calle Lerdo De Tejada #544 PTE. Col. Las Villas San Nicolas De Los Garza, N.L. Mexico C.P. 66422 Phone: (52)-81-83-05-81-00 Phone: (52)-81-83-05-81-01 Phone: (52)-81-83-05-81-02 FAX: (52)-81-83-05-81-09 e-mail: Carlos.robles@lancer.com.mx
PEL SudAmerica - Ecuador
Lancer Sales Company Contact: Luciano Lopez Luis De Beethoven #N4756 Y Capitan Rafael Ramos Sector Las Acacias Quito, Ecuador Phone: (5932) 2406346, 2407289, 2400937 FAX: (5932) 2405371 e-mail: Llopez@ecnet.ec
Lancer Authorized Distributors
PromoVen, S.A. - Argentina
Contact: Rafael Mendoza Juncal 858 - Piso 3 Depto. “L” (1062) Buenos Aires Argentina Phone: (54.11)4394.7654 FAX: (54.11)4394.1193 e-mail: promoven@fibertel.com.ar
depositopromoven@fibertel.com.ar
Bras Sulamericana LTDA. - Brasil
Contact: Fabio Queiroz Rua. Dr. Ladislau Retti, 1400 Parque Alexandre Cotia Sao Paulo - Brasil CEP: 06714-150 Phone: 55-11-4612-1122 FAX: 55-11-4612-2219 e-mail: fabio.queiroz@bras.com.br
(Continued on reverse)
Directory of USA - Canada Offices,
International Offices, and Authorized Distributors
Corporate Office
6655 Lancer Blvd. • San Antonio, Texas 78219 • 210-310-7000 • 1-800-729-1500 • FAX 210-310-7250
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