lancer S4E V2 Hi-Carb Superchiller Service Manual
lancerbeverage.com
S4E V2 Hi-Carb Superchiller
220V / 60Hz
Installation, Operation &
Service Manual
S4E V2 Hi-Carb Superchiller 220V / 60Hz
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Hoshizaki Lancer reserve the right to change specifications without notice Part No: 68000006
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S4E V2 Hi-Carb Superchiller 220V / 60Hz
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Hoshizaki Lancer reserve the right to change specifications without notice Part No: 68000006
Images are for illustration purposes only as product may vary. 012/4 – 23 April 2015
Table of contents
1. Introduction ........................................................................................................................... 4
2. The Company ........................................................................................................................ 4
3. Our Products ........................................................................................................................ 4
4. Product Details ..................................................................................................................... 4
4.1 Product Features .......................................................................................................... 4
4.2 Specifications ................................................................................................................ 5
4.3 Models .......................................................................................................................... 5
4.4 Options .......................................................................................................................... 5
5. Superchiller Safety Information.......................................................................................... 6
5.1 Safety Instructions ........................................................................................................ 6
5.2 Recognise Safety Alert Symbols .................................................................................. 6
5.3 Operating ...................................................................................................................... 6
5.4 Service & Maintenance ................................................................................................ 7
5.5 Carbon Dioxide (CO2) .................................................................................................. 7
6. Installation ............................................................................................................................. 7
6.1 Receiving ...................................................................................................................... 7
6.2 Unpacking ..................................................................................................................... 8
6.3 Selecting a Location ..................................................................................................... 8
6.4 Mounting Superchiller ................................................................................................... 8
6.5 Connecting Python ....................................................................................................... 8
6.6 Connecting to water supply ........................................................................................ 10
6.7 Connecting to CO2 supply ......................................................................................... 10
6.8 Filling unit with water .................................................................................................. 10
6.9 Electrical Connection .................................................................................................. 10
6.10 Plumbing the drain and CO2 exhaust ........................................................................ 11
6.11 Commissioning ........................................................................................................... 11
6.12 Purge System ............................................................................................................. 11
7. Scheduled Maintenance .................................................................................................... 11
8. Postmix Circuit Diagram ................................................................................................... 14
9. Electrical Circuit Diagram ................................................................................................. 15
10. Airflow Diagram .................................................................................................................. 16
11. Trouble Shooting ................................................................................................................ 17
11.1 Refrigeration ............................................................................................................... 17
11.2 Troubleshooting – Postmix ......................................................................................... 18
12. Hydra Icebank Control Go/No Go Test ............................................................................ 20
13. Hydra Carbonator Level Control Test .............................................................................. 21
14. Assembly Diagrams & Parts List ..................................................................................... 22
14.1. Postmix Parts List ....................................................................................................... 22
14.2. Postmix Assembly Diagram ....................................................................................... 23
14.3. Refrigeration Parts List ............................................................................................... 24
14.4. Refrigeration Assembly Diagram ............................................................................... 25
15. Certificate of Warranty ....................................................................................................... 26
16. Manufacturer’s Checklist .................................................................................................. 27
S4E V2 Hi-Carb Superchiller 220V / 60Hz
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Hoshizaki Lancer reserve the right to change specifications without notice Part No: 68000006
Images are for illustration purposes only as product may vary. 012/4 – 23 April 2015
1. Introduction
Thank you for purchasing this quality Lancer product. All Lancer products are constructed using the highest
quality materials and components. They are designed to the highest possible standards, therefore offering
our customers endless hours of optimum performance.
2. The Company
Hoshizaki Lancer is a wholly owned subsidiary of Lancer Corporation, a world leader in the supply of
Beverage Dispensing Equipment based in San Antonio, Texas. Lancer has manufacturing bases and
distribution networks in 97 countries. Lancer is in turn ultimately owned by Hoshizaki Electric Co Ltd of
Nagoya, Japan. Hoshizaki is a global leader in food service equipment.
Hoshizaki Lancer’s head office and manufacturing base is located in Adelaide (SA), with branch offices and
warehousing facilities in Sydney (NSW), Melbourne (VIC), Brisbane (QLD) and Auckland (New Zealand).
3. Our Products
Lancer specialises in the design, engineering, manufacture, and marketing of beverage dispensing and Heat
Recovery equipment in three core categories:
Soft Drink Equipment
Mechanically cooled and ice cooled soft drink dispensers, frozen beverage dispensers, dispensing valves,
carbonators and an extensive line of beverage dispensing parts and accessories.
Beer Equipment
Lancer manufactures and markets beer dispensing and chilling equipment, and related accessories.
Products include founts, chillers, Chillerplates, drip trays, taps, handles, beer line cleaning equipment and an
extensive line of beverage dispensing parts and accessories.
Heat Recovery Equipment
Lancer manufactures a range of Heat Recovery systems designed to provide our customers with free hot
water.
4. Product Details
4.1 Product Features
The Lancer Superchiller is an Australian design and manufactured remote refrigerated unit designed
to refrigerate and distribute post-mix soft drinks as well as maintaining the product temperature
through the python and dispenser.
S4E V2 Hi-Carb Superchiller 220V / 60Hz
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Hoshizaki Lancer reserve the right to change specifications without notice Part No: 68000006
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4.2 Specifications
Voltage 220 Volts
Frequency 60 Hz
Max Current Draw 7.5 Amps
Ambient Temperature 2 - 40°C
Heat Rejection 3200 watts
Dimensions
Width 1050 mm
Depth 505 mm
Height 655 mm
Weight
Shipping 110 kg
Empty 103 kg
Operating 175 kg
Refrigerant 800 Grams R134a
Ice bank Weight 30 kg
Water Bank Capacity 72 litres
Construction Stainless Steel
Drink Capacity 275 x 355 ml (12 oz) drinks below 4.4°C at 4 drinks per minute with
40°C ambient, syrup inlet temperature and 32°C water inlet
temperature.
4.3 Models
S4E22LB V2 Superchiller with carbonation and soda circulation pumps.
S4E22LBS V2 Superchiller with carbonation and soda circulation pumps with Syrup coils.
S4E23LB V2 Superchiller with carbonation, soda and water circulation pumps.
S4E23LBS V2 Superchiller with carbonation, soda and water circulation pumps with Syrup coils.
4.4 Options
Adjustable Legs (79232218). Height with legs approx. 805mm
Casters (79602411). Height with casters 765mm
S4E V2 Hi-Carb Superchiller 220V / 60Hz
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Hoshizaki Lancer reserve the right to change specifications without notice Part No: 68000006
Images are for illustration purposes only as product may vary. 012/4 – 23 April 2015
5. Superchiller Safety Information
5.1 Safety Instructions
For your personal safety, and that of others working around you please read, understand, and follow
thoroughly all safety instructions included in this manual and on the Superchiller.
Review all applicable OSH (Occupational Safety & Health) regulations.
Review all applicable Beverage Dispensing Gas Standards
Learn how to operate the Superchiller and use the controls properly.
Do not allow untrained personnel to operate the machine.
Ensure that the Superchiller is maintained according to service manual instructions.
Do not allow any unauthorised modifications to the machine.
5.2 Recognise Safety Alert Symbols
The safety alert symbol precedes Warning and Caution notes throughout this manual. To prevent
personal injury or damage to the machine these alerts must be strictly adhered too.
Warning
Alerts to a potentially hazardous situation that if not avoided CAN
result in death, serious injury.
Caution
Alerts to a potentially hazardous situation that if not avoided MAY
result in injury or equipment damage.
5.3 Operating
Warning
Superchillers are intended for indoor operation only; do not operate
outside unless suitably protected by a weatherproof enclosure. This
appliance is not suitable for installation in an area where a water jet
could be used.
Caution
This appliance is not intended for use by persons (including children)
with reduced physical, sensory or mental capabilities, or lack of
experience and knowledge, unless they have been given supervision
or instruction concerning use of the appliance by a person
responsible for their safety. Children should be supervised to ensure
that they do not play with the appliance.
S4E V2 Hi-Carb Superchiller 220V / 60Hz
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Hoshizaki Lancer reserve the right to change specifications without notice Part No: 68000006
Images are for illustration purposes only as product may vary. 012/4 – 23 April 2015
5.4 Service & Maintenance
Caution
Installation of Superchiller and service work should only be
performed by fully trained & certified Electrical, Plumbing, &
Refrigeration Technicians.
Warning
Carbonator contains CO2 gas and water under pressure. Depressurise before performing any work on the system.
Warning
ALL WIRING AND PLUMBING MUST CONFORM TO LOCAL
AND NATIONAL CODES.
Warning
SUPERCHILLER MUST BE ISOLATED FROM ELECTRICAL
SUPPLY BEFORE COMMENCING ANY SERVICE OR
MAINTENANCE WORK.
5.5 Carbon Dioxide (CO2)
Warning
The Superchiller uses a CO2 (Carbon Dioxide) supply. CO2 is a
heavier than air, colourless, non-combustible gas with a faintly
pungent odour.
Personnel exposed to high concentrations of CO2 gas will
experience tremors, which are followed rapidly by loss of
consciousness and suffocation.
If a CO2 gas leak is suspected, immediately ventilate the
contaminated area before attempting to repair the leak.
6. Installation
Warning
To avoid personal injury or damage, do not attempt to lift a
Superchiller without help. Use of a mechanical lift is
recommended. (NOTE: Empty S4E Superchiller weight: 103kg)
6.1 Receiving
Each unit is completely tested under operating conditions and thoroughly inspected before shipment.
At time of shipment, the carrier accepts the unit and any claim for damage(s) must be made with the
carrier. Upon receiving units from the delivering carrier, carefully inspect shipping crate for visible
indication(s) of damage. If damage exists, have carrier note damage on bill of landing and file a claim
with the carrier.
S4E V2 Hi-Carb Superchiller 220V / 60Hz
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Hoshizaki Lancer reserve the right to change specifications without notice Part No: 68000006
Images are for illustration purposes only as product may vary. 012/4 – 23 April 2015
6.2 Unpacking
Caution
The use of gloves is recommended to protect hands from
potential injury from sharp edges. The Superchiller must
always be handled in a vertical position.
Carefully unpack the Lancer S4E Superchiller from the shipping carton, remove the wooden base.
If appropriate, assemble legs to unit by carefully tilting (tilt should not be more than 45°).
Inspect unit for concealed damage and if evident, notify delivering carrier and file a claim against the
carrier.
6.3 Selecting a Location
Warning
Superchillers are intended for indoor operation only; do not
operate outside unless suitably protected by a weatherproof
enclosure.
This appliance is not suitable for installation in an area where a
water jet could be used.
Superchillers are not intended to be placed on a kitchen floor.
Caution
The Superchiller is not suitable for use in subfreezing
temperatures.
To prevent damage to the water supply line, turn off and drain
unit when air temperature is below zero.
The S4E Superchiller should be located in a well-ventilated, firm, level location close to
dispenser, water and electrical supplies, with easy access for servicing
Ensure sufficient clearance around Superchiller to allow good fresh air circulation through the
condenser – allow at least 200mm at rear and sides.
Installation should only be performed by a qualified and competent technician.
6.4 Mounting Superchiller
Install on a flat, level surface using adjustable legs or casters (Optional).
Fix to supporting structure using 4 x ¾” BSW bolts screwed into base supports.
Caution
Superchiller operational weight is 175kg; ensure that all
supporting structures are certified for this loading by a
registered Mechanical Engineer.
Supporting structure must be securely fixed to floors or walls.
6.5 Connecting Python
Connect Python to Chiller and Dispenser.
Caution
NOTE: The S4E Superchiller is rated to operate with a maximum
of 30m of python connected.
Exceeding manufacturer’s ratings may cause damage to the
Superchiller and void warranty.
S4E V2 Hi-Carb Superchiller 220V / 60Hz
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Hoshizaki Lancer reserve the right to change specifications without notice Part No: 68000006
Images are for illustration purposes only as product may vary. 012/4 – 23 April 2015
Python Details
Recirculation Lines
Recommended Product Tube Markings Colour Configuration
Water Supply Water Supply Beige
Water Return Water Return White
Soda Supply Soda Supply Maroon
Soda Return Soda Return Black
Product Lines - Syrup Coils (Optional):
Tube Markings Colour Configuration
1----1----1 Blue
2----2----2 Violet
3----3----3 Green
4----4----4 Yellow
5----5----5 Grey
6----6----6 Orange
7----7----7 Brown
8----8----8 Red
Ensure lines are insulated from python to Superchiller connections to prevent condensation.
Note: For additional Soda reserve on short python lengths used in high volume accounts, it may be
necessary to extend the soda circuit by connecting the 2 spare lines in the python onto the soda
return line (i.e. double pass of soda circuit out and back from dispense point to soda return).
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