Lancer Pure Link Storage System Parts List

INSTALLATION AND SERVICE MANUAL

FOR

PURE LINK WATER SYSTEMS

Pure Link Storage System

LANCER SERIES 1300

DATE: 10/29/03 P.N. 28–0530/03

This Manual supersedes the Installation and Service Manual, 28-0530/02, dated 06/20/03.

6655 LANCER BLVD. • SAN ANTONIO, TEXAS 78219 USA • (210) 310-7000

FAX SALES • USA-CANADA – 210-310-7250

Warranty / Technical Support - Field • 800-729-1500

Customer Service • Domestic / International – 800-729-1500

SPECIFICA

TIONS

TANK DIMENSIONS

WIDTH 18.5 inches (47.0 cm)

HEIGHT 41.5 inches (105.4 cm)

HEIGHT WITH STAND 50.0 inches (127.0 cm)

WEIGHT

Shipping Weight - Complete 26.0 pounds (11.8 kg)

Gross Operating - Full of water 337.3 pounds (153.0 kg)

STORAGE CAPACITY

Storage Unit 38.5 Gallons (146 Liters)

LANCER PURE LINK WATER UNITS

Part Number

Description

85-1330-40 38.5 gallon storage tank

with shut off system

Installation showing black 38.5 Pure Storage System as a complete water treatment system (shown with optional stand with legs).

Please refer to the Lancer web site (www.lancercorp.com) for information relating to Lancer Installation and Service Manuals, Instruction Sheets, Technical Bulletins, Service Bulletins, etc.

• The Pure Storage Unit is an NSF certified component.

• Prefilters and Delivery Pump shown above are not performance tested or certified by NSF.

TABLE OF CONTENTS

SPECIFICATIONS ...................................................................................................................................COVER

TABLE OF CONTENTS .....................................................................................................................................1

1. INSTALLATION ...........................................................................................................................................1

1.1 RECEIVING........................................................................................................................................1

1.2 UNPACKING ......................................................................................................................................1

1.3 SELECTING INSTALLATION LOCATION..........................................................................................1

1.4 INSTALLING OVERFLOW AND BAG CONNECTION TO DRAIN ....................................................2

1.5 CONNECTING THE STORAGE TANK TO PURE LINK REVERSE OSMOSIS SYSTEM................2

1.6 DELIVERY PUMP ..............................................................................................................................3

1.7 STARTING UNIT ................................................................................................................................3

1.8 SANITIZING AND PURGING SYSTEM UPON INSTALLATION .......................................................3

2. TYPES OF EQUIPMENT TO BE CONNECTED.........................................................................................4

2.1 FBD AND CARBONATOR METHOD .................................................................................................4

2.2 COFFEE, EXPRESSO AND ICE TEA METHOD...............................................................................4

3. CLEANING AND MAINTENANCE ..............................................................................................................4

3.1 FILTER REPLACEMENT ..................................................................................................................4

3.2 WATER QUALITY ..............................................................................................................................4

4. MEMBRANE REPLACEMENT INSTRUCTIONS .......................................................................................4

5. REPLACING THE STORAGE BAG............................................................................................................5

5.1 PURE LINK SYSTEM WITH 4 GALLON STORAGE BAG ................................................................5

5.2 PURE LINK STORAGE SYSTEM WITH 38.5 GALLON STORAGE BAG (PN 82-3234)..................5

6. TROUBLESHOOTING.................................................................................................................................6

6.1 UNIT NOT ACCEPTING WATER .......................................................................................................6

6.2 TANK WILL NOT SHUT OFF .............................................................................................................6

6.3 DELIVERY PUMP CANNOT DRAW WATER FROM TANK ..............................................................6

6.4 WATER IS INSIDE TANK...................................................................................................................6

6.5 BAG EMPTIES AND SYSTEM CANNOT KEEP UP WITH HOST UNIT...........................................6

7. ILLUSTRATIONS, PARTS LISTINGS, AND WIRING DIAGRAMS............................................................6

7.1 STAND (OPTIONAL EQUIPMENT)....................................................................................................6

7.2 LANCER PURE LINK STORAGE SYSTEM...................................................................................7-8

7.3 LANCER PRE-FILTER KIT, TWIN-PAC 5 MICRON (10” AND 20”)

(OPTIONAL EQUIPMENT).................................................................................................................8

7.4 LANCER PURE LINK DELIVERY PUMP, PN 86-0139 (OPTIONAL EQUIPMENT) .........................9

7.5 LANCER PURE LINK DELIVERY PUMP, PN 86-0132 (OPTIONAL EQUIPMENT) .........................9

TUBE CONNECTIONS ....................................................................................................................................10

CERTIFICATE OF WARRANTY ......................................................................................................................11

1. INSTALLATION

1.1 RECEIVING

Each unit is completely tested and thoroughly inspected before shipment. At the time of shipment, the carrier accepts the unit and any claim for damage(s) must be made with the carrier. Upon receiving units from the delivering carrier, carefully inspect carton for visible indication(s) of damage. If damage exists, have carrier note same on bill of lading and file a claim with the carrier.

1.2 UNPACKING

A. Remove the unit from carton. B. Remove inner carton pads and inserts. C. Remove Installation Kit of loose parts. D. Inspect for concealed damage(s) and if evident, notify delivering carrier and file claim against

same.

1.3 SELECTING INSTALLATION LOCATION

A. Insure that the Pure Link reverse osmosis (RO) system has been installed prior to installing the

Pure Link Storage System. Refer to the Pure Link manual (Lancer PN 28-0461/XX) for proper installation instructions. In order to provide sufficient gravity feed pressure from the Pure Link RO system to the storage tank, ensure a minimum vertical clearance of ten inches (10”) is provided between the top of the storage tank and the bottom of the Pure Link wall unit (see Figure 1).

B. The Pure LInk Storage System is designed for placement directly on the floor or for use with the

optional floor stand (Lancer PN 82-3251 or 82-3275). The floor space selected must be capable of holding 337.3 pounds (153 kg), an optional stand (16.25” x 16.25”), and the tank (18.5” in diameter). Select a location that is close to a drain and close enough to the Pure Link RO system so the system can gravity feed to the storage unit.

C. Locate the storage system in the desired location. Ensure that unit is properly secured if the

floor is not level (Optional Floor Stand, Lancer PN 82-3275, includes adjustable levelers).

1.4 INSTALLING OVERFLOW AND BAG CONNECTION TO DRAIN

NOTE:

Review Sanitizing Instructions (see Section 1.8) before proceeding with the actual installation.

A. There are two drain connections located on the side of the tank, marked "DRAIN". One 1/4”

drain connector is provided for the bag vent overflow and a 1/2" drain connector is provided as an emergency overflow in the event the bag should become damaged. Using 1/4" OD tubing, connect to the proper fitting on the side of the tank and to the nearest drain location. Using 1/2" OD tubing, connect to the proper connector on the side of the tank and to the nearest drain (see Figure 1). Follow local plumbing codes for air gap requirements.

B. The only time any water will flow from the 1/4" OD drain connector is if there is a failure of the

shut off valve to operate correctly and the unit continues to produce water, overfilling the storage bag . The only time water will flow from the 1/2" OD fitting is if the bag becomes damaged and leaks into the tank internally.

CAUTION

FAILURE TO PROPERLY INSTALL THE OVERFLOW ASSEMBLY OR PLUMB IT TO THE DRAIN COULD RESULT IN WATER DAMAGE.

EMERGENCY OVERFLOW TO DRAIN

(VENT OVERFLOW)

TO DRAIN

BRINE WATER

TO DRAIN

STORAGE TANK,

PURE WATER

FLOOR STAND,

OPTIONAL

PURE LINK UNIT

PRE-FILTER KIT

WATER INLET

TO POINT OF USE (POU)

DELIVERY PUMP

PRODUCT WATER IN

PRODUCT WATER OUT TO PUMP

MINIMUM CLEARANCE - 10 INCHES

Pure Link Plumbing Diagram

Figure 1

1.5 CONNECTING THE STORAGE TANK TO PURE LINK REVERSE OSMOSIS SYSTEM

The Pure Link Storage unit is designed to be used with the Lancer Pure Link reverse osmosis system only. (Use with other types of reverse osmosis systems or filtration systems could cause failure of the unit.) The tank has a connection on the side of the unit (marked "Water In") which is the

gravity feed port to accept water from the Pure Link unit. On the bottom of the Pure Link unit, there is a 3/8" OD connector (marked "Product Water"). This location will allow water to gravity feed to

the tank. Connect 3/8" OD tubing from the Pure Link system(s) to the tank at the designated ports (see Figure 1).

NOTE:

The tubing should be routed directly from the Pure Link Unit to provide gravity flow to the Storage Tank. Avoid low sections of tubing which could accumulate water or impede flow.

1.6 DELIVERY PUMP

A. Locate the "Product Water" connector on the side of the tank. Using 1/2" ID tubing, connect to

the inlet side of the pump using the proper fittings enclosed. (Refer to delivery pump

installation instructions for proper installation.) B. Ensure that delivery pump is properly sized to meet the demand of the point(s) of use(s) (POU). C. To ensure proper operation, the delivery pump must be installed below the tank level (see

Figure 1).

1.7 STARTING UNIT

A. Refer to the Pure Link Installation and Service Manual (28-0461/02) for system start up. B. Flush and fill Pure Link unit per start-up instructions provided in the Pure Link Manual prior to

connecting to Storage Tank. C. Once the Pure Link system is operational and the tank has been plumbed properly, the tank

function is fully automatic. D. When unit is operating, check for leaks. The Pure Link System will begin to produce water to

fill the storage system. The time required to fill the storage tank is dependent upon the Pure

Link Unit selected for the application and the related water production rate.

1.8 SANITIZING AND PURGING SYSTEM UPON INSTALLATION

NOTE:

When connecting to steamers, dough proofers, and ice makers, the equipment must be cleaned, descaled, and sanitized in accordance with the manufacturer's instructions - prior to the operation of Pure Link unit(s)

A. This equipment must be sanitized according to manufacturer's instructions at the time of

installation to ensure the level of purity in the product water expected of a Reverse Osmosis

system. The operator of this equipment must provide continuous maintenance as required by

this manual and/or state and local health department guidelines to ensure proper operation and

sanitation requirements are maintained.

NOTE:

The cleaning and sanitizing procedures provided

herein pertain to the Lancer equipment

identified by this manual. If other equipment is being

cleaned, follow the guidelines established by the

manufacturer for that equipment.

1. Cleaning and sanitizing should be accomplished only by trained personnel. Sanitary gloves are to be used during cleaning and sanitizing operations. Applicable safety precautions must be observed. Instruction warnings on the product being used must be followed.

View Looking down at top of Tank,

Lid removed

Figure 2

the manufacturer's written recommendations and safety guidelines. Adding one (1 oz.) packet will provide 6.5 parts per million (ppm) available chlorine with the 38.5 gallon storage capacity of the Pure Link Storage System.

2. An equivalent sanitizer may be substituted as long as it is prepared in accordance with the manufacturer's written recommendations and safety guidelines, and provides 6.5 ppm available chlorine when diluted with the 38.5 gallon storage capacity.

B. Recommended Preparation of Sanitizing Solution

1. The Installation Kit includes one (1 oz.) packet of Kay-5

® Sanitizer for sanitizing at start-up. This

solution should be prepared in accordance with

Remove Cap here to add Sanitizer

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