Lancer MDS-8000 Parts List
INSTALLATION AND SERVICE MANUAL
FOR
MDS - 8000
MODULAR DISPENSING SYSTEM
This Manual supersedes Installation and Service Manual 28-0621/03, dated 07/31/97.
"Lancer" is the registered trademark of Lancer
• Copyright — 1999 by Lancer, all rights reserved.
FAX ENGINEERING: • 210-310-7096
DATE: 03/10/99
P.N. 28–0621/04
Please refer to the Lancer web site (www.lancercorp.com) for
information relating to Lancer Installation and Service Manuals,
Instruction Sheets, Technical Bulletins, Service Bulletins, etc.
6655 LANCER BLVD. • SAN ANTONIO, TEXAS 78219 USA • (210) 310-7000
FAX SALES
• NORTH AMERICA – 210-310-7245 • INTERNATIONAL SALES – 210-310-7242 • CUSTOMER SERVICE – 210-310-7242 •
• LATIN AMERICA – 210-310-7245 • EUROPE – 32-2-755-2399 • PACIFIC – 61-8-8268-1978 •
TABLE OF CONTENTS ......................................................................................................................................i
1. INSTALLATION ...........................................................................................................................................1
1.1 COUNTER SELECTION ....................................................................................................................1
1.2 PROVIDING CLEARANCE ................................................................................................................1
1.3 WATER REQUIREMENTS.................................................................................................................1
1.4 CARBON DIOXIDE (CO2) REQUIREMENTS....................................................................................1
1.5 ELECTRICAL REQUIREMENTS .......................................................................................................1
1.6 DRAIN REQUIREMENTS ..................................................................................................................1
1.7 SEALING THE DISPENSER TO THE COUNTER.............................................................................1
1.8 REQUIRED TOOLS FOR INSTALLATION ........................................................................................2
1.9 RECEIVING........................................................................................................................................2
1.10 UNPACKING ......................................................................................................................................2
2. ASSEMBLING THE DISPENSER..........................................................................................................2-15
3. ILLUSTRATIONS AND PARTS LISTINGS ...............................................................................................16
3.1 TEMPLATE, CUTOUT, COUNTER, RH ICE DISPENSER (NO BASE) ..........................................16
3.2 TEMPLATE, CUTOUT, COUNTER, LH ICE DISPENSER (NO BASE) ...........................................17
3.3 WRAPPER ASSEMBLY ..............................................................................................................18-19
3.4 MARQUEE AND LIGHT BOX ASSEMBLY .................................................................................20-21
3.5 SHROUD ASSEMBLY.................................................................................................................22-23
i
1
1. INSTALLATION
1.1 COUNTER SELECTION
A. Select a location close to a properly grounded electrical outlet (see Section 1.5, Electrical
Requirements) and water supply that meet the requirements outlined below.
B. Counter location must be able to support a minimum of 600 pounds (272 kg) per MDS unit.
NOTE
If two (2) systems are installed, the counter must be able to support 1,200 pounds (544 kg).
C. Counter cutouts, required for installation of unit, are shown in Sections 3.1 and 3.2. Full size
templates are provided with the MDS Kit.
1.2 PROVIDING CLEARANCE
W
ARNING
FAILURE TO MAINTAIN PROPER AIR CLEARANCE WILL CAUSE THE COMPRESSOR TO
OVERHEAT AND WILL RESULT IN PREMATURE COMPONENT FAILURE.
Condenser air is drawn in the top front of the unit and discharged out the top back of the unit. A
minimum of 15 inches (38.1 cm) clearance must be maintained over the top of the unit.
1.3 WATER REQUIREMENTS
CAUTION
IF WATER SOURCE EXCEEDS 50 PSIG (3.52 KG/CM2), A WATER REGULATOR ASSEMBLY
MUST BE USED TO LIMIT WATER PRESSURE TO 50 PSIG (3.52 KG/CM
2
). FAILURE TO USE
REGULATOR WILL RESULT IN IMPROPER PERFORMANCE OF DISPENSER.
This dispenser incorporates a built-in cold carbonator. There are three (3) water inlets to the
dispenser. Two (2) (plain water circuits) supply water to the non-carbonated drinks and one (1)
(prechill circuit) supplies the carbonator pump.
A. Plain Water Circuit Requirements
Minimum flowing pressure of 40 PSIG (2.81 kg/cm2, 2.75 BAR).
B. Prechill Water Circuit Requirements
Minimum flowing pressure of 25 PSIG (1.76 kg/cm2, 1.72 BAR).
Maximum static pressure of 50 PSIG (3.52 kg/cm
2
, 4.13 BAR).
1.4 CARBON DIOXIDE (CO
2) REQUIREMENTS
Operating pressure: 75 PSIG (5.27 kg/cm2, 5.18 BAR).
1.5 ELECTRICAL REQUIREMENTS
W
ARNING
ALL ELECTRICAL CIRCUITS MUST MEET LOCAL BUILDING CODES. EACH DRINK
DISPENSER MUST BE SUPPLIED WITH A SEPARATE ELECTRICAL CIRCUIT.
The drink dispenser must have an independent 115 Volt, 60 Hz, 20 Amp grounded circuit. The ice
dispenser should be connected per the manufacturer’s recommendations.
NOTE
The Ice Dispenser Installation Manual can be found in the ice bin.
1.6 DRAIN REQUIREMENTS
A drain connection should be located within three (3) feet of the dispenser.
1.7 SEALING THE DISPENSER TO THE COUNTER
The equipment should be permanently sealed to the counter using Lancer Sealant (PN 15-0010),
or equivalent.
1.8 REQUIRED TOOLS FOR INSTALLATION
The following tools will be required for installation:
A. Screw Driver, Flat Head
B. Screw Driver, Phillips Head
C. Wrench, 7/16 inch
D. Beverage Tubing Cutter
E. Oetiker Clamp Crimper
1.9 RECEIVING
Each kit is thoroughly inspected before shipment. At time of shipment, the carrier accepts the unit(s)
and any claim for damages must be made with the carrier. Upon receiving unit(s) from the
delivering carrier, carefully inspect carton(s) for visible indication(s) of damage. If damage exists,
have carrier note same on bill of lading and file a claim with the carrier.
1.10 UNPACKING
A. Carefully cut steel band and remove.
B. Remove top portion of carton by lifting up.
C. Remove accessory kit and loose parts from top packaging.
D. Remove top inner carton, pad and corners.
E. Using proper lifting techniques, lift unit up by plywood shipping base, and remove lower portion
of carton.
F. Inspect unit for concealed damage. If evident, notify delivering carrier and file a claim against
same.
G. Remove plywood shipping base from unit by locating unit so that one side is off the counter top
or table, allowing access to screws on the bottom of the plywood shipping base.
NOTE
If unit is to be transported, it is advisable to leave unit secured to plywood shipping base.
2. ASSEMBLING THE DISPENSER
STEP 1
A. To form the outer shell of the dispenser, position the left panel next to the back panel. Carefully
align the clips on each panel (see photo 1). Lift the left panel slightly and drop onto back panel
so that clips mate. Repeat the procedure to attach the right panel to the back panel (see
photo 2).
Photo 1 Photo 2
2
3
Photo 3
B. Prior to attaching the base plate to the partially completed shell, ensure that the left and right
panels are slightly spread open (see photo 3) to accommodate the base plate. Carefully align
the base plate to the side and back panels (see photo 4).
C. Secure the base plate to the panels with two screws (see photo 5) at the bottom, front of the left
and right hand panels.
STEP 2
A. Place the two (2) “sliders” into temporary positions on the base plate (see photo 6). The
purpose of the sliders is to ease the installation of the dispenser unit into the frame. This will
keep the screw heads on the bottom of the dispenser from prematurely seating into the holes
on the base plate, until the proper time for final alignment.
B. The sliders will be removed in a following step.
Photo 4
Photo 6
Photo 5
Photo 8
Photo 10
4
STEP 3
A. Position the Dispenser unit near the dispenser shell. Due to the weight of the dispenser, it is
recommended that two persons lift the dispenser into the shell.
STEP 4
A. Using proper lifting techniques, carefully lift the dispenser (see photo 7) and place into the shell.
B. Insuring that the two sliders remain aligned, slide the dispenser unit into the shell.
STEP 5
A. Lifting the dispenser unit slightly, carefully pull the “sliders” out of the shell (see photo 8).
B. Slightly joggling the dispenser unit, insure that the screw heads on the bottom of the dispenser
have properly aligned and seated into the holes on the base plate.
C. Save the “sliders” with the shipping carton in the event that the dispenser unit needs to be
removed and reinstalled.
STEP 6
A. Prepare the ice dispenser unit for installation into the shell of the dispenser. Please note, in
photo 10, that the water bracket has been attached with four (4) screws.
STEP 7
A. Using proper lifting techniques, lift the ice dispenser into the shell (see photo 10).
Photo 7
Photo 9
5
STEP 8
A. Install splash plate bracket (see photo 11).
STEP 9
A. Lift the bonnet to the top of the dispenser unit and align this part to the top of the dispenser (see
photo 12).
Photo 13
Photo 11 Photo 12
6
Photo 14
Photo 15
STEP 10
A. Loosen but do not remove the four (4) screws securing the front plate (see photo 14).
STEP 11
A. Remove the front plate from the notches (see photo 15).
Photo 16
STEP 12
A. Connect wiring harness from the bonnet to the “AC” outlet (see photo 16) identified on the
dispenser unit.
Photo 17
STEP 13
A. Plug in wiring harness to the key lock (see photo 17).
7
STEP 15
A. Install marquee gas shocks (left and right) (see photo 20). Secure each to bracket with one (1)
shoulder screw each.
B. At this time, securely tighten the six (6) screws from the preceding step, securing the front
support to the bracket. Insure that the bracket and the front support are evenly aligned.
STEP 16
A. Install gas shocks (left and right) which will hold the light box (see photo 21). Secure each to
bracket with one (1) shoulder screw each.
Photo 18
Photo 19
STEP 14
A. Install front support (see photo 18). Secure with six (six) screws by installing the first two screws
in the top positions (see photo 19).
Photo 20 Photo 21
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