Lancer MAX II Service Manual

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MAX II DISPENSER SERIES 9000

Operation Manual

PN: 28-0564/01

9006

Lancer Corp.

6655 Lancer Blvd.

San Antonio, Texas 78219

800-729-1500

Technical Support/Warranty: 800-729-1550

custserv@lancercorp.com

lancercorp.com

Manual PN: 28-0564/01

MARCH 2005

FOR QUALIFIED INSTALLER ONLY

ABOUT THIS MANUAL

This booklet is an integral and essential part of the product and should be handed over to the operator after the installation and preserved for any further consultation that may be necessary. Please read carefully the guidelines and warnings contained herein as they are intended to provide the user with essential information for the continued safe use and maintenance of the product. In addition, it provides GUIDANCE ONLY to the user on the correct services and site location of the unit.

The installation and relocation, if necessary, of this product must be carried out by qualied personnel with up-to-date

safety and hygiene knowledge and practical experience, in accordance with current regulations.

TABLE OF CONTENTS

SPECIFICATIONS................................................................................................................................4

PRE-INTALLATION CHECKLIST........................................................................................................5

WARNINGS/CAUTIONS...................................................................................................................6-9

1. INSTALLATION...........................................................................................................................10

1.1 RECIEVING.........................................................................................................................10

1.2 UNPACKING.......................................................................................................................10

1.3 UNPACKING INSTALLATION KITS....................................................................................10

1.4 SELECTING A COUNTER LOCATION...............................................................................10

1.5 MOUNTING THE DISPENSER...........................................................................................10

1.6 CONNECTING THE DRAIN................................................................................................10

1.7 FILLING UNIT WITH WATER..............................................................................................11

1.8 CONNECTING TO ELECTRICAL POWER.........................................................................11

1.9 CONNECTING TO WATER SUPPLY..................................................................................12

1.10 CONNECTING THE CO2 SUPPLY.....................................................................................12

1.11 CONNECTING TO REMOTE BIB SYRUP PUMPS............................................................12

1.12 CONNECTING TO REMOTE PRESSURIZED SYRUP SUPPLY.......................................12

1.13 PURGING THE CARBONATION SYSTEM........................................................................13

1.14 ADJUSTING WATER FLOW...............................................................................................13

1.15 ADJUSTING WATER TO SYRUP (RATIO) BRIX...............................................................13

2. SCHEDULED MAINTENANCE...................................................................................................13

2.1 DAILY..................................................................................................................................13

2.2 WEEKLY..............................................................................................................................13

2.3 MONTHLY...........................................................................................................................13

2.4 EVERY SIX (6) MONTHS....................................................................................................13

2.5 YEARLY...............................................................................................................................13

3. DISPENSER CLEANING AND SANITIZING...............................................................................14

3.1 GENERAL INFORMATION..................................................................................................14

3.2 AMBIENT PROCESS..........................................................................................................15

3.3 ALTERNATE CLEANING AND SANITIZING AGENTS.......................................................15

4. CONNECTION FOR PLAIN WATER PRODUCT.........................................................................16

5. TROUBLESHOOTING...........................................................................................................16-23

6. ILLUSTRATIONS, PARTS LISTINGS, WIRING DIAGRAMS, AND

PLUMBING DIAGRAMS.............................................................................................................24

6.1 MAX II ASSEMBLY.........................................................................................................24-25

6.2 REFRIGERATION DECK ASSEMBLY...........................................................................26-27

6.3 CABINET ASSEMBLY....................................................................................................28-29

6.4 CARBONATOR DECK ASSEMBLY.....................................................................................30

6.5 WATER REGULATOR ASSEMBLY.....................................................................................31

6.6 CARBONATOR, WATER/SYRUP LINE ASSEMBLIES..................................................32-33

6.7 CONTROL HOUSING....................................................................................................34-35

6.8 WIRING DIAGRAM.............................................................................................................36

7. DISPENSER DISPOSAL.............................................................................................................37

MAX II SPECIFICATIONS

DIMENSIONS Width: 25 1/2 inches (648 mm) Depth: 24 3/4 inches (629 mm) Height: 16 7/8 inches (429 mm)

SPACE REQUIRED Left Side: 4 inches (101.6 mm) Right side: 4 inches (101.6 mm) Top: 8 inches (203.2 mm) Optional legs: 4 inches (101.6

mm)

ELECTRICAL

115VAC/60Hz/3 amps

DRINK CAPACITY CONDITION C CONDITION D

(90°F (32°C), 65%RH) (105°F (41°C), 75%RH) 2-12 ounce drinks below 40°F (4.4°C) 125 drinks 115 drinks 4-12 ounce drinks below 40°F (4.4°C) 97 drinks 92 drinks

WEIGHT Empty: 146 pounds (66.2 kg) Operating: 220 pounds (99.8 kg) Shipping: 160 lbs (72.5 kg)

ICE Capacity: 27 - 30 pounds

(12.2 to 13.6 kg)

FITTINGS Water for carbonator inlet:

3/8 in barb

Plain water inlet: 3/8 in barb Brand syrup inlets: 3/8 in barb CO2 inlet: 3/8 in barb

PLAIN WATER SUPPLY

Min owing pressure: 25 PSI (0.172 MPA) Max static pressure: 50 PSI (0.345 MPA)

CARBON DIOXIDE (CO2) Min pressure: 70 PSIG

(0.483 MPA) Max pressure: 80 PSIG (0.552 MPA)

PRE-INSTALLATION CHECKLIST

BEFORE GETTING STARTED

Each unit is tested under operating conditions and is thoroughly inspected before shipment. At the time of shipment, the carrier accepts responsibility for the unit. Upon receiving the unit, carefully inspect the carton for visible damage. If damage exists, have the carrier note the damage on the freight bill and le a claim with carrier. Responsibility for damage to the dispenser lies with the carrier.

TOOLS REQUIRED

 Oetiker Pliers  Slotted Screwdriver

 Tubing Cutters  Phillips Screwdriver

 Wrench  Cordless Drill

POST MIX ACCESSORIES

 CO2 Regulator Set  CO2 Supply

 Beverage Tubing  Oetiker Clamps/Fittings

 Water Booster  Water Regulator

 Precision Cutters (if removing/replacing carbonator tank)

BIB SYSTEM

 BIB Rack  BIB Regulator Set

 BIB Syrup Boxes

 BIB Connectors - ensure you have the correct connectors for syrup lineup.

CONSIDER LOCATION OF THE FOLLOWING PRIOR TO INSTALL

 Water supply lines  Drain

 Is the countertop level?  Heating and air conditioning ducts

 Grounded electrical outlet.

 Enough space to install the dispenser. Include space for a top-mounted ice machine, if necessary.

 Does the top-mounted ice machine have a minimum clearance on all sides?

 Located away from direct sunlight or overhead lighting.

 Can the countertop support the weight of the dispenser? Be sure to include the weight of an ice

machine (if necessary) plus the weight of the ice.

 This unit is not suitable for use in an area where a water jet could be used.

! !

WARNING/ADVERTENCIA/AVERTISSEMENT

The dispenser is for indoor use only. This appliance is intended for use in commercial applications such as restaurants, stores or similar. This unit is not a toy. It should not be used by children or inrm persons without supervision. This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Cleaning and user maintenance shall not be performed by children without supervision. This unit is not designed to dispense dairy products. The minimum/maximum ambient operating temperature for the dispenser is 40°F to 105°F (4°C to 41°C). Do not operate unit below minimum ambient operation conditions. Should freezing occur, cease operation of the unit and contact aurthorized service technician. Service, cleaning and sanitizing should be accomplished only by trained personnel. Applicable safety precautions must be observed. Instruction warnings on the product being used must be followed.

! El dispensador sólo debe usarse en interiores. Esta unidad está diseñada para su uso en aplicaciones comer-

ciales tales como restaurantes, tienda o similares. Esta unidad no es un juguete. No la deben usar niños ni personas discapacitadas sin supervisión. Esta unidad no está destinada al uso por parte de personas (incluso niños)

con capacidad física, sensorial o mental reducida, o sin experiencia y conocimientos sucientes, a menos que una

persona responsable de su seguridad les haya dado supervisión o capacitación en el uso de la unidad. Limpieza y mantenimiento de usuario no deberá ser realizada por los niños sin supervisión. Esta unidad no ha sido diseñada para suministrar productos lácteos. La temperatura ambiente operativa mínima / máxima para el dispensador es de

40°F a 105°F (4°C a 41°C). No opere la unidad por debajo de las condiciones mínimas de funcionamiento ambiente.

En caso de ocurrir congelación, cesar la operación de la unidad y póngase en contacto con el servicio técnico autorizado. Servicio de limpieza y desinfección debe llevarse a cabo solamente por personal especializado. Precauciones de seguridad aplicables deben ser observadas. Advertencias de instrucciones en el producto que se use debe ser seguido.

! Le distributeur est destiné à un usage à l’intérieur seulement. Cet appareil est conçu pour une utilisation dans

des applications commerciales telles que les restaurants, les dépanneurs ou similaires. Cet appareil n’est pas un

jouet. Il ne devrait pas être utilisé par des enfants ou des personnes inrmes sans surveillance. Cet appareil n’est

pas destiné à un usage par des personnes (y compris les enfants) ayant des capacités physiques, sensorielles ou mentales réduites, ou manquant d’expérience et de connaissances, à moins qu’elles obtiennent de la surveillance

ou des instructions au sujet de l’utilisation de l’appareil de la part d’une personne chargée de leur sécurité. Nettoyage et entretien de l’utilisateur ne doivent pas être effectués par des enfants sans surveillance. Cet appareil n’est pas

conçu pour distribuer des produits laitiers. La température de service ambiante minimum/maximum pour le distributeur est de 40°F à 105°F (4°C à 41°C). Ne pas faire fonctionner l’appareil ci-dessous les conditions minimales de fonctionnement ambiantes. Faut-gel se produisent, cesser l’exploitation de l’appareil et contactez technicien agréé.

Service de nettoyage et de désinfection doivent être effectuées uniquement par du personnel qualié. Les mesures de sécurité applicables doivent être respectées. Avertissements Instruction sur le produit utilisé doit être suivie.

This unit has been factory sanitized per Lancer specications.

Listed below are six critical elements which will aid in a successful installation.

1. Fill water bath until water overows from tank overow tube.

2. The carbonator pump motor must be disconnected from the power supply (see Section 1.7) prior to connection to water .. supply for initial build up of ice bank. Failure to do so will result in automatic shut off of carbonator (see item 6 below) or damage to the pump.

3. If this dispenser is installed in an area that is susceptible to ±10% variation of the nominal line voltage, consider installing a surge protector or similar protection device.

4. There is a ve (5) minute delay which prevents the compressor and condenser fan from starting until the delay has lapsed. If electrical current is interrupted, there is always a ve (5) minute delay before the compressor starts.

5. Supply Water Pressure: Minimum - 25 PSI (0.172 MPA); Maximum - 50 PSI (0.345 MPA); If pressure is over 50 PSIG (0.345 MPA), a water pressure regulator must be used.

6. On units with the built in water regulator, the regulator must be removed if inlet water pressure is less than 25 PSIG. (0.172 MPA)

DISPENSER INSTALLATION HIGHLIGHTS

Esta tin/dad ha sido saneada en fabrica por las especicaciones de Lancer.

A continuacion se relacionan 6 puntos importantes para una connecta instalacion.

1. Llene el bano-Maria hasta que el agua se desborde sobre el tubo que controla la derrama del tanque.

2. El motor de la bomba del carbonatador debe desconectarse electricamente (Ver Manual - Seccion 1.7) antes de conectar el suministro de agua para la formacion inicial del banco de hielo. De no hacerse esto resultaria en un

bloqueo automatico del carbonatador (ver abajo el punto 6) o en danos a la bomba.

3. Si la unidad va a ser instalada en un area en la que puedan darse variaciones de voltage de + 6 - 10% de su valor nominal, se debe considerar la conveniencia de instalar un estabilizador de corriente o sistema de proteccion similar.

4. Hay una demora de 5 minutos que evita que el compresor y el abanico del condensador arranquen hasta pasado ese tiempo. Si hay algun corte en la corriente electrica siempre se producira esa demora de 5 minutos antes de arrancar el compresor.

5. Presión de suministro del agua de red: Minimo 25 PSI (0.172 MPA); Maximo 50 PSI (0.345 MPA). En unidades sin regulador de presión incorporado, si la presión del agua es superior a 50 PSIG (0.345 MPA) se debe usar un regulador de presión.

6. En unidades con regulador de presión incorporado, el regulador debe der eliminado cuando la presión de entrada de agua sea inferior a 25 PSIG (0.172 MPA).

REGLES DE SECURITE POUR L’NSTALLATION DU DISTRIBUTEUR DE SODAS

La proprètè da cet ensamable est assurè à I’usine sulvant les spècications èmis par Lancer .

Il est essentiel de respecter les 6 points suivants pour l’installation de l’appareil:

1. Remplir le bain-Maire jusqu’a ce que l’eau dèborde par le tuyau de trop-plein du rèservoir.

2. Le moteur de la pompe du carbonateur doit etre dèbranchè de l’alimentation èlectrique (Voir le manuel, Section 1.7) avant l’arrivèe de l’eau pour la formation initiale de la glace. Oublier ou nègliger cette opèration provoquera

l’arret automatique du carbonateur (voir le point 6 cidessous) ou causera des dommages à la pompe.

3. Si le distributeur es installè dans une zone ou la tension èlectrique nominale est susceptible de variations de (+) 10%, il est conseillè d’installer un appaeil de protection contre les sautes de courant.

4. Un d’lai de 5 minutes empeche le compresseur et la ventilation du condesateur de se mettre en marche avant

que ce lees de temps ne se soit ècoulè. Lorsque le courant èlectrique es interrompu, il y a toujours un dèlai de 5

minutes avant que le presseur ne se mette en.

5. Pression de l’eau: Minimum 25 PSI (0.172 MPA); Maximo 50 PSI (0.345 MPA). Sur les unitès qui n’ont pas de règulateur de pression d’eau incorprè, si la pression d’H2O est supèrieure à 50 PSIG (0.345 MPA), un règulateur de pression d’eau doit etre utilsisè.

6. Sur les unitès avec règulateur d’eau incorporè, le règulateur doit etre enlevè si la pression d’arrivve est inferièure

à 25 PSIG (0.172 MPA)

PUNTOS IMPORTANTES EN LA UNIDAD DISPENSADORA

ELECTRICAL WARNING/ADVERTENCIA ELÉCTRICA/

F F

Check the dispenser serial number plate for correct electrical requirements of unit. Do not plug into a wall electrical outlet unless the current shown on the serial number plate agrees with local current available. Follow all local electrical codes when making connections. Each dispenser must have a separate electrical circuit. Do not use extension cords with this unit. Do not ‘gang’ together with other electrical devices on the same outlet. The keyswitch does not disable the line voltage to the transformer primary. Always disconnect electrical power to the unit

to prevent personal injury before attempting any internal maintenance. The resettable breaker switch should not be used as a substitute for unplugging the dispenser from the power source to service the unit. Only qualied person-

nel should service internal components of electrical control housing. Make sure that all water lines are tight and units are dry before making any electrical connections!

AVERTISSEMENT ÉLECTRIQUE

F Verique la placa con el número de serie del dispensador, donde encontrará los requisitos eléctricos correctos

de la unidad. No enchufe la unidad en un tomacorriente de pared a menos que la corriente indicada en la placa con

el número de serie concuerde con la corriente local disponible. Al hacer las conexiones, respete todos los códi- gos

eléctricos locales. Cada dispensador debe tener un circuito eléctrico independiente. No use extensiones con esta

unidad. No la conecte junto con otros dispositivos eléctricos al mismo tomacorriente. El interruptor de llave no corta el voltaje de línea al transformador primario desconecte siempre la alimentación eléctrica a la unidad para evitar

lesiones personales antes de tratar de realizar tareas de mantenimiento. El disyuntor de sobrecarga reseteable no se debe usar como sustituto para desenchufar el dispensador de la fuente de alimentación para realizar

tareas de servicio de la unidad. El servicio de los componentes internos de la caja de control eléctrico debe conarse exclusivamente a personal calicado. Asegúrese de que todas las líneas de agua estén ajustadas y las unidades

estén secas antes de hacer conexiones eléctricas.

F Examinez la plaque de numéro de série du distributeur pour connaître les bonnes exigences en matière

d’électricité pour l’appareil. Ne le branchez pas à une prise électrique murale à moins que le courant indiqué sur la plaque de numéro de série corresponde au courant local disponible. Respectez tous les codes électriques locaux lorsque vous faites des connexions. Chaque distributrice doit avoir un circuit électrique séparé. N’utilisez pas

de cordons prolongateurs avec cet appareil. Ne pas le brancher avec d’autres appareils électriques sur la même prise. L’interrupteur à clé ne coupe pas la tension secteur au transformateur primaire. Débranchez toujours le courant électrique à l’appareil, an de prévenir des blessures, avant de faire un entretien interne quelconque. Le disjoncteur réarmable ne devrait pas être utilisé au lieu de débrancher le distributeur de la source d’alimentation en électricité pour faire de l’entretien/une réparation de l’appareil. Seul le personnel qualié devrait faire l’entretien/la réparation

des composants internes dans le logement des commandes électriques. Assurez-vous que toutes les conduites d’eau sont étanches et que les appareils sont secs avant de faire des connexions électriques!

CO2/CARBON DIOXIDE /El ANHÍDRIDO CARBÓNICO/

5 5

Carbon Dioxide (CO2) is a colorless, noncombustible gas with a light pungent odor. High percentages of CO2 may displace oxygen in the blood. Prolonged exposure to CO2 can be harmful. Personnel exposed to high concentrations of CO2 gas will experience tremors which are followed by a loss of consciousness and suffocation. If a CO2 gas leak is suspected, immediately ventilate the contaminated area before attempting to repair the leak. Strict attention must be observed in the prevention of CO2 gas leaks in the entire CO2 and soft drink system.

DIOXYDE DE CARBONE

5 El anhídrido carbónico (CO2) es un gas incoloro, no combustible, con un olor pungente ligero. Altos porcentajes

de CO2 en la sangre pueden desplazar el oxígeno en la sangre. La exposición prolongada al CO2 puede ser nociva. El personal expuesto a concentraciones altas de CO2 sufre temblores seguidos de la pérdida de la consciencia y sofocación. Si se sospecha que existe una pérdida de CO2, ventile el área contaminada antes de tratar de reparar la pérdida. Hay que prestar suma atención para evitar pérdidas de CO2 en todo el sistema de CO2 y de bebidas gaseosas.

5 Le dioxyde de carbone (CO2) est plus lourd que l’air et déplace l'oxygène. Le CO2 est un gaz incolore et incom-

bustible, ayant une odeur un peu âcre. Des concentrations fortes de CO2 peuvent déplacer l'oxygène dans le sang. Une exposition prolongée au CO2 peut être nocive. Le personnel exposé à de fortes concentrations de CO2 gazeux éprouvera des tremblements, suivis rapidement d'une perte de conscience et de suffocation. On doit faire très attention de prévenir les fuites de CO2 gazeux dans le système entier de CO2 et de boisson gazeuse. Si on suspecte qu'il

y a une fuite de CO2 gazeux, aérez le secteur contaminé immédiatement avant d'essayer de réparer la fuite.

AUTOMATIC AGITATION/AGITACIÓN AUTOMÁTICA/

! Units are equipped with an automatic agitation system and will activate unexpectedly. Do not place hands or for-

eign objects in the water bath tank. Unplug the dispenser during servicing, cleaning, and sanitizing. To avoid personal injury, do not attempt to lift the dispenser without assistance. For heavier dispensers, use a mechanical lift.

! Las unidades están equipadas con un sistema automático de agitación, por lo que se pueden activar repentina-

mente. No ponga las manos ni objetos extraños en el compartimiento donde se guarda el hielo. Durante el servicio,

la limpieza y la esterilización, desenchufe el dispensador. Para evitar lesiones personales, no trate de levantar el dispensador sin ayuda. Para los dispensadores más pesados, use un elevador mecánico.

! Les appareils sont équipés d’un système d’agitation automatique qui s’activera de manière inattendue. Ne mettez

pas les mains ou des corps étrangers dans le compartiment d’entreposage de glace. Débranchez le distributeur pendant l’entretien/la réparation, le nettoyage et l’aseptisation. Pour éviter des blessures, n’essayez pas de soulever le distributeur sans aide. Pour les distributeurs plus lourds, utilisez un chariot élévateur.

! !

WATER NOTICE/AGUA AVISO/ PRÉAVIS DE L’EAU

Provide an adequate potable water supply. Water pipe connections and xtures directly connected to a potable

water supply must be sized, installed, and maintained according to federal, state, and local laws. The water supply line must be at least a 3/8 inches (9.525 mm) pipe with a minimum of 25 PSI (0.172 MPA) line pressure, but not exceeding a maximum of 50 PSI (0.345 MPA). Water pressure exceeding 50 PSI (0.345 MPA) must be reduced to

50 PSI (0.345 MPA) with the provided pressure regulator. Use a lter in the water line to avoid equipment damage and beverage off-taste. Check the water lter periodically, as required by local conditions. The water supply must be protected by means of an air gap, a backow prevention device (located upstream of the CO2 injection system) or an-

other approved method to comply with NSF standards. A leaking inlet water check valve will allow carbonated water

to ow back through the pump when it is shut off and contaminate the water supply. Ensure the backow prevention

device complies with ASSE and local standards. It is the responsibility of the installer to ensure compliance.

! Proporcione un suministro adecuado de agua potable. La línea de suministro de agua debe ser de una tubería de

por lo menos 3/8 pulgadas (9.525 mm) con una presión de línea mínima de 25 PSI (0.172 MPA) , pero sin superar el máximo de 50 PSI (0.345 MPA). La presión de agua que supere los 50 PSI se debe reducir a 50 PSI (0.345 MPA)

con un regulador de presión. Use un ltro en la línea de agua para evitar daños al equipo y cierto sabor raro en las bebidas. Verique periódicamente el ltro de agua de acuerdo con las condiciones imperantes. El suministro de agua debe estar protegido por una separación de aire, un dispositivo de prevención del contraujo (situado antes del

sistema de inyección de CO2) u otro método aprobado para cumplir las normas NSF. Si la válvula de retención de

entrada de agua tuviera pérdidas, permitiría el contraujo del agua carbonatada a través de la bomba cuando se la detiene y contaminaría el suministro de agua. Asegúrese de que el dispositivo de prevención del contraujo cumpla

con las normas locales y de ASSE. Es responsabilidad del instalador cumplir con estos requisitos.

! Fournissez une alimentation en eau potable adéquate. Les connexions et les dispositifs de conduite d’eau con-

nectés directement à une alimentation en eau potable doivent être calibrés, installés et maintenus selon les lois fédérales, provinciales et locales. La conduite d’alimentation en eau doit être un tuyau d’au moins 3/8 pouces (9.525 millimètres) avec une pression de ligne minimum de 25 LPC (0.172 MPA) , mais ne doit pas dépasser un maximum de 50 LPC (0.345 MPA). Une pression d’eau de plus de 50 LPC (0.345 MPA) doit être réduite à 550 LPC (0.345 MPA) avec le régu- lateur de pression fourni. Utilisez un ltre dans la conduite d’eau pour éviter des dommages à l’équipement et un goût des boissons qui n’est pas juste. Vériez le ltre à eau périodiquement, selon les exigences des conditions locales. L’alimentation en eau doit être protégée au moyen d’un intervalle d’air, un disconnecteur hydraulique (situé en amont du système d’injection de CO2) ou une autre méthode approuvée pour se conformer

aux normes de la NSF. Un clapet antiretour pour l’eau entrante qui fuie permettra à l’eau gazeuse de repasser par

la pompe quand elle est fermée et de contaminer l’alimentation en eau. Assurez-vous que le disjoncteur hydraulique

soit conforme aux normes de l’ASSE et locales. L’installateur est responsable d’assurer la conformité.

1. INSTALLATION

1.1 RECEIVING

Each unit is tested and thoroughly inspected before shipment. At the time of shipment, the carrier

accepts the unit and any claim for damages. Upon receiving units from the delivering carrier, the customer should carefully inspect carton for visible indication of damage. If damage exists, have the

carrier note the damage on the bill of lading and le a claim with the carrier.

1.2 UNPACKING

A. Cut steel band and remove. B. Remove top portion of carton by lifting up. C. Remove accessory kit and loose parts from top packaging. D. Remove top inner carton pad and corners. E. Lift unit up by plywood shipping base and remove lower portion of carton.

F. Inspect unit for concealed damage. If evident, notify delivering carrier and le a claim against

the carrier. G. Remove plywood shipping base from unit by moving unit so that one side is off the counter top or table allowing access to screws on the bottom of the plywood shipping base.

NOTE: If unit is to be transported, it is advisable to leave the unit secured to the plywood base. H. If unit is to be installed with optional legs, assemble legs to unit by tilting unit. DO NOT LAY

UNIT ON ITS SIDE OR BACK.

1.3 UNPACKING INSTALLATION KITS

A. Inspect kits for concealed damage and if evident, notify delivering carrier and le a claim

against same. B. Each kit contains a list of the parts and a drawing showing the proper assembly of the parts.

1.4 SELECTING A COUNTER LOCATION

A. Select a location close to a properly grounded electrical outlet and water supply that meet the requirements as shown in the section, SPECIFICATIONS.

WARNING FAILURE TO MAINTAIN SPECIFIED CLEARANCE WILL CAUSE THE COMPRESSOR TO OVERHEAT

AND WILL RESULT IN COMPRESSOR FAILURE.

ADVERTENCIA SI NO DEJA EL ESPACIO LIBRE ESPECIFICADO EL COMPRESOR PUEDE RECALENTAR Y

FALLAR.

AVERTISSEMENT LE FAIT DE NE PAS MAINTENIR LE DÉGAGEMENT SPÉCIFIÉ FERA SURCHAUFFER LE

COMPRESSEUR ET AURA COMME CONSÉQUENCE UNE DÉFAILLANCE DU COMPRESSEUR.

B. Condenser air is drawn in from the front half of the top cover, and discharged out the rear half

of the top cover. A minimum of eight (8) inches (203 mm) clearance must be maintained over

the top of the unit to provide for proper air ow and air circulation.

1.5 MOUNTING THE DISPENSER

A. The dispenser is designed to be installed either permanently installed or placed on a counter using the four (4) inch legs (included in the Lancer kit, PN 82-1704).

NOTE: NSF listed units must be sealed to the counter or have four (4) inch legs installed. B. When the dispenser is to be permanently bolted to the counter top, the dispenser base must be

sealed to the counter top with a bead of clear silicone caulk or sealant which provides a smooth and easily cleanable bond to the counter. C. For installation using the unit legs, use Lancer kit (PN 82-1704).

1.6 CONNECTING THE DRAIN

A. Remove cup rest. Lift splash plate up and pull out and down on the bottom to remove.

B. Remove the drip tray from the unit and connect the drain tube to the drain tting located on the

back. C. Route the drain tube to a suitable drain and replace the unit’s drip tray.

1.7 FILLING UNIT WITH WATER

A. Remove the bonnet from the unit. B. Remove the (yellow) plastic plug (located in the front of the unit’s compressor deck) from the

unit’s ll hole. C. Using a funnel or tube, ll the water bath compartment with water until it ows out of the overow tube into the drip tray.

CAUTION THE WATER BATH COMPARTMENT MUST BE FILLED WITH WATER BEFORE PLUGGING IN THE UNIT,

OTHERWISE THE COMPRESSOR DECK AND CONDESOR FAN MAY NOT OPERATE PROPERLY

PRECAUCIÓN EL COMPARTIMIENTO DE BAñO DE AGUA DEBA ESTAR LLENO DE AGUA ANTES DE ENCHUFAR

LA UNIDAD PUES, DE LO CONTARIO, LA PLATAFORMA DEL COMPRESOR Y EL VENTILADOR DEL CONDENSADOR NO FUNCIONARíAN CORRECTAMENTE.

ATTENTION LE COMPARTIMENT DE BAIN-MARIE DOIT ÊTRE REMPLI AVEC DE L’EAU

AVANT DE BRANCHER L’APPAREIL, SINON LA PLATEFORME DU COMPRESSEUR ET LE VENTILATEUR DU CONDENSATEUR PEUVENT NE PAS FONCTIONNER CORRECTEMENT.

D. Replace the plastic plug.

1.8 CONNECTING TO ELECTRICAL POWER NOTE: Adhere to the ELECTRICAL Warnings/Cautions, Page 8.

GROUNDING WARNING THE DISPENSER MUST BE PROPERLY ELECTRICALLY GROUNDED TO AVOID SERI-

OUS INJURY OR FATAL ELECTRICAL SHOCK. THE POWER CORD HAS A THREE-PRONG GROUNDED PLUG. IF A THREE-HOLE GROUNDED ELECTRICAL OUTLET IS NOT AVAILABLE, USE AN APPROVED METHOD TO GROUND THE UNIT. FOLLOW ALL LOCAL ELECTRICAL CODES WHEN MAKING CONNECTIONS. EACH DISPENSER MUST HAVE A SEPARATE ELECTRICAL CIRCUIT. DO NOT USE EXTENSION CORDS. DO NOT CONNECT MULTIPLE ELECTRICAL DEVICES ON THE SAME OUTLET.

ADVERTENCIA, PUESTA A TIERRA ES NECESARIO PONER A TIERRA ELÉCTRICAMENTE EL

DISPENSADOR PARA EVITAR LESIONES GRAVES E INCLUSO ELECTROCHOQUES FATALES. EL CABLE DE ALIMENTACIÓN TIENE UN ENCHUFE PUESTO A TIERRA DE 3 CLAVIJAS. SI NO SE DISPONE DE UN TOMA ELÉCTRICO CONECTADO A TIERRA DE TRES AGUJEROS, USE UN MÉTODO APROBADO PARA PONER A TIERRA LA UNIDAD. AL HACER LAS CONEXIONES, RESPETE TODOS LOS CÓDIGOS ELÉCTRICOS LOCALES. CADA

A. If the unit is equipped with a built-in carbonator, disconnect the power supply to the carbonator motor by disconnecting the four pin connector located near the top of the electrical control box on the refrigeration deck. B. Route and plug the power supply cord to a grounded electrical outlet that supplies the proper voltage and amperage rating for this unit. This will turn on the refrigeration system and allow it

immediately, but the compressor and fan motor have a ve (5) minute delay.

DISPENSADOR DEBE TENER UN CIRCUITO ELÉCTRICO INDEPENDIENTE. NO USE CABLES DE EXTENSIÓN. NO CONECTE VARIOS DISPOSITIVOS ELÉCTRICOS AL MISMO TOMACORRIENTE.

EXIGENCES DE MISE À LA TERRE LA DISTRIBUTRICE DOIT ÊTRE MISE À LA TERRE ÉLECTRIQUEMENT

CORRECTEMENT POUR ÉVITER DES BLESSURES GRAVES OU UNE DÉCHARGE ÉLECTRIQUE MORTELLE. LE CORDON D’ALIMENTATION A UNE FICHE À TROIS BRANCHES MISE À LA TERRE. SI AUCUNE PRISE DE COURANT ÉLECTRIQUE À TROIS TROUS N’EST DISPONIBLE, UTILISEZ UNE MÉTHODE APPROUVÉE POUR METTRE L’UNITÉ À LA TERRE. RESPECTEZ TOUS LES CODES ÉLECTRIQUES LOCAUX LORSQUE VOUS FAITES DES CONNEXIONS. CHAQUE DISTRIBUTRICE DOIT AVOIR UN CIRCUIT ÉLECTRIQUE SÉPARÉ. N’UTILISEZ PAS DE CORDONS PROLONGATEURS. NE BRANCHEZ PAS PLUSIEURS APPAREILS ÉLECTRIQUES À LA MÊME PRISE DE COURANT.

to start cooling while completing the rest of the installation. The agitator motor will start

CAUTION FAILURE TO DISCONNECT THE MOTOR POWER SUPPLY WILL DAMAGE THE CARBONATOR

MOTOR, THE PUMP AND VOID THE WARRANTY.

PRECAUCIÓN SI NO DESCONECTA LA ALIMENTACIÓN ELÉCTRICA DEL MOTOR PODRÍAN DAÑARSE LA BOMBA

Y EL MOTOR DEL CARBONATADO Y ANULAR LA GARANTÍA.

ATTENTION LE FAIT DE NE PAS MAINTENIR LE DÉGAGEMENT SPÉCIFIÉ FERA SURCHAUFFER LE

COMPRESSEUR ET AURA COMME CONSÉQUENCE UNE DÉFAILLANCE DU COMPRESSEUR.

1.9 CONNECTING TO WATER SUPPLY NOTE: Adhere to the WATER SUPPLY Warnings/Cautions, Page 9.

A. Using appropriate tubing and ttings, connect carbonated water supply line to water source.

DO NOT CONNECT TO CARBONATOR AT THIS TIME. B. Flush water supply line thoroughly.

NOTE: If the water source is above 50 PSIG (345 kPa, 3.52 kg/cm2, 3.45 BAR), cut tubing assembly and install Water Regulator Kit (PN 18-0253/02) as shown in kit instruction sheet.

C. Route tubing through hole in counter and through opening behind splash plate and connect to

carbonator pump using a are seal washer (PN 05-0017). Use a back-up wrench to prevent

damage to carbonator pump. D. Leave 12 inches (305 mm) of extra tubing length below the counter for servicing and moving

the dispenser. E. Turn on water supply and check for leaks. F. Using test gauge assembly (PN 22-0138), set regulator at a maximum of 50 PSIG (3.52 kg/cm2).

1.10 CONNECTING THE CO2 SUPPLY

A. Connect high pressure CO2 regulator assembly to CO2 cylinder. Use a new CO2 tank washer if regulator does not have built-in o-ring seal. B. Place CO2 cylinder in service location under counter, etc., and secure it with a safety chain.

C. Using tubing and ttings from installation kit connect tubing assembly to tank mount regulator using are seal washer (PN 05-0011). Use a back-up wrench to prevent damage to regulator

assembly. D. Route gas line through hole in counter and through opening behind the dispenser splash plate. E. Leave 12 inches (254 mm) of extra tubing length below the counter for servicing and moving

the dispenser. F. Connect tubing directly to the carbonator CO2 inlet check valve.

WARNING DO NOT TURN ON THE CO2 SUPPLY AT THIS TIME.

ADVERTENCIA NO CONECTE TODAVÍA LA ALIMENTACIÓN DE CO2.

1.11 CONNECTING TO REMOTE BIB SYRUP PUMPS

A. Locate the remote BIB, syrup supply and pumps in a convenient location.

B. Attach the syrup supply tubes to the dispensers syrup inlet ttings (located behind the splash plate) using a 1/4” Oetiker clamp for each syrup avor.

C. Route the syrup supply tubes to the remote syrup pumps. D. Complete installation of the remote syrup pump system following the manufacturer’s instructions.

1.12 CONNECTING TO REMOTE PRESSURIZED SYRUP SUPPLY

A. Locate the ve gallon syrup containers and the CO2 cylinder and regulator set in a convenient

location.

B. Attach the syrup supply tube assembly to the dispensers syrup inlet ttings (located behind the splash plate) using a 1/4” Oetiker clamp for each syrup avor. C. Route the syrup supply tubes to the ve gallon syrup containers and attach them to the appropriate syrup avor. D. Attach a CO2 supply line from each of the ve gallon syrup containers to the low pressure

regulator and pressurize the containers.

AVERTISSEMENT N’OUVREZ PAS L’ALIMENTATION EN CO2 À CE MOMENT.

1.13 PURGING THE CARBONATION SYSTEM

A. The relief valve for the built-in carbonator is located on the right hand side of the unit’s

carbonator deck. Lift the yellow lever on the top of the relief valve until water ows from the

holes in the relief valve. Then release the relief valve. B. Reconnect the power supply to the carbonator pump.

C. Back off on the CO2 regulator pressure adjusting screw all the way. Open the CO2 cylinder

handle slowly. Turn the CO2 pressure regulator up slowly to 75 PSIG (5.1 bar).

D. Open a dispensing valve until water and syrup are owing steadily from the valve.

E. Repeat procedure “D” for each valve. F. Check all of the unit’s syrup, water and CO2 connections for leaks and repair if necessary.

NOTE: To check for CO2 leaks, close the valve on the CO2 cylinder and observe if the pressure to

the system drops with the cylinder valve closed for ve (5) minutes. Open the cylinder valve after

check. G. Replace the unit’s bonnet, splash plate and cup rest.

1.14 ADJUSTING WATER FLOW A. The refrigeration unit should have been running for a least one hour before you attempt to brix

the valves. The drink temperature should be no higher than 40°F (4.4°C) when the brix is set. This is best done after the unit has made an ice bank.

B. Adjust the water ow for each valve according to the valve manufacturer’s recommendations.

1.15 ADJUSTING WATER TO SYRUP (RATIO) BRIX

Adjust the water/syrup ratio (brix) according to the valve manufacturer’s recommendations.

2. SCHEDULED MAINTENANCE

2.1 DAILY

A. Remove the nozzle and diffuser from each valve and wash them in warm water. B. Remove the cup rest and wash in warm soapy water. C. Pour warm soapy water into the drip tray and wipe with a clean cloth. D. With a clean cloth and warm soapy water, wipe off all of the units exterior surfaces. E. Replace the cup rest, valve diffusers and valve nozzles.

2.2 WEEKLY

A. Check the ow and brix of each valve following the brixing instructions given in sections 1.14

and 1.15.

B. Remove the unit’s bonnet and check the level of water in the water bath. Replenish as required,

and replace the bonnet.

2.3 MONTHLY

A. Unplug the dispenser from its power source. B. Remove the bonnet, and clean the dirt from the unit’s condenser using a soft brush. C. Replace the bonnet and plug in the unit.

2.4 EVERY SIX (6) MONTHS

A. Clean and sanitize the unit using the appropriate procedures outlined in Section 3 of this manual.

2.5 YEARLY

A. Clean water bath interior, including evaporator coils and refrigeration components. B. Clean the entire exterior of the unit. C. Sanitize syrup lines.

NOTE: Because of difculty in rinsing, detergent solution should not be introduced into the carbonator.

3. DISPENSER CLEANING AND SANITIZING

3.1 GENERAL INFORMATION

A. Lancer equipment is shipped from the factory cleaned and sanitized in accordance with NSF

guidelines. After installation, it is the responsibility of the installer to clean and sanitize the

dispenser again. The operator of the equipment must provide continuous maintenance as required by this manual and state and local health department guidelines to ensure proper

operation and sanitation requirements are maintained. NOTES: The cleaning and sanitizing procedures provided herein pertain to the Lancer equipment

identied by this manual. If other equipment is being cleaned, follow the guidelines established

by the manufacturer for that equipment. IMPORTANT: Water lines are not to be disconnected during the cleaning and sanitizing of syrup

lines to avoid contamination. B. Cleaning and sanitizing should be accomplished only by trained personnel. Sanitary gloves are

to be used during cleaning and sanitizing operations. Applicable safety precautions must be observed. Instruction warnings on the product being used must be followed. C. Recommended Preparation of Cleaning Solutions.

1. Cleaning solutions (for example, Ivory Liquid, Calgon, etc.) mixed with clean, potable water at a temperature of 90° to 110° Fahrenheit should be used to clean equipment. The mixture ratio, using Ivory Liquid, is one (1) ounce of cleanser to two (2) gallons of water. A minimum of four (4) gallons of cleaning mixture should be prepared.

NOTE: Extended lengths of product lines may require that an additional volume of solution be prepared.

2. Any equivalent cleanser may be used as long as it provides a low-sudsing, non-perfumed, easily rinsed mixture.

D. Recommended Preparation of Sanitizing Solutions.

1. Sanitizing solutions should be prepared in accordance with the manufacturer’s written recommendations and safety guidelines. Follow manufacturer’s requirements so that the solution provides 100 parts per million (PPM) (100mg/L) available chlorine at a temperature of 90°F to 120°F. A minimum of four (4) gallons of sanitizing solution should be prepared.

NOTE: Extended lengths of product lines may require that an additional volume of solution be prepared.

2. Any sanitizing solution may be used as long as it is prepared in accordance with the manufacturer’s written recommendations and safety guidelines, and provides 100 PPM (100mg/L) available chlorine.

3.2 AMBIENT PROCESS

A. The ambient process is the most common method for cleaning and sanitizing dispenser equipment. The detergent should be as recommended and the sanitizer should be low pH (7.0) chlorine solution. B. Disconnect syrup containers and remove product from tubing.

C. Rinse the lines and ttings with clean room temperature water to remove all traces of residual

product. D. Fill lines with a low-sudsing, non-perfumed, and easily rinsed detergent solution. The solution should be prepared in accordance with the manufacturers recommendations. Make sure the

lines are completely lled and allow to stand for at least 10 minutes.

E. Flush the detergent solution from the lines with clean water. Continue rinsing until testing with phenolphthalein shows that the rinse water is free of residual detergent. F. Fill the lines with a low pH (7.0) chlorine solution containing at least 100 PPM (100mg/L) available chlorine. Flow sanitizing solution through dispenser until output tests to full 100 PPM (100mg/L) concentration. Allow to stand for 15 minutes. G. Reconnect syrup containers and ready Unit for operation.

WARNING REMOVE SANITIZING SOLUTION FROM DISPENSER AS INSTRUCTED. RESIDUAL SANITIZING

SOLUTION LEFT IN SYSTEM COULD CREATE HEALTH HAZARD.

ADVERTENCIA RETIRE SOLUCIÓN DESINFECTANTE DE DISTRIBUIDOR COMO SE INDICA. RESIDUAL

SOLUCIÓN DESINFECTANTE SISTEMA DE IZQUIERDA EN PODRÍA GENERAR RIESGOS PARA LA SALUD.

H. Draw drinks to rell lines and ush the chlorine solution from the dispenser. NOTE: Please note that a fresh water rinse cannot follow sanitization of equipment. Purge only with

I. Taste the beverage to verify that there is no off taste.

3.3 ALTERNATE CLEANING AND SANITIZING AGENTS

The above approach to cleaning and sanitizing is strongly recommended. However, the Division Quality Assurance Manager may approve the following cleaning and sanitizing agents.

A. Chlorinated alkaline detergents. These compounds may be used as the cleaning agent, but may not be used as combined cleaner/sanitizer. B. Iodophors may be substituted for chlorine as the sanitizing agent.

AVERTISSEMENT ENLEVER SOLUTION DÉSINFECTANTE DE DISTRIBUTEUR SELON LES INSTRUCTIONS.

RESIDUAL SOLUTION DÉSINFECTANTE GAUCHE DANS UN SYSTÈME POURRAIT CREER DANGER POUR LA SANTÉ.

the end use product. This is an NSF requirement.

WARNING IODOPHORS AND QUATERNARY AMMONIUM COMPOUNDS (QUATS) ARE BROAD CLASSES OF

COMPOUNDS. SOME MEMBERS OF EACH GROUP CAN CAUSE SERIOUS PROBLEMS WITH FOAMING, DISTORTION OR DISCOLORATION OF POLYMERIC PARTS, POOR RINSIBILITY, AND OFF TASTE. THE RINSIBILITY AND OFF TASTE PROBLEMS HAVE BEEN ESPECIALLY PREVALENT WITH QUATS. BECAUSE OF THE POTENTIAL PROBLEMS, APPROVAL MUST BE GRANTED BY THE DIVISION QUALITY ASSURANCE MANAGER TO SPECIFIC COMPOUNDS. THIS APPROVAL SHOULD BE BASED UPON TESTING IN THE LABORATORY.

ADVERTENCIA YODÓFOROS Y COMPUESTOS DE AMONIO CUATERNARIO SON LAS CLASES MAESTRAS

DE COMPUESTOS. ALGUNOS MIEMBROS DE CADA GRUPO PUEDE OCASIONARLE GRAVES PROBLEMAS EN ESPUMA, DISTORSIÓN O DECOLORACIÓN DE PIEZAS POLIMÉRICOS, RINSIBILITY POBRES Y OFF GUSTO. LOS RINSIBILITY Y OFF PROBLEMAS DE SABOR HAN SIDO ESPECIALMENTE FRECUENTES CON LOS COMPUESTOS DE AMONIO CUATERNARIO. DEBIDO A LA PROBLEMAS POTENCIALES, APROBACIÓN DEBE SER OTORGADA POR EL GERENTE DE ASEGURAMIENTO DE CALIDAD DIVISIÓN DE COMPUESTOS ESPECÍFICOS. ESTA APROBACIÓN DEBE BASARSE EN PRUEBAS EN EL LABORATORIO.

AVERTISSEMENT IODOPHORES ET COMPOSÉS D’AMMONIUM QUATERNAIRE (QUATS) SONT DES CLASSES

GRANDES DE COMPOSÉS. CERTAINS MEMBRES DE CHAQUE GROUPE PEUT CAUSER DE GRAVES PROBLÈMES AVEC DE L’ÉCUME, DÉFORMATION OU DÉCOLORATION DES PIÈCES POLYMERES, RINÇABILITÉ PAUVRES ET OFF GOÛT. LES PROBLÈMES DE GOÛT ET RINÇABILITÉ, VOUS AVEZ ÉTÉ PARTICULIÈREMENT RÉPANDUE AVEC QUATS. EN RAISON DE LA PROBLÈMES POTENTIELS, APPROBATION DOIT ÊTRE ACCORDÉE PAR LE DIRECTEUR DE LA DIVISION ASSURANCE QUALITE DE COMPOSÉS SPÉCIFIQUES. CETTE APPROBATION DEVRAIT ÊTRE FONDÉES SUR DES TESTS EN LABORATOIRE.

C. Quaternary ammonium compounds may be used as a combined cleaner-sanitizer but are generally not recommended. These compounds are not to be utilized at concentrations

exceeding 100 PPM (100 mg/L), or that concentration specied in local regulations, which ever

is lower.

4. CONNECTION FOR PLAIN WATER PRODUCT

4.1 If plain water product is required, a separate plain water manifold is utilized for easy connection to any of the three (3) valves on the left side of the dispenser. It may be necessary to loosen the screws on the carbonator pump plate to facilitate this changeover.

4.2 De-pressurize unit by disconnecting the water inlet.

4.3 Remove retaining clip from the tting behind the faucet plate, and pull the soda line out of the tting.

4.4 Remove the cap from the correspondingwater line in the same manner.

4.5 Insert the water line into the tting behind the water plate and replace the retaining clip.

4.6 Replace the cap onto the soda line and install the retaining clip.

4.7 Repeat for other valves if desired.

4.8 Re-tighten carbonator pump plate screws if loosened (see Step 4.1).

5.0 TROUBLESHOOTING

TROUBLE CAUSE REMEDY

5.1 Water leakage around nozzle. A. Damaged or improperly installed o-ring above diffuser.

A. if damaged, replace. If imporoperly

installed, adjust.

5.2 Miscellanease leakage. A. Gap between parts.

B. Damaged or improperly installed o-rings.

5.3 Insufcient water ow. A. insufcient incoming supply water

pressure.

B. Shutoff on mounting bloack not fully open.

C. Foreign debris in water ow control.

D. Foreign debris in water pumpstrainer.

5.4 Insufcient syrup ow. A. Insufcent CO

pressure to BIB pumps.

B. Shutoff on mounting block not fully open.

A. Tighten appropriate retaining screws

B. Replace or adjust appropriate o-rings

A. Verify incoming supply water pressure is a minimum of 25 PSI (0.172 MPA).

B. Open shutoff fully.

C. Remove water ow control from upper

body and clean out any foreign material to ensure smooth free spool movement.

D. Remove water pump strainer and clean.

A. Adjust CO2 pressure to 80 PSI (0.550

MPA) [minimum 70 PSI (0.480 MPA)] for BIB pumps.

B. Open shutoff fully.

C. Foreign debris in syrup ow control.

5.5 Erratic ratio. A. Incoming water and/or syrup supply

not at minimum owing pressure.

B. Foreign debris in water and/or syrup

ow controls.

C. Remove syrup ow control form upper

body and clean out any foreign material to ensure smooth free spool movement.

A. Check pressure and adjust

B. Remove ow controls from upper body

and clean out any foreign material to ensure smooth free spool movement.

TROUBLE CAUSE REMEDY

5.6 No product dispensed A. Water and syrup shutoffs on mounting block not fully open.

A. Open shutoff fully.

5.7 Water only dispensed; no syrup; or

syrup only dispensed, no water

B. The key switch on an electric valve is in the OFF position.

C. Cup lever arm or ID panel actuator on electric valve is not actuating the switch.

D. Electric current not reaching valve.

E. Improper or inadequate water or syrup supply.

F. Transformer Failure

A. Water or syrup shutoff on mounting block not fully open.

B. Improper or inadequate water or syrup

ow.

B. Turn key switch to ON position.

C. Repair

D. Check electric current supplied to valve. If current is adequate, check solenoid coil and switch, and replace if necessary.

E. Remove valve from mounting block and open shutoffs slightly and check

water and syrup ow. If no ow, check

dispenser for freeze-up or other problems

F. Reset transformer circuit breaker. If breaker trips again, refer to Seciton 5.23

A. Open shutoff fully.

B. Remove valve from mounting block, open shutoffs slightly and check water

and syrup ow. If no ow, check

dispenser for freeze-up or other problems. Ensure BIB connection is engaged.

C. BIB supply too far from dispenser.

D. CO2 pressure too low.

E. Stalled or inoperative BIB pump

F. Kinked line.

C. Check that BIB supply is within six (6) feet of the dispenser.

D. Check the CO2 pressure to the pump manifold to ensure it is between 70 and 80 PSI.

E. Check CO2 pressure and/or replace pump.

F. Remove kink or replace line.

TROUBLE CAUSE REMEDY

5.8 No water just syrup. A. Low level.

A. Add water until it ows from overow

tube.

B. Unit not level.

C. Syrup in water bath.

D. Water cage is out of position.

E. PCB relay sticking.

F. Refrigerant leak.

G. Check water supply.

H. Carbonator timed out.

I. PCB malfunctioning.

5.9 Valve will not shut off. A. Cup lever may be sticking or binding.

B. Switch not actuating freely.

B. Level unit and add water.

C. Melt ice bank. Remove all water. Rell.

Locatepossible syrup leak area and repair. D. Align the water cage into the water tank studs. E. Check continuity of compressor relay. Compressor should

time-out in ve (5) minutes.

F. Find leak and recharge unit. (If unit is not frozen.)

G. Turn water ON and shut unit OFF,

H. Turn unit OFF then ON to reset

I. Replace PCB.

A. Correct or replace lever.

B. Check switch for free actuation.

5.10 Syrup only dispensed. No water, but

CO2 gas dispensed with syrup.

A. Improper water ow to dispenser.

B. Carbonator pump motor has timed out. C. Liquid level probe not connected

properly to PCB.

D. Faulty PCB assembly.

E. Faulty liquid level probe.

F. Water bath frozen.

G. Water line frozen.

A. Check for water ow to dispenser (see

5.4).

B. Reset by turning the unit OFF and then ON (by using the ON/OFF switch on top of the unit or unplugging unit momentarily).

C. Check connections of liquid level probe to PCB assembly.

D. Replace PCB assembly.

E. Replace liquid level probe.

F. Thaw water bath and repair faulty component. (See refrigeration related symptoms.)

G. Refer to 5.13 listed below.

TROUBLE CAUSE REMEDY

5.11 Excessive foaming. A. Incoming water or syrup temperature too high.

A. Correct prior to dispenser. Consider larger dispenser or pre-cooler.

5.12 Water continually overows from

water bath into drip tray.

5.13 Compressor starts and continues to

run until freeze and will not cut off.

B. CO2 pressure too high.

C. Water ow rate too high.

D. Nozzle and diffuser not installed.

E. Nozzle and diffuser not clean.

F. Air in BIB lines.

G. Poor quality ice.

H. High beverage temperature.

A. Loose water connection(s).

B. Flare seal washer leaks.

C. Faulty water coil.

A. PCB malfunctioning or faulty ice bank probe.

B. Ice bank probe positioned improperly.

C. Ice bank probe shorted to ground.

B. Adjust CO2 pressure downward, but

not less than 70 PSI.

C. Readjust and reset ratio. Refer to

Section 1.18.

D. Remove and reinstall properly.

E. Remove and clean.

F. Bleed air from BIB lines.

G. Check quality of ice used in drink.

H. Check refrigeration system.

A. Tighten water connections.

B. Replace are seal washer.

C. Replace water coil.

A. Disconnect ice bank probe from PCB.

1. If compressor continues to run, replace PCB

2. If compressor stops replace ice bank probe

B. Check positioning of ice bank probe, and replace if needed.

C. Replace ice bank probe.

NOTE: First check to ensure that the 3 minute carbonator timer has not timed out. Turn unit off and then on. If the pump shuts off in less than 30 seconds the dispenser is not frozen.

5.14

Warm drinks.

A. Restricted airow.

B. Dispenser connected to hot water supply.

C. Refrigeration system not running.

D. Refrigerant leak.

E. Condenser fan motor not working.

F. Dirty condenser.

G. Dispenser capacity exceeded.

A. Check clearances around sides, top,

and inlet of unit. Remove objects blocking airow through grill.

B. Switch to cold water supply.

C. Refer to 5.16 - 5.20.correct relay will cause compressor failure.

D. Repair and recharge.

E. Replace condenser fan motor.

F. Clean condenser.

G. Add pre-cooler or replace with larger dispenser.

TROUBLE CAUSE REMEDY

5.15 Compressor does not start (no

hum), gas cooler fan does not run, and no ice bank.

A. There is a ve (5) minute

compressor and condenser fan delay.

A. Allow for ve (5) minute delay to lapse.

B. Ice bank probe not completely submergered or not sensing water.

C. Circuit breaker or fuse tripped.

D. Inadeequate Voltage

E. PCB malfunctioning

F. Incorrect Wiring

G. Faulty ice bank probe.

H. Transformer failure.

I. Ice bank probe not connected properly to PCB.

B. Fill water reservoir until water ows from overow tube.

C. Reset breaker or replace fuse. If problem persists:

1. Determine reason and correct.

2. Electrical circuit overloaded; switch to another circuit.

D. Measure voltage across common and run terminal on compressor.Voltage must not drop below 90% of rated voltage.

E. Replace PCB assembly

F. Refer to wiring diagram and correct.

G. Replace ice bank probe.

H. Reset transformer circuit breaker. If breaker pops again, refer to Sec. 5.25.

I. Connect ice bank probe to PCB.

5.16 Compressor does no start (no hum),

but condenser fan motor runs.

A. Compressor relay capacitors or overload malfunctioning.

B. Inadequate voltage.

C. Incorrect wiring.

D. Compressor malfunctioning.

A. Replace compressor relay capacitors or overload.

B. Measure voltage across commom and run terminal on compressor. Voltage must not drop below 90% of rated voltage.

C. Refer to wiring diagram and correct.

D. Replace compressor or deck.

TROUBLE CAUSE REMEDY

5.17 Compressor does not start but

hums.

A. Inadequate voltage.

A. Measure voltage across common and run terminal on compressor. Voltage must not drop below 90% of rated voltage.

5.18 Compressor starts but does not

switch off start winding (will run for only a few seconds befor internal overload switches compressor off).

5.19 Compressor starts and runs a short

time but shuts off on overload.

B. Incorrect wiring.

C. Starting relay capacitors malfunctioning.

D. Compressor malfunctioning.

A. Inadequate voltage.

B. Incorrect wiring.

C. Starting relay malfunctioning.

A. Dirty condenser.

B. Insufcient or blocked air ow.

B. Refer to wiring diagram and correct.

C. Replace starting relay or capacitors. Be sure to use correct rating. Failure to use correct rating will cause compressor failure.

D. Replace compressor or deck.

A. Measure voltage across common and run terminal on compressor. Voltage must not drop below 90% of rated voltage.

B. Refer to wiring diagram and correct.

C. Replace starting relay. Be sure to use correct relay. Failure to use correct relay will cause compressor failure.

A. Clean the condenser.

B. Remove all obstructions and allow for minimum clearances of 8 inches (203 mm) over top.

5.20 Compressor runs normally, but

water line is frozen.

C. Inadequate voltage.

D. Incorrect wiring.

E. Defective condenser fan motor.

F. Refrigerant leak.

G. Compressor malfunctioning.

A. Low water level in water bath.

B. Syrup in water bath.

C.Water cage is out of position.

D. Low refrigerant charge or slow refrigerant leak.

C. Measure voltage across common and run terminal on compressor. Voltage must not drop below 90% of rated voltage.

D. Refer to wiring diagram and correct.

E. Replace condenser fan motor.

F. Repair and recharge.

G. Replace compressor.

A. Add water to water bath until water

runs out of overow into drip tray.

B. Drain water from water bath and rell

with clean water.

C. Reposition water cage.

D. Find and repair leak. Recharge system.

TROUBLE CAUSE REMEDY

5.21 Compressor cycles on and off

frequently during the initial pulldown and/or normal operations.

A. PCB malfunctioning

B. Defective probe.

A. Replace PCB assembly.

B. Replace probe.

5.22 Transformer circuit breaker tripping. A. Valve wire harness shorted to itself or to faucet plate.

B. PCB is bad.

C. Secondary wire harness is bad.

D. Transformer failure.

5.23 BIB pump does not operate when

dispensing valve opened.

A. Out of CO2, CO2 not turned on, or low CO2 pressure.

A. Detect short by disconnecting input faston to keylock and single pin connector. Restore power if breaker doesn’t trip. Then valve wire harness is shorted. If OK, reconnect.

B. Detect short by disconnecting J1 connector (24 VAC input) from PCB. Restore power, if breaker doesn’t trip. Then replace PCB. If breaker does trip, then PCB is OK. Reconnect J1 connector.

C. If it does not trip, locate short in secondary harness between transformer, PCB, and valve wire harness.

D. Detect short by disconnecting both transformerfastons and restore power. If breaker does trip, replace transformer.

A. Replace CO2 supply, turn on CO2

supply, or adjust CO2 pressure to 70-80

PSI (0.483-0.552 MPA)

B. Out of syrup.

C. BIB connector not tight.

D. Kinks in syrup or gas lines.

5.24 BIB pump operated, but no ow. A. Leak in syrup inlet or outlet line.

B. Defective BIB pump check valve.

5.25 BIB pump continues to operate

when bag is empty.

5.26 BIB pump fails to restart after bag

replacement.

A. Leak in suction line.

B. Leaking o-ring on pump inlet tting.

A. BIB connector not on tight.

B. BIB connector is stopped up.

C. Kinks in syrup line

B. Replace syrup supply.

C. Fasten connector tightly.

D. Straighten or replace lines.

A. Replace line.

B. Replace BIB pump

A. Replace line.

B. Replace o-ring.

A. Tighten BIB connector.

B. Clean out or replace BIB connector.

C. Straighten or replace line.

TROUBLE CAUSE REMEDY

5.27 BIB pump fails to restart when

dispensing valve is closed.

A. Leak in discharge line or ttings.

B. Empty BIB.

A. Repair or replace discharge

B. Replace BIB.

C. Air leak on inlet line or bag connector.

5.28 Low or no carbonation. A. Low or no CO2.

B. Excessive water pressure.

C.Worn or defective carbonator pump.

C. Repair or replace.

A. Check CO2 supply. Adjust CO2 pressure to 70 PSI (0.483 MPA).

B. Water regulator should be set at 50 PSI (0.345 MPA)

C. Replace carbonator pump.

6. ILLUSTRATIONS, PARTS LISTINGS, WIRING DIAGRAMS, AND PLUMBING DIAGRAMS

6.1 MAX II ASSEMBLY

SEE SECTION 6.3

6.1 MAX II ASSEMBLY (CONTINED) Item Part No. Description

1 05-2381 Top Cover, Bonnet 2 05-2384 Back, Bonnet 3 05-2390 Lens, Flavor Label 4 05-2383 Side, Right, Bonnet 5 05-2382 Side, Left, Bonnet 6 05-2385 Trim, Marquee 7 05-2386 Lens, Marquee 8 23-0483 Cup Rest 9 54-2394 Drip Tray Assy 10 05-2388 Base, Wrapper 11 82-3626 Bonnet Assy, Max II 12 04-0406 Screw, 8 - 32 x 0.375 13 04-0074 Nut Clip, 10 - 24 14 04-0236 Screw, 10 - 24 x 0.375

OPTIONAL MERCHANDISING PANELS:

15 05-2389 Lens, Wrapper, Left and Right 16 05-2391 Wrapper, Left 17 05-2393 Wrapper, Back 18 05-2394 Lens, Wrapper, Back 19 05-2392 Wrapper, Right

(Not Shown)

- 05-0786 Plug, Bonnet

- 52-1754/01 PCB Assy, Lamp Driver

- 12-0225 Bi-Pin Lampholder

- 11-0017 Splice, Wire

- 11-0011 Terminal, Female, 18 AWG

- 05-1678 Standoff, PCB

- 12-0047/02 Lamp, F8T5/D

- 04-0429 Rivet, AD-34-BS, for Lampholder

- 52-2113/01 Lead Assy, Extension, Marquee

- 11-0015 Housing, 2 Socket, Male

6.2 REFRIGERATION DECK ASSEMBLY

6.2 REFRIGERATION DECK ASSEMBLY (CONTINUED)

Item Part No. Description

– 82-1248/02 Deck Assy Refrig, R-134a, 230V/50Hz, Export – 82-1428/02 Deck Assy Refrig, R-134a, 115V/60Hz, Domestic 1 51-5107/01 Sub-Assy, Compressor Deck 2 50-0200/01 Insulation, Compressor Deck 3 04-0063 Washer, Flat 4 89-0014 Cover, Hole 5 82-1373/01 Evaporator Coil, R134a 6 52-1773/01 Probe Assy, IBC 7 04-0394 Screw, 6 - 32 x 0.500 8 51-0068 Handle 9 04-0574 Washer 10 52-0903/02 Control Housing Assy 11 30-5118 Cover, Control Housing 12 06-2221 Label, Wiring Diagram 13 02-0032 Washer 14 04-0504 Screw, 8 - 18 x 0.375 15 52-1209 Lead Assy, Ground 16 02-0041 Seal 17 REF Capacitor, Carbonator – 26-0374 Capacitor, Carbonator, 115V/60Hz – 26-0377 Capacitor, Carbonator, 230V/50-60Hz 18 REF Transformer – 25-0047 Transformer, 115V/60Hz – 25-0048 Transformer, 230V/50-60Hz 19 REF Motor, Assy – 52-1262 Motor, Assy, 230V/50Hz-

60Hz – 52-1261 Motor, Assy, 115V/60Hz 20 30-5113 Bracket, Agitator 21 05-0495 Propeller, 2.062 Dia. 22 05-0502 Propeller, 2.250 Dia. 23 02-0040 Seal, Extrusion 24 04-0032 Nut, Nylok, 1/4 - 20 25 04-0033 Washer, Flat (0.281 ID) 26 83-0033 Compressor, R-134a, 115V/60Hz, Domestic – 83-0034 Compressor, R-134a, 230V/50Hz, Export 27 02-0114 Grommet 28 04-0537 Washer, Flat (0.467 ID)

Item Part No. Description

29 03-0150 Retainer, Clip 30 Ref Relay – 12-0005 Relay, 115V/60Hz – 12-0031 Relay, 230V/50-60Hz 31 REF Overload – 12-0339 Overload, 115V/60Hz – 12-0290 Overload, 230V/50-60Hz 32 13-0066 Cover Terminal 33 03-0040 Bale Strap 34 47-0344 Tube, Process 35 47-0718 Tube, Compressor (Hi Side) 36 47-0724 Tube, Return (Lo Side) 37 51-0061 Accumulator 38 50-0211 Boot 39 50-0205 Insulation, Tube 40 50-0159 Insulation, Tube 41 23-0985 Condenser

42 50-0201 Bafe, Condenser

43 30-5112 Plate, Retainer 44 04-0518 Rivet, 0.1250 x 0.328 45 30-5867 Shield, Air,Left 46 30-5865/01 Shroud, Fan Top 47 50-0249 Barrier, long 48 30-5866 Shroud, Fan, Bottom 49 REF Motor, Fan – 91-0007 Motor, Fan, 115V/60Hz – 91-0009 Motor, Fan, 230V/50-60Hz 50 07-0354 Fan Blade 51 04-0060 Nut 52 02-0413 Silencer 53 30-5864 Bracket, Fan Motor 54 23-0765 Dryer Cap Assy 55 47-0698 Tube, Condenser Out 56 52-2008 Harness Assy, Secondary 57 04-0110 Nut, 8 - 32 58 04-0576 Washer, Int., Tooth 59 06-0877 Label, Ground 60 04-0059 Screw, 8 - 36 x 0.375

6.3 CABINET ASSEMBLY

6.3 CABINET ASSEMBLY (CONTINUED)

Item Part No. Description

R – 82-3586 Cabinet Assy, Delta II 1 51-0675/01 Wrapper Assy R 2 07-0347 Cover Plate R 3 04-0504 Screw, 8 - 18 x 0.375 AB R 4 07-0405 Plug, Key Lock R 5 12-0097 Key Switch R 6 06-0881 Label, Key Switch R 7 04-0545 Screw, 8 - 16 x 0.780 Plastite R 8 30-0587 Bracket, Right 9 30-5114/02 Front Plate R 10 03-0062 Clip, Retaining R 11 04-0077 Screw, 4 - 20 x 0.250 AB

R 12 06-0851 Label, Overow

R 13 30-5850 Plate, Bottom R 14 30-5221/02 Leg Bracket Assy R 15 81-0112 Legs R 16 30-0319 Splash Plate R 17 82-1312 Drain Assy R 18 04-0068 Screw, 10 - 24 x 0.375 FH, Machine R 19 04-0074 Nut, Clip R 20 11-0015 Socket, Housing R 21 13-0005 Bushing R 22 30-5125 Faucet Plate, 6 valve R 23 52-1214 Harness Assy, 6 valve (6 each, Item 12 & 13) R 24 30-0588 Bracket, Left R 25 50-0248 Insulation, Front R 26 50-0151 Insulation, Side, Left and Right R 27 50-0150 Insulation, Rear R 28 82-3584 Tank Assy, Foamed

R in margin indicates new, changed, or realigned information

6.4 CARBONATOR DECK ASSEMBLY

To Compressor

Deck

Item Part No. Description

– 82-0887/01 Deck Assy, Carbonator, 115V/60Hz – 82-0943/01 Deck Assy, Carbonator, 220V/50-60 Hz 1 51-5122 Plate Assy, Carbonator Deck 2 50-0247 Insulation, Carbonator Deck R 3 05-0435 Sleeve, CO2 In R 4 06-0877 Ground Label R 5 05-0436 Sleeve, Probe R 6 04-0033 Washer, 1/4” R 7 04-0334 Screw, 1/4 - 20 X 1.000, Round Head R 8 04-0711 Caplug R 9 06-0856 Water Fill Label R 10 89-0014 Cover, Hole 11 86-0085 Pump, 100 GPH R 12 07-0017 Clamp with Screw

Item Part No. Description

R 13 REF Carbonator Motor – 91-0063 Carbonator Motor,115V/60Hz – 91-0065 Carbonator Motor 220V/50 60Hz R 14 04-0061 Screw, 8-18 X 0.500 AB R 15 01-0987 Elbow, Brass R 16 02-0194 Grommet,250 OD X 0.156 ID

X 0.049 W R 17 01-1515 Pump outlet Assy R 18 REF Lead Assy, Ground (Compressor Deck to Carbonator Deck) R 19 04-0110 Nut, No. 8 - 32 R 20 04-0576 Washer, No. 8 Internal Tooth

R in margin indicates new, changed, or realigned information

6.5 WATER REGULATOR ASSEMBLY

Item Part No. Description

- 18-0253/02 Regulator Assembly, Water R 1 18-0252 Regulator R 2 01-1429 Nut, 7/18 - 18, UNS R 3 07-0481/01 Bracket, Regulator 4 01-0446 Fitting, Barb R 5 04-0504 Screw, 8 - 18 x 0.375, AB R 6 07-0438 Clamp, Oetiker R 7 08-0264 Tubing, 0.375 ID R 8 01-0234 Stem, Hose, 3/8 R 9 01-0232 Nut, Swivel, 3/8 R 10 05-0017 Washer, Seal, Flare, Nylon

8, 9

R in margin indicates new, changed, or realigned information

6.6 CARBONATOR, WATER/SYRUP LINE ASSEMBLIES

6.6 CARBONATOR, WATER/SYRUP LINE ASSEMBLIES (CONTINUED)

Item Part No. Description

R 1 82-3566 Carbonator Assy 2 02-0096 Washer R 3 52-2892 Probe Assy – 17-0469 Fitting Assy, CO2 IN R 4 05-0011 Flare Seal Washer, 7/16” R 5 01-1311 Fitting Sub Assy, CO2 IN R 6 02-0003 O-Ring 7 01-0674 Ball R 8 01-0689 Sleeve R 9 02-0005 O-Ring R 10 01-0669 Body, Check Valve, 7/16”,

MF R – 54-0066 Relief Valve Assy R 11 02-0023 Seal R 12 05-0536 Stem R 13 03-0024/02 Spring R 14 05-0537 Body, Relief Valve R 15 05-0525 Lever R 16 81-0196 Pin R 17 03-0021 Spring R 18 48-2374 Manifold Assy, Plain Water

Out R 19 04-0082 Nut, 10-24 R – 23-1388 Water Cage Assy R 20 23-0767 Cage Assy, Water R 21 48-2375 Tube Assy, Water R – 17-0485 Double Check Valve Assy R 22 01-1466 Fitting, Check Valve R 23 01-0670 Body, Check Valve, Middle R 24 01-0673 Body, Check Valve, 3/8, MF

Item Part No. Description

R 25 03-0153 Retainer, Adapter R 26 05-2256 Adapter, Dole to Dole R 27 05-1580 Adapter, Cap, Long R 28 48-2329 Manifold Assy, Carbonated Water R 29 05-0017 Flare Seal, 3/8 R 30 30-9435 Bracket, Syrup line R 31 48-2323 Tube Assy, Syrup, No. 1 R 32 48-2324 Tube Assy, Syrup, No. 2 R 33 48-2325 Tube Assy, Syrup, No. 3 R 34 48-2326 Tube Assy, Syrup, No. 4 R 35 48-2327 Tube Assy, Syrup No. 5 R 36 48-2328 Tube Assy, Syrup, No. 6

R in margin indicates new, changed, or realigned information

6.7 CONTROL HOUSING (ALSO SEE SECTION 6.8, WIRING DIAGRAM)

6.7 CONTROL HOUSING (ALSO SEE SECTION 6.8, WIRING DIAGRAM) (CONTINUED)

Item Part No. Description

- 52-0900/02 Control Housing, With ON/OFF Switch

- 52-0903/02 Control Housing, Without Kill Switch 1 30-5109/02 Control Housing 2 52-0868/01 Lead Assy, ON/OFF Switch 3 13-0047 Stand-off 4 52-1423/01 PCB Assy R 5 52-2027/01 Lead Assy, Probe Ground (Non-Carb Units Only) 6 52-2061 Lead Assy, EIBC 7 12-0190 Terminal Block 8 04-0477 Screw, 8 - 32 X 0.375” 9 04-0504 Screw, 8 - 16 X 0.375” 10 30-5108/01 Cover, Control Box 11 11-0186 Jumper, 4-Position 12 13-0059 Bushing 13 13-0028 Strain Relief 14 52-1219 Power Cord (Pigtail) 15 52-0904 Harness Assy, Trans #1 16 52-0905 Harness Assy, Trans #2 17 52-0906 Harness Assy, Comp #1 18 52-0907 Harness Assy, Comp #2 19 11-0008 Tie Wrap 20 12-0089 Switch

6.8 WIRING DIAGRAM

TERM4

OPTIONAL WATER BOOST PCB,IBC J4

CONTROL BOX

CHASSIS GROUND

DESCRIPTION

CHAMFER PIN

RECIRCULATING MOTOR

B/WB/W

OPTIONAL

SYM.

KILL

POWER

BLU BRNG

AGITATOR

RIBBED

PLAIN

15714

KEY



9000 and 9500 Series Only

24 V

LINE

TB1

ELECTRONIC

9000 and 9100 Series Only

CARBONATOR

LABEL, WIRING DIAGRAM 06-2221

RIBBED

BLK

FAN

GW B

12411

10 9

WBW

1 4

WBWB

9000 and 9100 Series Only

COMPRESSOR

TERM2

PCB,IBC

TERM3

OUT

TERM1

OUT

BRG

BWG

B/W

CARBONATOR

TO PLAIN WATER VALVE

1. WHEN STARTING UNIT OR IF CURRENT IS INTERRUPTED, THERE IS A FIVE (5) MINUTE

IMPORTANT



Æ

DELAY BEFORE THE COMPRESSOR/FAN STARTS.

DISCONNECTING POWER.

IF THE MOTOR HAS TIMED OUT, CHECK WATER SUPPLY AND RESET BY MOMENTARILY

2. THERE IS A THREE (3) MINUTE PROTECTION TIMER ON THE CARBONATOR PUMP MOTOR.

(FIELD INSTALLED OPTION)

ICE BANK

PROBE

MARQUEE

SWITCH

BLK

MOTOR

CORD

9100 SERIES ONLY

MOTOR

CAPACITOR

MOTOR

SWITCH

7. DISPENSER DISPOSAL To prevent possible harm to the environment from improper disposal, recycle the unit

by locating an authorized recycler or contact the retailer where the product was purchased. Comply with local regulations regarding disposal of the refrigerant and

insulation.

Lancer Corp. 800-729-1500

Technical Support/Warranty: 800-729-1550

custserv@lancercorp.com

lancercorp.com

Lancer MAX II Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual