lancerbeverage.com
LP2 Superchiller
230V / 50Hz
Installation, Operation &
Service Manual
LP2 Superchiller 230V / 50Hz
lancerbeverage.com
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Hoshizaki Lancer reserve the right to change specifications without notice. No 023b – 12 November 2012
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Hoshizaki Lancer reserve the right to change specifications without notice. No 023b – 12 November 2012
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Table of contents
1. Introduction ............................................................................................................................................ 4
2. The Company ......................................................................................................................................... 4
3. Our Products .......................................................................................................................................... 4
4. Product Details ....................................................................................................................................... 4
4.1 Product Features ........................................................................................................................... 4
4.2 Specifications ................................................................................................................................ 5
4.3 Drink Capacity ............................................................................................................................... 5
5. Superchiller Safety Information ........................................................................................................... 6
5.1 Safety Instructions ......................................................................................................................... 6
5.2 Recognise Safety Alert Symbols .................................................................................................. 6
5.3 Operating ....................................................................................................................................... 6
5.4 Service & Maintenance ................................................................................................................. 7
5.5 Carbon Dioxide (CO2) .................................................................................................................. 7
6. Installation .............................................................................................................................................. 7
6.1 Receiving ....................................................................................................................................... 7
6.2 Unpacking ..................................................................................................................................... 8
6.3 Selecting a Location ......................................................................................................................
8
6.4 Mounting Superchiller ................................................................................................................... 8
6.5 Connecting Python ........................................................................................................................ 8
6.6 Connecting to water supply .......................................................................................................... 9
6.7 Connecting to CO2 supply ............................................................................................................ 9
6.8 Filling unit with water ..................................................................................................................... 9
6.9 Electrical Connection .................................................................................................................... 9
6.10 Plumbing the drain and CO2 exhaust ........................................................................................10
6.11 Commissioning ............................................................................................................................10
6.12 Purge System ..............................................................................................................................10
7. Scheduled Maintenance......................................................................................................................11
8. Postmix Circuit Diagram .....................................................................................................................13
9. Electrical Circuit Diagram ...................................................................................................................14
9.1. Electrical Circuit Schematic ........................................................................................................14
9.2. Wiring Diagram ...........................................................................................................................15
10. Airflow Diagram ...................................................................................................................................16
11. Trouble Shooting .................................................................................................................................17
11.1 Refrigeration ................................................................................................................................17
11.2
Troubleshooting – Postmix .........................................................................................................18
12. Ranco E37-1201 Icebank Control Go/No Go Test ...........................................................................20
13. Ranco E37-1201 Carbonator Level Control Test .............................................................................21
14. Assembly Diagrams & Parts List .......................................................................................................22
14.1. Postmix Parts List .......................................................................................................................22
14.2. Postmix Assembly Diagram ........................................................................................................23
14.3. Refrigeration Parts List ...............................................................................................................24
14.4. Refrigeration Assembly Diagram ................................................................................................25
15. Certificate of Warranty ....................................................................................................... .................26
16. Manufacturer’s Checklist ....................................................................................................................27
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Hoshizaki Lancer reserve the right to change specifications without notice. No 023b – 12 November 2012
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1. Introduction
Thank you for purchasing this quality Lancer product. All Lancer products are constructed using the highest
quality materials and components. They are designed to the highest possible standards, therefore offering
our customers endless hours of optimum performance.
2. The Company
Hoshizaki Lancer is a wholly owned subsidiary of Lancer Corporation, a world leader in the supply of
Beverage Dispensing Equipment based in San Antonio, Texas. Lancer has manufacturing bases and
distribution networks in 97 countries. Lancer is in turn ultimately owned by Hoshizaki Electric Co Ltd of
Nagoya, Japan. Hoshizaki is a global leader in food service equipment.
Hoshizaki Lancer’s head office and manufacturing base is located in Adelaide (SA), with branch offices and
warehousing facilities in Sydney (NSW), Melbourne (VIC), Brisbane (QLD), Perth (WA) and Auckland (New
Zealand).
3. Our Products
Lancer specialises in the design, engineering, manufacture, and marketing of beverage dispensing
equipment in two core categories:
Soft Drink Equipment
Mechanically cooled and ice cooled soft drink dispensers, frozen beverage dispensers, dispensing valves,
carbonators and an extensive line of beverage dispensing parts and accessories.
Beer Equipment
Lancer manufactures and markets beer dispensing and chilling equipment, and related accessories.
Products include founts, chillers, Chillerplates, drip trays, taps, handles, beer line cleaning equipment and an
extensive line of beverage dispensing parts and accessories.
4. Product Details
4.1 Product Features
The Lancer Superchiller is an Australian design and manufactured remote refrigerated unit designed
to refrigerate and distribute post-mix (soft drinks) as well as maintaining the product temperature
through the python and dispenser.
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4.2 Specifications
Dimensions
Width 710 mm
Depth 380 mm
Height 550 mm
Weight
Shipping 65 kg
Empty 59 kg
Operating 85 kg
Refrigerant 345 Grams R134a
Ice bank Weight 6 kg
Water Bath Capacity 27 litres
Compressor Electrolux GP12BB
Capacity (@ -5C SST) 650 watts (2219 Btu/hr)
Agitator Motor 15W, 240Vac, 1 Phase
Condenser Motor 20W, 240 Vac
Icebank Control Ranco Electronic
Max Current Draw 3.7 Amps
4.3 Drink Capacity
44 x 12 oz (355 mL) drinks below 4.4C at 2 drinks per minute with 40C ambient, syrup inlet temperature
and 32C water inlet temperature.
CRITICAL INSTALLATION FACTORS
1. Install unit on a level surface, ensuring adequate ventilation (see section
preparing the location).
2. Fill waterbath until water runs out of the overflow drain tube.
3. Water supply (flowing pressures) regulated to 210kPa (30psi)
4. CO
2
gas:
4.1 supply pressure regulated to: 480 kPa (70psi) – carbonator
4.2 exhaust plumbed to an outside safe area
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5. Superchiller Safety Information
5.1 Safety Instructions
For your personal safety, and that of others working around you please read, understand, and follow
thoroughly all safety instructions included in this manual and on the Superchiller.
Review all applicable OSH (Occupational Safety & Health) regulations.
Review all applicable Beverage Dispensing Gas Standards
Learn how to operate the Superchiller and use the controls properly.
Do not allow untrained personnel to operate the machine.
Ensure that the Superchiller is maintained according to service manual instructions.
Do not allow any unauthorised modifications to the machine.
5.2 Recognise Safety Alert Symbols
The safety alert symbol precedes Warning and Caution notes throughout this manual. To prevent
personal injury or damage to the machine these alerts must be strictly adhered too.
Warning
Alerts to a potentially hazardous situation that if not avoided CAN
result in death, serious injury.
Caution
Alerts to a potentially hazardous situation that if not avoided MA Y
result in injury or equipment damage.
5.3 Operating
Warning
Superchillers are intended for indoor operation only; do not operate
outside unless suitably protected by a weatherproof enclosure. This
appliance is not suitable for installation in an area where a water jet
could be used.
Caution
This appliance is not intended for use by persons (including children)
with reduced physical, sensory or mental capabilities, or lack of
experience and knowledge, unless they have been given supervision
or instruction concerning use of the appliance by a person
responsible for their safety. Children should be supervised to ensure
that they do not play with the appliance.
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5.4 Service & Maintenance
Caution
Installation of Superchiller and service work should only be
performed by fully trained & certified Electrical, Plumbing, &
Refrigeration Technicians.
Warning
Carbonator contains CO2 gas and water under pressure. Depressurise before performing any work on the system.
Warning
ALL WIRING AND PLUMBING MUST CONFORM TO LOCA L
AND NATIONAL CODES.
Warning
SUPERCHILLER MUST BE ISOLATED FROM ELECTRICA L
SUPPLY BEFORE COMMENCING ANY SERVICE OR
MAINTENANCE WORK.
5.5 Carbon Dioxide (CO2)
Warning
The Superchiller uses a CO2 (Carbon Dioxide) supply. CO2 is a
heavier than air, colourless, non-combustible gas with a faintly
pungent odour.
Personnel exposed to high concentrations of CO2 gas will
experience tremors, which are followed rapidly by loss of
consciousness and suffocation.
If a CO2 gas leak is suspected, imme diately ventilate the
contaminated area before attempting to repair the leak.
6. Installation
Warning
To avoid personal inj ury or damage , do not a ttempt to lift a
Superchiller without help. Use of a mechanical lift is
recommended. (NOTE: Empty LP2 Superchiller weight: 59kg)
6.1 Receiving
Each unit is completely tested under operating conditions and thoroughly inspected before shipment.
At time of shipment, the carrier accepts the unit and any claim for damage(s) must be made with the
carrier. Upon receiving units from the delivering carrier, carefully inspect shipping crate for visible
indication(s) of damage. If damage exists, have carrier note damage on bill of landing and file a claim
with the carrier.
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6.2 Unpacking
Caution
The use of gloves is recommende d to pr otect han ds from
potential injury from shar p e dges. The Supe rchil ler m ust
always be handled in a vertical position.
Carefully unpack the Lancer LP2 Superchiller from the shipping carton, remove the wooden base.
If appropriate, assemble legs to unit by carefully tilting (tilt should not be more than 45°).
Inspect unit for concealed damage and if evident, notify delivering carrier and file a claim against the
carrier.
6.3 Selecting a Location
Warning
Superchillers are intended for indoor operation only; do not
operate outside unless suitably protected by a weatherproof
enclosure.
This appliance is not suita ble f or installa tion in an area where a
water jet could be used.
Superchillers are not intended to be placed on a kitchen floor.
Caution
The Superchiller is not suitab le for use i n subfreez ing
temperatures.
To prevent damage to the water supply line, turn off and drain
unit when air temperature is below zero.
The LP2 Superchiller should be located in a well-ventilated, firm, level location close to
dispenser, water and electrical supplies, with easy access for servicing
Ensure sufficient clearance around Superchiller to allow good fresh air circulation through the
condenser – allow at least 100mm on all sides.
Installation should only be performed by a qualified and competent technician.
6.4 Mounting Superchiller
Install on a flat, level surface using adjustable legs.
Caution
Superchiller operational weight is 85kg; ensure that all
supporting structures are certified for this loading by a
registered Mechanical Engineer.
Supporting structure must be securely fixed to floors or walls.
6.5 Connecting Python
Connect Python to Chiller and Dispenser.
Caution
NOTE: The LP2 Superchiller is rated to operate with a maximum
of 5m of python connected .
Exceeding manufacturer’s ratings may cause damage to the
Superchiller and void warranty.
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6.6 Connecting to water supply
Using appropriate tubing and fittings connect a 10mm water supply line from Superchiller inlet
to a filtered, regulated water supply. (See Postmix circuit diagram page 13). Installation in
accordance with AS/NZS 3500.1 and AS/NZS 3500.2.
Turn on water supply, check for leaks, adjust water regulator to 210kpa.
Open the carbonator relief valve until water flows from CO2 exhaust tube; then close the relief
valve.
Warning
The water inlet has to be s upplie d thr oug h a water ta p t hat is
installed in accordanc e with plum bin g rules a nd re gulat ions.
Caution
Maximum water supply pressure to be 210 kpa.
Normal operating water tempe rature s houl d be within 7°C to
32°C.
6.7 Connecting to CO2 supply
Warning
As carbon dioxide (CO2) displaces oxygen; prevention of CO2
leaks is paramount. If a leak is suspected, immediately ventilate
the contaminated area, before attempting repairs.
Connect CO2 supply line from regulator to gas inlet on carbonator. (See Postmix circuit diagram
page 13 for details)
Turn on CO2 supply.
Adjust CO2 Regulator supplying carbonator to 480 kpa.
6.8 Filling unit with water
Remove Superchiller lid and fill water bath until water flows out overflow tube.
NOTE: Do not use water supplied from newly installed carbon filter as ice bank control operation will
be adversely affected.
6.9 Electrical Connection
This unit is connected to the supply via a 10 amp flexible cord fitted with a 3 pin plug.
Check the name plate on the machine for electrical supply requirements. Use only the power
supply specified on the name plate.
Warning
If the supply cord is damage d, it mus t be repla ced by t he
manufacturer, its service agent or similarly qualified persons in
order to avoid a hazard .
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Warning
To avoid possible fatal electric shock or serious injury the
Superchiller must be e lectric ally grounde d.
Electrical Connection Must Be Made In Accordance With The
Appropriate Local Codes A nd Re gulati ons.
Use of an RCD is recommended.
6.10 Plumbing the drain and CO2 exhaust
The 13mm overflow drain tube exiting from the front panel of the unit should be plumbed to a suitable
drain, installation in accordance with AS/NZS 3500.1 and AS/NZS 3500.2.
The 6mm barb labelled as CO
2
EXHAUST should be plumbed to an outside safe area.
6.11 Commissioning
Unplug recirculation pump power supply lead from wiring harness located under lid.
Connect Superchiller power supply lead to an appropriate 3 pin socket 10 Amp outlet and
switch on. Compressors, condenser fans and agitator motors should all operate.
When Superchiller ice bank is fully formed (approx. 3 hours) the compressors and condenser
fans will cycle off, but agitator will run continuously (unit has cycled off).
Note: The agitator will run at high speed initially (approx. 1500rpm) but will change to a slow
speed (approx. 300rpm) 3 minutes after carbonator pump de-energises.
After Superchiller has cycled off, reconnect recirculation pumps.
6.12 Purge System
Progressively activate each dispensing valve or Bargun connected to the Superchiller systems until
an uninterrupted flow of soda, water (where applicable), and syrup pours from each dispenser.
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7. Scheduled Maintenance
Warning
The Chillers must not be cleaned by a water jet.
The following Superchiller routine maintenance should be performed at the intervals listed.
Daily
Cleaning/Sanitising
The Superchiller supplies soda water to the dispensing valves/barguns. To ensure optimum drink quality and
system performance at all times please follow cleaning and sanitising procedures for the dispensing
valves/barguns recommended by the valve/bargun manufacturer.
Checking CO
2
Supply
Ensure that the contents gauge on the CO2 Regulator reads higher than 1400kpa on the dial. If it does not,
then the CO
2
cylinder is empty and must be changed using safe working practices.
Warning
To avoid personal injury and/or property damage, always secure
the CO
2
cylinder with a safety chain to prevent it from falling over;
and use appropriate protective equipment (as defined in Clause
3.3.2 of AS 5034) to handle cylinders.
Should the valve become ac cidenta lly dam aged or br oken off , a
CO2 cylinder can cause serious personnel injury.
Quarterly
The Superchiller should be connected to a filtered water supply. To ensure optimum drink quality and
system performance, water filters should be replaced every 3 months.
Half Yearly
Remove & Clean condenser filters on the Superchiller. Clean condenser with low pressure
compressed air. When using compressed air always direct air from the fan side through condenser.
Remove all dust and foreign particles from refrigeration deck.
Caution
When using compressed air always wear safety glasses.
Check that the water is level with the top of the overflow tube. Add water if necessary.
Open carbonator relief valve to purge CO2 and check leakage, close relief valve after checking.
Yearly
Water bath and recirculation pump inspection.
Isolate Superchiller from power supply by switching off at socket.
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Thaw the bank of ice formed in the tank. Empty the water from the tank with a suction pump or
drainage pipe.
Inspect coils and agitator in water bath for algae or slime accumulation. Clean as necessary using a
soft brush, rinse with clean water.
Check recirculation pump strainers for accumulation, replace if necessary.
Fill tank with clean water until water flows out the overflow tube.
Switch on power supply and check ball position in flow indicator section of strainer. If ball indicates
flow is less than 5 litres per minute, replace pump.
Commission and purge system as per clause 6.11 and 6.12.
Sanitisation of Beverage System
To maintain optimum quality of dispensed product each Superchiller and its associated beverage system
components must be thoroughly cleaned and sanitised annually.
Prepare sanitising solution
Prepare sanitising solution in accordance with the manufacturer’s written recommendations and safety
guidelines.
Sanitising BIB System
Remove all disconnects from BIB containers.
Immerse all disconnects in warm water and clean using a nylon bristle brush. Rinse with clean water.
Prepare sanitising solution according to manufacturer’s instructions.
Attach sanitising fittings to BIB disconnects, if sanitising fittings are not available cut fittings from
empty BIB bags.
Immerse all sanitising fittings with attached BIB disconnects in bucket of sanitising solution. Operate
all dispensing valves until the sanitising solution flows from the valve. Allow sanitiser to remain in
lines for fifteen (15) minutes.
Immerse all sanitising fittings with attached BIB disconnects in bucket of clean water. Operate all
dispensing valves until all sanitiser has been flushed from the system.
Remove sanitising fittings from BIB disconnects and re-connect disconnects to appropriate BIB's.
Operate dispensing valves until syrup flows freely.
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8. Postmix Circuit Diagram
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9. Electrical Circuit Diagram
9.1. Electrical Circuit Schematic
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9.2. Wiring Diagram
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10. Airflow Diagram
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11. Trouble Shooting
11.1 Refrigeration
TROUBLE CAUSE REMEDY
Compressor will not
start.
Power Failure.
High Pressure switch activated.
Ice bank control faulty contacts not
closing.
Check start mechanism
components.
Thermal overload faulty, open,
circuit compressor seized.
Check for blown fuse, supply cord
pulled out or supply outlet turned off.
Reset high pressure switch.
Check Ice bank control using
Procedure on page 20. Replace control
or probe if defective.
If faulty, replace e.g. capacitors, start
relays.
Replace compressor, check
condenser, check power supply,
evacuate system and if necessary fit
burnout drier to industry standards.
Compressor short
cycling on thermal
overload (frequent
starting and stopping
of the compressor
while ice bank control
contacts remain
closed).
Dirty condenser.
Restricted air flow over unit.
Low supply voltage.
Defective thermal overload.
Check wiring connections.
Fan motor bearings tight or seized.
Clean condenser of all lint and dirt.
Check for air restriction to condenser.
Check with voltmeter.
Replace compressor.
Tighten if loose.
Replace motor(s)
Product too warm
Ice bank control defective
(permanently open circuit).
Low refrigerant charge.
Check agitator motor, seized or
fused.
Check speed control capacitor
Check Ice bank control using
procedure on page 20.
Replace control or probe if defective.
Leak check, repair leak, charge with
correct amount of refrigerant.
Replace if not working.
Replace if defective.
Compressor runs too
long or doesn’t cycle.
Location too hot.
Superchiller overloaded.
Loss of refrigerant.
Condenser clogged.
Fan not operating.
Relocate or improve ventilation.
Use larger model, or reduce python
length.
Leak check and repair.
Clean off dust, line, grease, etc.
Remove obstruction or replace motor.
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11.2 Troubleshooting – Postmix
TROUBLE CAUSE REMEDY
Rusty appearance
and/or metallic taste to
water.
Poor water supply - contaminated. Carbon filter required.
CO2 gas or water
escapes from
pressure relief valve.
(Observed
from CO
2
exhaust)
CO2 pressure too high.
Pump motor will not stop.
Inadequate water supply.
Lines too small or restricted.
Icebank frozen into water coil
Misaligned or damaged motor and
pump facings.
Check CO2 pressure relief valve.
Bleed gas by opening and closing the
relief valve - set to 480 kpa.
Check carbonator control using
procedure on page 21.
Replace control or probe if defective.
If strainer and filter are clear and line
valves are fully open, noisy pump
operation indicates insufficient water
supply. Minimum water supply is 172
kpa flowing pressure.
Check if water is available at dispenser
Realign or file flat.
Poor carbonation
(low CO
2
volume).
Flooded carbonator.
Dirty water supply.
CO2 pressure too low.
Poor quality paper cups.
Dirty or greasy glasses.
Improperly drawn drink.
Check carbonator control using
procedure on page 21.
Replace control or probe if defective.
Check filters.
Check CO2 pressure at carb regulator.
Should be set between 480 kpa. CO
2
inlet check valve stuck, shut or
blocked, repair or replace.
Purchase better quality cups.
Wash all glasses.
Open faucet all the way and draw
against side of glass or cup.
Pump leaks from shaft
seal.
Worn pump seals. Replace pump.
Pump will not run.
Power failure or low voltage.
Pump water supply restricted.
Defective motor.
Locked up pump. Motor has cut out
on overload.
Faulty low pressure switch (if fitted).
Carbonator flooded – filled
Check fuses. Check power supply.
Check for icebank growth into product
coils, defrost and turn off chiller supply
socket and on again to reset
Replace motor.
Replace pump.
Ensure of adequate water supply.
Switch should close above 172 kpa.
Replace if defective.
Check mains water pressure - must be
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completely with water.
Carbonator empty - faulty
Carbonator probe or control.
Low water supply pressure.
Excessive CO2 Pressure.
at least 135 kpa lower than CO2 (install
water pressure regulator if necessary)
Check CO2 regulator.
Check carbonator control using
procedure on page 21. Replace
control or probe if defective.
Check carbonator control
Using procedure on page 21.
Replace control or probe if defective.
A minimum of 172 kpa water supply
pressure is required
Check function & setting of CO
2
regulator.
Faucet delivers CO2
gas continuously.
Carbonator pump will not run due to
power failure or low voltage.
Pump water supply restricted.
Carbonator pump will not run due to
excessive carbonator CO
2
pressure.
Faulty low pressure switch.
Defective Carbonator motor.
Locked up pump. Motor has cut out
on overload.
Carbonator empty – faulty control
board or level probe.
Check fuses. Check power supply.
Ensure clean mains water supply tap is
open, or replace filters.
Check Carbonator CO
2
pressure
regulator for creeping. It should be set
at 480 kpa.
Ensure adequate water supply
(minimum pressure 172 kpa flowing
pressure). Pressure switch is set to
open below 35 kpa and reset at 172
kpa.
Check operation by disconnecting
carbonator probe from wiring harness
at in line plug – pump should operate.
Replace pump.
Check carbonator control using
procedure on page 21.
Replace control or probe if defective.
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12. Ranco E37-1201 Icebank Control Go/No
Go Test
This is a test to simulate the building and erosion of the icebank; to determine if the icebank control is
operating correctly. The test assumes that all other components in the refrigeration system (e.g. high
pressure cut-out reset) are in an operational condition.
Warning
240VAC is present on terminals 1, 2, 3, 4.
5 6 7
5 6 7
1. Remove the icebank probe connections from terminals 5, 6, 7.
2. Connect alligator jumper to terminals 5, 6, 7. Icebank control
relay should close and refrigeration system start.
(Simulates water covering all probes – resistance between
probes 6, 7 < 45KΩ)
3. With refrigeration system operating (icebank control relay
energised) remove alligator jumper from terminal 6.
Refrigeration system should continue to operate.
(Simulates ice growth over green probe. Water still contacting
red and black probes)
4. With refrigeration system operating, remove alligator lead from
terminal 5.
Refrigeration system should stop.
(Simulates ice growth over black probe and conductivity
between probes 5 & 7 > 85KΩ)
7 6 5
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13. Ranco E37-1201 Carbonator Level
Control Test
This is a test to simulate water filling/emptying in the carbonator to determine if the carbonator control is
operating correctly. The test assumes that all other components in the water/soda system (e.g. low water
pressure control) are in an operational condition.
Warning
240VAC is present on terminals 1, 2, 3 and 4.
1. Remove the carbonator probe connections from terminals 5, 6
& 7. The carbonator pump should operate.
(Simulates no water between ground (carbonator tank) and
low level probe ie. resistance between probes 5 & 7 >85KΩ)
2. With carbonator pump operating (carbonator control relay
energised) connect alligator jumper from terminal 5 to terminal
7. Carbonator pump should continue to operate.
(Simulates water covering low level probe.)
3. With carbonator pump operating, connect alligator lead to
terminal 6. Carbonator pump should stop.
(Simulates water over high level probe i.e. conductivity
between probes 6 & 7 <45KΩ)
4. Carbonator pump will not restart until alligator clips are
removed from 6 & 7.
(i.e. Water level drops below low level probe & resistance
between 5 & 7 >85 KΩ)
5
(G)
6
(Hi)
7
(Lo)
5 6 7
5 6 7
5 6 7
LP2 Superchiller 230V / 50Hz
lancerbeverage.com
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Hoshizaki Lancer reserve the right to change specifications without notice. No 023b – 12 November 2012
Images are for illustration purposes only as product may vary.
14. Assembly Diagrams & Parts List
14.1. Postmix Parts List
Ref. Parts No. Description
1 80281406 AGITATOR MOTOR
2 62611825 AGITATOR MOTOR BRACKET
3 87000004 AGITATOR BLADE
4 08000002 CARBONATOR RELIEF VALVE
5a 63611114 CARBONATOR PROBE
5b 23000022 PROBE WASHER
6 23604298 CARBONATOR 3”
7 88604067 CRADLE
8 79000683 BACKFLOW PREVENTOR WATTS 9DB (AUST)
9 87000052 STRAINER FLOW INDICATOR
10 63613391 WATER IN LINE TO WATTS TUBE
11 63620808 WATTS TO SOLENOID TUBE
12 63604183 SODA COIL
13 63604171 PRECHILL AND WATER COIL
14 63604213 COIL RETAINER AND SODA RETURN TUBE
15 63604104 SYRUP COIL #1
16 63604110 SYRUP COIL #2
17 63604122 SYRUP COIL #3
18 63604134 SYRUP COIL #4
19 63604146 SYRUP COIL #5
20 63604158 SYRUP COIL #6
21 80000016 POSTMIX MOTOR CLAMP
22 83610997 POSTMIX MOTOR 200W
23 78000018 PUMP V BAND CLAMP
24 78000335 SODA PUMP PROCON STAINLESS STEEL
25 79118301 PUMP DRIVE KEY BRASS
26 87000034 PUMP INSULATOR
27 79608024 PUMP FITTING 1/4” BARB
28 83612258 CAPACITOR 2.0 UF
29 83607986 AGITATOR SPEED CONTROLLER
30 82356958 CARBONATOR CONTROL (RANCO E37-1201)
LP2 Superchiller 230V / 50Hz
lancerbeverage.com
Page 23 of 27
Hoshizaki Lancer reserve the right to change specifications without notice. No 023b – 12 November 2012
Images are for illustration purposes only as product may vary.
14.2. Postmix Assembly Diagram
1
2
3
4
5
6
7
8
9
LP2 Superchiller 230V / 50Hz
lancerbeverage.com
Page 24 of 27
Hoshizaki Lancer reserve the right to change specifications without notice. No 023b – 12 November 2012
Images are for illustration purposes only as product may vary.
14.3. Refrigeration Parts List
Ref. Parts No. Description
1 61604729 MAIN LID
2 61604742 SMALL LID
3 61603853 MAIN BODY PANEL
4 79000368 NYLON NUT INSERT
5 61604523 CONDENSER SIDE PANEL
6 24000039 CARBONATOR PUMP
7 61603865 BASE PANEL
8 79000029 ADJUSTABLE LEG 4” BLACK
9 61611266 DIVIDER PANEL
10 88604266 GRILLE
11 61611722 PUMP DECK PANEL
12 85610365 TANK ASSEMBLY FOAMED (NOT SHOWN)
13 79000251 DRAIN ELBOW – 13MM PLASTIC (NOT SHOWN)
14 81000040 DRAIN TUBE – 12.5MM ID (NOT SHOWN)
15 61611862 COIL TRAY
16 62603981 EVAPORATOR ASSEMBLY
17 81000034 CAPILLARY TUBE 1.24MM ID * 2.25M (NOT SHOWN)
18 61611461 ICE SHIELD PVC
19 16521773 ICE BANK CONTROL PROBE
20 61616586 ICE BANK PROBE BRACKET ASSEMBLY
21 83256958 ICE BANK CONTROL E37-1201 RANCO
22 83604341 ELECTRICAL BOX ASSEMBLY
23 83612605 WIRING LOOM (NOT SHOWN)
24 83000090 POWER INLET WITH IEC SWITCH
25 83623529 POWER IN LEAD 240V
26 80615065 COMPRESSOR 220/240V 50Hz R134a
27 84000009 CONDENSER COIL
28 80000024 CONDENSER FAN MOTOR
29 87623487 DRIER 032S SOLID CORE
30 83600270 HIGH PRESSURE CONTROL
LP2 Superchiller 230V / 50Hz
lancerbeverage.com
Page 25 of 27
Hoshizaki Lancer reserve the right to change specifications without notice. No 023b – 12 November 2012
Images are for illustration purposes only as product may vary.
14.4. Refrigeration Assembly Diagram
LP2 Superchiller 230V / 50Hz
lancerbeverage.com
Page 26 of 27
Hoshizaki Lancer reserve the right to change specifications without notice. No 023b – 12 November 2012
Images are for illustration purposes only as product may vary.
15. Certificate of Warranty
It is the policy of Hoshizaki to provide to its current customers, warranty for all equipment supplied and
installation work performed within a specified period.
Parts and Equipment
Lancer provides a warranty period of twelve (12) months from the date of original invoice for all
manufactured parts and the associated labour. Repair or replace of defective parts will be at the sole
discretion of Lancer.
Changeover parts will be invoiced to the customer at the customers normal purchase cost and upon return
of the warranty item and validation of the claim, the invoice will be credited.
Installations
Lancer provides a warranty period of twelve (12) months from the date of final invoice for workmanship after
the completion of any installation work, provided the parts and labour are completed by Lancer or its
subcontractor.
Labour
Lancer will not normally cover any labour costs associated with a warranty claim. Subject to the approval of
the Divisional Sales Manager, Lancer may choose to reimburse the customer for some or all labour costs
associated with a warranty claim. Any claim for labour costs must be authorized by Lancer prior to the work
being undertaken.
Exclusions
Lancer will not accept any liability or cost associated with any consequential losses (such as loss of syrup or
beer), loss of profit or damage to property as a result of faulty product.
Warranty shall not apply:
a) If in the opinion of Lancer, the equipment has been used in a situation the equipment has not been
designed for;
b) If in the opinion of Lancer, the equipment has been subject to abuse, negligence or accident;
c) If connected to improper, inadequate or faulty power, water or drainage service or operated using
incorrect, insufficient or contaminated lubricants, coolants, refrigerants or additives;
d) Where the product is installed, maintained or operated otherwise than in accordance with the
instructions supplied by Lancer;
e) Where the product has been damaged by foreign objects;
f) Where the product has been serviced, repaired, altered or moved otherwise than by Lancer or its
nominees or using other than Lancer approved replacement parts.
LP2 Superchiller 230V / 50Hz
lancerbeverage.com
Page 27 of 27
Hoshizaki Lancer reserve the right to change specifications without notice. No 023b – 12 November 2012
Images are for illustration purposes only as product may vary.
16. Manufacturer’s Checklist
Checked by ...................................................................... Date ........................................................................
Postmix Tested by .............................................................................................................................................
Gas Charged by ................................................ Qty …………………….grams
Icebank Probe fitted ...................................................................
Electrically tested by ................................................. Refrigeration tested by ................................................
TAG No.............................................................
Refrigeration system final check. Ensure evaporator fully frosts.
Check all tube work for rubbing e.g. discharge line, liquid line and capillary.
Condenser not touching divider panel or grille.
Agitator blade tight and not touching coils cradle.
Overflow pipe connected and tube positioned correctly.
Drain plug fitted.
All motors and pumps secured and mounted correctly.
All pumps run quietly and carbonator pump switches O.K.
Check icebank probe position and tightness.
Carbonator and plumbing pressure tested. Check for leaks on pumps, clamps, welds, strainers,
carbonator fittings and all joints.
Coils in, fitted correctly and spaced.
Plumbing and wiring strapped correctly and not touching the agitator. All open tubes capped.
Tube labels on top of small lid.
Superchiller sticker correctly positioned and straight.
Foam insulator fitted to soda pump.
Clean exterior of unit including power cord.
Grilles correctly fitted, not touching any other component. Screws tight and earth connected.
Agitator motor screw holes capped..
Check body for sharp edges.
Check lid for cleanliness and rough edges. Fit and secure.
Check carbonator relief valve & backflow components plumbed correctly.
Copy checklist and file, put manual/checklist in plastic bag with install kit and place in condenser area.
W/O .......................................................................
Affix label here
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