lancer FLAVOR SELECT 22 Installation And Service Manual
FLAVOR SELECT 22 (FS22)
ICE BEVERAGE DISPENSER
allation and Service Manual
Inst
LANCER
6655 Lancer Blvd.
Antonio, Texas 78219
San
o order parts, call
T
Customer Service: 800-729-1500
Warranty/Technical Support: 800-729-1550
Email: cust
serv@lancercorp.com
www.lancercorp.com
Manual PN: 28-0580/02
7/28/08
ISO 9001:2000
“Lancer” is the registered trademark of Lancer
Quality System Certified
© 2008 by Lancer, all rights reserved.
TABLE OF CONTENTS
ABOUT THE FS22................................................................................................................3
FS22 DISPENSERS..............................................................................................................3
SPECIFICATIONS.................................................................................................................4
PRE-INSTALLATION CHECKLIST.......................................................................................5
COUNTER CUT
OUT.............................................................................................................6
SAFETY ................................................................................................................................7
ICE.........................................................................................................................................8
INSTALLATION ...............................................................................................................8
1.
1.1 SELECTING A LOCATION FOR THE DISPENSER................................................8
DRAIN SPIDER .....................................................................................................10
1.2
1.3 INSTALLATION OVERVIEW - 1.............................................................................11
ALLATION OVERVIEW - 2 ............................................................................12
INST
1.4
1.5 CONNECTING TO WATER SUPPLY LINES.........................................................13
1.6 CONNECTING CO2 ..............................................................................................14
CONNECTING
1.7
TO ELECTRICAL POWER ...........................................................14
1.8 INSTALLING THE FS22 DISPENSER...................................................................14
2. CLEANING AND SANITIZING ......................................................................................17
2.1
GENERAL
INFORMATION ....................................................................................17
2.2 CLEANING AND SANITIZING SOLUTIONS .........................................................18
2.3 DAILY CLEANING..................................................................................................18
ICE BIN CLEANING - PERFORM AT STARTUP AND MONTHLY........................19
2.4
2.5 CLEANING AND SANITIZING BEVERAGE COMPONENTS - BAG-IN-BOX
SYSTEMS
..............................................................................................................21
2.6 ICE CHUTE CLEANING ........................................................................................21
HOW TO OPERATE AND ADJUST THE DISPENSER ................................................22
3.
NORMAL OPERATION..........................................................................................22
3.1
3.2 PROGRAMMING AND SETUP SOFTWARE ........................................................22
PURGING THE CARBONATION SYSTEM ...........................................................24
3.3
PURGING THE WATER AND SYRUP SYSTEMS ................................................25
3.4
ADJUSTING WATER FLOW AND WATER TO SYRUP RATIO (BRIX) ................25
3.5
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2
TABLE OF CONTENTS
CARBONA
3.6
TROUBLESHOOTING
4.
ILLUSTRATIONS, PARTS LISTINGS, AND WIRING DIAGRAMS ..............................32
5.
FINAL ASSEMBLY............................................................................................32-33
5.1
TOR PUMP MODIFICATIONS .............................................................26
...................................................................................................27
5.2 ICE CHUTE ASSEMBLY........................................................................................34
PELLET ICE ASSEMBLY AND PARTS LISTING ..................................................35
5.3
LANCER FLOW CONTROL
5.4
WIRING DIAGRAM................................................................................................37
5.5
VALVE (LFCV)..........................................................36
5.6 PLUMBING DIAGRAM WITH VALVE WIRING......................................................38
ABOUT THE FS22
The FS22 is designed using the highest quality materials and st
providing our customers with consistent quality and a unique drink experience.
ate-of-the-art technology
FS22 DISPENSERS
85-14408-06-2 ICE BEVERAGE DISPENSER, ABOVE
COUNTER MUL
BRANDS / 6 FLA
85-14408N-06-2 ICE BEVERAGE DISPENSER, ABOVE
COUNTER MUL
BRANDS / 6 FLAVORS, 115V/60Hz
TIBRAND, 22 INCH WIDE, 8
VORS, 115V/60Hz
TIBRAND, 22 INCH WIDE, 8
CUBED ICE
PELLET ICE
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3
P
FS22 SPECIFICATIONS
17 5/8”
22”
(559 mm)
14 3/8”
(365 mm)
4 1/2”
(114 mm)
40 1/4”
( 986 mm)
7 1/2”
(190 mm)
30 1/2”
(775 mm)
5 1/8”
(130 mm)
10”
(254 mm)
DIMENSIONS
th:
id
W
Depth: 30.5 in (775 mm)
Height: 40.25 in (1022 mm)
SP
Lef
Right side: 1 in (25 mm)
Back: 1 in (25 mm)
T
Optional legs: 4 in (102 mm)
ELECTRICAL
1
805 W
22 in (559 mm)
ACE REQUIRED
t Side:
op:
15V
1 in (25 mm)
6 in (152 mm)
AC/60Hz, 7AMPs,
s
att
WEIGHT
ithout ice:
W
ith ice:
W
Shipping: 310 lbs (141 kg)
ICE
acity:
Cap
Dispensable: 170 lbs (77 kg)
FITTINGS
ater for carbonator inlet:
W
3/8” barb
Plain water inlet: 3/8” barb
Brand syrup inlets:3/8” barb
Injection flavor inlets:1/4” barb
CO
inlet: 3/8” barb
2
280 lbs (127 kg)
480 lbs (218 kg)
200 lbs (91 kg)
TER SUPPLY
PLAIN W
Min flowing pressure: 75 PSIG
(5.28 kg/cm2, 5.16 BAR)
CARBONA
Min flowing pressure: 25 PSIG
(1.76 kg/cm2, 1.72 BAR)
Max static pressure: 50 PSIG
(3.52 kg/cm2, 3.45 BAR)
CARBON DIOXIDE (CO2)
Min pressure: 70 PSIG
(4.92 kg/cm2, 4.83 BAR)
Max pressure: 80 PSIG
(5.62 kg/cm2, 5.52 BAR)
A
OR WATER SUPPLY
T
P.N. 28-0580/02
4
PRE-INST
ALLA
TION CHECKLIST
BEFORE GETTING STARTED
Each unit is tested under operating conditions and is thoroughly inspected before
shipment.
unit, carefully inspect the carton for visible damage. If damage exist
damage on the freight bill and file a claim with carrier
lies with the carrier
At the time of shipment, the carrier accepts responsibility for the unit. Upon receiving the
s, have the carrier note the
. Responsibility for damage to the dispenser
.
POST MIX
CO2Regulator Set
Beverage Tubing
CO2Supply
ater Booster
W
Oetiker Clamp
Water Regulator
ACCESSORIES:
s/Fittings
BIB SYSTEM:
BIB Rack
Regulator Set
BIB
BIB Connectors - ensure you have the correct connectors for syrup lineup.
Syrup Boxes
BIB
DOUBLE CHECK:
Is the countertop level?
Is there enough space to install the dispenser? Be sure to include space for a top-mounted
ice machine, if necessary.
Can the countertop support the weight of the dispenser? Be sure to include the weight of an
ice machine (if necessary) plus the weight of the ice.
Does the top-mounted ice machine have a minimum clearance on all sides?
CONSIDER THE LOCA
INST
ALLATION:
Water supply lines
Drain
Grounded electrical outlet
Heating and air conditioning duct
Direct sunlight (avoid) or overhead lighting
TION OF THE FOLLOWING BEFORE
s
5
P.N. 28-0580/02
v
v
v
v
v
v
v
v
v
h$)!-%4%2/04)/.!,
h
v
v
v
h
& 2 / . 4 / & $ ) 3 0 % . 3 % 2
/04)/.!,(/,%3&/2&!34%.).'$)30%.3%24/#/5.4%27)4(3#2%73
#54/54$!3(%$!2%!
$ 2 ) 0 4 2 ! 9
FS22 COUNTER CUTOUT
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P
6
SAFETY
OMATIC AGITATION
AUT
The dispenser is equipped with automatic agitation and will activate
unexpectedly
artment. Unplug the dispenser during servicing, cleaning, and
comp
sanitizing.
To avoid personal injury, do not attempt to lift the dispenser without
assistance. For heavier dispensers, use a mechanical lift.
. Do not place hands or foreign objects in the ice storage
GROUNDING
The dispenser must be properly electrically grounded to avoid serious
injury or fatal electrical shock. The power cord has a three-prong
grounded plug. If a three-hole grounded electrical outlet is not available,
use an approved method to ground the unit. Follow all local electrical
codes when making connections. Each dispenser must have a separate
electrical circuit. Do not use extension cords. Do not connect multiple
electrical devices on the same outlet.
WAYS disconnect power to the dispenser before attempting any
AL
internal maintenance. The resett
as a substitute for unplugging the dispenser from the power source to
service the unit. Note: the keyswitch does not turn off power to the
dispenser
Only qualified personnel should service the internal components of the
dispenser. Avoid any contact with water when plugging in the dispenser.
. It must be physically unplugged.
able breaker switch should not be used
CARBON DIOXIDE
Carbon Dioxide (CO2) is heavier than air and displaces oxygen. CO2is a
colorless, noncombustible gas with a faintly pungent odor. High
percentages of CO2may displace oxygen in the blood. Prolonged
exposure to CO2can be harmful. Personnel exposed to high
concentrations of CO2gas will experience tremors which are followed
rapidly by a loss of consciousness and suffocation. S
be observed in the prevention of CO2gas leaks in the entire CO2and sof
drink system. If a CO2gas leak is suspected, immediately ventilate the
aminated area before attempting to repair the leak.
cont
The minimum/maximum ambient operating temperature
for the dispenser is 40 to 90 degrees F.
The dispenser is for indoor use only.
trict attention must
t
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7
P
ICE
Dispensers using cubed ice may also use pellet ice if
properly configured (contact Lancer Customer Service or
your Sales Representative for more information).
Lancer dispensers will not dispense shaved or flaked ice.
Do not use bagged ice. Bagged ice will damage components.
1. INSTALLATION
LOCATION FOR THE DISPENSER
1.1 SELECTING
MAKE SURE THE LOCATION MEETS THESE REQUIREMENTS:
Access to a dedicated, grounded 20 AMP electrical outlet.
A.
A
Convenient to an open drain with access for soda, water
B.
Sufficient clearance above the dispenser for servicing.
C.
Counter can support the weight of the dispenser, the weight of the ice, and if
D.
necessary, an icemaker. The total weight may exceed 700 pounds (363 kg).
E. Sufficient clearance on the sides, top and back for icemaker ventilation and air
circulation. Refer to your icemaker manufacturer for specifications.
F. If an icemaker is not top-mounted on the dispenser, make sure to provide
ficient clearance (a minimum of 6 inches (40.6 cm)) to allow filling the
suf
dispenser with ice from a five gallon (19 liter) container.
G. AVOID DIRECT SUNLIGHT AND OTHER HEAT SOURCES.
THINGS TO CONSIDER:
Connecting lines can be run through the back of the dispenser or extend down
through a counter cutout.
or on an optional leg kit (PN 82-3484), if no icemaker is installed. If installed directly
on the counter, the dispenser must be sealed to the countertop.
ACKING THE DISPENSER:
UNP
The dispenser may be inst
, and syrup lines.
alled directly on the countertop
A. Set shipping carton upright on the floor.
B. Cut band and remove.
C. Open top of carton and remove interior p
D. Lift carton up and off of the dispenser.
E. Remove wood shipping base from the bottom of the dispenser. Support
dispenser while removing shipping base to prevent damage to the dispenser.
.N. 28-0580/02
P
acking.
8
LEVELING
ENSURE SUFFICIENT CLEARANCE
FOR FILLING WITH ICE
FS22 DISPENSER, NO ICEMAKER
ENSURE KEYSWITCH
IS ACCESSIBLE
THE DISPENSER:
In order to facilit
ate proper dispenser drainage and carbonation, ensure that the
dispenser is level, front to back and side to side. Place a level on the top of the rear
edge of the dispenser
. The bubble must settle between the level lines. Repeat this
procedure for the remaining three sides. Level unit if necessary.
FS22 DISPENSER WITH ICEMAKER:
Install the icemaker per manufacturer specifications. Points of consideration include
drainage, ventilation, and drop zones.
An adapter plate is required when inst
Represent
ative or Lancer Customer Service for more information.
bin thermostat
A
your icemaker manufacturer to obt
Ensure the icemaker is inst
Ensure manual fill is accessible.
Clean and maint
is required in order to control the level of ice in the dispenser
ain
icemaker per manufacturer
alling an icemaker. Contact your Sales
. Contact
ain the correct bin thermostat.
alled properly to allow for removal of the merchandiser.
’s instructions.
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9
P
1.2 DRAIN SPIDER
The drain spider is located directly in the center of the bin under the ice shroud.
plate has a cavity designed to hold the drain spider
cold
lation, the drain spider may become dislodged from it
. During shipment or instal-
s original position.
The
Prior to installing the dispenser, ensure the drain spider is in the correct position.
This will prevent drain clog issues. Inspect the lower bin area and reach under the
shroud to ensure the drain spider is secure in the cold
plate cutout. If the spider is
not in place, proceed with the following steps:
A. Remove agitator clip and pin from agitator bar.
B. Remove agitator bar from paddle wheel.
C. Remove paddle wheel.
D. Remove ice shroud by lifting back then out of bin.
E. Locate drain spider and reinstall in the coldplate cavity where drain line exits
(see figure above).
. Reinstall all components. Ensure agitator clip is locked:
F
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1.3 FS22 INSTALLATION OVERVIEW - 1
11
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1.4 FS22 INSTALLATION OVERVIEW - 2
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