FLAVOR SELECT 22 (FS22)
ICE BEVERAGE DISPENSER
allation and Service Manual
Inst
LANCER
6655 Lancer Blvd.
Antonio, Texas 78219
San
o order parts, call
T
Customer Service: 800-729-1500
Warranty/Technical Support: 800-729-1550
Email: cust
serv@lancercorp.com
www.lancercorp.com
Manual PN: 28-0580/02
7/28/08
ISO 9001:2000
“Lancer” is the registered trademark of Lancer
Quality System Certified
© 2008 by Lancer, all rights reserved.
TABLE OF CONTENTS
ABOUT THE FS22................................................................................................................3
FS22 DISPENSERS..............................................................................................................3
SPECIFICATIONS.................................................................................................................4
PRE-INSTALLATION CHECKLIST.......................................................................................5
COUNTER CUT
OUT.............................................................................................................6
SAFETY ................................................................................................................................7
ICE.........................................................................................................................................8
INSTALLATION ...............................................................................................................8
1.
1.1 SELECTING A LOCATION FOR THE DISPENSER................................................8
DRAIN SPIDER .....................................................................................................10
1.2
1.3 INSTALLATION OVERVIEW - 1.............................................................................11
ALLATION OVERVIEW - 2 ............................................................................12
INST
1.4
1.5 CONNECTING TO WATER SUPPLY LINES.........................................................13
1.6 CONNECTING CO2 ..............................................................................................14
CONNECTING
1.7
TO ELECTRICAL POWER ...........................................................14
1.8 INSTALLING THE FS22 DISPENSER...................................................................14
2. CLEANING AND SANITIZING ......................................................................................17
2.1
GENERAL
INFORMATION ....................................................................................17
2.2 CLEANING AND SANITIZING SOLUTIONS .........................................................18
2.3 DAILY CLEANING..................................................................................................18
ICE BIN CLEANING - PERFORM AT STARTUP AND MONTHLY........................19
2.4
2.5 CLEANING AND SANITIZING BEVERAGE COMPONENTS - BAG-IN-BOX
SYSTEMS
..............................................................................................................21
2.6 ICE CHUTE CLEANING ........................................................................................21
HOW TO OPERATE AND ADJUST THE DISPENSER ................................................22
3.
NORMAL OPERATION..........................................................................................22
3.1
3.2 PROGRAMMING AND SETUP SOFTWARE ........................................................22
PURGING THE CARBONATION SYSTEM ...........................................................24
3.3
PURGING THE WATER AND SYRUP SYSTEMS ................................................25
3.4
ADJUSTING WATER FLOW AND WATER TO SYRUP RATIO (BRIX) ................25
3.5
P.N. 28-0580/02
2
TABLE OF CONTENTS
CARBONA
3.6
TROUBLESHOOTING
4.
ILLUSTRATIONS, PARTS LISTINGS, AND WIRING DIAGRAMS ..............................32
5.
FINAL ASSEMBLY............................................................................................32-33
5.1
TOR PUMP MODIFICATIONS .............................................................26
...................................................................................................27
5.2 ICE CHUTE ASSEMBLY........................................................................................34
PELLET ICE ASSEMBLY AND PARTS LISTING ..................................................35
5.3
LANCER FLOW CONTROL
5.4
WIRING DIAGRAM................................................................................................37
5.5
VALVE (LFCV)..........................................................36
5.6 PLUMBING DIAGRAM WITH VALVE WIRING......................................................38
ABOUT THE FS22
The FS22 is designed using the highest quality materials and st
providing our customers with consistent quality and a unique drink experience.
ate-of-the-art technology
FS22 DISPENSERS
85-14408-06-2 ICE BEVERAGE DISPENSER, ABOVE
COUNTER MUL
BRANDS / 6 FLA
85-14408N-06-2 ICE BEVERAGE DISPENSER, ABOVE
COUNTER MUL
BRANDS / 6 FLAVORS, 115V/60Hz
TIBRAND, 22 INCH WIDE, 8
VORS, 115V/60Hz
TIBRAND, 22 INCH WIDE, 8
CUBED ICE
PELLET ICE
.N. 28-0580/02
3
P
FS22 SPECIFICATIONS
17 5/8”
22”
(559 mm)
14 3/8”
(365 mm)
4 1/2”
(114 mm)
40 1/4”
( 986 mm)
7 1/2”
(190 mm)
30 1/2”
(775 mm)
5 1/8”
(130 mm)
10”
(254 mm)
DIMENSIONS
th:
id
W
Depth: 30.5 in (775 mm)
Height: 40.25 in (1022 mm)
SP
Lef
Right side: 1 in (25 mm)
Back: 1 in (25 mm)
T
Optional legs: 4 in (102 mm)
ELECTRICAL
1
805 W
22 in (559 mm)
ACE REQUIRED
t Side:
op:
15V
1 in (25 mm)
6 in (152 mm)
AC/60Hz, 7AMPs,
s
att
WEIGHT
ithout ice:
W
ith ice:
W
Shipping: 310 lbs (141 kg)
ICE
acity:
Cap
Dispensable: 170 lbs (77 kg)
FITTINGS
ater for carbonator inlet:
W
3/8” barb
Plain water inlet: 3/8” barb
Brand syrup inlets:3/8” barb
Injection flavor inlets:1/4” barb
CO
inlet: 3/8” barb
2
280 lbs (127 kg)
480 lbs (218 kg)
200 lbs (91 kg)
TER SUPPLY
PLAIN W
Min flowing pressure: 75 PSIG
(5.28 kg/cm2, 5.16 BAR)
CARBONA
Min flowing pressure: 25 PSIG
(1.76 kg/cm2, 1.72 BAR)
Max static pressure: 50 PSIG
(3.52 kg/cm2, 3.45 BAR)
CARBON DIOXIDE (CO2)
Min pressure: 70 PSIG
(4.92 kg/cm2, 4.83 BAR)
Max pressure: 80 PSIG
(5.62 kg/cm2, 5.52 BAR)
A
OR WATER SUPPLY
T
P.N. 28-0580/02
4
PRE-INST
ALLA
TION CHECKLIST
BEFORE GETTING STARTED
Each unit is tested under operating conditions and is thoroughly inspected before
shipment.
unit, carefully inspect the carton for visible damage. If damage exist
damage on the freight bill and file a claim with carrier
lies with the carrier
At the time of shipment, the carrier accepts responsibility for the unit. Upon receiving the
s, have the carrier note the
. Responsibility for damage to the dispenser
.
POST MIX
CO2Regulator Set
Beverage Tubing
CO2Supply
ater Booster
W
Oetiker Clamp
Water Regulator
ACCESSORIES:
s/Fittings
BIB SYSTEM:
BIB Rack
Regulator Set
BIB
BIB Connectors - ensure you have the correct connectors for syrup lineup.
Syrup Boxes
BIB
DOUBLE CHECK:
Is the countertop level?
Is there enough space to install the dispenser? Be sure to include space for a top-mounted
ice machine, if necessary.
Can the countertop support the weight of the dispenser? Be sure to include the weight of an
ice machine (if necessary) plus the weight of the ice.
Does the top-mounted ice machine have a minimum clearance on all sides?
CONSIDER THE LOCA
INST
ALLATION:
Water supply lines
Drain
Grounded electrical outlet
Heating and air conditioning duct
Direct sunlight (avoid) or overhead lighting
TION OF THE FOLLOWING BEFORE
s
5
P.N. 28-0580/02
v
v
v
v
v
v
v
v
v
h$)!-%4%2/04)/.!,
h
v
v
v
h
& 2 / . 4 / & $ ) 3 0 % . 3 % 2
/04)/.!,(/,%3&/2&!34%.).'$)30%.3%24/#/5.4%27)4(3#2%73
#54/54$!3(%$!2%!
$ 2 ) 0 4 2 ! 9
FS22 COUNTER CUTOUT
.N. 28-0580/02
P
6
SAFETY
OMATIC AGITATION
AUT
The dispenser is equipped with automatic agitation and will activate
unexpectedly
artment. Unplug the dispenser during servicing, cleaning, and
comp
sanitizing.
To avoid personal injury, do not attempt to lift the dispenser without
assistance. For heavier dispensers, use a mechanical lift.
. Do not place hands or foreign objects in the ice storage
GROUNDING
The dispenser must be properly electrically grounded to avoid serious
injury or fatal electrical shock. The power cord has a three-prong
grounded plug. If a three-hole grounded electrical outlet is not available,
use an approved method to ground the unit. Follow all local electrical
codes when making connections. Each dispenser must have a separate
electrical circuit. Do not use extension cords. Do not connect multiple
electrical devices on the same outlet.
WAYS disconnect power to the dispenser before attempting any
AL
internal maintenance. The resett
as a substitute for unplugging the dispenser from the power source to
service the unit. Note: the keyswitch does not turn off power to the
dispenser
Only qualified personnel should service the internal components of the
dispenser. Avoid any contact with water when plugging in the dispenser.
. It must be physically unplugged.
able breaker switch should not be used
CARBON DIOXIDE
Carbon Dioxide (CO2) is heavier than air and displaces oxygen. CO2is a
colorless, noncombustible gas with a faintly pungent odor. High
percentages of CO2may displace oxygen in the blood. Prolonged
exposure to CO2can be harmful. Personnel exposed to high
concentrations of CO2gas will experience tremors which are followed
rapidly by a loss of consciousness and suffocation. S
be observed in the prevention of CO2gas leaks in the entire CO2and sof
drink system. If a CO2gas leak is suspected, immediately ventilate the
aminated area before attempting to repair the leak.
cont
The minimum/maximum ambient operating temperature
for the dispenser is 40 to 90 degrees F.
The dispenser is for indoor use only.
trict attention must
t
.N. 28-0580/02
7
P
ICE
Dispensers using cubed ice may also use pellet ice if
properly configured (contact Lancer Customer Service or
your Sales Representative for more information).
Lancer dispensers will not dispense shaved or flaked ice.
Do not use bagged ice. Bagged ice will damage components.
1. INSTALLATION
LOCATION FOR THE DISPENSER
1.1 SELECTING
MAKE SURE THE LOCATION MEETS THESE REQUIREMENTS:
Access to a dedicated, grounded 20 AMP electrical outlet.
A.
A
Convenient to an open drain with access for soda, water
B.
Sufficient clearance above the dispenser for servicing.
C.
Counter can support the weight of the dispenser, the weight of the ice, and if
D.
necessary, an icemaker. The total weight may exceed 700 pounds (363 kg).
E. Sufficient clearance on the sides, top and back for icemaker ventilation and air
circulation. Refer to your icemaker manufacturer for specifications.
F. If an icemaker is not top-mounted on the dispenser, make sure to provide
ficient clearance (a minimum of 6 inches (40.6 cm)) to allow filling the
suf
dispenser with ice from a five gallon (19 liter) container.
G. AVOID DIRECT SUNLIGHT AND OTHER HEAT SOURCES.
THINGS TO CONSIDER:
Connecting lines can be run through the back of the dispenser or extend down
through a counter cutout.
or on an optional leg kit (PN 82-3484), if no icemaker is installed. If installed directly
on the counter, the dispenser must be sealed to the countertop.
ACKING THE DISPENSER:
UNP
The dispenser may be inst
, and syrup lines.
alled directly on the countertop
A. Set shipping carton upright on the floor.
B. Cut band and remove.
C. Open top of carton and remove interior p
D. Lift carton up and off of the dispenser.
E. Remove wood shipping base from the bottom of the dispenser. Support
dispenser while removing shipping base to prevent damage to the dispenser.
.N. 28-0580/02
P
acking.
8
LEVELING
ENSURE SUFFICIENT CLEARANCE
FOR FILLING WITH ICE
FS22 DISPENSER, NO ICEMAKER
ENSURE KEYSWITCH
IS ACCESSIBLE
THE DISPENSER:
In order to facilit
ate proper dispenser drainage and carbonation, ensure that the
dispenser is level, front to back and side to side. Place a level on the top of the rear
edge of the dispenser
. The bubble must settle between the level lines. Repeat this
procedure for the remaining three sides. Level unit if necessary.
FS22 DISPENSER WITH ICEMAKER:
Install the icemaker per manufacturer specifications. Points of consideration include
drainage, ventilation, and drop zones.
An adapter plate is required when inst
Represent
ative or Lancer Customer Service for more information.
bin thermostat
A
your icemaker manufacturer to obt
Ensure the icemaker is inst
Ensure manual fill is accessible.
Clean and maint
is required in order to control the level of ice in the dispenser
ain
icemaker per manufacturer
alling an icemaker. Contact your Sales
. Contact
ain the correct bin thermostat.
alled properly to allow for removal of the merchandiser.
’s instructions.
.N. 28-0580/02
9
P
1.2 DRAIN SPIDER
The drain spider is located directly in the center of the bin under the ice shroud.
plate has a cavity designed to hold the drain spider
cold
lation, the drain spider may become dislodged from it
. During shipment or instal-
s original position.
The
Prior to installing the dispenser, ensure the drain spider is in the correct position.
This will prevent drain clog issues. Inspect the lower bin area and reach under the
shroud to ensure the drain spider is secure in the cold
plate cutout. If the spider is
not in place, proceed with the following steps:
A. Remove agitator clip and pin from agitator bar.
B. Remove agitator bar from paddle wheel.
C. Remove paddle wheel.
D. Remove ice shroud by lifting back then out of bin.
E. Locate drain spider and reinstall in the coldplate cavity where drain line exits
(see figure above).
. Reinstall all components. Ensure agitator clip is locked:
F
P.N. 28-0580/02
10
1.3 FS22 INSTALLATION OVERVIEW - 1
11
P.N. 28-0580/02
1.4 FS22 INSTALLATION OVERVIEW - 2
P.N. 28-0580/02
12
1.5 CONNECTING TO WATER SUPPLY LINES
WAR NING!
WAR NING!
A. Use a filter in the water line to avoid equipment damage and beverage off-taste.
Check the water filter periodically, as required by local conditions.
Protect the water supply by means of an air gap, a backflow prevention device,
B.
or another approved method that complies with NSF standards. A leaking inlet
water check valve will allow carbonated water to flow back through the pump
when it is shut of
prevention device complies with ASSE and local standards. It is the
responsibility of the installer to ensure compliance.
Do not operate the carbonator pump with the water supply off.
Doing so can damage components and void the warranty.
C. Provide an adequate potable water supply. Water pipe connections and fixtures
directly connected to a potable water supply must be sized, installed, and
maintained according to federal, state, and local laws.
f and will contaminate the water supply. Ensure the backflow
For the plain water supply line, the inlet water flowing pressure should be at
D.
least 75 PSI. If the water pressure is lower than 75 PSI flowing, use a water
booster system.
If the water flowing pressure is lower than 75 PSI at the plain water inlet and a
water booster is not
water/syrup ratio. Flow conditions at the nozzle can also be af
installed, water products will not hold a proper flow rate or
fected, causing
poor nozzle coning and mixing.
NOTE: The Lancer Water Booster/Tank (PN MC-163172) is offered as a kit. The
water booster must be inst
alled as close as possible to the plain water circuit
inlet.
E. For the soda water supply line, do not exceed 50 PSI for the inlet water static
pressure going into the carbonator pump. If the static water pressure exceeds
50 PSI, install a water regulator before the carbonator water inlet.
NOTE: Install the water regulator (Lancer PN 18-0306) included with unit as
close as possible to the water carbonator pump inlet. The recommended water
pressure value feeding the carbonator is a minimum of 25 PSI. If the normal
water pressure does not exceed 50 PSI, but fluctuates over this value (for
example, when water usage on other equipment connected to the same water
supply causes pressure spikes), use a water regulator.
Do not connect to a hot water or soft water source. This causes
excessive foaming.
13
P.N. 28-0580/02
1.6 CONNECTING CO
WAR NING!
A. Provide a regulated CO2 supply to the dispenser through a 3/8 inch supply line.
The maximum pressure is 80 PSI.
2
Excessive CO2 pressure can damage component
1.7 CONNECTING T
A. Check the dispenser serial number plate for correct electrical requirements of
unit. Do not plug into a wall electrical outlet unless the current shown on the
serial number plate agrees with local current available.
The dispenser must be electrically ground to avoid danger. The
power cord has a three-prong grounded plug. If a three-holed
grounded electrical outlet is not available, use an approved
method of ensuring a proper ground to the dispenser.
1.8 INST
ALLING THE FS22 DISPENSER
A. Remove the cup rest, drip tray, splash plate, and top cover from the unit.
O ELECTRICAL
s.
POWER
B. Remove the cover plate at the back of the unit (if not a through-the-counter
C.
P.N. 28-0580/02
allation).
inst
Connect the plain water supply line to the 3/8 inch barb fittings at the front of the
unit.
For the plain water supply line, the inlet water flowing pressure should be at
least 75 PSI. If the water pressure is lower than 75 PSI flowing, use a water
booster system.
If the water flowing pressure is lower than 75 PSI at the plain water inlet, and a
water booster is not installed, water products will not hold a proper flow rate or
water/syrup ratio. Flow conditions at the nozzle can also be affected, causing
poor nozzle coning and mixing.
NOTE: The Lancer Water Booster/Tank, PN MC-163172, is offered as a kit. The
Water Booster must be installed as close as possible to the plain water circuit
inlet.
For the soda water supply line, do not exceed 50 PSI for the inlet static water
pressure going into the carbonator pump. If the static water pressure exceeds
50 PSI, inst
all a water regulator in front of the carbonator water inlet.
14
NOTE: Inst
all the water regulator (Lancer PN 18-0306) as close as possible to
the water carbonator pump inlet.
The recommended water pressure value feeding the carbonator is a minimum
of 25 PSI. If the normal water pressure does not exceed 50 PSI, but fluctuates
over this value (for example, when water usage on other equipment connected
to the same water supply causes pressure spikes), use a water regulator
.
Locate pump deck as close as possible to the unit.
all the water regulator to the inlet line of the pump deck and connect 3/8”
Inst
water supply line to the inlet of the pump.
Connect 3/8” outlet carbonated water supply line to the carbonated water inlet
of the unit.
Connect the harness into the pump deck and into the power supply on the unit.
D. Place the CO2cylinder with the CO2regulator in a serviceable location and
route the CO2supply line (75 PSI) to the 3/8 inch barb fitting at the front of the
unit.
Connect the syrup supply lines to the 3/8 inch barb inlet fittings at the front of
E.
the unit. Connect other end to BIB pumps.
F. Connect the flavor injection lines to the barb fittings at the front of the unit.
G. Install the drip tray and extend the hose to an open drain.
Insulate drain lines with a closed cell insulation. Ensure that the insulation
H.
o prevent
covers the entire length of the drain hose, including fittings.
T
condensation from forming, install the drain so that water does not collect in
sags or other low point
Install the cup rest and splash plate.
I.
Connect the power cord to a grounded electrical outlet.
J.
The bin agit
ation system will operate automatically. Do not place
s.
hands in the bin or the ice chute.
Test motor operation by pushing the ice chute.
K.
Clean and sanitize the dispenser (see section 2).
L.
Fill the dispenser half full with ice. Test ice delivery by pushing the ice chute.
M.
N. Fill the dispenser with ice.
O. Install the top cover.
P. Set the brix ratio for beverage dispensing valves according to the
manufacturer's instructions.
15
.N. 28-0580/02
P
WAR NING!
When installing an icemaker on an IBD dispenser, use a bin
thermost
at to control the ice level. This will prevent damage to the
dispensing mechanism. the bracket for mounting a thermost
located in the ice bin.
at is
During the automatic agit
ensure there is adequate sp
ation cycle and while dispensing ice,
ace between the top of the ice level and
the bottom of the icemaker so the ice can move without
obstruction.
Contact your icemaker manufacturer for information on a suitable
bin thermost
at.
Disconnect the dispenser from the power source before removing
any parts from the bin. Automatic agitation can occur at any time.
P.N. 28-0580/02
16
CLEANING AND SANITIZING
2.
2.1 GENERAL INFORMATION
Lancer equipment is shipped from the factory cleaned and sanitized in accordance
with NSF guidelines. The equipment must be cleaned and sanitized after
installation is complete. The operator of the equipment must provide
continuous maintenance as required by this manual and st
health department guidelines to ensure proper operation and sanitation
requirements are maintained.
NOTE: The cleaning and sanitizing procedures provided in this manual pertain to
the Lancer FS30 dispenser
guidelines established for that equipment.
Cleaning and sanitizing should be performed by trained personnel only. Use
ary gloves. Observe applicable safety precautions. Follow instruction warnings
sanit
on the product.
ate and local
. If other equipment is being cleaned, follow the
DO NOT:
Disconnect water lines when cleaning and sanitizing syrup lines,
to avoid cont
Use strong bleaches or detergent
corrode various materials.
Use met
al scrapers, sharp objects, steel wool, scouring pads,
abrasives, or solvent
Use hot water above 140 degrees F (60 degrees C). This can
damage the dispenser
amination.
s on the dispenser.
.
s; these can discolor and
17
.N. 28-0580/02
P
2.2 CLEANING AND SANITIZING SOLUTIONS
WAR NING!
CLEANING SOLUTION: Mix a mild, non-abrasive detergent with clean, pot
water at a temperature of 90 to 1
cleaner to two gallons of water
10 degrees F
. Prepare a minimum of five gallons of cleaning
solution. Do not use abrasive cleaners or solvent
. The mixture ratio is one ounce of
s because they can cause
able
permanent damage to the dispenser. Ensure rinsing is thorough, using clean,
able water at a temperature of 90 to 110 degrees F. Extended lengths of product
pot
lines may require additional cleaning solution.
SANITIZING SOLUTION: Prepare a minimum of five gallons of sanitizing solution
according to the manufacturer’s recommendations and safety guidelines. Ensure
the solution provides 50 to 100 p
arts per million (PPM) chlorine. Any sanitizing
solution may be used as long as it is prepared as directed above. Extended lengths
of product lines may require additional sanitizing solution.
Following sanitization, rinse with end-use product until there is no
aftertaste. Do not use a fresh water rinse. This is an NSF
requirement. Residual sanitizing solution lef
t in the system creates
a health hazard.
For powder sanitizers, dissolve completely with water prior to
adding to the syrup system. Hot water will help dissolve powder
sanitizers.
Avoid getting sanitizing solution on circuit boards.
OTHER SUPPLIES NEEDED:
- Clean cloth towels
- Bucket
- Small brush (PN 22-0017) - included with installation kit.
- Extra nozzle
- Sanitary gloves
2.3 DAILY CLEANING
Carefully remove the nozzle housings by turning counterclockwise and pulling
A.
down from the nozzle body.
B. Wash the nozzle housings in cleaning solution and rinse with clean warm water.
et a clean cloth in cleaning solution.
W
C.
While the nozzle housing is removed, wipe down the perimeter and end of the
D.
nozzle body
.
P.N. 28-0580/02
18
Fill a cup with clean warm water and rinse nozzle body.
E.
F. Make certain that the nozzle o-ring is not torn or otherwise damaged. If
necessary, replace damaged o-ring with Lancer PN 02-0231.
G. Wet the inner surface of the nozzle housing with water and reinstall the nozzle
housing by sliding it over the nozzle body and turning clockwise to lock in
position.
2.4 ICE BIN CLEANING - PERFORM AT STARTUP AND MONTHLY
Disconnect power to the dispenser
A.
.
B. Remove the top cover.
Melt out any remaining ice from the bin.
C.
D. Remove the splash plate, drip tray and front and rear bin covers.
E. Remove the agitator pin from the agitator shaft. Slide the agitator shaft rearward
out of the motor shaft and pull out of the rear bearing to remove.
. Remove the dispensing wheel from the motor shaft by sliding rearward.
F
CONTINUED ON NEXT P
AGE
19
.N. 28-0580/02
P
. WHITE WHEEL
G
SHROUD (PELLET ICE)
. BLACK WHEEL SHROUD (CUBED ICE)
G
Remove the gasket which secures the
shroud by pulling it out.
Push the front section of the shroud back.
Pull the shroud up and out.
Remove the lower ice chute assembly
.
H. Using the cleaning solution described in the “Cleaning and Sanitizing Solutions”
section and a clean cloth or sof
ice chute and surface of aluminum casting.
I. Using hot water, thoroughly rinse away the cleaning solution.
J. Wearing sanitary gloves, soak a clean cloth towel in sanitizing solution, described
in the “Cleaning and Sanitizing Solutions” section above, and wash all surfaces of
removable parts, sides of ice bin, ice chute liner, and surface of aluminum casting.
K. Wearing sanitary gloves, reassemble all removable parts.
Fill the unit with ice and replace the top cover
L.
Reconnect the dispenser to the power source. Ensure agitator clip is locked:
M.
Remove the dispensing wheel shroud.
Remove the lower ice chute assembly.
t brush, clean all removable p
arts, sides of ice bin,
.
P.N. 28-0580/02
20
2.5 CLEANING AND SANITIZING BEVERAGE COMPONENTS BAG-IN-BOX SYSTEMS
NOTE: Extended lengths of product lines may require more time for flushing and
rinsing lines than st
ated below
.
Disconnect the syrup quick disconnect coupling from the syrup p
A.
ackages and
connect the coupling to a bag valve removed from an empty Bag-in-Box (BIB)
ackage.
p
B. Place the syrup inlet line in a clean container filled with clean, potable, room
temperature water
. Activate the valve until water is dispensed. Flush and rinse
the line and fittings for a minimum of sixty seconds to remove all traces of
residual product.
Make the sanitizing solution. Place the syrup inlet line in a container filled with
C.
sanitizing solution.
D. Activate the valve and draw sanitizing solution through the line for a minimum of
sixty seconds.
This will ensure the line is flushed and filled with sanitizing
solution. Allow the line to stand for at least thirty minutes.
E. Remove the bag valve from the quick disconnect coupling and reconnect the
syrup inlet line to syrup package. Ready the unit for operation.
. Draw drinks to refill the lines and to flush the sanitizing solution from the
F
dispenser
.
NOTE: Do not follow the sanitization procedure with a fresh water rinse. Purge only
with end-use product until there is no aftertaste. This is an NSF requirement.
G. Test the dispenser for proper operation. Taste the dispensed product to ensure
there is no off-taste. If off-taste is found, flush the syrup system again.
Repeat cleaning, rinsing, and sanitizing procedures for each valve and circuit.
H.
2.6 ICE CHUTE CLEANING
It is recommended to perform this procedure monthly
the cleaning solution described above.
one p
A.
B. Remove merchandiser.
C. Unhook the spring from the upper ice chute by pulling up and out.
D.
E.
F
G
art vinegar may be used to remove water spots and calcium deposits.
Turn off power to the dispenser.
Remove the lower chute by carefully spreading ap
chute.
Mix the cleaning solution. Put a portion of the solution into a spray bottle. Soak
the lower chute in the remaining solution.
. Spray the upper chute with the cleaning solution.
. With a soft sponge, clean the inside of the upper and lower chutes.
, or more often if desired. Use
An alternate solution of one part water to
art the arms of the lower
21
.N. 28-0580/02
P
Rinse the lower chute thoroughly
H.
I. Dry the lower chute thoroughly.
.
Empty the cleaning solution from the spray bottle, then refill with plain water
J.
Rinse the upper chute thoroughly
Dry the upper chute.
K.
.
L. Reinstall the lower ice chute onto the upper chute, then reinstall the spring.
Reinstall merchandiser.
M.
Reconnect power to the dispenser.
N.
HOW TO OPERATE AND ADJUST THE DISPENSER
3.
3.1 NORMAL OPERATION
A. Fill cup with desired amount of ice.
Place cup under nozzle below desired brand.
B.
Select up to two desired bonus flavors from those available on the keypad, by
C.
pressing against the flavor label once. Selection indicator light will illuminate,
acknowledging selection.
D. Press and hold brand label to fill cup.
E. Top off cup as desired.
.
3.2 PROGRAMMING AND SETUP SOFTWARE
Lancer reserves the right to make changes and updates as required. If
you have any questions regarding the latest versions of programs, please
contact your Lancer representative.
The Lancer FS22 has been factory preset to the settings necessary to comply with
the brand/flavor version of the unit requested by the customer
Adjustment
upgrades, an upgrade kit may be purchased.
s or upgrades should only be performed by trained personnel. For any
The kit includes all of the hardware
required for the upgrade, including bezels and valves.
CONTINUED ON NEXT PAGE
.
P.N. 28-0580/02
22
INITIALIZATION SCREEN
(BOOT UP ONLY)
LANCER FS SERIES
VER. 0.xxxx
MAIN MENU
SUB-CATEGORY
FS-22 (NO PWB) C
MAJOR / MINOR
BRANDS PER SIDE
V:1 L:2 R:2
FS-22 (NO PWB) C
CONFIG BONUS KEY
BONUS KEY SETUP
V:1 T:F M:F B:F
FS-22 (NO PWB) C
CARB / WATER SETUP
CARB / WATER SETUP
V1 B1 SODA
FS-22 (NO PWB) C
NUMBER OF VALVES
1 2
Y Y
FS-22 (NO PWB) C
GLOBAL CONFIG
Scrolls through Main Menu
Press "Enter" to enter sub-category
Moves cursor to right or left
Changes value (number/letter)
Press "Enter" to save changes
Press "Cancel" to exit menu
CANCEL
ENTER
FS-22 (NO PWB) C
RELOAD DEFAULTS?
FS-22 (NO PWB) C
SOFTWARE VERSION
CONTROLLER X.XXX
V1 X.XXX
SET MAIN CONFIG
FS8 (PWB)
NO YES
RESET DEFAULTS
FS-22 (NO PWB) C
CONFIG ICE TYPE
CUBE PELLET
FS-22 (NO PWB) C
VW ICE STIR TMS
ICE STIR ON 2000
CONFIG ICE TYPE
ICE STIR OFF 60
NOTE:
C = CUBED ICE
P = PELLET ICE
O = OVERRIDDEN
Valves can be adjusted by scrolling through the menus (see figure above) using the
UP and DOWN arrows. By pressing the ENTER button, a submenu is revealed. In
the submenu, the individual valves can be adjusted to the desired configuration.
B. MENUS AND SUBMENUS
23
.N. 28-0580/02
P
Bonus Flavors
1.
a. Decide if the bonus flavors will be set to add an injected flavor to the
brands or dispense carbonated water/plain water.
b. Choose the Valve number (1-2) by scrolling UP and DOWN arrows.
c. Use the LEFT and RIGHT arrows to shift to the Top, Middle, or Bottom
"bonus" flavors categories.
Press the
d.
it as an injected flavor
Press
e.
UP and DOWN arrows under Top, Middle, or Bottom to select
, carbonated
Soda water
ENTER to finalize settings. Panel light
, or plain
Water
.
s should confirm finalized
configurations.
Brands
2.
Decide how the brands will be setup.
a.
b. Choose the Valve number (1-2) by scrolling UP and DOWN arrows.
c. Use the LEFT and RIGHT arrows to shift to the Left or Right categories.
The Lef
t or Right categories are set with the assumption that you
are looking at them from the front.
d. Press UP and DOWN arrows under Left (1-2) or Right (1-2) to select the
brand per side as a single or double. For example, for bezel PN 05-2120,
V:1 L:1 R:2
3. Soda/Water
a. Decide which switch locations will be carbonated and/or non-carbonated
drinks.
Choose the
b.
Valve number (2-3) by scrolling the UP and DOWN arrows.
c. Use the LEFT and RIGHT arrows to shift to the number categories (1-4).
The number categories correspond to the brand location (per valve)
that is being configured.
Press the
d.
UP and DOWN arrows under the number to select if that brand
will be carbonated Soda or non-carbonated plain Water. If a single brand
per side, only number 1 and/or 3 need to be set.
Automatic
4.
Agitation
a. Each Series 14400 ice beverage dispenser is equipped with automatic
agitation for the ice bin. The unit is shipped with timing set at two seconds
(2000 milliseconds) ON every sixty minutes for cubed ice. The unit is
shipped with timing set at four seconds (4000 milliseconds) ON every
150 minutes for pellet ice.
3.3 PURGING THE CARBONATION SYSTEM
Purge the carbonator tank whenever carbonation issues occur.
urn off CO
A.
T
supply
2
.
B. Turn off power to the unit. Unplug the carbonator harness from the power
supply
Open the relief valve until water is coming out. Close the relief valve, checking
C.
.
for any remaining air in the t
Allow the carbonator tank to fill with plain water by way of the water booster.
D.
P.N. 28-0580/02
ank.
24
Once the t
E.
dispensing a carbonated drink.
still of
. Turn on the CO
F
f. Dispense several times.
ank is full, turn the power back on and purge the system by
ou should only get plain water as the CO
supply
2
Y
is
2
G. Turn off the power in order to reconnect the pump harness. Turn power back on.
H. Dispense soda at valve until the carbonator pump comes on. Release the
button, allow the carbonator to fill and stop (usually a few seconds). Repeat this
process until the water is carbonated (about five cycles).
Place dispenser back into service.
I.
NOTE: T
the pressure to the system drop
o check for CO
leaks, close the valve on the CO2cylinder and observe if
2
s with the cylinder valve closed for five minutes.
Open the cylinder valve after check.
PURGING THE W
3.4
ATER AND SYRUP SYSTEMS
A. Open a dispensing valve until water and syrup are flowing steadily from the
valve. Repeat for each valve.
Check all of the dispenser's syrup and water connections for leaks and repair if
B.
necessary.
C. Replace the dispenser's splash plate and cup rest.
ADJUSTING W
3.5
ATER FLOW AND WATER TO SYRUP RATIO (BRIX)
The water flow can be adjusted between 3.25 oz/sec (96 ml/sec) and 4.50 oz/sec
(133 ml/sec) on all dispensing valves. Ensure ice is on the cold plate for at least one
hour before you brix the valves. The drink temperature should be no higher than 40
degrees F (4.4 degrees C) when the brix is set.
Remove merchandiser assembly.
A.
If necessary, rotate switches panel forward and down by releasing the two pin
B.
latches on its sides.
ate light panel, forward and up by releasing the two pin latches on its sides
Rot
C.
towards the top.
Remove nozzle by twisting counterclockwise and pulling down.
D.
E. Install Lancer syrup separator (PN 82-3458) in place of nozzle.
F. Activate dispensing valve to fill separator syrup tube.
G. Hold a Lancer brix cup under the syrup separator and dispense water and syrup
into cup for four seconds. Divide number of ounces of water in cup by four to
determine water flow rate per second.
o obtain the proper flow, remove protective cap, and use a screwdriver to
T
H.
adjust water flow control.
Repeat process for each water valve. There can be up to six gray water valves
I.
on this dispenser (up to four carbonated water valves and two plain water
25
.N. 28-0580/02
P
valves).
J. Hold the Lancer brix cup under the syrup separator and activate valve. Check
brix.
ain the proper brix, use screwdriver to adjust syrup flow control.
o obt
T
K.
L. Once proper ratio is obtained, repeat to verify.
M. Repeat process for each valve.
Remove syrup separator.
N.
O. Install nozzle.
. Once all the valves have been brixed, restore switches panel and light panel to
P
their original positions.
3.6 CARBONATOR PUMP MODIFICATIONS
The electric, positive displacement rot
ary vane pump with 170 PSI byp
ass should
only be serviced by trained personnel. To achieve optimum carbonation, use
filtered water with the pump.
Turn off power to the dispenser.
A.
Remove drip tray and splash plate.
B.
urn off water.
T
C.
Turn the CO2 off, activate the relief valve.
D.
Once the pressure has been released, untighten the inlet/outlet nut
E.
s on the
pump.
F. Unscrew the mounting bracket.
G. Part should easily slide out for replacement or maintenance.
P.N. 28-0580/02
26
4. TROUBLESHOOTING
TROUBLE CAUSE REMEDY
4.1 No product when switch is
activated. (Switch p
anel does not
light up when activated.)
4.2 No product when switch is
activated. (Switch p
anel does light
up when activated.)
4.3 Push chute and nothing
happens.
A. Keyswitch is of
f, or keyswitch
harness is disconnected.
B. 9-in valve harness is
disconnected.
C. Defective switch assembly.
D. No power to unit.
A. 25-pin valve harness is
disconnected.
B. Defective switch assembly.
A. Dispenser not connected to
power source.
B. Microswitch defective.
C. Wiring harness not plugged in.
D. PC board defective.
urn keyswitch on and/or
T
A.
reconnect keyswitch harness.
B. Turn off power, reconnect 9-pin
harness, and restore power.
C. Replace switch assembly.
D. Check internal breaker and
incoming power.
Turn off power, reconnect 25-
A.
pin harness, and restore power
.
B. Replace switch assembly.
A. Connect dispenser to power
source.
B. Replace microswitch.
C. Plug in wiring harness.
D. Replace PC board.
4.4 Push chute. Ice door opens
but motor does not run.
4.5 Push chute. Motor runs but
ice door does not open.
4.6 Push chute, ice door opens,
motor runs, but no ice dispenses,
or ice is of poor quality.
iring harness not plugged in.
A. W
B. PC board defective.
C. Motor defective.
A. Solenoid not connected to PC
board.
B. Solenoid defective.
C. PC board defective.
D. Solenoid bracket screwed too
low and not opening completely
A. Dispenser is out of ice.
B. Agitator pin is missing or
damaged.
C. Poor ice quality.
A. Plug in wiring harness.
B. Replace PC board.
C. Replace motor
.
A. Connect solenoid to PC
B. Replace solenoic.
C. Replace PC board.
D. Unscrew solenoid bracket,
raise solenoid and rescrew
.
bracket.
A. Fill unit with ice.
B. Replace agitator pin.
C. Install water
filtration/purification to icemaker
supply water.
board.
CONTINUED ON NEXT PAGE
27
.N. 28-0580/02
P
TROUBLE CAUSE REMEDY
4.7 Valves do not operate. A. Keyswitch is off, or keyswitch
harness is disconnected.
B. Circuit breaker tripped.
C. Unit not plugged in.
ater in ice bin.
4.8 W
ater leakage around nozzle.
4.9 W
A. Cold
A. Damaged or improperly
inst
4.10 Miscellaneous leakage. A. Gap between p
plate drain is obstructed.
alled o-ring on nozzle.
arts.
B. Damaged or improperly
alled o-rings.
inst
4.11 Noisy/cavitating carbonator
pump.
A. Insufficient incoming water
supply pressure.
A. Turn keyswitch and/or make
sure keyswitch harness is
connected.
B. Reset circuit breaker
C. Plug in dispenser
A. Remove splash plate to obt
.
.
ain
access to drain tubes and clear
accordingly
.
A. If damaged, replace. If
improperly inst
Tighten appropriate retaining
A.
alled, adjust.
screws.
B. Replace or adjust appropriate
o-rings.
A. Verify incoming supply water
pressure to carbonator pump is a
minimum of 25 PSI (max 50 PSI).
4.12 Insufficient soda flow
(carbonated drinks).
4.13 Insuf
ficient water flow (plain
water).
A. Insufficient CO2 supply
pressure.
B. Shutoff on mounting block not
fully open.
C. Foreign debris in soda flow
control.
A. Insuf
ficient incoming supply
pressure.
B. Shutof
f on mounting block not
fully open.
C. Foreign debris in water flow
control.
ater filtration problem.
D. W
A. Verify incoming CO2 pressure
between 70-75 PSI.
B. Open shutoff fully.
C. Remove soda flow controlf
rom valve and clean out any
foreign material to ensure smooth
spool movement.
erify incoming supply water
A. V
pressure to plain water inlet is a
minimum of 70 PSI
(max 125
PSI).
B. Open shutof
f fully.
C. Remove water flow control
from valve and clean out any
foreign material to ensure smooth
spool movement.
D. Service water system as
required.
CONTINUED ON NEXT PAGE
.N. 28-0580/02
P
28
TROUBLE CAUSE REMEDY
4.14 Insufficient syrup flow. A. Insufficient CO2 pressure to
BIB pumps.
B. Shutoff on mounting block not
fully open.
C. Foreign debris in syrup flow
control.
D. Defective BIB
pump.
4.15 Erratic ratio. A. Incoming water and/or syrup
supply not at minimum flowing
pressure.
B. Foreign debris in water and/or
syrup flow control.
C. CO2 regulator malfunction.
A. Adjust CO2 pressure to 80 PSI
(min 70 PSI) for BIB pumps.
B. Open shutoff fully.
C. Remove syrup flow control
from valve and clean out any
foreign material to ensure smooth
spool movement.
D. Replace pump.
A. Check pressure and adjust.
B. Remove flow control from
suspected valve and clean out
any foreign material to ensure
smooth spool movement.
C. Repair or replace CO2
regulator as required.
4.16 Water only dispensed, no
syrup. Or syrup only dispensed,
no water.
A. Syrup BIB empty.
B. Water or syrup shutoff on
mounting block not fully open.
C. Improper or inadequate water
or syrup supply.
D. CO2 pressure to syrup pump
too low.
E. Stalled or inoperative BIB
pump.
F. Kinked line.
G. CO2 regulator malfunction.
A. Replace syrup BIB as required.
B. Open shutoff fully.
C. Remove valve from mounting
block, open shutoff slightly and
check water and syrup supply. If
no supply, check dispenser for
other problems. Ensure BIB
connection is engaged.
D. Check the CO2 pressure to the
pump to ensure it is between 7080 PSI.
E. Check CO2 pressure and/or
replace pump.
F. Remove kink or replace line.
G. Repair or replace CO2
regulator as required.
CONTINUED ON NEXT P
29
AGE
.N. 28-0580/02
P
TROUBLE
CAUSE
REMEDY
alve will not shut of
4.17 V
f.
A. Debris in solenoid seat.
B. Solenoid plunger sticking.
4.18 Syrup only dispensed. No
water, but CO2 gas dispensed
A. Improper water flow to
dispenser.
with syrup.
B. Carbonator pump motor has
timed out. (A message will be
displayed on the LCD screen.)
C. Liquid level probe not
connected properly to PCB.
D. Defective PCB assembly.
E. Defective liquid level probe.
4.19 Excessive foaming. A. No ice in bin.
Activate valve a few times to
A.
free debris. Remove the solenoid
coil and plunger and clean out
foreign material.
B. Replace solenoid coil.
A. Check for water flow to
dispenser.
B. Reset by turning the unit off
and then of by using the circuit
breaker on the power supply, or
momentarily unplugging unit.
C. Check connections of liquid
level probe to PCB assembly.
Replace PCB assembly.
D. Replace PCB assembly.
E. Replace liquid level probe.
A. Fill bin with ice and allow
plate to restabilize.
cold
B. Incoming water or syrup
temperature too high.
C. CO2 pressure too high.
ater flow rate too high.
D. W
fuser not clean.
4.20 W
ater continually leaking at
E. Nozzle and dif
. Air in BIB lines.
F
A. Loose water connections.
connections.
B. Flare seal washer leaks.
4.21 Water leaking from ice door. A. Securing screws loosened.
B. Ice door improperly seated.
CONTINUED ON NEXT P
B. Correct prior to dispenser
Adjust CO2 pressure
C.
downward, but not less than 70
PSI.
D. Readjust and reset ratio.
E. Remove and clean.
. Bleed air from BIB lines.
F
Tighten water connections.
A.
B. Replace flare seal washer
A. Tighten screws.
B. Reattach door assembly to
dispenser.
AGE
.
.
P.N. 28-0580/02
30
TROUBLE
CAUSE
REMEDY
4.22 Circuit breaker tripping. A. V
to it
B. Controller PCB is bad.
C. Secondary wire harness is
shorted.
D. Power supply is bad.
alve wire harnesses shorted
self or faucet plate.
A. Detect short by disconnecting
valve harnesses from switch
anel (2 25-pin harnesses and 2
p
9-pin harnesses).
Restore power. If breaker does
not trip, then find and replace
shorted harness. If breaker still
trips, reinstall the eight harnesses
and proceed to Step B.
B. Detect by disconnecting the
white 5-pin harness from the controller PCB. Restore power. If
breaker does not trip, then
replace controller PCB. If breaker
still trip
s, reinst
harness and proceed to S
all the white 5-pin
tep C.
C. Locate short from a motor or
solenoid harness and replace as
necessary
.
D. Detect short by disconnecting
all harnesses connected to power
. Restore power
supply
still trip
s, replace power supply
. If breaker
.
4.23 BIB pump does not operate
when dispensing valve is opened.
4.24 BIB
flow
pump operating, but no
.
4.25 BIB pump continues to
operate when bag is empty.
A. Out of CO2, CO2 not turned
on, or low CO2 pressure.
B. Out of syrup.
C. BIB connector not tight.
D. Kinks in syrup or gas lines.
A. Leak in syrup inlet or outlet
line.
B. Defective BIB
pump check
valve.
A. Leak in suction line.
B. Leaking o-ring on pump inlet
fitting.
C. Defective syrup BIB pump.
A. Replace CO2 supply, turn on
CO2 supply, or adjust CO2 pressure to 70-80 PSI.
B. Replace syrup supply.
C. Fasten connector tightly.
D. Straighten or replace lines.
A. Replace line.
B. Replace BIB pump.
A. Replace line.
B. Replace o-ring.
C. Replace defective pump.
CONTINUED ON NEXT PAGE
31
.N. 28-0580/02
P
ILLUSTRATIONS, PARTS LISTINGS AND WIRING DIAGRAMS
1
2
5
6
3
4
9
10
7
8
11
12
14
15
35
34
13
27
28
29
25
26
30
31
32
33
16
17
18
19
20
21
24
22
23
36
5.
5.1 FINAL ASSEMBLY
P.N. 28-0580/02
32
5.1
E
A
B
C
D
F
H
I
G
J
FINAL ASSEMBLY - PARTS LIST
No.
Part
85-14408-06-2
Description
ACMB, 22”, 150#, 8/6, LFCV, Cubed
IBD,
85-14408N-06-2 IBD, ACMB, 22”, 150#, 8/6, LFCV, Pellet
Item Part No. Description
1 82-3441/01 Drip Tray Assy, IBD22
2 04-0236 Screw, 10-24 x 0.375, PHD,
PH, MS, SS
3 23-0969/01 Cup Rest, Wire, 22”, IBD
4 30-9194 Splash Plate, FS-8
5 17-0611. Check Valve, Vented,
5/8-18
6 82-3688/01 Motor Assy, Gear, 115V,
1/7HP, IBD
91-0165/01 Motor, Agitator, 562, 115V,
4RPM, IBD
7 82-3370 CO2 Assy, Inlet/P-Off, FS-16
54-0066 Relief Valve Assy, Plastic
8 54-0289 Nozzle Assy, Multi-Flavor
9 01-2214 Nut, Swivel, Probe, Carb,
FS-16
10
52-2751/02
Probe Cord Assy, Carb,
FS-16
82-3820 Valve Assy, LFCV, .2 Syrup
1
1
are
p
are with
p
12
13
82-3824
82-3823
Injection, Natural (S
Adapter)
with
Valve Assy, LFCV, 3.0 - 4.5,
, Gray (Spare
Soda/W
with
ater
Adapter)
Valve Assy, LFCV, 3.0 - 4.5,
Syrup, Black (S
Adapter)
14
15
82-2317/01
04-1089
Block Mounting Assy, SGL
Screw, 10-32 x 1.000, RH,
PH/SL
16 02-0406/01 Seal, Shaft, Motor, IBD
Item Part No. Description
17 23-1373 Agitator Assy, FS/IBD, HEX
18 54-0472 Bearing, Agitator, Rear, IBD
19 10-0762 Pin, Hex Design, FS-16
20 03-0368 Retainer, Pin, Agitator, IBD
21 82-3556 Dispensing Wheel Assy,
22 05-1467 Lid, Back, IBD22, RND
23 05-1476/01 Lid, Front, IBD, RND
24 05-1309/02-01 Shroud, Dispensing Wheel,
25 52-2985 Harness, Valve 25-pin,
26 52-2686 Harness, Control-To-Valve,
27 12-0146/01 Lamp, 18”, 5W, T8, Daylight
82-3771
28
06-2994-02
-
82-3664
29
52-2820/01
30
82-3538/01
31
05-2058
32
82-3630
33
12-0104
34
12-0188
35
36 82-3791 Pump Assy, Remote, FS22,
86-0084 Pump Assy
91-0008 Motor, Carb 1/3 HP
Hex
MOD, IBD
FS-16, Sealed
9-pin, M/F, FS-8
Merchandiser, Assy, FS-22
Graphic, FS-22,
ellow
Brilliant
Y
Assy, Power Supply, FS-8
PCB Assy, FS-IBD
Controller Board
Ice Chute Assy, IBD30,
Pellet
Bezel, M-Brand, 2L/2R
Switch Assy, FS, 2L/2R
Starter, with Condenser,
IBD
Ballast, Fluorescent Light,
LC-14-20-C
1/3 HP
ICE DOOR SOLENOID
A 03-0086 Ring, Retaining (5304-18)
B 04-0328 Washer, Rubber
C 04-0327 Washer, Flat
D 12-0195 Solenoid, D-90
E 30-5165 Bracket, Solenoid
F 23-1380 Plunger Assy
G 10-0496 Pin, Solenoid Assy
H 03-0110 Spring, Solenoid
I 03-0111 Ring, Retaining (5133-62)
J 30-8356 Linkage, Door, FS
ASSEMBLY (AT LEFT):
33
.N. 28-0580/02
P
10
11
4
6
5
3
2
1
7 x2
9 x2
8
5.2
ICE CHUTE ASSEMBLY
Part No. Description
Item
1 05-2257/01 Chute, Upper, IC
2 54-0406 Chute, Printed, IBD
3 05-0999/01 Lever, Chute, IBD
4 04-0268 Scr, 6-19X.625 LG, PLSTI,HHSW/W
5 03-0241 Spring, Chute, IBD
6 12-0244 Switch, SPST, 5A, 250V, MDM
7 05-0359 Bushing, .123 ID x .187 OD, NYLN
8 05-0928/02 Trap Door, IBD
9 03-0113 Ring, Retaining
10 05-0546 Lever, Door
11 10-0732 Shaft, Ice Chute Door, IC
P.N. 28-0580/02
34
PELLET ICE ASSEMBLY AND PARTS LISTING
5.3
Use the components listed on this page with pellet ice only.
35
ITEM
PART NO. DESCRIPTION
1 05-2325/01 Ice Shroud, IC
2 23-1401/01 Agitator Assy,
Helical, IC
3 10-0762 Pin, Hex Design,
FS-16
4 03-0368 Retainer, Pin,
Agitator, IBD
5 82-3651 Dispensing Wheel
Assy, Pellet Ice
6 30-9801/01 Shield, Nugget, IC
.N. 28-0580/02
P
5.4
8
7
5
4
3
2
Spare Parts
Valve Assembly
1
6
LFCV V
LANCER FLOW CONTROL VALVE (LFCV)
VE ASSEMBLIES
AL
82-3820
82-3823
82-3824
LFCV SP
1 10-0430/05 PLUG NUT
2
ARE PARTS
02-0538 O-RING
3 12-0364/04-01COIL, LFCV
4 23-1301/01 CORE SEAL ASSY
5
03-0180/02 SPRING, CORE
6 02-0109 O-RING
7 05-1745/02 SEAT, LFCV
8 02-0133 O-RING
LFCV, BONUS INJECTOR
LFCV, 3.0 - 4.5, SYRUP
ASSY
LFCV, 3.0 - 4.5,
SODA/W
ATER ASSY
LFCV KIT
82-4020
P.N. 28-0580/02
LFCV REBUILD KIT
36
5.5 WIRING DIAGRAM
WIRING DIAGRAM
FS22
AGITATO R
ICE DOOR
SOLENOID
REMOTE PUMP
KEY
SWITCH
LED COMMUNICATION LIGHTS
LED
NOTE:
FLASH WHEN COMMUNICATING
PROBE
ICE
SWITCH
NOZZLE
NOZZLE
V2
V1
BLACK
BLACK
WHITE
BLACK
WHITE
BLACK
POWER
SUPPLY
CONTROLLER
BOARD
DISPLAY
CARB/AGI
FOT
COMM
ICE OPTIC
ICE DOOR
ICE
SWITCH
KEY
SOLD OUT
JV1
JV2
JV3
JV4
CARB PROBE
POWER
CARBONATOR
BALLAST
ICE
AGITATOR
CARB/
AGI
CONTROLLER
POWER
LIGHTING
RESETABLE
SWITCH
POWER
CORD
BLK
WHT
GRN
TRANSFORMER
BLK
GROUND TO
ICE DOOR
SOLENOID
SCREW
37
P
.N. 28-0580/02
S1-1
S1- 2
S1- 3
S1- 4
IS2- 3 IS2- 2
IS2- 1
IS1- 1
IS1- 2 IS1- 3
IS1-1
V1
S2-1
S2-2
S2- 3
S2- 4
V2
IS2-3
IS2-2
IS2-1
S2-4
S2-3
S2-1
SODA2
S2-2
WATER2
YEL
BLK
BRN
BLK
BLU
BLK
RED
BLK
BLU
WHT
V1
YEL
WHT
V1
RED
WHT
V1
YEL
BLK
RED
BLK
BRN
BLK
YEL
GRY
BLU
BLK
RED
GRY
S1-3 SODA1
WATER1
S1-4 S1-2 S1-1
IS1-1
IS1-2 IS1-3
VALVE HARNESS
DIAGRAM
PLUMBING
DIAGRAM
BLU
WHT
V2
YEL
WHT
V2
RED
WHT
V2
RED
GRY
YEL
GRY
IS1-2
IS1-3
IS2-1
IS2-2
IS2-3
RED
BLK
YEL
BLK
BLU
BLK
BRN
BLK
YEL
BLK
BRN
BLK
RED
BLK
BLU
BLK
PUMP
S2- 2
S2- 3
S2- 4
WATER
WATER
SUPPLY
CARB
S2- 1
S1- 4
S1- 1
S1- 2 S1- 3
5.6 PLUMBING DIAGRAM WITH V
ALVE WIRING
.N. 28-0580/02
P
38
NOTES
39
.N. 28-0580/02
P
LANCER
To order parts, call
Customer Service: 800-729-1500
arranty/Technical Support: 800-729-1550
W
Email: custserv@lancercorp.com
.lancercorp.com
www
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