Lancer Delta III Pre-Mix Parts List
REV. 10/25/00
P.N. 28-0454/01
This manual supersedes and replaces 28-0454, dated 03/29/00.
INSTALLATION AND SERVICE MANUAL
FOR
DELTA III PRE-MIX
COUNTER ELECTRIC DISPENSER
6655 LANCER BLVD. • SAN ANTONIO, TEXAS 78219 USA • (210) 310-7000
FAX SALES
• NORTH AMERICA – 210-310-7245 • INTERNATIONAL SALES – 210-310-7242 • CUSTOMER SERVICE – 210-310-7242 •
• LATIN AMERICA – 210-524-9567 / 210-310-7245 • EUROPE – 32-2-755-2399 • PACIFIC – 61-8-8268-1978 •
FAX ENGINEERING: • 210-310-7096
"Lancer" is the registered trademark of Lancer • Copyright — 2000 by Lancer, all rights reserved.
SPECIFICATIONS
DIMENSIONS
Width 16 7/8 inches (429 mm)
Depth 24 3/4 inches (628 mm)
Height (without legs) 25 1/2 inches (648 mm)
WEIGHT
Shipping 170 pounds (77.1 kg)
Empty 146 pounds (66.2 kg)
Operating 220 pounds (99.8 kg)
ICE BANK WEIGHT 27 pounds (12.25 kg)
WATER BATH CAPACITY 10.87 gallons (41.15 liters)
COMPRESSOR 1/3 HP Tecumseh, 115V/60Hz
AGITATOR MOTOR 25W, 115V
CONDENSER MOTOR 9W, 115V
ICE BANK CONTROL Lancer Electronic Ice Bank Control (EIBC)
TRANSFORMER 120V (Primary) / 24V (Secondary)
Optional 230V/50Hz and 220V/60Hz systems available.
109 - 12 ounce drinks under 40°F (4.4°C) at two (2) drinks per minute with 105°F (40.5°C) ambient inlet
product (pre-mix) using a 1/3 HP, 115V/60Hz refrigeration system (Condition D).
Please refer to the Lancer web site (www.lancercorp.com) for
information relating to Lancer Installation and Service Manuals,
Instruction Sheets, Technical Bulletins, Service Bulletins, etc.
TABLE OF CONTENTS
SPECIFICATIONS DELTA III PRE-MIX ..................................................................................................COVER
TABLE OF CONTENTS ......................................................................................................................................i
INSTALLATION INSTRUCTIONS, KIT, 6 VALVE, PREMIX, FIGAL...............................................................i-ii
1. INSTALLATION ...........................................................................................................................................1
1.1 RECEIVING........................................................................................................................................1
1.2 UNPACKING ......................................................................................................................................1
1.3 SELECTING A COUNTER LOCATION..............................................................................................1
1.4 CONNECTING THE DRAIN...............................................................................................................1
1.5 FILLING UNIT WITH WATER ............................................................................................................1
1.6 CONNECTING TO ELECTRICAL POWER .......................................................................................2
1.7 CONNECTING TO PRODUCT SUPPLY ...........................................................................................2
2. SCHEDULED MAINTENANCE ...................................................................................................................2
2.1 DAILY .................................................................................................................................................2
2.2 WEEKLY.............................................................................................................................................2
2.3 MONTHLY ..........................................................................................................................................2
2.4 EVERY SIX MONTHS........................................................................................................................3
2.5 YEARLY..............................................................................................................................................3
3. DISPENSER CLEANING AND SANITIZING ..............................................................................................3
3.1 AMBIENT PROCESS.........................................................................................................................3
3.2 VALVES..............................................................................................................................................3
4. TROUBLESHOOTING.................................................................................................................................4
4.1 MISCELLANEOUS LEAKAGE ...........................................................................................................4
4.2 INSUFFICIENT FLOW .......................................................................................................................4
4.3 EXCESSIVE FOAMING .....................................................................................................................4
4.4 COMPRESSOR DOES NOT START (NO HUM), BUT
CONDENSER FAN MOTOR RUNS...................................................................................................4
4.5 COMPRESSOR STARTS AND CONTINUES TO RUN UNTIL FREEZE UP
AND WILL NOT CUT OFF .................................................................................................................4
4.6 COMPRESSOR DOES NOT START BUT HUMS .............................................................................4
4.7 COMPRESSOR STARTS BUT DOES NOT SWITCH OFF START WINDING .................................4
4.8 COMPRESSOR STARTS AND RUNS A SHORT TIME BUT
SHUTS OFF ON OVERLOAD ...........................................................................................................4
4.9 WARM DRINKS..................................................................................................................................5
5. ILLUSTRATIONS, PARTS LIST, AND WIRING DIAGRAMS .....................................................................7
5.1 COMPRESSOR DECK ASSEMBLY ...............................................................................................7-8
5.2 DECK ASSEMBLY ........................................................................................................................9-10
5.3 CABINET ASSEMBLY .................................................................................................................11-12
5.4 TUBING ASSEMBLY...................................................................................................................13-14
5.5 CONTROL HOUSING.................................................................................................................15-16
5.6 WIRING DIAGRAM ..........................................................................................................................17
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INSTALLATION INSTRUCTIONS
KIT INSTALLATION, 6 VALVE, PREMIX, FIGAL
1. INSTALLATION PROCEDURES
1.1 The accompanying diagram (see next page) demonstrates a typical installation for a six (6) valve
premix dispenser using six (6) figals. Five (5) valve kits use similar plumbing with one (1) less figal
tank.
1.2 It is VERY IMPORTANT to make sure that the Regulator adjustment screws are threaded completely
out before installation. This ensures that CO2 gas does not pass uncontrolled through the
Regulator assembly during connection.
NOTES:
If it is preferred that a Diet product be regulated at a lower CO2 pressure than non-diet products,
ensure that the diet product is connected to the regulator with a single connection. This will allow
ii
the diet product to be controlled individually from the other figals.
Item Part No. Description Quantity
-- 82-1264-06 Kit, Installation,
6 Valve, Premix,
US
1 18-0266-01/01 Regulator Assy, 1
Tank Mount, US
2 05-0011 Flare Seal, 1/4 Inch 1
3 01-0221 Stem, 1/4 Inch 1
4 01-0222 Nut, Swivel, 1/4 Inch 1
5 07-0437 Clamp, 1/4 Inch 24
6 08-0349 Tubing, 1/4 Inch AR
7 17-0017 Disconnect, Gas, 6
1/4 Inch
8 17-0018 Disconnect, Liquid, 6
1/4 Inch
Item Part No. Description Quantity
-- 82-1265-06 Kit, Installation,
6 Valve, Premix,
Metric
1 18-0267-01/01 Regulator Assy, 1
Tank Mount, Metric
2 05-0011 Flare Seal, 1/4 Inch 1
3 01-0221 Stem, 1/4 Inch 1
4 01-0222 Nut, Swivel, 1/4 Inch 1
5 07-0437 Clamp, 1/4 Inch 24
6 08-0349 Tubing, 1/4 Inch AR
7 17-0017 Disconnect, Gas, 6
1/4 Inch
8 17-0018 Disconnect, Liquid, 6
1/4 Inch
KIT INSTALLATION, 6 VALVE, PREMIX, FIGAL (CONTINUED)
Typical Installation, Six (6) Valve Pre-Mix Dispenser Using Six (6) Figal Containers
6
1
5
5
6
2,3,4
5
7
8
CO
2
1. INSTALLATION
1.1 RECEIVING
Each unit is completed tested under operating conditions and thoroughly inspected before shipment.
At the time of shipment, the carrier accepts the unit and any claim for damages must be made with
the carrier. Upon receiving unit from the delivering carrier, carefully inspect carton for visible
indication of damage. If damage exists, have carrier note same on bill of lading and file a claim with
the carrier.
1.2 UNPACKING
A. Cut band and remove.
B. Remove top portion of carton by lifting up.
C. Remove top inner carton pad and corners.
D. Remove accessory kit of loose parts from drip tray.
E. Lift Unit up by plywood shipping base and remove lower portion of carton.
F. Inspect unit for concealed damage. If evident, notify delivering carrier. File claim against same.
G. Remove splash plate, located under unit on shipping base.
H. Remove plywood shipping base from unit by moving unit so that one side is off the counter top
or table allowing access to screws on the bottom of the plywood shipping base.
NOTE
If unit is to be transported, it is advisable to leave unit secured to plywood shipping base.
I. If Unit is to be installed with optional legs, assemble legs to unit by tilting unit. DO NOT LAY
UNIT ON ITS SIDE OR BACK.
J. Remove accessory kit of loose parts from drip tray.
1.3 SELECTING A COUNTER LOCATION
A. The dispenser is designed to sit on a flat supported surface capable of supporting a minimum
weight of 250 pounds (113.6 kg). It may be either counter or leg mounted.
NOTE
NSF listed units must be sealed to the counter or have four (4) inch legs installed.
B. When the dispenser is to be permanently bolted to the counter top, seal dispenser base to
counter top with a bead of clear silicone caulk or sealant which provides a smooth and easily
cleaned bond to the counter.
CAUTION
FAILURE TO MAINTAIN PROPER AIR CLEARANCE WILL CAUSE THE COMPRESSOR TO
OVERHEAT AND WILL RESULT IN COMPRESSOR FAILURE.
c. Locate dispenser to allow approximately eight (8) inches of unobstructed space above the unit
for proper air circulation. Air is drawn in through the top front grill and exhausted out of the top
rear grill. The bonnet may be removed by lifting bonnet upward.
1.4 CONNECTING THE DRAIN
A. Remove cup rest. Lift splash plate up and pull out and down on the bottom to remove.
B. Remove the drip tray from the unit and connect the drain tube to the drain fitting located on the
bottom. Secure drain tube with clamp provided in accessory kit.
C. Route the drain tube to a suitable drain and replace the unit’s drip tray.
1.5 FILLING UNIT WITH WATER
A. Remove the bonnet from the unit.
B. Remove the yellow plastic plug from the unit’s fill hole.
CAUTION
THE WATER BATH COMPARTMENT MUST BE FILLED WITH WATER BEFORE PLUGGING
IN THE UNIT, OTHERWISE THE COMPRESSOR DECK AND CONDENSER FAN MAY NOT
OPERATE PROPERLY.
C. Fill the water bath compartment with water until it flows out of the overflow tube into the drip tray.
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Use bottled drinking water where hard water problems exist. Do not use distilled water in
units which are equipped with electronic ice bank controls (EIBC).
D. Replace the yellow plug.
1.6 CONNECTING TO ELECTRICAL POWER
WARNING
THIS UNIT MUST BE PROPERLY ELECTRICALLY GROUNDED TO AVOID POSSIBLE FATAL
ELECTRICAL SHOCK OR SERIOUS INJURY TO THE OPERATOR. THE POWER CORD IS
PROVIDED WITH A THREE PRONG GROUNDED PLUG. IF A THREE-HOLE GROUNDED
ELECTRICAL OUTLET IS NOT AVAILABLE, USE AN APPROVED METHOD TO GROUND THE
UNIT.
CAUTION
FAILURE TO DISCONNECT THE MOTOR POWER SUPPLY WILL DAMAGE THE CARBONATOR
MOTOR AND PUMP AND VOID THE WARRANTY.
A. Check the dispenser serial number plate for unit’s correct electrical requirements. Do not plug
into electrical outlet unless serial number plate electrical specifications are compatible with local
electric utility.
B. Route the power supply cord to a grounded electrical outlet of the proper voltage and amperage
rating, and plug the unit in. All USA/domestic models are equipped with a power kill switch
located on the left side of the condenser, in the bonnet. Kill switch must be on before the unit
will operate. Allow unit to run and start cooling while completing remainder of the installation.
NOTE
Units equipped with an electronic ice bank control contain a five (5) minute delay. Compressor
will not begin running until five (5) minutes after unit is energized.
1.7 CONNECTING TO PRODUCT SUPPLY (see Page ii)
A. Using proper beverage tubing and fittings, connect to product inlet with a clamp (PN 07-0437).
B. Mark syrup tube assemblies with product ID tape.
C. Route through cutout in counter or through access hole in back of unit.
D. Leave approximately 12 inches (300 mm) of extra tubing length below the counter for servicing
and moving the dispenser.
E. Connect to appropriate figal pre-mix tanks using clamps to secure the connection.
F. Pressurize system.
G. Activate each valve until product is observed.
H. Check for leaks.
2. SCHEDULED MAINTENANCE
2.1 DAILY
A. Remove the cup rest and wash in warm soapy water.
B. Pour warm soapy water into the drip tray and wipe with a clean cloth.
C. With a clean cloth and warm water, wipe off all of the unit’s exterior surfaces. DO NOT USE
ABRASIVE SOAPS OR STRONG DETERGENTS.
D. Replace the cup rest.
2.2 WEEKLY
A. Taste each product for off tastes.
B. Remove the bonnet and check the level of water in the water bath. Replenish as required, and
replace the bonnet.
NOTE
Use bottled drinking water where hard water problems exist. Do not use distilled water in units
which are equipped with electronic ice bank controls (EIBC).
2.3 MONTHLY
A. Unplug the dispenser from power source.
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B. Remove the bonnet and clean the dirt from the condenser using a soft brush.
C. Replace the bonnet and reconnect power.
2.4 EVERY SIX MONTHS
A. Clean and sanitize the unit using the appropriate procedures outlined in Section 3 of this
manual.
2.5 YEARLY
A. Clean water bath interior, including evaporator coils and refrigeration components.
B. Clean the entire exterior of the unit.
C. Sanitize syrup lines using the appropriate procedures outlined in Section 3 of this manual.
3. DISPENSER CLEANING AND SANITIZING
3.1 AMBIENT PROCESS
A. The ambient process is the most common method for cleaning and sanitizing dispenser
equipment. The detergent should be caustic-based and the sanitizer should be low pH (7.0)
chloride solution.
B. Disconnect syrup containers and remove product from tubing by purging with carbon dioxide.
C. Rinse the lines and fittings with clean room temperature water to remove all traces of residual
product.
D. Fill lines with a caustic-based (low-sudsing, non-perfumed, and easily rinsed) detergent solution.
The solution should be prepared in accordance with the manufacturers recommendations, but
should be at least two (2) percent sodium hydroxide. Make sure the lines are completely filled
and allow to stand for at least 10 minutes.
E. Flush the detergent solution from the lines with clean water. Continue rinsing until
phenolphthalein test indicates the rinse water is free of residual detergent.
F. Fill the lines with a low pH (7.0) chlorine solution containing at least 50 PPM (50 mg/L) chlorine.
Make sure that lines are completely filled and allow to stand for ten (10) minutes.
G. Reconnect syrup containers and ready Unit for operation.
H. Draw drinks to refill lines and flush the chlorine solution from the dispenser.
NOTE
Please note that a fresh water rinse cannot follow sanitization of equipment. Purge only with the
end use product. This is an NSF requirement.
I. Taste the beverage to verify that there is no off taste.
3.2 VALVES
A. Valves may be cleaned and sanitized in the same manner.
1. Disconnect Unit from power source. Depressurize unit, disconnect syrup containers, and
remove product from tubing by purging with carbon dioxide.
2. Carefully remove valves from dispenser.
3. Wash valves in cleaning solution, then immerse them in a bath of sanitizing solution for
15 minutes.
4. Visually inspect dispenser for syrup residue. Clean with warm water and cloth or with the
nozzle brush supplied.
5. Install valves to dispenser. Pressurize and ready Unit for operation.
6. Connect Unit to power source.
7. Reconnect syrup containers and ready Unit for operation.
8. Draw drinks to refill lines and flush the chlorine solution from the dispenser.
NOTE
Please note that a fresh water rinse cannot follow sanitization of equipment. Purge only with
the end use product. This is an NSF requirement.
9. Taste the beverage to verify that there is no off taste.
10. Valve is ready for operation.
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