Lancer Delta III Pre-Mix Parts List

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REV. 10/25/00 P.N. 28-0454/01

This manual supersedes and replaces 28-0454, dated 03/29/00.

INSTALLATION AND SERVICE MANUAL

FOR

DELTA III PRE-MIX

COUNTER ELECTRIC DISPENSER

6655 LANCER BLVD. • SAN ANTONIO, TEXAS 78219 USA • (210) 310-7000

FAX SALES

• NORTH AMERICA – 210-310-7245 • INTERNATIONAL SALES – 210-310-7242 • CUSTOMER SERVICE – 210-310-7242 •

• LATIN AMERICA – 210-524-9567 / 210-310-7245 • EUROPE – 32-2-755-2399 • PACIFIC – 61-8-8268-1978 •

FAX ENGINEERING: • 210-310-7096

SPECIFICATIONS

DIMENSIONS

Width 16 7/8 inches (429 mm) Depth 24 3/4 inches (628 mm) Height (without legs) 25 1/2 inches (648 mm)

WEIGHT

Shipping 170 pounds (77.1 kg) Empty 146 pounds (66.2 kg) Operating 220 pounds (99.8 kg)

ICE BANK WEIGHT 27 pounds (12.25 kg)

WATER BATH CAPACITY 10.87 gallons (41.15 liters)

COMPRESSOR 1/3 HP Tecumseh, 115V/60Hz

AGITATOR MOTOR 25W, 115V

CONDENSER MOTOR 9W, 115V

ICE BANK CONTROL Lancer Electronic Ice Bank Control (EIBC)

TRANSFORMER 120V (Primary) / 24V (Secondary)

Optional 230V/50Hz and 220V/60Hz systems available.

109 - 12 ounce drinks under 40°F (4.4°C) at two (2) drinks per minute with 105°F (40.5°C) ambient inlet

product (pre-mix) using a 1/3 HP, 115V/60Hz refrigeration system (Condition D).

Please refer to the Lancer web site (www.lancercorp.com) for information relating to Lancer Installation and Service Manuals, Instruction Sheets, Technical Bulletins, Service Bulletins, etc.

TABLE OF CONTENTS

SPECIFICATIONS DELTA III PRE-MIX ..................................................................................................COVER

TABLE OF CONTENTS ......................................................................................................................................i

INSTALLATION INSTRUCTIONS, KIT, 6 VALVE, PREMIX, FIGAL...............................................................i-ii

1. INSTALLATION ...........................................................................................................................................1

1.1 RECEIVING........................................................................................................................................1

1.2 UNPACKING ......................................................................................................................................1

1.3 SELECTING A COUNTER LOCATION..............................................................................................1

1.4 CONNECTING THE DRAIN...............................................................................................................1

1.5 FILLING UNIT WITH WATER ............................................................................................................1

1.6 CONNECTING TO ELECTRICAL POWER .......................................................................................2

1.7 CONNECTING TO PRODUCT SUPPLY ...........................................................................................2

2. SCHEDULED MAINTENANCE ...................................................................................................................2

2.1 DAILY .................................................................................................................................................2

2.2 WEEKLY.............................................................................................................................................2

2.3 MONTHLY ..........................................................................................................................................2

2.4 EVERY SIX MONTHS........................................................................................................................3

2.5 YEARLY..............................................................................................................................................3

3. DISPENSER CLEANING AND SANITIZING ..............................................................................................3

3.1 AMBIENT PROCESS.........................................................................................................................3

3.2 VALVES..............................................................................................................................................3

4. TROUBLESHOOTING.................................................................................................................................4

4.1 MISCELLANEOUS LEAKAGE ...........................................................................................................4

4.2 INSUFFICIENT FLOW .......................................................................................................................4

4.3 EXCESSIVE FOAMING .....................................................................................................................4

4.4 COMPRESSOR DOES NOT START (NO HUM), BUT

CONDENSER FAN MOTOR RUNS...................................................................................................4

4.5 COMPRESSOR STARTS AND CONTINUES TO RUN UNTIL FREEZE UP

AND WILL NOT CUT OFF .................................................................................................................4

4.6 COMPRESSOR DOES NOT START BUT HUMS .............................................................................4

4.7 COMPRESSOR STARTS BUT DOES NOT SWITCH OFF START WINDING .................................4

4.8 COMPRESSOR STARTS AND RUNS A SHORT TIME BUT

SHUTS OFF ON OVERLOAD ...........................................................................................................4

4.9 WARM DRINKS..................................................................................................................................5

5. ILLUSTRATIONS, PARTS LIST, AND WIRING DIAGRAMS .....................................................................7

5.1 COMPRESSOR DECK ASSEMBLY ...............................................................................................7-8

5.2 DECK ASSEMBLY ........................................................................................................................9-10

5.3 CABINET ASSEMBLY .................................................................................................................11-12

5.4 TUBING ASSEMBLY...................................................................................................................13-14

5.5 CONTROL HOUSING.................................................................................................................15-16

5.6 WIRING DIAGRAM ..........................................................................................................................17

INSTALLATION INSTRUCTIONS

KIT INSTALLATION, 6 VALVE, PREMIX, FIGAL

1. INSTALLATION PROCEDURES

1.1 The accompanying diagram (see next page) demonstrates a typical installation for a six (6) valve

premix dispenser using six (6) figals. Five (5) valve kits use similar plumbing with one (1) less figal tank.

1.2 It is VERY IMPORTANT to make sure that the Regulator adjustment screws are threaded completely out before installation. This ensures that CO2 gas does not pass uncontrolled through the Regulator assembly during connection.

NOTES:

If it is preferred that a Diet product be regulated at a lower CO2 pressure than non-diet products, ensure that the diet product is connected to the regulator with a single connection. This will allow

the diet product to be controlled individually from the other figals.

Item Part No. Description Quantity

-- 82-1264-06 Kit, Installation, 6 Valve, Premix, US

1 18-0266-01/01 Regulator Assy, 1

Tank Mount, US

2 05-0011 Flare Seal, 1/4 Inch 1 3 01-0221 Stem, 1/4 Inch 1 4 01-0222 Nut, Swivel, 1/4 Inch 1 5 07-0437 Clamp, 1/4 Inch 24 6 08-0349 Tubing, 1/4 Inch AR 7 17-0017 Disconnect, Gas, 6

1/4 Inch

8 17-0018 Disconnect, Liquid, 6

1/4 Inch

Item Part No. Description Quantity

-- 82-1265-06 Kit, Installation, 6 Valve, Premix, Metric

1 18-0267-01/01 Regulator Assy, 1

Tank Mount, Metric

2 05-0011 Flare Seal, 1/4 Inch 1 3 01-0221 Stem, 1/4 Inch 1 4 01-0222 Nut, Swivel, 1/4 Inch 1 5 07-0437 Clamp, 1/4 Inch 24 6 08-0349 Tubing, 1/4 Inch AR 7 17-0017 Disconnect, Gas, 6

1/4 Inch

8 17-0018 Disconnect, Liquid, 6

1/4 Inch

KIT INSTALLATION, 6 VALVE, PREMIX, FIGAL (CONTINUED)

Typical Installation, Six (6) Valve Pre-Mix Dispenser Using Six (6) Figal Containers

2,3,4

1. INSTALLATION

1.1 RECEIVING

Each unit is completed tested under operating conditions and thoroughly inspected before shipment. At the time of shipment, the carrier accepts the unit and any claim for damages must be made with the carrier. Upon receiving unit from the delivering carrier, carefully inspect carton for visible indication of damage. If damage exists, have carrier note same on bill of lading and file a claim with the carrier.

1.2 UNPACKING

A. Cut band and remove. B. Remove top portion of carton by lifting up. C. Remove top inner carton pad and corners. D. Remove accessory kit of loose parts from drip tray. E. Lift Unit up by plywood shipping base and remove lower portion of carton. F. Inspect unit for concealed damage. If evident, notify delivering carrier. File claim against same. G. Remove splash plate, located under unit on shipping base. H. Remove plywood shipping base from unit by moving unit so that one side is off the counter top

or table allowing access to screws on the bottom of the plywood shipping base.

NOTE

If unit is to be transported, it is advisable to leave unit secured to plywood shipping base.

I. If Unit is to be installed with optional legs, assemble legs to unit by tilting unit. DO NOT LAY

UNIT ON ITS SIDE OR BACK.

J. Remove accessory kit of loose parts from drip tray.

1.3 SELECTING A COUNTER LOCATION

A. The dispenser is designed to sit on a flat supported surface capable of supporting a minimum

weight of 250 pounds (113.6 kg). It may be either counter or leg mounted.

NOTE

NSF listed units must be sealed to the counter or have four (4) inch legs installed.

B. When the dispenser is to be permanently bolted to the counter top, seal dispenser base to

counter top with a bead of clear silicone caulk or sealant which provides a smooth and easily cleaned bond to the counter.

CAUTION

FAILURE TO MAINTAIN PROPER AIR CLEARANCE WILL CAUSE THE COMPRESSOR TO OVERHEAT AND WILL RESULT IN COMPRESSOR FAILURE.

c. Locate dispenser to allow approximately eight (8) inches of unobstructed space above the unit

for proper air circulation. Air is drawn in through the top front grill and exhausted out of the top rear grill. The bonnet may be removed by lifting bonnet upward.

1.4 CONNECTING THE DRAIN

A. Remove cup rest. Lift splash plate up and pull out and down on the bottom to remove. B. Remove the drip tray from the unit and connect the drain tube to the drain fitting located on the

bottom. Secure drain tube with clamp provided in accessory kit.

C. Route the drain tube to a suitable drain and replace the unit’s drip tray.

1.5 FILLING UNIT WITH WATER

A. Remove the bonnet from the unit. B. Remove the yellow plastic plug from the unit’s fill hole.

CAUTION

THE WATER BATH COMPARTMENT MUST BE FILLED WITH WATER BEFORE PLUGGING IN THE UNIT, OTHERWISE THE COMPRESSOR DECK AND CONDENSER FAN MAY NOT OPERATE PROPERLY.

C. Fill the water bath compartment with water until it flows out of the overflow tube into the drip tray.

Use bottled drinking water where hard water problems exist. Do not use distilled water in

units which are equipped with electronic ice bank controls (EIBC).

D. Replace the yellow plug.

1.6 CONNECTING TO ELECTRICAL POWER

WARNING

THIS UNIT MUST BE PROPERLY ELECTRICALLY GROUNDED TO AVOID POSSIBLE FATAL ELECTRICAL SHOCK OR SERIOUS INJURY TO THE OPERATOR. THE POWER CORD IS PROVIDED WITH A THREE PRONG GROUNDED PLUG. IF A THREE-HOLE GROUNDED ELECTRICAL OUTLET IS NOT AVAILABLE, USE AN APPROVED METHOD TO GROUND THE

UNIT.

CAUTION

FAILURE TO DISCONNECT THE MOTOR POWER SUPPLY WILL DAMAGE THE CARBONATOR MOTOR AND PUMP AND VOID THE WARRANTY.

A. Check the dispenser serial number plate for unit’s correct electrical requirements. Do not plug

into electrical outlet unless serial number plate electrical specifications are compatible with local electric utility.

B. Route the power supply cord to a grounded electrical outlet of the proper voltage and amperage

rating, and plug the unit in. All USA/domestic models are equipped with a power kill switch located on the left side of the condenser, in the bonnet. Kill switch must be on before the unit will operate. Allow unit to run and start cooling while completing remainder of the installation.

NOTE

Units equipped with an electronic ice bank control contain a five (5) minute delay. Compressor will not begin running until five (5) minutes after unit is energized.

1.7 CONNECTING TO PRODUCT SUPPLY (see Page ii)

A. Using proper beverage tubing and fittings, connect to product inlet with a clamp (PN 07-0437). B. Mark syrup tube assemblies with product ID tape. C. Route through cutout in counter or through access hole in back of unit. D. Leave approximately 12 inches (300 mm) of extra tubing length below the counter for servicing

and moving the dispenser. E. Connect to appropriate figal pre-mix tanks using clamps to secure the connection. F. Pressurize system. G. Activate each valve until product is observed. H. Check for leaks.

2. SCHEDULED MAINTENANCE

2.1 DAILY

A. Remove the cup rest and wash in warm soapy water. B. Pour warm soapy water into the drip tray and wipe with a clean cloth. C. With a clean cloth and warm water, wipe off all of the unit’s exterior surfaces. DO NOT USE

ABRASIVE SOAPS OR STRONG DETERGENTS. D. Replace the cup rest.

2.2 WEEKLY

A. Taste each product for off tastes. B. Remove the bonnet and check the level of water in the water bath. Replenish as required, and

replace the bonnet.

NOTE

Use bottled drinking water where hard water problems exist. Do not use distilled water in units

which are equipped with electronic ice bank controls (EIBC).

2.3 MONTHLY

A. Unplug the dispenser from power source.

B. Remove the bonnet and clean the dirt from the condenser using a soft brush. C. Replace the bonnet and reconnect power.

2.4 EVERY SIX MONTHS

A. Clean and sanitize the unit using the appropriate procedures outlined in Section 3 of this

manual.

2.5 YEARLY

A. Clean water bath interior, including evaporator coils and refrigeration components. B. Clean the entire exterior of the unit. C. Sanitize syrup lines using the appropriate procedures outlined in Section 3 of this manual.

3. DISPENSER CLEANING AND SANITIZING

3.1 AMBIENT PROCESS

A. The ambient process is the most common method for cleaning and sanitizing dispenser

equipment. The detergent should be caustic-based and the sanitizer should be low pH (7.0)

chloride solution. B. Disconnect syrup containers and remove product from tubing by purging with carbon dioxide. C. Rinse the lines and fittings with clean room temperature water to remove all traces of residual

product. D. Fill lines with a caustic-based (low-sudsing, non-perfumed, and easily rinsed) detergent solution.

The solution should be prepared in accordance with the manufacturers recommendations, but

should be at least two (2) percent sodium hydroxide. Make sure the lines are completely filled

and allow to stand for at least 10 minutes. E. Flush the detergent solution from the lines with clean water. Continue rinsing until

phenolphthalein test indicates the rinse water is free of residual detergent. F. Fill the lines with a low pH (7.0) chlorine solution containing at least 50 PPM (50 mg/L) chlorine.

Make sure that lines are completely filled and allow to stand for ten (10) minutes. G. Reconnect syrup containers and ready Unit for operation. H. Draw drinks to refill lines and flush the chlorine solution from the dispenser.

NOTE

Please note that a fresh water rinse cannot follow sanitization of equipment. Purge only with the

end use product. This is an NSF requirement.

I. Taste the beverage to verify that there is no off taste.

3.2 VALVES

A. Valves may be cleaned and sanitized in the same manner.

1. Disconnect Unit from power source. Depressurize unit, disconnect syrup containers, and remove product from tubing by purging with carbon dioxide.

2. Carefully remove valves from dispenser.

3. Wash valves in cleaning solution, then immerse them in a bath of sanitizing solution for 15 minutes.

4. Visually inspect dispenser for syrup residue. Clean with warm water and cloth or with the nozzle brush supplied.

5. Install valves to dispenser. Pressurize and ready Unit for operation.

6. Connect Unit to power source.

7. Reconnect syrup containers and ready Unit for operation.

8. Draw drinks to refill lines and flush the chlorine solution from the dispenser.

NOTE

Please note that a fresh water rinse cannot follow sanitization of equipment. Purge only with the end use product. This is an NSF requirement.

9. Taste the beverage to verify that there is no off taste.

10. Valve is ready for operation.

4. TROUBLESHOOTING

TROUBLE CAUSE REMEDY

4.1 Miscellaneous leakage. A. Gap between parts. A. Tighten appropriately. B. Damaged or improperly B. Replace or adjust appropriate

installed o-rings. o-rings.

4.2 Insufficient flow. A. Insufficient incoming supply A. Verify incoming supply pressure

pressure. is correct.

4.3 Excessive foaming. A. Incoming product A. Correct prior to dispenser.

temperature too high. Consider larger dispenser or

pre-cooler. B. Flow rate too high. B. Readjust. C. Air in lines. C. Bleed air from lines. D. Poor quality ice. D. Check quality of ice used in drink. E. High beverage temperature. E. Check refrigeration system.

4.4 Compressor does not A. Compressor relay or overload A. Replace compressor relay or start (no hum), but malfunctioning. overload. condenser fan motor B. Inadequate voltage. B. Measure voltage across common runs. and run terminal on compressor.

Voltage must not drop below 90%

of rated voltage. C. Incorrect wiring. C. Refer to wiring diagram and correct. D. Compressor malfunctioning. D. Replace compressor.

4.5 Compressor starts and A. Ice bank control failure. A. Replace ice bank control. continues to run until B. Incorrect wiring. B. Refer to wiring diagram and correct. freeze up and will not cut off.

4.6 Compressor does not A. Inadequate voltage. A. Measure voltage across common start but hums. and run terminal on compressor.

Voltage must not drop below 90%

of rated voltage. B. Incorrect wiring. B. Refer to wiring diagram and correct. C. Starting relay malfunctioning. C. Replace starting relay. Be sure to

use correct relay. Failure to use

correct relay will cause compressor

failure. D. Compressor malfunctioning. D. Replace compressor.

4.7 Compressor starts but A. Inadequate voltage. A. Measure voltage across common does not switch off start and run terminal on compressor. winding (will run for only B. Incorrect wiring. B. Refer to wiring diagram and correct. a few seconds before C. Starting relay malfunctioning. C. Replace starting relay. Be sure to internal overload use correct relay. Failure to use switches compressor correct relay will cause compressor off). failure.

4.8 Compressor starts and A. Dirty condenser. A. Clean the condenser. runs a short time but B. Insufficient or blocked air flow. B. Remove all obstructions and allow shuts off on overload. for minimum clearance of

15 inches (38.1 cm) over top.

C. Inadequate voltage. C. Measure voltage across common

and run terminal on compressor. Voltage must not drop below 90%

of rated voltage. D. Incorrect wiring. D. Refer to wiring diagram and correct. E. Defective condenser fan motor. E. Replace condenser fan motor. F. Refrigerant leak. F. Repair and recharge. G. Compressor malfunctioning. G. Replace compressor.

(continued next page)

(continued from previous page)

4.9 Warm drinks. A. Restricted airflow. A. Check clearances around sides, top, and inlet of unit. Remove objects blocking airflow through grill.

B. Refrigeration system not B. Refer to Sections 4.11 - 4.15.

running. C. Refrigerant leak. C. Repair and recharge. D. Condenser fan motor not D. Replace condenser fan motor.

working. E. Dirty condenser. E. Clean condenser. F. Dispenser capacity exceeded. F. Add pre-cooler or replace with

larger dispenser.

NOTES

TROUBLE CAUSE REMEDY

NOTES

LOAD

LINE

FROM

EVAPORATOR

5. ILLUSTRATIONS, PARTS LISTS, AND WIRING DIAGRAMS

5.1 REFRIGERATION DECK ASSEMBLY

20E

20A

20C

20D

20B

FROM

EVAPORATOR

20F

LINE

LOAD

17B

17A

17C

17F

17E

17D

17G

40A

40B

39A

39G

39E

39B

39C

39F

39D

40C

12 38

5.1 REFRIGERATION DECK ASSEMBLY (CONTINUED)

ITEM PART NO. DESCRIPTION

- 82-2768 Deck Assy, Refrigeration, 115V/60Hz, Non-Carb

- 82-2901 Deck Assy, Refrigeration, 230V/50Hz, Non-Carb

- 82-2902 Deck Assy, Refrigeration, 220V/60Hz, Non-Carb

1 51-5496 Deck Plate, Sub-Assy 2 50-0200/01 Insulation, Deck Plate 3 04-0063 Washer, Flat, 1/4” 4 89-0014 Hole Cover 5 82-2494 Evaporator Assy 6 52-1773 Probe Assy 7 04-0394 Screw, 6 - 32 X .500” 8 51-0068 Handle 9 04-0574 Washer, Lock, 5/16” 10 REF Control Housing Assy

- 52-0900/02 Control Housing Assy

with Kill Switch

- 52-0903/02 Control Housing Assy

without Kill Switch 11 06-2221 Label, Wiring Diagram 12 04-0504 Screw, 8 - 18 X .375” 13 06-0080/01 Label, Nameplate 14 - - - - - - - (This item not used.) 15 02-0041 Seal 16 25-0047 Transformer, 75VA, 24V,

115V/60Hz

- 25-0048 Transformer, 75VA, 24V,

220V/50-60Hz 17 82-2558 Agitator Assy, 115V/60Hz

- 82-2487 Agitator Assy, 230V/50Hz

- 82-2761 Agitator Assy, 220V/60Hz 17a 05-0424/01 Propeller, 2.625” Diameter 17b 91-0119 Motor, Agitator, 115V/60Hz

- 91-0112 Motor, Agitator, 230V/50Hz

- 91-0130 Motor, Agitator, 220V/60Hz 17c 06-0633 Label, 115V/60Hz, 25W

- 06-0634 Label, 230V/50Hz, 25W

- 06-2191 Label, 220V/60Hz, 25W 17d 04-0059 Screw, 8 - 36 X .375” 17e 30-5113/01 Bracket, Agitator Motor 17f 02-0032 Washer, Rubber 17g 05-1437 Propeller, Water 18 02-0040 Seal, Extrusion 19 04-0032 Nut, Lock, 1/4” - 20 20 83-0033 Compressor Assy, 1/3 hp,

115V/60Hz (includes items

listed below)

- 83-0034 Compressor Assy, 1/3 hp,

240-220V/50Hz

- 83-0038 Compressor Assy, 1/3 hp,

220V/60Hz 20a 83-0033-01 Compressor, 1/3 hp,

115V/60Hz

- 83-0034-01 Compressor, 1/3 hp,

240-220V/50Hz 20b 04-1010 Screw, Brass, 6 - 32 X 0.250” 20c 12-0339 Overload, 115V/60Hz

- 12-0290 Overload, 230V/50Hz

- 12-0253 Overload, 220V/60Hz 20d 12-0005 Relay, 115V/60Hz

- 12-0031 Relay, 230V/50Hz

- 12-0028 Relay, 220V/60Hz 20e 13-0066 Cover, Terminal 20f 03-0040 Bale Strap 20g 03-0041 Spring Overload (Not Shown) 20h 12-0260 Start Capacitor, 220V/60Hz

(Not Shown)

ITEM PART NO. DESCRIPTION

21 02-0114 Grommet, Compressor 22 04-0537 Washer, Compressor 23 03-0150 Clip, Retainer, Compressor 24 47-0344 Tube, Process 25 47-0718 Tube, Compressor Discharge 26 47-0724 Tube, Return Line 27 51-0061 Accumulator 28 50-0211 Boot 29 50-0205 Insulation 30 50-0159 Insulation 31 23-0985 Condenser 32 50-0201 Baffle, Rubber 33 30-5112 Retainer Strip 34 04-0518 Rivet, 0.125" X 0.328" 35 30-5867 Handle/Air Shield 36 51-5697 Fan Shroud, Upper 37 50-0249 Insulation, Strip 38 30-5866 Fan Shroud, Lower 39 52-2140 Fan Assy, 115V/60Hz

- 52-2147 Fan Assy, 220V/50-60Hz 39a 91-0007 Motor Assy, 115V/60Hz, 9W

- 91-0009 Motor Assy, 220V/50-60Hz, 9W 39b 07-0354 Fan Blade 39c 04-0060 Nut, Flat 39d 30-5864 Bracket, Fan Motor 39e 02-0033 Silencer, Fan Blade 39f 04-0059 Screw, 8 - 36 X 0.375" 39g 06-0433/01 Label, 115V/60Hz, 9W

- 06-0670 Label, 220V/50-60Hz, 9W 40 23-0765 Dryer Cap Assy 40a 23-0982 Dryer Cap 40b 47-0344 Tube, Process 40c 47-0698 Tube, Condenser, Out 41 52-2008 Harness Assembly, Transformer 42 04-0110 Nut, 8-32 43 04-0576 Washer, Lock, Internal Tooth 44 06-0430 Label, 115V/60 Hz, 1/3 HP

- 06-0460 Label, 230V/50 Hz, 1/3 HP

- 06-0666 Label, 240V/60 Hz, 1/3 HP 45 06-0877 Label, Ground

- 11-0018 Wire Tie

- 15-0012 Duct Tape

- 15-0011 Adhesive, Insulation

- 95-0177 Refrigerant, R-134a

- 96-0004 Solder, 60/40

- 96-0003 Brazing Alloy

- 52-2027 Harness Assy, PCB to Ground

5.2 DECK ASSEMBLY

FILL W

-IM

FILL H

S FR

FLO

TIL

ITEM PART NO. DESCRIPTION

1 04-0711 Caplug 2 06-0856 Label, Water Fill 3 04-0431 Screw, 1/4 - 20 x 1.250,

Round Head 4 04-0033 Washer, 1/4 5 30-5891/01 Plate, Carbonator

(No Carbonator) 6 50-0254/01 Insulation, Carbonator Deck

(No Carbonator)

5.2 DECK ASSEMBLY (CONTINUED)

5.3 CABINET ASSEMBLY

REF

ITEM PART NO. DESCRIPTION

- 82-2551 Cabinet Assy 1 51-5629/01 Wrapper Assy 2 30-7353/01 Front Support, SS 3 04-0443 Screw, 10 - 24 x 0.375”,

Countersink 4 04-0074 Nut, Clip, 10 - 24 5 04-0504 Screw, 8 - 18 x 0.375”, with

Washer 6 08-0004 Tubing, Tygon, 5/16” ID 7 06-0851 Label, Overflow 8 03-0302 Clip, Drain Hose 9 04-0077 Screw, 4 - 20 x 0.250” 10 03-0062 Clip, Overflow Tube 11 30-0319 Splash Plate 12 05-1585 Cup Rest, Plastic 13 05-1657 Drip Tray 14 30-7533/01 Bracket, Drip Tray, Right 15 30-7534/01 Bracket, Drip Tray, Left 16 04-0545 Screw, 8 - 16 x 0.750” 17 30-7358 Plate, Tank, Bottom 18 51-0717/01 Bracket, Leg 19 81-0112 Leg, Plastic 20 07-0405 Plug, Key Switch 21 12-0097 Key Switch (Includes Nut) 22 06-0881 Label, Key Switch 23 07-0347 Plate, Cover 24 REF Tank Assy

- 42-0057 Tank Assy

- 42-0058 Tank Assy, LF Sol 25 50-0151 Insulation, Tank, Side 26 50-0150 Insulation, Tank, Back 27 50-0248 Insulation, Tank, Front 28 06-0632 Label, "WARNING" 29 REF Bonnet Assy

- 82-2764 Bonnet Assy

(Contact Customer Service

for Graphic Options) 30 06-2177 Label, Graphic, Bonnet

(Contact Customer Service

for Graphic Options) 31 06-2178 Label, Graphic, Tank Wrapper

(Contact Customer Service for

Graphic Options) 32 06-2227 Decal, Bonnet, Front

(Contact Customer Service

for Graphic Options) 33 50-0209 Insulation, Comb REF REF See Section 5.4

5.3 CABINET ASSEMBLY (CONTINUED)

5.4 TUBING ASSEMBLY

ITEM PART NO. DESCRIPTION

R1 19-0258 Valve Assy, Pre-Mix, Becker

2 30-5486 Faucet Plate, 5 Valve

- 30-5488 Faucet Plate, 6 Valve 3 30-5487 Support, Faucet Plate, 5 Valve

- 30-5489 Support, Faucet Plate, 6 Valve 4 REF Backing Nut, Valve 5 48-0760 Tube Assy, Prod #4/3, 6V/5V 6 48-0759 Tube Assy, Prod #5/4/3, 6V/5V 7 48-0761 Tube Assy, Prod #3, 6V 8 48-0762 Tube Assy, Prod #2, Pre-Delta 9 48-1494 Tube Assy, #1, Pre-Mix 10 48-1495 Tube Assy, #6, Pre-Mix 11 01-1831 Spacer, 10 - 24, Threaded 12 30-6807 Spacer. Lower, Water Cage 13 30-6767 Brace, Water Coils 14 04-0116 Screw, 10 - 24 x 0.625,

PHD, PH, SS

R1 05-1932 Fitting, Adapter,

7/16 MF x 1/2 MF

R in margin indicates change or revision

5.4 TUBING ASSEMBLY (CONTINUED)

1/2 A

(SPARE)

2AG

HS1

HYBRID MODULE

RLY2

VR1

BR1

RLY1

NO TIME

MADE IN U.S.A.

5.5 CONTROL HOUSING

ITEM PART NO. DESCRIPTION

- 52-0900/02 Control Housing, With ON/OFF Switch

R - 52-0903/02 Control Housing, Without

ON/OFF Switch

1 30-5109/02 Control Housing 2 52-0868/01 Lead Assy,

ON/OFF Switch

3 13-0047 Stand-off 4 52-1423/01 PCB Assy 5 52-2027 Lead Assy, Probe Ground

(Non-Carb Units Only)

6 52-2061 Lead Assy, EIBC 7 12-0190 Terminal Block 8 04-0477 Screw, 8 - 32 x 0.375" 9 04-0504 Screw, 8 - 16 x 0.375" 10 30-5108/01 Cover, Control Box 11 11-0186 Jumper, 4-Position 12 13-0059 Bushing 13 13-0028 Strain Relief 14 52-1219 Power Cord (Pigtail) 15 52-0904 Harness Assy, Trans #1 16 52-0905 Harness Assy, Trans #2 17 52-0906 Harness Assy, Comp #1 18 52-0907 Harness Assy, Comp #2 19 11-0008 Tie Wrap 20 12-0089 Switch

R in margin indicates change or revision

5.5 CONTROL HOUSING (CONTINUED)

5.6 WIRING DIAGRAM

IMPORTANT

15714

PLAIN

BLK

AGITATOR

MOTOR



TB1

B/WB/W

TO PLAIN WATER VALVE

(FIELD INSTALLED OPTION)

BRG

TERM4

PCB,IBC

OUT

TERM3

12411

GW B

TERM2

10 9

OUT

TERM1

RIBBED

9000 and 9100 Series Only

BWG

CARBONATOR

PROBE

B/W

COMPRESSOR

9000 and 9100 Series Only

BLK

CARBONATOR

MOTOR

CAPACITOR

WBWB

1 4

WBW

FAN

MOTOR

1. WHEN STARTING UNIT OR IF CURRENT IS INTERRUPTED, THERE IS A FIVE (5) MINUTE DELAY BEFORE THE COMPRESSOR/FAN STARTS.

2. THERE IS A THREE (3) MINUTE PROTECTION TIMER ON THE CARBONATOR PUMP MOTOR. IF THE MOTOR HAS TIMED OUT, CHECK WATER SUPPLY AND RESET BY MOMENTARILY DISCONNECTING POWER.

9000 and 9500 Series Only

KEY

SWITCH

ELECTRONIC

ICE BANK

LINE 24 V

PROBE

RIBBED

BLK

V A L V E S



(5,



OR



OPTIONAL MARQUEE

POWER

CORD

BLU BRNG

KILL

SWITCH

DELTA

RECIRCULATING MOTOR

9100 SERIES ONLY

SYM.

DESCRIPTION CHASSIS GROUND CHAMFER PIN OPTIONAL WATER

BOOST PCB,IBC J4

CONTROL BOX

CARBONATOR

MOTOR

®

LABEL, WIRING DIAGRAM 06-2221

Lancer Delta III Pre-Mix Parts List

Specifications and Main Features

Frequently Asked Questions

User Manual