Lancer DELTA III Installation Manual

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DELTA III DISPENSER SERIES 9000

Operation Manual

PN: 28-0437/05

9000

Lancer Corp.

6655 Lancer Blvd.

San Antonio, Texas 78219

800-729-1500

Technical Support/Warranty: 800-729-1550

custserv@lancercorp.com

lancercorp.com

Manual PN: 28-0437/05

SEPTEMBER 2011

FOR QUALIFIED INSTALLER ONLY

ABOUT THIS MANUAL

This booklet is an integral and essential part of the product and should be handed over to the operator after the installation and preserved for any further consultation that may be necessary. Please read carefully the guidelines and warnings contained herein as they are intended to provide the user with essential information for the continued safe use and maintenance of the product. In addition, it provides GUIDANCE ONLY to the user on the correct services and site location of the unit.

The installation and relocation, if necessary, of this product must be carried out by qualied personnel with up-to-date

safety and hygiene knowledge and practical experience, in accordance with current regulations.

TABLE OF CONTENTS

SPECIFICATIONS................................................................................................................................4

PRE-INTALLATION CHECKLIST........................................................................................................5

WARNINGS/CAUTIONS...................................................................................................................6-9

1. INSTALLATION...........................................................................................................................10

1.1 UNPACKING.......................................................................................................................10

1.2 UNPACKING INSTALLATION KITS....................................................................................10

1.3 SELECTING A COUNTER LOCATION...............................................................................10

1.4 INSTALLING DISPENSER..................................................................................................10

1.5 LEVELING DISPENSER.....................................................................................................10

1.6 CONNECTING THE DRAIN................................................................................................10

1.7 FILLING UNIT WITH WATER..............................................................................................11

1.8 CONNECTING TO ELECTRICAL POWER........................................................................11

1.9 CONNECTING TO WATER SUPPLY - CARBONATED WATER INLET.............................12

1.10 CONNECTING TO WATER SUPPLY - PLAIN WATER INLET............................................12

1.11 CONNECTING THE CO2 SUPPLY.....................................................................................12

1.12 CONNECTING BAG-IN-BOX (BIB) SYRUP SUPPLY TO UNITS WITH BUILT-IN

SYRUP PUMPS..................................................................................................................13

1.13 CONNECTING BAG-IN-BOX (BIB) SYRUP SUPPLY TO UNITS TO REMOTE

SYRUP PUMPS..................................................................................................................13

1.14 CONNECTING TO REMOTE PRESSURIZED SYRUP SUPPLY (FIGAL).........................13

1.15 PURGING THE CARBONATION SYSTEM........................................................................13

1.16 PURGING THE WATER AND SYRUP SYSTEMS..............................................................14

1.17 ADJUSTING WATER FLOW (LEV®)..................................................................................14

1.18 ADJUSTING WATER TO SYRUP (RATIO) BRIX (LEV®)..................................................14

1.19 VOLUMETRIC VALVE ADJUSTMENT...........................................................................14-16

1.20 SETTING 3-WAY ADJUSTABLE BACK BLOCKS FOR PLAIN OR

CARBONATED WATER......................................................................................................16

2. CLEANING AND SANITIZING....................................................................................................17

2.1 GENERAL INFORMATION..................................................................................................17

2.2 CLEANING SOLUTION......................................................................................................17

2.3 SANITIZING SOLUTION.....................................................................................................17

2.4 SCHEDULED MAINTENANCE...........................................................................................18

2.5 AMBIENT PROCESS (SYRUP LINE CLEANING).............................................................18

2.6 VALVE CLEANING........................................................................................................19-20

2.7 CLEANING AND SANITIZING BAG-IN-BOX (BIB) SYSTEMS...........................................21

2.8 CLEANING AND SANITIZING FIGAL SYSTEMS.........................................................21-22

3. CONVERTING FROM EXTERNAL PRESSURIZED SYRUP SUPPLY TO BIB WITH BUILT-IN

SYRUP PUMPS...........................................................................................................................22

4. CONVERTING FROM BUILT-IN SYRUP PUMPT TO REMOTE PUMPS OR

SYRUP TANKS............................................................................................................................23

4.1 REMOVING EXISTING BUILT-IN SYRUP PUMPS............................................................23

4.2 INSTALLING REMOTE PUMP OR SYRUP TANKS............................................................23

5. TROUBLESHOOTING...........................................................................................................24-31

6. TROUBLESHOOTING THE LANCER ELECTRONIC ICE BANK CONTROL (EIBC)...............32

6.1 CHECKING FOR NORMAL PCB OPERATION..................................................................32

7. ILLUSTRATIONS, PARTS LISTINGS, WIRING DIAGRAMS, AND

PLUMBING DIAGRAMS.............................................................................................................34

7.1 REFRIGERATION DECK ASSEMBLY...........................................................................34-35

7.2 STANDARD CABINET ASSEMBLY...............................................................................36-37

7.3 SHROUDED CABINET ASSEMBLY..............................................................................38-39

7.4 CARBONATOR, WATER/SYRUP LINE ASSEMBLIES.................................................40-41

7.5 CARBONATOR DECK/PUMP BRACKET ASSEMBLIES..............................................42-43

7.6 CONTROL HOUSING.........................................................................................................44

7.7 WATER REGULATOR ASSEMBLY.....................................................................................45

7.8 WIRING DIAGRAM.............................................................................................................46

8. DISPENSER DISPOSAL.............................................................................................................47

DELTA III SPECIFICATIONS

Æ

DIMENSIONS Width: 25 9/16 inches (649 mm) Depth: 25 7/8 inches (657 mm) Height: 16 7/8 inches (429 mm)

WEIGHT Empty: 146 pounds (66.2 kg) Operating: 220 pounds (99.8 kg) Shipping: 160 lbs (72.5 kg)

PLAIN WATER SUPPLY

Min owing pressure: 20 PSI (0.138 MPA) Soda Water: Per carbonator manufacturer recommendations.

SPACE REQUIRED Left Side: 4 inches (101.6 mm) Right side: 4 inches (101.6 mm) Top: 8 inches (203.2 mm) Optional legs: 4 inches (101.6

mm)

ICE Capacity: 25 - 28 pounds

(11.3 to 12.7 kg)

FITTINGS Water for carbonator inlet:

CARBON DIOXIDE (CO2) Min pressure: 70 PSIG

(0.483 MPA) Max pressure: 80 PSIG (0.552 MPA)

3/8 in barb

ELECTRICAL

115VAC/60Hz/3 amps 220-230VAC/50-60Hz/1.5 amps

Plain water inlet: 3/8 in barb Brand syrup inlets: 3/8 in barb CO2 inlet: 3/8 in barb

DRINK CAPACITY CONDITION C CONDITION D

(90°F (32°C), 65%RH) (105°F (41°C), 75%RH) 2-12 ounce drinks below 40°F (4.4°C) 125 drinks 115 drinks 4-12 ounce drinks below 40°F (4.4°C) 97 drinks 92 drinks

PRE-INSTALLATION CHECKLIST

BEFORE GETTING STARTED

Each unit is tested under operating conditions and is thoroughly inspected before shipment. At the time of shipment, the carrier accepts responsibility for the unit. Upon receiving the unit, carefully inspect the carton for visible damage. If damage exists, have

the carrier note the damage on the freight bill and le a claim with carrier. Responsibility for

damage to the dispenser lies with the carrier.

TOOLS REQUIRED

 Oetiker Pliers  Slotted Screwdriver

 Tubing Cutters  Phillips Screwdriver

 Wrench  Cordless Drill

POST MIX ACCESSORIES

 CO2 Regulator Set  CO2 Supply

 Beverage Tubing  Oetiker Clamps/Fittings

 Water Booster  Water Regulator

 Precision Cutters (if removing/replacing carbonator tank)

BIB SYSTEM

 BIB Rack  BIB Regulator Set

 BIB Syrup Boxes

 BIB Connectors - ensure you have the correct connectors for syrup lineup.

CONSIDER LOCATION OF THE FOLLOWING PRIOR TO INSTALL

 Water supply lines  Drain

 Is the countertop level?  Heating and air conditioning ducts

 Grounded electrical outlet.

 Enough space to install the dispenser. Include space for a top-mounted ice machine, if necessary.

 Does the top-mounted ice machine have a minimum clearance on all sides?

 Located away from direct sunlight or overhead lighting.

 Can the countertop support the weight of the dispenser? Be sure to include the weight of an ice

machine (if necessary) plus the weight of the ice.

 This unit is not suitable for use in an area where a water jet could be used.

! !

WARNING/ADVERTENCIA/AVERTISSEMENT

! The dispenser is for indoor use only. This appliance is intended for use in commercial applications such as

restaurants, stores or similar. This unit is not a toy. It should not be used by children or inrm persons without

supervision. This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Cleaning and user maintenance shall not be performed by children without supervision. This unit is not designed to dispense dairy products. The minimum/ maximum ambient operating temperature for the dispenser is 40°F to 105°F (4°C to 41°C). Do not operate unit below minimum ambient operation conditions. Should freezing occur, cease operation of the unit and contact aurthorized service technician. Service, cleaning and sanitizing should be accomplished only by trained personnel. Applicable safety precautions must be observed. Instruction warnings on the product being used must be followed.

! El dispensador sólo debe usarse en interiores. Esta unidad está diseñada para su uso en aplicaciones

comerciales tales como restaurantes, tienda o similares. Esta unidad no es un juguete. No la deben usar niños ni

personas discapacitadas sin supervisión. Esta unidad no está destinada al uso por parte de personas (incluso niños)

con capacidad física, sensorial o mental reducida, o sin experiencia y conocimientos sucientes, a menos que una

persona responsable de su seguridad les haya dado supervisión o capacitación en el uso de la unidad. Limpieza y mantenimiento de usuario no deberá ser realizada por los niños sin supervisión. Esta unidad no ha sido diseñada para suministrar productos lácteos. La temperatura ambiente operativa mínima / máxima para el dispensador es de

40°F a 105°F (4°C a 41°C). No opere la unidad por debajo de las condiciones mínimas de funcionamiento ambiente.

En caso de ocurrir congelación, cesar la operación de la unidad y póngase en contacto con el servicio técnico autorizado. Servicio de limpieza y desinfección debe llevarse a cabo solamente por personal especializado. Precauciones de seguridad aplicables deben ser observadas. Advertencias de instrucciones en el producto que se use debe ser seguido.

! Le distributeur est destiné à un usage à l’intérieur seulement. Cet appareil est conçu pour une utilisation dans des

applications commerciales telles que les restaurants, les dépanneurs ou similaires. Cet appareil n’est pas un jouet. Il ne devrait pas être utilisé par des enfants ou des personnes inrmes sans surveillance. Cet appareil n’est pas destiné

à un usage par des personnes (y compris les enfants) ayant des capacités physiques, sensorielles ou mentales réduites, ou manquant d’expérience et de connaissances, à moins qu’elles obtiennent de la surveillance ou des

instructions au sujet de l’utilisation de l’appareil de la part d’une personne chargée de leur sécurité. Nettoyage et

entretien de l’utilisateur ne doivent pas être effectués par des enfants sans surveillance. Cet appareil n’est pas conçu pour distribuer des produits laitiers. La température de service ambiante minimum/maximum pour le distributeur est de 40°F à 105°F (4°C à 41°C). Ne pas faire fonctionner l’appareil ci-dessous les conditions minimales de fonctionnement ambiantes. Faut-gel se produisent, cesser l’exploitation de l’appareil et contactez technicien agréé.

Service de nettoyage et de désinfection doivent être effectuées uniquement par du personnel qualié. Les mesures

de sécurité applicables doivent être respectées. Avertissements Instruction sur le produit utilisé doit être suivie.

This unit has been factory sanitized per Lancer specications.

Listed below are six critical elements which will aid in a successful installation.

1. Fill water bath until water overows from tank overow tube.

2. The carbonator pump motor must be disconnected from the power supply (see Section 1.7) prior to connection to water supply for initial build up of ice bank. Failure to do so will result in automatic shut off of carbonator (see item 6 below) or damage to the pump.

3. If this dispenser is installed in an area that is susceptible to ±10% variation of the nominal line voltage, consider installing a surge protector or similar protection device.

4. There is a ve (5) minute delay which prevents the compressor and condenser fan from starting until the delay

has lapsed. If electrical current is interrupted, there is always a ve (5) minute delay before the compressor starts.

5. Supply Water Pressure: Minimum - 25 PSI (0.172 MPA); Maximum - 50 PSI (0.345 MPA); If pressure is over 50 PSIG (0.345 MPA), a water pressure regulator must be used.

6. On units with the built in water regulator, the regulator must be removed if inlet water pressure is less than 25 PSIG. (0.172 MPA)

DISPENSER INSTALLATION HIGHLIGHTS

Esta unidad ha sido saneada en fabrica por las especicaciones de Lancer.

A continuacion se relacionan 6 puntos importantes para una connecta instalacion.

1. Llene el bano-Maria hasta que el agua se desborde sobre el tubo que controla la derrama del tanque.

2. El motor de la bomba del carbonatador debe desconectarse electricamente (Ver Manual - Seccion 1.7) antes de conectar el suministro de agua para la formacion inicial del banco de hielo. De no hacerse esto resultaria en

un bloqueo automatico del carbonatador (ver abajo el punto 6) o en danos a la bomba.

3. Si la unidad va a ser instalada en un area en la que puedan darse variaciones de voltage de + 6 - 10% de su valor nominal, se debe considerar la conveniencia de instalar un estabilizador de corriente o sistema de proteccion similar.

4. Hay una demora de 5 minutos que evita que el compresor y el abanico del condensador arranquen hasta pasado ese tiempo. Si hay algun corte en la corriente electrica siempre se producira esa demora de 5 minutos antes de arrancar el compresor.

5. Presión de suministro del agua de red: Minimo 25 PSI (0.172 MPA); Maximo 50 PSI (0.345 MPA). En unidades sin regulador de presión incorporado, si la presión del agua es superior a 50 PSIG (0.345 MPA) se debe usar un regulador de presión.

6. En unidades con regulador de presión incorporado, el regulador debe der eliminado cuando la presión de entrada de agua sea inferior a 25 PSIG (0.172 MPA).

REGLES DE SECURITE POUR L’NSTALLATION DU DISTRIBUTEUR DE SODAS

PUNTOS IMPORTANTES EN LA UNIDAD DISPENSADORA

La proprètè da cet ensamable est assurè à I’usine sulvant les spècications èmis par Lancer .

Il est essentiel de respecter les 6 points suivants pour l’installation de l’appareil:

1. Remplir le bain-Maire jusqu’a ce que l’eau dèborde par le tuyau de trop-plein du rèservoir.

2. Le moteur de la pompe du carbonateur doit etre dèbranchè de l’alimentation èlectrique (Voir le manuel, Section 1.7) avant l’arrivèe de l’eau pour la formation initiale de la glace. Oublier ou nègliger cette opèration

provoquera l’arret automatique du carbonateur (voir le point 6 cidessous) ou causera des dommages à la pompe.

3. Si le distributeur es installè dans une zone ou la tension èlectrique nominale est susceptible de variations de (+) 10%, il est conseillè d’installer un appaeil de protection contre les sautes de courant.

4. Un d’lai de 5 minutes empeche le compresseur et la ventilation du condesateur de se mettre en marche avant

que ce lees de temps ne se soit ècoulè. Lorsque le courant èlectrique es interrompu, il y a toujours un dèlai de 5

minutes avant que le presseur ne se mette en.

5. Pression de l’eau: Minimum 25 PSI (0.172 MPA); Maximo 50 PSI (0.345 MPA). Sur les unitès qui n’ont pas de règulateur de pression d’eau incorprè, si la pression d’H2O est supèrieure à 50 PSIG (0.345 MPA), un règulateur de pression d’eau doit etre utilsisè.

6. Sur les unitès avec règulateur d’eau incorporè, le règulateur doit etre enlevè si la pression d’arrivve est inferièure

à 25 PSIG (0.172 MPA)

ELECTRICAL WARNING/ADVERTENCIA ELÉCTRICA/

F F

AVERTISSEMENT ÉLECTRIQUE

F Check the dispenser serial number plate for correct electrical requirements of unit. Do not plug into a wall

electrical outlet unless the current shown on the serial number plate agrees with local current available. Follow all local electrical codes when making connections. Each dispenser must have a separate electrical circuit. Do not use extension cords with this unit. Do not ‘gang’ together with other electrical devices on the same outlet. The keyswitch does not disable the line voltage to the transformer primary. Always disconnect electrical power to the unit

to prevent personal injury before attempting any internal maintenance. The resettable breaker switch should not be used as a substitute for unplugging the dispenser from the power source to service the unit. Only qualied

personnel should service internal components of electrical control housing. Make sure that all water lines are tight and units are dry before making any electrical connections!

F Verique la placa con el número de serie del dispensador, donde encontrará los requisitos eléctricos correctos

de la unidad. No enchufe la unidad en un tomacorriente de pared a menos que la corriente indicada en la placa con

el número de serie concuerde con la corriente local disponible. Al hacer las conexiones, respete todos los códigos

eléctricos locales. Cada dispensador debe tener un circuito eléctrico independiente. No use extensiones con esta

unidad. No la conecte junto con otros dispositivos eléctricos al mismo tomacorriente. El interruptor de llave no corta el voltaje de línea al transformador primario desconecte siempre la alimentación eléctrica a la unidad para evitar

lesiones personales antes de tratar de realizar tareas de mantenimiento. El disyuntor de sobrecarga reseteable no se debe usar como sustituto para desenchufar el dispensador de la fuente de alimentación para

realizar tareas de servicio de la unidad. El servicio de los componentes internos de la caja de control eléctrico debe conarse exclusivamente a personal calicado. Asegúrese de que todas las líneas de agua estén ajustadas y las

unidades estén secas antes de hacer conexiones eléctricas.

F Examinez la plaque de numéro de série du distributeur pour connaître les bonnes exigences en matière

d’électricité pour l’appareil. Ne le branchez pas à une prise électrique murale à moins que le courant indiqué sur la plaque de numéro de série corresponde au courant local disponible. Respectez tous les codes électriques locaux lorsque vous faites des connexions. Chaque distributrice doit avoir un circuit électrique séparé. N’utilisez pas de cordons prolongateurs avec cet appareil. Ne pas le brancher avec d’autres appareils électriques sur la même

prise. L’interrupteur à clé ne coupe pas la tension secteur au transformateur primaire. Débranchez toujours le courant électrique à l’appareil, an de prévenir des blessures, avant de faire un entretien interne quelconque. Le disjoncteur

réarmable ne devrait pas être utilisé au lieu de débrancher le distributeur de la source d’alimentation en électricité

pour faire de l’entretien/une réparation de l’appareil. Seul le personnel qualié devrait faire l’entretien/la réparation

des composants internes dans le logement des commandes électriques. Assurez-vous que toutes les conduites d’eau sont étanches et que les appareils sont secs avant de faire des connexions électriques!

CO2/CARBON DIOXIDE /El ANHÍDRIDO CARBÓNICO/

5 5

DIOXYDE DE CARBONE

5 Carbon Dioxide (CO2) is a colorless, noncombustible gas with a light pungent odor. High percentages of CO2 may

displace oxygen in the blood. Prolonged exposure to CO2 can be harmful. Personnel exposed to high concentrations of CO2 gas will experience tremors which are followed by a loss of consciousness and suffocation. If a CO2 gas leak is suspected, immediately ventilate the contaminated area before attempting to repair the leak. Strict attention must be observed in the prevention of CO2 gas leaks in the entire CO2 and soft drink system.

5 El anhídrido carbónico (CO2) es un gas incoloro, no combustible, con un olor pungente ligero. Altos porcentajes

de CO2 en la sangre pueden desplazar el oxígeno en la sangre. La exposición prolongada al CO2 puede ser nociva. El personal expuesto a concentraciones altas de CO2 sufre temblores seguidos de la pérdida de la consciencia y sofocación. Si se sospecha que existe una pérdida de CO2, ventile el área contaminada antes de tratar de reparar la pérdida. Hay que prestar suma atención para evitar pérdidas de CO2 en todo el sistema de CO2 y de bebidas gaseosas.

5 Le dioxyde de carbone (CO2) est plus lourd que l’air et déplace l'oxygène. Le CO2 est un gaz incolore et

incombustible, ayant une odeur un peu âcre. Des concentrations fortes de CO2 peuvent déplacer l'oxygène dans le

sang. Une exposition prolongée au CO2 peut être nocive. Le personnel exposé à de fortes concentrations de CO2

gazeux éprouvera des tremblements, suivis rapidement d'une perte de conscience et de suffocation. On doit faire très attention de prévenir les fuites de CO2 gazeux dans le système entier de CO2 et de boisson gazeuse. Si on suspecte

qu'il y a une fuite de CO2 gazeux, aérez le secteur contaminé immédiatement avant d'essayer de réparer la fuite.

AUTOMATIC AGITATION/AGITACIÓN AUTOMÁTICA/

! Units are equipped with an automatic agitation system and will activate unexpectedly. Do not place hands or

foreign objects in the water bath tank. Unplug the dispenser during servicing, cleaning, and sanitizing. To avoid personal injury, do not attempt to lift the dispenser without assistance. For heavier dispensers, use a mechanical lift.

! Las unidades están equipadas con un sistema automático de agitación, por lo que se pueden activar

repentinamente. No ponga las manos ni objetos extraños en el compartimiento donde se guarda el hielo. Durante el

servicio, la limpieza y la esterilización, desenchufe el dispensador. Para evitar lesiones personales, no trate de levantar el dispensador sin ayuda. Para los dispensadores más pesados, use un elevador mecánico.

! Les appareils sont équipés d’un système d’agitation automatique qui s’activera de manière inattendue. Ne mettez

pas les mains ou des corps étrangers dans le compartiment d’entreposage de glace. Débranchez le distributeur pendant l’entretien/la réparation, le nettoyage et l’aseptisation. Pour éviter des blessures, n’essayez pas de soulever le distributeur sans aide. Pour les distributeurs plus lourds, utilisez un chariot élévateur.

! !

WATER NOTICE/AGUA AVISO/ PRÉAVIS DE L’EAU

! Provide an adequate potable water supply. Water pipe connections and xtures directly connected to a potable

water supply must be sized, installed, and maintained according to federal, state, and local laws. The water supply line must be at least a 3/8 inches (9.525 mm) pipe with a minimum of 25 PSI (0.172 MPA) line pressure, but not exceeding a maximum of 50 PSI (0.345 MPA). Water pressure exceeding 50 PSI (0.345 MPA) must be reduced

to 50 PSI (0.345 MPA) with the provided pressure regulator. Use a lter in the water line to avoid equipment damage and beverage off-taste. Check the water lter periodically, as required by local conditions. The water supply must be protected by means of an air gap, a backow prevention device (located upstream of the CO2 injection system) or

another approved method to comply with NSF standards. A leaking inlet water check valve will allow carbonated

water to ow back through the pump when it is shut off and contaminate the water supply. Ensure the backow

prevention device complies with ASSE and local standards. It is the responsibility of the installer to ensure compliance.

! Proporcione un suministro adecuado de agua potable. La línea de suministro de agua debe ser de una tubería de

por lo menos 3/8 pulgadas (9.525 mm) con una presión de línea mínima de 25 PSI (0.172 MPA) , pero sin superar el máximo de 50 PSI (0.345 MPA). La presión de agua que supere los 50 PSI se debe reducir a 50 PSI (0.345 MPA)

con un regulador de presión. Use un ltro en la línea de agua para evitar daños al equipo y cierto sabor raro en las bebidas. Verique periódicamente el ltro de agua de acuerdo con las condiciones imperantes. El suministro de agua debe estar protegido por una separación de aire, un dispositivo de prevención del contraujo (situado antes del

sistema de inyección de CO2) u otro método aprobado para cumplir las normas NSF. Si la válvula de retención de

entrada de agua tuviera pérdidas, permitiría el contraujo del agua carbonatada a través de la bomba cuando se la detiene y contaminaría el suministro de agua. Asegúrese de que el dispositivo de prevención del contraujo cumpla

con las normas locales y de ASSE. Es responsabilidad del instalador cumplir con estos requisitos.

! Fournissez une alimentation en eau potable adéquate. Les connexions et les dispositifs de conduite d’eau

con- nectés directement à une alimentation en eau potable doivent être calibrés, installés et maintenus selon les lois fédérales, provinciales et locales. La conduite d’alimentation en eau doit être un tuyau d’au moins 3/8 pouces (9.525

millimètres) avec une pression de ligne minimum de 25 LPC (0.172 MPA) , mais ne doit pas dépasser un maximum

de 50 LPC (0.345 MPA). Une pression d’eau de plus de 50 LPC (0.345 MPA) doit être réduite à 550 LPC (0.345

MPA) avec le régulateur de pression fourni. Utilisez un ltre dans la conduite d’eau pour éviter des dommages à l’équipement et un goût des boissons qui n’est pas juste. Vériez le ltre à eau périodiquement, selon les exigences

des conditions locales. L’alimentation en eau doit être protégée au moyen d’un intervalle d’air, un disconnecteur

hydraulique (situé en amont du système d’injection de CO2) ou une autre méthode approuvée pour se conformer

aux normes de la NSF. Un clapet antiretour pour l’eau entrante qui fuie permettra à l’eau gazeuse de repasser par

la pompe quand elle est fermée et de contaminer l’alimentation en eau. Assurez-vous que le disjoncteur hydraulique

soit conforme aux normes de l’ASSE et locales. L’installateur est responsable d’assurer la conformité.

1. INSTALLATION

1.1 UNPACKING

A. Cut steel band and remove. B. Remove top portion of carton by lifting up. C. Remove accessory kit and loose parts from top packaging. D. Remove top inner carton pad and corners. E. Lift unit up by plywood shipping base and remove lower portion of carton.

F. Inspect unit for concealed damage. If evident, notify delivering carrier and le a claim against

the carrier. G. Remove plywood shipping base from unit by moving unit so that one side is off the counter top or table allowing access to screws on the bottom of the plywood shipping base.

NOTE: If unit is to be transported, it is advisable to leave the unit secured to the plywood base. H. If unit is to be installed with optional legs, assemble legs to unit by tilting unit. DO NOT LAY

UNIT ON ITS SIDE OR BACK.

1.2 UNPACKING INSTALLATION KITS

A. Inspect kits for concealed damage and if evident, notify delivering carrier and le a claim

against same. B. Each kit contains a list of the parts and a drawing showing the proper assembly of the parts.

1.3 SELECTING A COUNTER LOCATION

A. Select a location close to a properly grounded electrical outlet and water supply that meet the requirements as shown in the section, SPECIFICATIONS.

WARNING FAILURE TO MAINTAIN SPECIFIED CLEARANCE WILL CAUSE THE COMPRESSOR TO OVERHEAT

AND WILL RESULT IN COMPRESSOR FAILURE.

ADVERTENCIA SI NO DEJA EL ESPACIO LIBRE ESPECIFICADO EL COMPRESOR PUEDE RECALENTAR Y

FALLAR.

AVERTISSEMENT LE FAIT DE NE PAS MAINTENIR LE DÉGAGEMENT SPÉCIFIÉ FERA SURCHAUFFER LE

COMPRESSEUR ET AURA COMME CONSÉQUENCE UNE DÉFAILLANCE DU COMPRESSEUR.

B. Condenser air is drawn in from the front half of the top cover, and discharged out the rear half

of the top cover. A minimum of eight (8) inches (203 mm) clearance must be maintained over

the top of the unit to provide for proper air ow and air circulation.

1.4 INSTALLING THE DISPENSER

A. The dispenser is designed to be installed either permanently installed or placed on a counter using the four (4) inch legs (included in the Lancer kit, PN 82-1704).

NOTE: NSF listed units must be sealed to the counter or have four (4) inch legs installed. B. When the dispenser is to be permanently bolted to the counter top, the dispenser base must be

sealed to the counter top with a bead of clear silicone caulk or sealant which provides a smooth and easily cleanable bond to the counter. C. For installation using the unit legs, use Lancer kit (PN 82-1704).

1.5 LEVELING THE DISPENSER

In order to facilitate proper dispenser drainage and carbonation, ensure that the dispenser is level, front to back

and side to side. Place a level on the top of the rear edge

of the dispenser. The bubble must settle between the level

lines. Repeat this procedure for the remaining three sides. Level unit if necessary. For optimum performance place the

unit at a 0 degree tilt. The maximum tilt is 5 degrees.

1.6 CONNECTING THE DRAIN

A. Remove cup rest. Lift splash plate up and pull out and down on the bottom to remove.

B. Remove the drip tray from the unit and connect the drain tube to the drain tting located on the

back. C. Route the drain tube to a suitable drain and replace the unit’s drip tray.

1.7 FILLING UNIT WITH WATER

A. Remove the bonnet from the unit. B. Remove the (yellow) plastic plug (located in the front of the unit’s compressor deck) from the

unit’s ll hole. C. Using a funnel or tube, ll the water bath compartment with water until it ows out of the overow tube into the drip tray.

CAUTION THE WATER BATH COMPARTMENT MUST BE FILLED WITH WATER BEFORE PLUGGING IN THE UNIT,

OTHERWISE THE COMPRESSOR DECK AND CONDESOR FAN MAY NOT OPERATE PROPERLY

PRECAUCIÓN EL COMPARTIMIENTO DE BAñO DE AGUA DEBA ESTAR LLENO DE AGUA ANTES DE ENCHUFAR

LA UNIDAD PUES, DE LO CONTARIO, LA PLATAFORMA DEL COMPRESOR Y EL VENTILADOR DEL CONDENSADOR NO FUNCIONARíAN CORRECTAMENTE.

ATTENTION LE COMPARTIMENT DE BAIN-MARIE DOIT ÊTRE REMPLI AVEC DE L’EAU

AVANT DE BRANCHER L’APPAREIL, SINON LA PLATEFORME DU COMPRESSEUR ET LE VENTILATEUR DU CONDENSATEUR PEUVENT NE PAS FONCTIONNER CORRECTEMENT.

D. Replace the plastic plug.

1.8 CONNECTING TO ELECTRICAL POWER NOTE: Adhere to the ELECTRICAL Warnings/Cautions, Page 8.

GROUNDING WARNING THE DISPENSER MUST BE PROPERLY ELECTRICALLY GROUNDED TO AVOID

SERIOUS INJURY OR FATAL ELECTRICAL SHOCK. THE POWER CORD HAS A THREE-PRONG GROUNDED PLUG. IF A THREE-HOLE GROUNDED ELECTRICAL OUTLET IS NOT AVAILABLE, USE AN APPROVED METHOD TO GROUND THE UNIT. FOLLOW ALL LOCAL ELECTRICAL CODES WHEN MAKING CONNECTIONS. EACH DISPENSER MUST HAVE A SEPARATE ELECTRICAL CIRCUIT. DO NOT USE EXTENSION CORDS. DO NOT CONNECT MULTIPLE ELECTRICAL DEVICES ON THE SAME OUTLET.

ADVERTENCIA, PUESTA A TIERRA ES NECESARIO PONER A TIERRA ELÉCTRICAMENTE EL

DISPENSADOR PARA EVITAR LESIONES GRAVES E INCLUSO ELECTROCHOQUES FATALES. EL CABLE DE ALIMENTACIÓN TIENE UN ENCHUFE PUESTO A TIERRA DE 3 CLAVIJAS. SI NO SE DISPONE DE UN TOMA ELÉCTRICO CONECTADO A TIERRA DE TRES AGUJEROS, USE UN MÉTODO APROBADO PARA PONER A TIERRA LA UNIDAD. AL HACER LAS CONEXIONES, RESPETE TODOS LOS CÓDIGOS ELÉCTRICOS LOCALES. CADA

A. If the unit is equipped with a built-in carbonator, disconnect the power supply to the carbonator motor by disconnecting the four pin connector located near the top of the electrical control box on the refrigeration deck. B. Check the dispenser serial number plate for correct electrical requirements of unit. Do not plug

C. Route and plug the power supply cord to a grounded electrical outlet that supplies the proper voltage and amperage rating for this unit. This will turn on the refrigeration system and allow it

immediately, but the compressor and fan motor have a ve (5) minute delay.

DISPENSADOR DEBE TENER UN CIRCUITO ELÉCTRICO INDEPENDIENTE. NO USE CABLES DE EXTENSIÓN. NO CONECTE VARIOS DISPOSITIVOS ELÉCTRICOS AL MISMO TOMACORRIENTE.

EXIGENCES DE MISE À LA TERRE LA DISTRIBUTRICE DOIT ÊTRE MISE À LA TERRE ÉLECTRIQUEMENT

CORRECTEMENT POUR ÉVITER DES BLESSURES GRAVES OU UNE DÉCHARGE ÉLECTRIQUE MORTELLE. LE CORDON D’ALIMENTATION A UNE FICHE À TROIS BRANCHES MISE À LA TERRE. SI AUCUNE PRISE DE COURANT ÉLECTRIQUE À TROIS TROUS N’EST DISPONIBLE, UTILISEZ UNE MÉTHODE APPROUVÉE POUR METTRE L’UNITÉ À LA TERRE. RESPECTEZ TOUS LES CODES ÉLECTRIQUES LOCAUX LORSQUE VOUS FAITES DES CONNEXIONS. CHAQUE DISTRIBUTRICE DOIT AVOIR UN CIRCUIT ÉLECTRIQUE SÉPARÉ. N’UTILISEZ PAS DE CORDONS PROLONGATEURS. NE BRANCHEZ PAS PLUSIEURS APPAREILS ÉLECTRIQUES À LA MÊME PRISE DE COURANT.

into wall electrical outlet unless the current shown on the serial number plate agrees with local current available.

to start cooling while completing the rest of the installation. The agitator motor will start

CAUTION FAILURE TO DISCONNECT THE MOTOR POWER SUPPLY WILL DAMAGE THE CARBONATOR

MOTOR, THE PUMP AND VOID THE WARRANTY.

PRECAUCIÓN SI NO DESCONECTA LA ALIMENTACIÓN ELÉCTRICA DEL MOTOR PODRÍAN DAÑARSE LA BOMBA

Y EL MOTOR DEL CARBONATADO Y ANULAR LA GARANTÍA.

ATTENTION LE FAIT DE NE PAS MAINTENIR LE DÉGAGEMENT SPÉCIFIÉ FERA SURCHAUFFER LE

COMPRESSEUR ET AURA COMME CONSÉQUENCE UNE DÉFAILLANCE DU COMPRESSEUR.

1.9 CONNECTING TO WATER SUPPLY - CARBONATED WATER INLET NOTE: Adhere to the WATER SUPPLY Warnings/Cautions, Page 9.

A. Using appropriate tubing and ttings, connect carbonated water supply line to water source.

DO NOT CONNECT TO CARBONATOR AT THIS TIME. B. Flush water supply line thoroughly.

NOTE: If the water source is above 50 PSIG (0.345 MPA), cut tubing assembly and install Water

Regulator Kit (PN 18-0253/02) as shown in kit instruction sheet. C. Route tubing through hole in counter and through opening behind splash plate and connect to

carbonator pump using a are seal washer (PN 05-0017). Use a back-up wrench to prevent

damage to carbonator pump. D. Leave 12 inches (305 mm) of extra tubing length below the counter for servicing and moving

the dispenser. E. Turn on water supply and check for leaks. F. Using test gauge assembly (PN 22-0138), set regulator at a maximum of 50 PSIG (0.345 MPA).

1.10 CONNECTING TO WATER SUPPLY - PLAIN WATER INLET NOTE: Adhere to the WATER SUPPLY Warnings/Cautions, Page 9.

A. Using appropriate tubing and ttings, connect plain water supply line to water source. DO NOT

CONNECT TO DISPENSER AT THIS TIME

B. Flush plain water supply line thoroughly. C. Route tubing through hole in counter and through opening behind splash plate and connect to check valve on plain water inlet (labeled “Water”). Use a back-up wrench to prevent damage to the check valve or water line. D. Leave 12 inches (305 mm) of extra tubing length below the counter for servicing and moving

the dispenser. E. Turn on water supply and check for leaks.

1.11 CONNECTING THE CO2 SUPPLY

A. Verify the CO2 tank valve is in the closed position. Connect the high pressure CO2 regulator

assembly to CO2 cylinder. Use a new CO2 tank washer if regulator does not have built-in o-ring seal. B. Place CO2 cylinder upright in a cool service location (under counter, etc.), and secure it with a safety chain.

C. Using tubing and ttings from installation kit connect tubing assembly to tank mount regulator using are seal washer (PN 05-0011). Use a back-up wrench to prevent damage to regulator

assembly. D. Route gas line through hole in counter and through opening behind the dispenser splash plate. Leave 12 inches (305 mm) of extra tubing length below the counter for servicing and moving

the dispenser. F. Remove the protective plug from the CO2 manifold (located on top of mini pumps on left side of unit) and connect the CO2 supply line using a 1/4 inch elbow (supplied in installation kit.)

WARNING DO NOT TURN ON THE CO2 SUPPLY AT THIS TIME.

ADVERTENCIA NO CONECTE TODAVÍA LA ALIMENTACIÓN DE CO2.

G. If dispenser does not have built in syrup pumps, connect directly to the carbonator CO2 inlet check valve.

H. Attach a CO2 supply line from each of the gal syrup containers to the low pressure regulator

and pressurize the containers.

AVERTISSEMENT N’OUVREZ PAS L’ALIMENTATION EN CO2 À CE MOMENT.

1.12 CONNECTING BAG-IN-BOX (BIB) SYRUP SUPPLY TO UNITS WITH BUILT-IN SYRUP PUMPS

WARNING THE SYRUP INLET TUBE ASSEMBLIES (SHIPPED WITH THE INSTALLATION KIT) ARE EIGHT (8) FEET

(2.4 M) LONG. THESE LINES CAN BE EXTENDED UP TO A MAXIMUM OF 12 FEET (3.7 M). THE MAXIMUM HEIGHT OF THE PUMPS ABOVE THE LOWEST BIB PACKAGE SHOULD NOT EXCEED EIGHT (8) FEET (2.4 M). IF EITHER THE HEIGHT OF PUMPS OR LENGTH OF INLET LINE LIMITATIONS IS EXCEEDED, REMOTE SYRUP PUMPS OR PRESSURIZED SYRUP CONTAINERS SHOULD BE USED.

ADVERTENCIA LOS CONJUNTOS DE TUBERÍA DE ENTRADA DE SYRUP (SUMINISTRADOS CON EL KIT DE

INSTALACIÓN) TIENEN OCHO (8) PIES (2,4 M) DE LARGO. ESTAS LÍNEAS SE PUEDEN EXTENDER HASTA UN MÁXIMO DE 12 PIES (3,7 M). LA ALTURA MÁXIMA DE LAS BOMBAS POR ENCIMA DEL PAQUETE BIB MÁS BAJO NO DEBE SUPERAR LOS OCHO (8) PIES (2,4 M). SI SE SUPERAN LAS LIMITACIONES EN CUANTO A LA ALTURA

DE LAS BOMBAS O EL LARGO DE LA LÍNEA DE ENTRADA, HAY QUE USAR CONTENEDORES DE SYRUP PRESIONIZADOS O BOMBAS DE SYRUP REMOTAS.

AVERTISSEMENT LES GROUPES DE TUBE D’ENTRÉE DE SIROP (EXPÉDIÉES AVEC LA TROUSSE

D’INSTALLATION) SONT HUIT (8) PIEDS (2,4 M) DE LONG. CES LIGNES PEUVENT ÊTRE PROLONGÉES JUSQU’À UN MAXIMUM DE 12 PIEDS (3,7 M). LA HAUTEUR MAXIMUM DES POMPES AU-DESSUS DU SAC DE CONCENTRÉ LE PLUS BAS NE DOIT PAS DÉ PASSER HUIT (8) PIEDS (2,4 M). SI LA HAUTEUR DES POMPES OU LA LIMITE DE LONGUEUR DE LA CONDUITE D’ENTRÉE EST DÉPASSÉE, DES POMPES DE SIROP À DISTANCE OU DES CONTENEURS DE SIROP PRESSURISÉS DOIVENT ÊTRE UTILISÉS.

A. Remove the protective caps from the syrup pump inlets and connect syrup inlet tube assemblies furnished in the installation kit to the syrup pumps. Lubricate o-rings before installation using an FDA approved lubricant or clean water. Be careful not to cut o-rings when

installing in pump. B. Mark syrup tube assemblies at BIB hose connector end with product ID tape. C. Route the syrup supply tubes from the unit through hole in counter to the BIB syrup supply. D. Dip hose connectors in a cup of warm, clean water.

E. Attach the BIB hose connectors to the appropriate syrup avor.

1.13 CONNECTING TO BAG-IN-BOX (BIB) SYRUP SUPPLY TO REMOTE SYRUP PUMPS A. To connect CO2 regulator assembly to the CO2 cylinder, see Section 1.11, Steps A - C.

B. Place the remote BIB syrup supply and pumps in a convenient location. C. Attach the syrup supply tubes to the dispenser’s syrup inlet fittings (located behind the splash plate) using a 21/32 inch (17.0 mm) Oetiker clamp for each syrup flavor. D. Route the syrup supply tubes to the remote syrup pumps. E. Complete installation of the remote syrup pump system following the manufacturer’s

instructions.

1.14 CONNECTING TO REMOTE PRESSURIZED SYRUP SUPPLY (FIGAL)

A. To connect CO2 regulator assembly to the CO2 cylinder, see Section 1.11, Steps A - C. B. Place the five gallon (figal) syrup containers and the CO2 cylinder and regulator set in a convenient location. C. Attach the syrup supply tube assembly to the dispenser’s syrup inlet fittings (located behind the splash plate) using a 21/32 inch (17.0 mm) Oetiker clamp for each syrup flavor. D. Route the syrup supply tubes to the figal syrup containers and attach them to the appropriate syrup flavor.

1.15 PURGING THE CARBONATION SYSTEM

A. Set the adjustable back blocks to deliver carbonated water (see Section 1.20).

B. The relief valve for the built-in carbonator is located on the right hand side of the unit’s

carbonator deck. Lift the yellow lever on the top of the relief valve until water ows from the

holes in the relief valve. Then release the relief valve. C. Reconnect the control box to the carbonator pump.

D. Back off on the CO2 regulator pressure adjusting screw all the way. Open the CO2 cylinder

handle slowly. Turn the CO2 pressure regulator up slowly to 75 PSIG (0.510 MPA).

E. Activate a dispensing valve until water and syrup are owing steadily from the valve.

F. Repeat procedure “D” for each valve. G. Check all of the unit’s syrup, water and CO2 connections for leaks and repair if necessary.

NOTE: To check for CO2 leaks, close the valve on the CO2 tank and observe for ve (5) minutes if the pressure to the system drops. Open the cylinder valve after check.

H. Replace the unit’s bonnet, splash plate and cup rest.

1.16 PURGING THE WATER AND SYRUP SYSTEMS

I.D. PANEL

(Shown in

open position)

COVER SCREW

NOZZLE (WITH DIFFUSER INSIDE)

FLOW CONTROL

SYRUP

DecreaseIncrease

FLOW CONTROL

WATER

DecreaseIncrease

A. Set the adjustable back blocks to deliver plain water (see Section 1.20). B. Open a dispensing valve until water and syrup are owing steadily from the valve.

C. Repeat procedure “A” for each valve. D. Check all of the unit’s syrup and water connections for leaks and repair if necessary. E. Replace the unit’s bonnet, splash plate and cup rest.

1.17 ADJUSTING WATER FLOW (LEV®)

A. The water ow can be adjusted between 1.25 oz/sec (37 ml/sec)

and 2.50 oz/sec (74 ml/sec) on all dispensing valves using the following procedures.

B. The refridgeration unit should have been running for at least one

(1) hour before you attempt to brix the valves. The drink

temperature should be no higher than 40°F (4.4°C) when the brix

is set. This is best done after the unit has made an ice bank.

C. Slide up ID panel until ow controls are exposed

(see Figure 1)

D. Remove nozzle by twisting counter clockwise and

pulling down. E. Remove diffuser by pulling down. F. Install Lancer (yellow) syrup separator (PN 54-0031) in place of

nozzle.

G. Activate dispensing valve to ll separator syrup tube.

H. Hold a Lancer brix cup under the syrup separator and dispense

water and syrup into cup for four (4) seconds. Divide number of

ounces (ml) of water in cup by four (4) to determine water ow

rate per second

I. To obtain the proper ow, use a screwdriver to adjust water ow

control (see Figure 1). J. Repeat process for each valve.

Typical Valve Adjustment, LEV®

Figure 1

1.18 ADJUSTING WATER TO SYRUP (RATIO) BRIX (LEV®) A. Hold the Lancer brix cup under the syrup separator and activate valve. Check brix.

B. To obtain the proper brix, use screwdriver to adjust syrup ow control (see Figure 1).

C. Once proper ratio is obtained repeat to verify. D. Remove syrup separator (PN 54-0031 installed in Section 1.18.F above). E. Install diffuser and nozzle. F. Slide down ID panel. G. Repeat process for each valve.

1.19 VOLUMETRIC VALVE ADJUSTMENT NOTE: The Volumetric Valve is an optional valve with the Delta III Dispenser (Fig. 2).

A. Valve Specications

1. Finished Drink Flow Rates

3.0 ounces per second (88.7 ml/sec), as shipped

2.25 ounces per second (66.6 ml/sec)

1.5 ounces per second (44.4 ml/sec)

2. Flowing Pressure Requirements MINIMUM MAXIMUM Water 40 PSIG (0.276 MPA) 110 PSIG (0.758 MPA) Syrup 20 PSIG (0.138 MPA) 70 PSIG (0.483 MPA)

3. Electrical Requirement: 24 VAC, 50/60Hz

1.19 VOLUMETRIC VALVE ADJUSTMENT - CONTINUED

B. Programmer Operating Procedures

1. Connecting a. Remove the ID panel from the front of the valve. b. Insert the programmer’s 10-pin connector into the ID Panel plug on the front of the circuit board. c. When properly connected, the programmer will run a self diagnostic test. The display will show all “8”s with the decimal points lighted. After three (3) seconds, the display indicates the setting of the dip switches. d. If the programmer does not run its diagnostic test properly, disconnect it and try plugging it in again. If the programmer still fails, replace the programmer.

2. Functions Read Memory: Press this button to read and display

the current settings programmed into the valve memory (i.e., S/W revision, ratio, andcarb/non carb settings).

Read Dip Switches: Press this button to read the dip switch settings (applies only to

valves manufactured before July 1997). nOTE: Dip switches were used on some eld test

valves (refer to 28-0301, 12/20/95).

Write Memory: Press this button to write the programmer’s displayed ratio and carbonation settings into the valve’s memory.

Handheld Programmer,

Figure 2

Volumetric Valve

Timed 5 Second Water: Press this button to pour water for ve (5) seconds. The programmer will display the ratio, the counts from the owmeter, the ow rate in oz/sec, and the ow rate in ml/sec.

Timed 5 Second Pour: Press this button to dispense a ve (5) second pour of water and syrup for ratio testing. When complete, the programmer displays the ratio, carbonation settings, and total Flowmeter counts.

Syrup Purge: Press and release to dispense a six (6) second syrup purge. Continue holding to purge syrup from system.

Ratio + (Plus): Pressing this button will increase the ratio number on the display.

Ratio - (Minus): Pressing this button will decrease the ratio number on the display.

Carb Toggle: Pressing this button will toggle the carbonation setting from carbonated “C” to plain water “n” (non-carbonated).

Pour/Stop: Press this button to manually pour a mixed drink. This button will also stop a timed pour.

1.19 VOLUMETRIC VALVE ADJUSTMENT - FUNCTIONS, CONTINUED

TOP VIEW

C. Setting the Ratio/Carbonation

1. Connect the programmer to the Valve.

2. Press the “Read Mem” button.

3. Press the “Ratio +” or the “Ratio -” key until the desired ratio is displayed.

4. Verify the drink type. Press “Carb Toggle”to select “C” for carbonated or “n” for non-carbonated.

5. Press the “Enter” button to program the valve with the setting on the display.

6. Verify Ratio by pressing “Read Mem”.

7. Disconnect the programmer.

1.20 SETTING 3-WAY ADJUSTABLE BACK BLOCKS FOR PLAIN OR CARBONATED WATER

A. For a six-valve unit, valves 3, 4, and 5 can be set to deliver either plain or carbonated water.

On a ve-valve unit, valves 3 and 4 are adjustable. Refer to Figure 3 or to the label on the front

support plate behind the splash plate.

B. The shut-off stem on the left side of the back block controls the ow of plain or carbonated

water. The stem has a straight side and a double curved side when looking down at the back

block. To set the adjustable back block to deliver plain water, turn the shut-off stem to

where the straight side of the stem is facing to the left. To set the back block to deliver carbonated water, turn the shut-off stem to where the straight side faces to the right.

When the shut-off stem is at its midpoint, with the straight side facing forward, the ow of either

plain or carbonated water is shutoff.

C. Be sure the shut-off stem is fully turned to the desired position, or the ow of water will be

restricted.

3 - WAY BACK BLOCK

REAR VIEW

LEGEND: SY = SYRUP LINE S = SODA LINE PW = PLAIN WATER LINE

PN 06-2874

Setting 3-Way Adjustable Back Blocks

(SHUT-OFF ORIENTATION)

PLAIN WATER ON

CARB WATER ON

VALVE CLOSED

Figure 3

2. CLEANING AND SANITIZING

2.1 GENERAL INFORMATION

Lancer equipment is shipped from the factory cleaned and sanitized in accordance with NSF guide lines. After installation, it is the responsibility of the installer to clean and sanitize the dispenser

again. The operator of the equipment must provide continuous maintenance as required by this manual and state and local health department guidelines to ensure proper operation and sanitation requirements are maintained.

For optimum dispenser performance and highest drink quality, follow the instructions listed for

cleaning your dispenser. Cleaning and sanitizing should be accomplished only by trained personnel. If other equipment is being cleaned, follow the guidelines established by the manufacturer for that equipment.

USE SANITARY GLOVES.

OBSERVE APPLICABLE SAFETY PRECAUTIONS.

x DO NOT USE A WATER JET TO CLEAN OR SANITIZE THE UNIT

x DO NOT DISCONNECT WATER LINES WHEN CLEANING AND SANITIZING SYRUP LINES, TO

AVOID CONTAMINATION.

x DO NOT USE STRONG BLEACHES OR DETERGENTS; THESE CAN DISCOLOR AND

CORRODE VARIOUS MATERIALS.

x DO NOT USE METAL SCRAPERS, SHARP OBJECTS, STEEL WOOL, SCOURING PADS,

ABRASIVES, OR SOLVENTS ON THE DISPENSER.

x DO NOT USE HOT WATER ABOVE 140º F (60º C). THIS CAN DAMAGE THE DISPENSER.

x DO NOT SPILL SANITIZING SOLUTION ON ANY CIRCUIT BOARDS. INSURE ALL SANITIZING

SOLUTION IS REMOVED FROM THE SYSTEM.

2.2 CLEANING SOLUTION

Mix a mild, non-abrasive detergent (e.g. Sodium Laureth Sulfate, dish soap) with clean, potable

water at a temperature of 90 to 110°F (32 to 43°C). The mixture ratio is one ounce of cleaner to two

gallons of water. Prepare a minimum of ve gallons of cleaning solution. Do not use abrasive

cleaners or solvents because they can cause permanent damage to the unit. Rinsing must be thorough, using clean, potable water at a temperature of 90 to 110°F (32 to 43°C). Extended

lengths of product lines may require that an additional volume of cleaning solution be prepared.

2.3 SANITIZING SOLUTION

Prepare sanitizing solutions in accordance with the manufacturer’s written recommendations and safety guidelines. The solution must provide 50 to 100 parts per million (PPM) chlorine (e.g. Sodium

Hypochlorite or bleach). A minimum of ve gallons of sanitizing solution should be prepared. Any

sanitizing solution may be used as long as it is prepared in accordance with the manufacturer’s written recommendations and safety guidelines, and provides 50 to 100 parts per million (PPM)

chlorine. Extended lengths of product lines may require that an additional volume of sanitizing solution be prepared.

OTHER SUPPLIES NEEDED:

• Sanitary gloves • Clean cloth towels • Extra nozzle • Bucket

• Small brush (PN 22-0017), included with installation kit

2.4 SCHEDULED MAINTENANCE AS NEEDED

Keep exterior surfaces of dispenser (including the drip tray and cup rest) clean using a clean, damp cloth.

DAILY A. Remove the nozzle and diffuser from each valve and wash them in warm water.

B. Remove the cup rest and wash in warm soapy water. C. Pour warm soapy water into the drip tray and wipe with a clean cloth. D. With a clean cloth and warm soapy water, wipe off all of the unit’s exterior surfaces. E. Replace the cup rest, valve diffusers and valve nozzles.

SCHEDULED MAINTENANCE - WEEKLY

A. Check the ow and brix of each LEV® valve following the brixing instructions given in Sections

1.17 and 1.18. B. Remove the unit’s bonnet and check the level of water in the water bath. Replenish as required, and replace the bonnet.

SCHEDULED MAINTENANCE - MONTHLY A. Unplug the dispenser from its power source.

B. Remove the bonnet and, using a soft brush, clean the dirt from the unit’s condenser. C. Replace the bonnet. Plug in the unit.

SCHEDULED MAINTENANCE - EVERY SIX (6) MONTHS

A. Unplug the dispenser from its power source. B. Clean and sanitize the unit using the appropriate procedures outlined in Section 2.

SCHEDULED MAINTENANCE - YEARLY A. Clean water bath interior, including evaporator coils and refrigeration components.

B. Clean the entire exterior of the unit. C. Sanitize syrup lines.

NOTE: Because of difculty in rinsing, detergent solutions should not be introduced into the

carbonator.

CAUTION FOLLOWING SANITIZATION, RINSE WITH END-USE PRODUCT UNTIL THERE IS NO AFTERTASTE. DO

NOT USE A FRESH WATER RINSE. THIS IS A NSF REQUIREMENT. RESIDUAL SANITIZING SOLUTION LEFT IN THE SYSTEM CREATES A HEALTH HAZARD.

PRECAUCIÓN DESPUÉS DE LA ESTERILIZACIÓN, ENJUAGUE CON EL PRODUCTO FINAL HASTA QUE

ELIMINAR EL SABOR QUE QUEDA. NO ENJUAGUE CON AGUA FRESCA. ÉSTA ES UNA EXIGENCIA DE NSF. SI

2.5 AMBIENT PROCESS (SYRUP LINE CLEANING)

A. The ambient process is the most common method for cleaning and sanitizing dispenser equipment. The detergent should be as recommended and the sanitizer should be low pH (7.0) chlorine solution. B. Disconnect syrup containers and remove product from tubing.

C. Rinse the lines and ttings with clean room temperature water to remove all traces of residual

product. D. Fill lines with a low-sudsing, non-perfumed, and easily rinsed detergent solution. The solution should be prepared in accordance with the manufacturers recommendations. Make sure the

lines are completely lled and allow to stand for at least 10 minutes.

E. Flush the detergent solution from the lines with clean water. F. Fill the lines with a low pH (7.0) chlorine solution containing at least 100 PPM (100mg/L) available chlorine. Flow sanitizing solution through dispenser until output tests to full 100 PPM (100mg/L) concentration. Allow to stand for 15 minutes. G. Reconnect syrup containers and ready Unit for operation.

H. Draw drinks to rell lines and ush the chlorine solution from the dispenser.

I. Taste the beverage to verify that there is no off taste.

QUEDA SOLUCIÓN DE ESTERILIZACIÓN EN EL SISTEMA, GENERA UN PELIGRO PARA LA SALUD.

ATTENTION DÉFENSE DE RINCER L’OUTIL À L’EAU FRAICHE IMMÉDIATEMENT APRÈS UN TRAITEMENT

SEPTIQUE.EN CAS DE APRÈS-GOÛT, NE PURGER AVEC LE PRODUIT FINAL UNE EXIGENCE NSF.

Diffuser

Assembly



Nozzle 

2.6 VALVE CLEANING

A. LEV® Valves may be cleaned and sanitized as described in Section 3.2. NOTE: Refer to the current revision level of Lancer Operations Manual 28-0027/05 for complete

information on the LEV®.

1. Remove cover and disconnect power so the valve will not be activated during the cleaning procedure. Remove nozzle and diffuser. Wash these parts in cleaning solution; then immerse them in a bath of sanitizing solution for 15 minutes.

2. Visually inspect around nozzle area for syrup residue. This area may be cleaned with warm water and cloth or with the nozzle brush supplied. Wipe off dispensing lever (if valve is so equipped).

3. Wearing sanitary gloves, remove, drain and air dry the nozzle and diffuser.

4. Wearing sanitary gloves, replace diffuser, twist nozzle in place.

5. Connect power and replace cover. Valve is ready for operation. B. VOLUMETRIC VALVE CLEANING AND SANITIZING PROCEDURES NOTE: The Volumetric Valve is an optional valve with the Delta III Dispenser. Refer to the Lancer

Operations Manual 28-0301/05 for complete information on the Volumetric Valve.

1. Daily nozzle/Diffuser Cleaning (Figure 4) a. Remove nozzle by twisting it counter-clockwise and pulling it down.

b. Pull the diffuser assembly down to remove it from the valve. c. Wash the nozzle and diffuser with warm water. d. If needed, apply 111 lubricant to the o-ring on the diffuser assembly. Then, use care to press the o-ring into the diffuser mounting area on the underside of the valve. e. Verifty the nozzle o-ring, is in place around the nozzle mounting area on the valve. If necessary, slide a new nozzle o-ring onto the nozzle mounting area. f. Install the nozzle by inserting it into the bottom plate. Twist the nozzle clockwise to lock in place.

2. Monthly Nozzle/Diffuser sanitizing

Figure 4

Nozzle/Diffuser

a. Separately prepare both the Cleaning and Sanitizing Solutions

(refer tp page 19). b. Cleaning Procedure

1. Disconnect power, so the valve will not be inadvertently activated while cleaning.

2. Remove nozzle by twisting it counter-clock wise and

pulling the nozzle down.

3. Pull the diffuser assembly down to remove it from the valve.

4. Wash the nozzle and diffuser with the cleaning solution.

5. Immerse the nozzle and diffuser in a bath of the sanitizing

solution for 15 minutes.

6. While the parts are in the sanitizing solution, visually inspect

around the nozzle mounting area on the valve for syrup

Diffuser Assembly

residue. Using a cloth or nozzle brush and warm water,

clean this area.

Nozzle

7. Wipe off the dispensing lever (if so equipped) and any other

areas that may have been splashed by syrup. NOTE: sanitary gloves are required for the following: steps 8-13.

8. Remove, drain, and air dry the nozzle and diffuser.

9. Carefully press the diffuser into the mounting area on the underside of the valve.

10. Make certain the nozzle o-ring, is in place around the nozzle mounting area on the valve. If necessary, slide a new nozzle o-ring onto the nozzle mounting area.

11. Wearing sanitary gloves, install the nozzle by inserting it into the bottom plate and twisting it clockwise to lock it in place.

12. Connect power and replace cover. Valve is ready for operation.

13. Draw drinks to ush residual sanitizing solution. Taste the beverage to verify that there is no off taste. If an off taste is found, additional ushing may be required.

B. VOLUMETRIC VALVE CLEANING AND SANITIZING PROCEDURES (CONTINUED)

3. Valve and System Sanitizing

The complete valve and dispenser system must be sanitized during initial installation. Follow the manufacturer’s instructions when scheduling and conducting dispenser sanitizing. The valve must be sanitized once every two weeks. The valve may remain on the dispensing tower during the sanitizing process.

CAUTION FOLLOWING SANITIZATION, RINSE WITH END-USE PRODUCT UNTIL THERE IS NO AFTERTASTE. DO

NOT USE A FRESH WATER RINSE. THIS IS A NSF REQUIREMENT. RESIDUAL SANITIZING SOLUTION LEFT IN THE SYSTEM CREATES A HEALTH HAZARD.

PRECAUCIÓN DESPUÉS DE LA ESTERILIZACIÓN, ENJUAGUE CON EL PRODUCTO FINAL HASTA QUE

ELIMINAR EL SABOR QUE QUEDA. NO ENJUAGUE CON AGUA FRESCA. ÉSTA ES UNA EXIGENCIA DE NSF. SI

C. SYRUP PURGE PLUG (FIGURE 5)

1. The Syrup Purge Plug (PN 52-1912), places the valve in continuous syrup side operation. The targeted uses for the purge plug consist of priming the syrup line on an initial Volumetric Valve install, and for cleaning and sanitization of the syrup side of the dispensing unit.

2. Operation of the syrup purge plug is as follows: NOTE: With a standard 75 VA transformer, up to six (6)

Volumetric Valves can be operated in the syrup purge mode simultaneously.

a. Turn off electrical power to all valves. b. Install syrup purge plugs into the valve or valves to be primed or sanitized. The syrup purge plug installs in the ten-pin connector of the Volumetric Valve circuit board. c. Turn on electrical power to the valves. At this time, the syrup side of the valves will begin continuous operation. d. When through with the priming or sanitization operation, syrup purge operation can be stopped in either of two ways:

Method 1: Turn off electrical power to all valves, remove syrup purge plugs from the valves. Turn on electrical power to all valves. Tap valve lever or push button to ensure proper operation of all valves.

Method 2: Remove syrup purge plug from the valves while they are in purge operation. In this case, the valve may continue in the purge mode for up to six (6) seconds after removal of the plug (this is normal). Tap valve lever or push button to ensure proper operation of all valves.

QUEDA SOLUCIÓN DE ESTERILIZACIÓN EN EL SISTEMA, GENERA UN PELIGRO PARA LA SALUD.

ATTENTION DÉFENSE DE RINCER L’OUTIL À L’EAU FRAICHE IMMÉDIATEMENT APRÈS UN TRAITEMENT

SEPTIQUE.EN CAS DE APRÈS-GOÛT, NE PURGER AVEC LE PRODUIT FINAL UNE EXIGENCE NSF.

SYRUP PURGE

52-1912

Figure 5

Syrup Purge Plug

CAUTION FOLLOWING SANITIZATION, RINSE WITH END-USE PRODUCT UNTIL THERE IS NO AFTERTASTE. DO

NOT USE A FRESH WATER RINSE. THIS IS A NSF REQUIREMENT. RESIDUAL SANITIZING SOLUTION LEFT IN THE SYSTEM CREATES A HEALTH HAZARD.

PRECAUCIÓN DESPUÉS DE LA ESTERILIZACIÓN, ENJUAGUE CON EL PRODUCTO FINAL HASTA QUE

ELIMINAR EL SABOR QUE QUEDA. NO ENJUAGUE CON AGUA FRESCA. ÉSTA ES UNA EXIGENCIA DE NSF. SI QUEDA SOLUCIÓN DE ESTERILIZACIÓN EN EL SISTEMA, GENERA UN PELIGRO PARA LA SALUD.

ATTENTION DÉFENSE DE RINCER L’OUTIL À L’EAU FRAICHE IMMÉDIATEMENT APRÈS UN TRAITEMENT

SEPTIQUE.EN CAS DE APRÈS-GOÛT, NE PURGER AVEC LE PRODUIT FINAL UNE EXIGENCE NSF.

2.7 CLEANING AND SANITIZING BAG-IN-BOX (BIB) SYSTEMS

A. Disconnect syrup quick disconnect coupling from syrup packages and connect coupling to a bag

valve removed from an empty Bag-in-Box package.

B. Place end of syrup inlet line, with bag valve attached, in a clean container lled with clean,

potable, room temperature water. C. Place waste container under applicable dispensing valve. Activate valve until water is dispensed.

Flush and rinse line and ttings for a minimum of 60 seconds to remove all traces of residual

product. NOTE: Extended lengths of product lines may require additional time for ushing and rinsing lines. D. Prepare cleaning solution as described in section 3.2. Place end of syrup inlet line in container

lled with cleaning solution.

E. Place waste container under applicable dispensing valve. Activate valve and draw cleaning

solution through lines for a minimum of 60 seconds. This will ensure line is ushed and lled with

cleaning solution. Allow line to stand for at least 30 minutes.

F. Place end of syrup inlet line in a clean container lled with clean, potable, water at a temperature

of 90° to 110°F (32.2° to 43.3°C).

G. Place waste container under applicable dispensing valve. Activate valve to ush and rinse line

and ttings for a minimum of 60 seconds to remove all traces of cleaning solution. Test

dispenser in normal manner for proper operation. Taste dispensed product to ensure there is no

off-taste. If off-taste is found, additional ushing of syrup system may be required.

H. Prepare sanitizing solution as described in section 3.2. Place end of syrup inlet line in container

lled with sanitizing solution which has been prepared.

I. Activate valve and draw sanitizing solution through line for a minimum of 60

seconds. This will ensure line is ushed and lled with sanitizing solution. Allow line to stand for

at least 30 minutes. J. Remove bag valve from quick disconnect coupling and reconnect syrup inlet line to syrup package. Prep unit for operation.

K. Draw drinks and rell lines with end product to ush sanitizing solution from the dispenser.

L. Test dispenser in normal manner for proper operation. Taste dispensed product to ensure there

is no off-taste. If off-taste is found, additional ushing of syrup system may be required.

M. Repeat cleaning, rinsing, and sanitizing procedures for each valve circuit.

CAUTION FOLLOWING SANITIZATION, RINSE WITH END-USE PRODUCT UNTIL THERE IS NO AFTERTASTE. DO

NOT USE A FRESH WATER RINSE. THIS IS A NSF REQUIREMENT. RESIDUAL SANITIZING SOLUTION LEFT IN THE SYSTEM CREATES A HEALTH HAZARD.

PRECAUCIÓN DESPUÉS DE LA ESTERILIZACIÓN, ENJUAGUE CON EL PRODUCTO FINAL HASTA QUE

ELIMINAR EL SABOR QUE QUEDA. NO ENJUAGUE CON AGUA FRESCA. ÉSTA ES UNA EXIGENCIA DE NSF. SI

2.8 CLEANING AND SANITIZING FIGAL SYSTEMS

A. Remove quick disconnect from syrup tank. B. Using a clean plastic bristle brush and cleaning solution as described in section 3.2, scrub both

C. Using a mechanical spray bottle and a sanitizing solution prepared in accordance with the instructions in Section 3.2, spray both halves of the quick disconnects. Allow to air dry.

D. Connect syrup line to a syrup tank lled with clean, potable, room temperature water. Connect

E. Place waste container under applicable dispensing valve. Activate valve until water is dispensed.

NOTE: Extended lengths of product lines may require additional time for ushing and lling lines.

QUEDA SOLUCIÓN DE ESTERILIZACIÓN EN EL SISTEMA, GENERA UN PELIGRO PARA LA SALUD.

ATTENTION DÉFENSE DE RINCER L’OUTIL À L’EAU FRAICHE IMMÉDIATEMENT APRÈS UN TRAITEMENT

SEPTIQUE.EN CAS DE APRÈS-GOÛT, NE PURGER AVEC LE PRODUIT FINAL UNE EXIGENCE NSF.

valves of the disconnect. Rinse with clean, potable water.

CAUTION DO NOT USE A WIRE BRUSH TO CLEAN VALVES.

PRECAUCIÓN NO USE CEPILLOS DE ALAMBRE PARA LIMPIAR LAS VÁLVULAS.

ATTENTION N’UTILISEZ PAS UNE BROSSE MÉTALLIQUE POUR NETTOYER LES SOUPAPES.

CO2 supply hose to tank and pressurize.

Flush and rinse line and ttings for a minimum of 60 seconds to remove all traces of residual

product, per NSF requirements stated above.

2.8 CLEANING AND SANITIZING FIGAL SYSTEMS (CONTINUED)

WARNING DO NOT TURN ON THE CO2 SUPPLY AT THIS TIME.

ADVERTENCIA NO CONECTE TODAVÍA LA ALIMENTACIÓN DE CO2.

F. Disconnect CO2 supply hose from the water lled syrup tank.

G. Prepare cleaning solution as described in Section 3.2. Fill a tank with cleaning solution. Connect

H. Place waste container under applicable dispensing valve. Activate valve and draw cleaning

solution through lines for a minimum of 60 seconds. This will ensure line is ushed and lled with

NOTE: Extended lengths of product lines may require additional time for ushing and lling lines.

I. Disconnect CO2 supply hose from the tank.

J. Connect syrup line to a tank lled with clean water at a temperature of 90° to 110°F(32.2° to

K. Place waste container under applicable dispensing valve. Activate valve to ush and rinse line

dispenser in normal manner for proper operation. Taste dispensed product to ensure there is no

L. Disconnect CO2 supply hose from the tank. M. Fill a tank with sanitizing solution prepared as described in Section 3.2. Connect syrup line to the

N. Remove dispensing valve nozzle (twist and pull down) and pull out center mixing bafe. Using a plastic bristle brush and detergent soap solution, scrub the nozzle, mixing bafe, bottom of

O. Reassemble mixing bafe and nozzle.

P. Place waste container under applicable dispensing valve. Activate valve and draw sanitizing

Q. Disconnect CO2 supply hose from the tank.

R. Reconnect syrup lines to syrup containers (for example, quick disconnects, gal containers, etc.)

S. Draw drinks and rell lines with end product to ush sanitizing solution from the

T. Test dispenser in normal manner for proper operation. Taste dispensed product to ensure there

U. Repeat cleaning, rinsing, and sanitizing procedures for each valve/syrup circuit. V. Clean exterior of unit as instructed in Section 3.2. W. Using a spray bottle of sanitizing solution, spray the underside of all dispenser valves, valve

NOTE: Thoroughly rinse inside and outside of syrup tank that was used for sanitizing solution with plain water to remove all solution residue.

AVERTISSEMENT N’OUVREZ PAS L’ALIMENTATION EN CO2 À CE MOMENT.

syrup line to the tank. Connect CO2 supply hose to tank and pressurize.

cleaning solution. Allow line to stand for at least 30 minutes.

43.3°C). Connect CO2 supply hose to tank and pressurize.

and ttings for a minimum of 60 seconds to remove all traces of cleaning solution. Test

off-taste. If off-taste is found, additional ushing of syrup system may be required.

tank. Connect CO2 supply hose to tank and pressurize.

dispensing valve, and cup lever. Rinse with clean water.

solution through line for a minimum of 60 seconds. This will ensure line is ushed and lled with

sanitizing solution. Allow line to stand for at least 30 minutes.

and ready unit for operation.

dispenser.

is no off-taste. If off-taste is found, additional ushing of syrup system may be required.

spouts and cup levers. Allow to air dry.

CAUTION FOLLOWING SANITIZATION, RINSE WITH END-USE PRODUCT UNTIL THERE IS NO AFTERTASTE. DO

NOT USE A FRESH WATER RINSE. THIS IS A NSF REQUIREMENT. RESIDUAL SANITIZING SOLUTION LEFT IN THE SYSTEM CREATES A HEALTH HAZARD.

PRECAUCIÓN DESPUÉS DE LA ESTERILIZACIÓN, ENJUAGUE CON EL PRODUCTO FINAL HASTA QUE

ELIMINAR EL SABOR QUE QUEDA. NO ENJUAGUE CON AGUA FRESCA. ÉSTA ES UNA EXIGENCIA DE NSF. SI

3. CONVERTING FROM EXTERNAL PRESSURIZED SYRUP SUPPLY TO BIB WITH BUILT-IN SYRUP PUMPS

This conversion can be accomplished. Contact Lancer for parts and instructions.

QUEDA SOLUCIÓN DE ESTERILIZACIÓN EN EL SISTEMA, GENERA UN PELIGRO PARA LA SALUD.

ATTENTION DÉFENSE DE RINCER L’OUTIL À L’EAU FRAICHE IMMÉDIATEMENT APRÈS UN TRAITEMENT

SEPTIQUE.EN CAS DE APRÈS-GOÛT, NE PURGER AVEC LE PRODUIT FINAL UNE EXIGENCE NSF.

4. CONVERTING FROM BUILT-IN SYRUP PUMPS TO REMOTE PUMPS OR SYRUP TANKS

4.1 REMOVING EXISTING BUILT-IN SYRUP PUMPS

Figure 6

Shutoff open Shutoff closed

A. Disconnect the unit from the power supply and remove the bonnet. B. Loosen the valve cover retaining screws and remove the valve covers. C. Shut off the water supply to each Valve by turning the water shutoff knob (located on the left

hand side of the valve mounting block) clockwise until it stops (see Figure 6). D. Prepare three to four (3 to 4) gallons of warm water in a suitable open container. E. Disconnect the syrup supply lines from the BIB syrup supply, assemble a BIB adapter to the end

of each line, and place the line in the container of warm water.

F. Open each dispensing valve until the water owing from the valve shows no discoloration due to

syrup. G. Remove the syrup supply lines from the warm water and open each dispensing valve to purge

the water from the system.

H. Turn off the CO2 supply to the unit and disconnect the CO2 supply line from CO2 inlet tting on

the built-in pump package. I. Disconnect the syrup inlet lines from the built-in syrup pumps and remove them from the unit.

J. Disconnect the pump’s syrup outlet lines from the unit’s syrup inlet ttings.

K. Remove 1/8 inch barbed carbonator CO2 check valve, if one is present. L. Remove the four (4) sheet metal screws that secure the pump assembly to the carbonator deck

and remove the pump assembly from the unit. M. Remove braided inlet tubes and elbow. It will be necessary to cut the securing Oetiker clamps.

4.2 INSTALLING REMOTE PUMP OR SYRUP TANKS

A. Install new 1/4 inch male are CO2 carbonator check valve.

B. Connect the CO2 supply line to the carbonator check valve.

C. Connect the syrup outlet line from each remote pump to the appropriate syrup inlet tting on the

unit using a 1/4 inch Oetiker clamp. NOTE: Each 1/4 inch braided syrup tube will be looped from the inlet line to the

remote pumps. Take caution not to bend, crimp, or kink the 1/4 inch tube at the loop. It may be nec-

essary to use a tie wrap. D. Make all necessary connections on remote pump system or syrup tank.

E. Turn on water (25 to 50 PSIG)(0.172 to 0.345 MPA) and CO2 (70 to 80 PSIG)(0.483 to 0.552

MPA) supply.

F. Open each valve until syrup ow is established and check all connections for leaks.

G. Replace the bonnet and reconnect the unit to the power supply. H. Open the water supply to each valve and replace the valve covers. I. Brix the valves if necessary. (Refer to Sections 1.17 and 1.18 of this manual.)

5. TROUBLESHOOTING

Refer to the current revision levels of Lancer Operations Manual 28-0027/05 for complete troubleshooting information for LEV® valves and/or Lancer Operations Manual 28-0301/05 for complete troubleshooting information for the Volumetric Valve.

TROUBLE CAUSE REMEDY

5.1 Water leakage around nozzle. A. Damaged or improperly installed o-ring above diffuser.

A. if damaged, replace. If imporoperly

installed, adjust.

5.2 Leakae between upper and lower

valve bodies.

5.3 Miscellanease leakage. A. Gap between parts.

5.4 Insufcient water ow. A. insufcient incoming supply water

5.5 Insufcient syrup ow. A. Insufcent CO2 pressure to BIB pumps.

A. Gap between upper and lower valve bodies.

B. Worn or damaged paddle arm assemblies.

B. Damaged or improperly installed o-rings.

pressure.

B. Shutoff on mounting bloack not fully open.

C. Foreign debris in water ow control.

D. Foreign debris in water pumpstrainer.

A. Tighten all six (6) retaining screws.

B. Replace paddle arm assemblies.

A. Tighten appropriate retaining screws

B. Replace or adjust appropriate o-rings

A. Verify incoming supply water pressure is a minimum of 25 PSI (0.172 MPA).

B. Open shutoff fully.

C. Remove water ow control from upper

body and clean out any foreign material to ensure smooth free spool movement.

D. Remove water pump strainer and clean.

A. Adjust CO2 pressure to 80 PSI (0.550

MPA) [minimum 70 PSI (0.480 MPA)] for BIB pumps.

B. Shutoff on mounting block not fully open.

C. Foreign debris in syrup ow control.

5.6 Erratic ratio. A. Incoming water and/or syrup supply

not at minimum owing pressure.

B. Foreign debris in water and/or syrup

ow controls.

B. Open shutoff fully.

C. Remove syrup ow control form upper

body and clean out any foreign material to ensure smooth free spool movement.

A. Check pressure and adjust

B. Remove ow controls from upper body

and clean out any foreign material to ensure smooth free spool movement.

TROUBLE CAUSE REMEDY

5.7 No product dispensed A. Water and syrup shutoffs on mounting block not fully open.

A. Open shutoff fully.

5.8 Water only dispensed; no syrup; or

syrup only dispensed, no water

B. The key switch on an electric valve is in the OFF position.

C. Cup lever arm or ID panel actuator on electric valve is not actuating the switch.

D. Electric current not reaching valve.

E. Improper or inadequate water or syrup supply.

F. Transformer Failure

A. Water or syrup shutoff on mounting block not fully open.

B. Improper or inadequate water or syrup

ow.

B. Turn key switch to ON position.

C. Repair

D. Check electric current supplied to valve. If current is adequate, check solenoid coil and switch, and replace if necessary.

E. Remove valve from mounting block and open shutoffs slightly and check

water and syrup ow. If no ow, check

dispenser for freeze-up or other problems

F. Reset transformer circuit breaker. If breaker trips again, refer to Seciton 5.23

A. Open shutoff fully.

B. Remove valve from mounting block, open shutoffs slightly and check water

and syrup ow. If no ow, check

dispenser for freeze-up or other problems. Ensure BIB connection is engaged.

C. BIB supply too far from dispenser.

D. CO2 pressure too low.

E. Stalled or inoperative BIB pump

F. Kinked line.

C. Check that BIB supply is within six (6) feet of the dispenser.

D. Check the CO2 pressure to the pump manifold to ensure it is between 70 and 80 PSI (0.550 MPA).

E. Check CO2 pressure and/or replace pump.

F. Remove kink or replace line.

TROUBLE CAUSE REMEDY

5.9 Ice bank grew to water inlet line to

carbonatortank.

A. Low water bath level.

A. Add water until it ows from overow

tube.

B. Unit not level.

C. Syrup in water bath.

D.Water cage is out of position.

E. Refrigerant leak.

F. Check water supply.

G. Carbonator timed out.

H. PCB malfunctioning.

5.10 Valve will not shut off. A. Cup lever may be sticking or binding.

B. Switch not actuating freely.

C. Solenoid armature not returning to bottom position.

B. Level unit and add water.

C. Melt ice bank. Remove all water. Rell.

Locatepossible syrup leak area and repair. D. Align the water cage into the water tank studs.

E. Find leak and recharge unit. (If unit is not frozen.)

F. Turn water ON and shut unit OFF,

G. Turn unit OFF then ON to reset

H. Refer to Section 6.

A. Correct or replace lever.

B. Check switch for free actuation.

C. Replace defective armature or spring.

5.11 Syrup only dispensed. No water, but

CO2 gas dispensed with syrup.

A. Improper water ow to dispenser.

B. Carbonator pump motor has timed out. C. Liquid level probe not connected

properly to PCB.

D. Faulty PCB assembly.

E. Faulty liquid level probe.

F. Water bath frozen.

G. Water line frozen.

A. Check for water ow to dispenser (see

5.4).

B. Reset by turning the unit OFF and then ON (by using the ON/OFF switch on top of the unit or unplugging unit momentarily).

C. Check connections of liquid level probe to PCB assembly.

D. Replace PCB assembly.

E. Replace liquid level probe.

F. Thaw water bath and repair faulty component. (See refrigeration related symptoms.)

G. Refer to 5.14 listed below.

TROUBLE CAUSE REMEDY

5.12 Excessive foaming. A. Incoming water or syrup temperature too high.

A. Correct prior to dispenser. Consider larger dispenser or pre-cooler.

5.13 Water continually overows from

water bath into drip tray.

5.14 Compressor starts and continues to

run until freeze and will not cut off.

B. CO2 pressure too high.

C. Water ow rate too high.

D. Nozzle and diffuser not installed.

E. Nozzle and diffuser not clean.

F. Air in BIB lines.

G. Poor quality ice.

H. High beverage temperature.

A. Loose water connection(s).

B. Flare seal washer leaks.

C. Faulty water coil.

A. PCB malfunctioning or faulty ice bank probe.

B. Ice bank probe positioned improperly.

B. Adjust CO2 pressure downward, but

not less than 70 PSI (0.483 MPA).

C. Readjust and reset ratio. Refer to

Section 1.17.

D. Remove and reinstall properly.

E. Remove and clean.

F. Bleed air from BIB lines.

G. Check quality of ice used in drink.

H. Check refrigeration system.

A. Tighten water connections.

B. Replace are seal washer.

C. Replace water coil.

A. Refer to Section 6.

B. Check positioning of ice bank probe, and replace if needed.

C. Ice bank probe shorted to ground.

NOTE: First check to ensure that the 3 minute carbonator timer has not timed out. Turn unit off and then on. If the pump shuts off in less than 30 seconds the dispenser is not frozen.

5.15

Warm drinks.

A. Restricted airow.

B. Dispenser connected to hot water supply.

C. Refrigeration system not running.

D. Refrigerant leak.

E. Condenser fan motor not working.

F. Dirty condenser.

G. Dispenser capacity exceeded.

C. Replace ice bank probe.

A. Check clearances around sides, top,

and inlet of unit. Remove objects blocking airow through grill.

B. Switch to cold water supply.

C. Refer to 5.16 - 5.20.correct relay will cause compressor failure.

D. Repair and recharge.

E. Replace condenser fan motor.

F. Clean condenser.

G. Add pre-cooler or replace with larger dispenser.

TROUBLE CAUSE REMEDY

5.16 Compressor does not start (no

hum), gas cooler fan does not run, and no ice bank.

A. There is a ve (5) minute

compressor and condenser fan delay.

A. Allow for ve (5) minute delay to lapse.

B. Ice bank probe not completely submergered or not sensing water.

C. Circuit breaker or fuse tripped.

D. Inadeequate Voltage

E. PCB malfunctioning

F. Incorrect Wiring

G. Faulty ice bank probe.

H. Transformer failure.

I. Ice bank probe not connected properly to PCB.

B. Fill water reservoir until water ows from overow tube.

C. Reset breaker or replace fuse. If problem persists:

1. Determine reason and correct.

2. Electrical circuit overloaded; switch to another circuit.

D. Measure voltage across common and run terminal on compressor.Voltage must not drop below 90% of rated voltage.

E. See Section 6.

F. Refer to wiring diagram and correct.

G. Replace ice bank probe.

H. Reset transformer circuit breaker. If breaker pops again, refer to Sec. 5.25.

I. Connect ice bank probe to PCB.

5.17 Compressor does no start (no hum),

but gas cooler fan motor runs.

A. Compressor relay capacitors or overload malfunctioning.

B. Inadequate voltage.

C. Incorrect wiring.

D. Compressor malfunctioning.

A. Replace compressor relay capacitors or overload.

B. Measure voltage across commom and run terminal on compressor. Voltage must not drop below 90% of rated voltage.

C. Refer to wiring diagram and correct.

D. Have the unit repaired by a qualied

service technician.

TROUBLE CAUSE REMEDY

5.18 Compressor does not start but

hums.

A. Inadequate voltage.

A. Measure voltage across common and run terminal on compressor. Voltage must not drop below 90% of rated voltage.

5.19 Compressor starts and runs a short

time but shuts off on overload.

5.20 Compressor starts and runs a short

time but shuts off on overload.

B. Incorrect wiring.

C. Starting relay capacitors malfunctioning.

D. Compressor malfunctioning.

A. Inadequate voltage.

B. Incorrect wiring.

C. Starting relay malfunctioning.

A. Dirty condenser.

B. Insufcient or blocked air ow.

B. Refer to wiring diagram and correct.

C. Replace starting relay or capacitors. Be sure to use correct rating. Failure to use correct rating will cause compressor failure.

D. Replace compressor or deck.

A. Measure voltage across common and run terminal on compressor. Voltage must not drop below 90% of rated voltage.

B. Refer to wiring diagram and correct.

C. Replace starting relay. Be sure to use correct relay. Failure to use correct relay will cause compressor failure.

A. Clean the condenser.

B. Remove all obstructions and allow for minimum clearances of 8 inches (203 mm) over top.

5.21 Compressor runs normally, but

water line is frozen.

C. Inadequate voltage.

D. Incorrect wiring.

E. Defective condenser fan motor.

F. Refrigerant leak.

G. Compressor malfunctioning.

A. Low water level in water bath.

B. Syrup in water bath.

C.Water cage is out of position.

D. Low refrigerant charge or slow refrigerant leak.

C. Measure voltage across common and run terminal on compressor. Voltage must not drop below 90% of rated voltage.

D. Refer to wiring diagram and correct.

E. Replace condenser fan motor.

F. Repair and recharge.

G. Replace compressor.

A. Add water to water bath until water

runs out of overow into drip tray.

B. Drain water from water bath and rell

with clean water.

C. Reposition water cage.

D. Find and repair leak. Recharge system.

TROUBLE CAUSE REMEDY

5.22 Compressor cycles on and off

frequently during the initial pulldown and/or normal operations.

A. PCB malfunctioning

B. Defective probe.

A. See Section 6.

B. Replace probe.

C.Weak overload or pressure switch.

5.23 Transformer circuit breaker tripping. A. Valve wire harness shorted to itself or to faucet plate.

B. PCB is bad.

C. Secondary wire harness is bad.

D. Transformer failure.

C. Have the unit repaired by a qualied

service technician.

A. Detect short by disconnecting input faston to keylock and single pin connector. Restore power if breaker doesn’t trip. Then valve wire harness is shorted. If OK, reconnect.

B. Detect short by disconnecting J1 connector (24 VAC input) from PCB. Restore power, if breaker doesn’t trip. Then replace PCB. If breaker does trip, then PCB is OK. Reconnect J1 connector.

C. If it does not trip, locate short in secondary harness between transformer, PCB, and valve wire harness.

D. Detect short by disconnecting both transformerfastons and restore power. If breaker does trip, replace transformer.

5.24 BIB pump does not operate when

dispensing valve opened.

5.25 BIB pump operated, but no ow. A. Leak in syrup inlet or outlet line.

5.26 BIB pump continues to operate

when bag is empty.

5.27 BIB pump fails to restart after bag

replacement.

A. Out of CO2, CO2 not turned on, or low CO2 pressure.

B. Out of syrup.

C. BIB connector not tight.

D. Kinks in syrup or gas lines.

B. Defective BIB pump check valve.

A. Leak in suction line.

B. Leaking o-ring on pump inlet tting.

A. BIB connector not on tight.

B. BIB connector is stopped up.

C. Kinks in syrup line

A. Replace CO2 supply, turn on CO2

supply, or adjust CO2 pressure to 70-80

PSI (0.483-0.552 MPA)

B. Replace syrup supply.

C. Fasten connector tightly.

D. Straighten or replace lines.

A. Replace line.

B. Replace BIB pump

A. Replace line.

B. Replace o-ring.

A. Tighten BIB connector.

B. Clean out or replace BIB connector.

C. Straighten or replace line.

TROUBLE CAUSE REMEDY

5.28 BIB pump fails to restart when

dispensing valve is closed.

A. Leak in discharge line or ttings.

B. Empty BIB.

A. Repair or replace discharge

B. Replace BIB.

C. Air leak on inlet line or bag connector.

5.29 No product out light. A. Burned-out lamp

B. Faulty wiring or pressure switch in product line.

5.30

Low or no carbonation.

A. Low or no CO2.

B. Excessive water pressure.

C.Worn or defective carbonator pump.

D.PCB malfunctioning.

C. Repair or replace.

A. Replace lamp.

B. Repair or replace.

A. Check CO2 supply. Adjust CO2

pressure to 70 PSI (0.483 MPA).

B. Water regulator should be set at 50 PSI (0.345 MPA)

C. Replace carbonator pump.

D. See Section 6.

6. TROUBLESHOOTING THE LANCER ELECTRONIC ICE BANK CONTROL (EIBC)

COMP

RELAY

ICEBANK

PROBE

CARB

PROBE

CARB

RELAY

0.5 AMP FUSE

CARB IN

24 VAC

CARB OUT COMP IN COMP OUT

AGITATOR

RELAY

AGITATOR AC OUT

AGITATOR IN

PROGRAMMING PORT

6.1 CHECKING FOR NORMAL PCB OPERATION

A. Turn dispenser power OFF or insure power has been disconnected from dispenser. B. Check 0.5 amp fuse condition (Fig 7). If fuse is blown, trace cause of short in valve wire harness and associated 24 VAC lines and replace fuse. If fuse is good, continue with troubleshooting of PCB. C. Disconnect leads from the terminal block that connect to the PCB, noting

specic location for reconnection.

D. Disconnect both the Ice Bank Probe (J2) and the Carbonator Probe (J3) (if equipped) connections from the board (Fig 6). E. Use a short copper wire or paper clip to short the Ice Bank Probe terminals (J2) on the PCB by touching all three (3) pins together. F. Set Ohm test meter to measure for continuity. G. Reconnect power or turn dispenser On. Observe time and check continuity of the PCB screw lug connections (see Fig 6).

Figure 7

1. The following should be observed:

a. Terminal 3 to 4 (Carbonator): During the rst 2.5 to 3.5 minutes, there should be

continuity. After 3.5 minutes, there should be NO continuity. b. Terminal 2 to 1 (Compressor): During rst 4 to 6 minutes, there should be NO continuity.

After 4 to 6 minutes, there should be continuity. Remove wire from J2 connector. There should be NO continuity from 2 to 1.

c. You should be able to hear the “click” sound of the relay closing when the time delays

end.

H. Turn electrical power OFF for 15 seconds and then back ON again to reset Carbonator timer. Again, measure continuity of the PCB screw lug connections.

1. Terminal 3 to 4: There should be continuity. Use a short copper wire, paper clip, or other means to short the Carbonator probe terminals (J3) on the PCB by touching all three (3) pins together. This should be done before the 2.5 to 3.5 minute time limit has elapsed.

Measure the continuity again between Terminal 3 to 4: There should be NO continuity. I. If all the above work as noted, then the board is functioning properly. Remove tape and

reconnect board. If any non-conformities are found, the PCB must be replaced (PN 52-1423/01).

NOTES

7. ILLUSTRATIONS, PARTS LISTINGS, WIRING DIAGRAMS, AND PLUMBING DIAGRAMS

7.1 REFRIGERATION DECK ASSEMBLY

20E

20A

20C

20D

E LIN

D A LO

17B

17A

17C

17F

FROM

EVAPORATOR

17E

17D

17G

20F

40A

40B

39A

39G

39E

39B

20B

39C

39D

39F

40C

7.1 REFRIGERATION DECK ASSEMBLY (CONTINED) Item Part No. Description

- 82-2554 Deck Assy, Refrigeration, 115V/60Hz

- 82-2486 Deck Assy, Refrigeration, 230V/50Hz

- 82-2633 Deck Assy, Refrigeration, 220V/60Hz 1 51-5496 Deck Plate, Sub-Assy 2 50-0200/01 Insulation, Deck Plate 3 04-0063 Washer, Flat, 1/4” 4 89-0014 Hole Cover 5 82-2494/01 Evaporator Assy, 115V/60Hz

- 82-2494 Evaporator Assy, 230V/50Hz R 6 52-1773/01 Probe Assy 7 04-0394 Screw, 6 - 32 X .500” 8 51-0068/01 Handle 9 04-0574 Washer, Lock, 5/16” 10 REF Control Housing Assy

- 52-0900/02 Control Housing Assy with Kill Switch

- 52-0903/02 Control Housing Assy

without Kill Switch 11 06-2221 Label, Wiring Diagram 12 04-0504 Screw, 8 - 18 X .375” 13 06-0080-01 Label, Nameplate 14 52-1209 Lead Assy, Ground 15 02-0041 Seal R 16 25-0047/01 Transformer, 75VA, 24V, 115V/60Hz R - 25-0048/01 Transformer, 75VA, 24V, 220V/50-60Hz 17 82-2558 Agitator Assy, 115V/60Hz

- 82-2487 Agitator Assy, 230V/50Hz

- 82-2761 Agitator Assy, 220V/60Hz

R 17a 05-0495/01 Propeller, 2.062” Diameter 17b 91-0119 Motor, Agitator, 115V/60Hz

- 91-0112 Motor, Agitator, 230V/50Hz

- 91-0130 Motor, Agitator, 220V/60Hz

17c 06-0633 Label, 115V/60Hz, 25W

- 06-0634 Label, 230V/50Hz, 25W

- 06-2191 Label, 220V/60Hz, 25W

17d 04-0059 Screw, 8 - 36 X .375” 17e 30-5113/01 Bracket, Agitator Motor 17f 02-0032 Washer, Rubber 17g 05-1437 Propeller, Water 18 02-0040 Seal, Extrusion R 19 04-0032 Nut, Lock, 1/4” - 20 20 83-0033 Compressor Assy, 1/3 hp,

115V/60Hz (includes items

listed below)

- 83-0034 Compressor Assy, 1/3 hp,

240-220V/50Hz

- 83-0038 Compressor Assy, 1/3 hp,

220V/60Hz 20a 83-0033-01 Compressor, 1/3 hp,

115V/60Hz

- 83-0034-01 Compressor, 1/3 hp,

240-220V/50Hz 20b 04-1010 Screw, Brass, 6 - 32 X 0.250” 20c 12-0339 Overload, 115V/60Hz

- 12-0290 Overload, 230V/50Hz

- 12-0253 Overload, 220V/60Hz

20d 12-0005 Relay, 115V/60Hz

- 12-0031 Relay, 230V/50Hz

- 12-0028 Relay, 220V/60Hz

Item Part No. Description

20e 13-0066 Cover, Terminal 20f 03-0040 Bale Strap R 20g 03-0041 Overload Spring (Not Shown) 20h 12-0260 Start Capacitor, 220V/60Hz (Not Shown) 21 02-0114 Grommet, Compressor 22 04-0537 Washer, Compressor 23 03-0150 Clip, Retainer, Compressor 24 47-0344 Tube, Process 25 47-0718 Tube, Compressor Discharge 26 47-0724 Tube, Return Line 27 51-0061 Accumulator 28 50-0211 Boot 29 50-0205 Insulation 30 50-0159 Insulation R 31 23-0985/01 Condenser

R 32 50-0201/01 Bafe, Rubber

33 30-5112 Retainer Strip 34 04-0518 Rivet, 0.125” X 0.328” 35 30-5867 Handle/Air Shield 36 51-5697 Fan Shroud, Upper 37 50-0249 Insulation, Strip 38 30-5866 Fan Shroud, Lower 39 52-2146 Fan Assy, 115V/60Hz

- 52-2147 Fan Assy, 220V/50-60Hz 39a 91-0007 Motor Assy, 115V/60Hz, 9W

- 91-0009 Motor Assy, 220V/50-60Hz, 9W 39b 07-0354 Fan Blade 39c 04-0060 Nut, Flat 39d 30-5864 Bracket, Fan Motor R 39e 02-0413 Silencer, Fan Blade 39f 04-0059 Screw, 8 - 36 X 0.375” 39g 06-0433/01 Label, 115V/60Hz, 9W

- 06-0670 Label, 220V/50-60Hz, 9W 40 23-0765 Dryer Cap Assy 40a 23-0982 Dryer Cap 40b 47-0344 Tube, Process 40c 47-0698 Tube, Condenser, Out R 41 52-2008 Harness Assembly, Transformer 42 04-0110 Nut, 8-32 43 04-0576 Washer, Lock, Internal Tooth 44 06-0430 Label, 115V/60 Hz, 1/3 HP

- 06-0460 Label, 230V/50 Hz, 1/3 HP

- 06-0666 Label, 240V/60 Hz, 1/3 HP 45 06-0877 Label, Ground

- 11-0018 Wire Tie

- 15-0012 Duct Tape

- 15-0011 Adhesive, Insulation

- 95-0177 Refrigerant, R-134a R - 96-0004/01 Solder, 60/40

- 96-0003 Brazing Alloy R - 26-0377/01 Capacitor, 230V/50Hz (For use

with PN 91-0065)

R - 26-0374/01 Capacitor, 115V/60Hz (For use

with PN 91-0063)

R in margin indicates change or revision

7.2 STANDARD CABINET ASSEMBLY

7.2 STANDARD CABINET ASSEMBLY (CONTINUED)

Item Part No. Description

- 82-2551 Cabinet Assy

1 51-5629/02 Wrapper Assy R 2 30-7353/03 Front Support, SS 3 REF Harness Assy, Valve

- 52-1214 Harness Assy, 6 Valve, (Requires 6 each; Items 5 & 6)

- 52-1215 Harness Assy, 5 Valve, (Requires 5 each; Items 5 & 6)

4 REF Faucet Plate R - 30-9276 Faucet Plate, 6 Valve R - 30-9277 Faucet Plate, 5 Valve 5 13-0005 Bushing 6 11-0015 Connector, Housing, 2-Pin 7 04-0443 Screw, 10 - 24 x 0.375”, Countersink 8 04-0074 Nut, Clip, 10 - 24 R 9 04-1071/01 Screw, 8 - 32 x 0.375”, Taptite 10 08-0004 Tubing, Tygon, 5/16” ID

11 06-0851 Label, Overow

12 03-0302 Clip, Drain Hose 13 04-0077 Screw, 4 - 20 x 0.250”

14 03-0062 Clip, Overow Tube

15 30-0319-01 Splash Plate, with Logo 16 05-1585 Cup Rest, Plastic 17 05-1657 Drip Tray 18 30-7533/02 Bracket, Drip Tray, Right 19 30-7534/02 Bracket, Drip Tray, Left R 20 04-0545/01 Screw, 8 - 16 x 0.750” 21 30-7358 Plate, Tank, Bottom R 22 30-5221/02 Bracket, Leg 23 81-0112 Leg, Plastic 24 07-0405 Plug, Key Switch 25 12-0097 Key Switch (Includes Nut) 26 06-0881 Label, Key Switch 27 07-0347 Plate, Cover 28 REF Tank Assy

- 42-0057/01 Tank Assy

29 50-0151 Insulation, Tank, Side 30 50-0150 Insulation, Tank, Back 31 50-0248 Insulation, Tank, Front 32 06-0632 Label, “WARNING” 33 REF Bonnet Assy

- 82-2764 Bonnet Assy (Contact Customer Service for Graphic Options)

34 06-2177 Label, Graphic, Bonnet (Contact Customer Service for Graphic Options) 35 06-2178 Label, Graphic, Tank Wrapper (Contact Customer Service for Graphic Options) 36 06-2227 Decal, Bonnet, Front (Contact Customer Service for Graphic Options) R - 82-0274 Back Block, Standard R - 82-2658/01 Back Block, 3-way R - 04-1089 Screw, 10 - 32 x 1.000, for Back Blocks R - 18-0253/02 Water Regulator Assy (see Section 8.7)

R in margin indicates change or revision

7.3 SHROUDED CABINET ASSEMBLY

7.3 SHROUDED CABINET ASSEMBLY (CONTINUED)

Item Part No. Description

- 82-2551 Cabinet Assy

1 51-5629/02 Wrapper Assy R 2 30-7574/03 Front Support, SS 3 REF Harness Assy, Valve

- 52-1214 Harness Assy, 6 Valve,

(Requires 6 each; Items 5 & 6)

- 52-1215 Harness Assy, 5 Valve,

(Requires 5 each; Items 5 & 6) 4 REF Faucet Plate R - 30-9276 Faucet Plate, 6 Valve R - 30-9277 Faucet Plate, 5 Valve 5 13-0005 Bushing 6 11-0015 Connector, Housing, 2-Pin 7 04-0443 Screw, 10 - 24 x 0.375”, Countersink 8 04-0074 Nut, Clip, 10 - 24 9 04-0504 Screw, 8 - 18 x 0.375”, with

Washer

10 08-0004 Tubing, Tygon, 5/16” ID

11 06-0851 Label, Overow

12 03-0302 Clip, Drain Hose 13 04-0077 Screw, 4 - 20 x 0.250”

14 03-0062 Clip, Overow Tube

- 42-0057/01 Tank Assy

- 42-0058 Tank Assy, LF Sol

29 50-0151 Insulation, Tank, Side 30 50-0150 Insulation, Tank, Back 31 50-0248 Insulation, Tank, Front 32 06-0632 Label, “WARNING” 33 REF Bonnet Assy

- 23-1255 Bonnet Assy (Contact Customer Service for Graphic Options)

34 06-2177 Label, Graphic, Bonnet (Contact Customer Service for Graphic Options) 35 06-2178 Label, Graphic, Tank Wrapper (Contact Customer Service for Graphic Options) 36 06-2347 Decal, Bonnet, Front (Contact Customer Service for Graphic Options) 37 04-0302 Screw, 8 - 32 x 0.375 38 04-1218 Nut, Clip, #6 39 04-0407 Screw, 6 - 32 x 0.375 40 30-7646 Valve Trim Panel, 6 Valve

- 30-8288 Valve Trim Panel, 5 Valve

41 05-1683 Shroud, Rear 42 04-1071 Screw, 8 - 32 x 0.375, Taptite R 43 04-1172/01 Pin, Hinge, Shroud 44 54-0292 Shroud Assy

Item Part No. Description

- 05-1690 Support, Arm, Hinge

- 05-1813 Bar, Lift, Support 45 82-3056 Marquee Assy (Option) 46 06-2404 Panel, Plain, 6 Valve

- 06-2414 Panel, Plain, 5 Valve 47 04-1171 Screw, 8 - 32 x 0.625, Shoulder 48 04-0619 Screw, 10 - 24 x 0.625 R - 82-0274 Back Block, Standard R - 82-2658/01 Back Block, 3-way R - 04-1089 Screw, 10 - 32 x 1.000, for Back Blocks R - 18-0253/02 Water Regulator Assy (see Section 8.7)

R in margin indicates change or revision

FIGAL/REMOTE

SYRUP/CO

/WATER

BAG-IN-BOX (BIB)

CONFIGURATION

CONFIGURA

TION

ASSEMBLIES

7.4 CARBONATOR, WATER/SYRUP LINE ASSEMBLIES

7.4 CARBONATOR, WATER/SYRUP LINE ASSEMBLIES (CONTINUED)

Item Part No. Description

R - 82-2676 Carbonator Assy, 60Hz R - 82-2678 Carbonator Assy, 50Hz 1 REF Tank Assy, Carbonator

- 23-1152 Tank Assy, Carbonator, 60 Cycle

- 23-1153 Tank Assy, Carbonator, 50 Cycle

2 02-0096 Washer 3 52-0909 Probe Assy R - 17-0469 Fitting Assy, CO2 IN 4 01-1311 Fitting, Sub Assy, CO2 5 02-0003 O-Ring 6 01-0689 Sleeve 7 01-0674 Ball 8 02-0025 O-Ring R 9 01-0669 Body, Check Valve, Gas

- 54-0066 Relief Valve Assy

R 10 02-0023 Seal R 11 05-0536/01 Stem R 12 03-0024/02 Spring R 13 05-0537 Body, Relief Valve R 14 05-0525 Lever R 15 81-0196 Pin R 16 05-0011/01 Flare Seal Washer, Small R - 17-0485 Double Check Valve Assy, Carbonated Water Inlet R - 17-0596 Double Check Valve Assy, Plain

Water inlet

R 17 01-1466 Fitting, Check Valve18 01-0673

Body

R 19 03-0021 Spring R 20 01-0670 Body R 21 30-6807 Spacer, Lower, Water Cage R 22 01-1831 Standoff, 10 - 24, Threaded R 23 REF Cage Assy R - 23-1366 Cage Assy, 5 Valve R - 23-1357 Cage Assy, 6 Valve R 24 02-0005 O-Ring R 25 30-6767 Brace, Water Coils R 26 04-1116 Screw, 10 - 24 x 0.625, PHD,

PH, 18 - 8, SS

R 27 REF Tube Assy, Syrup #1

- 48-0473/01 Tube Assy, Syrup, Figal/Remote

- 48-0449/01 Tube Assy, Syrup, BIB

R 28 REF Tube Assy, Syrup #2

- 48-0474/01 Tube Assy, Syrup, Figal/Remote (use on 6 Valve Units)

- 48-0502/01 Tube Assy, Syrup, Figal/Remote (use on 5 Valve Units)

- 48-0450/01 Tube Assy, Syrup, BIB (use on 6 Valve Units)

- 48-0500/01 Tube Assy, Syrup, BIB (use on 5 Valve Units)

Item Part No. Description

R 29 REF Tube Assy, Syrup #3

- 48-0475/01 Tube Assy, Syrup, Figal/Remote (use on 6 Valve Units)

- 48-0503/01 Tube Assy, Syrup, Figal/Remote (use on 5 Valve Units)

- 48-0451/01 Tube Assy, Syrup, BIB

(use on 6 Valve Units)

- 48-0501/01 Tube Assy, Syrup, BIB

(use on 5 Valve Units) R 30 REF Tube Assy, Syrup #4

- 48-0476/01 Tube Assy, Syrup, Figal/Remote (use on 6 Valve Units)

- 48-0477/01 Tube Assy, Syrup, Figal/Remote (use on 5 Valve Units)

- 48-0452/01 Tube Assy, Syrup, BIB

(use on 6 Valve Units)

- 48-0453/01 Tube Assy, Syrup, BIB

(use on 5 Valve Units) R 31 REF Tube Assy, Syrup #5

- 48-0477/01 Tube Assy, Syrup, Figal/Remote (use on 6 Valve Units)

- 48-0478/01 Tube Assy, Syrup, Figal/Remote (use on 5 Valve Units)

- 48-0453/01 Tube Assy, Syrup, BIB

(use on 6 Valve Units)

- 48-0454/01 Tube Assy, Syrup, BIB

(use on 5 Valve Units) R 32 REF Tube Assy, Syrup #6

- 48-0478/01 Tube Assy, Syrup, Figal/Remote (use on 6 Valve Units)

- 48-0454/01 Tube Assy, Syrup, BIB

(use on 6 Valve Units) R 33 08-0029 Tube, Flexible R 34 01-0483 Adapter Assy, Elbow R 35 07-0409 Clamp, Oetiker R 36 01-0424/01 Elbow, Swivel, Hose Assy, Units Without Pumps R 37 01-2548 Fitting, Check Valve, 3/8”

R in margin indicates change or revision

7.5 CARBONATOR DECK/PUMP BRACKET ASSEMBLIES

LANCER

WAT

ER BATH FILL

HOLE

-IMPORT

ANT-

FILL WATER BATH UNTIL

TANK OVERFLOW TUBE.

WATER FLOWS FROM

TO COMPRESSOR

30 18

DAMPENER ASSEMBLY FOR THE VOLUMETRIC

VALVE ONLY

DECK

7.5 CARBONATOR DECK/PUMP BRACKET ASSEMBLIES (CONTINUED)

Item Part No. Description

- 82-2555 Deck Assy, Carbonator, 115V, 60Hz

- 82-2552 Deck Assy, Carbonator, 220V, 50-60Hz 1 REF Plate, Carbonator Deck

- 51-5411 Plate Assy, Carbonator Deck

- 30-6800 Plate, Carbonator Deck 2 REF Insulation, Carbonator Deck

- 50-0328 Insulation, Carbonator Deck 3* 05-0436 Sleeve, Probe 4 04-0711 Caplug 5* 05-0435 Sleeve, CO2 IN 6 89-0014 Cover, Hole 7 04-0576 Washer, No. 8 Int. tooth 8* 04-0110 Nut, no. 8 - 32 9 REF Lead Assy, Ground (Compressor Deck to Carbonator Deck) 10* REF Carbonator Motor

- 91-0063 Carbonator Motor, 115V/60Hz

- 91-0065 Carbonator Motor, 220V/50-60 Hz R 11* 86-0084 Pump, 100 GPH 12* 02-0194 Grommet, 0.250 OD X 0.156 ID X 0.049 W 13* 04-0061 Screw, 8 - 18 X 0.500 AB 14 06-0877 Label, Ground R 15 06-0856/01 Label, Water Fill 16 01-1515 Pump Outlet Assy

- 82-0900 Pump Bracket Assy, 6 Pump

- 82-0906 Pump Bracket Assy, 5 Pump 17 30-5111 Pump Support 18* 04-0504 Screw, 8 - 18 X 0.375 19* 82-0251 Mini Pump 20* 04-0275 Screw, Half Moon 21* 04-0359 Screw, 8 - 32 X 3.100 22 54-0091 Manifold Assy (used on 6V and 5V) 23 54-0092 Manifold Assy (used in 6V and 5V) 24 07-0441 Clamp, Oetiker R 25 08-0272/01 Tube, CO2 Carbonator (used on 6V and 5V) 26 08-0271 Tube, CO2 Carbonator (used on 6V and 5V) 27 08-0268 Tube, CO2 Carbonator (used on 6V)

- 08-0269 Tube, CO2 Carbonator (used on 5V) 28 05-0604 Plug, CO2 Manifold 29* 04-0431 Screw, 1/4 - 20 X 1.000, Round Head 30* 04-0033 Washer, 1/4” 31 01-0987 Elbow, Brass R 32* 07-0017/01 Clamp with screw 33 02-0089 O-Ring 34 01-1325/01 Elbow Assy, CO2 (used on 5V) 35 02-0005 O-Ring 36 01-1072 Elbow Assy (included in Installation Kit) 37 49-0101/01 Tubing Assy, BIB 38 82-2744 Dampener Assy 39 08-0029 Tubing, Braided, 0.250 ID 40 07-0409 Clamp, Oetiker

* Items can be interchanged between Delta, Delta II, and Delta III.

R in margin indicates change or revision

7.6 CONTROL HOUSING (ALSO SEE SECTION 7.8, WIRING DIAGRAM)

Item Part No. Description

- 52-0900/02 Control Housing, With ON/OFF Switch

- 52-0903/02 Control Housing, Without Kill Switch

1 30-5109/02 Control Housing 2 52-0868/01 Lead Assy, ON/OFF Switch 3 13-0047 Stand-off 4 52-1423/01 PCB Assy R 5 52-2027/01 Lead Assy, Probe Ground (Non-Carb Units Only) 6 52-2061 Lead Assy, EIBC 7 12-0190 Terminal Block 8 04-0477 Screw, 8 - 32 X 0.375” 9 04-0504 Screw, 8 - 16 X 0.375” 10 30-5108/01 Cover, Control Box 11 11-0186 Jumper, 4-Position 12 13-0059 Bushing

13 13-0028 Strain Relief

14 52-1219 Power Cord (Pigtail) 15 52-0904 Harness Assy, Trans #1

16 52-0905 Harness Assy, Trans #2 17 52-0906 Harness Assy, Comp #1

18 52-0907 Harness Assy, Comp #2 19 11-0008 Tie Wrap 20 12-0089 Switch

7.7 WATER REGULATOR ASSEMBLY

Item Part No. Description

18-0253/02 Regulator Assembly, Water 1 05-0017 Washer, Seal, Flare, Nylon 2 49-0227 Hose, Regulator Assy 3 18-0252 Regulator 4 01-0446 Fitting, Barb 5 R 07-0481/01 Bracket, Regulator 6 04-0504 Screw, 8 - 18 x .375” AB 7 01-1429 Nut, 7/18-18, UNS 8 07-0438 Clamp, Oetiker

7.8 WIRING DIAGRAM

TERM4

OPTIONAL WATER BOOST PCB,IBC J4

CONTROL BOX

CHASSIS GROUND

DESCRIPTION

CHAMFER PIN

RECIRCULATING MOTOR

9100 SERIES ONLY

B/WB/W

OPTIONAL MARQUEE

DELTA

SYM.

KILL

SWITCH

POWER

CORD

BLU BRNG

AGITATOR

MOTOR

RIBBED

BLK

PLAIN

BLK

15714

KEY

SWITCH

9000 and 9500 Series Only

24 V

LINE

TB1

ELECTRONIC

ICE BANK

PROBE

9000 and 9100 Series Only

CARBONATOR

MOTOR

CAPACITOR

CARBONATOR

MOTOR

LABEL, WIRING DIAGRAM 06-2221

RIBBED

BLK

FAN

MOTOR

GW B

12411

10 9

WBW

1 4

WBWB

9000 and 9100 Series Only

COMPRESSOR

TERM2

PCB,IBC

TERM3

OUT

TERM1

OUT

BRG

BWG

B/W

CARBONATOR

PROBE

TO PLAIN WATER VALV E

(FIELD INSTALLED OPTION)

1. WHEN STARTING UNIT OR IF CURRENT IS INTERRUPTED, THERE IS A FIVE (5) MINUTE DELAY BEFORE THE COMPRESSOR/FAN STARTS.

2. THERE IS A THREE (3) MINUTE PROTECTION TIMER ON THE CARBONATOR PUMP MOTOR. IF THE MOTOR HAS TIMED OUT, CHECK WATER SUPPLY AND RESET BY MOMENTARILY DISCONNECTING POWER.

IMPORTANT

V A L V E S

(5,

8. DISPENSER DISPOSAL

To prevent possible harm to the environment from improper disposal, recycle the unit

by locating an authorized recycler or contact the retailer where the product was purchased. Comply with local regulations regarding disposal of the refrigerant and insulation.

Lancer Corp. 800-729-1500

Technical Support/Warranty: 800-729-1550

custserv@lancercorp.com

lancercorp.com

Lancer DELTA III Installation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual