Lancer DELTA III Installation Manual

DELTA III DISPENSER SERIES 9000

Operation Manual

PN: 28-0437/05

9000

Lancer Corp.

6655 Lancer Blvd.

San Antonio, Texas 78219

800-729-1500

Technical Support/Warranty: 800-729-1550

custserv@lancercorp.com

lancercorp.com

Manual PN: 28-0437/05

SEPTEMBER 2011

FOR QUALIFIED INSTALLER ONLY

ABOUT THIS MANUAL

This booklet is an integral and essential part of the product and should be handed over to the operator after the installation and preserved for any further consultation that may be necessary. Please read carefully the guidelines and warnings contained herein as they are intended to provide the user with essential information for the continued safe use and maintenance of the product. In addition, it provides GUIDANCE ONLY to the user on the correct services and site location of the unit.

The installation and relocation, if necessary, of this product must be carried out by qualied personnel with up-to-date

safety and hygiene knowledge and practical experience, in accordance with current regulations.

TABLE OF CONTENTS

SPECIFICATIONS................................................................................................................................4

PRE-INTALLATION CHECKLIST........................................................................................................5

WARNINGS/CAUTIONS...................................................................................................................6-9

1. INSTALLATION...........................................................................................................................10

1.1 UNPACKING.......................................................................................................................10

1.2 UNPACKING INSTALLATION KITS....................................................................................10

1.3 SELECTING A COUNTER LOCATION...............................................................................10

1.4 INSTALLING DISPENSER..................................................................................................10

1.5 LEVELING DISPENSER.....................................................................................................10

1.6 CONNECTING THE DRAIN................................................................................................10

1.7 FILLING UNIT WITH WATER..............................................................................................11

1.8 CONNECTING TO ELECTRICAL POWER........................................................................11

1.9 CONNECTING TO WATER SUPPLY - CARBONATED WATER INLET.............................12

1.10 CONNECTING TO WATER SUPPLY - PLAIN WATER INLET............................................12

1.11 CONNECTING THE CO2 SUPPLY.....................................................................................12

1.12 CONNECTING BAG-IN-BOX (BIB) SYRUP SUPPLY TO UNITS WITH BUILT-IN

SYRUP PUMPS..................................................................................................................13

1.13 CONNECTING BAG-IN-BOX (BIB) SYRUP SUPPLY TO UNITS TO REMOTE

SYRUP PUMPS..................................................................................................................13

1.14 CONNECTING TO REMOTE PRESSURIZED SYRUP SUPPLY (FIGAL).........................13

1.15 PURGING THE CARBONATION SYSTEM........................................................................13

1.16 PURGING THE WATER AND SYRUP SYSTEMS..............................................................14

1.17 ADJUSTING WATER FLOW (LEV®)..................................................................................14

1.18 ADJUSTING WATER TO SYRUP (RATIO) BRIX (LEV®)..................................................14

1.19 VOLUMETRIC VALVE ADJUSTMENT...........................................................................14-16

1.20 SETTING 3-WAY ADJUSTABLE BACK BLOCKS FOR PLAIN OR

CARBONATED WATER......................................................................................................16

2. CLEANING AND SANITIZING....................................................................................................17

2.1 GENERAL INFORMATION..................................................................................................17

2.2 CLEANING SOLUTION......................................................................................................17

2.3 SANITIZING SOLUTION.....................................................................................................17

2.4 SCHEDULED MAINTENANCE...........................................................................................18

2.5 AMBIENT PROCESS (SYRUP LINE CLEANING).............................................................18

2.6 VALVE CLEANING........................................................................................................19-20

2.7 CLEANING AND SANITIZING BAG-IN-BOX (BIB) SYSTEMS...........................................21

2.8 CLEANING AND SANITIZING FIGAL SYSTEMS.........................................................21-22

3. CONVERTING FROM EXTERNAL PRESSURIZED SYRUP SUPPLY TO BIB WITH BUILT-IN

SYRUP PUMPS...........................................................................................................................22

4. CONVERTING FROM BUILT-IN SYRUP PUMPT TO REMOTE PUMPS OR

SYRUP TANKS............................................................................................................................23

4.1 REMOVING EXISTING BUILT-IN SYRUP PUMPS............................................................23

4.2 INSTALLING REMOTE PUMP OR SYRUP TANKS............................................................23

5. TROUBLESHOOTING...........................................................................................................24-31

6. TROUBLESHOOTING THE LANCER ELECTRONIC ICE BANK CONTROL (EIBC)...............32

6.1 CHECKING FOR NORMAL PCB OPERATION..................................................................32

7. ILLUSTRATIONS, PARTS LISTINGS, WIRING DIAGRAMS, AND

PLUMBING DIAGRAMS.............................................................................................................34

7.1 REFRIGERATION DECK ASSEMBLY...........................................................................34-35

7.2 STANDARD CABINET ASSEMBLY...............................................................................36-37

7.3 SHROUDED CABINET ASSEMBLY..............................................................................38-39

7.4 CARBONATOR, WATER/SYRUP LINE ASSEMBLIES.................................................40-41

7.5 CARBONATOR DECK/PUMP BRACKET ASSEMBLIES..............................................42-43

7.6 CONTROL HOUSING.........................................................................................................44

7.7 WATER REGULATOR ASSEMBLY.....................................................................................45

7.8 WIRING DIAGRAM.............................................................................................................46

8. DISPENSER DISPOSAL.............................................................................................................47

DELTA III SPECIFICATIONS

Æ

DIMENSIONS Width: 25 9/16 inches (649 mm) Depth: 25 7/8 inches (657 mm) Height: 16 7/8 inches (429 mm)

WEIGHT Empty: 146 pounds (66.2 kg) Operating: 220 pounds (99.8 kg) Shipping: 160 lbs (72.5 kg)

PLAIN WATER SUPPLY

Min owing pressure: 20 PSI (0.138 MPA) Soda Water: Per carbonator manufacturer recommendations.

SPACE REQUIRED Left Side: 4 inches (101.6 mm) Right side: 4 inches (101.6 mm) Top: 8 inches (203.2 mm) Optional legs: 4 inches (101.6

mm)

ICE Capacity: 25 - 28 pounds

(11.3 to 12.7 kg)

FITTINGS Water for carbonator inlet:

CARBON DIOXIDE (CO2) Min pressure: 70 PSIG

(0.483 MPA) Max pressure: 80 PSIG (0.552 MPA)

3/8 in barb

ELECTRICAL

115VAC/60Hz/3 amps 220-230VAC/50-60Hz/1.5 amps

Plain water inlet: 3/8 in barb Brand syrup inlets: 3/8 in barb CO2 inlet: 3/8 in barb

DRINK CAPACITY CONDITION C CONDITION D

(90°F (32°C), 65%RH) (105°F (41°C), 75%RH) 2-12 ounce drinks below 40°F (4.4°C) 125 drinks 115 drinks 4-12 ounce drinks below 40°F (4.4°C) 97 drinks 92 drinks

PRE-INSTALLATION CHECKLIST

BEFORE GETTING STARTED

Each unit is tested under operating conditions and is thoroughly inspected before shipment. At the time of shipment, the carrier accepts responsibility for the unit. Upon receiving the unit, carefully inspect the carton for visible damage. If damage exists, have

the carrier note the damage on the freight bill and le a claim with carrier. Responsibility for

damage to the dispenser lies with the carrier.

TOOLS REQUIRED

 Oetiker Pliers  Slotted Screwdriver

 Tubing Cutters  Phillips Screwdriver

 Wrench  Cordless Drill

POST MIX ACCESSORIES

 CO2 Regulator Set  CO2 Supply

 Beverage Tubing  Oetiker Clamps/Fittings

 Water Booster  Water Regulator

 Precision Cutters (if removing/replacing carbonator tank)

BIB SYSTEM

 BIB Rack  BIB Regulator Set

 BIB Syrup Boxes

 BIB Connectors - ensure you have the correct connectors for syrup lineup.

CONSIDER LOCATION OF THE FOLLOWING PRIOR TO INSTALL

 Water supply lines  Drain

 Is the countertop level?  Heating and air conditioning ducts

 Grounded electrical outlet.

 Enough space to install the dispenser. Include space for a top-mounted ice machine, if necessary.

 Does the top-mounted ice machine have a minimum clearance on all sides?

 Located away from direct sunlight or overhead lighting.

 Can the countertop support the weight of the dispenser? Be sure to include the weight of an ice

machine (if necessary) plus the weight of the ice.

 This unit is not suitable for use in an area where a water jet could be used.

! !

WARNING/ADVERTENCIA/AVERTISSEMENT

! The dispenser is for indoor use only. This appliance is intended for use in commercial applications such as

restaurants, stores or similar. This unit is not a toy. It should not be used by children or inrm persons without

supervision. This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Cleaning and user maintenance shall not be performed by children without supervision. This unit is not designed to dispense dairy products. The minimum/ maximum ambient operating temperature for the dispenser is 40°F to 105°F (4°C to 41°C). Do not operate unit below minimum ambient operation conditions. Should freezing occur, cease operation of the unit and contact aurthorized service technician. Service, cleaning and sanitizing should be accomplished only by trained personnel. Applicable safety precautions must be observed. Instruction warnings on the product being used must be followed.

! El dispensador sólo debe usarse en interiores. Esta unidad está diseñada para su uso en aplicaciones

comerciales tales como restaurantes, tienda o similares. Esta unidad no es un juguete. No la deben usar niños ni

personas discapacitadas sin supervisión. Esta unidad no está destinada al uso por parte de personas (incluso niños)

con capacidad física, sensorial o mental reducida, o sin experiencia y conocimientos sucientes, a menos que una

persona responsable de su seguridad les haya dado supervisión o capacitación en el uso de la unidad. Limpieza y mantenimiento de usuario no deberá ser realizada por los niños sin supervisión. Esta unidad no ha sido diseñada para suministrar productos lácteos. La temperatura ambiente operativa mínima / máxima para el dispensador es de

40°F a 105°F (4°C a 41°C). No opere la unidad por debajo de las condiciones mínimas de funcionamiento ambiente.

En caso de ocurrir congelación, cesar la operación de la unidad y póngase en contacto con el servicio técnico autorizado. Servicio de limpieza y desinfección debe llevarse a cabo solamente por personal especializado. Precauciones de seguridad aplicables deben ser observadas. Advertencias de instrucciones en el producto que se use debe ser seguido.

! Le distributeur est destiné à un usage à l’intérieur seulement. Cet appareil est conçu pour une utilisation dans des

applications commerciales telles que les restaurants, les dépanneurs ou similaires. Cet appareil n’est pas un jouet. Il ne devrait pas être utilisé par des enfants ou des personnes inrmes sans surveillance. Cet appareil n’est pas destiné

à un usage par des personnes (y compris les enfants) ayant des capacités physiques, sensorielles ou mentales réduites, ou manquant d’expérience et de connaissances, à moins qu’elles obtiennent de la surveillance ou des

instructions au sujet de l’utilisation de l’appareil de la part d’une personne chargée de leur sécurité. Nettoyage et

entretien de l’utilisateur ne doivent pas être effectués par des enfants sans surveillance. Cet appareil n’est pas conçu pour distribuer des produits laitiers. La température de service ambiante minimum/maximum pour le distributeur est de 40°F à 105°F (4°C à 41°C). Ne pas faire fonctionner l’appareil ci-dessous les conditions minimales de fonctionnement ambiantes. Faut-gel se produisent, cesser l’exploitation de l’appareil et contactez technicien agréé.

Service de nettoyage et de désinfection doivent être effectuées uniquement par du personnel qualié. Les mesures

de sécurité applicables doivent être respectées. Avertissements Instruction sur le produit utilisé doit être suivie.

This unit has been factory sanitized per Lancer specications.

Listed below are six critical elements which will aid in a successful installation.

1. Fill water bath until water overows from tank overow tube.

2. The carbonator pump motor must be disconnected from the power supply (see Section 1.7) prior to connection to water supply for initial build up of ice bank. Failure to do so will result in automatic shut off of carbonator (see item 6 below) or damage to the pump.

3. If this dispenser is installed in an area that is susceptible to ±10% variation of the nominal line voltage, consider installing a surge protector or similar protection device.

4. There is a ve (5) minute delay which prevents the compressor and condenser fan from starting until the delay

has lapsed. If electrical current is interrupted, there is always a ve (5) minute delay before the compressor starts.

5. Supply Water Pressure: Minimum - 25 PSI (0.172 MPA); Maximum - 50 PSI (0.345 MPA); If pressure is over 50 PSIG (0.345 MPA), a water pressure regulator must be used.

6. On units with the built in water regulator, the regulator must be removed if inlet water pressure is less than 25 PSIG. (0.172 MPA)

DISPENSER INSTALLATION HIGHLIGHTS

Esta unidad ha sido saneada en fabrica por las especicaciones de Lancer.

A continuacion se relacionan 6 puntos importantes para una connecta instalacion.

1. Llene el bano-Maria hasta que el agua se desborde sobre el tubo que controla la derrama del tanque.

2. El motor de la bomba del carbonatador debe desconectarse electricamente (Ver Manual - Seccion 1.7) antes de conectar el suministro de agua para la formacion inicial del banco de hielo. De no hacerse esto resultaria en

un bloqueo automatico del carbonatador (ver abajo el punto 6) o en danos a la bomba.

3. Si la unidad va a ser instalada en un area en la que puedan darse variaciones de voltage de + 6 - 10% de su valor nominal, se debe considerar la conveniencia de instalar un estabilizador de corriente o sistema de proteccion similar.

4. Hay una demora de 5 minutos que evita que el compresor y el abanico del condensador arranquen hasta pasado ese tiempo. Si hay algun corte en la corriente electrica siempre se producira esa demora de 5 minutos antes de arrancar el compresor.

5. Presión de suministro del agua de red: Minimo 25 PSI (0.172 MPA); Maximo 50 PSI (0.345 MPA). En unidades sin regulador de presión incorporado, si la presión del agua es superior a 50 PSIG (0.345 MPA) se debe usar un regulador de presión.

6. En unidades con regulador de presión incorporado, el regulador debe der eliminado cuando la presión de entrada de agua sea inferior a 25 PSIG (0.172 MPA).

REGLES DE SECURITE POUR L’NSTALLATION DU DISTRIBUTEUR DE SODAS

PUNTOS IMPORTANTES EN LA UNIDAD DISPENSADORA

La proprètè da cet ensamable est assurè à I’usine sulvant les spècications èmis par Lancer .

Il est essentiel de respecter les 6 points suivants pour l’installation de l’appareil:

1. Remplir le bain-Maire jusqu’a ce que l’eau dèborde par le tuyau de trop-plein du rèservoir.

2. Le moteur de la pompe du carbonateur doit etre dèbranchè de l’alimentation èlectrique (Voir le manuel, Section 1.7) avant l’arrivèe de l’eau pour la formation initiale de la glace. Oublier ou nègliger cette opèration

provoquera l’arret automatique du carbonateur (voir le point 6 cidessous) ou causera des dommages à la pompe.

3. Si le distributeur es installè dans une zone ou la tension èlectrique nominale est susceptible de variations de (+) 10%, il est conseillè d’installer un appaeil de protection contre les sautes de courant.

4. Un d’lai de 5 minutes empeche le compresseur et la ventilation du condesateur de se mettre en marche avant

que ce lees de temps ne se soit ècoulè. Lorsque le courant èlectrique es interrompu, il y a toujours un dèlai de 5

minutes avant que le presseur ne se mette en.

5. Pression de l’eau: Minimum 25 PSI (0.172 MPA); Maximo 50 PSI (0.345 MPA). Sur les unitès qui n’ont pas de règulateur de pression d’eau incorprè, si la pression d’H2O est supèrieure à 50 PSIG (0.345 MPA), un règulateur de pression d’eau doit etre utilsisè.

6. Sur les unitès avec règulateur d’eau incorporè, le règulateur doit etre enlevè si la pression d’arrivve est inferièure

à 25 PSIG (0.172 MPA)

ELECTRICAL WARNING/ADVERTENCIA ELÉCTRICA/

F F

AVERTISSEMENT ÉLECTRIQUE

F Check the dispenser serial number plate for correct electrical requirements of unit. Do not plug into a wall

electrical outlet unless the current shown on the serial number plate agrees with local current available. Follow all local electrical codes when making connections. Each dispenser must have a separate electrical circuit. Do not use extension cords with this unit. Do not ‘gang’ together with other electrical devices on the same outlet. The keyswitch does not disable the line voltage to the transformer primary. Always disconnect electrical power to the unit

to prevent personal injury before attempting any internal maintenance. The resettable breaker switch should not be used as a substitute for unplugging the dispenser from the power source to service the unit. Only qualied

personnel should service internal components of electrical control housing. Make sure that all water lines are tight and units are dry before making any electrical connections!

F Verique la placa con el número de serie del dispensador, donde encontrará los requisitos eléctricos correctos

de la unidad. No enchufe la unidad en un tomacorriente de pared a menos que la corriente indicada en la placa con

el número de serie concuerde con la corriente local disponible. Al hacer las conexiones, respete todos los códigos

eléctricos locales. Cada dispensador debe tener un circuito eléctrico independiente. No use extensiones con esta

unidad. No la conecte junto con otros dispositivos eléctricos al mismo tomacorriente. El interruptor de llave no corta el voltaje de línea al transformador primario desconecte siempre la alimentación eléctrica a la unidad para evitar

lesiones personales antes de tratar de realizar tareas de mantenimiento. El disyuntor de sobrecarga reseteable no se debe usar como sustituto para desenchufar el dispensador de la fuente de alimentación para

realizar tareas de servicio de la unidad. El servicio de los componentes internos de la caja de control eléctrico debe conarse exclusivamente a personal calicado. Asegúrese de que todas las líneas de agua estén ajustadas y las

unidades estén secas antes de hacer conexiones eléctricas.

F Examinez la plaque de numéro de série du distributeur pour connaître les bonnes exigences en matière

d’électricité pour l’appareil. Ne le branchez pas à une prise électrique murale à moins que le courant indiqué sur la plaque de numéro de série corresponde au courant local disponible. Respectez tous les codes électriques locaux lorsque vous faites des connexions. Chaque distributrice doit avoir un circuit électrique séparé. N’utilisez pas de cordons prolongateurs avec cet appareil. Ne pas le brancher avec d’autres appareils électriques sur la même

prise. L’interrupteur à clé ne coupe pas la tension secteur au transformateur primaire. Débranchez toujours le courant électrique à l’appareil, an de prévenir des blessures, avant de faire un entretien interne quelconque. Le disjoncteur

réarmable ne devrait pas être utilisé au lieu de débrancher le distributeur de la source d’alimentation en électricité

pour faire de l’entretien/une réparation de l’appareil. Seul le personnel qualié devrait faire l’entretien/la réparation

des composants internes dans le logement des commandes électriques. Assurez-vous que toutes les conduites d’eau sont étanches et que les appareils sont secs avant de faire des connexions électriques!

CO2/CARBON DIOXIDE /El ANHÍDRIDO CARBÓNICO/

5 5

DIOXYDE DE CARBONE

5 Carbon Dioxide (CO2) is a colorless, noncombustible gas with a light pungent odor. High percentages of CO2 may

displace oxygen in the blood. Prolonged exposure to CO2 can be harmful. Personnel exposed to high concentrations of CO2 gas will experience tremors which are followed by a loss of consciousness and suffocation. If a CO2 gas leak is suspected, immediately ventilate the contaminated area before attempting to repair the leak. Strict attention must be observed in the prevention of CO2 gas leaks in the entire CO2 and soft drink system.

5 El anhídrido carbónico (CO2) es un gas incoloro, no combustible, con un olor pungente ligero. Altos porcentajes

de CO2 en la sangre pueden desplazar el oxígeno en la sangre. La exposición prolongada al CO2 puede ser nociva. El personal expuesto a concentraciones altas de CO2 sufre temblores seguidos de la pérdida de la consciencia y sofocación. Si se sospecha que existe una pérdida de CO2, ventile el área contaminada antes de tratar de reparar la pérdida. Hay que prestar suma atención para evitar pérdidas de CO2 en todo el sistema de CO2 y de bebidas gaseosas.

5 Le dioxyde de carbone (CO2) est plus lourd que l’air et déplace l'oxygène. Le CO2 est un gaz incolore et

incombustible, ayant une odeur un peu âcre. Des concentrations fortes de CO2 peuvent déplacer l'oxygène dans le

sang. Une exposition prolongée au CO2 peut être nocive. Le personnel exposé à de fortes concentrations de CO2

gazeux éprouvera des tremblements, suivis rapidement d'une perte de conscience et de suffocation. On doit faire très attention de prévenir les fuites de CO2 gazeux dans le système entier de CO2 et de boisson gazeuse. Si on suspecte

qu'il y a une fuite de CO2 gazeux, aérez le secteur contaminé immédiatement avant d'essayer de réparer la fuite.

AUTOMATIC AGITATION/AGITACIÓN AUTOMÁTICA/

! Units are equipped with an automatic agitation system and will activate unexpectedly. Do not place hands or

foreign objects in the water bath tank. Unplug the dispenser during servicing, cleaning, and sanitizing. To avoid personal injury, do not attempt to lift the dispenser without assistance. For heavier dispensers, use a mechanical lift.

! Las unidades están equipadas con un sistema automático de agitación, por lo que se pueden activar

repentinamente. No ponga las manos ni objetos extraños en el compartimiento donde se guarda el hielo. Durante el

servicio, la limpieza y la esterilización, desenchufe el dispensador. Para evitar lesiones personales, no trate de levantar el dispensador sin ayuda. Para los dispensadores más pesados, use un elevador mecánico.

! Les appareils sont équipés d’un système d’agitation automatique qui s’activera de manière inattendue. Ne mettez

pas les mains ou des corps étrangers dans le compartiment d’entreposage de glace. Débranchez le distributeur pendant l’entretien/la réparation, le nettoyage et l’aseptisation. Pour éviter des blessures, n’essayez pas de soulever le distributeur sans aide. Pour les distributeurs plus lourds, utilisez un chariot élévateur.

! !

WATER NOTICE/AGUA AVISO/ PRÉAVIS DE L’EAU

! Provide an adequate potable water supply. Water pipe connections and xtures directly connected to a potable

water supply must be sized, installed, and maintained according to federal, state, and local laws. The water supply line must be at least a 3/8 inches (9.525 mm) pipe with a minimum of 25 PSI (0.172 MPA) line pressure, but not exceeding a maximum of 50 PSI (0.345 MPA). Water pressure exceeding 50 PSI (0.345 MPA) must be reduced

to 50 PSI (0.345 MPA) with the provided pressure regulator. Use a lter in the water line to avoid equipment damage and beverage off-taste. Check the water lter periodically, as required by local conditions. The water supply must be protected by means of an air gap, a backow prevention device (located upstream of the CO2 injection system) or

another approved method to comply with NSF standards. A leaking inlet water check valve will allow carbonated

water to ow back through the pump when it is shut off and contaminate the water supply. Ensure the backow

prevention device complies with ASSE and local standards. It is the responsibility of the installer to ensure compliance.

! Proporcione un suministro adecuado de agua potable. La línea de suministro de agua debe ser de una tubería de

por lo menos 3/8 pulgadas (9.525 mm) con una presión de línea mínima de 25 PSI (0.172 MPA) , pero sin superar el máximo de 50 PSI (0.345 MPA). La presión de agua que supere los 50 PSI se debe reducir a 50 PSI (0.345 MPA)

con un regulador de presión. Use un ltro en la línea de agua para evitar daños al equipo y cierto sabor raro en las bebidas. Verique periódicamente el ltro de agua de acuerdo con las condiciones imperantes. El suministro de agua debe estar protegido por una separación de aire, un dispositivo de prevención del contraujo (situado antes del

sistema de inyección de CO2) u otro método aprobado para cumplir las normas NSF. Si la válvula de retención de

entrada de agua tuviera pérdidas, permitiría el contraujo del agua carbonatada a través de la bomba cuando se la detiene y contaminaría el suministro de agua. Asegúrese de que el dispositivo de prevención del contraujo cumpla

con las normas locales y de ASSE. Es responsabilidad del instalador cumplir con estos requisitos.

! Fournissez une alimentation en eau potable adéquate. Les connexions et les dispositifs de conduite d’eau

con- nectés directement à une alimentation en eau potable doivent être calibrés, installés et maintenus selon les lois fédérales, provinciales et locales. La conduite d’alimentation en eau doit être un tuyau d’au moins 3/8 pouces (9.525

millimètres) avec une pression de ligne minimum de 25 LPC (0.172 MPA) , mais ne doit pas dépasser un maximum

de 50 LPC (0.345 MPA). Une pression d’eau de plus de 50 LPC (0.345 MPA) doit être réduite à 550 LPC (0.345

MPA) avec le régulateur de pression fourni. Utilisez un ltre dans la conduite d’eau pour éviter des dommages à l’équipement et un goût des boissons qui n’est pas juste. Vériez le ltre à eau périodiquement, selon les exigences

des conditions locales. L’alimentation en eau doit être protégée au moyen d’un intervalle d’air, un disconnecteur

hydraulique (situé en amont du système d’injection de CO2) ou une autre méthode approuvée pour se conformer

aux normes de la NSF. Un clapet antiretour pour l’eau entrante qui fuie permettra à l’eau gazeuse de repasser par

la pompe quand elle est fermée et de contaminer l’alimentation en eau. Assurez-vous que le disjoncteur hydraulique

soit conforme aux normes de l’ASSE et locales. L’installateur est responsable d’assurer la conformité.

1. INSTALLATION

1.1 UNPACKING

A. Cut steel band and remove. B. Remove top portion of carton by lifting up. C. Remove accessory kit and loose parts from top packaging. D. Remove top inner carton pad and corners. E. Lift unit up by plywood shipping base and remove lower portion of carton.

F. Inspect unit for concealed damage. If evident, notify delivering carrier and le a claim against

the carrier. G. Remove plywood shipping base from unit by moving unit so that one side is off the counter top or table allowing access to screws on the bottom of the plywood shipping base.

NOTE: If unit is to be transported, it is advisable to leave the unit secured to the plywood base. H. If unit is to be installed with optional legs, assemble legs to unit by tilting unit. DO NOT LAY

UNIT ON ITS SIDE OR BACK.

1.2 UNPACKING INSTALLATION KITS

A. Inspect kits for concealed damage and if evident, notify delivering carrier and le a claim

against same. B. Each kit contains a list of the parts and a drawing showing the proper assembly of the parts.

1.3 SELECTING A COUNTER LOCATION

A. Select a location close to a properly grounded electrical outlet and water supply that meet the requirements as shown in the section, SPECIFICATIONS.

WARNING FAILURE TO MAINTAIN SPECIFIED CLEARANCE WILL CAUSE THE COMPRESSOR TO OVERHEAT

AND WILL RESULT IN COMPRESSOR FAILURE.

ADVERTENCIA SI NO DEJA EL ESPACIO LIBRE ESPECIFICADO EL COMPRESOR PUEDE RECALENTAR Y

FALLAR.

AVERTISSEMENT LE FAIT DE NE PAS MAINTENIR LE DÉGAGEMENT SPÉCIFIÉ FERA SURCHAUFFER LE

COMPRESSEUR ET AURA COMME CONSÉQUENCE UNE DÉFAILLANCE DU COMPRESSEUR.

B. Condenser air is drawn in from the front half of the top cover, and discharged out the rear half

of the top cover. A minimum of eight (8) inches (203 mm) clearance must be maintained over

the top of the unit to provide for proper air ow and air circulation.

1.4 INSTALLING THE DISPENSER

A. The dispenser is designed to be installed either permanently installed or placed on a counter using the four (4) inch legs (included in the Lancer kit, PN 82-1704).

NOTE: NSF listed units must be sealed to the counter or have four (4) inch legs installed. B. When the dispenser is to be permanently bolted to the counter top, the dispenser base must be

sealed to the counter top with a bead of clear silicone caulk or sealant which provides a smooth and easily cleanable bond to the counter. C. For installation using the unit legs, use Lancer kit (PN 82-1704).

1.5 LEVELING THE DISPENSER

In order to facilitate proper dispenser drainage and carbonation, ensure that the dispenser is level, front to back

and side to side. Place a level on the top of the rear edge

of the dispenser. The bubble must settle between the level

lines. Repeat this procedure for the remaining three sides. Level unit if necessary. For optimum performance place the

unit at a 0 degree tilt. The maximum tilt is 5 degrees.

1.6 CONNECTING THE DRAIN

A. Remove cup rest. Lift splash plate up and pull out and down on the bottom to remove.

B. Remove the drip tray from the unit and connect the drain tube to the drain tting located on the

back. C. Route the drain tube to a suitable drain and replace the unit’s drip tray.

1.7 FILLING UNIT WITH WATER

A. Remove the bonnet from the unit. B. Remove the (yellow) plastic plug (located in the front of the unit’s compressor deck) from the

unit’s ll hole. C. Using a funnel or tube, ll the water bath compartment with water until it ows out of the overow tube into the drip tray.

CAUTION THE WATER BATH COMPARTMENT MUST BE FILLED WITH WATER BEFORE PLUGGING IN THE UNIT,

OTHERWISE THE COMPRESSOR DECK AND CONDESOR FAN MAY NOT OPERATE PROPERLY

PRECAUCIÓN EL COMPARTIMIENTO DE BAñO DE AGUA DEBA ESTAR LLENO DE AGUA ANTES DE ENCHUFAR

LA UNIDAD PUES, DE LO CONTARIO, LA PLATAFORMA DEL COMPRESOR Y EL VENTILADOR DEL CONDENSADOR NO FUNCIONARíAN CORRECTAMENTE.

ATTENTION LE COMPARTIMENT DE BAIN-MARIE DOIT ÊTRE REMPLI AVEC DE L’EAU

AVANT DE BRANCHER L’APPAREIL, SINON LA PLATEFORME DU COMPRESSEUR ET LE VENTILATEUR DU CONDENSATEUR PEUVENT NE PAS FONCTIONNER CORRECTEMENT.

D. Replace the plastic plug.

1.8 CONNECTING TO ELECTRICAL POWER NOTE: Adhere to the ELECTRICAL Warnings/Cautions, Page 8.

GROUNDING WARNING THE DISPENSER MUST BE PROPERLY ELECTRICALLY GROUNDED TO AVOID

SERIOUS INJURY OR FATAL ELECTRICAL SHOCK. THE POWER CORD HAS A THREE-PRONG GROUNDED PLUG. IF A THREE-HOLE GROUNDED ELECTRICAL OUTLET IS NOT AVAILABLE, USE AN APPROVED METHOD TO GROUND THE UNIT. FOLLOW ALL LOCAL ELECTRICAL CODES WHEN MAKING CONNECTIONS. EACH DISPENSER MUST HAVE A SEPARATE ELECTRICAL CIRCUIT. DO NOT USE EXTENSION CORDS. DO NOT CONNECT MULTIPLE ELECTRICAL DEVICES ON THE SAME OUTLET.

ADVERTENCIA, PUESTA A TIERRA ES NECESARIO PONER A TIERRA ELÉCTRICAMENTE EL

DISPENSADOR PARA EVITAR LESIONES GRAVES E INCLUSO ELECTROCHOQUES FATALES. EL CABLE DE ALIMENTACIÓN TIENE UN ENCHUFE PUESTO A TIERRA DE 3 CLAVIJAS. SI NO SE DISPONE DE UN TOMA ELÉCTRICO CONECTADO A TIERRA DE TRES AGUJEROS, USE UN MÉTODO APROBADO PARA PONER A TIERRA LA UNIDAD. AL HACER LAS CONEXIONES, RESPETE TODOS LOS CÓDIGOS ELÉCTRICOS LOCALES. CADA

A. If the unit is equipped with a built-in carbonator, disconnect the power supply to the carbonator motor by disconnecting the four pin connector located near the top of the electrical control box on the refrigeration deck. B. Check the dispenser serial number plate for correct electrical requirements of unit. Do not plug

C. Route and plug the power supply cord to a grounded electrical outlet that supplies the proper voltage and amperage rating for this unit. This will turn on the refrigeration system and allow it

immediately, but the compressor and fan motor have a ve (5) minute delay.

DISPENSADOR DEBE TENER UN CIRCUITO ELÉCTRICO INDEPENDIENTE. NO USE CABLES DE EXTENSIÓN. NO CONECTE VARIOS DISPOSITIVOS ELÉCTRICOS AL MISMO TOMACORRIENTE.

EXIGENCES DE MISE À LA TERRE LA DISTRIBUTRICE DOIT ÊTRE MISE À LA TERRE ÉLECTRIQUEMENT

CORRECTEMENT POUR ÉVITER DES BLESSURES GRAVES OU UNE DÉCHARGE ÉLECTRIQUE MORTELLE. LE CORDON D’ALIMENTATION A UNE FICHE À TROIS BRANCHES MISE À LA TERRE. SI AUCUNE PRISE DE COURANT ÉLECTRIQUE À TROIS TROUS N’EST DISPONIBLE, UTILISEZ UNE MÉTHODE APPROUVÉE POUR METTRE L’UNITÉ À LA TERRE. RESPECTEZ TOUS LES CODES ÉLECTRIQUES LOCAUX LORSQUE VOUS FAITES DES CONNEXIONS. CHAQUE DISTRIBUTRICE DOIT AVOIR UN CIRCUIT ÉLECTRIQUE SÉPARÉ. N’UTILISEZ PAS DE CORDONS PROLONGATEURS. NE BRANCHEZ PAS PLUSIEURS APPAREILS ÉLECTRIQUES À LA MÊME PRISE DE COURANT.

into wall electrical outlet unless the current shown on the serial number plate agrees with local current available.

to start cooling while completing the rest of the installation. The agitator motor will start

CAUTION FAILURE TO DISCONNECT THE MOTOR POWER SUPPLY WILL DAMAGE THE CARBONATOR

MOTOR, THE PUMP AND VOID THE WARRANTY.

PRECAUCIÓN SI NO DESCONECTA LA ALIMENTACIÓN ELÉCTRICA DEL MOTOR PODRÍAN DAÑARSE LA BOMBA

Y EL MOTOR DEL CARBONATADO Y ANULAR LA GARANTÍA.

ATTENTION LE FAIT DE NE PAS MAINTENIR LE DÉGAGEMENT SPÉCIFIÉ FERA SURCHAUFFER LE

COMPRESSEUR ET AURA COMME CONSÉQUENCE UNE DÉFAILLANCE DU COMPRESSEUR.

1.9 CONNECTING TO WATER SUPPLY - CARBONATED WATER INLET NOTE: Adhere to the WATER SUPPLY Warnings/Cautions, Page 9.

A. Using appropriate tubing and ttings, connect carbonated water supply line to water source.

DO NOT CONNECT TO CARBONATOR AT THIS TIME. B. Flush water supply line thoroughly.

NOTE: If the water source is above 50 PSIG (0.345 MPA), cut tubing assembly and install Water

Regulator Kit (PN 18-0253/02) as shown in kit instruction sheet. C. Route tubing through hole in counter and through opening behind splash plate and connect to

carbonator pump using a are seal washer (PN 05-0017). Use a back-up wrench to prevent

damage to carbonator pump. D. Leave 12 inches (305 mm) of extra tubing length below the counter for servicing and moving

the dispenser. E. Turn on water supply and check for leaks. F. Using test gauge assembly (PN 22-0138), set regulator at a maximum of 50 PSIG (0.345 MPA).

1.10 CONNECTING TO WATER SUPPLY - PLAIN WATER INLET NOTE: Adhere to the WATER SUPPLY Warnings/Cautions, Page 9.

A. Using appropriate tubing and ttings, connect plain water supply line to water source. DO NOT

CONNECT TO DISPENSER AT THIS TIME

B. Flush plain water supply line thoroughly. C. Route tubing through hole in counter and through opening behind splash plate and connect to check valve on plain water inlet (labeled “Water”). Use a back-up wrench to prevent damage to the check valve or water line. D. Leave 12 inches (305 mm) of extra tubing length below the counter for servicing and moving

the dispenser. E. Turn on water supply and check for leaks.

1.11 CONNECTING THE CO2 SUPPLY

A. Verify the CO2 tank valve is in the closed position. Connect the high pressure CO2 regulator

assembly to CO2 cylinder. Use a new CO2 tank washer if regulator does not have built-in o-ring seal. B. Place CO2 cylinder upright in a cool service location (under counter, etc.), and secure it with a safety chain.

C. Using tubing and ttings from installation kit connect tubing assembly to tank mount regulator using are seal washer (PN 05-0011). Use a back-up wrench to prevent damage to regulator

assembly. D. Route gas line through hole in counter and through opening behind the dispenser splash plate. Leave 12 inches (305 mm) of extra tubing length below the counter for servicing and moving

the dispenser. F. Remove the protective plug from the CO2 manifold (located on top of mini pumps on left side of unit) and connect the CO2 supply line using a 1/4 inch elbow (supplied in installation kit.)

WARNING DO NOT TURN ON THE CO2 SUPPLY AT THIS TIME.

ADVERTENCIA NO CONECTE TODAVÍA LA ALIMENTACIÓN DE CO2.

G. If dispenser does not have built in syrup pumps, connect directly to the carbonator CO2 inlet check valve.

H. Attach a CO2 supply line from each of the gal syrup containers to the low pressure regulator

and pressurize the containers.

AVERTISSEMENT N’OUVREZ PAS L’ALIMENTATION EN CO2 À CE MOMENT.

1.12 CONNECTING BAG-IN-BOX (BIB) SYRUP SUPPLY TO UNITS WITH BUILT-IN SYRUP PUMPS

WARNING THE SYRUP INLET TUBE ASSEMBLIES (SHIPPED WITH THE INSTALLATION KIT) ARE EIGHT (8) FEET

(2.4 M) LONG. THESE LINES CAN BE EXTENDED UP TO A MAXIMUM OF 12 FEET (3.7 M). THE MAXIMUM HEIGHT OF THE PUMPS ABOVE THE LOWEST BIB PACKAGE SHOULD NOT EXCEED EIGHT (8) FEET (2.4 M). IF EITHER THE HEIGHT OF PUMPS OR LENGTH OF INLET LINE LIMITATIONS IS EXCEEDED, REMOTE SYRUP PUMPS OR PRESSURIZED SYRUP CONTAINERS SHOULD BE USED.

ADVERTENCIA LOS CONJUNTOS DE TUBERÍA DE ENTRADA DE SYRUP (SUMINISTRADOS CON EL KIT DE

INSTALACIÓN) TIENEN OCHO (8) PIES (2,4 M) DE LARGO. ESTAS LÍNEAS SE PUEDEN EXTENDER HASTA UN MÁXIMO DE 12 PIES (3,7 M). LA ALTURA MÁXIMA DE LAS BOMBAS POR ENCIMA DEL PAQUETE BIB MÁS BAJO NO DEBE SUPERAR LOS OCHO (8) PIES (2,4 M). SI SE SUPERAN LAS LIMITACIONES EN CUANTO A LA ALTURA

DE LAS BOMBAS O EL LARGO DE LA LÍNEA DE ENTRADA, HAY QUE USAR CONTENEDORES DE SYRUP PRESIONIZADOS O BOMBAS DE SYRUP REMOTAS.

AVERTISSEMENT LES GROUPES DE TUBE D’ENTRÉE DE SIROP (EXPÉDIÉES AVEC LA TROUSSE

D’INSTALLATION) SONT HUIT (8) PIEDS (2,4 M) DE LONG. CES LIGNES PEUVENT ÊTRE PROLONGÉES JUSQU’À UN MAXIMUM DE 12 PIEDS (3,7 M). LA HAUTEUR MAXIMUM DES POMPES AU-DESSUS DU SAC DE CONCENTRÉ LE PLUS BAS NE DOIT PAS DÉ PASSER HUIT (8) PIEDS (2,4 M). SI LA HAUTEUR DES POMPES OU LA LIMITE DE LONGUEUR DE LA CONDUITE D’ENTRÉE EST DÉPASSÉE, DES POMPES DE SIROP À DISTANCE OU DES CONTENEURS DE SIROP PRESSURISÉS DOIVENT ÊTRE UTILISÉS.

A. Remove the protective caps from the syrup pump inlets and connect syrup inlet tube assemblies furnished in the installation kit to the syrup pumps. Lubricate o-rings before installation using an FDA approved lubricant or clean water. Be careful not to cut o-rings when

installing in pump. B. Mark syrup tube assemblies at BIB hose connector end with product ID tape. C. Route the syrup supply tubes from the unit through hole in counter to the BIB syrup supply. D. Dip hose connectors in a cup of warm, clean water.

E. Attach the BIB hose connectors to the appropriate syrup avor.

1.13 CONNECTING TO BAG-IN-BOX (BIB) SYRUP SUPPLY TO REMOTE SYRUP PUMPS A. To connect CO2 regulator assembly to the CO2 cylinder, see Section 1.11, Steps A - C.

B. Place the remote BIB syrup supply and pumps in a convenient location. C. Attach the syrup supply tubes to the dispenser’s syrup inlet fittings (located behind the splash plate) using a 21/32 inch (17.0 mm) Oetiker clamp for each syrup flavor. D. Route the syrup supply tubes to the remote syrup pumps. E. Complete installation of the remote syrup pump system following the manufacturer’s

instructions.

1.14 CONNECTING TO REMOTE PRESSURIZED SYRUP SUPPLY (FIGAL)

A. To connect CO2 regulator assembly to the CO2 cylinder, see Section 1.11, Steps A - C. B. Place the five gallon (figal) syrup containers and the CO2 cylinder and regulator set in a convenient location. C. Attach the syrup supply tube assembly to the dispenser’s syrup inlet fittings (located behind the splash plate) using a 21/32 inch (17.0 mm) Oetiker clamp for each syrup flavor. D. Route the syrup supply tubes to the figal syrup containers and attach them to the appropriate syrup flavor.

1.15 PURGING THE CARBONATION SYSTEM

A. Set the adjustable back blocks to deliver carbonated water (see Section 1.20).

B. The relief valve for the built-in carbonator is located on the right hand side of the unit’s

carbonator deck. Lift the yellow lever on the top of the relief valve until water ows from the

holes in the relief valve. Then release the relief valve. C. Reconnect the control box to the carbonator pump.

D. Back off on the CO2 regulator pressure adjusting screw all the way. Open the CO2 cylinder

handle slowly. Turn the CO2 pressure regulator up slowly to 75 PSIG (0.510 MPA).

E. Activate a dispensing valve until water and syrup are owing steadily from the valve.

F. Repeat procedure “D” for each valve. G. Check all of the unit’s syrup, water and CO2 connections for leaks and repair if necessary.

NOTE: To check for CO2 leaks, close the valve on the CO2 tank and observe for ve (5) minutes if the pressure to the system drops. Open the cylinder valve after check.

H. Replace the unit’s bonnet, splash plate and cup rest.

1.16 PURGING THE WATER AND SYRUP SYSTEMS

I.D. PANEL

(Shown in

open position)

COVER SCREW

NOZZLE (WITH DIFFUSER INSIDE)

FLOW CONTROL

SYRUP

DecreaseIncrease

FLOW CONTROL

WATER

DecreaseIncrease

A. Set the adjustable back blocks to deliver plain water (see Section 1.20). B. Open a dispensing valve until water and syrup are owing steadily from the valve.

C. Repeat procedure “A” for each valve. D. Check all of the unit’s syrup and water connections for leaks and repair if necessary. E. Replace the unit’s bonnet, splash plate and cup rest.

1.17 ADJUSTING WATER FLOW (LEV®)

A. The water ow can be adjusted between 1.25 oz/sec (37 ml/sec)

and 2.50 oz/sec (74 ml/sec) on all dispensing valves using the following procedures.

B. The refridgeration unit should have been running for at least one

(1) hour before you attempt to brix the valves. The drink

temperature should be no higher than 40°F (4.4°C) when the brix

is set. This is best done after the unit has made an ice bank.

C. Slide up ID panel until ow controls are exposed

(see Figure 1)

D. Remove nozzle by twisting counter clockwise and

pulling down. E. Remove diffuser by pulling down. F. Install Lancer (yellow) syrup separator (PN 54-0031) in place of

nozzle.

G. Activate dispensing valve to ll separator syrup tube.

H. Hold a Lancer brix cup under the syrup separator and dispense

water and syrup into cup for four (4) seconds. Divide number of

ounces (ml) of water in cup by four (4) to determine water ow

rate per second

I. To obtain the proper ow, use a screwdriver to adjust water ow

control (see Figure 1). J. Repeat process for each valve.

Typical Valve Adjustment, LEV®

Figure 1

1.18 ADJUSTING WATER TO SYRUP (RATIO) BRIX (LEV®) A. Hold the Lancer brix cup under the syrup separator and activate valve. Check brix.

B. To obtain the proper brix, use screwdriver to adjust syrup ow control (see Figure 1).

C. Once proper ratio is obtained repeat to verify. D. Remove syrup separator (PN 54-0031 installed in Section 1.18.F above). E. Install diffuser and nozzle. F. Slide down ID panel. G. Repeat process for each valve.

1.19 VOLUMETRIC VALVE ADJUSTMENT NOTE: The Volumetric Valve is an optional valve with the Delta III Dispenser (Fig. 2).

A. Valve Specications

1. Finished Drink Flow Rates

3.0 ounces per second (88.7 ml/sec), as shipped

2.25 ounces per second (66.6 ml/sec)

1.5 ounces per second (44.4 ml/sec)

2. Flowing Pressure Requirements MINIMUM MAXIMUM Water 40 PSIG (0.276 MPA) 110 PSIG (0.758 MPA) Syrup 20 PSIG (0.138 MPA) 70 PSIG (0.483 MPA)

3. Electrical Requirement: 24 VAC, 50/60Hz

1.19 VOLUMETRIC VALVE ADJUSTMENT - CONTINUED

B. Programmer Operating Procedures

1. Connecting a. Remove the ID panel from the front of the valve. b. Insert the programmer’s 10-pin connector into the ID Panel plug on the front of the circuit board. c. When properly connected, the programmer will run a self diagnostic test. The display will show all “8”s with the decimal points lighted. After three (3) seconds, the display indicates the setting of the dip switches. d. If the programmer does not run its diagnostic test properly, disconnect it and try plugging it in again. If the programmer still fails, replace the programmer.

2. Functions Read Memory: Press this button to read and display

the current settings programmed into the valve memory (i.e., S/W revision, ratio, andcarb/non carb settings).

Read Dip Switches: Press this button to read the dip switch settings (applies only to

valves manufactured before July 1997). nOTE: Dip switches were used on some eld test

valves (refer to 28-0301, 12/20/95).

Write Memory: Press this button to write the programmer’s displayed ratio and carbonation settings into the valve’s memory.

Handheld Programmer,

Figure 2

Volumetric Valve

Timed 5 Second Water: Press this button to pour water for ve (5) seconds. The programmer will display the ratio, the counts from the owmeter, the ow rate in oz/sec, and the ow rate in ml/sec.

Timed 5 Second Pour: Press this button to dispense a ve (5) second pour of water and syrup for ratio testing. When complete, the programmer displays the ratio, carbonation settings, and total Flowmeter counts.

Syrup Purge: Press and release to dispense a six (6) second syrup purge. Continue holding to purge syrup from system.

Ratio + (Plus): Pressing this button will increase the ratio number on the display.

Ratio - (Minus): Pressing this button will decrease the ratio number on the display.

Carb Toggle: Pressing this button will toggle the carbonation setting from carbonated “C” to plain water “n” (non-carbonated).

Pour/Stop: Press this button to manually pour a mixed drink. This button will also stop a timed pour.

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