lancer BLENDPOINT Operation Manual

BLENDPOINT SMOOTHIE DISPENSER
PN: 28-0938
Operation Manual
Lancer Corporation
6655 Lancer Blvd.
San Antonio, Texas 78219
800-729-1500
“Lancer” is the registered trademark of Lancer © 2014 by Lancer, all rights reserved.
BID-1
800-729-1550
custserv@lancercorp.com
lancercorp.com
TABLE OF CONTENTS
ABOUT THIS MANUAL
This booklet is an integral and essential part of the product and should be handed over to the operator after the installation and preserved for any further consultation that may be necessary. Please read carefully the guidelines and warnings contained herein as they are intended to provide the user with essential information for the continued safe use and maintenance of the product. In addition, it provides GUIDANCE ONLY to the user on the correct services and site location of the unit.
The installation and relocation, if necessary, of this product must be carried out by qualied personnel with
up-to-date safety and hygiene knowledge and practical experience, in accordance with current regulations.
IMPORTANT SAFETY INSTRUCTIONS..........................3
Intended Use..............................................................3
Power Warning...........................................................3
Automatic Agitation.....................................................3
Water Notice...............................................................3
SPECIFICATIONS AND FEATURES...............................4
PRE-INSTALLATION CHECKLIST...................................5
INSTALLATION.................................................................6
Unpacking Dispenser..................................................6
Dispenser Installation..............................................6-7
START-UP AND CALIBRATION......................................7
Unit Start and Touch Screen Calibration....................7
Water Calibration........................................................8
Ice Calibration..........................................................8-9
Product Calibration.....................................................9
BASIC OPERATIONS.....................................................10
Loading Ice...............................................................10
Making Drinks...........................................................10
BEFORE GETTING STARTED
Each unit is tested under operating conditions and is thoroughly inspected before shipment. At the time of shipment, the carrier accepts responsibility for the unit. Upon receiving the unit, carefully inspect the carton for visible damage. If damage exists, have the carrier note the damage on the freight
bill and le a claim with carrier. Responsibility for damage to the
dispenser lies with the carrier.
Manual Controls...................................................10-11
Replace Empty Product.......................................11-12
CLEANING AND SANITIZING.......................................12
General Information..................................................12
Cleaning and Sanitizing Solutions............................13
After Every Use........................................................13
Daily Cleaning..........................................................13
Weekly Cleaning..................................................13-15
Every Six Months......................................................16
TROUBLESHOOTING...............................................16-17
ILLUSTRATIONS AND PART LISTINGS.......................18
Main Unit Assembly 1...............................................18
Main Unit Assembly 2...............................................19
Ice Hopper Assembly................................................20
Condensor Fan Assembly.........................................20
Pump Cube Assembly...............................................21
Wiring Diagram.........................................................22
DISPENSER DISPOSAL................................................23
READ ALL SAFETY INSTRUCTIONS BEFORE USING THIS UNIT.
This manual contains important safety information and all applicable safety precautions must be observed. To reduce
the risk of re, electric shock, damage to the equipment or personal injury when using this unit all instuctions/warnings
on the product being used must be followed:
! WARNING
Text following the Warning signal indicates a
hazardous situation, which if not avoided, will result in death or serious injury. Be sure to read all Warning statements before proceeding with the installation.
! CAUTION
Text following the Caution signal indicates a
hazardous situation, which if not avoided, could result in death or serious injury. Be sure to read the Caution statements before proceeding with the installation
2
SAFETY NOTICES
! ATTENTION
Text following the Attention signal addresses a situation that if not followed could potentially damage
the equipment. Be sure to read the Attention
statements before proceeding
NOTE
Text following the Note signal provides you with information that may help you more effectively perform
the installation procedures within this manual. Disregarding information will not cause damage or injury, however it may limit the performance of the dispenser.
IMPORTANT SAFETY INSTRUCTIONS
! Intended Use F Power
The dispenser is for indoor use only
This appliance is intended to be used in commercial
applications such as restaurants or similar.
This appliance should not be used by children or inrm persons without supervision.
This appliance is not intended for use by persons
(including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.
This appliance can be used by children aged from 8 years and above and persons with reduced physical, sensory or mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning use of the appliance in a safe way and understand the hazards involved.
Cleaning and user maintenance shall not be performed by children without supervision.
This unit is not a toy and children should be advised not to play with the appliance.
The min/max ambient operating temperature for the dispenser is 40°F to 75°F (4°C to 24°C).
Do not operate unit below minimum ambient operation conditions.
Should freezing occur, cease operation of the unit and contact authorized service technician.
The maximum tilt for safe operation is 5°.
This appliance must be installed and serviced by a
professional.
! Automatic Agitation
Units equipped with an automatic agitation system and
will activate unexpectedly.
Avoid contact with moving parts.
• WARNING: Keep ngers, hair, hands, and clothing away
from all moving parts. Keep utensils away from drive socket, ice augers, and blender blades during operation.
• CAUTION: Metal utensils will damage blades and auger.
• WARNING: Never place a jar into the drive socket if the
blender motor is operating.
• WARNING: Do not rock the blender jar while it is
operating.
Keep the blender jar straight up until the operation is
complete.
Unplug the dispenser during servicing, cleaning, and
sanitizing.
• WARNING: To avoid personal injury, do not attempt
to lift the dispenser without assistance. For heavier dispensers, use a mechanical lift.
Follow all local electrical codes when making
connections.
Check the dispenser serial number plate for correct electrical requirements of unit. DO NOT plug
into a wall electrical outlet unless the current shown on the serial number plate agrees with local current available.
Each dispenser must have a separate electrical circuit.
DO NOT use extension cords with this unit.
DO NOT ‘gang’ together with other electrical devices
on the same outlet.
• WARNING: Always disconnect electrical power to the
unit to prevent personal injury before attempting any
internal maintenance.
The resettable breaker switch should not be used as a substitute for unplugging the dispenser from the power source to service the unit.
Only qualied personnel should service internal
components of electrical control housing.
• WARNING: Make sure that all water lines are tight and
units are dry before making any electrical connections
If this dispenser is installed in an area that is susceptible to ±10% variation of the nominal line voltage, consider installing a surge protector or similar protection device.
! Water Notice
Provide an adequate, potable water supply. Water pipe connections and xtures directly connected to
a potable water supply must be sized, installed, and maintained according to federal, state, and local codes.
The water supply line must be at least a 3/8 inches
(9.525 mm) pipe with a minimym of 25 PSI (0.172 MPA) line pressure, but not exceeding a maximum of 50 PSI (0.345 MPA). Water pressure exceeding 50 PSI (0.345 MPA) must be reduced to 50 PSI (0.345 MPA).
Use a lter in the water line to avoid equipment damage and beverage off-taste. Check the water lter periodically, as required by local conditions.
• CAUTION: The water supply must be protected by
means of an air gap, a backow prevention device
(located upstream of the CO2 injection system) or another approved method to comply with NSF standards. A leaking inlet water check valve will
allow carbonated water to ow back through the pump
when it is shut off and contaminate the water supply.
• CAUTION: Ensure the backow prevention device
complies with ASSE and local standards. It is the responsibility of the installer to ensure compliance.
3
SPECIFICATIONS AND FEATURES
C
D
D
C
B
A
A. Blender Jar B. Blend Station C. Touch Screen D. Ice Bin
DIMENSIONS
Width: 30 inches (762 mm)
Depth: 33-37 inches (838.2-939.8 mm) Height: 66 inches (1,676 mm)
WEIGHT
Without Ice: 380 lbs (172.37 kg) With Ice: 410 lbs (185.98 kg) Shipping: 400 lbs (181.44 kg)
BLENDING
Capacity: 2 lbs (0.907 kg)
ELECTRICAL 115 VAC / 60 Hz / 20 Amps
This unit emits a sound pressure level below 70 dB
4
PLAIN WATER SUPPLY
Min Flowing Pressure: 30 PSIG (0.207 MPA)
Max Flowing Pressure: 90 PSIG (0.621 MPA)
FITTINGS Water for Rinser: 3/8 inch barb
Plain Water Inlet: 3/8 inch barb Brand Product Inlets: 3/8 inch barb Drain: 1 inch (25.4 mm) PVC
PRODUCT
8 x 2 Gallon Bags
PRE-INSTALLATION CHECKLIST
TOOLS REQUIRED:
Oetiker Pliers
Tubing Cutters
Wrench
Phillips Screwdriver
BEFORE INSTALLATION:
Do you have enough space to
install the dispenser?
Is dispenser located away from direct sunlight or overhead lighting?
Read This Manual
POST MIX ACCESSORIES:
Beverage Tubing
Oetiker Clamp Fittings
CONSIDER LOCATION OF THE FOLLOWING BEFORE THE INSTALL:
Water Supply Lines
Drain
Electrical Outlet
Heating and Air Conditioning Ducts
This manual was developed by Lancer Corporation as a reference guide for the owner/operator and
installer of this dispenser. Please read this manual before installation and operation of this dispenser. Please see pages 16-17 for troubleshooting or service assistance. If the service cannot be corrected please call your Service Agent or Lancer Customer Service. Always have your model and serial number available when you call.
5
Unpacking the Dispenser
INSTALLATION
1. Cut package banding strap and remove.
2. Open the box and remove the accessory kit and loose parts.
3. Remove top board, corner inserts and lift outer carton to remove, if included.
NOTE
Inspect unit for concealed damage. If evident, notify
deliveringcarrierandleaclaimagainstthesame.
Dispenser Installation
1. Connect the two (2) 3/4 inch garden hose ttings supplied with the unit to the cold/drink water inlet and the hot/rinse
water inlet.
2. Route appropriate tubing from the water source to the cold/ drink water inlet on the back of the unit.
! CAUTION
DO NOT reuse beverage tubing, installer should
provide new beverage tubing that meets IEC Standard
61770.Lancerbeveragetubingkitsareavailablefor
purchase. Contact your Sales Representative or
Lancer Customer Service for more information.
A
C
A. Hot/Rinse Water Inlet B. Cold/Drink Water Inlet C. Drain Inlet
3. Turn on water source and ush water supply line thoroughly.
4. Using tubing Cutters, cut the cold drink water line and install
an in-line watet lter with a ow rate of at least 1 gallon
(3.78 liters) per minute.
5. Route appropriate tubing from the hot water rinse tting to hot water source and connect tubing to inlet.
NOTE
Leave 12 inches (305 mm) of extra tubing below the
counter for servicing and moving the dispenser
B
4. If leg kit has been provided, assemble legs by tilting unit.
! ATTENTION
DO NOT LAY UNIT ON ITS SIDE OR BACK
E
D
B
A. Hot/Rinse Line B. Cold/Drink Line
C
A
6. Turn on water supply and check for leaks.
7. Locate the 1 inch (25.4 mm) PVC bulkhead tting on the
rear of portion of the unit.
8. Loosen the nut on the drain tting and install the 1.0 inch
(25.4 mm) O.D. smooth wall tubing drain pipe and retighten the nut to seal against the tube.
C. Drain Inlet D. Oetiker Pliers E. Garden Hose Fitting
! ATTENTION
Drainttingmustbeinstalledwithadequatebackow
protection and any other necessary equipment to comply with federal, state or local codes. It is recommended that rigid or reinforced tubing is used
for installation.
9. Locate the product line inlets in the refrigerated portion of
the unit.
NOTE
Eachlineislabeled“1-8”foridenticationpurposes.
These labels correspond to the pump numbers as
found on the front of the pump cube and as used
duringsystem/drinkprogramming.
6
?
HOME
48°F
10. Connect the product bags to the corresponding, desired
pump/drink locations using the pre-installed quick connect quarter turn fasteners.
! ATTENTION
Trays should be used with compatible products. The
use of other products can harm the pumps and other components of the unit.
START-UP AND CALIBRATION
Unit Start and Touch Screen Calibration
11. Make sure product bags are fully inserted into their protective tray and the front stopper is fully engaged with the front of the tray.
1. Locate unit power cord.
! WARNING
DO NOT operate with a damaged power cord or plug.
If the power cord or plug is damaged they must be replaced by the manufacturer or its authorized service agent in order to prevent any hazard. DO NOT let the
powercordhangovertheedgeoftheworksurface.
2. Connect unit power cord to a grounded electrical outlet.
! WARNING
The dispenser must be properly electrically grounded
toavoidseriousinjuryorfatalelectricalshock.The
power cord has a three-prong grounded plug. If a three-hole grounded electrical outlet is not available, use an approved method to ground the unit. Follow
alllocalelectricalcodeswhenmakingconnections.
Each dispenser must have a separate electrical circuit. Do not use extension cords. Do not connect multiple electrical devices on the same outlet.
3. BlendPoint will begin to boot up and the touch screen will show a countdown to initiate screen calibration. Press and hold anywhere on thescreen before the countdown commences to initiate the touch screen calibration.
4. Follow instruction on the screen to calibrate the touch screen. Once Calibration is complete it will take you to the home screen.
NOTE
Prior to loading product, allow unit to reach thermal
equillibrium by allowing unit to cycle for no less than four (4) hours once start-up has commenced.
A
B
C
E
F
G
A. Flavors B. Drink Sizes Bar C. Main Menu D. Secure Screen E. Cabinet Temperature F. Inventory Bar G. Start Drink
7
CALIBRATE ICE
Place empty jar in machine and press next to start calibration...
BackHome
Next
Main Menu
Water Calibration
MENU
Replace
Inventory
Fault History
Cleaning
About
BackHome
Calibrate
Product
Manual
Controls
Machine
Lockout
CALIBRATE
Calibrate
BackHome
Product
Calibrate
Water
Calibrate
Ice
Main Menu
CALIBRATE
Calibrate
BackHome
Product
Calibrate
Water
Calibrate
Ice
Main Menu
CALIBRATE WATER
Place empty jar in machine and press next to start calibration...
BackHome
Next
Main Menu
CALIBRATE WATER
Enter volume water in jar
Volume
0.0
1
4
7
0
89
56
23
ounces
BackHome
Main Menu
1. From the Home Screen, press the Main Menu button.
2. Press Calibrate.
3. Press Calibrate Water.
4. Place an empty Jar in the Blend Station and press Next.
5. Once completed record how many ounces of water were
dispensed by typing amount on keypad and pressing √.
Ice Calibration
NOTE
Water must be calibrated before calibration of the ice,
otherwise the unit will not calibrate the ice properly.
1. From the Calibrate Screen in the Main Menu, press Calibrate Ice.
6. Empty Jar and replace in blend station.
2. Make sure there is an empty Jar in the Blend Station, then press Next.
NOTE
Water and ice will be dispensed, this is necessary to
perform an accurate calibration.
8
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